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Four Laning of Hospet - Chitradurg Section of NH-13 (New NH-50) from Km 299+000 to Km 418+750 in the state of Karnataka under

National
Highways Development Project (NHDP) Phase III on DBFOT (Toll ) basis.

Client : NATIONAL HIGHWAYS AUTHORITY OF INDIA

Independent Engineer : AARVEE ASSOCIATES ARCHITECTS ENGINEERS & CONSULTANTS PVT. LTD.,
Concessionaire : HAMPI EXPRESSWAYS PRIVATE LIMITED

EPC Contractor : LARSEN & TOUBRO LIMITED

WET MIX MACADAM PLANT CALIBRATION


WMM Plant - Plant Make :- Plus
Source Material : 394+000 LHS Date of Calibration 11/11/2016
Rated Capacity of Plant : 200TPH Due date of Calibration 10/5/2017
RFI No. HCRP/QA-QC/P3/3660

Gathering Belt length (m): 34.24

Gathering Belt time taken at 34.24m run:

Run (m) Time Taken (Sec)


34.24 28.10
34.24 28.30
34.24 28.20
34.24 28.30
Average 28.23 4366.4 mts/Hour
Gate Weight of Aggregate collected from the belt (1m) Out Put
Opening Sample-1 Sample-2 Sample-3 Average (T/Hr)
Size of Aggregate : 40 mm
40 5.100 5.020 5.200 5.107 22.3
60 8.352 8.721 8.595 8.556 37.4
80 12.750 12.507 12.804 12.687 55.4
Size of Aggregate : 20 mm
20 2.658 2.702 2.78 2.7 11.8
40 6.105 6.2 6.07 6.1 26.7
60 9.84 10.14 10.005 10.0 43.6
Size of Aggregate : 10 mm
20 3.075 3.476 3.31 3.29 14.4
40 6.762 6.527 6.56 6.62 28.9
60 10.747 10.797 10.805 10.78 47.1
Size of Aggregate : Stone Dust
20 6.885 6.647 6.59 6.71 29.3
40 11.706 12.076 11.905 11.90 51.9
60 15.184 15.071 15.1 15.12 66.0
80 18.562 18.4 18.905 18.62 81.3

EPC Contractor Representative Concessionaire Representative Independent Engineer Representative


Name : Name : Name :
Sign : Sign : Sign :
Date : Date : Date :
Format NO: HCRP/T/66
Four Laning of Hospet - Chitradurg Section of NH-13 (New NH-50) from Km 299+000 to Km 418+750 in the state of Karnataka under National Highways Development Project (NHDP) Phase III on DBFOT
(Toll ) basis.

Client : NATIONAL HIGHWAYS AUTHORITY OF INDIA


Independent Engineer : AARVEE ASSOCIATES ARCHITECTS ENGINEERS & CONSULTANTS PVT. LTD.,
Concessionaire : HAMPI EXPRESSWAYS PRIVATE LIMITED
EPC Contractor : LARSEN & TOUBRO LIMITED
WET MIX MACADAM PLANT CALIBRATION
WMM Plant - Plant Make :- Plus
Source Material : 394+000 LHS Date of Calibration 11/11/2016
Rated Capacity of Plant : 200TPH Due Date of Calibration 10/5/2017
RFI No. HCRP/QA-QC/P3/3660

Length of the gathering belt 34.24 m


Time observed for 1 revolution of gathering belt 28.23 Sec
Speed of the Belt 4366.4 T/hr
Graph between Gate Opening and Production in T/Hr
Bin - 1 Fine Aggregates (Stone Dust) Bin - 2 Aggregates (10mm) Bin - 3 Aggregates (20mm) Bin - 4 Aggregates ( 40mm)
Gate Opening TPH Gate Opening TPH Gate Opening TPH Gate Opening TPH
20 29.3 20 14.4 20 11.8 40 22.3
40 51.9 40 28.9 40 26.7 60 37.4
60 66.0 60 47.1 60 43.6 80 55.4
80 81.3 100 .0

7 5.0

5 0.0
f(x) = 0.7620752148x
2 5.0 R² = 0.9984113503
0 .0
0 20 40 60 80 100 120 140 160 180 200 220 240

100.0

75.0 f(x) = 1.0941008119x

OutPut(TPH)
R² = 0.9889524444
OutPut(TPH)

50.0

25.0

0.0 Gate Opening - Stone Dust Bin


0 50 100 150 200 250 300 Gate Opening - 10 mm Bin

100.0 Gate Opening 20 mm


100.0
75.0
75.0

OutPut(TPH)
50.0
50.0 f(x) = 0.6521723127x
25.0 f(x) = 0.7009401549x 25.0 R² = 0.9943805947
R² = 0.9967749011
0.0 0.0
0 20 40 60 Gate80Openening
100 - 120 140
20mm Bin 160 180 200 220 240 0 20 40 60 Gate80 100 -120
Openening 40mm140
Bin 160 180 200 220 240

EPC Contractor Representative Concessionaire Representative Independent Engineer Representative

Name : Name : Name :

Sign : Sign : Sign :

Date : Date : Date :


Four Laning of Hospet - Chitradurg Section of NH-13 (New NH-50) from Km 299+000 to Km 418+750 in the state of Karnataka under National
Highways Development Project (NHDP) Phase III on DBFOT (Toll ) basis.

Client : NATIONAL HIGHWAYS AUTHORITY OF INDIA

Independent Engineer : AARVEE ASSOCIATES ARCHITECTS ENGINEERS & CONSULTANTS PVT. LTD.,

Concessionaire : HAMPI EXPRESSWAYS PRIVATE LIMITED

EPC Contractor : LARSEN & TOUBRO LIMITED

ABSTRACT OF WET MIX MACADAM

WMM Plant - Plant Make :- Plus


Source Material : 394+000 LHS Date of Calibration ###
Rated Capacity of Plant : 200TPH Due date of Calibration 10/5/2017
RFI No. HCRP/QA-QC/P3/3660

Water Calibration :

Out Put (Lt) Water Requirement as per OMC


Elapsed
% of Opening Time
(Seconds) Lt Lt/Sec. Lt/Hr. T/Hr. 150T/Hr 180T/Hr 200T/Hr

40 30 49.04 1.63 5885 5.89


50 30 70.61 2.35 8474 8.47 7.65
60 30 83.51 2.78 10022 10.02 9.18
70 30 103.85 3.46 12461 12.46 10.20

Graph between %of Opening and Water in T/Hr


14
WMM Mix Dry Density = 2.282 g/cc
12 WMM Mix OMC = 5.1 %
f(x) = 0.169260873x Water Requirement 'Vs' WMM Mix Output
10
R² = 0.9967482209
Tonne / Hour
150 180 200
8 Mix output
Cum / Hour
65.73 78.88 87.64
6
Water Tonne / Hour
4 Requirement 9.15 10.98 12.20

2 150 TPH = % of Opening = 45


180 TPH = % of Opening = 55
0 200 TPH = % of Opening = 60
35 40 45 50 55 60 65 70 75

EPC Contractor Representative Concessionaire Representative Independent Engineer Representative

Name : Name : Name :

Sign : Sign : Sign :


Date : Date : Date :
Format NO: HEPL/T/73
Four Laning of Hospet - Chitradurg Section of NH-13 (New NH-50) from Km 299+000 to Km 418+750 in the state of
Karnataka under National Highways Development Project (NHDP) Phase III on DBFOT (Toll ) basis.
Client : NATIONAL HIGHWAYS AUTHORITY OF INDIA
Independent Engineer : AARVEE ASSOCIATES ARCHITECTS ENGINEERS & CONSULTANTS PVT. LTD.,
Concessionaire : HAMPI EXPRESSWAYS PRIVATE LIMITED
EPC Contractor : LARSEN & TOUBRO LIMITED

ABSTRACT OF WET MIX MACADAM


WMM Plant - Plant Make
RFI No
Source Material : Date of Calibration
Rated Capacity of Plant : Calibration Due

1) Gradation
Percentage of Passing Specific
IS Sieve (mm) Mid Value
Sample - 1 Sample - 2 Sample - 3 Sample - 4 Sample -5 Average Limit

2) Water Absoption.
3) Flakiness Index (%)
4) Elongatin Index (%)
5) Flaki & elongtion (Combind) (%)
6) A.I.V (%)
7) Los Angeles Abrasion Value (%)
8)Maximum dry Density (gm/cc)
9)Optimum Moisture Content (%)
10) Liquid Limit (%)
11) Plastic Limit (%)
12)Final Bin Openings for ______ TPH Production
Bin Opening
S.No Bin No Type of Material TPH/Hour

EPC Contractor Representative Concessionaire Representative Independent Engineer Representative


Name : Name : Name :
Sign : Sign : Sign :
Date : Date : Date :
Gathering Belt Length 29.7 m

Time
6 Reveloution 149 sec.
1 Revolution 24.83 Sec
One Hour 3600 Sec
M/Hr 4305.50 m/hr

40mm
Gate in mm Kg/m TPH
100 2.909 12.525
150 3.541 15.246
200 4.251 18.303
250 6.399 27.551

20mm
Gate in mm Kg/m TPH
75 2.312 9.954
100 3.471 14.944
150 4.843 20.852
200 8.016 34.513

12.5mm
Gate in mm Kg/m TPH
50 1.621 6.979
100 3.512 15.121 12.525 100
150 5.3 22.819 15.246 150
200 7.266 31.284 18.303 200
27.551 250
Stone Dust
Gate in mm Kg/m TPH
75 4.076 17.549
100 4.657 20.051
150 7.681 33.071
200 11.607 49.974
250 12.348 53.164
284.91

129165.1

27 250
24 222.2222
Four Laning of Hospet - Chitradurg Section of NH-13 (New NH-50) from Km 299+000 to Km 418+750 in the state of Karnataka under National Highways Development Project (NHDP)
Phase III on DBFOT (Toll ) basis.

Client : NATIONAL HIGHWAYS AUTHORITY OF INDIA


Independent Engineer : AARVEE ASSOCIATES ARCHITECTS ENGINEERS & CONSULTANTS PVT. LTD.,
Concessionaire : HAMPI EXPRESSWAYS PRIVATE LIMITED
EPC Contractor : LARSEN & TOUBRO LIMITED
WET MIX MACADAM PLANT CALIBRATION
WMM Plant - Plant Make :- Plus
Source Material : 394+000 LHS Date of Calibration 11/11/2016
Rated Capacity of Plant : 200TPH Due Date of Calibration 10/5/2017
RFI No. HCRP/QA-QC/P3/3660

From Graph
Plant Speed
Size of Blending Remarks
100 T/Hr (50% Effic.) 150 T/Hr (75% Effic.) 180 T/Hr (90% Effic.) 200 T/Hr (100% Effic.)
Aggregates (%)
Qty Gate Ope. Qty Gate Ope. Qty Gate Ope. Qty Gate Ope.
40 mm 33 33 51 50 76 59 91 66 101
20 mm 19 19 27 29 41 34 49 38 54
10 mm 15 15 20 23 30 27 35 30 39
Stone Dust 33 33 30 50 45 59 54 66 60
Water 4.95 4.95 29 7 44 9 55 10 58

EPC Contractor Representative Concessionaire Representative Independent Engineer Representative


Name : Name : Name :
Sign : Sign : Sign :
Date : Date : Date :