LEADING BY INNOVATION
CENTAFLEX-A
®
WWW.CENTA.INFO/CF-A
CATALOG CF-A-E-15-07
® -A
L EX
T AF
N
CE
CENTAFLEX®
The success of a coupling system
CENTAFLEX, the original from the inventor! the perimeter. During assembly, the knurl points press
into the aluminium and result in a highly stressable com-
This successfull coupling has been developed and inter- bination giving a positive and friction locking connection.
nationally been patented by CENTA Transmissions and
brought to the market in 1970. Since then a unique suc-
The materials
cess story on the world market began. More than 100.000
couplings are produced every year, with still growing vol- Precision diecast aluminium parts, vulcanised into high
ume. Totally six million couplings have been installed and quality rubber; high tensile selfsecuring screws and steel
are performing reliably. Beside the original production in hubs machined all over.
Germany, the couplings are produced under license by:
Miki Pulley Co. in Japan The hubs
CENTA Andino in Brazil.
The hubs have very simple cylindrical or flat mating faces
Further ten CENTA subsidiaries and 30 agencies with without cams or recesses.
broad know-how provide worldwide sales and service and This means that other existing elements (e.g. flywheels,
make the CENTAFLEX the most successfull couplings of its brake discs, clutches, pulleys, gears etc.) can easily be
kind on the world market. used as hubs. All that is necessary in such cases is to drill
and tap a few holes for fastening the rubber element. The
simple, easily manufactured form of the hubs permits the
The idea manufacture of many special designs, such as elongated
A high quality coupling element which - with very little hubs.
effort - enables a highly flexible coupling to be “custom
built” for almost any purpose. The CENTAFLEX contains The CENTAFLEX system
a highly elastic element which is extensively flexible in
any direction, and upon which an entire coupling system An entire system with the most varied designs and hubs
is based. This coupling system embodies a combination was developed, based on the advantages described
of numerous positive characteristics, with a versatil- above. In addition there are hundreds of special designs.
ity of design from common components, not previously This catalog describes only the important highly flexible
achieved. designs of the CENTAFLEX system. Apart from these, sev-
eral varieties with higher torsional stiffness of the elastic
element have been developed, which provide – with the
The principle same connecting dimensions and hubs – for further inter-
A prestressed polygon shaped rubber element with metal esting designs in other areas of applications:
parts vulcanised in. The important innovation is that the
screws connecting the rubber element with the hubs CENTAFLEX type H torsionally stiff, for diesel hydraulic
are alternately arranged axially and radially. The radial drives
screws fulfill 2 tasks: CENTAFLEX type X torsionally very stiff, angularly flex-
ible free of play and backlash.
• connecting
the rubber element to the hub Every good elastic coupling has 4-way flexibility:
• producing a preload by radial compression
of the rubber column 1. torsional elasticity
2. radial flexibility
Preload pressure stress in the rubber element consider- 3. axial flexibility
ably raises the capacity of the coupling, since it com- 4. angular flexibilty
pensates for the tensile stress which otherwise occurs
in operation. Under compressive stress the capacity of
rubber is multiplied. In addition, the CENTAFLEX-A is uniquely flexible in
Transmission of the peripheral force from the bonded application, i.e. capable of modification and adap-
aluminium segments to the hubs is by friction. The stress tion; CENTAFLEX therefore has 5-way flexibility.
in the screws is therefore purely tensile and in no way a
flexional or shearing stress. For better frictional engage-
ment, the cylindrical hubs for most sizes are knurled on
® CENTAFLEX is a registered trademark of CENTA Antriebe
NEW !
Split CENTAFLEX-element Series AR. In case that the
flexible element is damaged, then the split spare element
can be wrapped around the cylindrical hub. Therefore no
hub or components must be disturbed. Extremely simple
exchange of the element within minutes.
The fasteners, overall dimensions and the rating of the
element remain unchanged.
A further CENTA innovation, protected by patents.
CENTAFLEX coupling
design types
Type 0 and 0-S
The rubber element for customers’ “own
designed” special applications. Available in vari-
ous shorehardness grades and materials.
CENTAFLEX design H
Torsionally stiff, plug-in, high temperature and
oil-resistant design series, specially designed for
diesel hydraulic drives. Numerous design types
identical to those previously described, and with
further special designs.
Detailed description is given in catalog CF-H.
CENTAFLEX design X
Torsionally very stiff design series, free from play
or backlash, but axially and angularly flexible. This
series is temperature and oil resistant. Plug-in
types suitable for blind fitting, or axially stiff types
are available. This series is especially suitable for
torsionally stiff universal joint shafts identical to
the above design type G.
Detailed description is given in catalog CF-X.
4 Max speed nmax min-1 10000 8000 7000 6500 6500 6000 6000 5000 5000 4000 4000 4000 3600 3600 3000 3000 2500
Angular dependant
5 ∆KW degree 3° 3° 3° 3° 2° 3° 2° 3° 2° 3° 2° 2° 3° 2° 2° 2° 2°
Elasticity upon speed
6 Axial Elasticity ∆Ka mm 2 3 3 4 4 5 5 5 5 5 5 3 5 5 5 5 5
Radial Ela- depedant
7 ∆Kr mm 1.5 1.5 1.5 2 2 2 2 2 2 2 2 1.5 2 2 2 2 2
sticity upon speed
Cont. Oscilla
8 TKW Nm 5 10 20 40 50 80 100 125 150 200 300 320 450 700 960 1250 2000
ting Torque
Allowable
9 PKV W 6 10 15 25 30 40 50 68 75 80 90 100 120 150 170 200 250
Energy Loss
CTdyn Nm/rad 90 180 550 900 2700 2000 6100 2800 7500 4800 12000 16000 10500 26500 38700 43000 75000 50 Shore
Dyn. Torsional
10
Stiffness
CTdyn Nm/rad 140 290 850 1500 4400 3400 9000 4500 12000 7800 19000 25000 16000 40000 60000 67000 120000 60 Shore
11 Axial Stiffness ca N/mm 38 22 75 75 250 100 500 140 550 190 650 850 220 650 900 1150 1300
Radial Stiff-
12 cr N/mm 150 150 500 500 1000 500 1300 600 1400 750 2200 2900 1000 2300 3100 4100 6000
ness
Angular Nm/
13 cw 0.3 0.3 2.4 3.6 9.0 5.0 12.0 7.0 17.0 9.0 26.0 34.0 17.0 38.0 48.0 68.0 88.0
Stiffness degree
Figures given for lines 3, 11, 12, 13 are values for a shore hardness of 60° measured statically (cdyn = Cstat ∙ 1,3)
Nominal Torque TKN: Torque which can be transmitted throughout the entire permitted speed range.
Max. Torque TKmax: Torque which may be applied for short periods 105 times, pulsating in the same direction of rotation, or 5 x 104 alternating.
Continuously Torque TKW: Amplitude of continuously permissable torque fluctuation at max. frequency of 10 Hz and a basic load up to nominal Torque TKN.
* Larger sizes up to 1250 Nm are available, please consult us.
Sf 1
TKmax ≥ MA ∙ TAi ∙ VR ∙ SZ ∙ St Nm
start-up factor Sz (Table A 1.1)
pulse factor
Load side oscillation generation
drive side SA (Table A 1.4)
load side SL TKmax ≥ ML ∙ TLi ∙ VR ∙ SZ ∙ St Nm
Mass factor JL
drive seite MA MA= Continuously oscillating torque
JA + JL
For the operating frequency, the oscillating torque must
JA be compared with the permissible continuously oscilla-
load side ML ML= ting torque of the coupling. The continuously oscillating
J + JL
torque existing is dependant upon the amplifying factor
outside the resonance.
Drive side pulse
Amplifying factor V outside the resonance.
TKmax ≥ MA ∙ TAS ∙ SA ∙ SZ ∙ St Nm 1
approximation formula: V ≈
|1 - (n/nR)2|
Load side pulse Drive side oscillation generation
Dimensions,
Basic Design
Types
0, 1, 2,
0-S, 1-S, 2-S.
d1 d2
Centaflex d3 A B B1 C1 E G L1 L2 L3 M N1 N2 S TS
min. max. min. max.
1 8 19 8 25 56 24 7 7 26 22 11 24 24 50 M6 30 36 2 10
2 10 26 12 38 85 24 8 8 32 20 10 28 28 60 M8 40 55 4 14
4 12 30 15 45 100 28 8 8 34 24 12 30 30 64 M8 45 65 4 14
8 12 38 18 55 120 32 10 10 46 28 14 42 42 88 M 10 60 80 4 17
12 12 38 18 55 122 32 10 10 46 28 14 42 42 88 M 10 60 80 4 17
16 15 48 20 70 150 42 12 12 56 36 18 50 50 106 M 12 70 100 6 19
22 15 48 20 70 150 42 12 12 56 36 18 50 50 106 M 12 70 100 6 19
25 15 55 20 85 170 46 14 14 61 40 20 55 55 116 M 14 85 115 6 22
28 15 55 20 85 170 46 14 14 61 40 20 55 55 116 M 14 85 115 6 22
30 20 65 25 100 200 58 16 16 74 50 25 66 66 140 M 16 100 140 8 25
50 20 65 25 100 200 58 16 16 74 50 25 66 66 140 M 16 100 140 8 25
80 20 65 25 100 205 65 16 16 75.5 61 30.5 66 66 141.5 M 16 100 140 4 25
90 30 85 30 110 260 70 19 20 88 62 31 80 80 168 M 20 125 160 8 32
140 30 85 30 110 260 70 11 20 88 62 31 80 80 168 M 20 125 160 8 32
200 35 105 35 110 300 80 11 20 102 72 36 94 90 192 M 20 145 160 8 32
22.5
250 40 115 40 130 340 85 11 20 108 77 54.5 100 100 208 M 20 160 195 8 32
28.5
400 40 120 40 140 370 105 25 28 135 95 66.5 125 125 260 M 24 170 200 10 45
Larger sizes up to 1250 Nm are available, please consult us.
The CENTAFLEX couplings have been proven in many equipment as well as a very wide range of industrial
areas of mechanical engineering. The major area of applications. The photographs illustrate some typical
application lies with diesel driven stationary and mobile examples of application:
Boat drives, mechanical conveying and handling, agri- nes for the most varied applications, lifting elements
cultural machinery, front power take-off on diesel engi- or platforms.
G
made individually in accordance with
customers’ requirements; but they
are, nonetheless very moderately pri-
ced. The connecting parts (hubs) can
also be adapted to suit requirements.
CENTAFLEX universal joint shafts
require no maintenance whatsoever;
the centre part can be removed radi-
ally (transversely) without displacing
the coupled machines.
Design G
GZ This is the simplest design type; the
centre part is centered only by the
TKN d
Size A B C D H L2 N2 R T TK M ZH8 CENTAFLEX elements. Suit-able for
[Nm] Vorb. max.
1 10 24 7 5 56 8 25 13 24 36 30 1.5 44 2 x M6 52 short and medium lengths and for
2 20 24 8 5 85 12 38 14 28 55 40 1.5 68 2 x M8 80 speeds up to approx. 1500 rpm.
4 50 28 8 5 100 15 45 16 30 65 45 1.5 80 3 x M8 95
Please also see the diagram on page
8 100 32 10 5 120 18 55 18 42 80 60 1.5 100 3 x M10 115
12 140 32 10 5 122 18 55 18 42 80 60 1.5 100 4 x M10 115
11 for additional information.
16 200 42 12 5 150 20 70 24 50 100 70 1.5 125 3 x M12 145
22 275 42 12 5 150 20 70 24 50 100 70 1.5 125 4 x M12 145
25 315 46 14 5 170 20 85 26 55 115 85 1.5 140 3 x M14 165
Design GZ
28 420 46 14 5 170 20 85 26 55 115 85 1.5 140 4 x M14 165
Here, the centre assembly is accu-
30 500 58 16 5 200 25 100 33 66 140 100 1.5 165 3 x M16 195
50 700 58 16 5 200 25 100 33 66 140 100 1.5 165 4 x M16 195
rately located on the centering plate
80 900 65 16 5 205 25 100 34.5 66 140 100 1.5 165 4 x M16 195 and maintenance free bearings. This
90 1100 70 19 5 260 30 110 39 80 160 125 1.5 215 3 x M20 250 design is suitable for long lengths
140 1700 70 19 5 260 30 110 39 80 160 125 1.5 215 4 x M20 250
and/or high speeds. The centre
200 2400 80 19 10 300 35 110 44 90 160 145 1.5 250 4 x M20 290
250 3000 85 19 10 340 40 130 46 100 195 160 1.5 280 4 x M20 330 assembly can be withdrawn without
400 5000 105 25 10 370 40 140 57 125 200 170 1.5 300 4 x M24 360 disturbing the driving or driven hubs.
Please state dimension „L“ upon order. In cases of doubt, the decision whe-
ther to chose design G or GZ should
be left to us, since a clear demarcati-
on is difficult.
Selection of CENTAFLEX
Universal Joint Shafts:
Torque capacity is in accordance
with the table on page 6.
Due to the use of two CENTAFLEX
elements, the values of axial ela-
sticity and for the angle of twist
are doubled, the values for torsio-
nal stiffness and the axial spring
values are halved.
Permissible angular misalignment
is shown in diagram A 1.7 and the
following formula:
Design G:
a = tan α (L- 2H)
a = parallel offset (mm)
Design GZ:
a = tan α [L-2 (H+C)]
Speed [rpm]
CF-A-400-G with carbon fibre tube on HMS CF-A in marine application. CF-A-16 double in the PTO for hydraulic pumps on MTU
Albion. engine Series 2000 Common Rail.
CENTALOC®
Clamping Hub
It is well known that all splined steel connections, which clamping screws, the hub can easily be dismantled or re-
are not free from play tend to wear due to “hammering” fitted. This procedure can be repeated as often as may
and fretting corrosion. be required.
Use of the CENTALOC clamping hub does not present
The shaft of hydrostatic pumps for mobile equipment any difficulty at the assembly stage with the blind fitting
nearly always have spline or involute profiles. The una- design type S, H or X. When assembling for example a
voidable play, due to the manufacturing tolerances on motor and pump, the cylindrical coupling hub is simply
the flanks of these profiles between shaft and hub, per- mounted on the pump shaft and locked prior to motor and
mits minor relative movements in operation leading to pump being assembled together. The coupling housing
wear. Even hubs and shafts made from high quality and does not, therefore, require any access holes.
hardened steels cannot solve this problem in its essence,
but can at best only reduce the wear. The problem can The CENTALOC clamp hub can be selected for all design
be solved effectively only when the connection between types of CENTAFLEX. The clamping should preferably be
shaft and hubs is made free from play. arranged in the cylindrical inner hub; but it is also pos-
With this objective in mind, we developed the CENTALOC sible to manufacture flanged hubs with the clamping
clamping hub. This new type of clamp hub has a slot ar- facility.
ranged tangentially to the bore. On the inner part of this
slot, strong forces are applied through one or more set The connecting details and external dimensions of the
screws. The hub is radially pressed inwards in this area, CENTAFLEX coupling are not altered by the CENTALOC
i.e. pressed firmly against the shaft profile. The opposing clamping facility.
reaction forces of the clamping screw are diverted within
the hub causing it to be pressed firmly against the shaft. The patented CENTALOC clamp hub has already been
The hub thus becomes firmly locked against the shaft proved in thousands of hard applications. It is recom-
around its diameter i.e. absolutely free from play. It is mended by major manufacturers of hydraulic pumps.
at the same time also locked axially. The incidental minor This is evidence of the fact that you can expect real so-
deformations of the hub occur within the elastic limit and lutions to your problems for CENTA power transmission
there is no permanent deformation. After slackening the engineers.
Sequency of Assembly
grease radial
axial
radial
grease
axial
Use only the “Inbus Plus” screws pro-vided which are marked on the CENTALOC clamping hub
threads with a micro-encapsulated adhesive which locks the screw in
the thread and secures them reliably against slackening. For adequate If the hubs are equipped with CENTALOC clamping (see page 13), the
effect, the hardening period for this adhesive after bolting up is approxi- clamping screws must be tightened at least to the following tightening
mately 4-5 hours at room temperature (20°C). The coupling should not torques:
be operated before this period has elapsed.
The adhesive will be fully hardened after 24 hours. Higher temperatures After assembly, the coupling should be carefully aligned if the coupled
will speed up the hardening process, at 70°C (using a hot air blower), elements are not already in good alignment by virtue of being spigot
for instance, the hardening will take only 15 minutes. Inbus Plus is tem- located. In the interest of a long service life of the coupling, the higher
perature proof between -80° and +90°C and the screws can be reused the speed, the more meticulous should the alignment be. In design type
up to 3 times max. Any adhesive stripped off during bolting up will settle 2, the alignment can very easily be checked with a straight edge. The
between the hub and the aluminium part, but this will have a beneficial outer diameter of the flange hub must be flush with the outer diameter
effect in that it enhances the friction grip between these parts. of the rubber element in those areas where the radial screws sit: i.e. in
Note: Anaerobic adhesives (such as Loctite, Omnifitic etc.) will loosen different radial positions.
the adhe-sion of the rubber and the insert and will consequently destroy In design types 1 and 3 the distance “Z” must be measured at all axially
the coupling. bolted points of the rubber element (2, 3 or 4 points depending on the
Such adhesives should therefore be avoided if possible. Where the use size) and must be set as accurately as possible to the value “Z” quoted
of this adhesive is unavoidable apply it very sparingly so that no surplus in the table below.
adhesive will moisten the rubber. For spigot located components there is no need to align the coupling.
We cannot accept any complaints concerning rubber parts which have
become defective through the action of adhesives not supplied or recom- Position of cylindrical hubs:
mended by us.
The coupling is completely maintenance-free and does not require The long end of the cylindrical hub, usually identifiably by a chamfer,
any lubrica-tion. Splashing with oil and similar substan-ces should be is normally as shown in the drawing below. However, in some special
avoided, since natural rubber is not oil-resistant. applications, the hub must be reversed. When in doubt, install as shown
However occasional minor contact with oil or grease is not harmful as in the relevant installation drawing.
this oil will be thrown off during rotation of the coupling.
Installation table: Screw fastener details, dimension “S” between the hubs and dimension “Z”.
CENTAFLEX-A Standard Design Type „S“ Universal joint shaft Universal joint shaft Dimension Dimension
size G GZ/GB „S“ „Z“
Special Bolt Screws radial axial [mm] [mm]
M6x10 M6x10
1 M6 M6x10 M6x10 M6x30 2 13
M6x25 M6x25
M24x100
400 M24 M20x100 M20x100 M20x100 M24x100 10 100
M20x100
M24x120 M24x100
600 - - M24x120 M27x130 15 135
M27x120 M27x120
M22x140
800 - - M22x140 M22x140 M22x150 17 110
M22x140
leading by innovation
CENTA headoffice and subsidiaries are marked with the CENTA logo.