PII: S2589-014X(18)30012-4
DOI: doi:10.1016/j.biteb.2018.02.005
Reference: BITEB 13
To appear in:
Received date: 6 January 2018
Revised date: 21 February 2018
Accepted date: 22 February 2018
Please cite this article as: Sandhya K. Vijayan, Mary NaveenaVictor, Abinandan
Sudharsanam, Velappan Kandukalpatti Chinnaraj, Nagarajan Vedaraman , Winterization
studies of different vegetable oil biodiesel. The address for the corresponding author
was captured as affiliation for all authors. Please check if appropriate. Biteb(2017),
doi:10.1016/j.biteb.2018.02.005
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020, India.
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Corresponding author: nvedaraman@yahoo.co.in Tel: 00 91 9444907898
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ABSTRACT
At low temperature, the presence of oleaginous compound with fatty acids bound to
crystallize and cause operability problems with compression engines. In this present
investigation, seven different fatty acid methyl esters (FAMEs) biodiesel from vegetable oils
(such as sunflower, coconut, jatropha, rice bran, palm, neem and mahua) were prepared by
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transesterification and were analyzed by gas chromatography (GC). Winterization of these
synthesized biodiesel were carried out to find their usability at low temperatures (0ºC—20ºC)
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and the crystals formed were separated. Further, the differential scanning colorimetry (DSC)
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were employed to identify the onset of melting point of the biodiesel from vegetable oils. The
results showed that crystal formation was observed for various biodiesel except sunflower oil
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that recorded no crystal formation with minimum temperature of 0ºC. These findings suggest
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that biodiesel synthesized from sunflower can be used as such at low temperatures compared
Winterization.
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1. Introduction
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Overwhelming response towards clean energy utilization has provoked the interest towards
the use of biodiesel among the world. Biodiesel (derived from plant or animal bio resources)
is alternative fuel that can be blended with conventional fuels to use in compression ignition
conventional diesel that includes: high cetane characteristics, condensed emanation of NOx,
SOx, carbon monoxide, hydrocarbons and particulate matter, respectively (Kulkarni & Dalai,
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hydrocarbons compare to conventional fuel (Graboski et al., 2003; Karavalakis et al., 2009).
catalyst and the reaction is shown in Figure 1. Meanwhile, the blending of biodiesel (B5-B20
(v/v)) with conventional fuels is the most commonly in practice and are highly recommended
for good engine performance and better exhaust emissions (Moser & Vaughn, 2010).
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However, it is observed that use of biodiesel (B100) despite of blending, resulted in
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substantial reduction of carbon monoxide and hydrocarbon emissions (Vedaraman et al.,
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2011). Despite these advantageous mentioned above, the major setback of biodiesel is the
cold flow properties that hinders the practical application (Bhale et al., 2009; Lee et al., 1996;
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Soriano et al., 2006). The occurrence of saturated fatty acid in biodiesel is crucial for
temperature explicit parameters. So, at low temperature the fatty acids tends to form cloud
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(cloud point -CP), semi solid fractions (pour point-PP) and forms crystals (cold filter
plugging point -CFPP) thereby clogging and blocking the flow of biodiesel to engines
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(Rasimoglu & Temur, 2014). Hence, several methods such as winterization, anti-gel additives
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and blending have been used to prevent the formation of crystals (Kreulen, 1976; Nainwal et
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al., 2015; Ooi et al., 2005). Among the methods, winterization is the economical and simple,
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which is carried by keeping the biodiesel under refrigeration for specific temperature and
decanting the liquid after crystal formation (Smith et al., 2010). Further, the crystallization
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process reduces the overall onset temperature which tends to use the biodiesel at lower
temperature without clogging (Gómez et al., 2002). The use of branched chain alcohol to
produce biodiesel has reduced the crystallization onset temperature (Tco) (Lee et al., 1995).
Various researchers have reported to reduce the saturated fatty acids in biodiesel using
blending and addition of agents. For instance, the saturated fatty acids have been eliminated
using three stages of winterization and achieved reduction in CFPP to −8 °C and exhibited 9
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% loss of peanut biodiesel (Karavalakis et al., 2009; Pérez et al., 2010). However, the
saturated fatty acid content in biodiesel obtained from beef tallow post winterization was
73.38% compared to the initial value of 86.91% yielded at temp 16.3°C (Doğan & Temur,
2013). Similarly, winterization based on micro heat exchangers of biodiesel from waste
cooking oil (BWCO) exhibited reduction of CFPP up to -7°C and saturated fatty acids from
21.3% to 9.6% (Kerschbaum et al., 2008). Meanwhile, the use of additives in winterization of
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BWCO resulted in CFPP reduction from −10 °C to −16 °C (Cheong et al., 1998; Wang et al.,
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2014). The process of winterization with additives has significantly enhanced the biodiesel
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properties (Chastek, 2011; Joshi et al., 2011; Wang et al., 2014; Wang et al., 2011).
However, in the use of additive (ethylene vinyl acetate copolymer) with blending (20%) of
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BWCO the CP, CFPP and PP reduced by -12°C, -16°C and -18°C with respect to the pre
winterization (Cao et al., 2014). Despite these significance, the additives may also possess the
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ability to induce more toxicity to the emission from the biodiesel. It is very imperative, the
environmentally. Furthermore, not much extensive studies have been recorded to identify the
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biodiesel of seven different vegetable oils (sunflower, coconut, jatropha, rice bran, palm,
neem, and mahua) respectively. Further, the loss of biodiesel during winterization was
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identified and reported along with solid fraction of saturated fatty acids. The properties of
biodiesel viz., density (ρ), viscosity (υ), PP, CP, flash point (FLP) and fire point (FRP) were
evaluated as per the standard procedures. Furthermore, the fatty acid composition of different
biodiesel and crystallization onset temperature (TCO) was analyzed by gas chromatography
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2.Experimental
2.1.Materials
Commercial refined vegetable oil from coconut, sunflower, rice bran, palm and unrefined oil
derived from jatropha, neem and mahua purchased from local market (Chennai, Tamilnadu,
India). All the chemicals used in experiment were of analytical grade (S.D fine Chemicals,
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India).
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2.2.Transesterification process
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Biodiesel usually referred as (FAMEs) from refined vegetable oils were prepared by
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transesterifying with NaOH 0.5% (w/w) with respect to oil dissolved in CH3OH
Unrefined oils, were transesterified with acid catalysis using 0.5 % Conc. H2SO4 by weight
with respect to oil and 30 % by weight of methanol along with un-refined oils at a
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temperature of 65-72°C for a period of 16 hours (Canoira et al., 2006; Van Gerpen, 2005).
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After transesterification, the upper methyl ester layer was separated and washed with water to
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eliminate the residuals from biodiesel (Demirbas, 2007). The transesterification process took
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place in round bottom flasks (two necked) Liebig condenser in a heating mantle with
magnetic stirrer. Then the biodiesel was dried in oven at 105 °C (378 K) for 3 h to remove
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traces of moisture. The product yield (Eqn 1) was calculated on a mass basis and are
expressed below
𝑊𝑡 𝑜𝑓 𝑏𝑖𝑜𝑑𝑖𝑒𝑠𝑒𝑙
𝑃𝑟𝑜𝑑𝑢𝑐𝑡 𝑦𝑖𝑒𝑙𝑑 (%) = 𝑋 100 (1)
𝑊𝑡 𝑜𝑓 𝑜𝑖𝑙
2.3. Winterization
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Winterization experiment was carried out on all the different biodiesel at samples at 20±1°C,
15±1°C, 10 ±1°C, 5±1°C, and 0±1°C, correspondingly for a minimum period of 12 hours
slightly modified from literature (Lee et al., 1996). It was done using a low temperature
chamber (ROSS FLEXER TER62 STM141F). Different biodiesel samples were weighed and
poured into flasks and kept inside the chilling unit (Sub Zero Cooling Instruments, Chennai,
India). Subsequently, the samples were transferred to the erlenmeyer flask using a dried filter
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paper and funnel. The filter paper and the crystals separated out with it were weighed for all
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biodiesel samples and the liquid separated out was also weighed (Eqn 2 & Eqn 3). This
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procedure was repeated thrice and average value is taken for all the temperatures for each of
𝐿𝑖𝑞𝑢𝑖𝑑 𝑓𝑟𝑎𝑐𝑡𝑖𝑜𝑛 (𝐵𝑖𝑜𝑑𝑖𝑒𝑠𝑒𝑙 𝑤𝑡. (%)) = 100 − 𝐴𝑚𝑜𝑢𝑛𝑡 𝑜𝑓 𝑠𝑜𝑖𝑙𝑑 𝑓𝑟𝑎𝑐𝑡𝑖𝑜𝑛 (3)
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3.Analytical methods
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3.1.GC Analysis
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Biodiesel (FAME) produced from vegetable oils were analyzed using gas chromatography
(GC) AGILENT 6850 Series GC System. HP-1, with capillary column (DB-23 fused silica
Column - 202 × 200 × 105 mm (HWD)), Detector – Flame Ionization Detector, Split 1:50
160°C for 2 minutes at 6°C/min, 180°C for 2 minutes at 6°C/minutes and finally increased to
230°C for 10 minutes at 4°C/minute with injector and detector temperature maintained at 230
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°C and 270°C. The standard was used Supelco 37 FAME mix (Sigma Aldrich) along with
samples.
After each transesterification experiments, the biodiesel was analyzed for various fuel
characteristics such as density, kinematic viscosity, FLP, FRP, PP, CP (ASTM- D4052, D
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445, D 93, D 92, D97, D2500) was measured for all biodiesel as per the standard methods of
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biodiesel.
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3.3. DSC Thermograms NU
The thermograms of the resulted biodiesel was analyzed using differential scanning
calorimetry (DSC Q200 V24. 10 Build 122) (Pérez et al., 2010). Briefly, the samples were
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first heated to 100°C for 2 mins and then brought to 60°C and cooled at 1°C/min, 5°C /min
and 10°C /min. After comparing the various heating rates, 5°C/min was selected for this
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study experiment. TCO (maximum temperature for crystallization Onset) was located from the
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transition in the graph plotting Temperature (°C) and Heat Flow (mW) gives the exact
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temperature at which the biodiesel sample starts to have a transition from liquid to solid.
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The physicochemical characteristics of vegetable oil and biodiesel synthesized are shown in
biodiesel from various vegetable oils, especially for jatropha and coconut oil resulting in
96.5% yield compared to other sources of biodiesel. The fact that the byproduct of glycerol
accumulation in from transesterification process might have resulted in not obtaining 100%
yield. Moreover, high viscosity diesel enables larger droplets upon injection that results in
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poor combustion and increased emissions (Knothe & Dunn, 2009). It can be noted from
Table 1, oil from mahua, neem, rice bran and jatropha exhibited higher densities varied from
920-925 Kgm-3 compared to other vegetable oils. However, the density was found to lower in
the synthesized biodiesel which is due to the transesterification process and is consistent with
literature report (Esteban et al., 2012). Similarly, the viscosity was higher in neem, jatropha
and mahua resulted in 45.8 mm2s-1, 44.3 mm2s-1 and 41.6 mm2s-1. However, the density and
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viscosity values were decreased upon transesterification process and are shown in Table 2. It
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can be observed that the viscosity of the vegetable oil is approximately 10-20 fold lesser than
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that of the synthesized biodiesel and is well in agreement with the reported literature (Nabi et
al., 2009).The density and the viscosity of the biodiesel obtained from jatropha oil is very
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high with 888 kg m-3 and 5.6 mm-2s-1 compared to another biodiesel. Furthermore, the density
and the viscosity of the values are within the limits prescribed EN14214:2003 and
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which the biodiesel will ignite with absence of vapor at a rate to sustain the fire. The fire
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point of biodiesel may be defined as the temperature at which aids in burning for at least 5
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seconds’ post ignition by an open flame. For all biodiesel, the flash point was within the
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range of 152 °C – 182°C and fire point between the range of 175 °C – 195 °C which is higher
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when compared to the EN1414:2003 and IS15607:2005 standard. This indicates that all
biodiesel has a higher flash point and fire point they are safe for handling and transportation
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(Gumus, 2010). Similarly, the composition of FAMEs from vegetable oil is shown in Table 3.
It can be noted that presence of unsaturated outlays the saturated fatty acid in all the biodiesel
obtained. The maximum percentage (%) of the total unsaturated fatty acid (C 18:1 and C18:2)
was found higher in sunflower oil, jatropha oil and neem oil in the range of 88.20%, 77.58%
and 73.92 respectively. Similarly, the maximum percentage (%) of total saturated fatty acid
was found higher in coconut oil, palm oil and mahua oil and were in the range of 58.87%,
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40.68% and 38.65% respectively. This results follow the same trend of the saturated fatty
acid composition in literature reported (Liu, 2015). Furthermore, the melting temperature of
each saturated and unsaturated compound has a direct impact on the overall melting
temperature of the oil and biodiesel called as a eutectic mixture (Lee et al., 1995). From the
Table 4, it can be perceived that, sunflower oil, jatropha oil and mahua oil exhibited onset
crystallization temperature of -3.81°C, 1.20°C and 1.42°C respectively. This is due to higher
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existence of unsaturated fatty acid point can have the dominating impact on the overall
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melting temperature (Knothe & Dunn, 2009).
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The effect of various temperatures on liquid fraction yield of winterized biodiesel from
vegetable oil is shown in Table 5. During the winterization process, most of the high melting
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(FAMEs) separates out leading to formation of turbidity or precipitation. As pure biodiesel is
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preferred over biodiesel-diesel blends, to have better exhaust emissions, and to avoid addition
of the second substance such as fuel additives, the use of pure biodiesel after winterization is
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the safer and easier option. Based on this study, it can be concluded that by winterizing
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sunflower biodiesel up to 0°C as no solid fraction is obtained and can be used directly without
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any winterization up to 0°C. Similarly, coconut biodiesel resulted in 3.34 % of solid upon
winterization up to 5°C and hence can be used > 5°C. Similarly, jatropha and rice bran
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biodiesel can be winterized at 10°C with solid fraction removal of 3.5 %. Palm and Mahua
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biodiesel can be used only at temperatures above 15°C and the solid fraction removal was
about 0-6.24 %. Furthermore, neem biodiesel can be used only above 20°C. Based on our
initial screening process, we observed 5°C /min exhibited TG profile of the samples were
better. Yet, this profile varies with respect to samples as castor oil exhibited 10°C /min
compared to higher heating rates (Conceição et al., 2007). Tan & Man (2002) showed that
low heating rate (5°C /min) favors for thermal equilibrium of vegetable oils when compared
to other heating rates indicating our observation is very consistent. Further, the DSC cooling
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thermograms were obtained at the proportion of 5°C /min and are shown in Figure 2 for
various biodiesel. The biodiesel from coconut oil and palm oil exhibited four melting points
of 3.59°C, - 2.21°C, - 8.47°C, – 14.27°C and 13.48°C, 10.41°C, 7.22°C and –33.38°C
respectively. Similarly, biodiesel from neem oil, rice bran oil and mahua oil resulted in three
melting points of 8.89°C, 5.8°C and 3.06°C; 1.20°C, - 4.15°C and – 14.27°C, 7.78°C, 5.01°C
and 3.55°C respectively. Furthermore, the biodiesel from sunflower biodiesel showed two
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melting temperatures at 1.42°C and – 6.99°C and the biodiesel from jatropha oil showed only
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one temperature of -3.81°C. The Rice bran oil showed two distinct peaks which may be due
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to the equal distribution of linoleic and oleic acid content are in consistent with the literature
(Ajithkumar et al., 2009). Interestingly, these disparities in different melting point amongst
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vegetable oil are due to the presence of the mixed unsaturated and saturated fatty acids in the
biodiesel (Dunn, 1999). Comparing the above results, we find the order of increasing
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crystallization temperature for different vegetable oil biodiesel were jatropha> sunflower>
5.Conclusions
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Biodiesel was produced from seven different vegetable oils – sunflower, coconut, rice bran,
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palm, jatropha, mahua and neem oil by acid or alkali transesterification process. The yield by
transesterification was 92 – 97 % and coconut oil yield higher quantity of biodiesel. Different
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fuel properties were measured for all the biodiesel and they meet biodiesel specifications. The
GC analysis shows that all the oils vary significantly in their fatty acid compositions. Based
and can be a promising biodiesel. Similarly, the coconut biodiesel resulted solid fraction upon
winterization up to 5°C followed by jatropha and rice bran biodiesel at 10°C. The palm and
mahua biodiesel can be used only at temperatures above 15°C. Since, neem biodiesel
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possesses poor cold flow properties and it can be used only above 20°C because solid fraction
Acknowledgement
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We thank Dr. Gildhyal, ONGC, Chennai for helping us in fuel properties analysis.
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Figure Captions
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Bran
(Kg/m3)
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Viscosity 28.3 30.6 32.7 33.2 44.3 41.6 45.8
At 40oC
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(mm2s-1)
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Table 2. Physicochemical Comparison of Biodiesel yield from different vegetable oil and
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Sunflower 94.2 % 866 2.6 169 193 -2 -6
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Palm 95.4% 846 3.5 182 192 +10 +8
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Rice Bran 92.1 % 856 4.7 176 183 +4 0
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Table 3. Composition of vegetable oil fatty acid methyl ester and their corresponding melting point
Biodiesel C8:0 C10:0 C12:0 C14:0 C16:0 C18:0 C18:1 C18:2 C18:3 C20:0 C22:0 C24:0 Total Total
Sat.FA Unsat.FA
P T (%) (%)
Name Methyl Methyl Methyl Methyl Methyl Methyl Methyl Methyl Methyl Methyl
R I Methyl Methyl
of FAME
Melting
Caprylate
- 34
Caproate
- 18
Laurate
5
Myristate
18.5
Palmitate
30.55
Stearate
39.1
Oleate
- 20
Linoleate
- 35 -52
C
Linolenate
S
Arachidic
46.6
behenate
54
Lingnocerate
58 - -
Point
N U
of
A
FAME
M
(oC)
29]
[28,
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Sunflower - - - 0.071
P
6.288T 3.770 33.545 54.675 0.035 0.246 0.803 0.298 11.511 88.22
Palm
Rice Bran
0.067
-
-
-
0.288
-
A C 0.749
0.527
36.766
19.515
-
2.953
46.482
38.109
13.745
34.297
0.524
0.638
0.123
1.984
0.072
-
0.063
-
38.652
25.617
60.227
72.406
Jatropha - - - 0.178 13.297 7.082 41.787 35.801 0.341 0.275 - - 21.173 77.588
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P T
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A C
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Bran
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Crystallization 1.42 3.59 13.48 1.20 -3.81 7.78 8.89
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Onset (oC)
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20 100 100 100 100 100 100 100
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15 100 100 100 100 93.76 99.64 61.54
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5 100 96.66 NU0 34.48 0 81.82 0
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Highlights
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Figure 1
Figure 2r1
Figure 2r2