ALARM 1001
N
Is the safety door closed ?
Y
Close the safety door.
N
Is the window closed ?
Y
Close the window.
N
The diagnostic
X8.1=0
Cause: Y
1. The limit switch (-A217) for the
safety door or the window
detects incorrectly. Please adjust Press the RESET key.
it.
2. The limit switch (-A217) for the
safety door or the window is
defective. Please replace it.
END
8-2
Maintenance Manual
ALARM 1003
8-3
Maintenance Manual
ALARM 1004
N D57=0
Is the machine with gear box?
Consult Chap2
D57=1 5.2 set.
5 Y 1
Y
During maintenance? K4.7=1
Shift to HI Shift to LO
N N
Is the gear HI solenoid valve ON? Is the gear LO solenoid valve ON?
(-Y306) (-Y305)
Y Y 3
2
4 4
Y Y
END
8-4
Maintenance Manual
2 3
. In HI output Y In LO output
DGNY3.0=1、Y3.1=0 DGN Y3.1=1、Y3.0=0
N
N
6
6
Cause: Cause:
Condition error. Please 1. The wiring of solenoid valve is
command S-code again. poor contact. Please check the
wiring.
2. The solenoid valve is defective.
Cause:
1. The limit switch for gear
HI/LO detects incorrectly.
Please adjust it.
2. The limit switch is defective.
Please replace it.
8-5
Maintenance Manual
ALARM 1005
1
N
Is the POT in the vertical position?
N
Y DGN Y2.5=1
N
DGN X6.2=1、X6.3=0 Y
Y 4 2 3
N
Is the Z axis at the tool change position?
The diagnosis 71.0=1(absolute)
8-6
Maintenance Manual
5
Y
N
Is ATC start to change?
Y N
DGN Y2.4=1
Y N
DGN Y2.6=1
N
The diagnosis X6.2=0、X6.3=1
Y
4
2 3
Press the RESET button
END
8-7
Maintenance Manual
2 3
Cause: Cause:
1. The solenoid valve is 1. The button is defective. Please
defective. Please replace it. replace it.
2. The wiring of the solenoid 2. The wiring of button is poor
valve is poor contact. Please contact. Please check the wiring.
check the wiring. 3. Condition error. Please reset
3. MAG locked. Please check it. again.
4. Parts interference. Please
check it.
4 6
Cause: Cause:
1. The limit switch is defective. 1. The limit switch for ARM
Please replace it. detects incorrectly. Please
2. The limit switch detects check it.
incorrectly. Please check it. (ARM HOME X6.5, ARM
BRAKE X6.4, TOOL
UN/CL CONFIRM X6.6)
8-8
Maintenance Manual
ALARM 1007
Cause:Wrong T command.
END
ALARM 1008
Cause:Wrong T command.
END
8-9
Maintenance Manual
ALARM 1009
Y
The ALARM 1009
is still display?
ALARM 1010
END
8-10
Maintenance Manual
ALARM 1011
End
ALARM 1012
End
8-11
Maintenance Manual
ALARM 1013
N
Is the alarm still there ?
End Y
Cause:
1. The sensor (S404) for tool
detection is defective. Please
replace it.
2. The sensor for tool detection is
poor connected. Please check it.
8-12
Maintenance Manual
ALARM 1014
Y
Is the alarm still there ?
End
8-13
Maintenance Manual
ALARM 1015
End
8-14
Maintenance Manual
ALARM 1016
End
ALARM 1018
End
8-15
Maintenance Manual
ALARM 1019
Is the function of Y
automatic ATC position return used ?
(The unction for PMC axis)
Set diagnostic K11.0=1
N
Is the spindle at the ATC position ?
Cause:
1. ATC position detection error,
please adjust LS. (-S131)
2. ATC position LS damage
please change the LS. (-S131)
End
8-16
Maintenance Manual
★:If the machine is with ISC system, all setting values of the ATC position must
be the coordinate value multiplying 10 times.
8-17
Maintenance Manual
ALARM 1020
N
Is there oil cooler ?
1
Y
N Cause:
Oil level of the oil cooler is too low.
Please fill oil. (-A207)
Is there oil-air N
lubrication ? Y
Diagnostic K8.2=1 ?
Y
N
Cause:
1.Oil-air is too much. The amount Cause:
needs to be adjusted The detector for oil level of the oil
2. Wiring of the temperature switches cooler (-A207) detects incorrectly.
(-F244, -F245) is poor contact. Pleae check it.
Please check the wiring.
3. The spindle motor is out of order.
Please solve the cause..
1
End
8-18
Maintenance Manual
ALARM 1021
End
8-19
Maintenance Manual
ALARM 1022
End
8-20
Maintenance Manual
2 ALARM 1023
N 3
Y
5
Cause:
N
Is the MAG motor stop? 1. The button of “POT vertical” is
defective. Please replace it.
Y 2. The wiring of “POT vertical” button
1 is poor contact. Please check the
6 wiring.
8-21
Maintenance Manual
3 4
2
5
Cause:
1. The MCC or relay of MAG Press the EMG button
Cause:
CW/CCW is defective. Please
1. The wiring of MAG CW/CCW
replace it.
button is poor contact. Please
check the wiring. 2. The wiring of MCC or relay for Cause:
2. The button of MAG CW/CCW MAG CW/CCW is poor contact. 1. The limit switch for MAG
is defective. Please replace it. Please check the wiring. counter is defective. Please
3. The MAG motor is overload or replace it.
damage. Please check it. 2. The limit switch for MAG
1 counter detects incorrectly.
7
Please adjust it.
1 3.The relay (K404、K405) of
MAG CW/CCW contacts
DGN Y4.7=1
incorrectly or damage.
8-22
Maintenance Manual
ALARM 1024
Finish
Cause:
1. No 24V power input
2. STC temperature card is broken
Please call for service
8-23
Maintenance Manual
ALARM 1026
N
Is there optional JIG function ?
Y
Set keeprelays:
Y
K4.4=0 (M54/M55) Is there APC function ?
K4.1=0 (M56/M57)
N
Y
Is the alarm still there ?
N
2
End
8-24
Maintenance Manual
N
Is the jig clamped ?
Y
Cause:
N Are limit switches used 1. The relay for jig is defective.
for detecting jig clamping╱ Please replace it.
unclamping ? (-K233, -K234, -K238, -K239)
Y 2. The solenoid valve for jig
Set timers:
clamping is defective. Please
T18=500 (M54 FINISH TIME)
Cause: replace it.
T20=500 (M55 FINISH TIME)
1. Some limit switch on the jig is (-Y212, -Y213, -Y214, -Y215)
T22=500 (M56 FINISH TIME)
defective. Please replace it. 3. The wiring for the solenoid
T24=500 (M57 FINISH TIME)
(-S215, -S216, -S217, -S218) valve is poor contact. Please
2. Some limit switch on the jig check the wiring.
detects incorrectly. Please adjust (-Y212, -Y213, -Y214, -Y215)
it. 4. Some hydraulic pipe for jig
(-S215, -S216, -S217, -S218) clamping is clogged. Please
clean the pipe or replace it.
8-25
Maintenance Manual
Set keeprelays: Y
K4.4=0 (M54/M55)
K4.1=0 (M56/M57)
Is there optional JIG N
function on the pallet B ?
4 Y
Y
Is the alarm still there ?
N
5
End
8-26
Maintenance Manual
N
Is the jig in the machining
area clamping ?
Y Cause:
1. The relay for jig is defective.
N Are limit switches used for Please replace it.
detecting jig clamping╱ (-K233, -K234, -K238, -K239)
unclamping ? 2. The solenoid valve for jig
clamping is defective. Please
Set timers: Y replace it.
(-Y212, -Y213, -Y214, -Y215)
T18=500 (M54 FINISH TIME)
Cause: 3. The wiring for the solenoid
T20=500 (M55 FINISH TIME)
valve is poor contact. Please
T22=500 (M56 FINISH TIME) 1. Some limit switch on the jig is
check the wiring.
defective. Please replace it.
T24=500 (M57 FINISH TIME) (-Y212, -Y213, -Y214, -Y215)
(-S215, -S216, -S217, -S218)
4. Some hydraulic pipe for jig
2. Some limit switch on the jig
clamping is clogged. Please
detects incorrectly. Please
clean the pipe or replace it.
adjust it.
(-S215, -S216, -S217, -S218)
8-27
Maintenance Manual
Y
Is the alarm still there ?
N
2
End
8-28
Maintenance Manual
ALARM 1027
Y
Is the alarm still there ?
N
Cause:
1. Wiring for air pressure
End detector(-A203) is incorrect.
Please check
the wiring.
2. Air pressure detector (-A203)
isdefective. Please replace it.
8-29
Maintenance Manual
ALARM 1028
N
Is there magazine unit ?
Y
Make sure D52=99.
Consult Chap2 5.2 setting.
(D52) Y
`
Re-start the machine.
End
8-30
Maintenance Manual
ALARM 1029
Y
Cause:
1. The limit switch for tool clamping
is defective. Please replace it.
2. The limit switch detects
incorrectly. Please adjust it.
3. The wiring for limit switch is poor
contact. Please check the wiring.
4. The wiring of rowed cable for
CNC is poor contact. Please check
the rowed cable.
End
8-31
Maintenance Manual
ALARM 1030
N
Is there magazine unit ?
Y
Make sure D52=99.
Consult Chap2 5.1 setting.
(D51) Y
`
Re-start the machine.
End
8-32
Maintenance Manual
ALARM 1031
Cause:
Tool searching cannot be finished in
the defined time limit.
Y
Does the magazine rotate ?
Cause:
1. The limit switch for pot
horizontal (S410) is defective.
Please replace it.
2. The limit switch for pot horizontal
detects incorrectly (X6.3). Please
adjust it. Cause:
3. The wiring for pot horizontal 1. The limit switch (S401) for pot
counter is defective. Please replace
is poor contact. Please check it.
the wiring. 2. The limit switch for pot counter
detects incorrectly (X7.0). Please
4. The contact of relay (K404,Y2.2) adjust it.
3. The wiring of limit switch for pot
counter is poor contact. Please
Execute the T command. check the wiring
Y
Is the alarm still there ?
End
8-33
Maintenance Manual
1 ALARM 1032
N Timer T12=xxxx
Refer to the article regarding
setting
Is the N
automatic door closed?
2 Diagnostic Y1.6=1
Y Cause:
1. The automatic door gets
interference. Please remove the
obstacle.
N Diagnostics 2. The air pressure for the automatic
door is too low. Please enlarge the
X8.1=1,X8.0=0
pressure of the air source.
2 3. The solenoid valve (-Y207, -Y211)
Y for automatic door is defective.
Please replace it.
4. The wiring of the solenoid valve
(-Y207, -Y211) for automatic
Press the RESET key. door is poor contact. Please check
Cause: the wiring
1. The limit switch (-S201, -S202) 5. The relay (-K268, -K269) for
for automatic door is defective. automatic door is defective.
Please replace it. Please replace it.
Execute the command of automatic
2. The limit switch (-S201, -S202) door open/close (M10/M11).
for automatic door detects
incorrectly. Please adjust them.
Y 2
Is the alarm still there ?
N
2
1
End
8-34
Maintenance Manual
ALARM 1033
End
8-35
Maintenance Manual
ALARM 1034
Is the spindle Y
tool broke or damaged
END
8-36
Maintenance Manual
ALARM 1035
Cause:
1. Is the prober or receiver Adjust the position of receiver.
broken? (-A206) Setting the prober on spindle then
2. The wiring of prober and move the z axis, make sure the
signal can receive in full travel.
receiver is poor contact. Please
check the wiring.
END
8-37
Maintenance Manual
ALARM 1036
Y
Is the air pressure N
for the oil-air lubricating system
N
not enough?
DGN X5.7=1 ?
Y Y
Cause:
The pressure switch (-A203) is
defective or poor contact.
Please replace or check the wiring.
8-38
Maintenance Manual
ALARM 1037
Cause:
DC24V Power supply damage or
wrong error , please change or
check wiring.
End
ALARM 1046
Cause:
Workpiece probe battery life is
too low or defective. Please
change it.
END
8-39
Maintenance Manual
ALARM 1049
5
Diagnostics Y
X13.1=1 Close
X13.0=1 Open
N N
Is the APC door opened ?
Cause:
The APC door close is not finished
in the defined time limit. Y 2
N
Is the APC door closed ?
Y 3
8-40
Maintenance Manual
1 2 3
Diagnostic N
X13.1=1 Close
Y 3
Y
Is the alarm still there ?
N
5
End
8-41
Maintenance Manual
ALARM 1049
5
Diagnostics Y
X13.1=1 Close
X13.0=1 Open
N N
Is the APC door
opened ?
Cause:
APC door close is not finished in the
defined time limit. Y 1
Y 2
Select the JOG mode and press the
APC DOOR OPEN button.
N
Is the APC door
Closed ?
N
Y
Diagnostics Y6.1=1
6 Y
4
3
8-42
Maintenance Manual
1 2 3
6 4
Cause:
Diagnostic N
1. The solenoid valve (K501, K502)
X13.1=1 Close for APC door is defective. Please
replace it.
2. The wiring of the solenoid valve
Y 2 for APC door is connected
incorrectly or circuit broken.
Press the RESET key. Please check it and replace the
broken one.
End
5
8-43
Maintenance Manual
ALARM 1050
N
Is the EMERGENCY STOP
button released ?
Y
2
Cause:
Table clamping /unclamping is not
finished in the defined time limit.
Y Y
Is the table is clamped ? Is the table is unclamped ?
N N
3 4
5 5
8-44
Maintenance Manual
3 4 5
N
Is the table is unclamped ?
Y
3
Please release the
EMERGENCY STOP button..
Diagnostics N
X13.3=1
X13.4=0
Y 3
End
8-45
Maintenance Manual
ALARM 1051
End
8-46
Maintenance Manual
ALARM 1054
Cause:
The APC pallet change is not
finished in the defined time limit.
Y
Is the alarm still there ?
End
8-47
Maintenance Manual
ALARM 1057
1
Is the Z axis at
the ATC position ? N
Diagnostic F71.0=1
(Absolute type of servo motor)
Is the magazine
close to the spindle ? N
Diagnostics
X6.2=1, X6.3=0
Before the magazine returns the
Y standby position, make sure no tool
will drop down. Or, remove tools on
Select the JOG mode and press the spindle or magazine.
TOOL UNCLAMP button to do
spindle tool unclamping.
3
N
Is the spindle tool unclamped ?
Y
9
7
N
Diagnostics
X5.2=1, X5.1=0
Y
Cause:
1. The limit switch (S305, S307) for
Select a manual mode to move the Z spindle tool clamping╱ unclamping
axis toward the positive direction is defective. Please replace it.
until the Z axis getting the signal of 2. The limit switch for spindle tool
interlock.F70.7=1 (Absolute type of clamping╱unclamping detects
servo motor)
incorrectly. Please adjust it.
2
1
8-48
Maintenance Manual
Is the spindle N
tool clamped ?
Diagnostic Y2.7 = 0
Y 8
Diagnostics N
X5.1=1, X5.2=0
9 3
Y
N
Does the magazine go backward ?
Y
N
Diagnostic Y2.3=1
Diagnostics N
Y
X6.2=0, X6.3=1
4
5
Y 6
10
8-49
Maintenance Manual
6 5 4
N
8 Diagnostic Y2.7=1
Y Cause:
1. The TOOL UNCLAMP button
Cause: (S638) is defective. Please replace
it.
1. The solenoid valve (Y312) for tool 2. The wiring of the TOOL
clamping╱unclamping is UNCLAMP button is poor contact.
defective. Please replace it. Please check the wiring.
2. The wiring for tool clamping ╱ 3. Conditions are not satisfied. Please
unclamping is poor contact. Please check the setting.
check the wiring.
10 1
Y
Is the alarm still there ?
N
1
End
8-50
Maintenance Manual
ALARM 1058
1
8-51
Maintenance Manual
ALARM 1059
Y Cause:
1. The solenoid valve for tool
measure cover is defective.
N DGN X11.2=1
Please replace it. (-Y201)
(A202)
2. The wiring of the solenoid
valve for tool measure cover is
poor contact. Please check the
Cause: Y
wiring. (-Y201)
1. The limit switch for tool measure
3. The relay for POT is defective.
cover is defective. Please replace
Please replace it. (-K228)
it.
2. Tool measurement is defective
END
1
1
8-52
Maintenance Manual
ALARM 1060
Y
Is the alarm still there?
N Cause:
1. The limit switch for JIG
CW/CCW is defective. Please
replace it. (-S217) (-S218)
8-53
Maintenance Manual
ALARM 1061
Y
During maintenance? K4.7=1
N
4
Re-command M6
N
Is POT vertical?
Y
1
END
8-54
Maintenance Manual
The diagnostic N
Y2.5=1(-Y411)
4
Y
N
Is POT vertical?
Cause:
Y
1. The solenoid valve (-Y411)
for POT is defective. Please
N
DGN X6.2=1 replace it.
2. The wiring of the solenoid
valve (-Y411) for POT is
Cause: poor contact. Please check
4
1. The POT gets interference. Please the wiring.
remove the obstacle. 3. The relay (-K419) for POT is
2. The air pressure for POT is too defective. Please replace it.
8-55
Maintenance Manual
ALARM 1062
Y
During maintenance? K4.7=1
1
N
Re-command M6
Cause:
1. The limit switch (-S416、S412、S415)
Y
is defective. Please replace it.
2. The limit switch detects incorrectly.
Please adjust it.
3. Please check the wiring and signal.
END
8-56
Maintenance Manual
ALARM 1063
Y
1 During maintenance? K4.7=1
N
Re-command M6
DGN N
Y2.7=1
Y 1
N
Is the spindle tool unclamped?
Y Cause:
1. The solenoid valve (-Y302) for
DGN X5.1=1 N
spindle tool clamping/ unclamping is
(-S306)
defective. Please replace it.
Y Cause: 2. The wiring of the solenoid valve
1. The air pressure for spindle tool (-Y302) for spindle tool clamping/
clamping/ unclamping is too low. Please unclamping is poor contact. Please
enlarge the pressure of the air source check the wiring.
(-A203). 3. The relay (-K312) for spindle tool
END
2. The limit switch (-S306) for spindle clamping/ unclamping is defective.
tool clamping/ unclamping is defective. Please replace it.
Please replace it.
3. The limit switch for spindle tool 1
clamping/ unclamping detects
incorrectly. Please adjust it.
4. Please check the wiring and signal.
8-57
Maintenance Manual
ALARM 1064
Y
1 During maintenance? K4.7=1
N
Re-command M6
DGN N
Y2.7=0
Y 1
N
Is the spindle tool clamped?
Y Cause:
1. The solenoid valve (-Y302) for
DGN X5.1=1 N
spindle tool clamping/ unclamping is
(-S304)
defective. Please replace it.
Y Cause: 2. The wiring of the solenoid valve
1. The air pressure for spindle tool (-Y302) for spindle tool clamping/
clamping/ unclamping is too low. Please unclamping is poor contact. Please
enlarge the pressure of the air source check the wiring
(-A203). 3. The relay (-K312) for spindle tool
END
2. The limit switch (-S306) for spindle clamping/ unclamping is defective.
tool clamping/ unclamping is defective. Please replace it.
Please replace it.
3. The limit switch for spindle tool 1
clamping/ unclamping detects
incorrectly. Please adjust it.
4. Please check the wiring and signal.
`
8-58
Maintenance Manual
ALARM 1065
END
ALARM 1068
Cause:
Inverter breakdown alarm (check the
LED displayed code of inverter)
END
8-59
Maintenance Manual
ALARM 1071
N
Is the ALARM 1071
still displaying?
Finish
Y
8-60
Maintenance Manual
ALARM 1072
Finish
Finish
8-61
Maintenance Manual
ALARM 1073
8-62
Maintenance Manual
END
8-63