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__________________________________________________________________________________

_____

TECHNICAL SUBMITTAL
For
CHILLED WATER PUMPS

Project: King Abdulla Economic City

Manufacturer
PATTERSON PUMP COMPANY,
9201 AYERSEVILLE ROAD, TOCCOA,
GEROGIA 30577, USA
TEL +7068862101 FAX +7068860023

Supplier
Arabian Pumps
P O Box 11265 Jeddah 21453
Tel: 02 6512436 Fax: 6570436
Email : info@arabianpumps.com
www.arabianpumps.com

P O Box: 11265 Jeddah 21453 Tel : 6512436 / 6504713 Fax: 6570436 Email :info@arabianpumps.com
Al Khobar Branch : P O Box : 31481 Al Khobar 31952 Saudi Arabia Telefax: 03-8625284
naj
VENDOR : PATTERSON PUMP COMPANY

TECHNICAL SUBMITTAL FOR CHILLED WATER PUMPS


PROJECT : KAEC INT Consultant

CONTENTS

1.0 Summary /Equipment Description

2.0 Technical Selection details

3.0 Controller Details

4.0 Brochure

0 Issued for approval


Rev Description prepared Date
VENDOR : PATTERSON PUMP COMPANY

TECHNICAL SUBMITTAL FOR CHILLED WATER PUMPS


PROJECT : KAEC INT Consultant

Summary
&
Equipment Description

0 Issued for approval


Rev Description prepared Date
VENDOR : PATTERSON PUMP COMPANY

TECHNICAL SUBMITTAL FOR CHILLED WATER PUMPS


PROJECT : KAEC INT Consultant

Line Qty. Description


     
1  3  Manufacturer :  Patterson Pump Company , USA 
Type  Patterson Vertical Inline HVAC PUMP 
Model:   V6B13A‐RC CW Rotation 
Impeller Dia   13.25 
Pump Size:   6x6x13.5 
Rated RPM:   1780 
Duty Point   570 GPM 180 TDH 
Calculated Efficiency @ Duty Point:  72.8 % 
Brake HP:   35.91 
Non‐Overloading HP:   58.74 
NPSHR (feet  11ft 
Motor:   60HZ ‐ 380V ‐ 60.00HP ‐ TEFC ‐ PE ‐ 326T 
Base Plate   STD ‐ 125# Discharge 
Material  Stainless Shaft ‐ Bronze Sleeve ‐ CSC Seal 
Fittings   Copper Flush Line Tubing & Fittings 
Pump Weight:   631 lbs.   
    Control Panel   
2  1  Control Panel suitable for the above pumps with Induvidual VFD 380V/60HP/ 
3ph 60Hz 

0 Issued for approval


Rev Description prepared Date
VENDOR : PATTERSON PUMP COMPANY

TECHNICAL SUBMITTAL FOR CHILLED WATER PUMPS


PROJECT : KAEC INT Consultant

Pump Selection Details

0 Issued for approval


Rev Description prepared Date
PUMP DATA SHEET Patterson HVAC Pumps

Company: arabian pumps


Name:
Date: 03/17/12

Pump: Search Criteria:


Model: V6B13A-RC Flow: 570 US gpm Head: 180 ft
Type: VIL Speed: 1780 rpm
Fluid:
Synch speed: 1800 rpm Dia: 13.1875 in
Water Temperature: 60 °F
Size: 6x6x13.5 Impeller: D05-89858
SG: 1 Vapor pressure: 0.2563 psi a
Specific Speeds: Ns: 1219 Viscosity: 1.105 cP Atm pressure: 14.7 psi a
Nss: 7141
NPSHa: --- ft
Dimensions: Suction: 6 in
Discharge: 6 in Motor:
Standard: NEMA Size: 60 hp
Pump Limits:
Enclosure: TEFC Speed: 1800
Temperature: --- °F Power: --- hp Frame: 364T
Pressure: --- psi g Eye area: --- in² Sizing criteria: Max Power on Design Curve
Sphere size: --- in

---- Data Point ----


Flow: 570 US gpm
280
Head: 180 ft
Eff: 72.9% 240
Head - ft

Power: 35.4 hp
NPSHr: 12.1 ft 200 13.5" 50 60 65 70 75 80 82
12.5" 85
-- Design Curve -- 85
160 11.625" 82 80
Shutoff Head: 188 ft 75
10.6875" 70
Shutoff dP: 81.1 psi 120 65
20 hp 60
Min Flow: 248 US gpm
80 50 60 hp
BEP: 85.4% eff 25 hp
@ 992 US gpm 40 50 hp
30 hp 40 hp
NOL Pwr: 58.4 hp

NPSHr - ft
@ 1486 US gpm 0 40

-- Max Curve -- 20
Max Pwr: 62 hp
@ 1515 US gpm 200 400 600 800 1000 1200 1400 1600
US gpm
Refer to Working Pressure vs. Temperature chart for maximum rated working pressure. All data are subject to change. Consult factory
for certified data.

Performance Evaluation:
Flow Speed Head Pump Power NPSHr
US gpm rpm ft %eff hp ft
684 1780 176 79.3 38.2 12.9
570 1780 180 72.9 35.4 12.1
456 1780 183 63.7 33 11.5
342 1780 185 51.7 30.8 11.1
228 1780 --- --- --- ---

HVAC PUMP SELECTION Selected from catalog: Patterson HVAC.60 Vers: 1


280

240

200 13.5"
Head - ft

50 60 65 70 75 80 82
85
12.5"
85
160
11.625" 82
80
75
70
120 10.6875"
65

20 hp 60

80 60 hp
25 hp 50

40 50 hp
30 hp 40 hp

0 40

NPSHr - ft
20

US gpm 200 400 600 800 1000 1200 1400 1600

Refer to Working Pressure vs. Temperature chart for maximum rated working pressure. All data are subject to change. Consult factory for certified data.
Company: arabian pumps Patterson HVAC Pumps Model: V6B13A-RC
Name: Catalog: Patterson HVAC.60, vers 1 Speed: 1780 rpm
03/17/12 VIL - 1800 Dia: 13.1875 in
Design Point: 570 US gpm, 180 ft Size: 6x6x13.5
Impeller: D05-89858
3 Pumps in Parallel

180

160

140
Head - ft

120

100

80

60

40

20

0
US gpm 800 1600 2400 3200 4000

Refer to Working Pressure vs. Temperature chart for maximum rated working pressure. All data are subject to change. Consult factory for certified data.
Company: arabian pumps Patterson HVAC Pumps Model: V6B13A-RC
Name: Catalog: Patterson HVAC.60, vers 1 Speed: 1780 rpm
03/17/12 VIL - 1800 Dia: 13.1875 in
Size: 6x6x13.5
Impeller: D05-89858
VENDOR : PATTERSON PUMP COMPANY

TECHNICAL SUBMITTAL FOR CHILLED WATER PUMPS


PROJECT : KAEC I

Summary
&
Equipment Description

0 Issued for approval


Rev Description prepared Date
VENDOR : PATTERSON PUMP COMPANY

TECHNICAL SUBMITTAL FOR CHILLED WATER PUMPS


PROJECT : KAEC I

Line Qty. Description


     
1  3  Manufacturer :  Patterson Pump Company , USA 
Type  Patterson Vertical inline HVAC PUMP 
Model:   V4B11A‐RC CW Rotation 
Impeller Dia   9.625 
Pump Size:   4x4x11 
Rated RPM:   1780 
Duty Point   570 GPM  45 TDH 
Calculated Efficiency @ Duty Point:  53.1% 
Brake HP:   12.23 
Non‐Overloading HP:   12.68 
NPSHR (feet  29.6ft 
Motor:   60HZ ‐ 380V ‐ 15.00HP ‐ TEFC ‐ PE ‐ 326T 
Base Plate   STD ‐ 125# Discharge 
Material  Stainless Shaft ‐ Bronze Sleeve ‐ CSC Seal 
Fittings   Copper Flush Line Tubing & Fittings 
Pump Weight:   631 lbs.   
    Control Panel   
2  1  Control Panel suitable for the above pumps with Star Delta Starting 380V/15Hp 
3ph 60Hz 

0 Issued for approval


Rev Description prepared Date
VENDOR : PATTERSON PUMP COMPANY

TECHNICAL SUBMITTAL FOR CHILLED WATER PUMPS


PROJECT : KAEC I

Pump Selection Details

0 Issued for approval


Rev Description prepared Date
3 Pumps in Parallel

180

160

140
Head - ft

120

100

80

60

40

20

0
US gpm 200 400 600 800 1000 1200 1400 1600 1800

Refer to Working Pressure vs. Temperature chart for maximum rated working pressure. All data are subject to change. Contact factory for certified data.
Company: arabian pumps Patterson HVAC Pumps Model: V4B11A-CC
Name: Catalog: Patterson HVAC.60, vers 1 Speed: 1770 rpm
03/17/12 VIL - 1800 Dia: 9.625 in
Size: 4x4x11
Impeller: D05-90019
VENDOR : PATTERSON PUMP COMPANY

TECHNICAL SUBMITTAL FOR CHILLED WATER PUMPS


PROJECT : KAEC INT consultant

Typical Control Panel Details

0 Issued for approval


Rev Description prepared Date
E C S
P.O.Box 109297 - Jeddah 21351
Tel: 02 - 289-2200 / 289-2299
Fax: 02 - 629-3222 ECS
Email: info@ecsksa.com
Web: www.ecsksa.com

QECS-11S-155

N.T.S 0A 0B
E C S
P.O.Box 109297 - Jeddah 21351
Tel: 02 - 289-2200 / 289-2299
Fax: 02 - 629-3222 ECS
Email: info@ecsksa.com
Web: www.ecsksa.com

QECS-11S-155

N.T.S 07 08
E C S
P.O.Box 109297 - Jeddah 21351
Tel: 02 - 289-2200 / 289-2299
Fax: 02 - 629-3222 ECS
Email: info@ecsksa.com
Web: www.ecsksa.com

PUMP 1 PUMP 2 PUMP 3


QECS-11S-155

N.T.S 08 09
E C S
P.O.Box 109297 - Jeddah 21351
Tel: 02 - 289-2200 / 289-2299
Fax: 02 - 629-3222 ECS
Email: info@ecsksa.com
Web: www.ecsksa.com

QECS-11S-155

N.T.S 09 10
MS1 PUMP 1 PUMP 2 PUMP 3

INPUT TERMINALS

E C S
P.O.Box 109297 - Jeddah 21351
Tel: 02 - 289-2200 / 289-2299
Fax: 02 - 629-3222 ECS
Email: info@ecsksa.com
Web: www.ecsksa.com

QECS-11S-155

N.T.S 10 11
VOLT FREE CONTACTS

E C S
P.O.Box 109297 - Jeddah 21351
Tel: 02 - 289-2200 / 289-2299
Fax: 02 - 629-3222 ECS
Email: info@ecsksa.com
Web: www.ecsksa.com

QECS-11S-155

N.T.S 11 12
Item # Tag Description Qty Part No./Ref. Brand/Manufacturer
01 ENCLOSURE H 2000 X W 1000 X D 600mm CUBICAL 01 - SCHNEIDER ELECTRIC
02 - Weather Proof
03 QM MAIN DISCONNECT SWITCH 200AT-3P. 01 INS250 SCHNEIDER ELECTRIC
04 Q1-Q3 MOTOR CIRCUIT BREAKER 48---65AT 03 GV3P65+GVAD1010 SCHNEIDER ELECTRIC
05 KM1-KM4 CONTACTOR 38A 12 LC1D38M7 SCHNEIDER ELECTRIC
06 KM5 CONTACTOR 32A 03 LC1D32M7 SCHNEIDER ELECTRIC
07 VFD1-VFD3 VARIABLE SPEED DRIVE 30KW/40HP 03 ATV61HD30N4 SCHNEIDER ELECTRIC
08 PS POWER SUPPLY UNIT 220AC/24VDC 01 - LS
09 SS1-SS3 SELECTOR SWITCH 3 POS. A-O-H 03 - XINDALI
10 CB CONTROL MCB 6A-1P. 02 - SCHNEIDER ELECTRIC
11 R1-R3 CONTROL RELAY 14 PIN 24VDC 03 RXM4AB1BD SCHNEIDER ELECTRIC
12 R4-R18 CONTROL RELAY 14 PIN 220VAC 15 RXM4AB1P7 SCHNEIDER ELECTRIC
13 PB SPRING RETURN PUSH BUTTON LAMP TEST 01 - SASSIN
14 H INDICATION LAMP 13 - SASSIN
15 X1 POWER TERMINAL BLOCK 09 JXB-16M SASSIN E C S
16 X2 SIGNAL INPUT TERMINAL BLOCK 18 JXB-04M SASSIN P.O.Box 109297 - Jeddah 21351
Tel: 02 - 289-2200 / 289-2299
Fax: 02 - 629-3222 ECS
17 X3 BMS CONTACT TERMINAL BLOCK 24 JXB-04M SASSIN Email: info@ecsksa.com
Web: www.ecsksa.com

18 - FAN 01 - LEOPARD
19 - FILTER 01 - LEOPARD
20 T1-T3 STAR DELTA TIMER 03 - KAEL
21 - - - - -
22 - - - - -
23 - - - - -
24 - - - - -
25 - - - - -
QECS-11S-155

N.T.S 12 --
E C S
P.O.Box 109297 - Jeddah 21351
Tel: 02 - 289-2200 / 289-2299
Fax: 02 - 629-3222 ECS
Email: info@ecsksa.com
Web: www.ecsksa.com

QECS-11S-155

N.T.S 0B 0C
E C S
P.O.Box 109297 - Jeddah 21351
Tel: 02 - 289-2200 / 289-2299
Fax: 02 - 629-3222 ECS
Email: info@ecsksa.com
Web: www.ecsksa.com

QECS-11S-155

N.T.S 0C 01
VFD-1

QM
Disconnect
Switch
E C S
P.O.Box 109297 - Jeddah 21351
Tel: 02 - 289-2200 / 289-2299
Fax: 02 - 629-3222 ECS
Email: info@ecsksa.com
Web: www.ecsksa.com

POWER SUPPLY
3PHASE / 380V

U1 V1 W1 U2 V2 W2

PUMP 1
40HP-380V

QECS-11S-155

N.T.S 01 02
VFD-2

E C S
P.O.Box 109297 - Jeddah 21351
Tel: 02 - 289-2200 / 289-2299
Fax: 02 - 629-3222 ECS
Email: info@ecsksa.com
Web: www.ecsksa.com

U1 V1 W1 U2 V2 W2

PUMP 1
40HP-380V

QECS-11S-155

N.T.S 02 03
VFD-3

E C S
P.O.Box 109297 - Jeddah 21351
Tel: 02 - 289-2200 / 289-2299
Fax: 02 - 629-3222 ECS
Email: info@ecsksa.com
Web: www.ecsksa.com

U1 V1 W1 U2 V2 W2

PUMP 1
40HP-380V

QECS-11S-155

N.T.S 03 04
E C S
P.O.Box 109297 - Jeddah 21351
Tel: 02 - 289-2200 / 289-2299
Fax: 02 - 629-3222 ECS
Email: info@ecsksa.com
Web: www.ecsksa.com

QECS-11S-155

N.T.S 04 05
E C S
P.O.Box 109297 - Jeddah 21351
Tel: 02 - 289-2200 / 289-2299
Fax: 02 - 629-3222 ECS
Email: info@ecsksa.com
Web: www.ecsksa.com

QECS-11S-155

N.T.S 05 06
E C S
P.O.Box 109297 - Jeddah 21351
Tel: 02 - 289-2200 / 289-2299
Fax: 02 - 629-3222 ECS
Email: info@ecsksa.com
Web: www.ecsksa.com

QECS-11S-155

N.T.S 06 07
VENDOR : PATTERSON PUMP COMPANY

TECHNICAL SUBMITTAL FOR CHILLED WATER PUMPS


PROJECT :

STAR DELTA PANEL

0 Issued for approval


Rev Description prepared Date
VENDOR : PATTERSON PUMP COMPANY

TECHNICAL SUBMITTAL FOR CHILLED WATER PUMPS


PROJECT : KAEC INT consultant

Expansion Tank

0 Issued for approval


Rev Description prepared Date
A. WHY AN EXPANSION TANK?

An expansion tank is required in a closed loop heating or chilled water HVAC


System for two very important reasons.

1. To control or set the system s operating range.

2. To give the expanded water in the system a place to go as the


water is heated. In a heating system this occurs when the system
is heated form its coldest fill temperature to operation temperature.
In a chilled water system this expansion occurs when the system is
shut down and the system temperature rises from operating to
ambient.

The goal in sizing any expansion or compression tank is to make the system able
to accommodate the expansion of the system water throughout the heating or
cooling cycles without allowing the system to exceed the pressure limits of the
lowest pressure-rated component in that system. The lowest rated component in
most systems is, by design, the pressure relief valve. The maximum system
pressure is normally set at 90% of the pressure relief valve rating at its point of
installation.

B. DIAPHRAGM OR BLADDER TANKS


COMPARED TO PLAIN STEEL TANKS

The Plain Steel Expansion Tank has been used for many years, and in some
systems has worked very well. Using a plain steel expansion tank makes the
system an air control system. One must control the air volume or air cushion
above the water level in the tank. The common face between this air cushion
and the water in the tank allows the air to be absorbed by the water. If the air is
not removed properly from the water and placed back into the air cushion, the
expansion tank will become waterlogged.

A waterlogged tank is an expansion tank that no longer has an air cushion large
enough to allow all the expanded water form the system to enter the tank without
exceeding the maximum system pressure. When this occurs the safety relief
valve will open and heated system water will be discharged to the drain.

CAUTION: An expansion tank does not need to be 100% full to be


waterlogged. The same symptoms will also exist if the expansion
tank is sized too small!

The advantage of a plain steel tank is that the initial purchase cost is less than a
diaphragm/bladder tank, but in many cases the installed cost will offset this
advantage.
The Diaphragm/Bladder Expansion Tank has been developed to allow the
systems air cushion to be separated form the systems water. No waterlogging of
the tank can occur as the air is held between the tank wall and the outside of a
bladder placed inside the tank, while the system water is contained inside the
bladder. This changes the system to an air elimination system, as any air
extracted from the system water is passed out of the system into the
atmosphere.

The bladder tank is much smaller, usually around 50%, than a plain steel tank for
the same application as they are precharged with air to the system operating
pressure before the system is filled with water. The only water that needs to be
accommodated by a diaphragm/bladder tank is the expanded water.

The air elimination system allows the air vent and air separator to be placed at
the most advantageous point in the system for air removal, usually at the
system s high point where the pressure is the lowest or at the boiler outlet where
the water temperature is the highest. The expansion tank can now be placed at
floor level, since air no longer needs to be returned to the tank. The
diaphragm/bladder tank can also be placed at the most advantageous point in
the system.

C. TYPICAL PALCEMENT OF AN EXPANSION TANK

The system connection of an expansion is known as The Point of No Pressure


Change . This means that wherever the expansion tank is connected to the
system the pressure will always be the same as the pressure inside the tank.
This is true if the tank is a plain steel or diaphragm/bladder style. This is also
true whether the system pump is on or off. This pressure is only changed as
water or air are added to or removed from the tank. To better understand this
The Point of No Pressure Change , an in-depth study of Boyl s Law (The
principle that the volume of a gas times its pressure is constant at a fixed
temperature.) is necessary.

Because of this The Point of No Pressure Change the system sees a pump
additive pressure from the pump discharge to the expansion tank connection.
From the expansion tank connection back to the pump suction, the system sees
a negative pressure change from the tank pressure, due to the friction loss when
there is flow.

With this loss of pump addictive pressure and the loss due to flow, it is usually
best to place the The Point of No Pressure Change or expansion tank system
connection as close to the pump suction as possible.
SUBMITTAL

TYPE: NLA ASME PRESSURIZED EXPANSION


TANKS FOR HEATING & COOLING SYSTEMS

MODELS: NLA 35 TO NLA 800L


Submittal Sheet No. N-3350A Date: 12-02

JOB Patterson Representative ____________


_________________________________
_________________________________
Unit Tag No. ________________________ Order No. _____________ Date _______
Engineer ___________________________ Submitted By __________ Date _______
Contractor __________________________ Approved By ___________ Date _______

DESCRIPTION CONSTRUCTION
Patterson Type NLA Tanks are ASME removable Shell: Carbon Steel
bladder type pre-charged expansion tanks. They Bladder: Heavy duty butyl
are designed to absorb the expansion forces and
control the pressure in heating/cooling systems. PERFORMANCE LIMITATIONS
The system’s expanded water (fully compatible Maximum Design Temperature: 240ºF
with water/glycol mixtures) is contained in a Maximum Design Pressure: 125 PSIG*
heavy-duty bladder preventing tank corrosion and
waterlogging problems. NLA expansion tanks *200 & 250 PSIG available
reduce tank sizes up to 80%.
SCHEDULE
Tank
Model Volume Tagging Information Quantity
Number Gallons
NLA 35 10
NLA 50 13
NLA 85 23
NLA 130 35
NLA 200 53
NLA 300 79
NLA 400 106
NLA 500 132
NLA 600 158
NLA 800L 211

TYPICAL SPECIFICATION
Furnish and install as shown on plans a ______________ gallon ___________” diameter X __________”
(high) pre-charged steel expansion tank with heavy-duty butyl rubber bladder. The tank shall have NPT
system connections and a .302”-32 charging valve connection (standard tire valve) to facilitate the on-site
charging of the tank to meet system requirements. The tank must be constructed in accordance with most
recent addition of Section VIII of the ASME Boiler and Pressure Vessel Code.

Each tank shall be Patterson model number NLA______________ or approved equal.

9201 Ayersville Rd Toccoa, GA 30577  (706) 886-2101  (706) 886-0023 FAX  www.pattersonpump.com
101Ayersville
9201 TANK STRd GREENWOOD, IN 46143
Toccoa, GA 30577  (317)
 (706) 888-9800
886-2101  (317)
 (706) 888-9988
886-0023 FAX FAX  www.westank.com
 www.pattersonpump.com
SUBMITTAL

TYPE: NLA-SERIES ASME PRESSURIZED


EXPANSION TANKS FOR HEATING &
COOLING SYSTEMS

MODELS: NLA-2500 TO NLA-15000


Submittal Sheet No. PAT-3350 Date: 11-03

JOB Patterson Representative ___________


_________________________________
_________________________________
Unit Tag No. ________________________ Order No. _____________ Date _______
Engineer ___________________________ Submitted By __________ Date _______
Contractor __________________________ Approved By ___________ Date _______

DESCRIPTION CONSTRUCTION
Patterson Type L-Series Tanks are ASME Shell: Carbon Steel
removable bladder type pre-charged expansion Bladder: Heavy duty butyl
tanks. They are designed to absorb the
expansion forces and control the pressure in PERFORMANCE LIMITATIONS
heating/cooling systems. The system’s expanded Maximum Design Temperature: 240ºF
water (fully compatible with water/glycol mixtures) Maximum Design Pressure: 125 PSIG
is contained in a heavy-duty bladder preventing 200 PSIG
tank corrosion and waterlogging problems. AV L 250 PSIG
expansion tanks reduce tank sizes up to 80%.
SCHEDULE

Shipping
Weight
Volume "B" "A" Syst. 125 PSI 200 PSI 250 PSI
Model Gal. Dia. Height Conn. (Lbs.) (Lbs.) (Lbs.)
NLA-2500 660 48" 102" 2" 1435 1847 2425
NLA-3000L 792 48" 122" 2" 1550 2152 2831
NLA-3000S 792 60" 80" 2" 2169 2477 2780
NLA-4000 1056 60" 102" 2" 2638 2850 3146
NLA-5000 1320 60" 125" 2" 3246 3430 3913
NLA-7500 1980 72" 127" 3" 4005 4413 5468
NLA-10000 2640 72" 159" 3" 4845 5439 6755
NLA-15000 3963 72" 233" 3" 5925 7810 9731
Notes: Tanks are factory pre-charged at 12 PSI and field adjustable.
Charging valve is .302"-32NC

TYPICAL SPECIFICATION
Furnish and install as shown on plans a ______________ gallon ___________” diameter X __________” (high) pre-
charged steel expansion tank with heavy-duty butyl rubber bladder. The tank shall have NPT system connections
and a .302”-32 charging valve connection (standard tire valve) to facilitate the on-site charging of the tank to meet
system requirements. The tank must be constructed in accordance with most recent addition of Section VIII of the
ASME Boiler and Pressure Vessel Code.

Each tank shall be Patterson model numberNLA-______________ or approved equal.

9201 Ayersville Rd Toccoa, GA 30577  (706) 886-2101  (706) 886-0023 FAX  www.pattersonpump.com
VENDOR : PATTERSON PUMP COMPANY

TECHNICAL SUBMITTAL FOR CHILLED WATER PUMPS


PROJECT : KAEC INT consultant

Air Seperator

0 Issued for approval


Rev Description prepared Date
Applications Bulletin TAS 8-05

ASME Tangential Air Separators


Q 2” and 2 1/2” Pipe sizes are NPT
Features: Q 3” and larger pipe sizes are flanged
Q ASME Constructed and stamped Q 2” and 2 1/2” strainer access is Pipe Cap
Q 125 PSIG design pressure Q Grooved inlet and outlet connections are available on all sizes
Q 375°F maximum operating temperature
Q Carbon steel construction Options:
Q Tangential design results in small unit Q Higher ASME working ppressures available
Q Provides air free fluid flow which protects against damage and Q Larger sizes through 36”
system noise
Q Special materials of construction AME available
Q Helps prevent waterlogged compression tanks
Q Grooved connections available
Q Stainless steel strainer

D
Inlet D Inlet

Outlet
H
Separator Separator Outlet F
E J Dia.
with Strainer NPT Boss
without Strainer G Dia.
NPT Boss

1/2” Dia.
E 1/2” Dia. E
NPT Boss
NPT Boss

A A
B C B C
L Pipe F Pipe
Size Size

E M
E

K Dia. H Dia.
P G Dia. Strainer J
NPT Boss NPT Boss
Dimensional 2” Rad 180 2” Rad 180
Deg. Apart Deg. Apart
Data
Model No. Pipe With Strainer—Dimensions in Inches Ship
Size A B C D E F G H J K L M P Wt.
TASS020 2 12 19 1/2 22 1/2 16 5/8 5 1/2 2 1/8 2 4 5/16 1 1/4 1 2 16 1/2 9 1/2 49
TASS025 2 1/2 12 19 1/2 22 1/2 16 5/8 5 1/2 2 3/8 2 1/2 4 1/16 1 1/4 1 2 1/2 16 1/2 9 1/2 64
TASS030 3 12 19 1/2 22 1/2 19 3/4 5 3/4 2 1/2 3 3 3/4 1 1/4 1 3 17 1/8 9 1/2 69
TASS040 4 14 29 32 21 3/4 9 1/8 2 1/2 4 4 1/4 1 1/2 2 4 19 1/2 11 1/2 111
TASS050 5 14 29 32 21 3/4 9 1/8 2 1/2 5 3 3/4 1 1/2 2 5 19 3/4 11 1/2 138
TASS060 6 20 41 44 28 13 1/4 2 1/2 6 6 1/4 2 2 6 25 18 236
TASS080 8 20 41 44 28 13 1/4 3 8 5 3/16 2 2 8 29 18 359
TASS100 10 30 58 60 1/2 41 19 3 1/2 10 9 1/8 2 2 10 25 1/2 24 663
TASS120 12 30 58 60 1/2 41 19 3 1/2 12 8 1/8 2 2 12 26 1/2 24 747
TASS140 14 36 75 1/2 78 46 3/8 22 3 1/2 14 10 3/16 2 2 14 42 1/4 30 1493

Model No. Pipe Without Strainer—Dimensions in Inches Ship Sizes 16, 18, 20 and larger
Size A B C D E F G H J Wt. available upon request
TAS020 2 12 19 1/2 22 1/2 16 5/8 5 1/2 4 5/16 1 1/4 1 9 1/2 41
TAS025 2 1/2 12 19 1/2 22 1/2 16 5/8 5 1/2 4 1/16 1 1/4 1 9 1/2 56
TAS030 3 12 19 1/2 22 1/2 19 3/4 5 3/4 3 3/4 1 1/4 1 9 1/2 59
TAS040 4 14 29 32 21 3/4 9 1/8 4 1/4 1 1/2 2 11 1/2 97
TAS050 5 14 29 32 21 3/4 9 1/8 3 3/4 1 1/2 2 11 1/2 118
TAS060 6 20 41 44 28 13 1/4 6 1/4 2 2 18 201
TAS080 8 20 41 44 28 13 1/4 5 3/16 2 2 18 299
TAS100 10 30 58 60 1/2 41 19 9 1/8 2 2 24 563
TAS120 12 30 58 60 1/2 41 19 8 1/8 2 2 24 647
TAS140 14 36 75 1/2 78 46 3/8 22 10 3/16 2 2 30 1366

JOB NAME__________________________ ITEMS QUANTITY


LOCATION__________________________ ________________ _______________
_________________________ ________________ _______________
________________ _______________
_________________________ ________________ _______________
CONTRACTOR ______________________ ________________ _______________ Mfg. by American HVAC
CONTRACTOR P.O. NO. ______________ ________________ _______________ for Patterson Pump

9/2009
Applications Bulletin TAS 44 8-05

Air Separator Pressure Drop Charts


Air Separator with Strainer Air Separator without Strainer

FLOW RATE — GPM WATER AT 60°F


FLOW RATE — GPM WATER AT 60°F

PRESSURE DROP — FEET OF WATER


PRESSURE DROP — FEET OF WATER

Typical Piping Details


With Bladder Type Tanks (WPA/WFA Series) With Plain Steel Tanks (WPS Series)
Wheatley Reducing
Air Release Valve

Cold Water Wheatley


Supply Expansion Tanks

Wheatley Reducing
From Boiler
Valve
Wheatley Air
Cold Water
Separator
Supply

Strainer From
Removal Boiler

Wheatley Air
Separator

Strainer
Blowdown Connection
Removal
To System

To System

Wheatley Pump Blowdown Connection


Expansion
Tank
Pump

Mfg. by American HVAC for Patterson Pump


Technical Bulletin WAS 8-05

Air Separator
Instruction Sheet
(1.) Install Wheatley Air Separator in the system
between Wheatley Expansion Tank(s) and
Typical Specification:
pumps(s).
Furnish and install on plans a tangential air
(2.) Install Expansion Tank(s) as close to Air separator consisting of a steel tank____”
Separator as possible with any horizontal piping diameter by ____” long.
pitching up to tank.
The air separator shall have ___”
(3.) If a shut-off valve is installed in the line, it must (NPT/Flanged) tangential inlet and outlet
be fully open when system is in operation. connections. The air separator can also be
equipped with an optionable, removable
(4.) A connection for a Wheatley Air Release Valve is
stainless steel strainer with 3/16” diameter
at the top of the Air Separator.
perforations. When a strainer is specified,
installer shall remove and clean the strainer
Initial Start-up:
after 24 hours operation and after 30 days
When system is first filled, release air from heating units operation. There shall be a bottom connection
and high points if necessary for quick filling. Any for routine blowdown cleaning of the unit.
entrained air is separated continuously thereafter, as
water is pumped through the Air Separator. The air separator must be constructed and
stamped for 125 psig in accordance with the
Service: ASME Boiler and Pressure Vessel Code.
When a strainer is specified, it is recommended that the
Each air separator shall be Wheatley Gaso
installer remove and clean the strainer after 24 hours of
Model Number_______________or equal.
operation and after 30 days of operation. Also, periodically
open blowdown valve to purge Air Separator of foreign
particles.

Mfg. by American HVAC for Patterson Pump



 

Air Separators With Strainer


SIZE WHEATLEY B&G TACO AMTROL WESSELS WOOD
$%  $ $ $& $ $  '('
$ ')$%  $ $ ')$ $& $ ')$ $ ')$  '($
*%  * * *& *) *  '(*
+%  + + +& + +  '(+
%    &    '(
,%  , , ,& , ,  '(,
-%  - - -& - -  '(
'%  ' ' '& ' '  '(-
'$%  '$ '$ '$& '$ '$  '((
'+%  '+ '+ '+& '+ '+  '('
',%  ', ', ',& ', ',  '(''
'-%  '- '- '-& '-  '('$
$%  $ $ $& $  '('*
$$%  $$ $$ $$
$+%  $+ $+ $+  '('+

Air Separators Without Strainer


SIZE WHEATLEY B&G TACO AMTROL WESSELS WOOD
$%  $ $ $ $  $  '(+'
$ ')$%  $ $ ')$ $ $ ')$  $ ')$  '(+$
*%  * * * *)  *  '(+*
+%  + + + +  +  '(++
%         '(+
,%  , , , ,  ,  '(+,
-%  - - - -  -  '(+
'%  ' ' ' '  '  '(+-
'$%  '$ '$ '$ '$  '$  '(+(
'+%  '+ '+ '+ '+  '+  '(+'
',%  ', ', ', ',  ',  '(+''
'-%  '- '- '- '-   '(+'$
$%  $ $ $ $   '(+'*
$$%  $$ $$ $$ 
$+%  $+ $+ $+   '(+'+

   !"#


  
  
 
  
   
      Mfg. by American HVAC
for Patterson Pump
VENDOR : PATTERSON PUMP COMPANY

TECHNICAL SUBMITTAL FOR CHILLED WATER PUMPS


PROJECT : KAEC

Brochure

0 Issued for approval


Rev Description prepared Date
Hard-hitting
Contenders
In HVAC
Fluid Handling
Solutions
Patterson Enters
the HVAC Arena
With a Reputation
for Quality and
Reliability!

The name Patterson has been synonymous with


quality, durability and reliability in worldwide pumping
installations for over a century. As reigning champions
in the fire and water or municipal arenas, Patterson
has solved thousands of problems in urban water
and waste, stormwater and flood control, arid desert
reclamation, ecological balancing and fire control.
Applications for All Patterson HVAC Pumps
Now, that hands-on systems and applications expertise makes
• Chill Water Patterson instant world-class contenders in the HVAC arena with:
• Condenser Water
• a full line of rugged Pro-Max® horizontal split case,
• Heating Water
end suction and vertical in-line pumps, engineered
• Process Cooling & Heating
products and system accessories specifically
• Ice Storage designed for performance and reliability for HVAC
systems.

• a complete line of Flo-Pak® HVAC preengineered


packaged systems, utilizing various pump types,
which can be packaged to an as-needed basis to
meet the needs of owners and engineers.

Both lines are engineered for easy application in new and


existing systems, and offer cost-effective quality, flexibility,
interchangeability, expert applications support and fast delivery.
Horizontal Split Case, End Suction & Vertical In-line Pumps...
The Heart of a Reliable System
The full line of Pro-Max® HVAC pumps, with a legacy of quality and durability, offers reliability and full flexibility to
serve all applications and overcome constraints.

Benefits
Horizontal Split High-efficiency design minimizes energy consumption
Case Double
Suction Pumps Back pullout configuration for easy access and
maintenance (end suction and in-line only)

Gauge taps at the suction and discharge connections


for complete monitoring flexibility

Annular pressure reducing clearance with impeller


balance holes to reduce axial thrust

Precision cast, dynamically balanced impeller minimizes


vibration and maximizes bearing life

• Regreaseable ball bearings set in integrally cast bearing housings Precision bearings and machining limit shaft deflection
• Standard 175 psi case working pressure; optional 250 psi (all models) to only 0.002” at the seal face
• Carbon steel shaft; stainless steel optional
• Flows to 5,000 GPM, heads to 175’ TDH
Bearing housing mounts directly to the pump volute to
save space and provide proper alignment (end suction
only)

Features
Volute mount with rear support foot

OSHA coupling guard

Heavy structural steel channel base

End Suction Pumps Standard case wear ring and grease-lubricated bearings

Mechanical seal is available in carbon vs. silicon carbide


• Flows to 2,500 GPM, heads to 400’ TDH (optional: tungsten carbide)

Every pump receives hydrostatic pressure test


Vertical In-line Pumps
Optional 250-lb discharge flanges and seal flush lines
available

Bronze fitted construction with bronze shaft sleeves


standard; optional stainless steel shaft and stainless
steel sleeve available

• Flows to 10,000 GPM, heads to 400’ TDH


• Split coupling design above 30 HP
• Double suction impeller on largest sizes (12” and 14”)
Engineered Products
Circulators Flow Control Check
Benefits
Engineered for dependability, ease of service Valves (Triple Duty Valves)
and quiet operation
Combination
Easy interchangeability—flange-to-flange valve replaces the
dimensions equal those of most competing features of a check
pumps valve, balancing
valve and a shut off
Features valve
Available in both cast iron and all-bronze
bodies Available in 2”–12” sizes

Type 21 Viton seal Cast iron body with ANSI flanged connections

Standard split-phase motor, UL and CSA listed, Working pressure is 175 psig @ 250°F
ODP, 115-1-60 with thermal protection
Hand wheel operator
Rated to 125 psi and 250° F

Enclosed impellers

Circuit Balancing Valves


Benefits
Suction Diffusers Memory device with position indicator for
Benefits setting balance point
Establish correct flow regimen for efficient
pump suction conditions Accurate flow measurement

Simplify system design by combining the Positive shut off


functions of the suction entrance pipe, long
radius elbow, Y-strainer and startup strainer Safe blowout-proof stem design

Low pressure drop thanks to inlet flange Features


designed to allow a butterfly valve to fully Available connections: NPT or sweat (1/2”–3”
open into the body of the suction diffuser sizes); flanged (2-1/2”–8” sizes)

Body is designed to use bolts—no threaded Integral drain port on 1/2”–3” sizes
studs required
Ball valve design with bronze body
Corrugated stainless steel permanent strainer
allows for maximum surface area Metering ports with drip caps

Features
Available in full and reducing sizes, 2”–12”

Standard with magnetic plug

Fine mesh brass start up strainer

Support foot

Rated to 175 psi, 250°F


Air Separators Shell & Tube Heat Exchangers
Benefits Benefits
Ensures quiet, U-bend tubes expanded into tubesheet allow
controlled heating for tube expansions and contractions due to
and cooling by thermal fluctuations
removing entrained
air from recirculating Punched baffles with minimum clearances
hot and chilled water between tubes assures correct fluid flow and
minimized bypass
Features
ASME code stamped, 175 psi Unique tube bundle layout minimizes buildup
problems at the edges and optimizes media
Vortex design flow in the unit
Features
Available in 2” - 12” sizes (in stock) Stainless steel tubes standard

Sizes larger than 12” are also available Carbon steel shell and tubesheet

Available with or without integral stainless steel Cast iron head


strainer
Available in sizes from 4”–14” diameter

Air Scoops ASME code stamped, 150 psi, Section VIII, Div I
Benefits
Efficiently separates air from water in hydronic Steam to water or liquid to liquid
systems
Double wall tubes available (copper only)
Internal agitator disperses entrapped air

Provides quiet efficient operation Plate & Frame


Features Heat Exchangers
Tappings for expansion tank and air vent Benefits
Embossed plates promote high
Fabricated steel turbulence at low fluid velocities, for
very high heat transfer coefficients
Available in sizes 2” - 12” . and reduced fouling

Provided with 125-lb. ANSI flanges High thermal efficiency and high surface
density requires 1/5 - 1/2 of the the floor space
of equivalent duty heat transfer equipment
Expansion Tanks
Features It is possible to heat or cool two or more fluids
Available in both diaphragm within the unit by simply installing divider
(partial acceptance) and sections between the plates
seamless bladder (full Features
acceptance) styles and plain steel True counterflow of fluids, reducing amount of
transfer surface required
ASME code stamped, 125 psi
standard; higher working pressures Lightweight construction
available
Adjust unit’s thermal performance by adding or
Standard bladder tank sizes up to 528 gal. removing plates
(larger sizes available)
Free-flow unit handles large particles and
Plain steel tank sizes up to 400 gal. slurries
Accessories
Flexible Connectors. Automatic Vent Valves.
Standard neoprene or nylon (other materials Float-actuated, automatic air venting through
available) connectors reduce noise and top-mounted purge valve. Under system pressure,
vibration. Rated to 225 psi at temperatures up the valve plug seals and prevents water flow.
to 240°F. Solid plate steel flanges provide a Also serves as a vacuum break. Available in sizes
fluid tight connection. Stainless steel flexible 1⁄8” - 1” NPTF.
connectors also available. Flexible Connector
Other Specialty Products.
Makeup Water Pressure Reducing Valves. Also available are flowmeters, tank drainers, tank air control
Tight seating check valve with integral strainer and unitized fittings and related specialties.
design for simplified servicing. Set at 15 psi. Sizes 1⁄2” and
3⁄4”. Rated for 212°F and 100 psi.

Flo-Pak® Packaged Systems


The second part of the World-Class Contenders’
one-two punch in the HVAC arena is the full line of
Experts in Control and Interfacing
Our experience has taught us the importance of precision
preengineered packaged systems, manufactured by
controls and interfacing to efficient operation. Customized
Flo-Pak®, a business unit of Patterson Pump Company,
controls and variable frequency drives with PLCs ensure
in Buford, GA.
optimum energy consumption. Typical strategies include:
Wire-to-water efficiency or KW input control
With more than 5,000 stations in service, Flo-Pak has
for pump sequencing
perfected a knockout punch that includes installation cost
reductions of 35% or more over field construction.
Chiller sequencing
Consider some of the other ring-savvy advantages of these
Communication via adaptive controls (Lon
Patterson systems:
Works, BACnet, MODBUS and others)
• Reduced design and procurement costs
Our controls feature graphical user interfaces wherever
• Space savings
possible for easy training and operation.
• Faster installation, commissioning and startup
Standards are critical to operability as well...among those
• Advanced controls and interfaces
that Patterson manufactures to are:
• Exceptional efficiency
Package-less enclosures ETL-225 and UL-QCZJ
• Single-point responsibility, to aid you in
design, procurement, startup and training of
Enclosures and associated electrical UL-QRNZ
new or retrofitted packaged systems.
Control panels UL/ETL-508, ETL Category 4
Packaged Systems, Individualized
Service
Our people and experience set us apart—before and after
installation. You can trust in our ASME, Section IX-Certified
welders, plus our nationwide network of trained service
representatives. Each Flo-Pak package is factory assembled
and tested prior to shipping. Each package carries our full
labor and material warranty. Factory training and startup/
commissioning services are available. Primary/Secondary System
HEATING
Packaged Hydronic Heating Systems
Hot water or steam boilers of various
configurations
Choice of fueling (gas, oil, gas/oil, electric)
Insulated piping
Meet UL and local codes
Skid-mounted or UL-QRNZ enclosures
Efficient sequencing of boilers
Chemical treatment equipment

Packaged Hydronic Heat Transfer Stations


For hot water district heating of schools, college
campuses, industrial plants, hospitals and office
parks or buildings
Economical, reliable and durable
Sizes from 25 GPM through 1000 GPM
Integral chemical treatment feed systems, air
separators and expansion tanks with make-up
water piping
ASME “U” symbol vessels and ASME Section IX
welds
Hot Water Heating System

COOLING
Packaged Chillers Packaged Condenser Water Systems
Choice of air-cooled or water-cooled Components designed to engineer/owner
configurations requirements
Economizer cycle available Include centrifugal separators, sand filter systems
Chemical treatment feed systems and chemical treatment systems, when needed
All components easily accessible for Tower fan speed controls and pump sequencing
maintenance, with bridge cranes for simplified for control with economy
equipment removal
With or without UL-QRNZ enclosures and all Customized Packaged Systems
utilities Our experience offers you rich capability in
MCC control center precision control and efficiency, including
Scope can include optional mounting of cooling outstanding expertise in applying variable-speed
towers drives. Contact us for special package system
Pre-insulated piping needs for domestic or international installation.

Variable Primary Chiller Pump Packages


Proprietary controls improve chiller performance,
avoiding rapid fluctuations in the chiller
evaporator flow rates for better efficiencies
Reduces the effect of low return water
temperature on chiller performance
Improved control results in lowest KW/ton for
the total chiller plant, can reduce total connected
pump horsepower
Space-saving retrofit packages are individually
designed to optimize the performance of the
existing installed chiller
Economy of pumps, accessories and specialties
reduces purchase cost vs. conventional systems
engineering, procurement and installation
Designed by personnel with more than eight Variable Primary System
years experience in variable primary design
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Typical Multistory Air Conditioning


System with Cooling Tower

With Patterson, You Get


What You Need, When You Need It!

At Patterson, we’re dedicated to being the most responsive manufacturer


in the pump products industry. We continue to be the industry leader in
prompt delivery of standard fire pumps worldwide. Patterson’s manufacturing
philosophy is totally dedicated to having its pumps arrive when promised,
allowing customer’s new construction or retrofit projects to stay on time and
within budget.

The full range of Patterson Pump’s leadership in design, engineering and


fabrication is available now for application to your HVAC pumping needs.
Discover for yourself why Patterson is the world leader in reliability.

PATTERSON PUMP COMPANY


A Subsidiary of The Gorman-Rupp Company
Post Office 790 • Toccoa, Georgia 30577 U.S.A.
(706) 886-2101 • Fax: (706) 886-0023
E-mail: marketing@pattersonpumps.com • www.pattersonpumps.com • www.flo-pak.com