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SM2B: NQF 2 SERVICE AND MAINTENANCE

LEARNER COPY
Pass mark: 60% Possible points: 65 Time allowed: 1 Hour 15 Min
Learner Detail:

Name: SAP Number:

Date:

Learner's overall Score

Points: Percentage (%):

Individual Test Scores:


Tests Learner achievement
Points %
1: General Machine Maintenance 35 points

2: Schedule oil sampling 18 points


3. Remove, dismantle and assemble components 12 points

1. GENERAL MACHINE MAINTENANCE


Answer the following questions or circle true or false:
1. Give a short description of what Preventative maintenance is and what is (3)
most important part of preventative maintenance.

2. Write down 4 personal protective requirements for a safe machine inspection (4)

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SM2B: NQF 2 SERVICE AND MAINTENANCE
Learner SAP number:

3. Write down three factors responsible for tire damage (3)

4. Write down the 4 things you must check / hear / feel / smell during a machine (4)
inspection when the engine is running.

5. Write down the two configurations batteries can be connected together (4)
and write down the voltage of each connection.

6. Diesel fuel tanks should be topped up in the morning before a shift (1)
a. True
b. False

7. Battery acid must never be mix into water (1)


a. True
b. False

8. One of the advantages of SOS is to detect foreign matter in oil (1)


a. True
b. False

9. Oils become thinner with heat but also expand more (1)
a. True
b. False
10. Diesel has the same density as water. (1)
a. True
b. False

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SM2B: NQF 2 SERVICE AND MAINTENANCE
Learner SAP number:

11. A machine must be thoroughly cleaned before a machine inspection. (1)


a. True
b. False
12. Write down the 8 points you must make sure of before any inspection on (8)

13. Write down 3 points of why maintenance is so important. (3)

2. SCHEDULED OIL SAMPLING


1. Name the functions of oil. (5)

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SM2B: NQF 2 SERVICE AND MAINTENANCE
Learner SAP number:

2. Name the four types of analysis that are carried out in the laboratory (4)

3. Give four reasons for scheduled oil sampling (1)

4. What is the Wear Rate Analysis used for? (1)

5. What is Trend Analysis used for? (1)

6. What is soot and where is it found in a machine? (1)

7. If the results of a Wear Analysis indicates high iron concentration in the final (2)
drive. What would the probable problem area be?

8. What is formed when water and oil mixes and what is the resulting effect? (3)

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SM2B: NQF 2 SERVICE AND MAINTENANCE
Learner SAP number:

3. REMOVE, DISMANTLE AND ASSEMBLE COMPONENTS


9. Why is it important that all parts be thoroughly cleaned before measuring the (1)
part for serviceability?

10. Give 3 reasons why bearings are pre-loaded. (3)

11. How should bearing be stored and handled? (3)

12. Why is it important to mark the position of parts before dismantling? (1)

13. Why should you never spin a bearing with compressed air? (1)

14. What three important points you should keep in mind when ordering new (3)
parts?

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