RTU560 Introduction

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Market Requirements for Modern RTUs

Commands

Monitoring
NCC Direction Process

+
serial
interfacing
of
IEDs
Station HMI
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Integrated HMI PLC functions Data archives

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 History of ABB RTUs

ABB RTU Family

FM 10b / ZM 20 / others Support in HW
Indactic 21 I 21-Support in HW
74 Indactic 23 90
78 NI23 RTU 200 *
87 88 04
RTU 210 * RTU 211
93 98
* = Marketing stopped RTU 510 *
95 98
RTU 232
*
98 07
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RTU 560 A/C

99 RTU
RTU 560
560 E
E
© ABB Power Technologies

RTU 560 D

1970 1980 1990 2000 today

BBC – Brown Boveri & Cie ASEA BROWN BOVERI
(Product language German) (Product language English)
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Highlights of the RTU560

Usable for
different applications

Migration strategy Flexible communication

PLC function Scalable

system architecture
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Multi processor architecture

and redundancy Efficient data engineering
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Integrated HMI /
archives / diagnosis

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 Application Remote Control (1)
Control system

Diagnosis
Control level

IEC60870-5-101, IEC60870-5-104
DNP3, DNP3 over WAN
Communication level
Station level / bay level
Integrated HMI
RTU560

IEC60870-5-101 / -104
DNP3, DNP3 over WAN
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Sub-RTU
Process level

Application Remote Control (2)

ƒ High performance data

processing
ƒ Multi processor architecture
ƒ Scalable platform
ƒ RTU560A
ƒ RTU560C
ƒ RTU560D
ƒ RTU560E Benefits:
„ security of process control
ƒ Modular IO-components „ Modules with years of experience
ƒ Direct IO-Interface „ cost optimized solutions from large and
complex stations down to small stations
ƒ Complex communication „ complex systems out of one hand
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infrastructure towards Sub-RTUs „ security of investment

and IEDs „ easy adaptations of additional
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ƒ PLC-Function according to functionality by using PLC functions

IEC 61131-3
ƒ IO-Module compatibility to
RTU232 and RTU200
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 Application Communication Gateway
Control System

IEC 870-5-104, DNP3 over WAN

Communication Network RTU 560

(redundant) Communication
gateway
WAN
(SDH, PDH, Frame Relays) IEC 870-5-101

RTU 560 Telephone network

RTU 560 GSM, Analog
Communication station
gateway

IEC 870-5-101 IEC 870-5-103

DNP3 DNP3 RTU560E
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Sub-RTU
© ABB Power Technologies

IED
RTU560E RTU 560
Sub-RTU Sub-RTU

Flexible Communication Concept

Use of existing cable infrastructure
„ CCITT/ V.23 leased line modems
„ 9600 bps leased line modem
Integration into LAN/WAN networks
„ IEC 60870-5-104 or DNP3 over WAN
communication
„ Use of LAN/WAN networks for remote
configuration and diagnosis
Benefits:
„ Redundant network access
„ Efficient use of existing
Dialed Line Connections communication lines
„ Analogue dialed line modems „ Integration into
new digital networks
„ GSM/ GPRS modems
„ Solutions for stations without
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Interfaces to external communication existing communication

equipment infrastructure
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„ Higher availability by redundant

Redundant Communication Lines
communication lines or links
„ dialed line as backup
„ Redundant LAN/WAN communications
links
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 Time Synchronization
Control system

Time Synchronization
Time Synchronization via LAN/WAN:
via serial protocols: - (S)NTP
- IEC60870-5-101 - IEC60870-5-104
- DNP3 - DNP3 over LAN/WAN
Integrated HMI
Real Time Clock:
RTU560 - 560RTC01 GPS
Time Synchronization - 560RTC02 DCF77
- 560RTC03 IRIG-B
via serial protocols:
- IEC60870-5-101
- DNP3
Time Synchronization
to IEDs via: Time synchronization
- IEC60870-5-103 to IED via LAN/WAN:
- DNP3 - (S)NTP
- IEC 62056-21 - IEC60870-5-104
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- DNP3 over LAN/WAN

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Intelligent electronic
Sub-RTU device (IED)

Multi Processor Architecture

Different network control systems

CMU CMU CMU CMU

RTU560 System bus

CMU CMU CMU CMU

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I/O modules
IED Sub-RTU
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I/O modules

IED Sub-RTU I/O modules

I/O modules

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 Data Engineering (1)

„ Data Engineering:
„ With Windows® based tool
RTUtil560
„ Alternatively with Microsoft
Excel® templates and only
limited RTUtil560 knowledge
„ Remote configuration:
„ via LAN/WAN network
„ via IEC 60870-5-101/104 file
transfer function
Advantages:
„ Upload of configuration data for: „ Reduced efforts for data engineering and
„ Documentation modification
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„ Easy configuration changes

„ Reverse data engineering „ Reduced quality costs
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„ Data engineering mechanism for „ Consistent data models

exchange with other engineering
systems/tools

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Data Engineering (2)

Data entry

Excel-Pattern
• Signal parameter
Project pattern Excel Import
• Addresses
• HW configuration
• Signal names
• etc.

generate/edit/view of configuration data RTUtil560

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Upload/download of configuration data RTU560 Web-

Server
© ABB Power Technologies

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 Integrated Human-Machine-Interface (HMI)

Application:
„ Station visualization and
station control

Functions:
„ Application specific pictures
with active visualization and
control elements
„ Event list Benefits:
„ station visualization and control with
„ Alarm list No additional system required
„ Cost optimized solution
„ System overview
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„ Integrated HMI with data engineering

„ Picture editor with symbol only once
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library „ Local and remote access to HMI

„ Usable only with Web Browser and
Java extension on remote PC

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Diagnosis and Maintenance (1)

System diagnosis:
„ System messages
„ Process values and
qualifiers
„ System maintenance
„ configuration up- and
download
Benefits:
„ Firmware update „ same user interface from local and remote
„ detailed diagnosis and maintenance from
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local and remote

„ precise analysis of disturbances
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„ no additional diagnostic tools

„ reduced spare parts and
maintenance cost

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 Diagnosis and Maintenance (2)
„ RTU560 diagnosis system
based on Web-Server
technology
„ Diagnosis with PC and Web-
Browser
„ Remote diagnosis via
LAN/WAN network
„ All modules can be exchanged
during operation
„ All application data are stored
on Compact Flash CardsTM Benefits:
„ same user interface from local and remote
„ Module exchange possible „ detailed diagnosis and maintenance from
without new configuration
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local and remote

download „ precise analysis of disturbances
© ABB Power Technologies

„ RTU560 with small number of „ no additional diagnostic tools

different system modules „ reduced spare parts and
maintenance cost
„ Maintenance free system
modules

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Redundant Power Supply Units

„ Two Power supply modules for

the communication subrack

„ Power supply modules

supervise each other

„ Faulty modules can be

replaced during operation

Benefits:
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„ Higher reliability of part with lowest

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availability in the RTU

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 Redundant Communication Links

ƒ Redundant serial
communication
ƒ Multi-Master communication
for all protocols
ƒ Redundant serial
communication with
IEC60870-5-101
ƒ Redundant network
communication
ƒ Multi-Master communication
for all protocols
ƒ Redundant network Benefits:
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communication with „ Higher availability of the

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IEC60870-5-104 communication links

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Redundant Communication Units (CMU)

ƒ Redundancy consist of active
and standby part
ƒ If active CMU fails, the
standby CMU takes over the
active part and performs a
warm start (cold standby
system)
ƒ The faulty CMU can be
replaced during operation
ƒ Combination of redundant
and non redundant CMU is
possible. (e.g. PLC)
Benefits:
ƒ Switchover is handled by the „ Higher availability of the
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RTU caused by a failure of the communication units

active system „ redundancy for complete RTU or
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ƒ Communication lines are only for some CMUs

connected to active and
standby without a switching
unit
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 PLC Control IEC 61131-3

PLC Programming and Runtime System

ƒ Programming System: MULTIPROG® wt
ƒ Runtime System: ProConOS
(Programmable Controller Operating
System)

RTU560
COM
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download Signals
MULTIPROG ProConOS Process
I/O
Programming Controlling
© ABB Power Technologies

upload
(reverse
enineering) I/O

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RTU560 Introduction, Additional Information

For addition information see:

RTU560 System Description

Document Ident 1KGT 150 588
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© ABB Power Technologies

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