OMAE 2003-37238
SENSITIVITY OF FATIGUE ASSESSMENT TO THE USE OF
DIFFERENT REFERENCE S-N CURVES
ABSTRACT INTRODUCTION
The S-N curve based fatigue assessment approach is The S-N curve method is the most widely used
the most widely used one in both ship and offshore procedure to establish the fatigue strength (life) of
industry, in contrast with a fracture mechanics approach. structural details in both offshore and ship engineering
The S-N approach, implemented by either simplified or practices. The application of the S-N curve method is
spectral method, has to apply S-N curves to calculate governed by a variety of engineering standards that
fatigue strength. The S-N curve, which represents the typically share some features. These common features
number of cycles (N) of a constant amplitude stress range include:
(S) that will cause a fatigue failure, is normally developed • The format and implicit confidence bounds of the
based on experimental data. Which S-N curve should be ‘design S-N curves’ (which are established from
applied to a particular detail depends very much on the experimental data from specimens that are
geometry of the detail, welding information as well as considered representative of the structural detail
loading condition. being assessed);
• The categorization of generic structural details into
There are various S-N curves published by different particular S-N curve ‘classifications’ (which are
institutions, e.g., S-N curves published by UK HSE, IIW, based on the geometry and loading of the detail;
AWS etc. The newly developed ABS “Guidance on and also occasionally-
Fatigue Assessment of Offshore Structures”, [1], proposes • specifics of the welding procedure, or
the ABS S-N curves, in which two categories of joints, • the extensiveness of the non-destructive
tubular and non-tubular, are included, and both size and examination (NDE) to be provided during
environment effects are taken into account. However, the structural fabrication,
application in Gulf of Mexico is also influenced by API • or both);
recommendations. In API RP 2A, AWS S-N curves are • Adjustments to the design S-N curves to account
referred, which in US practice is accepted for fixed for other considerations such as structural
(buoyant and non-buoyant) platform deck structures. element thickness and the relative corrosiveness
of the environment that the detail will
The objective of this paper is to address the experience.
difference between different S-N curves and to present the
detailed results of fatigue assessment by using different S- While sharing these general features, the specifics of
N curves for non-tubular joints. Conclusions made based each of these features in the various reference standards
on the study provide more background on the S-N curve can be quite different. This can result in disparities of
application in fatigue assessment. fatigue life predictions.
Sensitivity of Fatigue Assessment to the Use of Different Reference S-N Curves 141
ABS TECHNICAL PAPERS 2003
Internationally, relevant sources of specifications Offshore Structures [1] employs a combination of DEn
governing the application of the S-N curve approach to (1990) curves [2] and HSE (1995) curves [3]. The basic
offshore structures are the U.K. Welding Institute (TWI) S-N curves in-air are the same as defined by DEn (1990)
and the International Institute of Welding (IIW). The and adjustments for structures under corrosive
former are well known to the offshore industry as they environments such as cathodic protection and free
were published in various editions by the U.K. regulatory corrosion in seawater are the same as defined by [3]. The
bodies, the Department of Energy (DEn) and the Health bases for this choice are: 1) the history of successful
and Safety Executive (HSE). In the USA and in other practice, 2) worldwide acceptance, and 3) conservative
countries where the prevalent offshore structural performance in the high cycle range.
engineering standards have relied on the API’s
recommended practice-RP 2A, the API and by reference, In general, ABS in-air S-N curves, for both tubular
the American Welding Society (AWS) S-N curves are and non-tubular joints, can be represented by a two-
used to establish fatigue strength. segment S-N curve (Figure 1). When the number of
cycles, N, is less than NQ,, which is taken as 10-7 here,
ABS has studied the various S-N curves in use for the relationship between N and stress range (S) is:
offshore structures and has developed its “Guidance on
the Fatigue Assessment of Offshore Structures”, [1]. The N = A⋅S–m (1)
Guidance provides proposals that reflect the features of where A and m are the fatigue strength coefficient
the international standards. This has resulted in the and exponent respectively, as determined from fatigue
development of new sets of S-N curves that are referred tests.
to in the Guidance as the ABS S-N curves. But, the When N is greater than NQ cycles,
Guidance also recognizes the application of API and
AWS S-N curves for major areas of fixed (buoyant and N = C⋅S–r (2)
non-buoyant) platform structures that are sited on the where C and r are strength parameters determined
U.S. Outer Continental Shelf. from fatigue tests.
This paper compares the ABS and AWS S-N curves The parameters defining S-N curves are listed in
for non-tubular joints in offshore structures and presents Table 1, in which the first eight curves are for non-
the results of fatigue assessments that have been tubular joints of various classifications and the last one
performed using these data. This exercise will illustrate for tubular joints.
the background and application of these standards, and it Figure 1: Two-segment S-N curve
will also demonstrate the sensitivity of the fatigue life
predictions to the reference standards employed.
NS m = A
NOMENCLATURE
representation 1
m
NS r = C
slope change 1
S stress range r
142 Sensitivity of Fatigue Assessment to the Use of Different Reference S-N Curves
ABS TECHNICAL PAPERS 2003
When a joint is exposed to seawater, the above S-N from 56 MPa to 341 MPa and only 4 specimens have a
curves should be modified to reflect the impairing effects fatigue life exceeding 107 cycles.
of the corrosive environment on the fatigue strength of The parameters of F-curves used in the two codes are
the joints. For non-tubular joints in seawater with shown in Table 3. The basic F-curves in [2] and [3] are
cathodic protection or no protection, penalties are applied identical but with different thickness correction formulae.
to the in-air S-N curves to reflect the reduced fatigue
strength. Codes N<107 N>107
Log10(A) m Log10(A) m
SIZE EFFECTS OF NON-TUBULAR JOINTS DEn (1990) 11.801 3 15.001 5
& HSE (1995)
When thickness correction is taken into account, the Table 3 Parameters of F-curves (in air)
S-N curve shown by Equation (1) can be expressed as
⎡ S ⎤ The design F-curves with thickness correction are
Log10 (N ) = Log10 ( A) − mLog10 ⎢ k⎥
(3) plotted against the test data, with one thickness in each
⎢⎣ (t B / t ) ⎥⎦ figure (for illustration, only three figures, as shown in
where N is the number of cycles to failure, S is stress Figures 2 – 5, with thickness of 25 mm, 50 mm and 75
range, and mm, are presented in this paper). F-curve of 16 mm
thickness (i.e. without thickness correction) in HSE
Log 10 ( A) = Log10 ( A1 ) − 2σ Log10 ( N ) (4) (1995) [3] is also plotted in the figures where it is
appropriate for reference. These series of figures
In which Log10(A1) is the mean value obtained by the demonstrate the general detrimental effect of increasing
plate thickness. These figures also illustrate large safety
least squares regression analysis and σLog10(N) is the
margins between the test data and design curves, with
standard deviation of Log10(N). The design curve is
HSE (1995) curve at the most.
defined as two standard deviations of Log10(N) below the
mean S-N curve, which corresponds to a 2.5% probability
of failure. 1000
ABS [1]
Test Data
included in Equation (3), where t is plate thickness of the
Stress Range (MPa)
HSE [3]-16mm
member under assessment, tB is the basic thickness (i.e.
the minimum thickness to which the thickness correction
100
N
above mentioned two thickness correction formulas with
Figure 2: F-curves with thickness correction and
the test data that were used in reviewing thickness effect
test data (plate thickness 25 mm).
by [3].
ABS [1]
k 0.25 0.30 HSE [3]
non-tubular joints
background document [4]. The specimens vary in Figure 3: F-curves with thickness correction
thickness from 16 mm to 200 mm. There are a total of and test data (plate thickness 50 mm)
146 specimens, of which 125 specimens have equal main
plate and attachment thicknesses. The stress ranges vary
Sensitivity of Fatigue Assessment to the Use of Different Reference S-N Curves 143
ABS TECHNICAL PAPERS 2003
HSE [3]
Test Data curve (i.e. D-curve in ABS [1] and DEn [2]), while the
Stress Range (MPa)
This formula is identical to that in Equation (3). The For non-tubular connections, API RP 2A [5] cites the
parameters used in the corrections are listed in Table 2. ANSI/AWS D1.1-92 [6] S-N curves. The S-N curves in
the latest AWS (2002) [7] document are essentially the
For a different viewpoint, the correction of Equation
(5) is applied to the data and then compared to the basic same as those in [6]. The AWS and ABS in-air curves are
curves (without the thickness correction). compared in this section, as shown in Figure 6. However,
the comparison is not exact. Observations that contrast
In this analysis, only data for specimens with equal the two are:
main plate and attachment thicknesses were included. • Although both codes have eight classes or
The data with fatigue life longer than 107 cycles were categories of plate joint types, there are
also excluded due to the small number of data which is differences in the definition of the detail
not enough to regress the curve segment for N > 107. category.
With the corrected data, quasi-design S-N curves can be • ABS specifies a thickness correction and there is
produced. These curves are constructed by taking the no thickness correction in the AWS
least square line and shifting it two standard deviations requirements.
(on a log basis) to the left. The quasi-design S-N curves • Overall there is no direct correspondence of
and the basic F-Curves, without thickness corrections, are categories. Therefore, Figure 6 does not portray
plotted in Figure 5 for comparison. Figure 5 shows that a one to one match between S-N curves defined
there are relatively high safety margins between the in ABS [1] and AWS [7].
regressed S-N curves and design curves, with the HSE
(1995) curve [3] having the largest margin. The fatigue life for a variety of details calculated by
the simplified method, is presented next. The basic
1000
assumptions employed in the so called simplified fatigue
ABS [1] F-Curve without Thickness Correction
analysis procedure are: a) a linear cumulative damage
HSE [3] F-Curve without Thickness Correction
Correction
on a detail can be characterized by a Weibull probability
100 distribution parameter, h.
10
1.00E+03 1.00E+04 1.00E+05 1.00E+06 1.00E+07 1.00E+08 1.00E+0
144 Sensitivity of Fatigue Assessment to the Use of Different Reference S-N Curves
ABS TECHNICAL PAPERS 2003
1000 1000
B (ABS [1])
C (ABS) C (ABS [1])
D (ABS)
E (ABS)
F (ABS)
Fatigue Life (year)
F2 ABS)
100
G (ABS)
W (ABS) h=0.75
_____________________
t =22mm t=30mm
100
ABS C 20 16
AWS B 32 32
A (AWS [7])
B (AWS) 10
B' (AWS)
C (AWS) h=1.0
_____________________ B (AWS [7])
D (AWS)
t =22mm t=30mm
E (AWS)
ABS C 20 16
E' (AWS)
AWS B 35 35
1
F (AWS)
10 1.00E+04 1.00E+05 1.00E+06 1.00E+07 1.00E+08 1.00E+09
1.00E+04 1.00E+05 1.00E+06 1.00E+07 1.00E+0
N
N
Figure 6: S-N curves for non-tubular joints in air Figure 7: Continuous welds essentially parallel to the
direction of stress-butt or fillet welds with no start/stop
Figures 7 – 16 present comparisons for 10 selected
structural details. There details are respectively:
continuous welds essentially parallel to the direction of
stress-butt or fillet welds with no start/stop; continuous
welds essentially parallel to the direction of stress-full 1000
the surface or edge of a stressed member – bevel butt or Figure 8: Continuous welds essentially parallel to the
fillet welded (attachment length < 150 mm); loading direction of stress-full penetration butt welds
carrying transverse fillet and T butt welds (toe cracking).
to ABS [1] and B curve according to AWS [7]. Figure 7 E (AWS [7])
also shows these two curves. For the case of Weibull Fatigue Life (year)
parameter being 0.75, assume that the fatigue stress
100
Stress Range (MPa)
h=0.75
range at this detail with a plate thickness of 22 mm ___________________
t =22mm t=30mm
produces a fatigue life of 20 years based on the C curve ABS D 20 16
AWS E 5 5
from ABS [1], the estimated fatigue life is 32 years when 10
h=1.0
using B curve from AWS [7]. If, however, the plate _____________________
t =22mm t=30mm
thickness increases to 30 mm, by assuming the same ABS D 20 16
AWS E 6 6
fatigue stress range at this detail, the predicted fatigue 1
life will be 16 and 32 years according to ABS [1] and 1.00E+04 1.00E+05 1.00E+06
N
1.00E+07 1.00E+08 1.00E+
Sensitivity of Fatigue Assessment to the Use of Different Reference S-N Curves 145
ABS TECHNICAL PAPERS 2003
1000 1000
C (ABS [1]) D (AWS [7], 50mm < R < 150mm)
N N
Figure 10: As welded transverse butt welds Figure 13: Transverse full penetration butt welds
in plates – full penetration in plates (perpendicular to the direction of stress)
1000 1000
E (AWS [7]) F2 (ABS [1], Attachment length > 150mm, d > 10mm))
G (ABS [1])
E (AWS [7])
Fatigue Life (year) 100 Fatigue Life (year)
Stress Range (MPa)
100
Stress Range (MPa)
h=0.75 h=0.75
_____________________ _____________________
t =22mm t=30mm t =22mm t=30mm
ABS G 20 16 ABS F2 20 16
10 AWS E 33 33 10 AWS E 19 19
h=1.0 h=1.0
_____________________ _____________________
t =22mm t=30mm t =22mm t=30mm
ABS G 20 16 ABS F2 20 16
AWS E 35 35 AWS E 20 20
1 1
1.00E+04 1.00E+05 1.00E+06 1.00E+07 1.00E+08 1.00E+09 1.00E+04 1.00E+05 1.00E+06 1.00E+07 1.00E+08 1.00E+0
N N
Figure 11: Transverse butt welds in plates – Figure 14: Welded attachments on the surface
full penetration with backing strip (tack welds) or edge of a stressed member – bevel butt or
outside groove) fillet welded (attachment length > 150 mm)
1000 1000
D (AWS [7])
F (ABS [1])
Fatigue Life (year)
Fatigue Life (year)
100
Stress Range (MPa)
100
Stress Range (MPa)
h=0.75
h=0.75 _____________________
_____________________ t =22mm t=30mm
t =22mm t=30mm ABS F 20 16
ABS F 20 16 AWS C 65 65
AWS D 30 30
10 10
h=1.0
h=1.0 _____________________ C (AWS [7])
_____________________ t =22mm t=30mm
t =22mm t=30mm ABS F 20 16
ABS F 20 16
AWS C 78 78
AWS D 34 34
1
1
1.00E+04 1.00E+05 1.00E+06 1.00E+07 1.00E+08 1.00E+09
1.00E+04 1.00E+05 1.00E+06 1.00E+07 1.00E+08 1.00E+09
N N
Figure 12: Transverse butt welds in plates – full Figure 15: Welded attachments on the surface or
penetration with backing strip (tack welds) inside groove) edge of a stressed member – bevel butt or
fillet welded (attachment length < 150 mm)
146 Sensitivity of Fatigue Assessment to the Use of Different Reference S-N Curves
ABS TECHNICAL PAPERS 2003
h=0.75
_____________________
t =22mm t=30mm must be made of the entire fatigue assessment procedure
ABS F2
DEn F
20
29
16
23 including: how the stress range producing loads are to be
10
AWS C
h=1.0
96 96
obtained, requirement for increased inspection & NDT
_____________________
t =22mm t=30mm during fabrication, added factors of safety, etc. It is
ABS F2
DEn F
20
29
16
23 C (AWS [7]) inappropriate to unjustifiably mix elements of different
1
AWS C 114
1.00E+04
114
Sensitivity of Fatigue Assessment to the Use of Different Reference S-N Curves 147
ABS TECHNICAL PAPERS 2003
148 Sensitivity of Fatigue Assessment to the Use of Different Reference S-N Curves