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Executive Organization for

Industrial & Mining Projects


Ministry of Industry & Foreign Trade
Egypt
Dr. Mahmoud Elgarf, President
•PhD Materials – King’s College, Aberdeen, UK 1994
•MSc Corrosion Engineering – UMIST, Manchester, UK, 1991
•MSc Structures – UMIST, Manchester, UK, 1988
•BSc Civil Engineering - Cairo University, 1986
In Brief
• The engineering arm to the Government of Egypt with
over 40 years of experience in engineering,
procurement, project management, startups &
commissioning services in multiple domains,

• Track record worth over US$ 2.5 Billion, comprising


“Iron & Steel Complexes”, “Phosphate Extraction
Complex”, “Industrial Parks”, “Infrastructure Works”,
“Sea ports & Logistics Hubs”, …etc.
Mission
• To support the creation & implementation of
engineering projects with sustainable
development & resource efficiency focus
related to agro-food value chain, water stress
solutions, components for renewable energy,
value addition processes for quarrying
materials & minerals and creative industries
New Projects
• Developing the “Safaga Abu Tartour Port” as the first industrial
port in Egypt, adding 1 million m2 of landfill to the exiting
service area and creating new opportunities for investment in
five additional economic activities; namely:
1. Grains (export/import) storage & milling terminal;
2. Livestock terminal with complementary slaughter house, meat-
processing facilities and leather-tanning center;
3. Liquid-bulk terminal;
4. General cargo terminal;
5. Floating dock for ship maintenance.
New Projects
• “Soda Ash Complex” in BER El-ABD, N. Sinai

• Mega Environmental City with green industrial parks in the vicinity


of SAFAGA-WADI ELGEMAL-LUXOR

• State-of-the art slaughter house within the general layout of the


leather city in Al-ROBEIKY

• SMPs (Small and Medium Producers and Processors) as feeding


value chain in MAHALLA and a consortium for exports (creative
industries and RMG)
New Projects
• “Food Oil Complex” in MAHALLA, Central Delta

• “Building Materials City” in ARAB BOSAED, Cairo

• “SMP Clusters - Marble, Furniture & RMG” in TEBBIN, Cairo

• “Eco-Industrial Park for Stone” in Shaq Al-Toban, Cairo

• “Stone City - Processing & Exports” in BER EL-ABD, N. SINAI


natural stone
in Egypt

optimization, valorization, recycling

Dr. Mahmoud Elgarf


natural stone in Egypt

facts
• natural stone remains the jewel of
building finishes

• stone industry has moved from


labor-intensive to capital-intensive
with the advent of technological
advancement

• the Egyptian stone industry has


activated itself through aggressive
capacity-building & export-driven
strategies
natural stone in Egypt

history

The history goes beyond 7000 years


when the Pharos developed deep
integration between “Egyptian
architecture” and “Stone Concept” to
offer the generations huge heritage
of “pieces-of-art” as monuments &
tombs.
The Pyramids, the remaining wonder
of the world, is a living symbol of
such excellence…
natural stone in Egypt

capacity
not less than US$ 2 Billion of investment
employing 250,000 workers
to operate nationwide in more than
700 quarrying sites,
500 production facilities
2000 workshops

95% are SMEs


natural stone in Egypt

colors
natural stone in Egypt

colors
natural stone in Egypt

colors
natural stone in Egypt

colors
natural stone in Egypt

colors
natural stone in Egypt

SWOT analysis
• strengths
1. Egypt is one of the top 7 stone producers worldwide
2. SHAQ ALTOBAN is the 4th biggest clusters worldwide
3. internationally-accredited stone testing laboratory
4. strategic geographical location
5. dynamic business environment
natural stone in Egypt

SWOT analysis
• weaknesses
1. high-cost imported technologies
2. inadequate quarrying infrastructure

• threats
1. globalization, free trade & free movement of capitals
2. generic competition from regional & global players
3. non-generic competition from engineered products
natural stone in Egypt

SWOT analysis
• opportunities
1. growing local demand for stone products
2. confirmed trade opportunities with Africa & Arab countries
3. attractive investment opportunities in the following:
• new stone industrial parks
• Industry infrastructure
• quarrying & processing activities
• local manufacturing of machines & tools
• recycling of stone waste
natural stone in Egypt

vision

Egypt to be
“the hub” for
quality stone in the
Middle East &
Africa
natural stone in Egypt

strategy
1. upgrade service quality to the int’l standards

2. develop effective framework for resource efficiency

3. develop dynamic fronts downstream the market chains

4. achieve economies-of-scale in procurement & logistics


natural stone in Egypt

empowerments
1- “Quarry Planning”

Virtual simulation of quarry


topography by means of Laser-
scanning & CAD technologies
natural stone in Egypt

empowerments
2- “Quarry Profiling”

Field assessment of stone-layer


characteristics and optimum
methodology for quarry production
natural stone in Egypt

empowerments
3- “Quarry School”

field training for quarry masters


on advanced quarrying technologies
natural stone in Egypt

empowerments
4- “Flooring School”

field training for floor installers


on advanced floor polishing &
maintenance technologies
natural stone in Egypt

empowerments
5- “Product Testing”

Accredit laboratory for testing


the stone products to the ASTM &
CE MARK requirements
natural stone in Egypt

empowerments
6- “To-the-doorstep Assistance Campaign”

in-house training to upgrade the skills of


2000 working engineers & technicians inside
the processing facilities

in-house problem-solving & factory-production


control to 500 facilities, with the assistance
of local & international experts

in-house technical support & networking


services related to local manufacturing of
machineries, consumables & spare parts
natural stone in Egypt

empowerments
7- “Technology Management”
Utilization

Maturing Technology
Emerging Technology
Transition Technology

1995 2005 2015


natural stone in Egypt

exports
DEVELOPMENT OF STONE EXPORTS (2006 – 2011)

400
Total Stone Exports
350
Million US$

300
Exports of Raw Blocks
250

200

150

100 Exports of Processed Stone


50

0
2006 2007 2008 2009 2010 2011 YEAR
natural stone in Egypt

trade spread

8% 25 %

50 %
10 %

5%

2%

(2011 Data)
natural stone in Egypt

market share

Global Market

Egyptian Exports
(%6)

(2011 Data)
natural stone in Egypt

production vs. waste


Squared Blocks Raw Blocks Quarry Zone

Squaring Extraction
2.9 Million Ton 3.2 Million Ton 5 Million Ton

0.30 Million Ton


Processing

0.90 Million Ton


1.8 Million Ton Solid Waste in
Quarries

2 Million Ton
Solid Waste in
1.20 Million Ton
Processing Plants

Final Products

Annual Estimates
Dr. Mahmoud Elgarf
Solid Waste in
Quarries

1.8 Million Ton Annually

Dr. Mahmoud Elgarf


Solid Waste in Processing
Plants

1.20 Million Ton Annually

Dr. Mahmoud Elgarf


natural stone in Egypt

waste valorization
Splitting Machines

Dr. Mahmoud Elgarf


Mosaics Making Machines

Dr. Mahmoud Elgarf


Tumbling Machines

Dr. Mahmoud Elgarf


Architectural Wall Coverings

Dr. Mahmoud Elgarf


Exterior Wall Coverings

Dr. Mahmoud Elgarf


Exterior Floor Coverings

Dr. Mahmoud Elgarf


Landscaping & Walkways

Dr. Mahmoud Elgarf


Stone Furniture for Gardens

Dr. Mahmoud Elgarf


Mosaics & Artistic Works

Dr. Mahmoud Elgarf


natural stone in Egypt

pyramid of excellence

Client
Loyalty

Proper Skillful
Management Labors

Abundant Unique Modern


Resources Colors Technology
natural stone in Egypt

proposal
building integrated
systems for stone waste
valorization
Central
Solid waste from
Collection Solid Waste Processing Plant
other Quarries & Unit
processing plants

Quarrying Location

Separation
Liquid Waste
Unit

Economic Masses Residues


Waste cakes from
other processing Filter-
plants Pressing

Processing Collection Waste Cake Recycled Water


Unit

Milling
Crushing

Fine Powder

Architectural Grinding Coarse Powder


Products

To the Pharmaceutical
Industry, Rubber-making
Industry, Paper Industry,
Special Aggregates Cement Industry,…etc.
with its abundant resources of ornamental stones,
its quarrying & processing base,
&
its strategic geographical location,

Egypt is one of the focal destinies for international


stone business and investment in
manufacturing of machineries & equipment,
waste management
&
logistics services

you are invited !

Dr. Mahmoud Elgarf