Cushion
You Must be Trained
LE
Capacity with Mast Vertical
distributed load Center
MP
Capacity
SA
Serial Number Truck Type
Warning Labels 34
Overhead Guard
Mast
Fuel Tank
Steering Wheel
Seat
Seatbelt
Load Backrest
Hydraulic Levers Seat Deck Latch
Accelerator Pedal
Switch Panel
Steer Wheels
Parking Brake
Drive Wheels
Service Brake Pedal
Key Switch Forks
Horn
Steering Wheel Tilt Lever
Direction Control
Display
Capacity is the load (including pallet or container that M Do not exceed the capacity shown on your truck's
SA
Serial Number Truck Type
can be lifted to a given height at a given load center. capacity plate. Be careful when handling long, high or
See the capacity plate on your truck. Make certain SAMPLE CAPACITY PLATE
The information shown on this sample wide loads. Do not handle unstable loads.
600mm
you use the correct units of measure. plate does not apply to your truck.
PLE
Capacity with Mast Vertical example: You must not drive a type LP truck into an
Attachment Data area restricted to LPS trucks.
M Center
SA
ATTACHMENT DATA
Serial Number Truck Type If an attachment on your truck does not match the
information given on your capacity plate, don't operate
your truck. Your capacity plate may be wrong. Report
the problem to your supervisor.
FUEL LIGHTS
The lighted green bars show approximate fuel level.
The amber bar means your fuel is getting low.
ALTERNATOR LIGHT
A lighted symbol means the charging system needs
service.
SEAT BELT LIGHT
Lights at Key On to remind you to fasten your seat belt.
PARKING BREAK LIGHT
Lights when parking brake is applied. This page
COOLANT TEMPERATURE LIGHT
A red light means the system is hot. Park the truck
left blank
and shut it off. Service is required. An amber light
means the system is beginning to overheat.
intentionally
TRANSMISSION TEMPERATURE LIGHT
A lighted symbol means engine oil pressure is low.
Park the truck and shut it off. Service is required.
OIL PRESSURE LIGHT
A lighted symbol means the charging system needs
service.
ENGINE LIGHT
A lighted symbol means the engine needs service.
DISPLAY PANEL
If you hear a “beep,” check the display panel for
instructions or information applied.
15 Display Panel 16
Power On & Off Raise/Lower, Tilt & Accessories
Raise/Lower lever
KEY SWITCH
Tilt lever
• Turn the key clockwise from the red dot to the
yellow dot to start the engine. Check that the seat Accessory levers (optional)
alarm and all indicator lights are working. HYDRAULIC LEVER OPERATION
• Let go of the key and it will return to ON (green dot). Pull a lever toward you, away from the mast, and you'll
• Turn the key counterclockwise to OFF (red dot) to get the action shown by the symbol in the top of the
shut the truck off. Always turn the key to OFF when lever. Push the lever away from you, toward the mast,
leaving the truck. Apply the parking brake. and you'll get the opposite action.
The farther you move the lever from neutral, the faster
the action will be.
For example: Pull the Raise/Lower lever toward
you to raise the forks, as shown by the symbol.
Push the lever away from you to lower the forks.
1 PEDAL OPTION
OPTIONAL PARKING BRAKE LEVER
The large pedal is the inching/brake pedal. Push
the pedal all the way down for full braking. Partially Move the parking brake lever toward the seat to apply
depressing the pedal while applying the accelerator the parking brake.
will give you controlled slower speed, or “inching”. Squeeze the parking brake lever and move it away from
Caution: On an incline the truck may roll before drive the seat to release the parking brake.
engages. Always put the parking brake on when you leave the
truck. The alarm will sound if the brake is not applied.
Note: With either pedal option, you must use full
engine speed (with the inching/brake pedal applied)
to obtain maximum performance for any hydraulic
operation.
Know the Hazards
MAKE SURE YOUR BRAKES WORK
Test the brakes on your truck at the start of each shift.
Know the distance it takes to stop before you start
working.
If the stopping distance is too long for you to stop
safely, don't drive the truck. Apply the parking brake
and report any problem to your supervisor.
19 Braking Braking 20
Traveling
HORN
Press the center of the steering wheel to blow the horn.
BEFORE YOU DRIVE Use it to warn pedestrians and other drivers.
Fasten your seat belt and pull it snug.
Use your horn when you leave an aisle or come to a
Adjust the operator seat and steering wheel to their crosswalk or intersection.
most comfortable positions.
Note: Your truck may be equipped with an optional
TRAVEL DIRECTION AND SPEED horn button on the rear post handle.
Move the direction control away from you, toward the
mast, to travel forks first. Move the control toward you,
away from the mast, to travel power unit first (forks Know the Hazards
trailing).
Use the accelerator on the floor (right pedal) to control SLOW DOWN FOR SPILLS OR WET FLOORS
travel speed. The farther you push it down, the faster Powder or liquid spills can cause slippery floors.
the truck will go. Slow down or you could lose control of steering and
braking. Be careful and allow for a longer stopping
When you sit down you must place the direction distance.
control in neutral before you select a direction of travel.
Don't run over objects on the floor.
Note: You must use full acceleration (with the inching/
brake pedal applied) to obtain maximum performance LOOK WHERE YOU'RE GOING
for any hydraulic operation. Travel in the direction that gives you the best view.
POWER UNIT SWING
AVOID TRUCK DAMAGE WHEN CHANGING TRAVEL DIRECTION Be careful turning while traveling forks first. The power
You can damage the truck if you are traveling too fast unit will swing wide in the opposite direction. Make
when changing direction of travel. sure you have clearance, and watch out for people in
the area.
Do not change direction of travel until the truck has
slowed to about 5 mph or less. KNOW THE OUTDOOR HAZARDS
Outdoor usage of this truck requires even more care,
especially when operating on gravel, unpaved surfaces,
uneven terrain, or when snow, ice or water is present.
PREVENT DAMAGE TO TRUCK
Slow to 5 mph or less before reversing direction of
travel.
21 Traveling Traveling 22
Daily Safety Check
CHECK YOUR TRUCK BEFORE STARTING WORK 2. Test drive your truck in an uncongested area.
You must make sure your truck is safe to use. • Adjust the operator seat and steering wheel to their
most comfortable positions.
1. Walk around your truck and check it over.
• Check for propane gas leaks. (Gas odor or frost on the • Fasten your seat belt.
cylinder or fuel valve).
• Try all the hydraulic functions.
• Check that fuel hoses are not cracked or worn.
• Check that the steering is easy and smooth.
• Inspect fuel valve and other parts for damage.
• Check braking distance in forward and reverse.
• Make certain the propane cylinder is properly installed Load size and floor conditions can affect these
and secure. distances.
• See that all wheels and tires are in good condition. • Drive the truck slowly in both directions.
• Make sure all lights are working. • Drive through the full speed range in both forward
and reverse.
• Check that both forks are secure and not bent, cracked
or badly worn. • Know the distance it takes to stop before you start
working. If the braking distance is too long to stop
• Inspect all lift chains for damage. safely, don't drive the truck.
• Look under the truck for signs of oil or coolant leaks. If anything doesn't look or feel right, don't drive the truck. Report
the problem to your supervisor.
• Inspect the seat belt for wear.
You can use the checklist form that came with your truck.
• Turn the key to TEST. Make certain the display warning Used properly, this checklist can alert service people to
alarm and all indicator lights are working. needed repairs.
• Make sure your hands and shoes are clean and dry, • When operating outdoors stay away from gravel or
and your clothing is proper for the job. other unpaved surfaces and uneven terrain.
• Travel with the forks close to the floor and mast
MAKE SURE YOUR TRUCK IS READY tilted back. Place the load against the load backrest
• Inspect your truck before using it (see pages 23 and (vertical face of the forks).
24). If it's not working right, or something is broken, • Look where you are going before you change
report the problem to your supervisor. direction of travel.
Don't use the truck.
• See that you have room to drive and turn. Always
• Be sure that any equipment added to the truck check for overhead objects.
(terminal, fan, clipboard, etc.) is positioned so that it
does not block your vision or interfere with safe and • Slow down when making turns.
efficient operation of the truck.
• Avoid sudden movement of controls. Learn to use
• In an open area, test the braking. Check at a slow them smoothly at a moderate, even rate.
travel speed first, then a faster one. Know the
distance it takes to stop before you start work. • Check clearances before raising or lowering the forks
or load.
• Be extra careful if you must use your truck in an area
where there is a risk of falling objects.
Continued next page...
2. Grasp the tank firmly and carefully lower to the down • Disconnect the truck battery before servicing the fuel system.
position. • Wear proper personal protection equipment.
3. Release the tank strap and remove the cylinder. • Propane cylinders are heavy. Ask for help.
Caution: Do not operate the truck with tank in lowered • Cylinders must not extend outside the truck.
position.
• The fuel valve should be turned off when the truck is not in use.
WHEN YOU INSTALL A LPG CYLINDER
• If a gas odor is detected, or frost is noticed on the cylinder or valve, turn the engine
1. Place correct size and type cylinder onto tank mount. off and close the fuel supply valve. Contact your supervisor or service department.
Locating pin must fit through hole in cylinder collar.
• Use fuel manufactured to the National Gas Processors Association
2. Keeping your fingers clear, tighten the tank clamp. “HD-5” specification.
Return the swing-down mount to the upright position
if your truck has that option. Make certain the tank and • Refueling of trucks with exchangeable or removable LP gas cylinders shall have the
the mount are secure. LP gas cylinder removed prior to refueling. Refueling shall be done in accordance
with NFPA 58, 8.1.2.10 (ROP-28)
3. Attach the fuel hose to the cylinder and open the fuel
supply valve SLOWLY to gradually equalize pressure • Consult the National Fire Protection Association, Pamphlet 58, for additional
and prevent the excess flow check valve from closing. information on safe handling and storage of propane (LPG).
4. Check for leakage. If leakage is suspected, close the
fuel supply valve and contact your supervisor.
31 Notes Notes 32
Right Header
Notes Left
Warning
Header
Labels
EACH WARNING LABEL
ON YOUR TRUCK IS IMPORTANT
Read and obey all of them to protect
yourself and others.
WARNING
Stay clear of all WARNING
Lifting people without moving parts.
a proper platform could Moving parts can It’s the law,
cause a fall or other you must be
serious injury. cut or crush hands,
trained and
Platform must be built WARNING feet, arms or legs. certified to
and used as specified operate this
in OSHA 1910.178 and truck.
ANSI-B56.1. WARNING WARNING (OSHA § 1910.178, Rev. 1999)
Flammable LP Gas
DANGER could be seriously injured or
even killed if you don't use
this truck correctly.
Propane gas can cause a fire or even an explosion.
Severe injury by fire Do not try to install, remove, refill or service a propane
Obey all instructions &
or even explosion is cylinder unless you are trained and authorized.
warnings in the operator
possible. Never smoke or have an open flame around propane.
manual and on the truck.
See mounting bracket for allowable cylinder size.
You must be trained Standing or riding on the forks can Falling objects or lowering forks can
Locating pin must fit through hole in cylinder collar to Avoid being
before servicing LP maintain proper position.
cause a fall. You can be seriously cause serious injury or death.
injured or killed. crushed.
trucks or cylinders. If gas odor is detected or frost appears, turn off engine, Never stand under the forks. Keep head,
close cylinder valve and contact supervisor or service Never stand or ride on forks
See service manual. department. for any reason.
While servicing, block the forks so arms, hands,
they won't fall. legs, and feet
971-A
within the operator area.
Stop truck completely
WARNING WARNING Tilting mast forward when forks before getting off.
Passengers could are raised and loaded can tip the Falls from
be seriously injured. truck over causing injury or death. docks can
There is no safe place cause serious
for them to ride. Do not tilt elevated load forward injury or even
unless it is over a stack. death. Keep seat belt
No Passengers.
WARNING fastened, hold on, and
brace your feet in these
emergencies.
In case of You could be
tip-over pinned or
crushed by
Follow these objects
intruding or
instructions: poking into the operator area.
DANGER Don't jump! Hold on tight Brace feet Look where you are going.
New Bremen, Ohio 45869 USA © 2009 PF18349 Rev. 11/12 Printed in U.S.A.