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A EE
KAYCEE is an ISO 9001:2000 and UL
KAYCEE
certified manufacturing & marketing
organisation offering a wide range of I
Electromechanical switches & Low
Voltage Switchgears. KAYCEE is an
Brand that set the standards
integral part of the CMS group, a
well-known name in India for providing
System Integration and Networking,
Outsourcing and Traffic System
Services.

KAYCEE is the pioneer in the Indian


switchgear industry & one of the most
reputed brands of electrical and
electronic components. KAYCEE has
a wide spectrum of products which
include Rotary switches, Rotary Cam
switches, Micro & Toggle switches, Limit
switches, Push Button switches &
Indicating lamps, Weather tight switches,
Breaker Control switches, Time
Totalizers, Water meters, Counters &
Fuse fittings, which conform to various
international & national standards.

KAYCEE has a strong Design &


Development Centre, dedicated towards
development of new products &
continuous improvement in existing KAYCEE KAYCEE
products. A full-fledged Quality Control I INDUSTRIES
System laid down at KAYCEE assures
the best quality product to its customers. LIMITED
Timely deliveries & prompt customer 32, Ramjibhai Kamani Road, Ballard Estate, Mumbai - 400 001.
Tel.: +91 (22) 2261 3521 / 22 / 23. Fax : +91 (22) 2261 6106.
service, are a tradition at KAYCEE.
Email : kayceeindltd@vsnl.com, Website : www.kayceeindustries.com
For more than six decades, KAYCEE Branch Offices :
has been serving to a wide gamut of BANGALORE : C/o CMS Computers Ltd. M/s. Kaycee Industries Ltd.
2nd Floor, Laxmi Complex, 54, St. Marks Rd., Bangalore - 560 001.
industries from Electrical, Electronics, Tel.: +91 (80) 2558 6451 / 6790. Fax : +91 (80) 2555 0336.
Telecommunication, Machine & Machine Mobile : 9342853324
Tool, Automobile, Appliances & various CHENNAI : C/o CMS Computers Ltd. M/s. Kaycee Industries Ltd.
other fields, through its network of Sales 42, Cathedral Road, Chennai - 600 086. Tel.: +91 (44) 2811 4118.
& Service centers, distributors, stockists Fax : +91 (44) 2811 4159. Mobile : 9381201556
& dealers spread across the country. HYDERABAD : C/o CMS Computers Ltd. M/s. Kaycee Industries Ltd.
LIMIT SWITCHES
KAYCEE is also exporting its products to 6-3-569/1, 2nd Floor, Surana House, Opp. RTA Office, Somajiguda,
Hyderabad - 500 082. Tel.: 5573 9900 (5 lines). Fax : 5573 9900.
the Middle East, South East Asia,
Mobile : 9392489349
Australia & European markets.
KOLKATA : C/o CMS Computers Ltd. M/s. Kaycee Industries Ltd.
KAYCEE is committed to its customers, 10/D/2, Ho-Chi-Minh Sarani, 1st Floor, Kemwell Manor, Kolkata - 700 071.
Tel.: +91 (33) 2280 6112 / 13 / 14, 2247608 / 22408949.
as a reliable partner in their ventures,
Fax : +91 (33) 2240 9145. Mobile : 9339723155 / 9339200968
for exhibiting a global performance.
NEW DELHI : C/o CMS Computers Ltd. M/s. Kaycee Industries Ltd.
Vishi/Kaycee/2004

D-38, 3rd Floor, Dena Bank Building, South Ext. Part -1, Delhi - 110 006.
Tel.: +91 (11) 2464 7055, 51647300 / 1 / 2 / 3. Fax : +91 (11) 2464 2053.
Mobile : 9312004687 / 9350828127
UL UKAS
Kaycee for Commitment...
RE

R QUALITY
Reputed Customers : n ABB n Crompton Greaves n L&T n Siemens n C&S
IR

IS
G

TERED F
MANAGEMENT

ISO 9001-2000
062 n
n
Bhel n GE Power n
Reliance n
NTPC n
Jyoti Ltd. n
ICF n
Keltron n
RCF n Alstom n
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Schneider n HMT n
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Indian Railways Kaycee for Quality... GROUP

CMYK CMYK
Actual Size of Folder : (Close Size) 8.5’ x 10.75’ – Total 24 Pages – 1st Two Pages 4 Colour – Remaining Pages Two Colour (Cyan & Black)
CMYK CMYK

Limit Switches Compact Type Limit Switches 900 Series

Limit Switches 600 Series Limit Switches 1500 Series

Limit Switches 700 Series Limit Switches KLS 595 Series

2 23

CMYK CMYK
2 23
KLS 95 SERIES LIMIT SWITCHES LIMIT SWITCHES
Type Action Travel (mm) Contact Starting Speed COMPACT TYPE - 100/200/300/400 SERIES
Arrangement Starting Angle
Travel (Deg.) 20
KLS 95WR-OA Normal 21-22 0 1 2 6
13 14
10
FEATURES
Actuator with Action 13-14

22

16
21 22

5
Roller b a KC 100 Series limit switches are designed to operate two circuits at a time with a single plunger. The operating

8
For 13-14 head cannot be interchanged as the design is application dedicated. Transparent acrylic top cover allows inspection
KLS 95WR-OB Snap 21-22 of the contacts.
13 14
Actuator with Action
V=m/sec 0.5 1 2 5
Roller Back 21-22
21 22
KC 200 Series limit switches are compact type having 32mm width and offer complete interchangeability of the
a30° 20° 10° 5°
13-14 b30° 20° 10° 5° 30
Dummy Plug for
14
Enclosure and Actuator assembly throughout the series. A non-metallic plastic top cover is provided to avoid electric
M18 Cable Gland
0 1 2 6 10 shock under abnormal conditions. These are oil tight and dust proof switches. In 200 Series all models are available
KLS 95DK -OA 5.5
Normal 21-22 13 14
13 in Snap and Normal action mechanisms.
Actuator with
Action 13-14 21 22
Roller Lever
b a KC 300 Series limit switches are Micro switches with pressure diecast, aluminium housing. The Operating Head

32
22.5
For 13-14 cannot be interchanged as the design is application dedicated. This Series limit switches have a special type of 60 mm
21-22
KLS 95DK-OB Snap 13 14
long leaf roller lever. The operating travel is much less compared to other series switches.
Actuator with Action
21 22 V=m/sec 0.5 1 2 5
Roller Lever Back 13-14 KC 400 Series limit switches are designed for double action in which two plungers are provided, one on each side.
a30° 20° 10° 5°
13-14 The mechanism is maintained type in which NC Contacts will open with one side plunger actuation and will remain in
b30° 20° 10° 5°
Travel (Deg.) 7 this condition till next actuation force is applied from the opposite side. During the actuation, the NO contact will close
KLS 95CL-OA Normal 21-22 0o 15o 25o 75o
Actuator with Action 13-14
13 14
and vice versa. Only one specially designed, application dedicated, single pole double throw change over contact model
21 22
b a is available in this series.

90
Cat Whisker
5.4
For 13-14
KC 100 SERIES LIMIT SWITCHES

24
KLS 95CL-OB Snap 21-22 13 14

Actuator with Action 21 22 KC Code Design Contact Details Wiring Travel Execution
V=m/sec 0.5 1 2 5
Cat Whisker Back 21-22 Diagram (mm & Degree)
a30° 20° 10° 5°
13-14
b30° 20° 10° 5° O 10
5.4 KC 101H Horizontal Snap 2NO+2NC

14
1
Roller Actuator Action 4
Technical Data
Continuous Current (I th) : 10A

42
4.5
Rated Voltage AC : 500V

6
DC : 600V

13
Ambient Temperature : -40° C to +85° C 2 3 5 6
40
KLS 95 Series limit switches have an outstandingly long mechanical life of 15 million operations. The contact life of the 56
unit when used in AC Circuits is as per the table given below :
O 10
KC 102V Vertical Snap 2NO+2NC

14
Breaking Cur rent (Amps) 1 3 6 10 1 4
Roller Actuator Action
Con tact life (millions of swi tching cycles) 15 5 2.5 1

42
4.5
The contact life of snap-action type limit switches is about 70% of the value given above.

6
Degree of protection : IP 50

13
Frequency of operation : 3500 cycles / Hour 2 3 5 6
40
Enclosure : Polyamide 56
Terminal capacity : 4 Screws of M3.5 for 2.5mm² are captive with
Self-Lifting pressure wire clamps. KC 103LS Long Stem Snap 2NO+2NC
O 10

25
1 4

Making and breaking Capacities : Horizontal Action


The limit switches can be used up to 500V AC or 600V DC. The rated making capacity of the contacts of the limit switch is 70A. The Roller
Actuator

42
rated breaking capacity is as given below : 4.5

6
AC 40-60Hz P.F. 0.3 to 1 Class of use AC11* DC

13
2 3 5 6
Voltage Breaking Capacity Amps Voltage Breaking Capacity Amps 40
56
Non-Inductive Load Inductive Load Class of
Use DC/11* KC 104B Bellow Actuator Snap 2NO+2NC

28
Volts Snap Action Others Volts Snap Action Others Snap Action Others Action
1 4

24 30 60 24 7 10 7 10
125 30 60 110 1.5 2.2 0.91 1.3
4.5
220 30 60 220 0.62 0.9 0.28 0.4

42

6
380 30 60 440 0.28 0.4 0.14 0.2

13
2 3 5 6
500 30 40 600 0.21 0.3 0.1 0.14 40
56
* As per VDE 0660

22 3

22 3
KC 200 SERIES LIMIT SWITCHES LIMIT SWITCHES - KLS 95 SERIES
KC Code Design Contact Details Wiring Travel Execution FEATURES
Diagram (mm & Degree)
KLS 95 Series Limit Switches are available in Normal and Snap Action types with 1 NO + 1NC Contacts. This series has
KC 201 Ball Actuator Snap 1NO+1NC
O 5.9 plastic enclosure with IP 50 protection. KLS 95 Series Limit Switches are available with a variety of operating heads to
Action 5.4
10
3 4
meet various applications in Machine Tools, Hoists & Cranes, Conveyors, etc.

19
6
1 2
27

65
KC 201N Ball Actuator Normal 1NO+1NC
Action 1 2
40 32
Type Action Travel (mm) Contact Starting Speed
6 Arrangement Starting Angle
3 4
01 2
22 20
KC 202 Roller Actuator Snap 1NO+1NC KLS 95W-OA Normal 21-22 13 14 5.4 O6 4
10 10

A
Action 5.4
Actuator Plunger Action 13-14 21 22
AT REST

14
3 4

27
6

8
1 2
27 For 13-14
ACTUATED

65
21-22
KC 202N Roller Actuator Normal 1NO+1NC KLS 95W-OB Snap

60
13 14

Action 1 2 Actuator Plunger Action 21 22


40 32 Back 21-22
A = Operating Travel 2mm
3 4
13-14 B = Maximum Travel 6mm Dummy Plug for
A-B = Over Travel 4mm 30 M18 Cable Gland 14
Travel (Deg.)
KLS 95D-OA 0o 15o 25o 75o
KC 203 Roller Lever Snap 1NO+1NC Normal 21-22 13 14
O 13 6 Actuator with 46
Actuator Action Action 13-14 21 22
B B
5.5
3 4
5.4 Roller Lever A A

34
1 2
34
For 13-14

6
O 20

55
10 42
27
KLS 95D-OB Snap 21-22

18
KC 203N Roller Lever Normal 1NO+1NC

65
13 14
Actuator with Action
Actuator Action 21 22
1 2
Roller Lever

8
Back 21-22 A = Operating Angle 25 0
3 4
40 32 13-14 B = Maximum Angle 75 0
A-B = Over Travel 50 0

KLS 95DS-OA
KC 204 Slipping Roller Snap 1NO+1NC 5 Normal 21-22 13 14
Actuator with 45
Lever Actuator Action Action 13-14 21 22
3 4
5.4 Adjustable Lever B B
A A

1 2 43
6

For 13-14

55
10

O 18
27 21-22
KLS 95DS-OB Snap
65

KC 204N Slipping Roller Normal 1NO+1NC 13 14

Lever Actuator Action Actuator with Action 21 22


1 2
Adjustable Lever Back 21-22 A = Operating Angle 25 0
40 32 13-14 B = Maximum Angle 75 0
3 4
A-B = Over Travel 50 0

8 KLS 95DD-OA
KC 205 Rotating Roller Snap 1NO+1NC Normal 21-22 13 14
O 19

Actuator with
Lever Actuator Action Action 13-14 21 22
200mm Nylon Rod
38

4
67.5

3
B B
A A 45
5.4 200 (Max.)
20sq
1 2
For 13-14
6

24
10

34
27
KLS 95DD-OB Snap 21-22
KC 205N Rotating Roller Normal 1NO+1NC
65

13 14

Lever Actuator Action 2


Actuator with Action 21 22
1
200mm Nylon Rod Back 21-22 A = Operating Angle 25 0
3 4
40 32 13-14 B = Maximum Angle 75 0
A-B = Over Travel 50 0

7 KLS 95DL-OA
KC 206 Spring Needle Snap 1NO+1NC Normal 21-22 13 14

Actuator with
Actuator Action Action 13-14 21 22 O6
3 4
270mm Nylon Rod

270 (Max)
B B
91

5.4 A A
45
1 2
For 13-14
6

O 18
24
10
KC 206N Spring Needle Normal 1NO+1NC
27 KLS 95DL-OB Snap 21-22
65

13 14 2.3
Actuator Action Actuator with Action 21 22
1 2
270mm Nylon Rod Back 21-22 A = Operating Angle 25 0
40 32 13-14 B = Maximum Angle 75 0
3 4
A-B = Over Travel 50 0

4 21

4 21
OPERATIONAL CURRENT & VOLTAGE KC 200 SERIES LIMIT SWITCHES

AC 15 Single Pole Double Pole DC 13 Single Double Single Double KC Code Design Contact Details Wiring Travel Execution
Rating (1NO+1NC) (2NO+2NC) Rating Throw Throw Throw Throw Diagram (mm & Degree)

KC 207/1 Angular Roller Snap 1NO+1NC 32


120 V 6.0 A 4.5 A 125 V 2.2 A 0.5 A 1.1 A 0.2 A Lever Actuator Action 3 4
O 14 6

5.4
(Right Side)

42
1 2

6
240 V 3.0 A 2.2 A 250 V 1.1 A 0.3 A 0.5 A 0.1 A 27 10
KC 207/1N Angular Roller Normal 1NO+1NC

65
Lever Actuator Action 1 2

480 V 1.5 A 1.2 A 600 V 0.4 A 0.1 A 0.2 A -- (Right Side) 40 32


3 4

600 V 1.2 A 0.9 A – – – – – KC 207/2 Angular Roller Snap 1NO+1NC 32


6
Lever Actuator Action 3 4
O 14

(Left Side) 5.4

42
1 2

6
10
27
KC 207/2N Angular Roller Normal 1NO+1NC

65
Lever Actuator Action 1 2

(Left Side) 32
SELECTION CHART 3 4
40

Description Catalogue Code KC 208 Long Roller Snap 1NO+1NC 36


O 18 6
Lever Actuator Action 3 4

43
1NO+1NC Contact Block KC 1500-1A 1 2
6.4

6
27 10
KC 208N Long Roller Normal 1NO+1NC

65
Lever Actuator Action 1 2
2NO+2NC Contact Block KC 1500-2A
40 32
3 4

1NO+1NC Contact Block with Top Push Button Operator KC 1501-1A


KC 300 & 400 SERIES LIMIT SWITCHES
KC 301H Horizontal Snap 1NO+1NC
1NO+1NC Contact Block with Top Push Roller Operator in-line with Contact Block KC 1502-1AH 4.5
Roller Action COM (1)
M16 X1.0

Actuator

31

3
4.5

64
27

44
1NO+1NC Contact Block with Top Push Roller Operator at Right angles to 1-3
59
NC (2) (3) NO
82 26
Contact Block KC 1502-1AV

KC 301V Vertical Snap 1NO+1NC 1.8


COM (1) 4.5 4.5
1NO+1NC Contact Block with Roller Lever Operator (Left Hand Mounting) KC 1503-1AL Roller Actuator Action M16 X1.0

31

3
4.5

64
27

44
1NO+1NC Contact Block with Roller Lever Operator (Right Hand Mounting) KC 1503-1AR NC (2) (3) NO
59
82 26

1NO+1NC Contact Block with 6 inch Lever Operator (Left Hand Mounting) KC 1504-1AL KC 302P Plunger Snap 1NO+1NC 18
COM (1) M12 x1
Actuator Action

20
O 4.5 3

53
27

44
1NO+1NC Contact Block with 6 inch Lever Operator (Right Hand Mounting) KC 1504-1AR
59
NC (2) (3) NO 82 26

* For Switches with 2NO+2NC Contact Block replace with 2A instead of 1A to the Catalogue Code.

20 5

20 5
KC 300 & 400 SERIES LIMIT SWITCHES KC 1500 SERIES LIMIT SWITCHES

KC Code Design Contact Details Wiring Travel Execution KC Code Design Contact Details Wiring Travel Execution
Diagram (mm & Degree) Diagram (mm & Degree)

KC 303 Angular Leaf Snap 1NO+1NC 1.8 7 KC 1504-1AL Snap 1NO+1NC


R
Roller Lever Action 60 Action
COM (1) A
Actuator
4.5 152.4
Six Inch Lever

64
B

27
Operator Left

44
19

31
NC (2) (3) NO
59
Hand

17.5
26
82 Mounting
KC1504-2AL Snap 2NO+2NC

10.5
Action 5.8
KC 401 Double Plunger Snap 1NO+1NC 31 IP 4X from 63
21
14.5 28 1B 1A 2A 2B 71.5
Actuator Action 15.5 the Top 04.4nos
Mtg.Hole

17.6
1 2 80

76.6
31

41
18
0 74
15.5
87
KC1504-1AR Snap 1NO+1NC
Action
A

Six Inch Lever 152


.4
Technical Data Operator Right B
19
As Per Standard IEC 60947 - 5 - 1 of 1997

31
Hand
Mounting

17.5
Technical KC 100 Series KC 200 Series KC 300 Series KC 400 Series

10.5
Data Limit Switches Limit Switches Limit Switches Limit Switches KC1504-2AR Snap 2NO+2NC 5.8
IP 4X from Action 63 21
1B 1A 2A 2B 71.5 04.4nos
Design 4 Types of Operating 8 Types of Operating 4 Types of Operating Double Action the Top 80 Mtg.Hole
Heads Heads

Contact 2NO+2NC, Double 1NO+1NC, Single 1NO+1NC, Single 1NO+1NC, Single


Combination Pole Double Throw Pole, Double Throw, Pole, Double Throw, Pole, Double Throw,
Single Break Double Break Single Break Single Break.

Mechanism Snap Action Snap/Normal Action Snap Action Snap Action Technical Data As Per IEC 60947 - 5 - 1 of 1997
Current & Voltage 5A, 250V AC 10A, 500V AC 10A, 440V AC 10A, 440V AC Technical Data 700 Series Limit Switches
Rating
Design 7 Types of Operating Heads
Cable Entry G3/8 BSP - 2 Nos. G 3/8 BSP - 3 Nos. ½” BSP- 1 No. ½” BSP - 1 No.
or PG 9 - 3 Nos. PG 9 - 1 No. Contact Combination Single Pole - 1NO+1NC, Double Pole - 2NO+2NC
or M18x1.5 - 3 Nos.
Mechanism Snap Action
Terminal Capacity 2.5sqmm solid/ 2.5sqmm solid / 2.5 sq mm solid/ 2.5 sq mm solid/
stranded Conductors stranded Conductors stranded Conductors stranded Conductors Electrical Rating 10A, 600V AC

Electrical IP4X for all IP 65 for all IP4X for all IP4X for all Utilization Category AC 15 & DC 13
Protection 100 Series 200 Series 300 Series 400 Series
Frequency of Operation 2500 Operations/hours (max)
Operating Force 900 Grams (max) a)450-600 Grams(max) a) 900 Grams(max) 450-600 Grams(max).
B)250-400 Grams(max) for KC 301 & KC 302 Terminal Capacity 2.5 sqmm Solid/Stranded Conductors
for KC 206 & KC 208 b) 600 Grams(max)
for KC 303 Electrical Protection Dust Proof without operator-IP 65 from the top for plunger type & IP 4X from the top for
Housing Aluminium Pressure Aluminium Pressure Aluminium Pressure Aluminium Pressure
Lever type
Die Casting Die Casting Die Casting Die Casting
Mechanical Life 20 Million operations without operator & 10 Million operations with operator
Application Textile Machines Textile Machine such Textile Machines such Textile Machines such
such as Comber, as Draw, Ring & speed as Comber, Draw as Speed Frame Operating Force 0.400 Kg (min) & 0.600 Kg (max)
Blow Room Frames. Blow Room, Frame, Blow Room (LF 1400)
Machinery Carding Comber & & Carding Machines. Application Machine Tools with different attachments, contact blocks for foot switches and contact
Doffer Machines blocks for micro adjustable limit switches

6 19

6 19
KC 1500 SERIES LIMIT SWITCHES LIMIT SWITCHES - 600 SERIES
FEATURES
KC Code Design Contact Details Wiring Travel Execution
Diagram (mm & Degree) KC 600 Series Limit Switches are designed to having 34mm width, with specially designed head which rotates
in steps of 90° in four directions and allows actuating rod from any of the 4 directions. The switches are actuated by
KC 1502-1AH Snap 1NO+1NC push rod, normal roller lever, angular roller lever, crank lever etc. The roller is made of high grade wear resistant
Action A moulded phenolic material. In addition, Fork type-In Line Rollers, Fork type Offset Rollers, 76mm Long Roller Lever and
32.0 to 82.5mm Adjustable Roller Lever Operating Heads are available with Steel Rollers for flexibility..
Top Push
Roller B 11 4.8 KC 600 Series Limit Switches Enclosures are interchangeable in types KC 601, KC 602, KC 603, KC 604, KC 607 and
Operator KC 608.
LOCK NUT
Horizontal

39-39.8
SEALING M12 X 1.0
RING WASHER LOCK WASHER
The Operating Heads Rotating Roller Lever, Fork Type-In Line Rollers, Fork Type Offset Rollers, 76mm Long Roller Lever
KC 1502-2AH IP 65 from Snap 2NO+2NC
are interchangeable with the enclosure for KC 605.

3.5 (MAX.)
the Top Action
1B 1A 2A 2B
The Boxes and Actuator Assemblies of KC 606 and KC 609 are not interchangeable with the rest of the KC 600 Series.
54 21
63
KC 600 Series Limit Switches offers a variety of Degree of Protection from IPXX to IP65 and also a range of contact
arrangement to provide operational flexibility and economics.

KC 1502-1AV Snap 1NO+1NC The Application area coverage of 600 Series Limit switches are Injection Moulding Machines, Hoists & Cranes,
Action A Machine Tools, Textile Machines and SPMs.

Top Push KC 600 SERIES LIMIT SWITCHES


4.8 11
Roller B
KC Code Design Contact Details Wiring Travel Execution

39.0-39.8
Operator LOCK NUT M12 X 1.0
SEALING Diagram (mm & Degree)
Vertical LOCK WASHER RING WASHER

KC 1502-2AV Snap 2NO+2NC KC 600 Snap 1N0+1NC 22

35.(MAX.)
IP 65 from Action Action 5

the Top 1B 1A 2A 2B
Only Push
54 21 4.5
Rod Operated

4.5

19
63

without
Housing 4

6
3
3 4

62

47.5
1 2

KC 1503-1AL Snap 1NO+1NC


Action IPXX 1 2
A
32
46.8
Roller Lever 11
B
9.5
19 25.4
Operator Left 22
Hand KC 600N Normal 1NO+1NC
5
17.5

Mounting Action 1 2
10.5

4.5
KC 1503-2AL Snap 2NO+2NC 3 4

4.5

21
5.8
IP 4X from Action 63
21 Only Push
KC 600NE Rod Operated Extented 1NO+1NC

6
1B 1A 2A 2B 71.5 04.4nos
the Top 80 Mtg.Hole
without Stroke 1 2
1 2

62

47.5
Housing 3 4

IPXX
KC 600NOL Over 1NO+1NC 3 4
Lapping 1 2

32
KC 1503-1AR Snap 1NO+1NC 3 4

Action
A KC 601 Snap 1NO+1NC 40
46.8 3 4 7
9.5

Roller Lever 11 Action 5.5


B 19 In Diecast 1 2
25.4

Operator

26
Aluminium

6
Right Hand KC 601N Normal 1NO+1NC
17.5

1 2

Mounting Housing, with Action

2
10.5

Push Rod 3 4

107
KC 1503-2AR Snap 2NO+2NC 5.8 21
Operated
IP 4X from 63 KC 601NE Extended 1NO+1NC

87
Action 71.5 04.4nos
IP - 65
1 2

the Top 1B 1A 2A 2B 80 Mtg.Hole Stroke


3 4

KC 601NOL Over 1NO+1NC 1 2

Lapping 55
3 4

* Add Suffix ‘P’ for switches with Protective Plastic Cover IP4X

18 7

18 7
KC 600 SERIES LIMIT SWITCHES PRECISION LIMIT SWITCHES - 1500 SERIES
KC 1500 Series Precision Limit Switches available in 16 types are compact, reliable, durable and accurate having
KC Code Design Contact Details Wiring Travel Execution
Diagram (mm & Degree) 1NO+1NC(Single pole) and 2NO+2NC(Double pole) change over contacts to facilitate selection and application for your
specific needs.
40
KC 602 Snap 1NO+1NC 3 4
O 18 SALIENT FEATURES
Action 5.5 o
Movable contact assembly with two coiled springs provides quick make and quick break action.
1 2

o
Absence of zero contact pressure ensures non-teasing action even with an extremely slow operation motion.

41
In Diecast
KC 602N Normal 1NO+1NC
0 1 2 3 4 5 6 7

6
Aluminium Action
1 2
o
Light weight phosphor bronze contact carrier with silver contacts, assure long life on high load applications.
Housing, with o
Silver contacts, definite wiping action and high contact pressure assure reliability on dry circuit applications.

2
3 4

Horizontal

122
o
Phenolic moulded case provides great physical strength, high arc resisting capacity and semi dust proofing.
KC 602NE Roller Actuator Extended 1NO+1NC

87
o
1 2

Stroke High degree of versatility as wide variety of operating heads are available with individual mounting.
IP 65
3 4
Push Button Plunger
KC 602NOL Over 1NO+1NC 1 2 The oil tight constructed plunger mechanism prevents any ingress of oil including coolant. The position of switch mounting
Lapping 55 is adjustable with the two lock nuts provided.
3 4

KC 603 Snap 1NO+1NC 22 Roller Plunger


O
In Diecast Action
3 4
The oil tight constructed roller plunger either inline with the contact block or right angles to it, allows the cam or any other
device to operate in any of the four directions.

55
1
Aluminium 2
5.5

KC 603N Housing, Normal 1NO+1NC Roller Lever

6
1 2

with Normal Action Roller Lever with a steel roller mounted on either top and right hand side or top and left hand side provides operation in both

136

2
Roller Lever 3 4

sides.
KC 603NE Actuator Extended 1NO+1NC

87
Stroke
1 2
Six Inch Lever
IP 65 3 4
Operators provide either top and right hand mounting or top and left hand mounting. The Lever may be cut or bent to any
KC 603NOL Over 1NO+1NC 1 2
desired length or shape to satisfy the user requirements.
Lapping 55
3 4

KC 604 Snap 1NO+1NC 22


KC 1500 SERIES LIMIT SWITCHES
O
Action KC Code Design Contact Details Wiring Travel Execution
In Diecast

66
4

Aluminium
3
5.5 Diagram (mm & Degree)
Housing, 1 2

6
with Slipping KC 1500-1A Snap 1NO+1NC
172

2
Roller Lever 40
Action A

37.5
KC 604N Normal 1NO+1NC

32.5
Actuator

87
Action
1 2
IP 65 Only Contact
B 54
3 4
Block without 63
55
Operator
9
KC 605 Snap 1NO+1NC O KC 1500-2A Dust Proof Snap 2NO+2NC
Action 3 4
40
Action
38

1B 1A 2A 2B

37.5
In Diecast
61

5.5

32.5
1 2

Aluminium
6

KC 605N Housing, with Normal 1NO+1NC


Rotating 54
2

Action
142

1 2
63
Roller Lever
Actuator 3 4
87

KC 605NOL IP 65 Over 1NO+1NC KC 1501-1A Snap 1NO+1NC


Lapping 1 2
Action A
3 4
55
6.3 (MIN.) O8
53.8 LOCK NUT
KC 605F In Diecast Snap 1NO+1NC 19 Top Push

25.7-26.8
O B SEALING
MI2X1.0

Alum. Housing Action 40


Button RING WASHER
LOCK WASHER

with Fork Type 3 4


Operator
27
50

35(MAX.)
5.5
In Line Roller 1 2

Lever IP 65 KC 1501-2A IP 65 from Snap 2NO+2NC


6
2

54 21
the Top 1B 1A 2A 2B 63
131

KC 605FO In Diecast Snap 1NO+1NC


87

Alum. Housing Action


with Fork Type 3 4

Offset Roller 1 2

Lever IP 65
55

8 17

8 17
TECHNICAL DATA AS PER STANDARD - IEC 60947 - 5-1 of 1997 KC 600 SERIES LIMIT SWITCHES

Technical Data 900 Series Limit Switches KC Code Design Contact Details Wiring Travel Execution
Diagram (mm & Degree)
Design 4 Types of Operating Heads
KC 605L Snap 1NO+1NC O1
9

Action
Contact Combination 1NO+2NC, 2NO+1NC

76
99
In Diecast 40
5.5
Mechanism Normal Action or Overlapping Aluminium
Housing,

6
Current & Voltage Rating 10A, 500V AC with 76 mm

180

2
3 4

Rotating Roller
Thermal Current (Ith) 10A Lever
1 2

87
o o Actuator
Permissible Ambient Temperature -40 C to 85 C
IP 65
Frequency of Operation 6000 Cycles per hour
55

Mechanical Life 15 Million Operations


KC 605A Snap 1NO+1NC
Contact Life AC O1
9

94.5 - 145
Action
In Diecast
Breaking Current Amps. 1 3 6 10 Aluminium 5.5

Housing, with
Switching Normal 15 5 25 1

6
175.5 - 226
Adjustable
4
32mm-82.5mm 3

2
Cycles in Action
Rotating 1 2 40
Million

87
Roller Lever
Actuator

Making & Breaking Capacity AC 15 duty, Ie at 40-60 Hz, P.F. of 0.3 (lag) IP 65
55
Operating Rated Operating Rated Making Rated Breaking
O7
Voltage Current (Ie) Amps Capacity (Amp) Capacity (Amp) KC 606 Snap 1NO+1NC
Action
V Normal Action Normal Action Normal Action 40

91
In Diecast 3 4

24 6 90 60
Aluminium 1 2
5.5

120 6 90 60 Housing, with

6
240 6 90 60 Spring Stem

172

2
(Needle)
380 6 90 60 KC 606N Actuator Normal 1NO+1NC
Action
480 4 90 60

87
IP 65 1 2

500 4 90 60
3 4

Cable Entry ½” BSP & M20 x 1.5 55

Terminal Capacity 2.5 sqmm Solid / Stranded Conductors KC 607 Snap 1NO+1NC 44
Action 3 4
O 22

1 2
Protection IP XX with Open Contacts

56
5.5
In Diecast Normal 1NO+1NC
IP 4X with Protective Cover KC 607N
Aluminium Action
1 2

6
IP 43 with Aluminum Enclosure Housing, with 3 4

2
137
Angular Roller
Operating Force 750 Grams to 1000 Grams KC 607NE Lever Extended 1NO+1NC

87
Actuator Stroke 1 2

Housing Aluminum Die Casting 3 4

IP 65
Application Injection Moulding Machines, hoists & Cranes. KC 607NOL Over 1NO+1NC
Lapping 1 2
55
Machine Tools, Textile Machines and Conveyers. 3 4

16 9

16 9
KC 900 SERIES LIMIT SWITCHES
KC Code Design Contact Details Wiring Travel Execution
Diagram (mm & Degree)
KC Code Design Contact Details Wiring Travel Execution
KC 608 Snap 1N0+1NC O 19
Diagram (mm & Degree)
3 4
Action
1 2
KC 901N-3A Normal 1NO+2NC

55
5.5
In Diecast 1 2
KC 608N Aluminium Normal 1N0+1NC Action

6
1 2
3 4
Action

180
Housing, with

2
3 4
Longer Roller 40 5 6
O 22
KC 608NE Lever Extended 1N0+1NC

87
1 2
KC 901N-3AOL Complete in Over 1NO+2NC
Actuator Stroke 1 2

53.5
3 4
Diecast Lapping
Aluminium 3 4
KC 608NOL IIP 65
O 4.5
Over 1N0+1NC

16
1 2 Housing, 5 6
Lapping 55
with Normal

142.5
40
3 4
KC 902N-3A Roller Lever Normal 2NO +1NC
1 2
KC 609 Snap 1N0+1NC 40 Actuator Action
3 4 22
Action O IP 43 3 4
In Diecast 1 2
5 6
Aluminium

54.50
KC 609N Housing, with Normal 1N0+1NC 1 2
KC 902N-3AOL Over 2NO+1NC
Action 4.5 1 2
Short Roller O
Lapping 56

16
3 4

113.50
Lever 3 4
KC 609NE Actuator Extended 1N0+1NC 1 2
5 6

75
Stroke
IIP 65
3 4
KC 901N-7A Normal 1NO+2NC
1 2
KC 609NOL Over 1N0+1NC Action
1 2

Lapping 56
3 4
3 4

5 6
Technical Data As Per IEC 60947 - 5 - 1 of 1997 KC 901N-7AOL Complete in Over 1NO+2NC
43.5
O 22

Technical Data KC 600 Series Limit Switches Diecast Lapping


1 2

Design 13 Types of Operating Heads Aluminum 3 4


Contact Combination 1NO+1NC, Single Pole, Double Throw, Double Break Housing O 4.5

16
5 6
Mechanism Snap Action or Normal Action or Extended Stroke or Overlapping with Angular 40
Current & Voltage Rating 10A, 500V AC or 10A, 600V AC KC 902N-7A Roller Lever Normal 2NO+1NC
Utilization Category AC15 and DC 13

105
Actuator 1 2
Action
Permissible Ambient Temperature -40 Degree C to +85 Degree C 3 4
Mechanical Life 15 Million switching cycles IP43
Contact Life A.C. 5 6

Breaking Current( Amps ) 1 3 6 10 KC 902N-7AOL Over 2NO+1NC 56

Switching Normal 1 2
Lapping
Cycles in Action 15 5 2.5 1
3 4
Million Snap
Action 11 4 1.8 0.7 5 6
Frequency of Operation 6000 Cycles / Hour
Making & Breaking Capacity AC 15 Duty, ie at 40-60Hz, P.F. of 0.3 KC 901N-10A Normal 1NO+2NC
1 2
(Lag) to 1. Action
3 4
Voltage Rated Operating Rated Making Rated Breaking O 13.0
(in V AC) Current (in Amps) Capacity (in Amps) Capacity (in Amps) 5 6
NA SA NA SA NA SA Complete in

46.6
24 6 3 90 30 60 30 KC 901N-10AOL Diecast Over 1NO+2NC
1 2
120 6 3 90 30 60 30 Lapping

4.6
Aluminium

16
240 6 3 90 30 60 30 Housing, 3 4
380 6 3 90 30 60 30 40

142.0
with 5 6
480 4 3 90 30 60 30

100.0
500 4 3 90 30 60 30 Horizontal
KC 902N-10A Roller Normal 2NO+1NC
NA= Normal Action SA=Snap Action Action
1 2
Cable Entry M20 x 1.5 - 3 Nos. Actuator
3 4
Terminal Capacity 2.5 sqmm Solid or Stranded Conductors (Heavy Duty)
Protection IPXX with Open Execution, IP4X with Protective Plastic Cover 5 6 56

IP 43 with Aluminium Enclosure, IP 65 Aluminium Enclosure incorporating Seals


KC 902N-10AOL IP 43 Over 2NO+1NC
Operating 600 Grams to 1200 Grams 1 2
Lapping
Housing Aluminium Pressure Die Casting
3 4
Application Injection Moulding Machines, Hoists & Cranes
Machine Tools, Textile Machine and SPMs 5 6

10 15

10 15
LIMIT SWITCHES - 900 SERIES LIMIT SWITCHES - 700 SERIES
FEATURES
KC 900 Series limit switches are designed to having 34mm width, Aluminium Pressure die cast enclosures for heavy duty FEATURES
purpose.
KC 700 Series limit switches with "Set Back" head design and with Shorter, Stronger mounting screws, provide greater
KC 900 Series Limit switches are available with Two type of contact element i.e. 1NO + 2NC and 2NO + 1NC, each with structural rigidity between the operating head and the switch. The Aluminium pressure die cast enclosure adds to the
3 sets of contacts. strength and this range is able to handle higher operating force.
KC 900 Series Limit Switches Enclosure and actuator assembly are interchangeable for Models KC 901N-1A,
KC 901N-3A and KC 901N-7A. Only the horizontal roller actuators of very heavy duty Model KC 901N-10A KC 700 Series Limit Switches are completely oil tight, water tight and dust proof, with a shaft seal between the lever and
KC 902N-N10A,are not interchangeable. the head, internal seal between the head and the enclosure and an external seal between the cover and the body.

The Operating Heads of KC 900 Series Limit Switches are Normal Roller Lever, Angular Roller Lever and Heavy duty The Contact structure has solid thermoplastic barriers between terminals to prevent short circuiting. Terminals have ample
Horizontal Roller. wiring space for easier wiring and are serrated to give a firm grip to the straight wire. The complete unit can be removed
and replaced without the risk of changing the operating characteristics of the limit switches.
The KC 900 Series Limit Switches offers a variety of Degree of Protection from IPXX to IP65.
The Application area coverage of 900 Series Limit switches are Injection Moulding Machines, Machine Tools
and SPMs. KC 700 Series Limit Switches are available with a variety of operating heads to meet various applications. Rotary Lever
and Fork lever operating heads may be used on maintained type contacts.
KC 900 SERIES LIMIT SWITCHES The Application area coverage of 700 Series Limit switches are Injection Moulding Machines, Hoists & Cranes. Machine
KC Code Design Contact Details Wiring Travel Execution Tools, Textile Machines and Conveyors.
Diagram (mm & Degree)
22
KC 700 SERIES LIMIT SWITCHES
KC 901N Normal 1NO+2NC O5
Action 1 2
KC Code Design Contact Details Wiring Travel Execution
4.5
Diagram (mm & Degree)

4.5

21
3 4
8.0 (max.Adj.)
Only Push

6
5 6 KC 701 Snap 1N0+1NC
1

2.7
2
Rod Operated, Action

76.5
No Aluminium

45
50
KC 901NOL Housing Over 1NO+2NC 3 4
Top Plunger

8.0
IPXX Lapping 1 2 15 18
(Push Button)
3 4
5 6 Adjustable)
15 16

76 -0.5
5 6 Spring

60
31.5
Return
22 5.4
KC 902N Normal 2NO+1NC O5

6.6
Action 1 2 4.5
30
4.5

21
40
3 4
Rod Operated,

6
O 11
5 6
1 2 KC 702 Snap 1N0+1NC
No Aluminium
76.5

50.0
Action
Housing
50

KC 902NOL Over 2NO+1NC 3 4

8.0
IPXX Lapping Top Push

127 +- 0.5
1 2
15 18
Roller
3 4 5 6
Spring
5 6
15 16
31.5 Return

60
76

6.6
5.4
KC 901N-1A Normal 1NO+2NC 1 2

Action 3 4 30
40
5 6
26
16

O 4.5 20 39.7
Complete in

8.0 (max.Adj.)
KC 901N-1AOL Over 1NO+2NC 1 2
KC 703 Snap 1N0+1NC
Diecast 40
Action
Lapping 3 4
Aluminium
115
105

Housing, 5 6

Push Rod Side Plunger


15 18

8.0
Operated 1 2 (Push Button
KC 902N-1A Normal 2NO+1NC Adjustable)

.0.5
76
3 4

60
15 16
Action Spring Return
5 6 56
IP 43

6.6
5.4

1 2
KC 902N-1AOL Over 2NO+1NC
3 4 30
Lapping
40
5 6

14 11

14 11
KC 700 SERIES LIMIT SWITCHES

KC Code Design Contact Details Wiring Travel Execution KC Code Design Contact Details Wiring Travel Execution
Diagram (mm & Degree) Diagram (mm & Degree)
20 48.5 53.8 O 19
KC 704 Snap 1N0+1NC KC 707/2 Fork Type Snap 1N0+1NC
Action O 11 Offset Action 15 18

27
Roller Lever 15 16
Side Push Spring Return

8
122.5
Roller

8.0
15 18
Spring

60
76
Return KC 707/2M Fork Type Snap 1N0+1NC

60
15 16

76
15

6.6
5.4 Action 18

6.6
Offset 5.4

Roller Lever 15 16
30 Maintained 30
40 40

19
KC 705 Snap 1N0+1NC O KC 708 76mm Long Snap 1N0+1NC
38mm Long O
19
Action 15 18
Rotating Action 15

38
Rotating 18

76
Roller Lever 15 16
Roller Lever 15 16

135
Spring Return Spring Return

173
KC 705M Snap 1N0+1NC KC 708M Snap 1N0+1NC

60
76
38mm Long 76mm Long

76

60
Action 15 18 Action 15 18
Rotating 5.4 Rotating

6.6
5.4
Roller Lever Roller Lever 15 16

6.6
15 16
Maintained 30 Maintained 30
40 40

19.0
O7 KC 709 Rotating Snap 1NO+1NC
KC 706/1 Snap 1NO+1NC
Adjustable Action 15 18
Action
Roller Lever

130
15 16
(32mm-82.5mm)

138 - 188.5
Nylon Cat 5.4
Spring Return
206
Whisker

8
15 18

8
Spring Rotating
15 16 KC 709M Snap 1NO+1NC
Return

60
76
Adjustable Action 15 18

60
5.4
76

Roller Lever

6.6
6.6

15 16
(32mm-82.5mm)
30
30 Maintained 40
40

Technical Data As Per IEC 60947 - 5 - 1 of 1997


KC 706/2 Steel Cat Snap 1NO+1NC
O4
Action 18 Technical Data 700 Series Limit Switches
134

15
Whisker
Spring 15 16
Design 11 Type of Operating Heads
Return Contact Combination 1NO+1NC, Single Pole, Double Throw, Double Break
221.5

Mechanism Snap Action


8

Current & Voltage Rating 10A, 600V AC, 250V DC


KC 706/2M Snap 1NO+1NC Utilization Category AC 15 & DC 13 as Per IEC 60947-5-1
60

Steel Cat Action


76

15 18 Thermal Current (Ith) 10A


Whisker
15 16
Insulation Voltage (Ui) 600V AC, 250V DC
Maintained AC 15 Rating 6A at 120V, 3A at 240V,1.5A at 480V, 1.2A at 600V
30
6.6

40 DC 13 Rating 0.5A at 125V, 0.3A at 250V


Frequency of Operation 2500 operations per hour
53.8 O 19
KC 707/1 Fork Type Snap 1NO+1NC Mechanical Life 20 x 106 Operations
Inline Roller Action 15 18 Cable Entry 3/4” UNF - 1No.
27

Lever Terminal Capacity 2.5 sqmm Solid/Stranded


15 16
Spring Protection IP 65 for all 700 Series
8

Return
124

Housing Aluminium Pressure Die Casting


Operating Force 0.285 Kg. KC 706/1
60

Snap 1NO+1NC
76

KC 707/1M Fork Type 0.500 Kg. KC 705M,KC 707/2M, KC 708M, KC 709M, KC 706/2M
Action 15 18
Inline Roller
5.4 1.000 Kg. KC 705, KC 706/2, KC 707/1, KC 707/2, KC 708, KC 709
2.000 Kg. KC 701, KC 702, KC 703, KC 704
6.6

Lever 15 16

Maintained 30 Application Injection Moulding Machines, Hoists & Cranes.


40 Machine Tools, Textile Machines & Conveyers

12 13

12 13

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