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Industrial Electric Drives Linear Motion and Service Mobile

Hydraulics and Controls Assembly Technologies Pneumatics Automation Hydraulics

Control systems RE 92 076/03.05


Replaces: 02.97
1/32

HM, HS, HS4 and EO

Technical Data Sheet

for the variable displacement pumps


A4VSO, A4VSH and A4VSG series 1 and 3
A4CSG series 3
open, semi closed and closed circuits

Contents Features
Ordering code /Standard program 2 – Basic system to control the displacement of variable piston
HM1 / HM2 – hydraulic control, control volume dependent 3 pumps A4VSO, A4VSH, A4VSG und A4CSG
Unit dimensions HM1 / HM2 5 – Control with servo or proportional valve
HS – displacement control system with servo valve 7 – In conjunction with amplifier and PC-program BODAC
Technical data HS 8 freeprogrammable (HS4)
Schematics and components HS 9 – High precision control of displacement, pressure and po-
Unit dimensions HS 10 wer (HS4P)
– Mechanical limitation of Vg min and Vg max
HS4(P) – hydraulic control system with proportional valve 11
– Electrical control system for oil immersed mounting inside
Technical data HS4(P) 12
the reservoir (HS4M)
Schematics and components HS4(P) 13 – Special version for mooring, over centre operation and
Unit dimensions HS4(P) 14 decompression by means of the pump.
HS4M – for oil immersed (under oil level) operation 17
Technical data HS4M 17
Unit dimensions HS4M 18
Further information:
EO1 / EO2 – hydr. control system with proportional valve 19
Technical data EO1 20 Variable pump A4VSO Size 40...1000 RE 92050
Schematics and components EO1 21 Variable pump A4VSH Size 40...250 RE 92110
Unit dimensions EO1 22
Variable pump A4VSG Size 40...1000 RE 92100
Technical data EO2 23
Schematics and components EO2 24 Variable pump A4CSG Size 250...750 RE 92105
Unit dimensions EO2 25
Version E without valve 27
K – short circuit valve 28
Z – sandwich plate filter 31
Safety information 32
2/32 Bosch Rexroth AG | Industrial Hydraulics HM, HS, HS4 and EO | RE 92 076/03.05

Ordering code /Standard program


A4 . . . / –

Mounting flange
Dir. of rotation

Through drive
Shaft end

Filtration
Series

Valves
Seals

Ports
Fluid
Axial piston pump / Type of operation
Swash plate design, variable / A4VSO
pump in open circuit Detailed information in: RE 92050 – A4VSO
A4VSH RE 92110 – A4VSH
Swash plate design, variable /
RE 92100 – A4VSG
pump in semi closed circuit
RE 92105 – A4CSG
Swash plate design, variable/ A4VSG
pump in closed circuit
Compact unit swash plate design, variable / pump in A4CSG
closed circuit

Size
Displacement Vg max [cm3] 40 71 125 180 250 355 500 750 1000

Control device
Hydraulic control, control HM 1 – – – – – HM1
volume dependent HM 2 HM2
min. control pressure 20 bar min. control pressure 50/100/125 bar
Hydraulic control, with servo valve HS HS*
for electric control of displacement HS E HSE
with VT-SR7-1X HS K HSK*
Hydraulic control, HS4 HS4*
with proportional valve HS4 E HS4E
for electric and electronic control of HS4 K HS4K*
displacement as well as HS4 P HS4P*
pressure and power control
HS4 K P HS4KP*
with VT -VPCD-1X
HS4 M HS4M*
for oil immersed operation
supply without valve with pressure transducer HM 17
with short circuit valve
Hydraulic control, EO 1 – – – – – EO1*
with proportional valve EO 1 E – – – – – EO1E
for electric control of displacement EO 1 K – – – – – EO1K*
with VT 5035-1X EO 2 EO2*
EO 2 E EO2E
EO 2 K EO2K*
min. control pressure 20 bar with short circuit valve
min. control press. 50/100/125 bar supply without valve

Filtration (only for HS)


Without filter N
Sandwich plate filter for HS-control – – – Z
For A4VSG and A4CSG: filter mounted in boost circuit and – – – U
sandwich plate filter for HS-control
= available = in preparation – = not available * Operation with HF-fluids on request
RE 92 076/03.05 | HM, HS, HS4 and EO Industrial Hydraulics | Bosch Rexroth AG 3/32

HM1 / HM2 – hydraulic control, control volume dependent


The HM 1/2-control adjusts the pump displacement, dependent on the control oil volume.
This control is used for 2-point control systems or as a base unit for controls wit proportional valves (in addition an electric feed-
back device is required).
The mechanical swivel angle limiting stop screws can be adjusted on both sidesof centre within the range of Vg max down to 50 %
Vg max , with the size 500 (HM2) from Vg max to 70% Vg max.
Spring centering of the control cylinder is standard. It is used for settings and adjustments in the unpressurized zero (centre) posi-
tion, however without a defined reset during high pressure operation.
2 versions are available:
HM1 Min. control pressure 20 bar for sizes 40, 71, 125 and 250
HM2 min. control pressure 50/100/125 bar for sizes 40...1000 see page 4
Please note:
The Vgmin-stop for the variable displacement pump A4VSO for open circuits is to be adjusted, so that with blocked pressure port B
a minimum pressure of appox.. 20 bar is eached.

HM1
For pump A4CSG with HM1 control, the necessary control pressure can be taken out of the boost circuit (Port M E3) . Recom-
mended setting of the boost pressure relief valve: 25 bar.
The control pressure relief valve is not needed, and is replaced by a plug.

Technical data
Size 40 71 125 250
Control press.(in X1, X2) pmin bar 20
pmax bar 100
Control stroke smax mm 14,2 17,1 20,7 25,9
Control area A cm2 16,6 24,6 36,3 56,7
Control volume VS max cm 3
23,6 42,1 75,2 147
Weight approx. (A4VSO...HM1...N00) kg 38 55 92 194

Schematic size 40 and 71 Schematic size 125 and 250


Example: open circuit A4VSO Example: closed circuit A4VSG

B A
MB MA

X2 X1
B1 B MB E

U S MS K1 K2 T R(L) X2
U X1 K3 K2 T R(L)

Ports and direction of flow


X1 Control pressure port for pressure in B with direction of rotation clockwise, swivel range* left
for pressure in A with direction of rotation ccw., swivel range* left
X2 Control pressure port for pressure in A with direction of rotation clockwise, swivel range* right
for pressure in B with direction of rotation ccw.., swivel range* right
Example schematic with proportional valve see page17 * compare swivel angle indicator
15° 0° 15°

right
rechts
left
links
4/32 Bosch Rexroth AG | Industrial Hydraulics HM, HS, HS4 and EO | RE 92 076/03.05

HM2
Pump A4CSG with HM2-control does not need the control pressure relief valve and the cavity is plugged.
In order to minimize the control fluid consumption the control chambers on the sizes 125...1000 are sealed and can be bled
through ports R2-R7

Technical data
Size 40 71 125 180 250 355 500 750 1000
Control pressure (in X1, X2) pmin bar 50 50 50 100 100 100 125 125 125
pmax bar 350
Control stroke smax mm 14,2 17,1 20,7 20,7 25,9 25,9 32,6 37,0 41,4
Control area A cm2
8,1 12,6 18,1 18,1 28,3 28,3 38,2 56,8 63,6
Control volume VS max cm3
11,4 21,5 37,5 37,5 73,2 73,2 124,5 210 263,3
Weight approx. (A4VSO...HM2...N00) kg 38 55 92 106 194 214 327 470 600

Schematic size 40 and 71 Schematic size 500...1000


Example: open circuit A4VSO Example: closed circuit A4VSG

X2 X1 B A
B1 B MB
MB MA

X1
X2
E MX
MX1 MX2

U S MS K1 K2 T R(L)

Schematic size 125...355


Example: semi closed circuit A4VSH
B SB SA A
U R5 R6 R7 K3 K2 T R(L) R4 R3 R2
MB MA

U X1 R5 R6 R7 K3 K2 T R(L) R4 R3 R2 X2

Ports and direction of flow


X1 Control pressure port for pressure in B with direction of rotation clockwise, swivel range* left
for pressure in A with direction of rotation ccw., swivel range * left
X2 Control pressure port for pressure in A with direction of rotation clockwise, swivel range* right
for pressure in B with direction of rotation ccw., swivel range* right
MX; MX1; MX2 Gauging ports control pressure (NG 500...1000)
R2-R7 Bleeding ports control chamber (Size 125...1000)
Example schematic with proportional valve see page 17 * compare swivel angle indicator
15° 0° 15°

right
rechts
left
links
RE 92 076/03.05 | HM, HS, HS4 and EO Industrial Hydraulics | Bosch Rexroth AG 5/32

Unit dimensions HM1 / HM2 Before finalising your design please


request certified installation drawing

Dimensions valid for A4VSO, A4VSH, A4VSG and A4CSG

Size 40 und 71 Size 125...355

A5 to mounting flange surface


Mounting flange R(L)
R(L) acc. to
DIN 24 340 A6

A2
A4
A2
A4
R 7/R 4

B
B A 5 to mounting flange surface

R2
R3 X2

X2

A3
15° 0 15°
LR
15° 0 15°
LR

A1
A1

Einschraubl
och M33

Einschraubloch M33

A3
A3

X1
R(L) R(L)

R6 X1
R5

Ports max. tightening torque 2)


X1; X2 Control pressure ports DIN 3852 M14x1,5; 12 deep (Size 40...180) 80 Nm
M18x1,5; 12 deep (Size 250 u. 355) 140 Nm
R2-R7 Bleed port control chamber DIN 3852 M10x1; 8 deep; plugged (Size 125...355) 30 Nm

Unit dimensions

Size A1 A2 A3 A4 A5
40 296 136 24 102 217
71 332 157 28 120 245
For detailed dimensions and technical data of the variable
125 402 191 67 186,5 251 pumps see the technical data sheets
1801) 402 191 67 186,5 251 A4VSO RE 92050, A4VSH RE 92110, A4VSG RE 92100 or
A4CSG RE 92105
250 485 238 71 233 311
355 1)
485 238 71 233 311
1
) only HM2 Dimensions size 500...1000 see page 6 2
) see safety information
6/32 Bosch Rexroth AG | Industrial Hydraulics HM, HS, HS4 and EO | RE 92 076/03.05

Unit dimensions HM2 Before finalising your design please


request certified installation drawing

Dimensions valid for A4VSO, A4VSG and A4CSG

Size 500...1000
Mounting flange
A5 to mounting flange surface acc. to
DIN 24 340 A10
X1, X2 MX

MX1

A2
A4

R 7/R 4

R2
R3
MX2
X2
A3
A1
15° 0 15°
LR

Einschraubloch M33

R(L)
X1
R6 MX1
R5

Ports max. tightening torque 1)


X1; X2 Control pressure port DIN 3852 M27x2; 16 deep 330 Nm
MX; MX1; MX2 Gauging ports control pressure DIN 3852 M14x1,5; 12 deep; plugged 80 Nm
R2-R7 Bleed ports control chamber DIN 3852 M14x1,5; 12 deep; plugged 80 Nm

Unit dimensions

Size A1 A2 A3 A4 A5
500 555 283 50 274 388 For detailed dimensions and technical data of the variable
750 630 320 50 304 420 pumps see technical data sheets
1000 670 347 50 327 486 A4VSO RE 92050, A4VSG RE 92100 oder A4CSG RE 92105
1
) see safety information
RE 92 076/03.05 | HM, HS, HS4 and EO Industrial Hydraulics | Bosch Rexroth AG 7/32

HS – displacement control system with servo valve


for electric control of displacement with VT-SR7-1X

The HS- control adjusts the pump displacement with a servo valve proportional to a setpoint value.
The feed back of the actual pump swivel angle (pump displacement) is accomplished with a built on positional transducer. In con-
junction with the compatible amplifier VT-SR7-1X we have a very accurate control of pump displacement.
This amplifier VT-SR7-1X does not belong to the supply of the HS-control. Please order separately acc. to RE 29993.
Spring centering in the control cylinder is standard. It is used for settings and adjustments in the unpressurized zero position,
however without a defined reset during high pressure operation.
Mechanical swivel angle limiting stops on both sides of centre between Vg max
and 50 % Vg max (with size 500 to 70 % Vg max) are
standard.
In order to minimize the control fluid consumption the control chambers in the sizes 125...1000 are sealed and can be bled
through the ports R2 - R7 .
In order to protect the servo valve the pump is supplied with a sandwich flushing plate (see schematic) .
After the flushing process the flushing plate must be removed and the servo valve must be screwed directly onto the subplate
(using the screws supplied). Please observe the commissioning and flushing instructions in RE 07700 and RE 29583.
Optional: HSE without servo valve or
HSK with short circuit valve

A4VSO - open circuit


Please note: On the A4VSO pump for open circuit applications (swivel to one side only) the Vgmin-stop is set so that, when port
B is plugged a pressure of approx. 20 bar is reached.
Characteristic Direction of flow S to B
Direction of rotation Swivel range*
U
Umax clockwise left
counter clockwise right
Vg
Vgmax

A4VSH - semi closed circuit


Characteristic Direction of flow
U Direction of rotation Swivel range*
+ clockwise counter clockwise
Umax
B(S B) to A A(SA) to B right
_ Vg V A(SA) to B B(S B) to A left
+ g
Vgmax Vgmax

U

Umax

A4VSG and A4CSG - semi closed circuit


On pump A4CSG with HS-control the control pressure relief valve is not needed and replaced by a plug.

Characteristic Direction of flow


U Direction of rotation Swivel range*
+
Umax clockwise counter clockwise
B to A A to B right
_ Vg Vg
+ A to B B to A left
Vgmax Vgmax

*compare swivel angle indicator


15° 0° 15°

right
rechts
U left
links

Umax
8/32 Bosch Rexroth AG | Industrial Hydraulics HM, HS, HS4 and EO | RE 92 076/03.05

Technical data HS
Size 40 71 125 180 250 355 500 750 1000
Control press. in P pmin bar 100 100 100 125 125 125 150 150 150
pmax ) 1
bar 315
Control stroke smax mm 14,2 17,1 20,7 20,7 25,9 25,9 32,6 37,0 41,4
Control area A cm2 8,1 12,6 18,1 18,1 28,3 28,3 38,2 56,8 63,6
Control volume VS max cm 3
11,4 21,5 37,5 37,5 73,2 73,2 124,5 210 263,3
Control time tmin)
2
s 0,04 0,06 0,09 0,09 0,12 0,12 0,15 0,2 *
Weight approx. (A4VSO...HS...N00) kg 42 59 98 112 200 220 333 476 606
Quality of control loop hysteresis ≤ 0,2 %
repeating accuracy ≤ 0,2 %
swivel angle linearity ≤ 1,0 %
deviation
1
) conditional upon permissible data of servo valve
2
) at min. control pressure
* on request
RE 92 076/03.05 | HM, HS, HS4 and EO Industrial Hydraulics | Bosch Rexroth AG 9/32

Schematics and components HS


Schematic size 40 and 71 Schematic size 500....1000
Example: open circuit A4VSO Example: closed circuit A4VSG

2
B A
2 MB1 MA1
6
6 RKV
T B A P
P
SP E 4.2 5 MP
B1 B MB RKV 5 P MB2 MA2

S S
U U

1.3
1.1 3 3

S MS K1 K2 T R(L) U R5 R6 R7 K3 K2 T R(L) R4 R3 R2

Schematic size 125...355


Example: semi closed circuit A4VSH

2
B SB SA A 4.1 6
MB MA SP
RKV 5 P Ports
P; SP Control pressure ports
S R KV Return line control fluid
U
MA2; M B2; M P Gauging port control pressure (plugged),
3 size 500...1000
1.2
M1; M2 Gauging ports control pressure (plugged),
size 125...355
U M1 R5 R6 R7 K1 K2 T R(L) R4 R3 R2 M2 R2 - R7 Bleed port control chamber (plugged),
size 125...1000
Components
1 Pump with hydraulic control device
1.1 A4VSO (see RE 92050)
1.2 A4VSH (see RE 92110)
1.3 A4VSG (see RE 92100)
2 4/3-way servovalve (see RE 29583)
Size Type
40 and 71 4WS2EM10-5X/20B11ET315K31EV
125 and 180 4WS2EM10-5X/30B11ET315K31EV with cable box to DIN EN 175.201-804
250 and 355 4WS2EM10-5X/45B11ET315K31EV for cable diameter 8...13,5mm
500...1000 4WS2EM10-5X/75B11ET315K31EV
3 Inductive positional transducer IW9-03-01
with plug to DIN EN 175 301-803-A / ISO 4400
cable connection M16x1,5 cable diameter 4,5...10mm
4.1 Anti cavitation valve (A4VSH)
4.2 boost inlet check valves (A4VSG)
5 Sandwich plate
6 Flushing plate
10/32 Bosch Rexroth AG | Industrial Hydraulics HM, HS, HS4 and EO | RE 92 076/03.05

Unit dimensions HS Before finalising your design please


request certified installation drawing

Dimensions valid for A4VSO, A4VSH, A4VSG and A4CSG

Size 40...355
A7 to mounting flange surface
A4 to mounting flange surface

2
3

A 3 without flushing plate


6

A 2 with flushing plate


R(L)
RKV
1

A 11
5

A5
A8
R 7/R 4 P

R2
Part view W R3

RKV SP M2
R KV
A 10

W
A9

MM66((xx1)
15° 0 15°
LR

A1
M4 (x0.7)

M4 (x0.7)

Einschraubloch M33
A6

MM66(x(x11))

R(L)
P M1

R6 P
R5

Components see page 9


Ports max. tightening torques 2)
P; Sp Control pressure port DIN 3852 M22x1,5; 14 deep ) 1
210 Nm
R KV Return line control fluid DIN 3852 M22x1,5; 14 deep 210 Nm
M1; M2 Gauging port control pressure DIN 3852 M14x1,5; 12 deep; plugged (Size 125 and 180) 80 Nm
M18x1,5; 12 tief; plugged (Size 250 and 355) 140 Nm
R2-R7 Bleed port control chamber DIN 3852 M10x1; 8 deep; plugged (Size 125...355) 30 Nm

Unit dimensions

Size A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11


40 296 269 254 222 108 43 273 128 35 53 246
71 332 287 272 249 123 48 300 143 30 48 263
125 / 180 402 304 289 309 148 39 350 148 0 39 298
250 / 355 485 341 326 371 184 39 412 184 0 39 345
) SP plugged
1 2
) see safety information

For detailed unit dimensions and technical data on the variable pumps see technical data sheets A4VSO RE 92050,
A4VSH RE 92110, A4VSG RE 92100 or A4CSG RE 92105
RE 92 076/03.05 | HM, HS, HS4 and EO Industrial Hydraulics | Bosch Rexroth AG 11/32

HS4(P) – hydraulic control system with proportional valve


for electric and electronic displacement as well as pressure and power control with VT-VPCD-1X

= 100 % Actual power


Swivel angel
actual (αact)
Desired
power
Swivel angle in %

0 Operating pressure in bar Actual pressure

The HS4-control adjusts the pump displacement with a directly controlled proportional valve proportional to a setpoint value.
Actual pump swivel angle (displacement) feedback is provided by means of a position transducer. Control HS4P features a built
on pressure transducer HM17 which serves to detect and feed back system pressure, pumps A4VSG aund A4CSG have a pres-
sure transducer on each pressure side. In conjunction with the compatible control module VT-VPCD and the operating software
BODAC the user has at his disposal a highly accurate and free programmable control, which offers a comfortable operating and
diagnostics interface.
The digital control amplifier VT-VPCD-1X to drive the HS4-control does not belong to the scope of supply. It must be ordered
separately to RE 30028 .
Programming the digital control amplifier VT-VPCD is executed via the amplifier‘s serial interface with the PC-program BODAC.
For more information see RE 30028.
Optional: HS4P with pressure transducer for additional pressure and power control
HS4E without proportional valve
HS4K, HS4KP with short circuit valve
HS4M for operation under oil level
Stop screws to limit the swivel angle between Vg max
and 50 % Vg max (for size 500 to 70 % Vg max) for both side of centre are stan-
dard.
Spring centering in the control cylinder is standard. It is used for settings and adjustments in the unpressurized zero position,
however without a defined reset during high pressure operation.
In order to minimize the control fluid consumption the control chambers in pump sizes 125...1000 are sealed and can be bled via
ports R2 - R7 .

A4VSO – open circuit


When the valve is de-energized and the control pressure is on the pump swivels towards Vg min.
The Vg min-stop set so that, when port B is plugged, a pressure of approx. 20 bar is reached.

A4VSH, A4VSG, A4CSG – closed and semi closed circuit


For controls of these pumps without short circuit valve it must be noted, that, when the valve is de-energized and the control
pressure is on the pump will stroke towards Vg max (swivel angle range to the right).
On pumps A4CSG with HS4-control the control pressure relief valve is not needed and replaced by a plug.
12/32 Bosch Rexroth AG | Industrial Hydraulics HM, HS, HS4 and EO | RE 92 076/03.05

Technical data HS4(P)


Size 40 71 125 180 250 355 500 750 1000
Control press. in P pmin bar 100 100 100 125 125 125 150 150 150
pmax ) 1
bar 315
Control stroke smax mm 14,2 17,1 20,7 20,7 25,9 25,9 32,6 37,0 41,4
Control area A cm2 8,1 12,6 19,0 19,0 28,3 28,3 38,2 56,8 63,6
Control volume VS max cm 3
11,4 21,5 37,5 37,5 73,2 73,2 124,5 210 263,3
Control time tmin)
2
s 0,04 0,06 0,09 0,09 0,12 0,12 0,15 0,2 0,25
Weight approx. (A4VSO...HS4...N00) kg 42 59 98 112 200 220 333 476 606
Quality of control hysteresis ≤ 0,2 %
loop
repeating accuracy ≤ 0,2 %
swivel angle linearity ≤ 1,0 %
deviation
pressure linearity deviation ≤ 1,5 % of pmax3)
1
) limited by the permissible proportional valve data
2
) at min. control pressure
3
) Pressure transducer value
RE 92 076/03.05 | HM, HS, HS4 and EO Industrial Hydraulics | Bosch Rexroth AG 13/32

Schematics and components HS4(P)


Schematics size 125...355
On sizes 40 and 71 the ports M1, M2 and R2-R7 are deleted
Example: A4VSO HS4P (with pressure transducer)
Direction of rotation clockwise Direction of rotation counter clockwise

T P
T P
b a
b a a
b B A
b B A a
2
2
SP SP
(6) B1 B MB RKV 5 RKV 5
P (6) B1 B MB P

I S
P U I S
1.1 P
1.1 U

3 3

U S MS M1 R5R6 R7 K1 K2 T R(L) R4 R3 R2 M2 U S MS M1 R5 R6 R7 K1 K2 T R(L) R4 R3 R2 M2

Schematic size 500...1000


Example: A4VSG HS4 (without pressure transducer)

B A T P

bb a
MB1 MA1
b B A a

4 2
MP
E RKV 5 P
MB2 MA2

1.2 Ports
S
U
P; SP Control pressure port
R KV Return line control fluid
3 M1; M2 Gauging ports
control pressure(Size 125...355)
MA2; M B2; M P Gauging ports
U R5 R6 R7 K3 K2 T R(L) R4 R3 R2 control pressure (Size 500...1000)
R2 - R7 Bleed port control chamber
Size 125...1000

Components
1 Pump with hydraulic control device
1.1 A4VSO (see RE 92050)
1.2 A4VSG (see RE 92100)
2 4/3-proportional valve (see RE 29061) with electric positional feedback (incl. cable connector 4-pin Pg7-G4W1F)
Size Type
40...180 4WRE6V08-2X/G24K4/V-822 solenoids with plugs to DIN EN 175.301-803 / ISO 4400
250...1000 4WRE6V16-2X/G24K4/V-822 cable screw joint M16x1,5 for cable diameter 4,5...10mm

3 Inductive positional transducer AWXF004D01 with plug in connector 4-pin Pg7-G4W1F


4 Boost inlet check valves (A4VSG)
5 Sandwich plate
6 only on HS4P pressure transducer HM17-1X/450-C/VO/O (see RE 30269) with adaptor flange,
on A4VSG and A4CSG each pressure side has a built on pressure transducer
14/32 Bosch Rexroth AG | Industrial Hydraulics HM, HS, HS4 and EO | RE 92 076/03.05

Unit dimensions HS4(P) Before finalising your design please


request certified installation drawing

On A4VSO for direction of rotation clockwise and ccw. some dimensions are different.
For A4VSH, A4VSG and A4CSG the dimensions under„right“ are valid for both directions of rotation
Sizes 40 and 71 Example A4VSO HS4P with a pressure transducer in port B

A 7 to mounting flange surface


A 4 to mounting flange surface

3 2
P
5
(SP)
--a
40 RKV
with press. transducer item 6: 1

A3
--

Adapter flange with 30 mm through


holes for fixing screws
(For thread of fixing screws see relevant

A8
data sheets of pumps)

A5
Transport protection

M12 (x1.75)

Part view W

(6)
Schl.weite: 13 mm

Valve position on A4VSH,


Schl.weite: 36 mm

A4VSG, A4CSG and


--
A4VSO direction of rotation
clockwise
A2

RKV SP
A 10

W
A9

15° 0 15°
LR
A1

Einschraubloch M33
A6

M5 (x0.8)

R(L)
P
A2
30

Schl.weite: 36 mm
Valve position on
A4VSO direction of rotation
counter clockwise

Components see page 13


Ports max. tightening torque 2)
P; Sp Control pressure ports DIN 3852 M22x1,5; 14 deep 1) 210 Nm
R KV Return line control fluid DIN 3852 M22x1,5; 14 deep 210 Nm

Unit dimensions
Size A1 A2 left A2 right A3 left A3 right A4 right A4 left A5 A6 A7 right A7 left A8 right A8 left A9 right A9 left A10
40 296 166 174 226 245 222 229,5 108 43 273 253 128 94 35 5 54
71 332 171 169 241 261 249 256,5 123 48 300 280 143 109 30 0 49
Dimensions size 125...1000 see page 15 and 16 ) SP plugged
1 2
) see safety instructions
For detailed unit dimensions and technical data of the variable pumps see technical data sheets of A4VSO RE 92050, A4VSH
RE 92110, A4VSG RE 92100 oder A4CSG RE 92105
RE 92 076/03.05 | HM, HS, HS4 and EO Industrial Hydraulics | Bosch Rexroth AG 15/32

Unit dimensions HS4(P) Before finalising your design please


request certified installation drawing

With A4VSO the dimension A4 is different for clockwise and counter clockwise direction of rotation.
With A4VSH, A4VSG and A4CSG the dimension A4 right is valid for both directions of rotation.
Size 125...355 Example A4VSG HS4P with a pressure transducer in each of the ports A and B

A 7 to mounting flange surface


A 4 to mounting flange surface
3
2
5
RKV
--a
40

--

with pressure transducer item 6: 1


--

A3
Adapter flange with 30 mm through
Einschraubloch M22

M10 (x1.5)

holes for fixing screws


(For thread of fixing screws see the P
relevant data sheet of the pump) B

A5
A8
Transport protection
R 7/R 4 M14 (x2)

(6)
Part view W

A
M2 Valve position on A4VSH,
R2
A4VSG, A4CSG and
R3
Schl.weite: 13 mm

A4VSO direction of rotation


SP RKV clockwise
A6

W
15° 0 15°
LR
A1

E i ns c h r a u b l o c h M 2
2

Einschraubloch M3
3 f
A6

R(L)
P
30

R6
R5 M1 Valve position on
A4VSO direction of rotation
counter clockwise

Components see page 13


Ports max. tightening torque 2)
P; Sp Control pressure ports DIN 3852 M22x1,5; 14 deep 1) 210 Nm
R KV Return line control fluid DIN 3852 M22x1,5; 14 deep 210 Nm
M1; M2 Gauging ports control pres- DIN 3852 M14x1,5; 12 deep; plugged (Size 125 a. 180) 80 Nm
sure M18x1,5; 12 tief; verschlossen (Size 250 a. 355) 140 Nm
R2-R7 Bleed port control chamber DIN 3852 M10x1; 8 deep; plugged 30 Nm
Unit dimensions
Size A1 A3 A4 right A4 left A5 A6 A7 A8
125 / 180 402 280 310 318,5 156 39 350 148
250 / 355 485 316 372 380,5 192 39 412 184
Dimensions sizes 40 and 71 see page 14 1
) SP plugged 2
) see safety information

For detailed unit dimensions and technical data of the variable pumps see the technical data sheets of the pumps
A4VSO RE 92050, A4VSH RE 92110, A4VSG RE 92100 oder A4CSG RE 92105
16/32 Bosch Rexroth AG | Industrial Hydraulics HM, HS, HS4 and EO | RE 92 076/03.05

Unit dimensions HS4(P) Before finalising your design please


request certified installation drawing

Dimensions valid for A4VSO, A4VSG and A4CSG

Size 500...1000 Example HS4P with a pressure transducer in port B

3 5 MP MB2

02437369

A2
with pressure transducer item 6:
2

A4
Adapter flange with 30 mm through
holes for fixing screws R7/R 4 Transport protection
(For thread of fixing screws see relevant
data sheet of the pump)
M12 (x1.75)

B
(6)
A 5 to mounting flange surface

R3 R2 MA
Valve position on A4VSG,
A4CSG and A4VSO direction of
rotation clockwise
02437369

Rkv
00988104

A6
15° 0 15°
LR
A1

Einschraubloch M33 02422845


02437369

R(L) P
30

R6 R5 Valve position on A4VSO


direction of rotation ccw.
A 3 to mounting flange surface

Conponents see page 13


Ports max. tightening torque 1)
P Control pressure port DIN 3852 M27x2; 16 deep 330 Nm
R KV Return line control fluid DIN 3852 M27x2; 16 deep 330 Nm
MA2; M B2; M P Gauging ports control pressure DIN 3852 M14x1,5; 12 deep; plugged 80 Nm
R2 - R7 Bleed port control chamber DIN 3852 M14x1,5; 12 deep; plugged 80 Nm

Unit dimensions

Size A1 A2 A3 A4 A5 A6
500 555 361 392 274 388 50 For detailed unit dimensions and technical data of the variable
750 630 400 424 304 420 50 pumps see the technical data sheets of
1000 670 427 490 327 486 50 A4VSO RE 92050, A4VSG RE 92100 oder A4CSG RE 92105

Dimensions size 40...355 see page 14 and 15 ) see safety information


1
RE 92 076/03.05 | HM, HS, HS4 and EO Industrial Hydraulics | Bosch Rexroth AG 17/32

HS4M – for oil immersed (under oil level) operation


Control option HS4M corresponds to the HS4 version however without proportional valve, but with control pressure ports X1 and
X2.
The proportional valve can be mounted separately into the system and be connected to the relevant ports X1 and X2 of the pump.
The pump unit together with the attached positional transducer can be mounted inside the reservoir.
Recommended: proportional valve 4WRE6-2X see RE 29061
electronic control VT-VPCD-1X see RE 30028
cable see RE 30028-B
Please note:
On the A4VSO pumps for open circuit applications (swivel to one side only) the Vgmin-stop is set so that, when port B is plugged,
a pressure of approx. 20 bar is reached.
On A4CSG with HS4M the control pressure relief valve is not needed and replaced by a plug.

Schematic example open circuit


A4VSO size 125...500
Direction of rotation clockwise Direction of rotation counter clockwise

is not part of the supply of the T P


T P

a
HS4M b a
b

a b B A a
b B A

X1 X2 X1 X2
B1 B MB B1 B MB

S S
U U

U S MS R5 R6 R7 K1 K2 T R(L) R4 R3R2 U S MS R5 R6 R7 K1 K2 T R(L) R4 R3R2

Induktiv positional transducer AWXF004D01


with 4-pin plug in connector Pg7-G4W1F

Ports and direction of flow


X1 Control pressure port for pressure in B with direction of rotation clockwise, swivel range* left
for pressure in A with direction of rotation ccw., swivel range left* links
X2 Control pressure port for pressure in A with direction of rotation clockwise, swivel range* right
for pressure in B with direction of rotation ccw., swivel range* right
R2-R7 Bleed port control chamber (Size 125...1000)
* compare swivel angle indicator
15° 0° 15°

right
rechts
left
links

Technical data HS4M


Size 40 71 125 180 250 355 500 750 1000
Control pressure (in X1, X2) pmin bar 50 50 50 100 100 100 125 125 125
pmax bar 350
Control stroke smax mm 14,2 17,1 20,7 20,7 25,9 25,9 32,6 37,0 41,4
Control area A cm 2
8,1 12,6 18,1 18,1 28,3 28,3 38,2 56,8 63,6
Control volume VS max cm 3
11,4 21,5 37,5 37,5 73,2 73,2 124,5 210 263,3
Weight approx. (A4VSO...HS4M..N00)kg 38 55 92 106 194 214 327 470 600
18/32 Bosch Rexroth AG | Industrial Hydraulics HM, HS, HS4 and EO | RE 92 076/03.05

Unit dimensions HS4M Before finalising your design please


request certified installation drawing

Dimensions valid for A4VSO, A4VSH, A4VSG and A4CSG

Sizes 40, 71 and 500 Sizes 125...355

A2
A4
A2
A4

B
B
A 5 to mounting flange surface
A 5 to mounting flange surface

Inductive X2
positional trans-
ducer size 40

X2

A3
15° 0 15°
LR

A1
15° 0 15°
LR

A1

Einschraubloch M33

E ins c h r a u b l o c h M
33

A3
A3

X1
R(L) R(L)

X1

Ports max. tightening torque 2)


X1; X2 Control pressure ports DIN 3852 M14x1,5; 12 deep (Size 40...180) 80 Nm
M18x1,5; 12 deep (Size 250 a. 355) 140 Nm
M22x1,5; 14 deep (Size 500) 210 Nm
Unit dimensions

Size A1 A2 A3 A4 A5
40 296 221,5 24 102 217
71 332 243 28 120 245 For detailed unit dimensions and technical data of the variable
pumps see the technical data sheets of A4VSO RE 92050,
125/180 402 273 67 186,5 251 A4VSH RE 92110, A4VSG RE 92100 or A4CSG RE 92105
250/355 485 309 71 233 311
500 555 361 224 205 399
Sizes 750 and 1000 on request 2
) see safety information
RE 92 076/03.05 | HM, HS, HS4 and EO Industrial Hydraulics | Bosch Rexroth AG 19/32

EO1 / EO2 – hydraulic control system with proportional valve


for electric control of displacement with VT 5035-1X

The EO1/2 control adjusts the pump displacement proportional to a command input value, by means of a built on directly driven
proportional directional valve.
The feedback signal for the actual pump swivel angle (displacement ) is provided by a positional transducer.
The max. swivel angle can be adjusted on both sides of centre with stop screws between Vg max
and 50 % Vg max for the pump size
500 (EO2) from Vg max to 70 % Vg max.
Spring centering of the control cylinder is standard. It is used for settings and adjustments in the unpressurized zero posi-
tion, however without a defined reset during high pressure operation.
The electric amplifier VT 5035-1X to control the pump displacement does not belong to the supply of the EO , it must be orde-
red separately acc. to RE 29955 .
2 versions are available:
EO1 min. control pressure 20 bar for pump sizes 40...250 see page 20...22
EO2 min. control pressure 50/100/125 bar for pump sizes 40...1000 see page 23...26

A4VSO - open circuit


Please note: On the A4VSO pump for open circuit applications (swivel to one side only) the Vgmin-stop is set so that, when port B
is plugged a pressure of approx. 20 bar is reached.

Characteristic Direction of flow S to B


U Direction of rot. Swivel range* / or solenoid energized
Umax Clockwise left / a
Counterclockwise right / b
Vg
Vgmax

A4VSH - semi closed circuit


Characteristic Direction of flow
U Swivel range* / Direction of rot.
+
Umax or solenoid energized clockwise c. clockwise
right / b B(S B) to A A(SA) to B
_ Vg Vg
+ left / a A(SA) to B B(S B) to A
Vgmax Vgmax

U

Umax

A4VSG and A4CSG - closed circuit


Characteristic Direction of flow
U Swivel range* / Direction of rot.
+
Umax or solenoid energized clockwise c. clockwise
right / b B to A A to B
_ Vg Vg
+ left / a A to B B to A
Vgmax Vgmax
* compare swivel angle indicator
15° 0° 15°

right
rechts
U
– left
links
Umax
20/32 Bosch Rexroth AG | Industrial Hydraulics HM, HS, HS4 and EO | RE 92 076/03.05

Technical data EO1


Size 40 71 125 250
Control pressure in P pmin bar 20
pmax bar 100
Control stroke smax mm 14,2 17,1 20,7 25,9
Control area A cm2 16,6 24,6 36,3 56,7
Control volume VS max cm 3
23,6 42,1 75,2 147
Control time tmin)
1
s 0,12 0,20 0,22 0,40
Weight approx. (A4VSO...EO1..N00) kg 42 59 98 200
max. hysteresis ∆ Vg 2) ≤ ± 2 % von Vg max
min. repeating accuracy 2) ≤ ± 1,5 % von Vg max
Linearity deviation ) 2
≤ 2,5 % von Vg max
) at 50 bar control pressure
1

) Values valid for constant operating temperatue of 50 °C


2
RE 92 076/03.05 | HM, HS, HS4 and EO Industrial Hydraulics | Bosch Rexroth AG 21/32

Schematics and components EO1


The control fluid, externally supplied through port P leaves the pump through the case drain ports R(L) .
For pump type A4CSG with EO1- control, the control is fed from the boost circuit (port M E3) , that means port P is piped already .
Recommended setting of boost pressure relief valve: 25 bar.

Schematic sizes 40 and 71 Schematic sizes 125 and 250


Example: closed circuit A4VSG Example: open circuit A4VSO

B 4 A
MB MA
2 b a 2

b a
E SP
B1 B M B RKV 5 P

s s
U U

3 1.2 3
1.1

U K2 K3 T R(L) P U S MS M1 K1 K2 T R(L) M2

Ports
P; SP Control pressure porte (SP only on sizes 125 and 250)
R KV Return line control fluid (sizes 125 and 250)
M1; M2 Gauging ports control pressure (sizes 125 and 250)

Components
1 Pump with hydraulic control device
1.1 A4VSG (see RE 92100)
1.2 A4VSO (see RE 92050)
2 4/3-way proportional valve
Size Type
40 and 71 4WRA6V15-2X/G24N9Z4/V-589 with plug in connector to DIN EN 175 301-803 / ISO 4400
125 u. 250 4WRA6V30-2X/G24N9Z4/V-589 Cable joint M16x1,5 for cable diameter 4,5..10mm
3 Induktiv positional transducer IW9-03-01
with plug in connector to DIN EN 175 301-803-A / ISO 4400
cable joint M16x1,5 for cable diameter 4,5...10mm
4 Boost inlet check valves (A4VSG)
5 Throttle plate
22/32 Bosch Rexroth AG | Industrial Hydraulics HM, HS, HS4 and EO | RE 92 076/03.05

Unit dimensions EO1 Befor finalising your design please


request certified installation drawing

Dimensions valid for A4VSO, A4VSH, A4VSG and A4CSG

Sizes 40 and 71 Sizes 125 and 250


A 4 to mounting flange surface

3 3 2
R(L)
P
1.1 R KV
2 1.1

A2

A2
5
A5

A5
A7
P(SP)

B R 7/R 4 B
A3 to mounting flange surface
A4 to mounting flange surface

R2
M2 SP R KV
R3

A6
15° 0 15°
LR
15° 0 15°
LR

A1
A1

Einschraubloch M33

Einschraubloch M33

A6
R(L) R(L)

R6
R5 M1 P

A8 to mounting flange surface

Components see page 21


Ports max. tightening torques 2)
P Control pressure port DIN 3852 M14x1,5; 12 deep (Size 40 and 71) 80 Nm
M22x1,5; 14 deep (Size 125 and 250) 210 Nm
SP Control pressure port DIN 3852 M22x1,5; 14 deep 1) (Size 125 and 250) 210 Nm
R KV Return line control fluid DIN 3852 M22x1,5; 14 deep 1) (Size 125 and 250) 210 Nm
M1; M2 Gauging ports control press. DIN 3852 M18x1,5; 12 deep ) 1
(Size125 and 250) 140 Nm
R2-R7 Bleed port control chamber DIN 3852 M10x1; 8 deep; plugged (Size 125...355) 10 Nm

Unit dimensions

Size A1 A2 A3 A4 A5 A6 A7 A8
40 296 246 279 178 135 – – – For detailed unit dimensions and technical
71 332 265 306 205 152 – – – data of the variable pumps see the techni-
cal data sheets for the A4VSO RE 92050,
125 402 298 – 312 156 39 148 352 A4VSH RE 92110, A4VSG RE 92100 or
250 485 345 – 372 192 39 184 412 A4CSG RE 92105
1
) plugged 2
) see safety information
RE 92 076/03.05 | HM, HS, HS4 and EO Industrial Hydraulics | Bosch Rexroth AG 23/32

Technical data EO2


Size 40 71 125 180 250 355 500 750 1000
Control press. in P pmin bar 50 50 50 100 100 100 125 125 125
pmax ) 1
bar 315
Control stroke smax mm 14,2 17,1 20,7 20,7 25,9 25,9 32,6 37,0 41,4
Control area A cm2 8,1 12,6 18,1 18,1 28,3 28,3 38,2 56,8 63,6
Control volume VS max cm 3
11,4 21,5 37,5 37,5 73,2 73,2 124,5 210 263,3
Control time tmin)
2
s 0,1 0,12 0,2 0,2 0,25 0,25 0,3 * *
Weight approx. (A4VSO..EO2..N00) kg 42 59 98 112 200 220 338 481 611
max. hysteresis ∆ Vg 3) ≤ ± 2 % von Vg max
min. repeating accuracy 3) ≤ ± 1,5 % von Vg max
Linearity deviation ) 3
≤ 2,5 % von Vg max
1
) limited by permissible data of proportional valve
2
) at minimum control pressure
3
) Values are valid for constant operating temperature of 50 °C
* on request
24/32 Bosch Rexroth AG | Industrial Hydraulics HM, HS, HS4 and EO | RE 92 076/03.05

Schematics and components EO2


The control fluid, externally supplied through port P leaves the housing through the case drain ports R(L) on pumps up to incl.
size 355 . As of the size 500 the port R KV must be connected to tank to drain this control fluid.
On pump type A4CSG with EO2-control the control pressure relief valve is not needed and replaced by a plug.
In order to minimize the control fluid consumption the control chambers on the sizes 125...1000 are sealed and can be bled via
ports R2 - R7 .
Schematic sizes 40 and 71 Schematic sizes 500...1000
Example: open circuit A4VSO Example: closed circuit A4VSG

2
b a
2
b a
4
B A
SP MB1 MA1 6
B1 B M B RKV 5 P MB3 MA3
RKV MP
S
E MB2 5 P
U MA2

1.1 3 S
U

U S MS K1 K2 T R(L) 1.2 3

Schematic sizes 125...355 U R5 R6 R7 K2 K3 T R(L) R4 R3 R2


Example: open circuit A4VSO

b a
2

SP
B1 B M B RKV 5 P

S
Ports
U
P; SP Control pressure ports
R KV Return line control fluid
1.1 3
M1; M2 Gauging ports control press. (Size 125...355)

U S MS M1R5R6R7 K1 K2 T R(L) R4R3R2 M2


MA2; M B2; M P; MA3; M B3 Gauging ports control press. (Size 500...1000)
R2-R7 Bleed port control chamber (Size 125...1000)
Components
1 Pump with hydraulic control device
1.1 A4VSO (see RE 92050)
1.2 A4VSG (see RE 92100)
2 4/3-way proportional valve
Size Type
40 and71 4WRA6V15-2X/G24N9Z4/V-589
with plug in connector to DIN EN 175 301-803 / ISO 4400
125...355 4WRA6V30-2X/G24N9Z4/V-589
cable joint M16x1,5 for cable diameter 4,5..10mm
500...1000 4WRE10E25-2X/24Z4/V-93
3 Induktiv positional transducer IW9-03-01
with plug in connector DIN EN 175 301-803 / ISO 4400
cable joint M16x1,5 for cable diameter 4,5...10mm
4 Boost inlet check valves (A4VSG)
5 Sandwich plate
6 Throttle plate (Size 500...1000)
RE 92 076/03.05 | HM, HS, HS4 and EO Industrial Hydraulics | Bosch Rexroth AG 25/32

Unit dimensions EO2 Before finalising your design please


request certified installation drawing

Dimensions valid for A4VSO, A4VSH, A4VSG and A4CSG

Sizes 40...355

A7 to mounting flange surface


A4 to mounting flange surface 2

R KV

A3

A2
1.1 5

A8
A5
P

R 7/R 4 B

Part view W

R2
R3 M2

RKV SP RKV
A 10

W
A9

A9
15° 0 15°
LR

A1
Einschraubloch M33

A6
A6

R(L)
P

R6 M1 P
R5

Components see page 24


Ports max. tightening torque 2)
P; SP Control pressure ports DIN 3852 M22x1,5; 14 deep; SP plugged 210 Nm
R KV Return line control fluid DIN 3852 M22x1,5; 14 deep; plugged 210 Nm
M1; M2 Gauging ports control DIN 3852 M14x1,5; 12 deep; plugged (Size 125 a. 180) 80 Nm
pressure M18x1,5; 12 deep; plugged (Size 250 a. 355) 140 Nm
R2-R7 Bleed port control chamber DIN 3852 M10x1; 8 deep; plugged (Size 125...355) 10 Nm

Unit dimensions

Size A1 A2 A3 A4 A5 A6 A7 A8 A9 A10
40 296 248 246 222 108 43 273 128 35 53 For detailed dimensions and technical data
71 332 264 265 249 123 48 300 143 30 48 of the variable pumps see the technical data
sheets for the A4VSO RE 92050, A4VSH
125/180 402 281 298 310 156 39 350 148 0 39 RE 92110, A4VSG RE 92100 or A4CSG
250/355 485 317 345 372 192 39 412 184 0 39 RE 92105
Dimensions size 500...1000 see page 26 2
) see safety information
26/32 Bosch Rexroth AG | Industrial Hydraulics HM, HS, HS4 and EO | RE 92 076/03.05

Unit dimensions EO2 Before finalising your design please


request certified installation drawing

Dimensions valid for A4VSO, A4VSG and A4CSG

Sizes 500...1000

A 2 to mounting flange surface

3 P, RKV
MP
6

A3

5 2

A4
1
R7/R 4

A 5 to mounting flange surface

R3 R2 MA2
MA3

RKV
P
A6

A1
15° 0 15°
LR

Einschraubloch M33

R(L)

MB3
R6 R5 MB2

Components see page 24


Ports max. tightening torques 2)
P Control pressure ports DIN 3852 M27x2; 16 deep 330 Nm
R KV Return line control fluid DIN 3852 M27x2; 16 deep 330 Nm
M P; MA2; M B2 Gauging ports control pressure DIN 3852 M14x1,5; 12 deep; plugged 80 Nm
MA3; M B3 Gauging ports control pressure DIN 3852 G 1/4; plugged 70 Nm
R2– R7 Bleed port control chamber DIN 3852 M14x1,5; 12 deep; plugged 80 Nm
Unit dimensions

Size A1 A2 A3 A4 A5 A6
500 555 559 392 274 388 50 For detailed unit dimensions and technical data of the variable pumps
750 630 591 427 304 420 50 see the technical data sheets for the A4VSO RE 92050,
1000 670 657 456 327 486 50 A4VSG RE 92100 or A4CSG RE 92105

Dimensions size 40...355 see page 25 2


) see safety information
RE 92 076/03.05 | HM, HS, HS4 and EO Industrial Hydraulics | Bosch Rexroth AG 27/32

Version E without valve


This version is being supplied without the control valve.
Apart from that, this version corresponds to the respective basic execution – technical data, respective schematics and unit
dimensions see basic control version.

HSE HS4E / EO1E / EO2E


Execution witout servo valve Execution without proportional valve
The mounting pad for the servo valve corresponds to porting For pump sizes 40 up to incl. 355 the mounting pad on the
pattern DIN 24340-A10 . EO1E and EO2E corresponds to DIN 24340-A6 and for the
sizes 500...1000 to DIN 24340-A10 .
Schematic
For the HS4E-control the porting pattern corresponds to
Example size 125...355
DIN 24340-A6 on all sizes.

6
SP
B1 B MB RKV 5 P

S
U

1 3

U S MS R4 R3 R2 K1 K2 T R(L) R5 R6 R7

Components
1 Pump with hydraulic control device
3 Induktiv positional transducer
Type IW9-03-01 (EO1/2E, HSE)
Type AWXF (HS4E)
5 Sandwich plate
6 Flushing plate (only HSE)
28/32 Bosch Rexroth AG | Industrial Hydraulics HM, HS, HS4 and EO | RE 92 076/03.05

K – short circuit valve Before finalising your design please


request certified installation drawing

HSK
A solenoid actuated 4/2-way shut-off valve is mounted between the servo valve and the control device.
This short circuit arrangement is used for settings and adjustments in the unpressurized zero position, however without a defined
reset during high pressure operation – it is not an emergency shut-down function.
Short circuit valve (4/2-way shut off valve) Type Z4WEH10E68-4X/6EG24N9ETZ4/B10D3 (see RE 24753)
with plug in connector DIN EN 175301-803-A
cable joint M16x1,5 for cable diameter 4,5...10 mm

Schematic Unit dimensions


Example: A4VSO size 125...355 Sizes 40...355
on sizes 40 and 71 ports R2–R7 deleted

A 4 to mounting flange surface

b a R(L)

50

A 3 without flushing plate


A 2 with flushing plate
B1 B MB RKV
SP R KV
P

S
U

B
U S MS M1R5R6R7 K1 K2 T R(L) R4R3R2 M2

Unit dimensions

Size 40 71 125 180 250 355


A2 318 336 355 355 390 390
A3 303 321 340 340 375 375
A4 403 430 479 479 541 541

HS4K / EO1K / EO2K size 40...355 see page 29


EO2K size 500...1000 see page 30
RE 92 076/03.05 | HM, HS, HS4 and EO Industrial Hydraulics | Bosch Rexroth AG 29/32

K – short circuit valve Before finalising your design please


request certified installation drawing

HS4K / EO1K / EO2K Sizes 40...355


A solenoid actuated 4/2-way shut off valve is mounted between the proportional valve and the control device.
This short circuit arrangement is used for settings and adjustments in the unpressurized zero position, however without a defined
reset during high pressure operation – this is not an emergency shut-down function.

Short circuit valve (4/2-way shut off valve) Unit dimensions


Type Z4WE6E68-3X/EG24N9Z4/V (see RE 23193) HS4K Sizes 40...355
with plug in connector DIN EN 175 301-803-A A3 to mounting flange surface
cable joint M16x1,5
for cable diameter 4,5...10 mm
Please observe performance limits to RE 23193 .

--a
40

50
--a
40

A2
--

M 1 2 ( x 1 .7 5 )

B
Schematic
Example A4VSO EO2K sizes 125...355 EO1K sizes 40 and 71
A4 to mounting flange surface

b a

SP
B1 B M B RKV
P

R(L)
S
U

50

EO1K sizes 125 und 250


EO2K sizes 40...355
U S MS M1R5R6R7 K1 K2 T R(L) R4R3R2 M2
A7 to mounting flange surface

Unit dimensions
50

Size A2 A3 A4 A5 A6 A7
40 295 296 324 298 246 295
A6

A5

71 311 323 351 314 265 322


P
125 330 381 – 331 298 379
180 330 381 – 331 298 379
250 365,5 443 – 365 345 443
355 365,5 443 – 365 345 443 B
EO2K sizes 500...1000 see page 30
30/32 Bosch Rexroth AG | Industrial Hydraulics HM, HS, HS4 and EO | RE 92 076/03.05

K – short circuit valve Before finalising your design please


request certified installation drawing

EO2K sizes 500...1000


A solenoid actuated 4/2-way shut off valve is mounted between the proportional valve and the control device.
This short circuit arrangement is used for settings and adjustments in the unpressurized zero position, however without a defined
reset during high pressure operation – this is not an emergency shut-down function.

Schematic Unit dimensions


Example: A4VSG

50
b a
P

b a
B A
MB1 MA1 A3

A2
MB3 MA3
RKV MP
E MB2 P
MA2

S
U

B
A 4 to mounting flange surface

U R5 R6 R7 K2 K3 T R(L) R4 R3 R2

Short circuit valve (4/2-way shut off valve) Unit dimensions


Type Z4WEH10E68-4X/6EG24N9ETZ4/B10D3
(see RE 24753) Size 500 750 1000
with plug in connector DIN EN 175301-803-A A2 386 417 439
cable joint M16x1,5
for cable diameter 4,5...10 mm A3 392 427 456
A4 609 641 707

EO2K sizes 40...355 see page 29


RE 92 076/03.05 | HM, HS, HS4 and EO Industrial Hydraulics | Bosch Rexroth AG 31/32

Z – sandwich plate filter Before finalising your design please


request certified installation drawing

the digit for the filtration option in the model code


This sandwich plate filter is used to filter the control fluid before entering the servo valve in the HS-control.
It is denoted with the letter Z in the pump model code.
HS4 with sandwich plate filter on request.

Sandwich plate filter Unit dimensions HS...Z


Contamination indicator is optical and electrical– Sizes 40...355
indicator lamp voltage 24V
Size Type
40 and 71 DFBH/HC60Z10D2.0/V-L24
125...355 DFBH/HC110Z10D2.0/V-L24

A 3 without flushing plate


Schematic

A 2 with flushing plate


RKV

� � � � �

RKV �� B
B1 B MB �


A1
U S �� ��R5R6 R7 K1 K2 T R(L) R4 R3R2 ��

Unit dimensions R(L)


Size A1 A2 A3 A4
40 216 342 327 300
71 212 350 335 312
125/180 272 374 359 376 A 4 to mounting flange surface
250/355 272 411 396 438
32/32 Bosch Rexroth AG | Industrial Hydraulics HM, HS, HS4 and EO | RE 92 076/03.05

Safety information
- The control and regulating devices HM, HS, HS4 and EO were designed for the respective pumps as follows: open
circuit(A4VSO), semi closed circuit (A4VSH) or closed circuit (A4VSG, A4CSG) .
- Systems design, installation and commissioning requires trained technicians or tradesmen.
- All hydraulic ports can only be used for the fastening of hydraulic service lines.
- Tightening torques:
All tightening torques, given in this data sheet are maximum values and may not be exceeded
(maximum values for the female threads in the castings).
Please comply with the manufacturer‘s information regarding the maximum permissible tightening torques for the used fittings!
For fastening screws to DIN 13 we recommend to check the permissible tightening torques in each individual case acc. to
VDI 2230 dated 2003.
- During and shortly after operation the valve and the solenoids are extremely hot! Wear always suitable protective clothing!

Bosch Rexroth AG © This document, as well as the data, specifications and other informations set
Mobile Hydraulics forth in it, are the exclusive property of Bosch Rexroth AG. Without their consent
Product Segment Axial Piston Units it may not be reproduced or given to third parties.
Plant Horb The data specified above only serve to describe the product. No statements con-
An den Kelterwiesen 14 cerning a certain condition or suitability for a certain application can be derived
72160 Horb a.N., Germany from our information. The given information does not release the user from the
obligation of own judgement and verification. It must be remembered that our
Telefon +49 (0) 74 51 - 92 0
products are subject to a natural process of wear and aging.
Telefax +49 (0) 74 51 - 82 21
Subject to change.
info.brm-ak@boschrexroth.de
www.boschrexroth.com