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GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

VHP* VGF 275GL/ATGL For more information click on the links below
F2895G F18GL 12V-AT27GL You will need to be logged into the portal for the following links to work.

F2895GL F18GSI 16V-AT27GL Upgrade your Waukesha VHP S2 engine with S4 technology

F2895GSI H24GL Advanced Crankcase Breather Upgrade for Waukesha VHP gas engines

F3521G H24GSI ESM engine system manager control upgrade for Waukesha engines

F3521GL L36GL Waukesha Series 2 VHP gas engines lean-burn upgrade

F3521GSI L36GSI VHP AFR2 Air-fuel ratio control for Waukesha rich-burn gas engines

F3514/3524GSI P48GL GE’s Waukesha emPact Emission Control System Upgrade

L5790G P48GSI VGF Lean-Burn Cylinder Head Upgrade

L5790GL VHP Extender Upgrade

L5790GSI ESM Harness Upgrade

L5794LT VHP Air Cleaner Upgrade

L5794GSI VGF GL to GSI Conversion

L7042G

L7042GL

L7042GSI

L7044GSI

P9390GL

P9390GSI
This document contains proprietary and trade secret information. The receiver of this document accepts it in confidence and agrees that, without the prior expressed written permission of GE’s Waukesha gas engines, it will (1) not use the document, its content
or any copy thereof for any purpose that may harm GE in any way; (2) not copy or reproduce the document in whole, or in part; and (3) not disclose to others either the document or the confidential or trade secret information contained therein.
All sales and information herein supplied is subject to the current version of the Standard Terms of Sale, including limitation of liability.
All non-GE trademarks, service marks, logos, slogans, and trade names (collectively “marks”) are the properties of their respective owners.
Model ship dates and product scope are approximate. The actual CM&U scope and quotation will depend on engine serial number and current configuration of the engine being converted. Contact GE Waukesha sales manager for more information.
* Trademark of General Electric Company

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 1
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

F2895G Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 conversions (Click here for more information)


reUp Series Four cylinder heads and rocker
Top End Contact GE for
Stage I reUp F2895G 1985 - 2000 Series Four upgrade arms, head components, oil header, CEC ignition Up to 60% lifecycle extension
Overhaul BOM
harness, ignition coils
reUp xCooled cylinder heads and rocker arms,
Top End Contact GE for
Stage Ix reUp F2895G 1985 - 2000 xCooled upgrade head components, oil header, CEC ignition Up to 60% lifecycle extension
Overhaul BOM
harness, ignition coils
New xCooled cylinder heads, head components, Top End Contact GE for
Stage Ix F2895G 1985 - 2000 xCooled upgrade Up to 60% lifecycle extension
oil header, CEC ignition harness, ignition coils Overhaul BOM

New xCooled cylinder heads, head components,


Stage III Plus F3524GSI conversion Up to 464 more BHP,
oil header, new piston, rings, liner (PRL),
Series Four upgrade ESM2 control with knock Top / Bottom Contact GE for
F2895G 1998 - 2000 turbocharger, intercooler, wastegate, ESM2,
model with power cylinders, detection, AFR2 air/fuel ratio Overhaul BOM
AFR2
conversion power uprate control with HMI industrial PC
Requires increasing crankcase cylinder bore
F3524GSI conversion
New xCooled cylinder heads, head components,
Stage IV Plus Series Four upgrade Up to 464 more BHP,
oil header, new piston, rings, liner (PRL),
with power cylinders, ESM2 control with knock Top / Bottom Contact GE for
F2895G 1985 - 1998 turbocharger, intercooler, wastegate, ESM2,
model power uprate, with detection, AFR2 air/fuel ratio Overhaul BOM
AFR2, crankshaft, connecting rods
conversion crankshaft and control with HMI industrial PC
Requires increasing crankcase cylinder bore
connecting rods

emPact (for engines converted to S4 GSI with ESM2) (Click here for more information)
GE factory designed and
calibrated system reduces
maintenance time for system
adjustments to maintain
compliance. Post catalyst O2
Converted
emPact for 0.15g NOx, post catalyst O2 sensors sensor validates adjustments
Stage I F3524GSI with 1985 - 2000 emPact (1) 495817G
with catalyst health monitoring. needed to maintain emissions
AFR2
compliance. Catalyst health
monitoring system provides
differential pressure and
temperature to indicate catalyst
maintenance intervals.

Gas Regulator
Simplified gas regulator operation S-200 gas
Fisher S-200 gas Fisher S-200 gas regulator conversion including
F2895G 1985 - 2000 and maintenance, removes regulator (1) G-962-533
regulator replacement new gas regulators, piping, and brackets.
obsolete S-200 gas regulators maintenance

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 2
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

F2895GL Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 GL to GSI conversions (Click here for more information)


Up to 20% lifecycle extension,
Stage III Plus F3524GSI conversion New xCooled cylinder heads, head components, 55% reduction in oil consumption,
Series Four upgrade oil header, new piston, rings, liner (PRL), Up to 233 more BHP, Top / Bottom Contact GE for
F2895GL 1998 - 2001
model with power cylinders, turbocharger, wastegate, ESM2, AFR2 ESM2 control with knock Overhaul BOM
conversion power uprate Requires increasing crankcase cylinder bore detection, AFR2 air/fuel ratio
control with HMI industrial PC
F3524GSI conversion Up to 20% lifecycle extension,
New xCooled cylinder heads, head components,
Stage IV Plus Series Four upgrade 55% reduction in oil consumption,
oil header, new piston, rings, liner (PRL),
with power cylinders, Up to 233 more BHP, Top / Bottom Contact GE for
F2895GL 1985 - 1998 turbocharger, wastegate, ESM2, AFR2,
model power uprate, with ESM2 control with knock Overhaul BOM
crankshaft, connecting rods
conversion crankshaft and detection, AFR2 air/fuel ratio
Requires increasing crankcase cylinder bore
connecting rods control with HMI industrial PC

GL Extended Life Cylinder Head Rebuild (Click here for more information)
S2GL cylinder head Rebuild kit with new exhaust valve, rotators, 60% longer time between top end Top end
Stage I F2895GL 1985-2001 (6) G-962-1150
rebuild kit seats and springs. interval overhaul

emPact (for engines converted to S4 GSI with ESM2) (Click here for more information)
GE factory designed and
calibrated system reduces
maintenance time for system
adjustments to maintain
compliance. Post catalyst O2
Converted
emPact for 0.15g NOx, post catalyst O2 sensors sensor validates adjustments
Stage I F3524GSI with 1985 - 2001 emPact (1) 495817G
with catalyst health monitoring. needed to maintain emissions
AFR2
compliance. Catalyst health
monitoring system provides
differential pressure and
temperature to indicate catalyst
maintenance intervals.

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 3
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

F2895GSI Return to
Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 conversions (Click here for more information)


reUp Series Four cylinder heads and rocker arms, head
Top End Contact GE for
Stage I reUp F2895GSI 1985 - 2000 Series Four upgrade components, oil header, CEC ignition harness, ignition Up to 60% lifecycle extension
Overhaul BOM
coils
reUp xCooled cylinder heads and rocker arms, head
Top End Contact GE for
Stage Ix reUp F2895GSI 1985 - 2000 xCooled upgrade components, oil header, CEC ignition harness, ignition Up to 60% lifecycle extension
Overhaul BOM
coils
New xCooled cylinder heads, head components, oil Top End Contact GE for
Stage Ix F2895GSI 1985 - 2000 xCooled upgrade Up to 60% lifecycle extension
header, CEC ignition harness, ignition coils Overhaul BOM

Up to 20% lifecycle extension,


Stage III Plus F3524GSI conversion New xCooled cylinder heads, head components, oil 66% reduction in oil consumption,
Series Four upgrade header, new piston, rings, liner (PRL), turbocharger, Up to 233 more BHP, Top / Bottom Contact GE for
F2895GSI 1998 - 2000
model with power cylinders, wastegate, ESM2, AFR2 ESM2 control with knock detection, Overhaul BOM
conversion power uprate Requires increasing crankcase cylinder bore AFR2 air/fuel ratio control with HMI
industrial PC

F3524GSI conversion Up to 20% lifecycle extension,


Stage IV Plus Series Four upgrade New xCooled cylinder heads, head components, oil 66% reduction in oil consumption,
with power cylinders, header, new piston, rings, liner (PRL), turbocharger, Up to 233 more BHP, Top / Bottom Contact GE for
F2895GSI 1985 - 1998
model power uprate, with wastegate, ESM2, AFR2, crankshaft, connecting rods ESM2 control with knock detection, Overhaul BOM
conversion crankshaft and Requires increasing crankcase cylinder bore AFR2 air/fuel ratio control with HMI
connecting rods industrial PC

emPact (for engines converted to S4 GSI with ESM2) (Click here for more information)
GE factory designed and calibrated
system reduces maintenance time
for system adjustments to maintain
compliance. Post catalyst O2 sensor
Converted
emPact for 0.15g NOx, post catalyst O2 sensors with validates adjustments needed to
Stage I F3524GSI 1985 - 2000 emPact (1) 495817G
catalyst health monitoring. maintain emissions compliance.
with AFR2
Catalyst health monitoring system
provides differential pressure and
temperature to indicate catalyst
maintenance intervals.

Gas Regulator

Simplified gas regulator operation Mooney gas


Mooney gas regulator Mooney gas regulator conversion including new gas
F2895GSI 2003 - 2005 and maintenance, removes regulator (1) G-962-1143
replacement regulators, piping, and brackets.
obsolete Mooney gas regulators maintenance

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 4
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

F3521G Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 conversions (Click here for more information)


reUp Series Four cylinder heads and rocker
Top End (1)
Stage I reUp F3521G 1985 - 2014 Series Four upgrade arms, head components, oil header, CEC ignition Up to 60% lifecycle extension
Overhaul REM-G-962-544
harness, ignition coils
reUp xCooled cylinder heads and rocker arms,
Top End (1)
Stage Ix reUp F3521G 1985 - 2014 xCooled upgrade head components, oil header, CEC ignition Up to 60% lifecycle extension
Overhaul REM-G-962-544X
harness, ignition coils

New xCooled cylinder heads, head components, Top End


Stage Ix F3521G 1985 - 2014 xCooled upgrade Up to 60% lifecycle extension (1) G-962-544X
oil header, CEC ignition harness, ignition coils Overhaul

Stage III F3524GSI conversion New xCooled cylinder heads, head components, Up to 384 more BHP,
Series 4 upgrade with oil header, new piston, rings, liner (PRL), ESM2 control with knock Top / Bottom Contact GE for
F3521G 1998 - 2014
model power cylinders, power turbocharger, intercooler, wastegate, ESM2, detection, AFR2 air/fuel ratio Overhaul BOM
conversion uprate AFR2 control with HMI industrial PC

F3524GSI conversion
Stage IV New xCooled cylinder heads, head components, Up to 384 more BHP,
Series 4 upgrade with
oil header, new piston, rings, liner (PRL), ESM2 control with knock Top / Bottom Contact GE for
F3521G 1985 - 1998 power cylinders, power
model turbocharger, intercooler, wastegate, ESM2, detection, AFR2 air/fuel ratio Overhaul BOM
uprate, with crankshaft
conversion AFR2, crankshaft, connecting rods control with HMI industrial PC
and connecting rods

emPact (for engines converted to S4 GSI with ESM2) (Click here for more information)
GE factory designed and
calibrated system reduces
maintenance time for system
adjustments to maintain
compliance. Post catalyst O2
Converted
emPact for 0.15g NOx, post catalyst O2 sensors sensor validates adjustments
Stage I F3524GSI with 1985 - 2014 emPact (1) 495817G
with catalyst health monitoring. needed to maintain emissions
AFR2
compliance. Catalyst health
monitoring system provides
differential pressure and
temperature to indicate catalyst
maintenance intervals.
Gas Regulator

Simplified gas regulator operation S-200 gas


Fisher S-200 gas Fisher S-200 gas regulator conversion including
F3521G 1985 - 2014 and maintenance, removes regulator (1) G-962-533
regulator replacement new gas regulators, piping, and brackets.
obsolete S-200 gas regulators maintenance

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 5
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

F3521GL Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 GL to GSI conversions (Click here for more information)


Up to 20% lifecycle extension,
Stage III F3524GSI conversion New xCooled cylinder heads, head components, 55% reduction in oil consumption,
Series Four upgrade oil header, new piston, rings, liner (PRL), Up to 233 more BHP, Top / Bottom Contact GE for
F3521GL 1998 - 2006
model with power cylinders, turbocharger, wastegate, ESM2, AFR2 ESM2 control with knock Overhaul BOM
conversion power uprate detection, AFR2 air/fuel ratio
control with HMI industrial PC
F3524GSI conversion Up to 20% lifecycle extension,
Stage IV Series Four upgrade New xCooled cylinder heads, head components, 55% reduction in oil consumption,
with power cylinders, oil header, new piston, rings, liner (PRL), Up to 233 more BHP, Top / Bottom Contact GE for
F3521GL 1985 - 1998
model power uprate, with turbocharger, wastegate, ESM2, AFR2, ESM2 control with knock Overhaul BOM
conversion crankshaft and crankshaft, connecting rods detection, AFR2 air/fuel ratio
connecting rods control with HMI industrial PC

GL Extended Life Cylinder Head Rebuild (Click here for more information)
S2GL cylinder head Rebuild kit with new exhaust valve, rotators, 60% longer time between top end Top end
Stage I F3521GL 1985-2006 (6) G-962-1150
rebuild kit seats and springs. interval overhaul

emPact (for engines converted to S4 GSI with ESM2) (Click here for more information)
GE factory designed and
calibrated system reduces
maintenance time for system
adjustments to maintain
compliance. Post catalyst O2
Converted
emPact for 0.15g NOx, post catalyst O2 sensors sensor validates adjustments
Stage I F3524GSI with 1985 - 2006 emPact (1) 495817G
with catalyst health monitoring. needed to maintain emissions
AFR2
compliance. Catalyst health
monitoring system provides
differential pressure and
temperature to indicate catalyst
maintenance intervals.

Gas Regulator
Simplified gas regulator operation Mooney gas
Mooney gas regulator Mooney gas regulator conversion including new
F3521GL 2003 - 2006 and maintenance, removes regulator (1) G-962-1143
replacement gas regulators, piping, and brackets.
obsolete Mooney gas regulators maintenance

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 6
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

F3521GSI Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 conversions (Click here for more information)


reUp Series Four cylinder heads and rocker arms,
Top End (1)
Stage I reUp F3521GSI 1985 - 2005 Series Four upgrade head components, oil header, CEC ignition harness, Up to 60% lifecycle extension
Overhaul REM-G-962-544
ignition coils
reUp xCooled cylinder heads and rocker arms, head
Top End (1)
Stage Ix reUp F3521GSI 1985 - 2005 xCooled upgrade components, oil header, CEC ignition harness, ignition Up to 60% lifecycle extension
Overhaul REM-G-962-544X
coils
New xCooled cylinder heads, head components, oil Top End
Stage Ix F3521GSI 1985 - 2005 xCooled upgrade Up to 60% lifecycle extension (1) G-962-544X
header, CEC ignition harness, ignition coils Overhaul
reUp Series Four cylinder heads and rocker arms,
Series Four upgrade with Up to 60% lifecycle extension, Top / Bottom (1)
Stage II reUp F3521GSI 1985 - 2005 head components, oil header, new piston, rings, liner
power cylinders 66% reduction in oil consumption Overhaul REM-G-962-545
(PRL) , CEC ignition harness, ignition coils

reUp xCooled cylinder heads and rocker arms, head


Stage IIx xCooled upgrade with Up to 60% lifecycle extension, Top / Bottom (1)
F3521GSI 1985 - 2005 components, oil header, new piston, rings, liner (PRL) ,
reUp power cylinders 66% reduction in oil consumption Overhaul REM-G-962-545X
CEC ignition harness, ignition coils

New xCooled cylinder heads, head components, oil


xCooled upgrade with Up to 60% lifecycle extension, Top / Bottom
Stage IIx F3521GSI 1985 - 2005 header, new piston, rings, liner (PRL) , CEC ignition (1) G-962-545X
power cylinders 66% reduction in oil consumption Overhaul
harness, ignition coils

Up to 20% lifecycle extension,


Stage III F3524GSI conversion 66% reduction in oil consumption,
New xCooled cylinder heads, head components, oil
Series Four upgrade with Up to 100 more BHP, Top / Bottom Contact GE for
F3521GSI 1998 - 2005 header, new piston, rings, liner (PRL), turbocharger,
model power cylinders, power ESM2 control with knock detection, Overhaul BOM
wastegate, ESM2, AFR2
conversion uprate AFR2 air/fuel ratio control with HMI
industrial PC

Up to 20% lifecycle extension,


F3524GSI conversion
Stage IV 66% reduction in oil consumption,
Series Four upgrade with New xCooled cylinder heads, head components, oil
Up to 100 more BHP, Top / Bottom Contact GE for
F3521GSI 1985 - 1998 power cylinders, power header, new piston, rings, liner (PRL), turbocharger,
model ESM2 control with knock detection, Overhaul BOM
uprate, with crankshaft wastegate, ESM2, AFR2, crankshaft, connecting rods
conversion AFR2 air/fuel ratio control with HMI
and connecting rods
industrial PC
Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 7
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

F3521GSI Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

emPact (for engines converted to Series Four GSI with ESM2) (Click here for more information)
GE factory designed and calibrated
system reduces maintenance time
for system adjustments to maintain
converted compliance. Post catalyst O2 sensor
emPact for 0.15g NOx, post catalyst O2 sensors with validates adjustments needed to
Stage I F3524GSI 1985 - 2005 emPact (1) 495817G
catalyst health monitoring. maintain emissions compliance.
with AFR2
Catalyst health monitoring system
provides differential pressure and
temperature to indicate catalyst
maintenance intervals.

Gas Regulator
Simplified gas regulator operation Mooney gas
Mooney gas regulator Mooney gas regulator conversion including new gas
F3521GSI 2003 - 2005 and maintenance, removes regulator (1) G-962-1143
replacement regulators, piping, and brackets.
obsolete Mooney gas regulators maintenance

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 8
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

F3514GSI/F3524GSI Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

xCooled Cylinder head upgrade


Enhanced cooling reduces cylinder
head component temperatures by
F3514GSI/ xCooled cylinder up to 40%, reducing thermal Top end (6)
1998 - 2017 xCooled cylinder head with enhanced cooling
F3524GSI head upgrade stresses to improve cylinder head overhaul REM-AA205002H
reliability in harsh conditions
operating on high BTU fuels

SPARC Cylinder head conversion (Click here for more information)


Improved spark plug sleeve sealing, Cylinder
F3514GSI/ SPARC cylinder New spark plug sleeve and spark plug sleeve better corrosion resistance, new o- head
1998 - 2015 (6) G-962-1117
F3524GSI head conversion extension to new SPARC system ring sealing new design prevents maintenanc
improper sleeve installation e

ESM2 with AFR2 conversions (Click here for more information)


ESM2, harnesses and mounting brackets, power
F3514GSI/ distribution box, AFR2, exhaust & main bearing
Stage I 1998 - 2000 ESM2 (1) G-962-1172
F3524GSI thermocouples, HMI industrial PC, flywheel,
flywheel housing, gear housing, cam timing disc. ESM2 - Increased uptime with
knock detection, fault diagnostics,
ESM2, harnesses and mounting brackets, power troubleshooting guide, improved
F3514GSI/ Existing
Stage II 2000 - 2003 ESM2 distribution box, AFR2, exhaust & main bearing engine performance with factory (1) G-962-1173
F3524GSI control
thermocouples, HMI industrial PC calibrated operating parameters.
system
HMI, advanced diagnostics, remote
ESM2, harnesses and mounting brackets, power maintenanc
monitoring capability, integrated
F3514GSI/ distribution box, AFR2, exhaust & main bearing e or failure
Stage III 2003 - 2010 ESM2 exhaust and main bearing (1) G-962-1174
F3524GSI thermocouples, HMI industrial PC, new gas
thermocouples
regulators
AFR2 - includes AFR2 benefits
ESM2, harnesses and mounting brackets, power
F3514GSI/
Stage IV 2010 - 2016 ESM2 distribution box, AFR2, exhaust & main bearing (1) G-962-1173
F3524GSI
thermocouples, HMI industrial PC

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 9
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

F3514GSI/F3524GSI Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

Advanced Breather System


No adjustment needed for changes
F3514GSI/ Advanced Closed breather system with centrifugal oil
1998 - 2018 in speed/load. No maintenance Anytime (1) G-962-1193
F3524GSI Breather System separation and automatic regulating valve
until major overhaul

emPact (for engines shipped with or upgraded to ESM2) (Click here for more information)
emPact - GE factory designed and
calibrated system reduces
maintenance time for system
adjustments to maintain
compliance. Post catalyst O2
emPact for 0.15g NOx, post catalyst O2 sensors Emissions
F3514GSI/ Any model sensor validates adjustments
emPact with catalyst health monitoring. Requires regulations, (1) 495817G
F3524GSI with ESM2
advanced breather and ESM2. needed to maintain emissions repair
compliance. Catalyst health
monitoring system provides
differential pressure and
temperature to indicate catalyst
maintenance intervals.

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 10
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L5790G Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 conversions (Click here for more information)


reUp Series Four cylinder heads and rocker arms,
Top End (1)
Stage I reUp L5790G 1985 - 2014 Series Four upgrade head components, oil header, CEC ignition harness, Up to 60% lifecycle extension
Overhaul REM-G-962-551
ignition coils
reUp xCooled cylinder heads and rocker arms, head
Top End (1)
Stage Ix reUp L5790G 1985 - 2014 xCooled upgrade components, oil header, CEC ignition harness, Up to 60% lifecycle extension
Overhaul REM-G-962-551X
ignition coils
New xCooled cylinder heads, head components, oil Top End
Stage Ix L5790G 1985 - 2014 xCooled upgrade Up to 60% lifecycle extension (1) G-962-551X
header, CEC ignition harness, ignition coils Overhaul

Stage III L5794GSI conversion


New xCooled cylinder heads, head components, oil Up to 630 more BHP,
Series Four upgrade Top / Bottom Contact GE for
L5790G 1998 - 2014 header, new piston, rings, liner (PRL), turbocharger, ESM2 control with knock detection,
model with power cylinders, Overhaul BOM
intercooler, wastegate, ESM2, advanced breather AFR2 air/fuel ratio control with HMI
conversion power uprate

Stage III Plus L7044GSI conversion New xCooled cylinder heads, head components, oil
Up to 930 more BHP,
Series Four upgrade header, new piston, rings, liner (PRL), turbocharger, Top / Bottom Contact GE for
L5790G 1998 - 2014 ESM2 control with knock detection,
model with power cylinders, intercooler, wastegate, ESM2, advanced breather Overhaul BOM
AFR2 air/fuel ratio control with HMI
conversion power uprate Requires increasing crankcase cylinder bore

L5794GSI conversion
Stage IV Series Four upgrade New xCooled cylinder heads, head components, oil
Up to 630 more BHP,
with power cylinders, header, new piston, rings, liner (PRL), turbocharger, Top / Bottom Contact GE for
L5790G 1985 - 1998 ESM2 control with knock detection,
model power uprate, with wastegate, ESM2, advanced breather, crankshaft, Overhaul BOM
AFR2 air/fuel ratio control with HMI
conversion crankshaft and connecting rods
connecting rods
L7044GSI conversion
New xCooled cylinder heads, head components, oil
Stage IV Plus Series Four upgrade
header, new piston, rings, liner (PRL), turbocharger, Up to 930 more BHP,
with power cylinders, Top / Bottom Contact GE for
L5790G 1985 - 1998 wastegate, ESM2, advanced breather, crankshaft, ESM2 control with knock detection,
model power uprate, with Overhaul BOM
connecting rods. Requires increasing crankcase AFR2 air/fuel ratio control with HMI
conversion crankshaft and
cylinder bore
connecting rods
Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 11
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L5790G Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

emPact (for engines converted to S4 GSI with ESM2) (Click here for more information)
GE factory designed and calibrated
system reduces maintenance time
for system adjustments to
maintain compliance. Post catalyst
converted emPact for 0.15g NOx, post catalyst O2 sensors with O2 sensor validates adjustments
L5794GSI
Stage I 1985 - 2005 emPact catalyst health monitoring. Requires advanced needed to maintain emissions (1) 495823B
or
breather compliance. Catalyst health
L7044GSI
monitoring system provides
differential pressure and
temperature to indicate catalyst
maintenance intervals.

Gas Regulator
Simplified gas regulator operation S-200 gas
Fisher S-200 gas Fisher S-200 gas regulator conversion including new
L5790G 1985 - 2014 and maintenance, removes regulator (1) G-962-534
regulator replacement gas regulators, piping, and brackets.
obsolete S-200 gas regulators maintenance

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 12
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L5790GL Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 GL to GSI conversions (Click here for more information)


Up to 20% lifecycle extension,
Stage III L5794GSI conversion
New xCooled cylinder heads, head components, oil 55% reduction in oil consumption,
Series Four upgrade Top / Bottom Contact GE for
L5790GL 1998 - 2005 header, new piston, rings, liner (PRL), turbocharger, Up to 165 more BHP,
model with power cylinders, Overhaul BOM
wastegate, ESM2, advanced breather ESM2 control with knock detection,
conversion power uprate
AFR2 air/fuel ratio control with HMI
Up to 20% lifecycle extension,
Stage III Plus L7044GSI conversion New xCooled cylinder heads, head components, oil
55% reduction in oil consumption,
Series Four upgrade header, new piston, rings, liner (PRL), turbocharger, Top / Bottom Contact GE for
L5790GL 1998 - 2005 Up to 465 more BHP,
model with power cylinders, wastegate, ESM2, advanced breather Overhaul BOM
ESM2 control with knock detection,
conversion power uprate Requires increasing crankcase cylinder bore
AFR2 air/fuel ratio control with HMI
L5794GSI conversion
Up to 20% lifecycle extension,
Stage IV Series Four upgrade New xCooled cylinder heads, head components, oil
55% reduction in oil consumption,
with power cylinders, header, new piston, rings, liner (PRL), turbocharger, Top / Bottom Contact GE for
L5790GL 1985 - 1998 Up to 165 more BHP,
model power uprate, with wastegate, ESM2, advanced breather, crankshaft, Overhaul BOM
ESM2 control with knock detection,
conversion crankshaft and connecting rods
AFR2 air/fuel ratio control with HMI
connecting rods
L7044GSI conversion
New xCooled cylinder heads, head components, oil Up to 20% lifecycle extension,
Stage IV Plus Series Four upgrade
header, new piston, rings, liner (PRL), turbocharger, 55% reduction in oil consumption,
with power cylinders, Top / Bottom Contact GE for
L5790GL 1985 - 1998 wastegate, ESM2, advanced breather, crankshaft, Up to 465 more BHP,
model power uprate, with Overhaul BOM
connecting rods ESM2 control with knock detection,
conversion crankshaft and
Requires increasing crankcase cylinder bore AFR2 air/fuel ratio control with HMI
connecting rods

S2 to S4 GL to LT conversions (Click here for more information)


Stage III L5794LT conversion Up to 25% lifecycle extension
Series Four upgrade New xCooled cylinder heads, head components, oil 60% reduction in oil consumption Top / Bottom Contact GE for
L5790GL 1998 - 2005
model with power cylinders, header, new piston, rings, liner (PRL), turbocharger, up to 235 more BHP Overhaul BOM
conversion power uprate wastegate, ESM, advanced breather ESM control with knock detection

L5794LT conversion
Stage IV Series Four upgrade New xCooled cylinder heads, head components, oil Up to 25% lifecycle extension
with power cylinders, header, new piston, rings, liner (PRL), turbocharger, 60% reduction in oil consumption Top / Bottom Contact GE for
L5790GL 1985 - 1998
model power uprate, with wastegate, ESM, advanced breather, crankshaft, up to 235 more BHP Overhaul BOM
conversion crankshaft and connecting rods ESM control with knock detection
connecting rods
Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 13
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L5790GL Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

GL Extended Life Cylinder Head Rebuild (Click here for more information)
S2GL cylinder head Rebuild kit with new exhaust valve, rotators, seats 60% longer time between top end Top end
Stage I L5790GL 1985-2005 (12) G-962-1150
rebuild kit and springs. interval overhaul

emPact (for engines converted to S4 GSI with ESM2) (Click here for more information)
GE factory designed and calibrated
system reduces maintenance time
for system adjustments to maintain
converted compliance. Post catalyst O2 sensor
emPact for 0.15g NOx, post catalyst O2 sensors
L5794GSI validates adjustments needed to
Stage I 1985 - 2005 emPact with catalyst health monitoring. Requires (1) 495823B
or maintain emissions compliance.
advanced breather
L7044GSI Catalyst health monitoring system
provides differential pressure and
temperature to indicate catalyst
maintenance intervals.

Advanced Breather System (Click here for more information)


No adjustment needed for changes
Advanced Breather Closed breather system with advanced filter and
L5790GL 1985 - 2005 in speed/load. Up to 50% extended Anytime (1) G-962-541
System, shallow oil pan automatic regulating valve
service intervals.

Extender Series (Click here for more information)


High efficiency air cleaner with 70%
more dirt holding capacity,
Extender Series for Advanced air cleaner, spin on oil filters, mounted oil Microspin oil filtration system to Contact GE for
L5790GL 1985 - 2005
shallow oil pan cooler, turbine air starter, Microspin oil filtration extend oil change intervals, BOM
lubrication free air/gas turbine
starters.
High efficiency air cleaner with 70%
more dirt holding capacity,
Advanced air cleaner, spin on oil filters, mounted oil microspin oil filtration system to
Extender Series with Contact GE for
L5790GL 1985 - 2005 cooler, turbine air starter, Microspin oil filtration, extend oil change intervals,
deep sump oil pan BOM
deep sump oil pan lubrication free air/gas turbine
starters, 2x oil capacity to extend oil
change intervals
Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 14
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L5790GL Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

Gas Regulator
Simplified gas regulator operation Mooney gas
Mooney gas regulator Mooney gas regulator conversion including new
L5790GL 2003 - 2005 and maintenance, removes obsolete regulator (1) G-962-1147
replacement gas regulators, piping, and brackets.
Mooney gas regulators maintenance

Air Cleaner (Click here for more information)


Improved hinge design replaces
latches with bolted hinge provides
Improved air cleaner for
Bolted hinge blow-thru air cleaner with standard enhanced air filter gasket sealing Air cleaner
Stage I L5790GSI 1985 - 2005 standard rain shield (1) G-962-1153
rain shield and foam pre-filter element and simplifies air filter maintenance. maintenance
applications
New rain shield design allows use of
cleanable foam pre-filter element.

Improved hinge design replaces


Improved air cleaner for
Bolted hinge blow-thru air cleaner with inertia latches with bolted hinge provides Air cleaner
Stage II L5790GSI 1985 - 2005 inertia precleaner (1) G-962-1157
precleaners enhanced air filter gasket sealing maintenance
applications
and simplifies air filter maintenance.

Improved hinge design replaces


latches with bolted hinge provides
Improved air cleaner for enhanced air filter gasket sealing
Bolted hinge blow-thru air cleaner with inverted 8 Air cleaner
Stage III L5790GSI 1985 - 2005 remote air inlet and simplifies air filter maintenance. (1) G-962-1159
inch air inlet connection maintenance
applications Inverted 8 inch air inlet connection
allows use of piping for external air
inlet

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 15
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L5790GSI Return to
Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 conversions (Click here for more information)


reUp Series Four cylinder heads and rocker arms,
Top End (1) REM-
Stage I reUp L5790GSI 1985 - 2005 Series Four upgrade head components, oil header, CEC ignition harness, Up to 60% lifecycle extension
Overhaul G-962-551
ignition coils
reUp xCooled cylinder heads and rocker arms, head
Top End (1) REM-
Stage Ix reUp L5790GSI 1985 - 2005 xCooled upgrade components, oil header, CEC ignition harness, Up to 60% lifecycle extension
Overhaul G-962-551X
ignition coils
New xCooled cylinder heads, head components, oil Top End
Stage Ix L5790GSI 1985 - 2005 xCooled upgrade Up to 60% lifecycle extension (1) G-962-551X
header, CEC ignition harness, ignition coils Overhaul
reUp Series Four cylinder heads and rocker arms, (1)
Top End
Stage II reUp L5790GSI 1985 - 2005 Series Four upgrade head components, oil header, CEC ignition harness, Up to 60% lifecycle extension REM-G-962-
Overhaul
ignition coils 552
reUp xCooled cylinder heads and rocker arms, head
Stage IIx Top End (1) REM-G-962-
L5790GSI 1985 - 2005 xCooled upgrade components, oil header, CEC ignition harness, Up to 60% lifecycle extension
reUp Overhaul 552X
ignition coils
New xCooled cylinder heads, head components, oil Top End
Stage IIx L5790GSI 1985 - 2005 xCooled upgrade Up to 60% lifecycle extension (1) G-962-552X
header, CEC ignition harness, ignition coils Overhaul
Up to 20% lifecycle extension,
Stage III L5794GSI conversion
New xCooled cylinder heads, head components, oil 66% reduction in oil consumption,
Series 4 upgrade with Top / Bottom Contact GE for
L5790GSI 1998 - 2005 header, new piston, rings, liner (PRL), turbocharger, Up to 165 more BHP,
model power cylinders, power Overhaul BOM
wastegate, ESM2, advanced breather ESM2 control with knock detection,
conversion uprate
AFR2 air/fuel ratio control with HMI
Up to 20% lifecycle extension,
Stage III Plus L7044GSI conversion New xCooled cylinder heads, head components, oil
66% reduction in oil consumption,
Series 4 upgrade with header, new piston, rings, liner (PRL), turbocharger, Top / Bottom Contact GE for
L5790GSI 1998 - 2005 Up to 465 more BHP,
model power cylinders, power wastegate, ESM2, advanced breather Overhaul BOM
ESM2 control with knock detection,
conversion uprate Requires increasing crankcase cylinder bore
AFR2 air/fuel ratio control with HMI
L5794GSI conversion Up to 20% lifecycle extension,
Stage IV New xCooled cylinder heads, head components, oil
Series 4 upgrade with 66% reduction in oil consumption,
header, new piston, rings, liner (PRL), turbocharger, Top / Bottom Contact GE for
L5790GSI 1985 - 1998 power cylinders, power Up to 165 more BHP,
model wastegate, ESM2, advanced breather, crankshaft, Overhaul BOM
uprate, with crankshaft ESM2 control with knock detection,
conversion connecting rods
and connecting rods AFR2 air/fuel ratio control with HMI

L7044GSI conversion New xCooled cylinder heads, head components, oil Up to 20% lifecycle extension,
Stage IV Plus
Series 4 upgrade with header, new piston, rings, liner (PRL), turbocharger, 66% reduction in oil consumption,
Top / Bottom Contact GE for
L5790GSI 1985 - 1998 power cylinders, power wastegate, ESM2, advanced breather, crankshaft, Up to 465 more BHP,
model Overhaul BOM
uprate, with crankshaft connecting rods ESM2 control with knock detection,
conversion
and connecting rods Requires increasing crankcase cylinder bore AFR2 air/fuel ratio control with HMI

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 16
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L5790GSI Return to
Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

emPact (for engines converted to S4 GSI with ESM2) (Click here for more information)
GE factory designed and calibrated
system reduces maintenance time
for system adjustments to maintain
converted compliance. Post catalyst O2 sensor
emPact for 0.15g NOx, post catalyst O2 sensors with
L5794GSI validates adjustments needed to
Stage I 2010 - 2015 emPact catalyst health monitoring. Requires advanced (1) 495823B
or maintain emissions compliance.
breather
L7044GSI Catalyst health monitoring system
provides differential pressure and
temperature to indicate catalyst
maintenance intervals.

Advanced Breather System (Click here for more information)


No adjustment needed for changes
Advanced Breather Closed breather system with advanced filter and
L5790GSI 1985 - 2005 in speed/load. Up to 50% extended Anytime (1) G-962-541
System, shallow oil pan automatic regulating valve
service intervals.

Extender Series (Click here for more information)


High efficiency air cleaner with 70%
more dirt holding capacity, Microspin
Extender Series for Advanced air cleaner, spin on oil filters, mounted oil Contact GE for
L5790GSI 1985 - 2005 oil filtration system to extend oil
shallow oil pan cooler, turbine air starter, Microspin oil filtration BOM
change intervals, lubrication free
air/gas turbine starters.
High efficiency air cleaner with 70%
more dirt holding capacity, Microspin
Advanced air cleaner, spin on oil filters, mounted oil oil filtration system to extend oil
Extender Series with Contact GE for
L5790GSI 1985 - 2005 cooler, turbine air starter, Microspin oil filtration, change intervals, lubrication free
deep sump oil pan BOM
deep sump oil pan air/gas turbine starters, 2x oil
capacity to extend oil change
intervals

Gas Regulator
Simplified gas regulator operation Mooney gas
Mooney gas regulator Mooney gas regulator conversion including new gas
L5790GSI 2003 - 2005 and maintenance, removes obsolete regulator (1) G-962-1146
replacement regulators, piping, and brackets.
Mooney gas regulators maintenance

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 17
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L5790GSI Return to
Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

Air Cleaner (Click here for more information)


Improved hinge design replaces
latches with bolted hinge provides
Improved air cleaner for
Bolted hinge blow-thru air cleaner with standard enhanced air filter gasket sealing Air cleaner
Stage I L5790GSI 1985 - 2005 standard rain shield (1) G-962-1153
rain shield and foam pre-filter element and simplifies air filter maintenance. maintenance
applications
New rain shield design allows use of
cleanable foam pre-filter element.

Improved hinge design replaces


Improved air cleaner for
Bolted hinge blow-thru air cleaner with inertia latches with bolted hinge provides Air cleaner
Stage II L5790GSI 1985 - 2005 inertia precleaner (1) G-962-1157
precleaners enhanced air filter gasket sealing maintenance
applications
and simplifies air filter maintenance.

Improved hinge design replaces


latches with bolted hinge provides
Improved air cleaner for enhanced air filter gasket sealing
Bolted hinge blow-thru air cleaner with inverted 5.5 Air cleaner
Stage III L5790GSI 1985 - 2005 remote air inlet and simplifies air filter maintenance. (1) G-962-1158
inch air inlet connection maintenance
applications Inverted 5.5 inch air inlet connection
allows use of piping for external air
inlet

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 18
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L5794LT Return to
Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

SPARC Cylinder head conversion (Click here for more information)


Improved spark plug sleeve
sealing, better corrosion resistance,
SPARC cylinder head New spark plug sleeve and spark plug sleeve Cylinder head (12) G-962-
L5794LT 1998 - 2015 new o-ring sealing new design
conversion extension to new SPARC system maintenance 1117
prevents improper sleeve
installation

LT to GSI conversion (Click here for more information)


Stage III reUp Series Four cylinder heads and rocker arms, Rich-burn fuel flexibility Top / Bottom
L5794GSI conversion new piston, rings, liner (PRL), turbocharger, Low emissions capability with Overhaul, Contact GE for
L5794LT 2004 - current
model GSI conversion wastegate, ESM calibration, AFR2, advanced emPact Emissions BOM
conversion breather AFR2 air/fuel ratio control with HMI regulation

Rich-burn fuel flexibility


Stage III Top / Bottom
L5794GSI conversion reUp Series Four cylinder heads and rocker arms, Low emissions capability with
Overhaul, Contact GE for
L5794LT 2000 - 2004 GSI conversion with new piston, rings, liner (PRL), turbocharger, emPact
model Emissions BOM
ESM2 wastegate, ESM2, advanced breather ESM2 control with knock detection
conversion regulation
AFR2 air/fuel ratio control with HMI

reUp cylinder heads and rocker arms, head


Stage III Plus Up to 10% lifecycle extension,
components, oil header, new piston, rings, liner (PRL),
66% reduction in oil consumption, Top / Bottom Contact GE for
L5794LT 2004 - current Conversion to L7044GSI turbocharger, wastegate, ESM calibration, advanced
model Up to 230 more BHP, Overhaul BOM
breather.
conversion AFR2 air/fuel ratio control with HMI
Requires increasing crankcase cylinder bore

reUp Series Four cylinder heads and rocker arms, Up to 10% lifecycle extension,
Stage III Plus
head components, oil header, new piston, rings, liner 66% reduction in oil consumption,
Conversion to L7044GSI Top / Bottom Contact GE for
L5794LT 2000 - 2004 (PRL), turbocharger, wastegate, ESM2, advanced Up to 230 more BHP,
model with ESM2 Overhaul BOM
breather ESM2 control with knock detection,
conversion
Requires increasing crankcase cylinder bore AFR2 air/fuel ratio control with HMI

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 19
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L5794LT Return to
Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

ESM (Click here for more information)


Increased uptime with knock
detection, fault diagnostics,
troubleshooting guide, extended Existing
spark plug life, improved engine control
Stage II L5794LT 2000 - 2004 ESM ESM, Harnesses and mounting brackets performance with factory system G-962-1206
calibrated operating parameters. maintenance
Latest harness design simplifies or failure
fault troubleshooting and
maintenance

emPact (for engines converted to S4 GSI with ESM2) (Click here for more information)
GE factory designed and calibrated
Emissions
system reduces maintenance time
regulations,
for system adjustments to maintain
repair or
compliance. Post catalyst O2
replacement
engines already emPact for 0.15g NOx, post catalyst O2 sensors with sensor validates adjustments
converted of AFR1
Stage I upgraded to emPact catalyst health monitoring. Requires advanced needed to maintain emissions (1) 495823B
L5794GSI stepper
L5794GSI breather compliance. Catalyst health
motors,
monitoring system provides
harnesses, or
differential pressure and
gas
temperature to indicate catalyst
regulators
maintenance intervals.

ESM harness upgrade (Click here for more information)


Redesigned harness simplifies fault Repair or
New wireway harnesses and mounting brackets, troubleshooting and maintenance. replacement
ESM wireways and new knock sensors, ECU calibration, new ignition New power distribution box of harnesses
Stage I L5794LT 2003 - 2007 G-962-1207
power distribution box coils with integrated harness, power distribution box simplifies customer wiring or power
and mounting brackets. connections and includes circuit distribution
fault protection, fault indicators, box
fault reset functions, enhanced Repair or
New wireway harnesses and mounting brackets, noise suppression, and water
Stage III L5794LT 2007 - 2015 ESM wireways replacement (1) G-962-1127
new ignition coils with integrated harness protection improvements. of harnesses

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 20
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L5794LT Return to
Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

Advanced Breather System (Click here for more information)


Advanced Breather No adjustment needed for changes
Closed breather system with advanced filter and
L5794LT 2000 - 2015 System for shallow oil in speed/load. Up to 50% extended Anytime (1) G-962-541
automatic regulating valve
pan service intervals.

Advanced Breather No adjustment needed for changes


Closed breather system with advanced filter and
L5794LT 2007 - 2015 System for deep sump in speed/load. Up to 50% extended Anytime (1) G-962-540
automatic regulating valve
oil pan service intervals.

Extender Series (Click here for more information)


High efficiency air cleaner with
70% more dirt holding capacity,
Extender Series for Advanced air cleaner, spin on oil filters, mounted oil Microspin oil filtration system to Contact GE for
L5794LT 1998 - 2007
shallow oil pan cooler, turbine air starter, Microspin oil filtration extend oil change intervals, BOM
lubrication free air/gas turbine
starters.

High efficiency air cleaner with


70% more dirt holding capacity,
Advanced air cleaner, spin on oil filters, mounted oil microspin oil filtration system to
Extender Series with Contact GE for
L5794LT 1998 - 2007 cooler, turbine air starter, Microspin oil filtration, extend oil change intervals,
deep sump oil pan BOM
deep sump oil pan lubrication free air/gas turbine
starters, 2x oil capacity to extend
oil change intervals

Gas Regulator
Simplified gas regulator operation Mooney gas
Mooney gas regulator Mooney gas regulator conversion including new gas
L5794LT 2003 - 2007 and maintenance, removes regulator (1) G-962-1147
replacement regulators, piping, and brackets.
obsolete Mooney gas regulators maintenance

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 21
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L5794LT Return to
Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

Air Cleaner (Click here for more information)


Improved hinge design replaces
latches with bolted hinge provides
Improved air cleaner for enhanced air filter gasket sealing
Bolted hinge blow-thru air cleaner with standard Air cleaner
Stage I L5794LT 1998 - 2015 standard rain shield and simplifies air filter (1) G-962-1153
rain shield and foam pre-filter element maintenance
applications maintenance. New rain shield
design allows use of cleanable
foam pre-filter element.

Improved hinge design replaces


Improved air cleaner for latches with bolted hinge provides
Bolted hinge blow-thru air cleaner with inertia Air cleaner
Stage II L5794LT 1998 - 2015 inertia precleaner enhanced air filter gasket sealing (1) G-962-1157
precleaners maintenance
applications and simplifies air filter
maintenance.

Improved hinge design replaces


latches with bolted hinge provides
Improved air cleaner for enhanced air filter gasket sealing
Bolted hinge blow-thru air cleaner with inverted 8 Air cleaner
Stage III L5794LT 1998 - 2015 remote air inlet and simplifies air filter (1) G-962-1159
inch air inlet connection maintenance
applications maintenance. Inverted 8 inch air
inlet connection allows use of
piping for external air inlet
Improved hinge design replaces
latches with bolted hinge provides
Improved air cleaner for enhanced air filter gasket sealing
Bolted hinge draw-thru air cleaner with standard Air cleaner
Stage I L5794LTD 1998 - 2015 standard rain shield and simplifies air filter (1) G-962-1160
rain shield and foam pre-filter element maintenance
applications maintenance. New rain shield
design allows use of cleanable
foam pre-filter element.
Improved hinge design replaces
Improved air cleaner for latches with bolted hinge provides
Bolted hinge draw-thru air cleaner with inertia Air cleaner
Stage II L5794LTD 1998 - 2015 inertia precleaner enhanced air filter gasket sealing (1) G-962-1161
precleaners maintenance
applications and simplifies air filter
maintenance.

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 22
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L5794GSI Return to
Index
Kit Bill
Category Model Model ship dates Product Description Customer Benefit Timing
of Materials

xCooled Cylinder head upgrade


Enhanced cooling
reduces cylinder head
component temperatures
xCooled by up to 40%, reducing (12)
L5794GSI 1998 - 2017 cylinder head xCooled cylinder head with enhanced cooling thermal stresses to Top end overhaul REM-
upgrade improve cylinder head AA205002H
reliability in harsh
conditions operating on
high BTU fuels

SPARC Cylinder head conversion (Click here for more information)


Improved spark plug
sleeve sealing, better
SPARC
New spark plug sleeve and spark plug sleeve extension to corrosion resistance, new Cylinder head (12) G-962-
L5794GSI 1998 - 2015 cylinder head
new SPARC system o-ring sealing new design maintenance 1117
conversion
prevents improper sleeve
installation
Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 23
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L5794GSI Return to
Index
Kit Bill
Category Model Model ship dates Product Description Customer Benefit Timing
of Materials

ESM2 with AFR2 conversions (Click here for more information)


ESM2, Harnesses and mounting brackets, Power
ESM2 with distribution box, AFR2, exhaust & main bearing
AFR2 (for use thermocouples, HMI industrial PC, flywheel, flywheel ESM2 - Increased uptime
L5794GSI 1998 - 2000 with knock detection, fault (1) G-962-1185
with shallow housing, gear housing, cam timing disc, engine remote
sump oil pan) monitoring capability utilizing GE’s Asset Performance diagnostics,
Management (APM) system. troubleshooting guide,
improved engine
ESM2 with ESM2, Harnesses and mounting brackets, Power performance with factory
AFR2 (for use distribution box, AFR2, exhaust & main bearing calibrated operating
L5794GSI 2000 - 2003 thermocouples, HMI industrial PC, engine remote parameters. HMI, (1) G-962-1187
with shallow
monitoring capability utilizing GE’s Asset Performance advanced diagnostics,
sump oil pan) Management (APM) system. remote monitoring
capability, integrated
ESM2, Harnesses and mounting brackets, Power exhaust and main bearing Existing control
ESM2 with thermocouples system
AFR2 (for use distribution box, AFR2, exhaust & main bearing
L5794GSI 2003 - 2007 thermocouples, HMI industrial PC, new gas regulators, AFR2 - Simplified step-by- maintenance or (1) G-962-1186
with shallow step air/fuel ratio setup failure
engine remote monitoring capability utilizing GE’s Asset
sump oil pan) Performance Management (APM) system. from HMI screen,
automatic adjustments to
ESM2, Harnesses and mounting brackets, Power changes in operating
ESM2 with
distribution box, AFR2, exhaust & main bearing conditions, simplified fuel
AFR2 (for use
L5794GSI 2007 - 2010 thermocouples, HMI industrial PC, new gas regulators, control valve provides fast (1) G-962-1188
with deep
engine remote monitoring capability utilizing GE’s Asset response for changes in
sump oil pan) Performance Management (APM) system. ambient and operating
conditions, redesigned
ESM2 with ESM2, Harnesses and mounting brackets, Power harness simplifies fault
AFR2 (for use distribution box, AFR2, exhaust & main bearing troubleshooting and
L5794GSI 2010-2016 thermocouples, HMI industrial PC, engine remote (1) G-962-1189
with deep maintenance
monitoring capability utilizing GE’s Asset Performance
sump oil pan) Management (APM) system.

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 24
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L5794GSI Return to
Index
Kit Bill
Category Model Model ship dates Product Description Customer Benefit Timing
of Materials

ESM harness upgrade (Click here for more information)


Repair or
ESM wireways Redesigned harness
New wireway harnesses and mounting brackets, new replacement of
and power simplifies fault
Stage I L5794GSI 2003 - 2007 knock sensors, new ignition coils with integrated harness, harnesses or (1) G-962-1209
distribution troubleshooting and
power distribution box and mounting brackets. power
box maintenance. New power
distribution box
distribution box simplifies
customer wiring
connections and includes
circuit fault protection, Repair or
New wireway harnesses and mounting brackets, new
Stage III L5794GSI 2007 - 2015 ESM wireways fault indicators, fault reset replacement of (1) G-962-1118
ignition coils with integrated harness
functions, enhanced noise harnesses
suppression, and water
protection improvements.

Advanced Breather System (Click here for more information)


Advanced
No adjustment needed for
Breather
Closed breather system with advanced filter and automatic changes in speed/load.
L5794GSI 1998 - 2015 System for Anytime (1) G-962-541
regulating valve Up to 50% extended
shallow oil
service intervals.
pan
Advanced
No adjustment needed for
Breather
Closed breather system with advanced filter and automatic changes in speed/load.
L5794GSI 2007 - 2015 System for Anytime (1) G-962-540
regulating valve Up to 50% extended
deep sump oil
service intervals.
pan
Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 25
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L5794GSI Return to
Index
Kit Bill
Category Model Model ship dates Product Description Customer Benefit Timing
of Materials

Extender Series (Click here for more information)


High efficiency air cleaner
with 70% more dirt
Extender holding capacity,
Series for Advanced air cleaner, spin on oil filters, mounted oil cooler, Microspin oil filtration Contact GE for
L5794GSI 1998 - 2007
shallow oil turbine air starter, Microspin oil filtration system to extend oil BOM
pan change intervals,
lubrication free air/gas
turbine starters.
High efficiency air cleaner
with 70% more dirt
holding capacity,
Extender microspin oil filtration
Series with Advanced air cleaner, spin on oil filters, mounted oil cooler, system to extend oil Contact GE for
L5794GSI 1998 - 2007
deep sump oil turbine air starter, Microspin oil filtration, deep sump oil pan change intervals, BOM
pan lubrication free air/gas
turbine starters, 2x oil
capacity to extend oil
change intervals

Gas Regulator
Simplified step-by-step
air/fuel ratio setup from
HMI screen, automatic
adjustments to changes Repair or
in operating conditions, replacement of
AFR2 with AFR2, new wireway harnesses and mounting brackets,
simplified fuel control AFR1 stepper
Mooney gas conversion from Mooney gas regulators, single fuel inlet
L5794GSI 2007 - 2010 valve provides fast motors or (1) G-962-1120
regulator piping, fuel control valves, HMI, O2 sensors, new
response for changes in Mooney gas
replacement wastegates differential pressure system
ambient and operating regulator
conditions, redesigned maintenance
harness simplifies fault
troubleshooting and
maintenance
Simplified gas regulator
Mooney gas Mooney gas regulator conversion including new gas operation and Mooney gas
L5794GSI 2003 - 2007 regulator regulators, piping, and brackets. For use on engines without maintenance, removes regulator (1) G-962-1146
replacement ESM. obsolete Mooney gas maintenance
regulators

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 26
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L5794GSI Return to
Index
Kit Bill
Category Model Model ship dates Product Description Customer Benefit Timing
of Materials

Air Cleaner (Click here for more information)


Improved hinge design
replaces latches with
Improved air bolted hinge provides
cleaner for enhanced air filter gasket
Bolted hinge blow-thru air cleaner with standard rain shield Air cleaner
Stage I L5794GSI 1998 - 2015 standard rain sealing and simplifies air (1) G-962-1153
and foam pre-filter element maintenance
shield filter maintenance. New
applications rain shield design allows
use of cleanable foam
pre-filter element.
Improved hinge design
Improved air
replaces latches with
cleaner for
bolted hinge provides Air cleaner
Stage II L5794GSI 1998 - 2015 inertia Bolted hinge blow-thru air cleaner with inertia precleaners (1) G-962-1157
enhanced air filter gasket maintenance
precleaner
sealing and simplifies air
applications
filter maintenance.
Improved hinge design
replaces latches with
Improved air bolted hinge provides
cleaner for enhanced air filter gasket
Bolted hinge blow-thru air cleaner with inverted 5.5 inch air Air cleaner
Stage III L5794GSI 1998 - 2015 remote air sealing and simplifies air (1) G-962-1158
inlet connection maintenance
inlet filter maintenance.
applications Inverted 5.5 inch air inlet
connection allows use of
piping for external air inlet
Improved hinge design
replaces latches with
Improved air bolted hinge provides
cleaner for enhanced air filter gasket
Bolted hinge draw-thru air cleaner with standard rain shield Air cleaner
Stage I L5794GSID 1998 - 2015 standard rain sealing and simplifies air (1) G-962-1160
and foam pre-filter element maintenance
shield filter maintenance. New
applications rain shield design allows
use of cleanable foam
pre-filter element.
Improved hinge design
Improved air
replaces latches with
cleaner for
bolted hinge provides Air cleaner
Stage II L5794GSID 1998 - 2015 inertia Bolted hinge draw-thru air cleaner with inertia precleaners (1) G-962-1161
enhanced air filter gasket maintenance
precleaner
sealing and simplifies air
applications
filter maintenance.

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 27
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L7042G Return to
Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 conversions (Click here for more information)


reUp Series Four cylinder heads and rocker arms,, (1)
Top End
Stage I reUp L7042G 1985 - 2014 Series Four upgrade head components, oil header, CEC ignition harness, Up to 60% lifecycle extension REM-G-962-
Overhaul
ignition coils 536
reUp xCooled cylinder heads and rocker arms, (1)
Top End
Stage Ix reUp L7042G 1985 - 2014 xCooled upgrade head components, oil header, CEC ignition harness, Up to 60% lifecycle extension REM-G-962-
Overhaul
ignition coils 536X
New xCooled cylinder heads, head components, oil Top End
Stage Ix L7042G 1985 - 2014 xCooled upgrade Up to 60% lifecycle extension (1) G-962-536X
header, CEC ignition harness, ignition coils Overhaul

Stage III L7044GSI conversion


New xCooled cylinder heads, head components, oil Up to 768 more BHP,
Series Four upgrade Top / Bottom Contact GE for
L7042G 1998 - 2014 header, new piston, rings, liner (PRL), turbocharger, ESM2 control with knock detection,
model with power cylinders, Overhaul BOM
intercooler, wastegate, ESM2, advanced breather AFR2 air/fuel ratio control with HMI
conversion power uprate
L7044GSI conversion
Stage IV Series Four upgrade New xCooled cylinder heads, head components, oil
Up to 768 more BHP,
with power cylinders, header, new piston, rings, liner (PRL), turbocharger, Top / Bottom Contact GE for
L7042G 1985 - 1998 ESM2 control with knock detection,
model power uprate, with intercooler, wastegate, ESM2, advanced breather, Overhaul BOM
AFR2 air/fuel ratio control with HMI
conversion crankshaft and crankshaft, connecting rods
connecting rods

emPact (for engines converted to S4 GSI with ESM2) (Click here for more information)
GE factory designed and calibrated
system reduces maintenance time
for system adjustments to maintain
compliance. Post catalyst O2 sensor
emPact for 0.15g NOx, post catalyst O2 sensors
converted validates adjustments needed to
Stage I 2010 - 2015 emPact with catalyst health monitoring. Requires (1) 495823B
L7044GSI maintain emissions compliance.
advanced breather
Catalyst health monitoring system
provides differential pressure and
temperature to indicate catalyst
maintenance intervals.

Gas Regulator
Simplified gas regulator operation S-200 gas
Fisher S-200 gas Fisher S-200 gas regulator conversion including
L7042G 1985 - 2014 and maintenance, removes obsolete regulator (1) G-962-534
regulator replacement new gas regulators, piping, and brackets.
S-200 gas regulators maintenance

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 28
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L7042GL Return to
Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 GL to GSI conversions (Click here for more information)


Up to 20% lifecycle extension,
Stage III L7044GSI conversion New xCooled cylinder heads, head
55% reduction in oil consumption,
Series Four upgrade components, oil header, new piston, rings, liner Top / Bottom Contact GE for
L7042GL 1998 - 2015 Up to 200 more BHP,
model with power cylinders, (PRL), turbocharger, wastegate, ESM2, Overhaul BOM
ESM2 control with knock detection,
conversion power uprate advanced breather
AFR2 air/fuel ratio control with HMI
L7044GSI conversion
New xCooled cylinder heads, head Up to 20% lifecycle extension,
Stage IV Series Four upgrade
components, oil header, new piston, rings, liner 55% reduction in oil consumption,
with power cylinders, Top / Bottom Contact GE for
L7042GL 1985 - 1998 (PRL), turbocharger, wastegate, ESM2, Up to 200 more BHP,
model power uprate, with Overhaul BOM
advanced breather, crankshaft, connecting ESM2 control with knock detection,
conversion crankshaft and
rods AFR2 air/fuel ratio control with HMI
connecting rods

GL Extended Life Cylinder Head Rebuild (Click here for more information)

S2GL cylinder head Rebuild kit with new exhaust valve, rotators, 60% longer time between top end Top End
Stage I L7042GL 1985-2015 (12) G-962-1150
rebuild kit seats and springs. interval Overhaul

ESM (Click here for more information)


Existing
ESM, Harnesses and mounting brackets, control
Stage I L7042GL 1985 - 2000 ESM flywheel, flywheel housing, gear housing, cam system G-962-1210
ESM - Increased uptime with knock
timing disc. maintenance
detection, fault diagnostics,
or failure
troubleshooting guide, extended spark
plug life, improved engine performance Existing
with factory calibrated operating control
Stage II L7042GL 2000 - 2005 ESM ESM, Harnesses and mounting brackets parameters. system G-962-1211
maintenance
or failure

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 29
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L7042GL Return to
Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

emPact (for engines converted to S4 GSI with ESM2) (Click here for more information)
GE factory designed and calibrated
system reduces maintenance time for
system adjustments to maintain
emPact for 0.15g NOx, post catalyst O2 sensors compliance. Post catalyst O2 sensor
converted
Stage I 2010 - 2015 emPact with catalyst health monitoring. Requires validates adjustments needed to (1) 495823B
L7044GSI
advanced breather. maintain emissions compliance. Catalyst
health monitoring system provides
differential pressure and temperature to
indicate catalyst maintenance intervals.

ESM harness upgrade (Click here for more information)


Repair or
New wireway harnesses and mounting Redesigned harness simplifies fault replacement
ESM wireways and brackets, new knock sensors, ECU calibration, troubleshooting and maintenance. New of harnesses
Stage I L7042GL 2005 - 2007 power distribution box simplifies (1) G-962-1212
power distribution box power distribution box and mounting brackets, or power
and ignition coil harnesses. customer wiring connections and distribution
includes circuit fault protection, fault box
indicators, fault reset functions,
enhanced noise suppression, and water Repair or
New wireway harnesses and mounting
Stage III L7042GL 2007 - 2015 ESM wireways protection improvements. replacement (1) G-962-1128
brackets, and ignition coil harnesses.
of harnesses

Advanced Breather System (Click here for more information)


Advanced Breather No adjustment needed for changes in
Closed breather system with advanced filter
L7042GL 1985 - 2015 System for shallow oil speed/load. Up to 50% extended service Anytime (1) G-962-541
and automatic regulating valve
pan intervals.
Advanced Breather No adjustment needed for changes in
Closed breather system with advanced filter
L7042GL 2007 - 2015 System for deep sump speed/load. Up to 50% extended service Anytime (1) G-962-540
and automatic regulating valve
oil pan intervals.

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 30
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L7042GL Return to
Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

Extender Series (Click here for more information)


High efficiency air cleaner with 70%
Advanced air cleaner, spin on oil filters, more dirt holding capacity, Microspin oil
Extender Series for Contact GE for
L7042GL 1985 - 2007 mounted oil cooler, turbine air starter, filtration system to extend oil change
shallow oil pan BOM
Microspin oil filtration intervals, lubrication free air/gas turbine
starters.

High efficiency air cleaner with 70%


more dirt holding capacity, microspin oil
Advanced air cleaner, spin on oil filters,
Extender Series with filtration system to extend oil change Contact GE for
L7042GL 1985 - 2007 mounted oil cooler, turbine air starter,
deep sump oil pan intervals, lubrication free air/gas turbine BOM
Microspin oil filtration, deep sump oil pan
starters, 2x oil capacity to extend oil
change intervals

Gas Regulator
Simplified gas regulator operation and Mooney gas
Mooney gas regulator Mooney gas regulator conversion including
L7042GL 2003 - 2010 maintenance, removes obsolete Mooney regulator (1) G-962-1147
replacement new gas regulators, piping, and brackets.
gas regulators maintenance

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 31
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L7042GL Return to
Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

Air Cleaner (Click here for more information)


Improved hinge design replaces latches
with bolted hinge provides enhanced air
Improved air cleaner Bolted hinge blow-thru air cleaner with
filter gasket sealing and simplifies air Air cleaner
Stage I L7042GL 1985 - 2015 for standard rain shield standard rain shield and foam pre-filter (1) G-962-1153
filter maintenance. New rain shield maintenance
applications element
design allows use of cleanable foam
pre-filter element.

Improved hinge design replaces latches


Improved air cleaner
Bolted hinge blow-thru air cleaner with inertia with bolted hinge provides enhanced air Air cleaner
Stage II L7042GL 1985 - 2015 for inertia precleaner (1) G-962-1157
precleaners filter gasket sealing and simplifies air maintenance
applications
filter maintenance.

Improved hinge design replaces latches


with bolted hinge provides enhanced air
Improved air cleaner
Bolted hinge blow-thru air cleaner with inverted filter gasket sealing and simplifies air Air cleaner
Stage III L7042GL 1985 - 2015 for remote air inlet (1) G-962-1159
8 inch air inlet connection filter maintenance. Inverted 8 inch air maintenance
applications
inlet connection allows use of piping for
external air inlet

Improved hinge design replaces latches


with bolted hinge provides enhanced air
Improved air cleaner Bolted hinge draw-thru air cleaner with
filter gasket sealing and simplifies air Air cleaner
Stage I L7042GLD 1985 - 2015 for standard rain shield standard rain shield and foam pre-filter (1) G-962-1160
filter maintenance. New rain shield maintenance
applications element
design allows use of cleanable foam
pre-filter element.

Improved hinge design replaces latches


Improved air cleaner
Bolted hinge draw-thru air cleaner with inertia with bolted hinge provides enhanced air Air cleaner
Stage II L7042GLD 1985 - 2015 for inertia precleaner (1) G-962-1161
precleaners filter gasket sealing and simplifies air maintenance
applications
filter maintenance.

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 32
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L7042GSI Return to
Index

Model ship Kit Bill


Category M odel Product Description Customer Benefit Timing
dates of Materials

S2 to S4 conversions (Click here for more information)


reUp Series Four cylinder heads and rocker arms,, (1)
Top End
Stage I reUp L7042GSI 1985 - 2014 Series Four upgrade head components, oil header, CEC ignition harness, Up to 60% lifecycle extension REM-G-962-
Overhaul
ignition coils 536
reUp xCooled cylinder heads and rocker arms,
Top End (1) REM-G-962-
Stage Ix reUp L7042GSI 1985 - 2014 xCooled upgrade head components, oil header, CEC ignition harness, Up to 60% lifecycle extension
Overhaul 536X
ignition coils
New xCooled cylinder heads, head components, oil Top End
Stage Ix L7042GSI 1985 - 2014 xCooled upgrade Up to 60% lifecycle extension (1) G-962-536X
header, CEC ignition harness, ignition coils Overhaul

reUp Series Four cylinder heads and rocker arms,


Series Four upgrade Up to 60% lifecycle extension, Top / Bottom (1) REM-G-962-
Stage II reUp L7042GSI 1985 - 2014 head components, oil header, new piston, rings,
with power cylinders 66% reduction in oil consumption Overhaul 543
liner (PRL), CEC ignition harness, ignition coils

reUp xCooled cylinder heads and rocker arms,


Stage IIx xCooled upgrade with Up to 60% lifecycle extension, Top / Bottom (1) REM-G-962-
L7042GSI 1985 - 2014 head components, oil header, new piston, rings,
reUp power cylinders 66% reduction in oil consumption Overhaul 543X
liner (PRL), CEC ignition harness, ignition coils

New xCooled cylinder heads, head components, oil


xCooled upgrade with Up to 60% lifecycle extension, Top / Bottom
Stage IIx L7042GSI 1985 - 2014 header, new piston, rings, liner (PRL), CEC ignition (1) G-962-543X
power cylinders 66% reduction in oil consumption Overhaul
harness, ignition coils

Up to 20% lifecycle extension,


Stage III L7044GSI conversion
New xCooled cylinder heads, head components, oil 66% reduction in oil consumption,
Series Four upgrade Top / Bottom Contact GE for
L7042GSI 1998 - 2014 header, new piston, rings, liner (PRL), turbocharger, Up to 200 more BHP,
model with power cylinders, Overhaul BOM
wastegate, ESM2, advanced breather ESM2 control with knock detection,
conversion power uprate
AFR2 air/fuel ratio control with HMI
L7044GSI conversion
Up to 20% lifecycle extension,
Stage IV Series Four upgrade New xCooled cylinder heads, head components, oil
66% reduction in oil consumption,
with power cylinders, header, new piston, rings, liner (PRL), turbocharger, Top / Bottom Contact GE for
L7042GSI 1985 - 1998 Up to 200 more BHP,
model power uprate, with wastegate, ESM2, advanced breather, crankshaft, Overhaul BOM
ESM2 control with knock detection,
conversion crankshaft and connecting rods
AFR2 air/fuel ratio control with HMI
connecting rods
Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 33
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L7042GSI Return to
Index

Model ship Kit Bill


Category M odel Product Description Customer Benefit Timing
dates of Materials

ESM with AFR2 conversions (Click here for more information)


ESM, Harnesses and mounting brackets, AFR2,
Stage I L7042GSI 1985 - 2000 ESM with AFR2 flywheel, flywheel housing, gear housing, cam (1) G-962-1214
timing disc. Existing control
system
ESM - Increased uptime with knock maintenance or
detection, fault diagnostics, failure
Stage II L7042GSI 2000 - 2003 ESM with AFR2 ESM, Harnesses and mounting brackets, AFR2. troubleshooting guide, extended (1) G-962-1215
spark plug life, improved engine
performance with factory
calibrated operating parameters. Existing control
AFR2 - includes AFR2 benefits system
ESM, Harnesses and mounting brackets, AFR2, maintenance or
Stage III L7042GSI 2003 - 2005 ESM with AFR2 (1) G-962-1216
conversion from Mooney gas regulators failure, Mooney
gas regulator
maintenance

AFR2 upgrade (for engines with ESM) (Click here for more information)
AFR2, new wireway harnesses and mounting Repair or
brackets, conversion from Mooney gas regulators, replacement of
single fuel inlet piping, fuel control valves, HMI, O2 AFR1 stepper
Stage I L7042GSI 2005 - 2007 AFR2 (1) G-962-1213
sensors, new wastegates differential pressure motors,
system, power distribution box, and ignition coil Simplified step-by-step air/fuel harnesses, or
harnesses. ratio setup from HMI screen, gas regulators
AFR2, new wireway harnesses and mounting automatic adjustments to changes Repair or
brackets, conversion from Mooney gas regulators, in operating conditions, simplified replacement of
Stage II L7042GSI 2007 - 2010 AFR2 single fuel inlet piping, fuel control valves, HMI, O2 fuel control valve provides fast AFR1 stepper (1) G-962-1120
sensors, new wastegates differential pressure response for changes in ambient motors, or
system, and ignition coil harnesses. and operating conditions, harnesses
redesigned harness simplifies fault
AFR2, new wireway harnesses and mounting troubleshooting and maintenance Repair or
brackets, gas regulator springs, single fuel inlet replacement of
Stage III L7042GSI 2010 - 2014 AFR2 piping, fuel control valves, HMI, O2 sensors, new AFR1 stepper (1) G-962-1119
wastegates differential pressure system, and motors, or
ignition coil harnesses. harnesses

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 34
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L7042GSI Return to
Index

Model ship Kit Bill


Category M odel Product Description Customer Benefit Timing
dates of Materials

ESM harness upgrade (Click here for more information)


Redesigned harness simplifies fault Repair or
New wireway harnesses and mounting brackets,
troubleshooting and maintenance. replacement of
ESM wireways and new knock sensors, ECU calibration, power
Stage I L7042GSI 2005 - 2007 New power distribution box harnesses or (1) G-962-1209
power distribution box distribution box and mounting brackets, and
simplifies customer wiring power
ignition coil harnesses. connections and includes circuit distribution box
fault protection, fault indicators,
fault reset functions, enhanced Repair or
New wireway harnesses, mounting brackets, and
Stage III L7042GSI 2007 - 2014 ESM wireways noise suppression, and water replacement of (1) G-962-1118
ignition coil harnesses.
protection improvements. harnesses

Advanced Breather System (Click here for more information)


Advanced Breather No adjustment needed for changes
Closed breather system with advanced filter and
L7042GSI 1985 - 2014 System for shallow oil in speed/load. Up to 50% extended Anytime (1) G-962-541
automatic regulating valve
pan service intervals.

Advanced Breather No adjustment needed for changes


Closed breather system with advanced filter and
L7042GSI 2007 - 2014 System for deep sump in speed/load. Up to 50% extended Anytime (1) G-962-540
automatic regulating valve
oil pan service intervals.

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 35
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L7042GSI Return to
Index

Model ship Kit Bill


Category M odel Product Description Customer Benefit Timing
dates of Materials

Extender Series (Click here for more information)


High efficiency air cleaner with
70% more dirt holding capacity,
Extender Series for Advanced air cleaner, spin on oil filters, mounted oil Microspin oil filtration system to Contact GE for
L7042GSI 1985 - 2007
shallow oil pan cooler, turbine air starter, Microspin oil filtration extend oil change intervals, BOM
lubrication free air/gas turbine
starters.
High efficiency air cleaner with
70% more dirt holding capacity,
Advanced air cleaner, spin on oil filters, mounted oil microspin oil filtration system to
Extender Series with Contact GE for
L7042GSI 1985 - 2007 cooler, turbine air starter, Microspin oil filtration, extend oil change intervals,
deep sump oil pan BOM
deep sump oil pan lubrication free air/gas turbine
starters, 2x oil capacity to extend
oil change intervals

Gas Regulator
Simplified step-by-step air/fuel
ratio setup from HMI screen, Repair or
AFR2, new wireway harnesses and mounting automatic adjustments to changes replacement of
brackets, conversion from Mooney gas regulators, in operating conditions, simplified AFR1 stepper
AFR2 with Mooney gas
L7042GSI 2007 - 2010 single fuel inlet piping, fuel control valves, HMI, O2 fuel control valve provides fast motors or (1) G-962-1120
regulator replacement
sensors, new wastegates differential pressure response for changes in ambient Mooney gas
system and operating conditions, regulator
redesigned harness simplifies fault maintenance
troubleshooting and maintenance

Mooney gas regulator conversion including new Simplified gas regulator operation Mooney gas
Mooney gas regulator
L7042GSI 2003 - 2007 gas regulators, piping, and brackets. For use on and maintenance, removes regulator (1) G-962-1146
replacement
engines without ESM. obsolete Mooney gas regulators maintenance

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 36
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L7042GSI Return to
Index

Model ship Kit Bill


Category M odel Product Description Customer Benefit Timing
dates of Materials

Air Cleaner (Click here for more information)


Improved hinge design replaces
latches with bolted hinge provides
Improved air cleaner for enhanced air filter gasket sealing
Bolted hinge blow-thru air cleaner with standard Air cleaner
Stage I L7042GSI 1985 - 2014 standard rain shield and simplifies air filter (1) G-962-1153
rain shield and foam pre-filter element maintenance
applications maintenance. New rain shield
design allows use of cleanable
foam pre-filter element.

Improved hinge design replaces


Improved air cleaner for latches with bolted hinge provides
Bolted hinge blow-thru air cleaner with inertia Air cleaner
Stage II L7042GSI 1985 - 2014 inertia precleaner enhanced air filter gasket sealing (1) G-962-1157
precleaners maintenance
applications and simplifies air filter
maintenance.

Improved hinge design replaces


latches with bolted hinge provides
Improved air cleaner for enhanced air filter gasket sealing
Bolted hinge blow-thru air cleaner with inverted 5.5 Air cleaner
Stage III L7042GSI 1985 - 2014 remote air inlet and simplifies air filter (1) G-962-1158
inch air inlet connection maintenance
applications maintenance. Inverted 5.5 inch air
inlet connection allows use of
piping for external air inlet

Improved hinge design replaces


latches with bolted hinge provides
Improved air cleaner for enhanced air filter gasket sealing
Bolted hinge draw-thru air cleaner with standard Air cleaner
Stage I L7042GSID 1985 - 2014 standard rain shield and simplifies air filter (1) G-962-1160
rain shield and foam pre-filter element maintenance
applications maintenance. New rain shield
design allows use of cleanable
foam pre-filter element.

Improved hinge design replaces


Improved air cleaner for latches with bolted hinge provides
Bolted hinge draw-thru air cleaner with inertia Air cleaner
Stage II L7042GSID 1985 - 2014 inertia precleaner enhanced air filter gasket sealing (1) G-962-1161
precleaners maintenance
applications and simplifies air filter
maintenance.

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 37
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L7044GSI Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

xCooled Cylinder head upgrade


Enhanced cooling reduces
cylinder head component
temperatures by up to 40%,
xCooled cylinder Top end (12) REM-
L7044GSI 1998 - 2017 xCooled cylinder head with enhanced cooling reducing thermal stresses to
head upgrade overhaul AA205002H
improve cylinder head reliability
in harsh conditions operating on
high BTU fuels

SPARC Cylinder head conversion (Click here for more information)


Improved spark plug sleeve
sealing, better corrosion
SPARC cylinder New spark plug sleeve and spark plug sleeve Cylinder head
L7044GSI 1998 - 2015 resistance, new o-ring sealing (12) G-962-1117
head conversion extension to new SPARC system maintenance
new design prevents improper
sleeve installation

ESM2 with AFR2 conversions (Click here for more information)


ESM2, Harnesses and mounting brackets, Power ESM2 - Increased uptime with
ESM2 with AFR2 distribution box, AFR2, exhaust & main bearing knock detection, fault
(for use with thermocouples, HMI industrial PC, flywheel, flywheel diagnostics, troubleshooting
L7044GSI 1998 - 2000 (1) G-962-1185
shallow sump oil housing, gear housing, cam timing disc, engine guide, improved engine
pan) remote monitoring capability utilizing GE’s Asset
performance with factory
Performance Management (APM) system.
calibrated operating parameters.
ESM2 with AFR2 ESM2, Harnesses and mounting brackets, Power
HMI, advanced diagnostics,
(for use with distribution box, AFR2, exhaust & main bearing
L7044GSI 2000 - 2003 thermocouples, HMI industrial PC, engine remote remote monitoring capability, (1) G-962-1187
shallow sump oil integrated exhaust and main
monitoring capability utilizing GE’s Asset Existing control
pan) Performance Management (APM) system. bearing thermocouples
system
ESM2, Harnesses and mounting brackets, Power AFR2 - Simplified step-by-step
maintenance or
ESM2 with AFR2 distribution box, AFR2, exhaust & main bearing air/fuel ratio setup from HMI
failure
(for use with thermocouples, HMI industrial PC, new gas screen, automatic adjustments to
L7044GSI 2003 - 2007 (1) G-962-1186
shallow sump oil regulators, engine remote monitoring capability changes in operating conditions,
pan) utilizing GE’s Asset Performance Management simplified fuel control valve
(APM) system. provides fast response for
ESM2, Harnesses and mounting brackets, Power changes in ambient and
ESM2 with AFR2 distribution box, AFR2, exhaust & main bearing operating conditions, redesigned
thermocouples, HMI industrial PC, new gas
L7044GSI 2007 - 2010 (for use with deep harness simplifies fault (1) G-962-1188
regulators, engine remote monitoring capability
sump oil pan) troubleshooting and
utilizing GE’s Asset Performance Management
(APM) system. maintenance

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 38
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L7044GSI Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials
ESM2, Harnesses and mounting brackets, Power
ESM2 with AFR2 distribution box, AFR2, exhaust & main bearing
L7044GSI 2010-2016 (for use with deep thermocouples, HMI industrial PC, engine remote (1) G-962-1189
sump oil pan) monitoring capability utilizing GE’s Asset
Performance Management (APM) system.

ESM harness upgrade (Click here for more information)


Redesigned harness simplifies Repair or
ESM wireways and New wireway harnesses and mounting brackets, fault troubleshooting and replacement of
new knock sensors, ECU calibration, new ignition maintenance. New power
Stage I L7044GSI 2003 - 2007 power distribution harnesses or G-962-1209
coils with integrated harness, power distribution distribution box simplifies
box power
box and mounting brackets. customer wiring connections and distribution box
includes circuit fault protection,
fault indicators, fault reset Repair or
New wireway harnesses and mounting brackets, functions, enhanced noise
Stage III L7044GSI 2007 - 2016 ESM wireways replacement of (1) G-962-1118
new ignition coils with integrated harness. suppression, and water harnesses
protection improvements.

Advanced Breather System (Click here for more information)


Advanced Breather No adjustment needed for
Closed breather system with advanced filter and
L7044GSI 1998 - 2015 System for shallow changes in speed/load. Up to Anytime (1) G-962-541
automatic regulating valve
oil pan 50% extended service intervals.

Advanced Breather No adjustment needed for


Closed breather system with advanced filter and
L7044GSI 2007 - 2015 System for deep changes in speed/load. Up to Anytime (1) G-962-540
automatic regulating valve
sump oil pan 50% extended service intervals.

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 39
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L7044GSI Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

Extender Series (Click here for more information)


High efficiency air cleaner with
70% more dirt holding capacity,
Extender Series for Advanced air cleaner, spin on oil filters, mounted oil Microspin oil filtration system to Contact GE for
L7044GSI 1998 - 2007
shallow oil pan cooler, turbine air starter, Microspin oil filtration extend oil change intervals, BOM
lubrication free air/gas turbine
starters.

High efficiency air cleaner with


70% more dirt holding capacity,
Extender Series Advanced air cleaner, spin on oil filters, mounted oil microspin oil filtration system to
Contact GE for
L7044GSI 1998 - 2007 with deep sump oil cooler, turbine air starter, Microspin oil filtration, extend oil change intervals,
BOM
pan deep sump oil pan lubrication free air/gas turbine
starters, 2x oil capacity to extend
oil change intervals

Gas Regulator
Simplified step-by-step air/fuel
ratio setup from HMI screen,
automatic adjustments to Repair or
AFR2, new wireway harnesses and mounting changes in operating conditions, replacement of
AFR2 with Mooney brackets, conversion from Mooney gas regulators, simplified fuel control valve AFR1 stepper
L7044GSI 2007 - 2010 gas regulator single fuel inlet piping, fuel control valves, HMI, O2 provides fast response for motors or (1) G-962-1120
replacement sensors, new wastegates differential pressure changes in ambient and Mooney gas
system operating conditions, redesigned regulator
harness simplifies fault maintenance
troubleshooting and
maintenance

Simplified gas regulator


Mooney gas Mooney gas regulator conversion including new Mooney gas
operation and maintenance,
L7044GSI 2003 - 2007 regulator gas regulators, piping, and brackets. For use on regulator (1) G-962-1146
removes obsolete Mooney gas
replacement engines without ESM. maintenance
regulators

Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 40
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L7044GSI Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

Air Cleaner (Click here for more information)


Improved hinge design replaces
latches with bolted hinge
Improved air provides enhanced air filter
cleaner for Bolted hinge blow-thru air cleaner with standard gasket sealing and simplifies air Air cleaner
Stage I L7044GSI 1998 - 2015 (1) G-962-1153
standard rain rain shield and foam pre-filter element filter maintenance. New rain maintenance
shield applications shield design allows use of
cleanable foam pre-filter
element.
Improved hinge design replaces
Improved air
latches with bolted hinge
cleaner for inertia Bolted hinge blow-thru air cleaner with inertia Air cleaner
Stage II L7044GSI 1998 - 2015 provides enhanced air filter (1) G-962-1157
precleaner precleaners maintenance
gasket sealing and simplifies air
applications
filter maintenance.

Improved hinge design replaces


latches with bolted hinge
Improved air
provides enhanced air filter
cleaner for remote Bolted hinge blow-thru air cleaner with inverted 5.5 Air cleaner
Stage III L7044GSI 1998 - 2015 gasket sealing and simplifies air (1) G-962-1158
air inlet inch air inlet connection maintenance
filter maintenance. Inverted 5.5
applications
inch air inlet connection allows
use of piping for external air inlet
Improved hinge design replaces
latches with bolted hinge
Improved air provides enhanced air filter
cleaner for Bolted hinge draw-thru air cleaner with standard gasket sealing and simplifies air Air cleaner
Stage I L7044GSID 1998 - 2015 (1) G-962-1160
standard rain rain shield and foam pre-filter element filter maintenance. New rain maintenance
shield applications shield design allows use of
cleanable foam pre-filter
element.
Improved hinge design replaces
Improved air
latches with bolted hinge
cleaner for inertia Bolted hinge draw-thru air cleaner with inertia Air cleaner
Stage II L7044GSID 1998 - 2015 provides enhanced air filter (1) G-962-1161
precleaner precleaners maintenance
gasket sealing and simplifies air
applications
filter maintenance.

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 41
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

P9390GL Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 GL to GSI conversions (Click here for more information)


Stage III P9390GSI S4 New xCooled cylinder heads, head components, oil Up to 60% lifecycle extension,
conversion header, new piston, rings, liner (PRL), Miller cycle 55% reduction in oil consumption, Top / Bottom Contact GE for
P9390GL 1985 - 2015
model Series 4 upgrade with combustion, turbocharger, wastegate, ESM, AFR2 , ESM control with knock detection, Overhaul BOM
conversion power cylinders advanced breather AFR2 air/fuel ratio control with HMI

P9394GSI conversion Up to 20% lifecycle extension,


Stage IV New xCooled cylinder heads, head components, oil
Series 4 upgrade with 55% reduction in oil consumption,
header, new piston, rings, liner (PRL), Miller cycle Top / Bottom Contact GE for
P9390GL 1985 - 2015 power cylinders, power Up to 270 more BHP,
model combustion, turbocharger, wastegate, ESM, AFR2, Overhaul BOM
uprate, with crankshaft ESM control with knock detection,
conversion advanced breather, crankshaft, connecting rods
and connecting rods AFR2 air/fuel ratio control with HMI

GL Extended Life Cylinder Head Rebuild (Click here for more information)
S2GL cylinder head Rebuild kit with new exhaust valve, rotators, seats 60% longer time between top end Top end
Stage I P9390GL 1985-2015 (16) G-962-1150
rebuild kit and springs. interval overhaul

emPact (for engines converted to S4 GSI with ESM and AFR2) (Click here for more information)
GE factory designed and calibrated
system reduces maintenance time
for system adjustments to maintain
compliance. Post catalyst O2
Converted sensor validates adjustments
emPact for 0.15g NOx, post catalyst O2 sensors Contact GE for
Stage I P9394GSI with 1985 - 2015 emPact needed to maintain emissions
with catalyst health monitoring. BOM
AFR2 compliance. Catalyst health
monitoring system provides
differential pressure and
temperature to indicate catalyst
maintenance intervals.

Gas Regulator
Simplified gas regulator operation Mooney gas
Mooney gas regulator Mooney gas regulator conversion including new
P9390GL 2003 - 2010 and maintenance, removes regulator (1) G-962-1149
replacement gas regulators, piping, and brackets.
obsolete Mooney gas regulators maintenance

Crankcase Upgrade
One piece crankcase provides
One piece crankcase One piece crankcase, additional oil sump parts for
P9390GL 1985 - 2009 rigidity and simplified mounting Major overhaul G-962-1155
upgrade conversion
and installation to oil pan

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 42
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

P9390GSI Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

S2 to S4 conversions (Click here for more information)


Up to 60% lifecycle extension,
Stage III P9390GSI S4 New xCooled cylinder heads, head components, 66% reduction in oil consumption,
conversion oil header, new piston, rings, liner (PRL), Miller Up to 8% reduction in fuel Top / Bottom Contact GE for
P9390GSI 1985 - 2015
model Series 4 upgrade with cycle combustion, turbocharger, wastegate, ESM, consumption (BSFC), ESM control Overhaul BOM
conversion power cylinders AFR2 , advanced breather with knock detection, AFR2 air/fuel
ratio control with HMI

Up to 20% lifecycle extension,


P9394GSI conversion New xCooled cylinder heads, head components, 66% reduction in oil consumption,
Stage IV
Series 4 upgrade with oil header, new piston, rings, liner (PRL), Miller Up to 8% reduction in fuel
Top / Bottom Contact GE for
P9390GSI 1985 - 2015 power cylinders, power cycle combustion, turbocharger, wastegate, ESM, consumption (BSFC), Up to 270 more
model Overhaul BOM
uprate, with crankshaft AFR2, advanced breather, crankshaft, connecting BHP, ESM control with knock
conversion
and connecting rods rods detection, AFR2 air/fuel ratio control
with HMI

emPact (for engines converted to S4 GSI with ESM and AFR2) (Click here for more information)
GE factory designed and calibrated
system reduces maintenance time
for system adjustments to maintain
compliance. Post catalyst O2 sensor
Converted
emPact for 0.15g NOx, post catalyst O2 sensors validates adjustments needed to Contact GE for
Stage I P9394GSI 1985 - 2015 emPact
with catalyst health monitoring. maintain emissions compliance. BOM
with AFR2
Catalyst health monitoring system
provides differential pressure and
temperature to indicate catalyst
maintenance intervals.

Gas Regulator
Simplified gas regulator operation Mooney gas
Mooney gas regulator Mooney gas regulator conversion including new
P9390GSI 2003 - 2010 and maintenance, removes obsolete regulator (1) G-962-1148
replacement gas regulators, piping, and brackets.
Mooney gas regulators maintenance

Crankcase Upgrade
One piece crankcase provides
One piece crankcase One piece crankcase, additional oil sump parts for Major
P9390GSI 1985 - 2009 rigidity and simplified mounting and G-962-1155
upgrade conversion overhaul
installation to oil pan
Continued on next page

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 43
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

P9390GSI Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

Turbocharger Upgrade
New turbocharger, mounting brackets, water and
New turbocharger replaces obsolete Turbocharger
P9390GSI 1985 - 2016 Turbocharger upgrade oil tubing, air and exhaust connections. For use (1) G-962-1162
turbocharger maintenance
with low speed applications 700 – 1000 RPM

New turbocharger, mounting brackets, water and


New turbocharger replaces obsolete Turbocharger Contact GE for
P9390GSI 1985 - 2016 Turbocharger upgrade oil tubing, air and exhaust connections. For use
turbocharger maintenance BOM
with high speed applications 1001 – 1200 RPM

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 44
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

F18GL Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

GL Extended Life Cylinder Head Upgrade (Click here for more information)
Up to 50% longer intervals between (6) G-962-558
Stage I
New cylinder head components including top end overhauls, reduced valve (current version
F18GL cylinder head Top end
F18GL 1987 – 2016 intake/exhaust valve rotators, valves, valve seats recession rates, reduced wear pinned intake
(pinned upgrade Overhaul
and valve retainers provided by optimized material and valve, see Service
intake valve)
dimensions Bulletin 7-2953)

Up to 50% longer intervals between (6) G-962-559


Stage I
New cylinder head components including top end overhauls, reduced valve (non-pinned
F18GL cylinder head Top end
F18GL 1987 – 2016 intake/exhaust valve rotators, valves, valve seats recession rates, reduced wear intake valve, see
(non-pinned upgrade Overhaul
and valve retainers provided by optimized material and Service Bulletin 7-
intake valve)
dimensions 2953)

GL to GSI Conversion (Click here for more information)


Stage I Cylinder head assembly, turbocharger,
(1) G-962-542
F18 GL to GSI wastegate, cylinder sleeves, damper, jacket water Reduces NOx emissions and Top / Bottom
F18GL 1987-Current (6) REM-
model conversion pump repair kit, camshaft bearings and main increases fuel range tolerances Overhaul
DF300302C
conversion bearings

High Capacity Oil Pan Extension

1987 – High Cap Oil Pan Extends oil change intervals by Top / Bottom
Stage I F18GL New oil pan doubles oil capacity (1) G-962-1083
Apr 2003 Extender Kit doubling the capacity of the oil pan Overhaul

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 45
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

F18GSI Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

High Capacity Oil Pan Extension


1987 – High Cap Oil Pan Extends oil change intervals by Top / Bottom
Stage I F18GSI New oil pan doubles oil capacity (1) G-962-1083
Apr 2003 Extender Kit doubling the capacity of the oil pan Overhaul

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 46
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

H24GL Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

GL Extended Life Cylinder Head Upgrade (Click here for more information)
Up to 50% longer intervals between (8) G-962-558
Stage I
New cylinder head components including top end overhauls, reduced valve (current version
H24GL cylinder head Top end
H24GL 1987 – 2016 intake/exhaust valve rotators, valves, valve seats recession rates, reduced wear pinned intake
(pinned upgrade Overhaul
and valve retainers provided by optimized material and valve, see Service
intake valve)
dimensions Bulletin 7-2953)

Up to 50% longer intervals between (8) G-962-559


Stage I
New cylinder head components including top end overhauls, reduced valve (non-pinned
H24GL cylinder head Top end
H24GL 1987 – 2016 intake/exhaust valve rotators, valves, valve seats recession rates, reduced wear intake valve, see
(non-pinned upgrade Overhaul
and valve retainers provided by optimized material and Service Bulletin 7-
intake valve)
dimensions 2953)

GL to GSI Conversion (Click here for more information)


Stage I Cylinder head assembly, turbocharger,
(1) G-962-553
H24 GL to GSI wastegate, cylinder sleeves, damper, jacket water Reduces NOx emissions and Top / Bottom
H24GL 1987-Current (8) REM-
model conversion pump repair kit, camshaft bearings and main increases fuel range tolerances Overhaul
DF300302C
conversion bearings

High Capacity Oil Pan Extension

1987 – High Cap Oil Pan Extends oil change intervals by Top / Bottom
Stage I H24GL New oil pan doubles oil capacity (1) G-962-1082
Apr 2003 Extender Kit doubling the capacity of the oil pan Overhaul

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 47
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

H24GSI Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

High Capacity Oil Pan Extension


1987 – High Cap Oil Pan Extends oil change intervals by Top / Bottom
Stage I H24GSI New oil pan doubles oil capacity (1) G-962-1082
Apr 2003 Extender Kit doubling the capacity of the oil pan Overhaul

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 48
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L36GL Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

GL Extended Life Cylinder Head Upgrade (Click here for more information)
Up to 50% longer intervals between (12) G-962-558
Stage I
New cylinder head components including top end overhauls, reduced valve (current version
L36GL cylinder head Top end
L36GL 1987 – 2016 intake/exhaust valve rotators, valves, valve seats recession rates, reduced wear pinned intake
(pinned upgrade Overhaul
and valve retainers provided by optimized material and valve, see Service
intake valve)
dimensions Bulletin 7-2953)

Up to 50% longer intervals between (12) G-962-559


Stage I
New cylinder head components including top end overhauls, reduced valve (non-pinned
L36GL cylinder head Top end
L36GL 1987 – 2016 intake/exhaust valve rotators, valves, valve seats recession rates, reduced wear intake valve, see
(non-pinned upgrade Overhaul
and valve retainers provided by optimized material and Service Bulletin 7-
intake valve)
dimensions 2953)

Spin-on Oil Filter Upgrade


Simple spin-on oil filter change
Includes new housing assembly, spin-on filters, eliminates messy disassembly of Oil Change
Stage I L36GL 1987 - 2016 Spin-on Filters (1) G-962-487
gaskets and mounting hardware internal oil filters and reduces oil Interval
change time.

High Capacity Oil Pan Extension


Converts the standard oil pan to a high capacity (1) G-962-1087
1987 – High Cap Oil Pan Extends oil change intervals by Top / Bottom
Stage I L36GL pan by raising the dipstick location and oil level [Requires pre-
Apr 2003 Extender Kit doubling the capacity of the oil pan Overhaul
controller lube pump]

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 49
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

L36GSI Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

Spin-on Oil Filter Upgrade


Simple spin-on oil filter change
Includes new housing assembly, spin-on filters, eliminates messy disassembly of Oil Change
Stage I L36GSI 1987 - 2016 Spin-on Filters (1) G-962-487
gaskets and mounting hardware internal oil filters and reduces oil Interval
change time.

High Capacity Oil Pan Extension


Converts the standard oil pan to a high capacity (1) G-962-1087
1987 – High Cap Oil Pan Extends oil change intervals by Top / Bottom
Stage I L36GSI pan by raising the dipstick location and oil level [Requires pre-
Apr 2003 Extender Kit doubling the capacity of the oil pan Overhaul
controller lube pump]

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 50
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

P48GL Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

GL Extended Life Cylinder Head Upgrade (Click here for more information)
Up to 50% longer intervals between (16) G-962-558
Stage I
New cylinder head components including top end overhauls, reduced valve (current version
P48GL cylinder head Top end
P48GL 1987 – 2016 intake/exhaust valve rotators, valves, valve seats recession rates, reduced wear pinned intake
(pinned upgrade Overhaul
and valve retainers provided by optimized material and valve, see Service
intake valve)
dimensions Bulletin 7-2953)

Up to 50% longer intervals between (16) G-962-559


Stage I
New cylinder head components including top end overhauls, reduced valve (non-pinned
P48GL cylinder head Top end
P48GL 1987 – 2016 intake/exhaust valve rotators, valves, valve seats recession rates, reduced wear intake valve, see
(non-pinned upgrade Overhaul
and valve retainers provided by optimized material and Service Bulletin 7-
intake valve)
dimensions 2953)

Spin-on Oil Filter Upgrade


Simple spin-on oil filter change
Includes new housing assembly, spin-on filters, eliminates messy disassembly of Oil Change
Stage I P48GL 1987 - 2016 Spin-on Filters (1) G-962-487
gaskets and mounting hardware internal oil filters and reduces oil Interval
change time.

High Capacity Oil Pan Extension


Converts the standard oil pan to a high capacity (1) G-962-1087
1987 – High Cap Oil Pan Extends oil change intervals by Top / Bottom
Stage I P48GL pan by raising the dipstick location and oil level [Requires pre-
Apr 2003 Extender Kit doubling the capacity of the oil pan Overhaul
controller lube pump]

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 51
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

P48GSI Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

Spin-on Oil Filter Upgrade


Simple spin-on oil filter change
Includes new housing assembly, spin-on filters, eliminates messy disassembly of Oil Change
Stage I P48GSI 1987 - 2016 Spin-on Filters (1) G-962-487
gaskets and mounting hardware internal oil filters and reduces oil Interval
change time.

High Capacity Oil Pan Extension


Converts the standard oil pan to a high capacity (1) G-962-1087
1987 – High Cap Oil Pan Extends oil change intervals by Top / Bottom
Stage I P48GSI pan by raising the dipstick location and oil level [Requires pre-
Apr 2003 Extender Kit doubling the capacity of the oil pan Overhaul
controller lube pump]

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 52
GE Power Waukesha gas engines CM&U Product Catalog 4/2/2018

Return to Index

Model ship Kit Bill


Dnet Price Model Product Description Customer Benefit Timing
dates of Materials

AT to 275GL+ Conversion
Enhanced engine control and
Upgrade to ESM control system and wiring trays, reliability, up to 495 more BHP
Stage I 275GL+ Conversion spin on oil filters with centrifugal filtration and decrease to .5g/bhp-hr NOx, ease of
12V- Bottom
model 1994 – 2012 with +495 HP Power pre-lube pump, turbocharger, enhanced cooling access for lube oil maintenance, (1) G-962-1167
AT27GL Overhaul
conversion Uprate system and bypass piping for jacket water and quick connect coils/thermocouples
aux water and ease of access to wiring
harnesses

Enhanced engine control and


Upgrade to ESM control system and wiring trays, reliability, up to 620 more BHP,
Stage II
1994 – 2012 275GL+ Conversion spin on oil filters with centrifugal filtration and decrease to .5g/bhp-hr NOx, ease of (1) G-962-1167 +
model 12V- Bottom
(crankshaft with +620 HP Power pre-lube pump, turbocharger, enhanced cooling access for lube oil maintenance, Contact GE for
conversion + AT27GL Overhaul
dependent) Uprate system and bypass piping for jacket water and quick connect coils/thermocouples uprate
power uprate
aux water and ease of access to wiring
harnesses

16V-AT27GL Return to Index

Model ship Kit Bill


Category Model Product Description Customer Benefit Timing
dates of Materials

AT to 275GL+ Conversion
Enhanced engine control and
Upgrade to ESM control system and wiring trays, reliability, up to 335 more BHP
Stage I 275GL+ Conversion spin on oil filters with centrifugal filtration and decrease to .5g/bhp-hr NOx, ease of
16V- Bottom
model 1999 – 2009 with +335 HP Power pre-lube pump, turbocharger, enhanced cooling access for lube oil maintenance, (1) G-962-1166
AT27GL Overhaul
conversion Uprate system and bypass piping for jacket water and quick connect coils/thermocouples
aux water and ease of access to wiring
harnesses

Enhanced engine control and


Upgrade to ESM control system and wiring trays, reliability, up to 500 more BHP,
Stage II
1999 – 2009 275GL+ Conversion spin on oil filters with centrifugal filtration and decrease to .5g/bhp-hr NOx, ease of (1) G-962-1166+
model 16V- Bottom
(crankshaft with +500 HP Power pre-lube pump, turbocharger, enhanced cooling access for lube oil maintenance, Contact GE for
conversion + AT27GL Overhaul
dependent) Uprate system and bypass piping for jacket water and quick connect coils/thermocouples uprate
power uprate
aux water and ease of access to wiring
harnesses

PROPRIETARY INFORMATION - KEEP CONFIDENTIAL. The manufacturer reserves the right to change prices, specifications and design at any time without notice, and without incurring obligation.
All prices quoted U.S. Dollars, EXW Waukesha, Wisconsin unless otherwise indicated. Page 53