Testing & Commissioning Procedures for Switchyard Equipment

LARSEN & TOUBRO LIMITED-ECC DIVISION PROCEDURE NO:
T&C/T& C P/AIS-GIS/001
TESTING & COMMISSIONING PROCEDURE FOR
SWITCHYARD EQUIPMENTS &SWITHGEARS Page 1 of 187

SWITCHYARD EQUIPMENTS & SWITCHGEARS
PREPARED BY REVIEWED BY APPROVED BY REVISION
N.Muthukumarswamy V.Selvaraj D.Maheswaran 0

REVISION CONTROL SHEET
Rev.No. Date Details of Revision Prepared By Reviewed By Approved By
0 30-12-2010 N.Muthukumarswamy V.Selvaraj D.Maheswaran

TABLE OF CONTENTS
CONTENT PAGE
SI NO DESCRIPTION
NO NO
1. (i) Cover page 1
2. (ii) Revision control sheet 2
3. (iii) Table of contents 3
CURRENT TRANSFORMERS
4. 1.0 Scope 11
5. 2.0 Purpose 11
6. 3.0 Pre-requisites 11
7. 3.1 System requirements 11
8. 4.0 Requirements of Testing Kits 11
9. 5.0 Requirements of Testing Instruments 11
10. 6.0 Hazards and precautions 12
11. 7.0 Post installation checks 12
12. 8.0 Test to be conducted 12
13. 8.1 Insulation Resistance Test 12
14. 8.2 Continuity Test 14
15. 8.3 Secondary Winding Resistance Test 15
16. 8.4 Polarity Test 15
17. 8.5 Tan Delta & Capacitance Test 16
18. 8.6 Primary Injection Test Kit 17
19. 8.7 Magnetizing Current Characteristic Test 18
20. 8.8 Contact Resistance Measurement Test For Connectors 19
21. 8.9 Secondary Injection Test 19
22. An – 1 Annexure – 1 – Format for Equipment Data 21
23. An – 2 Annexure – 2 – Post Installation Check list 22
24. An – 3 Annexure – 3 – Insulation Resistance Test 24
25. An – 4 Annexure – 4- Insulation Resistance Test 25
27. An – 6 Annexure – 6 – Continuity Test 26
28. An – 7 Annexure – 7 – Secondary Winding Resistance Test 27
29. An – 8 Annexure – 8 – Polarity Test 28
30. An – 9 Annexure – 9 – Tan Delta & Capacitance Test 29
31. An – 10 Annexure – 10- Primary Injection Test 30
32. An – 11 Annexure – 11- Magnetizing Current Characteristic Test 32
33. An – 12 Annexure – 12- Contact Resistance Test For Connectors 33
34. An – 13 Annexure – 13- Secondary Injection Test 33
35. An – 14 Annexure – 14- Calibration Status Table 34

CAPACITIVE VOLTAGE TRANSFORMER
36. 1.0 Scope 36
37. 2.0 Purpose 36
45. 8.1 Insulation Resistance Test 37
46. 8.2 Continuity Test 39
47. 8.3 Secondary Winding Resistance Test 39
48. 8.4 Polarity Test 40
50. 8.6 Ratio Test 41
51. 8.7 Contact Resistance Measurement Test For Connectors 42
52. 8.8 Secondary Injection Test 42
58. An – 6 Annexure – 6 – Continuity Test 46
59. An – 7 Annexure – 7 – Secondary Winding Resistance Test 47
60. An – 8 Annexure – 8 – Polarity Test 47
62. An – 10 Annexure – 10- Ratio Test 48
63. An – 11 Annexure – 11- Contact Resistance Test For Connectors 49
64. An – 12 Annexure – 12- Secondary Injection Test 49
TRANSFORMERS
66. 1.0 Scope 51
67. 2.0 Purpose 51
75. 8.1 Insulation Resistance Test(Polarization Index) 53
76. 8.2 Core Insulation Test 54

77. 8.3 Magnetic Balance Test 54
78. 8.4 Floating Neutral Test 55
79. 8.5 Winding Resistance Test 55
80. 8.6 Ratio Test 56
82. 8.8 Vector Group Test Magnetizing Current Characteristic Test 58
83. 8.9 Magnetizing Current Characteristic Test 58
84. 8.10 Short Circuit Test 59
85. 8.11 Sweep Frequency Analysis Test 59
86. 8.12 Test On Oil Sample 60
87. 8.13 Operational Checks on Protection System 60
88. 8.14 Operational Checks on OLTC 61
91. An – 3 Annexure – 3 – Insulation Resistance Test(Polarization Index) 65
92. An – 4 Annexure – 4- Core Insulation Test 65
93. An – 5 Annexure – 5- Magnetic Balance Test 66
94. An – 6 Annexure – 6 – Floating Neutral Test 66
95. An – 7 Annexure – 7 –Winding Resistance Test 67
96. An – 8 Annexure – 8 – Ratio Test 68
98. An – 10 Annexure – 10- Vector Group Test 71
99. An – 11 Annexure – 11- Magnetizing Current Characteristic Test 72
100. An – 12 Annexure – 12- Short Circuit Test 72
101. An – 13 Annexure – 13- Dissolved Gas Analysis Test 73
102. An – 14 Annexure – 14- Test On OLTC 74
103. An – 15 Annexure – 15 - Test Other Systems 74
104. An – 16 Annexure – 16 - Oil Characteristics 75
CIRCUIT BREAKER
106. 1.0 Scope 77
107. 2.0 Purpose 77
115. 8.1 SF6 Gas Lockout/Low Alarm Test 78
116. 8.2 Dew Point Test 79
117. 8.3 Insulation Resistance Measurement Test 80
118. 8.4 Trip Coil/Close Coil Resistance Measurement Test 81

119. 8.5 Operating Time Measurement Test 81
120. 8.6 Contact Resistance Measurement Test 82
121. An – 1 Annexure – 1 – Format for Equipment Details 83
123. An – 3 Annexure – 3 –Dew Point Test 84
124. An – 4 Annexure – 4- SF6 Gas Lockout/Low Alarm Test 84
126. An – 6 Annexure – 6 –Operating Time Measurement Test 85
127. An – 7 Annexure – 7 – Contact Resistance Test 85
128. Pre-Commissioning Checks for Hydraulic Operating System 86
129. Pre-Commissioning Checks for Pneumatic Operating System 87
130. Pre-Commissioning Checks for Spring Charge Operating
89
System
131. SF6 Gas Leakage Checks 90
132. Circuitry/Operational Checks 90
133. Breaker Counter Reading Checks 90
134. Check for annunciation in control room as per the following
90
formats and record the reading
135. Calibration Status Table 92
ISOLATORS
136. 1.0 Scope 94
137. 2.0 Purpose 94
150. An – 4 Annexure – 4- Contact Resistance Test 99
151. Operational Checks on Isolators 99
152. Motor Operation Current Measurement Format 100
153. Operating Time Measurement Format 100
154. Auxiliary Contacts checking Format 100
155. Operation on under voltage condition check Format 101
156. Operation of Isolators & Inter Lock Check Format 101
WAVE TRAP
158. 1.0 Scope 105
159. 2.0 Purpose 105
172. An – 4 Annexure – 4- Contact Resistance Test 109
LIGHTNING ARRESTORS
174. 1.0 Scope 111
175. 2.0 Purpose 111
184. 8.2 Third Harmonic Resistance Leakage Current Measurement
113
Test
185. 8.3 Surge Counter operation check 114
189. An – 4 Annexure – 4- THRCM Test 116
190. An – 5 Annexure – 5 -Calibration Status Table 116
CABLES
HV CABLES
191. 1.0 Scope 118
192. 2.0 Purpose 118

201. 8.2 High Voltage Test 120
202. An – 1 Annexure – 1 – Format for Cable Details 121
205. An – 4 Annexure – 4- High Voltage Test 122
206. Annexure – 5 - Calibration Status Table 123
EHV CABLES
207. 1.0 Scope 125
208. 2.0 Purpose 125
217. 8.2 Phase verification Test 127
218. 8.3 DC Sheath Test 10KV 128
219. 8.4 Very Low Frequency Test 128
220. 8.5 No Load Test At Rated Voltage 129
221. 8.6 Power Loss Measurement 129
222. An – 1 Annexure – 1 – Format for Cable Details 131
225. An – 4 Annexure – 4- Phase verification Test 132
226. An – 5 Annexure – 5 - DC Sheath Test 10KV 132
227. An – 6 Annexure – 6 – VLF Test 133
228. An - 7 Annexure – 7 – Power Loss Measurement 133
229. An – 8 Annexure – 8 – Calibration Status Table 133
SWITCHGEARS
230. 1.0 Scope 135
231. 2.0 Purpose 135

240. 8.2 Trip Coil/Close Coil Resistance Measurement Test 137
241. 8.3 Operating Time Measurement Test 138
243. 8.5 Test on switchgear CT 139
244. 8.6 Test on switchgear PT 139
245. 8.7 Insulation Resistance Measurement for busbar 139
246. 8.8 Contact resistance measurement for busbar 140
247. 8.9 High voltage test for busbar 140
248. An – 1 Annexure – 1 – Format for Switchgear Details 142
250. An – 3 Annexure – 3 - Switchgear CB Test Report 143
251. An – 4 Annexure – 4 - Switchgear CT Test Report 144
252. An – 5 Annexure – 5 - Switchgear PT Test Report 146
253. An – 6 Annexure – 6 – Insulation resistance test for busbar 147
254. An – 7 Annexure – 7 – Contact resistance measurement for busbar 148
255. An – 8 Annexure – 8 – High voltage test for busbar 148
256. Circuitry/Operational & Interlock Checks 148
Commissioning Procedure For Air insulated sub-station 150
258. 1.0 Scope 151
259. 2.0 Purpose 151
261. 4.0 Requirements of Testing equipment & Instruments 152
262. 5.0 Hazards & Precautions 152
263. 6.0 General Checks 153
264. 7.0 Energisation & Post Energisation Checks 153
265. 8.0 Work plans 154
266. AN-1 Annexure-1- Final check list 156
267. AN-1A Annexure-1A- C & R Panel related 159
268. AN-1B Annexure-1B- SCADA related 160
269. AN-2 Annexure- 2- Post Energisation Check sheet 161
270 AN-3 Annexure-3- Verification sheet 162
TESTING & Commissioning Procedure For Air insulated sub-station 163
271. 1.0 Scope, 2.0 Purpose,3.0 Pre-requisites 164
272. 4.0 Requirements of Testing equipment & Instruments 165
273. 5.0 Hazards & Precautions 166
274. 6.0 Pre-commissioning checks 167
7.0 Energisation & Post Energisation Checks,8.0 Work plans
275. Annexure-1 checklist for earthing, Anexure-2 final checklist 173-187
Annexure-3 Post Energisation Check sheet Annexure-4- Verification sheet
PRE COMMISSIONING TEST PROCEDURE FOR CURRENT TRANSFORMERS

1.0 SCOPE
This procedure covers the Pre commissioning Test for current Transformers and the test
report format covers CT’s which is having 5 cores on its secondary.
2.0 PURPOSE
This procedure is prepared to carry out various pre- commissioning tests to be conducted in
systematic manner for Current Transformers to ensure the healthiness of the equipment.
3.0 PRE-REQUISITES
SYSTEM REQUIREMENTS
1. Relevant Drawings and layouts.
2. 415 V AC, 3 Ph power supply is available for Testing.
3. All Cables pertaining to current transformers were laid & terminated.
4. Make sure that the equipment erected is as per approved drawings & Layouts.
5. Check the Name Plate & Rating Plate Of the equipment Erected.
4.0 REQUIREMENTS OF TESTING KITS
S.No Test Kit Range

1 Tan Delta Test Kit with test leads 0 – 12kV
2 Primary Injection Kit with test leads 0-2000A / 5V (AIS)
0-3000 / 5V (GIS)
3 High Voltage Transformer with test leads 0 -5kV
4 Contact Resistance Kit with test leads 0-2000 milliohm
5 Secondary injection kit with test leads 0 – 100A
5.0 REQUIREMENT OF TESTING INSTRUMENTS

1. Digital Multi meter.
2. 500 V, 5000 V Insulation Tester
3. Polarity Tester.
4. Clamp Meters (200mA – 2000A)
5. 3 Ph- A.C Supply Extension Board with MCB Protection.
6.0 HAZARDS AND PRECAUTIONS

1. Unauthorized persons should not be allowed to enter Testing Area.
2. Barricade the Testing Area With Warning Tape
3. There should not be any temporary (hooking of supply) arrangement for Testing. Proper A.C
Supply extension board should be used
4. Ensure protection MCB is provided in the circuit of AC supply used for testing
5. Ensure Proper Tools & Tackles are Available for carrying out Tests.
6. Ensure Proper PPE ( Personal Protective Equipments) are used
7. Ensure the Healthiness of the test leads (Check for any insulation Damages).
8. Competent Authority to maintain shutdown & Work permit system in existing Live Bay
works.
9. Any conducting element should be carried horizontally at waist level in the area used for
pre-commissioning tests.
7.0 POST INSTALLATION CHECKS

Post installation check list should be done according to the annexure enclosed.
8.0 TESTS TO BE CONDUCTED

1. Insulation Resistance measurement Test.
2. Continuity Test.
3. Secondary Winding Resistance Test.
4. Polarity Test.
5. Tan Delta & Capacitance Test.
6. Primary Injection Test.
7. Magnetizing Current Characteristic Test (Knee Point Voltage Test).
8. Contact Resistance Measurement Test For Connectors.
9. Secondary Injection Test.
8.1 INSULATION RESISTANCE MEASUREMENT TEST

Aim:
To ensure the insulation healthiness of the primary and secondary circuits by measuring
insulation resistances.
Equipment Required:
The major equipment required for performing IR measurement test are,
i) 0-10kV Meggar.
ii) Test Leads.
Test Procedure:
The above test to be conducted at following points,
a) Primary to Earth
b) Primary to Secondary
c) Secondary to Earth
d) Between Secondary Cores
Note: a) Remove the connected earthing to system involving CT under test

b) Disconnect the connected terminals of CT M. Box.
c) Permissible values for 400 kV > 400 MΩ and for 220 kV > 200 MΩ
a. Primary to earth
1) Connect the line terminal of the Meggar(5000V) to either P1 (or) P2 of the Current
Transformers
2) Connect the Earth terminal of the Meggar to the earth stud provided at the equipment
3) Switch on the Meggar
4) Take down the readings (It should be in Mega Ohms).
b. Primary to Secondary
1) Connect the line terminal of the Meggar(5000V) to either P1 (or) P2 of the Current
transformers
2) Connect the Earth terminal of the Meggar to the S1 (or) S2 of the Current transformers
4) Take down the readings( It should be in Mega Ohms)
c. Secondary to Earth
1) Connect the line terminal of the Meggar(500V) to either S1 (or) S2 of the Current
transformers
3) Switch on the Meggar.
8.3 SECONDARY WINDING RESISTANCE TEST

Aim:
To check for the winding resistance on the secondary side value, so that the value matches
with the factory test values.
Equipments Required:
The Secondary winding resistance test can be performed with the following equipments,
i) Milli ohm meter.
ii) Test Leads.
Test Procedure:
a) Select the Multi meter in Resistance Mode.
b) Connect the Multi meter across the secondary terminals of various cores.
c) Note down the readings
d) Compare the test results with Factory Test Report (If available)
Test Format For the above test are enclosed in Annexure –VII
8.4 POLARITY TEST
Aim:
To check for the correct sequence of polarity on the primary and secondary side of the
current transformer. (for eg., When P1 is positive w.r.t. P2, then S1 also must be positive w.r.t S2,
according to the scheme requirement).
The equipments required for polarity tests are as follows,
i) Battery of suitable rating or Polarity tester.
ii) Analog Multimeter / Galvanometer.
iii) Connecting leads.
Test Procedure:
i) Connect battery + Ve to P1(Primary) Terminal of CT

ii) Connect battery - Ve to P2(Primary) Terminal of CT
iii) Connect Multi meter (Analog)+ Ve to S1(Secondary) Terminal of CT
iv) Connect Multi meter (Analog)- Ve to S2(Secondary) Terminal of CT
v) Momentarily apply the D.C Voltage across the Primary terminals of CT
If the meter deflects forward then the polarity is O.K.
ANNEXURE – I
DATA OF EQUIPMENT (Rating Plate)
Make :
Type: :
Sl. No. : R-Phase: Y-Phase: B-Phase:
Year of manufacture: R-Pahse: Y-Phase: B-Phase:
Feeder /Bay Name :
V. Rated data and duty:
Core Ratio Class Burden KVp Protection / Metering
Winding I
Winding II
Winding III
Winding IV
Winding V
KVp: Knee point voltage in volts

ANNEXURE – II
Post Installation check list
S. No. Description Status Remarks, Record
Yes No discrepancies, if any
1. Equipment is cleaned and free from dust /
dirt, foreign materials etc.
2. Equipment is free from all visible defects on
physical inspection
3. Check CT tank has been provided with
double earthing
4. Check that CT junction box is earthed
5. All nuts and bolts are tightened correctly as
per specified torque
6. Check tightness of terminal connector
7. All fitting as per out line general
arrangement drawing
8. Levelling and alignment of structure and
base frame checked
9. Erection completion certificate along with
list of outstanding activities reviewed
10. Any paint removed / scratched in transit has
been touched up
11. Check primary polarity of CT erected as per
relevant drawing
12. Check hermetically sealing is intact
13. Check the oil level and leakage through any
joint / secondary terminals
14. Check oil drain valve is properly closed and
locked
15. Check oil level, nitrogen pressure and oil
sampling
16. Oil level in top chamber gauge glass
17. Check nitrogen pressure at Schrader valve
18. BDV of oil sample taken from tank bottom

drain valve (Only if nitrogen pressure
measured zero)
19. All the cable identification tags provided and
all cores are provided identification ferrules
at MB
20. Check secondary cable end box is properly
fixed and ensure cable entry at the bottom
and unused holes sealed.
21. Ensure interpole cabling is completed and
check the continuity
22.. Check the IR value of secondary cables
23. Check external cabling from junction box to
relay / control panel completed
24. Ensure unused secondary cores, if any, has
been shorted
25. Check star point has been formed properly
and grounded at one end only
26. Check spark gap setting in P1 terminal
27. Check permanent pole labelling and
identification marking made
ANNEXURE – III
Insulation Resistance Measurement test
Primary to Earth/ Secondary
Core Phase
R- Phase Y- Phase B-Phase
Primary – Core – I
MΩ
Primary – Core – II
MΩ
Primary – Core – III

MΩ
Primary – Core – IV
MΩ
Primary – Core – V
Primary – Earth
Primary – Tan Delta Point

ANNEXURE – IV
Secondary to Earth
Permissible value for 1kV is 1Mohm.
Phase
Core
Secondary Core I - Earth
Secondary Core II - Earth
Secondary Core III - Earth
Secondary Core IV - Earth

Secondary Core V - Earth
ANNEXURE – V
Between Secondary Cores
Permissible value for 400 kV > 400 M Ω and for 220 kV > 220 M Ω
Core Phase
Core I- Core II
Core I – Core III
Core I – Core IV
Core I – Core V
Core II – Core III
Core II – Core IV
Core II – Core V
Core III – Core IV
Core III – Core IV
Core IV – Core V
ANNEXURE – VI
Continuity Test
Core Between Phase
Terminal R- Phase Y- Phase B-Phase
1S1 – 1S2
Core I
1S1 – 1S3
1S1 – 1S4
2S1 – 2S2
Core II
2S1 – 2S3
2S1 – 2S4
3S1 – 3S2
Core III
3S1 – 3S3
3S1 – 3S4
4S1 – 4S2
Core IV
4S1 – 4S3
4S1 – 4S4
5S1 – 5S2
Core V
5S1 – 5S3
5S1 – 5S4
ANNEXURE – VII
Secondary Winding Resistance Test
Secondary winding resistance (In Ohms):
Core Terminal R- Phase Y- Phase B- Phase

Factory Site Factory Site Factory Site
1S1 – 1S2
Core I
1S1 – 1S3
1S1 – 1S4
2S1 – 2S2
Core II
2S1 – 2S3
2S1 – 2S4
3S1 – 3S2
Core III
3S1 – 3S3
3S1 – 3S4
4S1 – 4S2
Core IV
4S1 – 4S3
4S1 – 4S4
5S1 – 5S2
Core V
5S1 – 5S3
5S1 – 5S4
ANNEXURE – VIII
Polarity Test
Polarity Test: (With 1.5 Volt DC supply)
Connect + ve at P1 and –ve at P2
Core Between Phase
R-Phase Y-Phase B-Phase
1S1 (+ve) 1S2 (-ve)
Core I 1S1 (+ve) 1S3 (-ve)
1S1 (+ve) 1S4 (-ve)
2S1 (+ve) 2S2 (-ve)
Core II 2S1 (+ve) 2S3 (-ve)
2S1 (+ve) 2S4 (-ve)
3S1 (+ve) 3S2 (-ve)
Core III 3S1 (+ve) 3S3 (-ve)
3S1 (+ve) 3S4 (-ve)
4S1 (+ve) 4S2 (-ve)
Core IV 4S1 (+ve) 4S3 (-ve)
4S1 (+ve) 4S4 (-ve)
5S1 (+ve) 5S2 (-ve)
Core V 5S1 (+ve) 5S3 (-ve)
5S1 (+ve) 5S4 (-ve)

ANNEXURE – IX
Tan Delta & Capacitance Test
A.
Capacitance (Measured Value)

Y-Phase B-Phase
Voltage R -Phase Remarks
Site Factory Site Factory Site Factory
5 kV
10 kV
B.
Remarks
Voltage Tan Delta (Measured Value)
Y-Phase B-Phase
R -Phase
5 kV
10 kV
ANNEXURE – X
Primary Injection Test
CORE PRIMARY CURRENT SECONDARY THEORETICAL ACTUAL % OF
S1 - S2 % ACTUAL CURRENT RATIO RATIO ERROR
CORE I 20%
(1S1 - 1S2) 40%
60%
80%
CORE II 20%
(2S1 - 2S2) 40%
60%
80%
CORE III 20%
(3S1 - 3S2) 40%
60%
80%
CORE IV 20%
(4S1 - 4S2) 40%
60%
80%
CORE V 20%
(5S1 - 5S2) 40%
60%
80%
CORE I 20%
(1S1 - 1S3) 40%
60%
80%
CORE II 20%
(2S1 - 2S3) 40%
60%
80%
CORE III 20%

(3S1 - 3S3) 40%
60%
80%
CORE IV 20%
(4S1 - 4S3) 40%
60%
80%
CORE V 20%
(5S1 - 5S3) 40%
60%
80%
CORE I 20%
(1S1-1S4) 40%
60%
80%
CORE II 20%
(2S1 - 2S4) 40%
60%
80%
CORE III 20%
(3S1 - 3S4) 40%
60%
80%
CORE IV 20%
(4S1 - 4S4) 40%
60%
80%
CORE V 20%
(5S1 - 5S4) 40%
60%
80%
ANNEXURE – XI
Magnetizing Current Characteristic (Knee Point Voltage) Test
R – Phase
Voltage Current Measurement
To be applied Actual Value Core - I Core II Core IV Core V
1S1 – 1S2 2S1 – 2S2 4S1 – 4S2 5S1 – 5S2
0.25 X KVp
0.50 X KVp
0.75 X KVp
1.00 X KVp
1.10 X KVp
Y- Phase
1S1 – 1S2 2S1 – 2S2 4S1 – 4S2 5S1 – 5S2
0.25 X KVp
0.50 X KVp
0.75 X KVp
1.00 X KVp
1.10 X KVp
B-Phase
1S1 – 1S2 2S1 – 2S2 4S1 – 4S2 5S1 – 5S2
0.25 X KVp
0.50 X KVp
0.75 X KVp
1.00 X KVp
1.10 X KVp
ANNEXURE – XII
Contact Resistance Measurement (For Connectors) Test
Contact Resistance R-Phase Y-Phase B-Phase

Micro
Across terminal P1 Ω
Micro
The value of contact resistance should not be more than 5 micro Ω per joint per connector
ANNEXURE – XIII
Secondary Injection Test

Current Current Current Current Current Current
Injected Measured Injected Measured Injected Measured
1S1 – 1S2
Core I
1S1 – 1S3
1S1 – 1S4
2S1 – 2S2
Core II
2S1 – 2S3
2S1 – 2S4
3S1 – 3S2
Core III
3S1 – 3S3
3S1 – 3S4
4S1 – 4S2
Core IV
4S1 – 4S3
4S1 – 4S4
5S1 – 5S2
Core V
5S1 – 5S3
5S1 – 5S4
ANNEXURE – XIV
Calibration Status Table
TEST INSTRUMENT DETAILS:
Sr no Instrument description Range Calibration status
PRE COMMISSIONING TEST PROCEDURE FOR VOLTAGE TRANSFORMERS

1.0 SCOPE
This procedure covers the Pre commissioning Test for Voltage Transformers
2.0 PURPOSE
systematic manner for Voltage Transformers to ensure the healthiness and performance of
the equipment.
3.0 PRE-REQUISITES
SYSTEM REQUIREMENTS
3. All Cables pertaining to Voltage transformers were laid & terminated.

S.No Test Kit Range
1 Tan Delta Test Kit with test leads 0 – 12kV
2 High voltage test kit with test leads 0-10kV (AIS)
3 Variac with test leads 0 -230V
4 Contact Resistance Kit with test leads 0-2000 milliohm

3. Polarity Tester.

8. Competent Authority to maintain shutdown & Work permit system in existing Live Bay works.
9. Any conducting element should be carried horizontally at waist level in the area used for pre-
commissioning tests.

Post installation checks should be done according to the annexure enclosed.

1. Insulation Resistance measurement Test.
2. Continuity Test
3. Secondary Winding Resistance Test.
4. Polarity Test.
5. Tan Delta & Capacitance Test.
6. Ratio Test
7. Contact Resistance Measurement Test for Connectors.
8. Secondary Injection / Annunciation Test.
Aim :
To ensure the insulation healthiness of the primary and secondary windings by measuring the
insulation resistance value.
Equipment Required:
o Insulation Tester.
o Test leads.
Test Procedure:
The Above test to be conducted at following points
e) Primary to Earth
f) Primary to Secondary
g) Secondary to Earth
h) Between Secondary Cores

Note: a) Remove the connected earthing to system involving CVT/PT under test
b) Disconnect the connected terminals of CVT/PT M. Box.
c) Permissible values for 400 kV > 400 MΩ and for 220 kV > 200 MΩ
a. Primary to earth
1) Connect the line terminal of the Meggar(5000V) to either P1 (or) P2 of the Voltage
Transformers
4) Take down the readings (It should be in Mega Ohms).
b. Primary to Secondary
1. Connect the line terminal of the Meggar(5000V) to either P1 (or) P2 of the Voltage
transformers
2. Connect the Earth terminal of the Meggar to the a (or) n of the Voltage transformers
3. Switch on the Meggar
4. Take down the readings( It should be in Mega Ohms)
c. Secondary to Earth
1. Connect the line terminal of the Meggar(500V) to either a (or) n of the Voltage transformers
2. Connect the Earth terminal of the Meggar to the earth stud provided at the equipment
4. Take down the readings( It should be in Mega Ohms)
d. Between Secondary cores

1. Connect the line terminal of the Meggar(500V) to either a (or) n of one core of the Voltage
transformers
2. Connect the Earth terminal of the Meggar(500V) to either a (or) n of the other cores of the
Voltage transformers
4. Take down the readings( It should be in Mega Ohm
Test Format For the above test are enclosed in Annexure –III, IV & V
ANNEXURE – I
DATA OF EQUIPMENT (Rating Plate)
Make :
Type: :
Feeder /Bay Name :
V. Rated data and duty:
Core Ratio Class Burden Protection / Metering
Winding I
Winding II
Winding III
ANNEXURE – II

1. Equipment is cleaned and free from dust / dirt,
foreign materials etc.
physical inspection
3. Check CVT/PT tank has been provided with
double earthing
4. Check that CVT/PT junction box is earthed
5. All nuts and bolts are tightened correctly as per
specified torque
6. Check tightness of terminal connector
7. All fitting as per out line general arrangement
drawing
8. Levelling and alignment of structure and base
frame checked
9. Labelling and identification marking is carried out
10. Erection completion certificate along with list of

outstanding activities reviewed
11. Any paint removed / scratched in transit has been
touched up
12. Sl. No. of HV capacitor identical to the Sl. No.
mentioned on rating plate
13. Ensure brass vent plug between stacks of CVT is
removed.
14. Check the oil level and leakage through any joints
/ terminals
15. Check oil drain valve is properly closed and
locked
16. Oil level in top chamber gauge glass
17. BDV of oil sample taken from tank bottom drain
valve
18. Check secondary cable end box is properly fixed
and ensure cable entry at the bottom .
19. Ensure HF terminal of unused phases has been
earthed and no load on HF terminal bushing .
20. Check rating / healthiness of fuses at CVT MB and
CVT terminal box .
21. Check rating / healthiness of fuses at CVT MB and
CVT terminal box.
22. Check that the neutral point is earthed.
23. Check the IR value of secondary cables> 1M Ω for
outdoor cables and>10 M Ω for indoor cables.
24. Check external cabling from junction box to relay /
control panel completed
25. All the cable identification tags provided and all
cores are provided with identification ferrules at
MB
ANNEXURE – III
Primary to Earth/ Secondary
Core Phase
Primary – Core – I MΩ
Primary – Core – II MΩ
Primary – Core – III MΩ
Primary – Earth MΩ
ANNEXURE – IV

Secondary to Earth
Permissible value for 1kV is 1 M Ω
Phase
Core
Secondary Core I - Earth
Secondary Core II - Earth
Secondary Core III - Earth
ANNEXURE – V
Between Secondary Cores
Permissible value for 400 kV > 400 M Ω and for 220 kV > 220 M Ω
Core Phase
Core I- Core II
Core I – Core III
Core II – Core III
ANNEXURE – VI
Continuity Test
Core Between Phase

Terminal R- Phase Y- Phase B-Phase
Core I 1a – 1n
Core II 2a – 2n
Core III 3a – 3n
ANNEXURE – VII
Secondary Winding Resistance Test
Secondary winding resistance (In Ohms):

Core I 1a – 1n
Core II 2a – 2n
Core III 3a – 3n
ANNEXURE – VIII
Polarity Test
Polarity Test: (With 1.5 Volt DC supply)
Connect + ve at P1 and –ve at P2
Core Between Phase

Core I 1a (+ve) 1n (-ve)
Core II 2a (+ve) 2n (-ve)
Core III 3a (+ve) 3n (-ve)

ANNEXURE – IX
Tan Delta & Capacitance Test
Capacitance (Measured Value)

Y-Phase B-Phase
Voltage Across R -Phase Remarks
2 KV C1
10KV C1
2 KV C2
10KV C2
2 KV C3
10KV C3
2 KV C1+C2+C3
10KV C1+C2+C3
B.
Tan Delta(Measured Value)

Y-Phase B-Phase
Voltage Across R -Phase Remarks
2 KV C1
10KV C1
2 KV C2
10KV C2
2 KV C3
10KV C3
2 KV C1+C2+C3
10KV C1+C2+C3
ANNEXURE – X
Ratio Test
Phas e Primary Se condary Voltage The ore tical Actual ratio % Error
Voltage B e twe e n Value ratio Factory Site
R 1a-1n
R 2a-2n
R 3a-3n
Y 1a-1n
Y 2a-2n
Y 3a-3n
B 1a-1n
B 2a-2n
B 3a-3n
ANNEXURE – XI
Contact Resistance Measurement (For Connectors) Test
Contact Resistance R-Phase Y-Phase B-Phase

Micro
The value of contact resistance should not be more than 5 micro Ω per joint per connector
ANNEXURE – XII
Secondary Injection Test
S.No. Description of the Source of initiation Window Result Remarks

test Description OK / Not
OK
A Remove all the fuse Apply 110 v AC through
in R, Y, B Phase in 3 Phase variac in the
CVT secondary CVT secondary circuit
junction box towards C & R Panels
(i) Remove R – Phase CR Panel CVT Fuse CVT Fuse failure
fuse in the control
panel
(ii) Remove Y – Phase CR Panel CVT Fuse CVT Fuse failure
fuse in the control
panel
(iii) Remove B – Phase CR Panel CVT Fuse CVT Fuse failure
fuse in the control
panel
ANNEXURE – XIII
PRE COMMISSIONING TEST PROCEDURE FOR TRANSFORMERS

1.0 SCOPE
This procedure covers the Pre commissioning Test for Transformers.
2.0 PURPOSE
systematic manner for Transformers to ensure the healthiness and performance of the
equipment.
3.0 PRE-REQUISITES
3.1 SYSTEM REQUIREMENTS
3. All Cables pertaining to Transformers were laid & terminated.
5. Check the Name Plate & Rating Plate of the equipment Erected.

S.No Testing Kit Range
1 Tan Delta Test kit with test leads 0-12kV
2 Primary injection test kit with test leads 0 – 2000A
3 High voltage transformer with test leads 0 -5kV
4 Contact resistance test kit with test leads 0 – 2000milliohm
5 Secondary injection test kit with test leads 0 -100A
6 Transformer winding resistance kit with test leads 0 – 100milliohm
7 Transformer ratio kit with test leads 0 – 2000 turns
8 Sweep frequency analyzer kit with test leads 1kHz – 1MHz (-90dB min)

3. Polarity Tester.
4. Clamp Meters (200mA – 2000A)
6.0 HAZARDS AND PRECAUTIONS:



1. Polarization Index Test (Insulation Resistance measurement Test).
2. Core Insulation Test.
3. Magnetic Balance Test.
4. Floating Neutral Point Test
5. Winding Resistance Test.
6. Turns Ratio Test.
7. Tan Delta & Capacitance Test for Bushings & Windings.
8. Vector Group Test.
9. Magnetizing Current Measurement.
10. Short Circuit Impedance measurement Test.
11. Sweep Frequency Analysis Test.(ONLY FOR 220kV AND ABOVE)
12. Pre-Commissioning Test on Bushing CT’s.
13. Contact Resistance Measurement Test for Connectors.
14. Operational Checks on OLTC.
15. Operational Checks on Protection System.
8.4 FLOATING NEUTRAL POINT TEST.

Aim:
To ensure that the voltages when applied to the winding are always balanced and there is
only negligible voltage at neutral.
o Multimeter.
o Test Leads.
Test Procedure:
a) Remove the Ground/Earth connection From Neutral Point of Transformer.
b) Apply three Phase A.C Supply across HV windings / IV windings.
c) Measure the voltage between Neutral and Ground. It should be Zero (or) Very Negligible.
Test Format For the above test are enclosed in Annexure – VI
8.5 WINDING RESISTANCE TEST

Aim:
To find the value of the winding resistance and ensure that the values are similar to the
factory test reports.
o Transformer winding resistance meter.
o Test leads.
Test Procedure:
a) Connect the kit across the one phase of the HV windings. Measure the resistance.
b) Then connect the kit across the other phase of HV windings. Measure the resistance.
c) Repeat the test for all taps provided in the transformer.
d) Connect the Kit across one Phase of the IV Windings. (only for autotransformer)
e) Connect the kit across the other phases of the IV windings.
F) Repeat the Test for LV Windings also.
Compare with the test results obtained at the manufacturer test report (If Available)
Test Format For the above test are enclosed in Annexure – VII
Test Procedure:
a) Apply single phase 5KV (or) 10 KV across one phase of the HV winding. Take down
Magnetizing current.
b) Repeat the test for other phases of the HV windings & other (IV & LV) windings of the
transformers.
c) The readings to be similar for all the phases of the windings.
Test Format For the above test are enclosed in Annexure – XI
8.10 SHORT CIRCUIT IMPEDENCE TEST

Aim:
To ensure that the percentage impedance given in the factory test report is similar to that
measured value.
o Multimeter.
o Clamp meter.
o Test leads.
Test Procedure:
a) Apply Single Phase voltage across one phase of HV windings. Short the IV side winding
of that phase. Measure the Current at IV side. Note down the voltage applied.
b) Apply Single Phase voltage across one phase of IV windings. Short the LV side winding
of that phase. Measure the Current at LV side. Note down the voltage applied.
c) Apply Single Phase voltage across one phase of HV windings. Short the LV side winding
of that phase. Measure the Current at LV side. Note down the voltage applied.
This Test should be done at Nominal Tap, Minimum & Maximum Tap positions
The test format for the above test are enclosed in Annexure - XII
8.11 SWEEP FREQUENCY RESPONSE ANALYSIS TEST
Aim:
Frequency response analysis (FRA) is conducted to assess the mechanical integrity of the
transformer which may get disturbed due to transportation shocks or short circuit forces experienced
in service. FRA signatures will be taken after assembly and oil filling and compared with factory
testings to ensure the healthiness of core/coil assembly during transportation. These signatures will
be benchmark for future reference. The FRA signatures should be analysed in conjunction with impact
recorder readings. Report of impact recorder readings is to be obtained from manufacturer.
o SFRA Test kit.
o Test leads.
Test Procedure:
It is recommended to follow the standard procedure for the SFRA measurement as
per the Table-1. It should be done on maximum, normal and minimum tap.
Table-1
TEST TYPE TEST 3 – PHASE 1-PHASE
Test 1 H! – X1
Series winding (OC)
Test 2 H2 – X2 H1-X1
All other terminals floating
Test 3 H3 –X3
Test 4 X1 – H0X0
Common winding (OC)
Test 5 X2 – H0X0 X1 – H0X0
All other terminals floating
Test 6 X3 – H0X0
Test 7 Y1 – Y3
Tertiary winding (OC) Y1 – Y2
Test 8 Y2 – Y1
All other terminals floating (Y1 – Y0)
Test 9 Y3 – Y2
Short circuit (SC) Test 10 H1-H0X0
H1-H0X0
High (H) to Low (L) Test 11 H2-H0X0
Short (X1-H0X0)
Short (X1-X2-X3) Test 12 H3-H0X0
Short Circuit (SC) Test 13 H1-H0X0
H1-H0X0
High (H) to Tertiary (Y) Test 14 H2-H0X0
Short (Y1-Y2)
Short (Y1-Y2-Y3) Test 15 H3-H0X0
Short Circuit (SC) Test 16 X1-H0X0
X1-H0X0
Low (L) to Tertiary (Y) Test 17 X2-H0X0
Short (Y1-Y2)
Short (Y1-Y2-Y3) Test 18 X3-H0X0
8.12 TESTS ON OIL SAMPLE
Dissolved gas analysis (DGA) is a powerful diagnostic tool to detect any incipient fault
developing inside the oil-filled equipment. The oil sample is to be taken after oil filling (before
commissioning) as a benchmark and there after 24hrs of charging, 7 days, 15 days, one month
and three months after charging to monitor the gas build up if any. The oil samples are to be
sent to CIOTL/IOTL/STL for DGA and first two samples for oil parameter testing also.
The test format for the above test are enclosed in Annexure - XIII
8.13 OPERATIONAL CHECKS ON PROTECTION SYSTEM
a. Operational checks on breathers ( Conventional Silcagel or Drycol as supplied with the

transformers)
b. Visual check of MOG of Main Conservator.

c. Marshalling box & kiosk checks.
d. Valve operational checks.
1. Checks in cooling fans-rotation, speed & control (Manual/temp/load) setting checks.
2. Checks on cooling pumps-rotation, vibration/noise, oil flow direction.
e. Checks on temperature gauges (OTI/WTI-calibration and cooler control, alarm & trip setting
tests).
f. Checks on gas actuated (SPRs/PRDs/Buchholz) relays – Operational checks by simulation as
well as shorting the respective contacts as applicable.
g. Checks on tightness of terminal connectors – micro-ohm measurement of each connection.
h. Checks on transformer/Reactor protection (differential, REF, Over-current & stability tests
etc.)
8.14 OPERATIONAL CHECKS ON OLTC
Following checks should be carried out during pre-commissioning:

Before applying voltage to the transformer, the mechanical operation of tap changer and
motor drive for step by step operation to be checked as follows:
a) Manual operation: The tap changer has to be run manually by the hand crank through the
total operating cycle. In each operating position, the position indicators of motor drive and
tap changer (On TC head) show the same position.
b) Motor drive for step by step tap changing operation: Push button to be kept pressed till the
motor stops i.e. driving motor should be automatically switched off when the tap changer
has performed one switching operation.
(Note: At the time of change over selector operation (i.e. 9b to 10 & vice-versa), higher
torque is required. Tap changer end position should be checked that the same is not overrun
to avoid any failure during operation. Same can be seen through the inspection glass in the
tap changer head cover.
With the tap-changer fully assembled on the transformer the following sequence of
operations shall be performed:
a) With the transformer un-energized, one complete cycles of operations (a cycle of
operation goes from one end of the tapping range to the other, and bach again). Check
continuity of winding during this test. Ensure that the voltmeter does not deflect to Zero.
b) With the transformer un-energized, and with the auxiliary voltage reduced to 85% of its
rated valve, one complete cycle of operation.
c) With the transformer energized at rated voltage and frequency at no load, one complete
cycle of operation.
The following additional check points/guide lines for OLTC is recommended in

consultation with OLTC manufacturer to ensure the absence of problems and proper
operation:
a) Function of control switches.
b) OLTC stopping on position.
c) Fastener tightness.
d) Signs of moisture such as rusting, oxidation or free standing water and leakages.
e) Mechanical clearances as specified by manufacturer’s instruction booklet.
f) Operation and condition of tap selector, changeover selector and arcing transfer
switches.
g) Drive mechanism operation.
h) Counter operation, position indicator operation and its co-ordination with mechanism and
tap selector positions.
i) Limit switch operation.
j) Mechanical block integrity.
k) Proper operation of hand-crank and its interlock switch.
l) Physical condition of tap selector.
m) Freedom of movement of external shaft assembly.
n) Extent of arc erosion on stationary and moveable arcing contacts.
o) Inspect barrier board for tracking and cracking.
p) After filling with oil, manually crank throughout entire range.
q) Oil BDV and moisture content (PPM) to be measured and recorded (Min BDV should be
60kV and moisture content should be less than 10 PPM).
The test format for the above test are enclosed in Annexure - XIV
ANNEXURE – I
DETAILS OF EQUIPMENT
Make :
Type:
Rating :
SL No :
Voltage Ratio :
Cooling Type :
Type of Neutral Grounding :
Year of Manufacture :
Oil Quantity :
Quantity of Main Tank :

Quantity of Radiator :
Oil Make &Type :

Specify oil type inhibited/uninhibited/standard
ANNEXURE – II

1. ICT and its auxiliaries are free from visible
defects on physical inspection.
2. All fittings as per out line general arrangement
drawings.
3. Check main tank has been provided with double
earthing.
4. Check neutral is grounded through separate
connections. Ensure metallic requirements as per
specification (e.g. Cu.) in earthing strips used.
5. Check that marshalling box, T/C driving gear,
diverter, radiator bank pump & fan motor ETC
has been earthed.
6. All nuts and bolts are tightened correctly as per
specified torque (as per manufactures
recommendation).
7. Check tightness of terminal connectors.
8. Check leveling of transformer and its accessories.

9. Erection completion certificate along with list of
outstanding activities reviewed.
10. Any paint removed/scratched in transit has been
touched up.
11. Bushings are clean and free from physical
damages.
12. Oil level is correct on all bushings.
13. Check hermetically sealing is intact in all
bushings.
14. Check oil leakage through any joints/valves etc.
15. Check oil drain valves are properly closed and
locked.
16. Check oil level in MAIN/OLTC conservator tank.
17. Check oil level at conservator matches with oil
temperature of transformer.
18. Check gear box oil level in OLTC.
19. Check OTI and WTI pockets and replenish the
oil, if required.
21. Check the color of breather silica gel (blue when
dry).
22.. Check availability of oil in the breather cup.
23. Check all rollers are locked and tack welded with
rails (wherever applicable).
24. Check bushings test tap is grounded.
25. Check no debris, loose T & P and oil strains on
and around the transformer.
26. Check that pressure relief valve is correctly
mounted.
27. Check that pressure relief valve is correctly
mounted.
28. Ensure unused secondary cores of bushing CT’s,
if any, has been shorted.
29. Check star point has been formed properly and
grounded at one end only as per scheme.
30. Check that permanent and adequate lighting
arrangements are ready.
31. Check that labeling and identification is
permanent and satisfactory.
32. Check that buchholz relay is correctly mounted
with arrow pointing towards conservator.
33. Check cables are properly fixed and ensure cable
entry at the bottom.
34. Ensure all power and control cable terminals are
tightened.
35. Check all cables and ferruls are provided with
number as per cable schedule (cross feruling to be
checked).
36. Check that all cables are correctly glanded.
37. Check external cabling from junction box to
relay/control panel completed.

38. Check that air has been released from the
radiators and their HEADERS/OLTC
BUCHHOLZ RELAY/MAIN
TANK/TANK/BUSHING TURRETS ETC.
39. Check fire protection system & emulsifier system
is adequate & ready.
40. Check that CC-CL&G are shorted.
41. Check that all radiator bank valves on top and
bottom headers are open.
42. Change over operation of AC supply from
source-I to source-II checked.
43. Check the flanges of bushings & OLTC for any
crack after fixing
ANNEXURE – III
Insulation Resistance Measurement: Using _____________ Megger
Make: Range: Sl.No: Calib due date:
IR Value
Main Winding Temperature
15 Sec 60 Sec 600 Sec PI
HV/E + LV
IV/E+HV+LV
LV/E+HV+IV
HV/LV
IV/LV
HV/LV
ANNEXURE – IV
Core Insulation test
APPLY 1.0 KV DC BETWEEN CL & CC+G
INSULATION VALUE
BETWEEN CC-G
BETWEEN CL-G
BETWEEN CC-CL
RECOMMENDED VALUE > 10 Mohm

ANNEXURE – V
Magnetic Balance Test
(Using Equipment Details)
Equipment: Make: Range: Sl.No: Calib due date:
HV Side at Normal Tap
Applied Voltage Measured Voltage

1R-N 1Y-N 1B-N 1R-N 1Y-N 1B-N
IV Side at Normal Tap (only for autotransformer)

LV Side at Normal Tap

ANNEXURE – VI
FLOATING NEUTRAL VOLTAGE MEASUREMENT
Note: Disconnect the transformer neutral from the ground. Apply 3 Phase 415 Volts to the high
voltage winding and make the measurement in the IV winding with respect to neutral point to
ground.
PRIMARY VOLTAGE IV VOLTAGE REMARKS, IF

TAP
WINDING APPLIED WINDING MEASURED ANY
Apply 3 Phase 415Volts to the intermediate voltage winding and make the measurement in the
tertiary winding with respect to neutral and neutral point to ground.
PRIMARY VOLTAGE IV VOLTAGE REMARKS, IF

TAP
WINDING APPLIED WINDING MEASURED ANY
ANNEXURE – VII
MEASURMENT OF WINDING RESISTANCE (IN OHM)
Testing Instrument details : _______________________________
Testing Equipment Calibration Valid or not : _______________________________
Ambient temperature at the time of test : _______________________________
Temperature of oil : _______________________________
WTI reading : _______________________________
Winding Resistance (HV-N)

Resistance 75 deg C Factory Value
Tap
Remarks
Position 1Y1-
1R1-2R1 1B1-2B1 R Y B R Y B
2Y1
1
2
3
4
5
6
7
8
9b
10
11
12
13
14
15
16
17
Reverse order
Tap No
Tap No
Tap No
Tap No
Tap No
Tap No
Factory Test Report Ref No: ________________________________
B INTERMEDIATE VOLTAGE SIDE

Between Resistance Resistance at 75 deg C
Remark
Winding Site Value Factory Site
2R1-N
2Y1-N
2B1-N
C LOW VOLTAGE SIDE

Between Resistance Resistance at 75 deg C
Remark
Winding Site Value Factory Site
3R1-3B1
3Y1-3R1
3B1-3Y1
NOTE: LV winding resistance at factory measured without formation of delta. However

measurements carried out at site are after formation of delta. Hence a correction factor of 1.5 times
to be applied in site results.
ANNEXURE – VIII
VOLTAGE RATIO TEST
Testing Instrument Details : ___________________________________

Testing Equipment Calibration Valid or not : ___________________________________
Ambient temperature at the time of test : ___________________________________
Temperature at the time of test : ___________________________________
a) RATIO : HV/IV
Tap Voltage Applied Voltage Measures Ratio Factory ratio

Position 1R-N 1Y-N 1B-N 2R-N 2Y-N 2B-N R Y B R Y B
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
REVERSE SIDE:
Tap
Voltage Applied Voltage Measures Ratio Factory ratio
Position
Tap Posi
Tap Posi
Tap Posi
Tap Posi
Remarks if any: ___________________________________________________________
b) Ratio: HV/LV

Position 1R-N 1Y-N 1B-N 3R-3Y 3Y-3B 3R-3B R Y B R Y B
Lowest
Normal
Highest
Remarks if any: ___________________________________________________________
c) Ratio: IV/LV (only for autotransformer)

Position 2R-N 2Y-N 2B-N 3R-3Y 3Y-3B 3R-3B R Y B R Y B
Remarks if any: ___________________________________________________________

ANNEXURE – IX
TAN DELTA & CAPACITANCE MEASUREMENT OF BUSHING
Testing Instrument details : _________________________________

Testing Equipment calibration valid or not : _________________________________
Ambient temperature at the time of test : _________________________________
Temperature of Oil : _________________________________
a) High Voltage Side

Capacitance (Measured Value) Remarks
Voltage R Phase Y Phase B Phase
Measurement of C1 Capacitance
2 kV
10kV
1kV
Tan Delta (Measured Value) Remarks

2 kV
10kV
1kV
b) Intermediate Voltage Side

2 kV
10kV
1kV

2 kV
10kV
1kV
c) Low Voltage Side

2 kV
10kV
1kV

2 kV
10kV
1kV
Factory Test Report Ref No: _________________________________

** Note: C2 Values shall be only for record purpose.
ANNEXURE – X
VECTOR GROUP TEST & POLARITY CHECKING
Connect neutral point with earth.

Join 1R1 & 3R1 terminals.
-Apply 415V, 3-Phase supply to HV terminals.
Terminals Voltage Measured Remarks

ANNEXURE – XI
MAGNETISATION CURRENT TEST

a) Apply 1-Phase AC Supply on HV terminals and keep IV & LV Open
Tap Position Voltage Applied Current Measured Remarks

R-N V R-Ph m AMP
Lowest ( ) Y-N V Y-Ph m AMP
B-N V B-Ph m AMP
R-N V R-Ph m AMP
Normal ( ) Y-N V Y-Ph m AMP
B-N V B-Ph m AMP
R-N V R-Ph m AMP
Highest( ) Y-N V Y-Ph m AMP
B-N V B-Ph m AMP
b) Apply 1-Phase AC Supply on IV terminals and keep HV & LV Open
Tap Position Voltage Applied Current measured ( in LV side)

Between volts
2R-N Volts R – PH m AMP
Normal ( )
2Y-N Volts Y – PH m AMP
2B-N Volts B – PH m AMP
ANNEXURE – XII
SHORT CIRCUIT IMPEDANCE TEST

a. MV to LV
Tap 1U1 ( R ) 1V1 ( Y ) 1W1 ( B )
Number (IV of R Ph & N shorted, LV (IV of Y Ph & N shorted, (IV of B Ph & N shorted,
Open) LV Open) LV Open)
Voltage Current Voltage Current Voltage Current
b. IV to LV
Supply Short all 3 LV bushing, Short all 3 LV bushing, Short all 3 LV bushing, HV
HV open HV open open
c. HV to LV
Tap No: ______
Supply Short all 3 LV bushing, IV Short all 3 LV bushing, IV Short all 3 LV bushing, IV
open open open
Tap No: ______
Supply Short all 3 LV bushing, IV Short all 3 LV bushing, IV Short all 3 LV bushing, IV
open open open
ANNEXURE – XIII
DISSOLVE GAS ANALYSIS
Oil Sample Schedule

Dissolve Just 15 days 01 month 03 months
24 Hrs after 7 days after
Gases before after after after
charging charging
charging charging charging charging
Total Gas
(%)
H2
CH4
C2H4
C2H6
C2H2
CO
CO2
O2
N2
ANNEXURE – XIV
TEST ON OLTC
Status Remarks
S. No Description
OK NOT OK
1 Visual inspection of equipment
Manual operation on all taps (local) with
2 confirmation of the No. of revolutions and
locking at extreme taps.
3 Over load device of driving motor.
4 Local operation (Electrical)
5 Remote operation (Electrical)
6 Tap position indicator
Check operation with master follower
7
scheme (parallel operation)
8 Out of step relay.
9 Step by step relay
10 Limit switch
11 Winding resistance at all taps
Continuity test of winding during one
12
complete cycle of operation
ANNEXURE – X
OPERATIONAL TEST ON OTHER EQUIPMENTS
i) Rotation direction of Pumps OK NOT OK
ii) Rotation direction of Fans OK NOT OK
Eqpmt Setting Valve Pickup Valve Single Phasing Prevention

Fan no Check
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Pump
No
1
2
3
4
ANNEXURE – XVI
OIL CHARACTERISTICS
MOISTURE TAN DELTA RESISTIVITY INTERFACIAL
OIL B.D.V
(MAX) (MAX) 90 (MIN) OHM- TENSION AT 27 REMARKS
SAMPLE (MIN) KV
PPM deg C CM deg (MIN) N/m
ANNEXURE – XVII

Sr Instrument description Range Calibration status
no
PRE COMMISSIONING TEST PROCEDURE FOR CIRCUIT BREAKERS

1.0 SCOPE
This procedure covers the Pre commissioning Test for Circuit Breakers
2.0 PURPOSE
systematic manner for Circuit Breakers to ensure the healthiness and performance of the
equipment.
3.0 PRE-REQUISITES
SYSTEM REQUIREMENTS
3. All Cables pertaining to Circuit Breakers were laid & terminated.

1 Contact resistance kit with test leads 0 – 2000milliohm
2 Three pole timer with test leads 0 – 99sec
3 DCRM kit with test leads 100A
4 Dew point test kit with connector and cable 20 deg C to -110 deg C


supply extension board should be used

1. Equipment is cleaned and free from dust / dirt, foreign materials etc.
2. Equipment is free from all visible defects on physical inspection.
3. Support structures, marshalling box has been provided with double earth.
4. All nuts and bolts are tightened correctly as per specified torque.
5. Equipment erection is complete in all respect.
6. Permanent pole labeling and identification is done.
7. Leveling and alignment of structure and base frame checked.
8. Control box / marshalling kiosk is free from Any physical defects
9. Tightness of nuts bolts of terminal connectors are checked
10. Auxiliary contacts and relays have been cleaned and free from rust / damage
11. Check all the valves in the SF6 pipe line are tightened and DILO coupling are tightened.
12. Erection completion certificate along with list of outstanding activities reviewed

1. SF6 Gas Lockout / Low Alarm Test.
2. Dew Point Test
3. Insulation Resistance Measurement Test.
4. Trip Coil/Close Coil Resistance Measurement
5. Opening/Closing Time Measurement Test
6. Main Circuit Contact Resistance Measurement Test.
8.1 SF6 GAS LOCKOUT/LOW ALARM TEST

The above test can be done while filling the SF6 Gas in to the Breaker Pole
b) Connect the Multi meter across the Lock out Contact Terminal of Density Monitor.
c) The Contact should open after the lock out pressure is reached
d) Connect the Multi meter across the Low alarm Contact Terminal of Density Monitor.
e) The Contact should open after the low pressure point is reached
Test Format For the above test are enclosed in Annexure-IV
8.2 DEW POINT TEST

DEW POINT MEASUREMENT OF SF6 GAS FOR CIRCUIT BREAKER
• Dew Point is the temperature at which moisture content in SF6 gas starts condensing.
• Dew Point at rated pressure of CB: Dew Point when measured keeping regulating valve in
service at the outlet of dew point kit to allow required flow rate of gas, is called at rated
pressure of CB. Inlet valve is opened completely.
• Dew Point at atmospheric pressure: Dew Point when measured by regulating the gas flow
at the inlet of dew point kit and keeping outlet regulating valve (if provided) in fully open
condition so that flow rate of gas is maintained as required, is called at atmospheric
pressure.
TESTING PROCEDURE
a) Make the connections to the kit from CB pole ensuring that regulating valve is fully closed
at the time of connections of the Dew Point kit.
b) By regulating the flow rate of SF6 gas (0.2 liter/min to 0.5 liter/min - ref. IEC 60480), the
value of dew point is observed till it becomes stable.
c) If the regulating valve is provided at outlet of the dew point kit then values as given in
Doc. no. for rated pressure is to be monitored.
Dew Point of SF6 gas varies with pressure at which measurement is being carried out. This
Is due to the fact that Saturation Vapour Pressure decreases with increase in Pressure of the
SF6 gas. Hence, dew point of SF6 gas at higher pressure is lower than dew point at
Atmospheric pressure Therefore, it is to be ensured that if measurement has been done at a
Pressure other than the atmospheric pressure; same is to be converted to the atmospheric
Pressure as given in the table below used at the time of commissioning for various CB
Manufacturers: Method for converting dew point at different gas pressures, is
Given/described in IEC-60480.
Sl. Make of CB Dew point at Dew point at Atmospheric
rated pressure Pressure ( Limit )
No.
1 BHEL -15̊ C -36̊C
2 M&G -15̊ C -39̊C

3 CGL -15̊ C -35̊C
4 ABB -15̊ C -35̊C
5 NGEF -15̊ C -36̊C
Test Format For the above test are enclosed in Annexure-III
8.3 IR VALUE TEST

Aim:
To find the insulation resistance value of the equipments and ensure the performance of the
equipments based on the values obtained.
o Insulation tester.
o Test leads.
Test Procedure:
The above test is to be conducted at following points.
a) Control Circuit of Breakers
b) Main Circuit of Breakers (pole)

i) Connect The Meggar across the various points on the control circuit
ii) Switch ‘ON’ the Meggar
iii) Take down the readings
Test Format For the above test are enclosed in Annexure-V

i) Connect The Meggar across the Interrupter while Breaker on ‘Open’ Condition
ii) Connect The Meggar across the Pole & Earth while Breaker on ‘Close’ Condition
iii) Switch ‘ON’ the Meggar
ANNEXURE – I
Details of Equipment
LOA No. :
Make :
Type: :
Sl. No. :
Year of manufacture:
Feeder Name :
Operating Voltage:
Rated breaking capacity:
Control Voltage:
ANNEXURE – II
S. Description Status Remarks, Record

No. Yes No discrepancies, if any
physical inspection
3. Support structures, marshalling box has been
provided with double earth
5. Equipment erection is complete in all respect
6. Permanent pole labelling and identification
is done
base frame checked
8. Control box / marshalling kiosk is free from
Any physical defects
9. Tightness of nuts bolts of terminal
connectors are checked
10. Auxiliary contacts and relays have been
cleaned and free from rust / damage
11 All spare wires terminated at the terminal
blocks
12 i Check all the valves in the SF6 pipe line are
tightened and DILO coupling are tightened.
ANNEXURE – III
Dew Point Test
Sl. No. Description Measured Value

A Dew point (Min Value -15 C)
B Air content (Max 0.05% by mass)
ANNEXURE – IV
SF6 Gas Lockout/ Low Alarm Test
Phase Details Blocking Unblocking SF6 gas

Factory Site Factory Site filled at
R - Phase Refill Alarm ……Bar at
Operation Block ……Degre
Y – Phase Refill Alarm e on …/…/
Operation Block
B – Phase Refill Alarm
Operation Block
ANNEXURE – V
Caution: Isolate necessary DC for trip coils and closing coil before measuring
Control Circuit
Coil details Measured value

R-Phase trip coil - I MΩ
R-Phase trip coil – II MΩ
R-Phase closing coil MΩ
Y-Phase trip coil - I MΩ
Y-Phase trip coil – II MΩ
Y-Phase closing coil MΩ
B-Phase trip coil - I MΩ
B-Phase trip coil – II MΩ
B-Phase closing coil MΩ
Main Circuit
Breaker in Open Condition

Across Inteerupters Measured Value
R-Phase MΩ
Y-Phase MΩ
B-Phase MΩ
Breaker in Closed Condition

Between Measured Value
R-Phase and Earth MΩ
Y-Phase and Earth MΩ
B-Phase and Earth MΩ
ANNEXURE – VI
Operating Time Measurement Test
Phase Break Close Trip Close trip using Pole

Trip – I Trip – II Trip – I Trip - discrepancy
II clear time
R-Phase Main Break - I
contact
R-Phase PIR
R-Phase Main Break - II
contact
R-Phase PIR
Y-Phase Main Break - I
contact
Y-Phase PIR
Y-Phase Main Break - II
contact
Y-Phase PIR
B-Phase Main Break - I
contact
B-Phase PIR
B-Phase Main Break - II
contact
B-Phase PIR
ANNEXURE – VII
Contact Resistance Measurement Test
Sl. Phase Across each pole Across interrupter 1 Across interrupter 2

No. Factory Site Factory Site Factory Site
R
Y
B
Pre-Commissioning Checks For Hydraulic Operating System

Accumulator

Make
Sl. No.
Type
Year of manufacture
Pump details
Make Volt
Sl. No. Amp.
Type HP/kW
Year of manufacture Oil setting
Details of relay / contractors used : Schematic Drawing No…………….
Circuit reference Make Sl. No. Type NO + NC

Oil pressure monitor
Closing lockout
Auto reclosing lockout
General lockout
Anti pumping contractor
Pole discrepancy timer
Auxiliary
Power contractor
Others
Operations check:
Date of filling hydraulic oil

Type of Hydraulic oil
Aero shell fluid 4
Other (Type…………….)
Venting of hydraulic system is done
(i) Pump
(ii) Pilot valve
(iii) Accumulator
(iv) Hydraulic mechanism
Pressurising hydraulic system
Factory Site Test

Test value Value
Pre filling pressure of N2 in accumulator (Bar / deg ….bar at ….bar at
C) …….deg …….deg
C C
Pump running time for charging hydraulic system Min

from initial pressure to working pressure
Checking safety valve (Open / close) Bar
Hydraulic pressure drop for 1 hour
Breaker ON position Bar
Breaker OFF position Bar
Oil pressure monitor
Pump ON/OFF Bar
Pump running time Sec
Auto reclosing lockout (Oil)
Pressure contact…… make / Break Bar
Factory Site Test
Test value Value
Closing lockout (Oil)
General lockout (Oil)
Checking anti pumping contactor
Checking loss of nitrogen
Factory test report ref. No.
Oil pressure drop during operations and pump running time in seconds
Factory Test Value Site Test Value

(i) Pressure before operation Bar
Pressure after closing operation Bar
(ii) Pressure before operation Bar

Pressure after opening operation Bar
(iii) Pressure before operation Bar

Pressure after close / open operation Bar
(iv) Pressure before operation Bar

Pressure after O-C-O operation Bar
Pre-Commissioning Checks for Pneumatic Operating System
Operating system details:
R - Phase Y - Phase B - Phase

Air receiver No.
Control block No.

Pneumatic drive No.
Magnetic ventile No.
Motor details:
Make Volt
Sl. No. Amp.
Type HP / kW
Year of manufacture Setting (Thermal
overload)
ICU details:
Make
Sl. No.
Type
Discharge
Capacity
Year of manufacture
Details of relays / contactors used: Schematic drawing No.:………………………..
Circuit reference Make Sl. No. Type NO + NC

Air pressure monitor
Closing lockout
Auto reclosing lockout
General lockout
Pole discrepancy timer
Auxiliary
Power contactor in ICU
Others
Pressure switch setting:
Circuit Reference Factory setting Site setting Make Remarks

Block Unblock Block Unblock
Tripping circuit - I
Tripping circuit - II
Closing circuit
Auto reclosing circuit
Low / High pressure
alarm circuit
ICU auto setting
ICU safety valve
operations
Pressure drop during operation: (In bar)
S. No. Description Factory setting value Site setting value

A Tripping through TC-
B Tripping through TC-II
C Closing circuit
D Close – Open operation
E Open – close – open operation
Number of operation from local:

Tank pressure ………. Bar
Breaker initially close:
Factory Test O-C ] Please keep pneumatic valve

Site Test O-C closed in these operation
Breaker initially open:
Factory Test C-O ] Please keep pneumatic valve

Site Test C-O closed in these operation
Leakage check:
Air pressure drop in 24 hours:
Breaker ON drop in pressure: Bar

Breaker OFF, drop in pressure: Bar
Pre-Commissioning Checks for Spring Charge Operating System
Spring operating system:
Motor details:
Make Volt
Sl. No. Amp.
Type HP / kW
Year of manufacture Setting (Thermal
overload)
Spring operating time:
Time taken by the spring to charge fully after closing of breaker

Details R – Phase Y – Phase B – Phase
Charging Time
SF6 Gas Lekage Checks
A Initial filling of SF6 gas at ….deg C Bar

B Drop in SF6 gas pressure in 24 hours Bar
C Final SF6 gas pressure at …… deg C after all testing Bar
Circuitry/Operational Checks
S. No. Circuit reference Circuitary checks Operational checks

Local Remote Local Remote
A Tripping through TC – I
B Tripping through TC – II
C Closing circuit
D Anti hunting feature (Close
open operation)
E Pole discrepancy feature
F Breaker position indication
G Heater in switch cubicle
H Heater in control cubicle
I Illumination in switch cubicle
J Illumination in control cubicle
Breaker operation counter reading
Counter Type Sl. No. Phase Reading Date

A
Electrical B
Mechanical C
Check for annunciation in control room as per the following formats and record the
reading
S. Description of test Source of Window description Result Remarks
No. initiation
A Switch off the Dc switch in Control cubicle Source I / II DC fail /
control cubicle DC switch ON / AC fail
OFF
B Switch off the AC switch in Control cubicle Source I / II DC fail /
control cubicle AC switch ON / AC fail
OFF
C Short the alarm contacts of SF6 Density Monitor SF6 gas density low
gas density monitor (R-Phase)
D Short the alarm contacts of SF6 Density Monitor SF6 gas density low
gas density monitor (Y-Phase)
E Short the alarm contacts of SF6 Density Monitor SF6 gas density low
gas density monitor (B-Phase)
F Remove the cable connected to Density Monitor Operation / closing
Density monitor (R-Phase) lockout
G Remove the cable connected to Density Monitor Operation / closing
Density monitor (Y-Phase) lockout
H Remove the cable connected to Density Monitor Operation / closing
Density monitor (B-Phase) lockout
I Give tripping command to R-Ph Pole discrepancy Breaker pole
only and check the operation of relay at breaker discrepancy
pole discrepancy relay cubicle
J Give tripping command to Y-Ph Pole discrepancy Breaker pole
K Give tripping command to B-Ph Pole discrepancy Breaker pole
L Check other alarms as per plant
circuit diagram
M Close the breaker and trip Protective relay Breaker auto trip
through protection which are as per scheme
applicable
i) Main – I Breaker auto trip
ii) Main – II Breaker auto trip
iii) Over Voltage Breaker auto trip
iv) LBB Breaker auto trip
v) Bus bar Breaker auto trip
vi) Differential Breaker auto trip
vii) Carrier inter tripping Breaker auto trip
viii) Back up O/C & E/F Breaker auto trip
ix) Restricted earth fault Breaker auto trip
S. Description of test Source of Window description Result Remarks
No. initiation
x) Over fluxing Breaker auto trip
xi) OTI trip Breaker auto trip
xii) WTI trip Breaker auto trip
xiii) Buchholz trip Breaker auto trip
xiv) PRD Breaker auto trip
xv) TEE differential Breaker auto trip

no
PRE COMMISSIONING TEST PROCEDURE FOR ISOLATORS

1.0 SCOPE
This procedure covers the Testing for Isolators.
2.0 PURPOSE
systematic manner for Isolators to ensure the healthiness and performance of the equipment.
3.0 PRE-REQUISITES
SYSTEM REQUIREMENTS
3. All Cables pertaining to Isolators were laid & terminated.

1 Contact Resistance kit with test leads 0 – 2000milliohm

3. Clamp Meter


8. Competent Authority to maintain shutdown & Work permit system in existing Live Bay
works.
9. Any conducting element should be carried horizontally at waist level in the area used for
pre-commissioning tests.

8.0 TESTS & CHECKS TO BE CONDUCTED

2. Contact Resistance Measurement.
3. Motor Operation Current Measurement Checks
4. Opening/Closing Time Measurement Checks
5. Operational & Lockout Checks.
8.1 IR VALUE TEST

Aim:
o Test leads.
Test Procedure:
a) Motor Windings(Main Switch & Earth Switch) of Isolators
b) Main Circuit of Isolators (Fixed & Moving Contacts)
a) Across Motor Windings (using 500V Meggar)
i) Connect the Meggar across the motor Winding & Earth
Test Format For the above test are enclosed in Annexure
b) Main Circuit of Isolators (Fixed & Moving Contacts)

i) Connect the Meggar across the Contacts & Earth while Isolator on ‘Open’ Condition
ii) Connect the Meggar across the Main Circuit & Earth while Isolator on ‘Close’ Condition
iii) Switch ‘ON’ the Meggar
iv) Take down the readings
Test Format For the above test are enclosed in Annexure – III
8.2 CONTACT RESISTANCE MEASUREMENT TEST

Aim:
To calculate the value of the contact resistance and compare the value with the factory
reports and approve the equipment for further use.
o Contact resistance meter.
o Test leads.
Test Procedure:
i. Connect the CRM kit across the Moving & Fixed Contacts of Isolators while Isolator in Close
Condition.
ii. Switch ON the CRM kit. Note down the reading.
iii. Connect the CRM kit across the Connectors of Isolators while Isolator in Open condition
iv. Switch ON the CRM kit. Note down the reading.
The various checks need to be conducted for Isolators & Formats for this are furnished in this
Procedure
ANNEXURE – I
LOA No. :
Make :
Type: :
Sl. No. :
Feeder Name :
Operating Voltage:
Rated Current :
Control Voltage :
ANNEXURE – II

physical inspection
3. Support structure, marshalling box has been
provided with two earthing points
as per instruction manual (Attach remaining
activities, if any)
6. Labelling and identification marking is
carried out
base frame is checked
8. Control box / marshalling box is free from
any physical damage
9. Tightness of nut bolts of terminal
11. Corona rings are provided and properly

fixed
12. Cable termination and tightness checked and
unused holes sealed
13. External cabling completed in all respect.
14. All the cable identification tags provided and
all cores are provided with identification
ferrules at MB
15. All moving parts lubricated
16. Alignment of isolator already made and
locking bolt provided, if any
17. Freeness of manual operation is O.K.
18. Greasing has been made on the main
contacts according to the manufacture’s
instruction
19. Functional checking of auxiliary contacts for
indications and interlocks

21. All spare wires are terminated at the
terminal box.
22. Earth switch connected to earth through
braided wires
23.. Ensure interpole cabling is completed and
check the continuity
ANNEXURE – III
IR VALUE TEST
Insulation resistance value of motor winding :
(Using a 500 volt megger measure resistance between the winding of motor and earth)
Isolator MB:
Between Phase
Winding to earth MΩ
Ground Switch MB:

Between Phase
Winding to earth MΩ
Insulation resistance test:
A. Isolator close condition

Between Phase
Moving Contact to ground
Fixed contact 1 to ground
B. Isolator open condition`

Between Phase
Moving Contact to ground
ANNEXURE – IV
PHASE
ACROSS
R PHASE Y PHASE B PHASE
CONNECTOR(MALE SIDE) MICRO OHM
CONNECTOR (FEMALE SIDE) MICRO OHM
MAIN CONTACT(Male&female) MICRO OHM
Various Operational Checks to be conducted on Isolators
Motor details:
Isolator Ground switch
R-Phase Y-Phase B-Phase R-Phase Y-Phase B-Phase
Make
Sl. No.
Type
Volt
Amp.
HP/ kW
Year of
manufacture
Overload setting
Motor Operation Current Measurement
Operate the Isolator & Record the Current
R PHASE Y PHASE B PHASE

EQUIPMENT OPERATION FACTORY SITE FACTORY SITE FACTORY SITE
CLOSE in Amps
Isolator
OPEN in Amps
CLOSE in Amps
Earth Switch
OPEN in Amps
MEASUREMENT OF OPERATING TIME
PHASE (Vaules in Sec)

OPERATION
EQUIPMENT R PHASE Y PHASE B PHASE
OPENING
TIME
Isolator
CLOSING
TIME
OPENING
TIME
Earth switch
CLOSING
TIME
AUXILLARY CONTACTS CHECKING
ISOLATOR OPERATION TIME (Sec)

EQUIPMENT OPERATION R Y B
CLOSE 'NO'
CLOSE 'NC'
Isolator
OPEN 'NO'
OPEN 'NC'
CLOSE 'NO'
CLOSE'NC'
Earth switch
OPEN 'NO'
OPEN 'NC'
OPERATION ON UNDER VOLATGE CONDITION (VALUES IN DC VOLTS) :
EQUIIPMENT CONDITION COIL R Y B

CLOSING
PICK UP
VOLTAGE OPENING
INTERLOCK
Isolator
CLOSING
DROP
VOLTAGE OPENING
INTERLOCK
CLOSING
PICK UP
VOLTAGE OPENING
INTERLOCK
Earth switch
CLOSING
DROP
VOLTAGE OPENING
INTERLOCK
OPERATION OF ISOLATOR FROM LOCAL / REMOTE
CONTROL PANEL
OPERATION
EQUIPMANT LOCAL REMOTE
CLOSE
Isolator
OPEN
CLOSE
Earthswitch
OPEN
Checking of interlocks
Typical circuit
52
89A 89B
89AE 89BE
Typical Local / Remote Operational Checks
Interlock Condition Initiation Result Remark

object Equipment Location Close /
Open
Local / Remote Local / Remote Isolator 89A Local Close
operation switch in the control Open
control box in Remote Close
local control Open*
89A Opened
89B Opened
52 Opened
Local / Remote Isolator 89A Remote Close
switch in the control Open
control box in Local Close
remote control Open*
89A Opened
89B Opened
52 Opened
Local / Remote Isolator 89B Local Close
control box in Remote Close
local control Open*
89A Opened
89B Opened
52 Opened
Local / Remote Isolator 89B Remote Close
control box in Local Close
remote control Open*
89A Opened
89B Opened
52 Opened
89B closed Isolator 89B Local Open
89A Opened
52 Open
Open
Ground switch Local / remote Ground Local Close
operation switch position in switch 89AE Open
control box in Ground Local Close
local switch 89BE Open
89A opened
89B opened
52 Opened
Interlock 89A Opened 89AE Local Close
between ground 89B Closed
switch and 52 Opened
isolator 89A Closed 89BE Local Close
89B Opened
52 Opened
89A Closed 89AE Local Close
89B NA
52 NA
89A NA 89BE Local Close
89B Closed
52 NA
Interlocking 89A Opened 89B Local Close
between 89AE Closed Remote Close
isolators 52 NA
89B Opened 89A Local Close
89BE Closed Remote Close
52 NA
Interlocking 89A Opened 89A Local Close
between breaker 89B Opened Remote Close
and isolator 52 Closed 89B Local Close
Remote Close
89A Closed 52 Local Close
89B Opened Remote Close
52 Opened
89A Opened 52 Local Close
89B Closed Remote Close
52 Opened
89A Closed 89A Local Open
89B Closed Remote Open
52 Closed
89A Closed 89B Local Open
89B Closed Remote Open
52 Closed

Open
Normal 89A Closed 52 Local Close
operation 89B Closed Open
52 Opened
89A Closed 52 Remote Close
89B Closed Open
52 Opened

no
PRE COMMISSIONING TEST PROCEDURE FOR WAVE TRAP

1.0 SCOPE
This procedure covers the Pre commissioning Test for Isolators
2.0 PURPOSE
systematic manner for Isolators to ensure the healthiness and performance of the equipment.
3.0 PRE-REQUISITES
SYSTEM REQUIREMENTS

1 Contact Resistance kit with test leads 0 – 2000milliohm

2. 500 V, 5000 V Insulation Tester`
3. Clamp Meter



2. Contact Resistance Measurement.
8.1 IR VALUE TEST

Aim:
To find the value of the insulation resistance across various terminals and find that the values
are found acceptable.
o Insulation Tester.
o Test Leads.
Test Procedure:
a) Across the upper Terminals of Wave Trap & Earth
b) Across LA of Wave trap & Earth.
a) Across Upper Terminal & Earth
i) Connect the Meggar across the upper Terminals & Earth
Test Format For the above test are enclosed in Annexure – III
b) Across LA of Wave trap & Earth.

i) Connect the Meggar across the LA of Wave Trap & Earth
Test Format For the above test are enclosed in Annexure -III
8.2 CONTACT RESISTANCE MEASUREMENT TEST

Aim:
To find the value of the contact resistance of the terminals and find that the values are within
acceptable limits.
o Contact Resistance Test kit.
o Test Leads.
Test Procedure:
i. Connect the CRM kit across the Terminal Connectors of Wave Trap.
ii. Switch ON the CRM test kti.
iii. Note down the reading.

ANNEXURE – I
LOA No. :
Make :
Type: :
Feeder Name:
Rating :
Voltage Rating:
mH Rating :
Current rating:
Bandwidth:
ANNEXURE – II
physical inspection
3. Support structure has been provided with
double earth
5. Permanent Labelling and identification is
done.
7. All insulators are free from any physical
defect
10. Check that the tuning unit and arrestor are
properly tightened and free from any
damage.
ANNEXURE – III
IR VALUE TEST
Insulation resistance measurement:
S. Between Megger Phase Permissible

No. R- Phase Y-Phase B-Phase Value
1. Upper terminal and 5000V 1000 M Ω
earth
2. LA of the wave trap 500V 1MΩ
ANNEXURE – IV
Sl. No. Across Phase

1 Upper terminal
2 Bottom terminal
ANNEXURE – V

no
PRE COMMISSIONING TEST PROCEDURE FOR LIGHTNING ARRESTORS /

SURGE ARRESTORS
1.0 SCOPE
This procedure covers the Pre commissioning Test for Lightning Arrestors / Surge
arrestors.
2.0 PURPOSE
systematic manner for Lightning arrestors / Surge arrestors to ensure the healthiness and
performance of the equipment.
3.0 PRE-REQUISITES
SYSTEM REQUIREMENTS

1 Third harmonic leakage kit with test leads 0 – 10mA

2. 5000 V Insulation Tester`
3. Clamp Meter
Ageing and finally cause arrester failure.
B. If Harmonics are present in the system voltage, it affects the value of measured third
Harmonic current. Compensating device provided to be used to nullify the effect. The value
Of Third Harmonic Resistive current shall be less than 30 µA
Test Format For the above test are enclosed in Annexure- IV
8.3 SURGE COUNTER OPERATION CHECK

Aim:
To calculate the value of surge counter according to the surges applied and compare that the
operation of the surge counter is found acceptable.
o Single phase supply with variac.
o Counter.
Test Procedure:
a. Note initial Reading of the counter
b. Give single phase supply (ph lead) through a MCB to the surge counter.
c. Counter operates on each pulse given.
d. Note the final counter reading
ANNEXURE – I
DETAILS OF EQUIPMENT:
LOA No. :
Make :
Type: :
Feeder Name:
Voltage Rating :
ANNEXURE – II
physical inspection
3. Support structure and surge counter has been
provided with double earth
6. Permanent Labelling and identification is
done
8. All insulators and surge counter are free
from any physical defect
11. Check one end of surge counter is connected
to the bottom of LA stack and one end of
surge counter has been earthed
12. The direction of the exhaust vent ports away
from the protected equipment and other
arrester poles
13. Clearance from the arrester to earthed
objects and from the arrester pole to another
arrester pole maintained as per outline
drawing and all erection has been done as
per drawing issued by Engg. Deptt.
ANNEXURE – III
IR VALUE TEST
Insulation resistance measurement using 5 kV Megger: (min. >1000M Ω )
Sl. No. Between Phase

st
1 1 stack and Earth MΩ
2 2nd stack and Earth MΩ
3 3rd stack and Earth MΩ
4 4th stack and Earth MΩ
ANNEXURE – IV
THIRD HARMONIC RESISTANCE LEKAGE CURRENT MEASUREMENT TEST
Sl. No. Leakage Phase

current in mA R- Phase Y- Phase B-Phase
1 IR
2 IC
Surge counter reading:
Sl. No. Reading Phase

1 Counter Reading
Annexure-V
CALIBRATION STATUS TABLE

no
PRE COMMISSIONING TEST PROCEDURE FOR HV CABLES

1.0 SCOPE
This procedure covers the Pre commissioning Test for Power Cables
2.0 PURPOSE
systematic manner for power cables to ensure the healthiness and performance of the cables.
3.0 PRE-REQUISITES
SYSTEM REQUIREMENTS
3. Make sure that the cable is laid as per approved drawings & Layouts.
4. Check the rating of the cable laid.

1 High voltage test kit 0 – 70kV

2. 5000 V Insulation Tester`
3. Clamp Meter
8.2 HIGH VOLTAGE TEST

Aim:
To ensure that the power cables are withstanding the high voltage and to spot out minute
defects in cables and approve the performance of the cables under operation.
Equipments Required
o High voltage test kit.
o Test leads.
Test Procedure:
i) Connect the Hi-Pot test kit across the conductor and cable armour
ii) Connect the other conductors (other phases) and connect it to the earth
iii) Switch “on” the kit for 15 Minutes.
iv) Repeat the test for other phases of the cable
Take down the leakage current reading
ANNEXURE – I
Details of Cable
LOA No. :
Make :
Type: :
Feeder Name:
Voltage Rating :
ANNEXURE – II
1. Check for the proper termination of
cable.
2. Ensure that all straight through joints
were made and cable is ready for testing
3. Support structures, cable armours, link
boxes have been provided with double
earth.
4. Cable Termination is free from moisture
& Dust.
5. Erection completion certificate along
with list of outstanding activities
reviewed.
ANNEXURE – III
IR VALUE TEST
Voltage grade of cable Voltage rating of IR tester
1.1Kv 500v
3.3Kv 1000v
6.6Kv 1000v
11Kv 1000v
22Kv 2.5Kv *
33Kv 2.5Kv *
33 Kv & Above 5 Kv *
*Motorized Meggar should be used for long feeders
Insulation resistance measurement
Sl. No. Between Phase

1 Conductor & Earth
ANNEXURE – IV
HIGH VOLTAGE TEST
Rated voltage of Test Voltage Test Voltage Duration in Minutes

cable. Between Conductor Between Conductor
KV & Armor & Conductor
KV KV
0.6/1.1 3 3 15
1.9/3.3 5 9 15
3.3/3.3 9 9 15
3.8/6.6 10.5 18 15
6.6/6.6 18 18 15
6.35/11 18 30 15
11/11 30 30 15
12.7/22 37.5 - 15
19/33 60 - 15
Sl No Between Leakage Current Remarks

Y & B Phases &
1 R Phase & Earth
Earthed
R & B Phases &
2 Y Phase & Earth
Earthed
R & Y Phases &
3 B Phase & Earth
Earthed
Note:
The cable cores must be discharged on completion of DC high voltage test and the cable should be
Earthed until it is put into service.
DC test for old cable is 1.5 times rated voltage or less depending on the life of cables. But the test
Voltage should not be less than the rated voltage.
Frequent high voltage test must not be carried out on the cable, which will reduce the life of the
Cable.
During high voltage test all other electrical equipments related to the cable installation such as
Switches, Instrument Transformers, Bus-bar etc., must be earthed and clearance should be
maintained from the other equipment and framework to prevent flashover.
Annexure-V
no
PRE COMMISSIONING TEST PROCEDURE FOR EHV CABLES

1.0 SCOPE
This procedure covers the Pre commissioning Test for EHV Cables as per IEC 62067 &
SEC- COA standards.
2.0 PURPOSE
systematic manner for EHV Cables to find its Healthiness
3.0 PRE-REQUISITES
SYSTEM REQUIREMENTS
4. Check the Rating Of the Cables Erected.

1 D.C Sheath kit 10kV

1. 500 V, 5000 V Insulation Tester`
2. Clamp Meter.

10. Both the ends of the cable require human supervision.

2. Phase checking test.
3. DC Sheath test 10KV.
4. VLF Test.
5. High voltage AC test.
6. Power loss measurement.

Aim:
To find the value of insulation resistance of the cable, and ensure that the value is in
acceptable limit.
o Test leads.
Test Procedure:
The above test is conducted at following points,
a) Across conductor and sheath
a)Across conductor and sheath:
i) Connect line terminal of the meggar(0 – 5KV) to the conductor of the cable under test.
ii) Connect the sheath to the earth terminal of the meggar. Also earth all other cables
(conductor and sheath) of three phase cables.
iii) Switch ON the meggar.
iv) Note down the readings in Annuxure-III.
Connect the current points of the power analyzer to the CT secondary circuit of the sending
end cable.
Switch ON the supply and note down the readings according to Annexure – VII.
The sending end parameters are noted down.
Connect the power analyzer voltage points across PT secondary circuit of receiving end cable.
Connect the current points of the power analyzer to the CT secondary circuit of the receiving
end cable.
Switch ON the supply and note down the readings according to Annexure – VII.
The receiving end parameters are also noted down.
Now the power loss can be calculated as per Annexure – VII.
ANNEXURE-I
CABLE DETAILS
DATE OF TEST :
PROJECT :
CABLE TYPE USED :
CABLE LENGTH :
AMBIENT TEMPERATURE :
HUMIDITY :
ANNEXURE – II
POST INSTALLATION CHECK LIST

1. Check for the proper termination of
cable.
2. Ensure that all straight through joints
were made and cable is ready for testing
3. Support structures, cable armours, link
boxes have been provided with double
earth.
4. Cable Termination is free from moisture
& Dust.
5. Erection completion certificate along
with list of outstanding activities
reviewed.
ANNEXURE –III
INSULATION RESISTANCE MEASUREMENT
Apply ______KV for a duration of _______ minutes.
Sl No Between RESISTENCE in ohm Remarks

Y & B Phases &
1 R Phase & Earth
Earthed
R & B Phases &
2 Y Phase & Earth
Earthed
R & Y Phases &
3 B Phase & Earth
Earthed
ANNEXURE-IV
PHASE VERIFICATION TEST
Sl No Phase Remarks Test Result
R-Earthed ; Y & B -
1 R Phase
Unearthed
Y-Earthed ; R & B -
2 Y Phase
Unearthed
B-Earthed ; Y & R -
3 B Phase
Unearthed
ANNEXURE –V
DC SHEATH TEST
Voltage Applied : …………………KV
Duration : …………………..sec
Sl No Phase Leakage Current in Remarks Test Result

mA
Y & B Phases &
1 R Phase
Earthed
R & B Phases &
2 Y Phase
Earthed
R & Y Phases &
3 B Phase
Earthed
ANNEXURE – VI
VLF TEST
Tested from ________________________________at 60KV AC with VLF testing equipment
Resistance – (megohms)
Before AC HV Test After AC HV Test 60KV AC at 0.1

(MΩ) (MΩ) cycles per sec.
Red to Earth
Yellow to Earth
Blue to Earth
ANNEXURE – VII
POWER LOSS MEASUREMENT
Sending End Receiving End Power Loss
Parameter R- Y- B- R- Y- B- R- Y- B-
Phase Phase Phase Phase Phase Phase Phase Phase Phase
Current, A
Voltage, V
Power
Factor
Active
Power,
Watt
ANNEXURE-VIII
CALIBRATION STATUS TABLE
no
PRE COMMISSIONING TEST PROCEDURE FOR SWITCH GEAR

1.0 SCOPE
This procedure covers the Pre commissioning Test for Switchgears
2.0 PURPOSE
systematic manner for Switchgears to ensure the healthiness and performance of the
Switchgear.
3.0 PRE-REQUISITES
3.1 SYSTEM REQUIREMENTS
3. All Cables pertaining to switch gear were laid & terminated.
4. Make sure that the Switchgear erected is as per approved drawings & Layouts.
5. Check the Name Plate & Rating Plate Of the Switchgear.

1 Contact resistance kit with test leads 0 – 2000milliohm
2 Secondary injection kit with test leads 0 – 100A
3 Three pole timer with test leads 0 – 99sec
4 Primary injection test kit with test leads 0 – 2000A
5 High voltage transformer with test kit 0 – 5kV

3. Milli amp meter


6. Ensure Proper PPE ( Personal Protective Switchgears) are used


2. Trip Coil/Close Coil Resistance Measurement of CB.
3. Opening/Closing Time Measurement Testof CB.
4. Main Circuit Contact Resistance Measurement Test for CB.
5. Pre commissioning Tests for Switchgear CT
6. Pre commissioning Tests for Switchgear PT.
7. Insulation resistance test for bus bar.
8. Contact resistance test for bus bar.
9. High voltage test for bus bar.
8.1 IR VALUE TEST

Aim:
o Test leads.
Test Procedure:
c) Control Circuit of switchgear Breakers
d) Main Circuit of Switchgear Breakers (pole)

i) Connect The Meggar across the various points on the control circuit after removing control coils
from circuit.

i) Connect the Meggar across the Pole & Earth while Breaker on ‘Close’ Condition
8.2 TRIP COIL / CLOSE COIL RESISTANCE MEASUREMENT TEST

Aim:
To find the value of trip and coil resistance across the respective coils and compare with the
factory approved values.
Multimeter.
Test Leads.
Test Procedure:
b) Connect the Multi meter across the Trip/Close coils.
c) Note down the readings
iii. Switch ON the meggar .

iv. Note down the reading in the annexure-VI
v. Similarly note down the reading for all phases and earth.
b)Between one phase to other:
i. Connect the positive terminal of the meggar(5000V) to one phase.
ii. Connect the earth terminal of the meggar to the other phase.
iii. Switch ON the meggar .
iv. Note down the reading in the annexure-VI
v. Similarly note down the reading for all phases.
8.8 CONTACT RESISTANCE MEASUREMENT OF BUS BAR

Aim:
To calculate the value of the contact resistance and compare the value with the factory
reports and approve the equipment for further use.
o Contact resistance meter.
o Test leads.
Test Procedure:
The contact resistance measurement of each of the busbar is measured by the following
method.
5) Ensure the required tightness of each bus.
6) Short one end of any two phases.
7) Now connect the CRM kit across the other end of the shorted phases.
8) Note down the reading in annexure –VII.
9) Repeat the test for other phases and ensure that the value is found similar in all the cases.
8.9 HIGH VOLTAGE TEST FOR BUS BAR

Aim:
To ensure that the bus bar withstands high voltage and to spot out minute defects in the
busbar and approve the bus for usage.
High voltage test kit.
Test leads.
Test Procedure:
The test is done by the following way.
i. Connect the positive terminal of the test kit to one phase.
ii. Short the other two phases to earth.
iii. Connect the earth terminal of the kit to the same earth point.
iv. Supply the rated high voltage to the bus.
v. Note down the reading in annexure – VIII.
ANNEXURE – I
Details of Switchgear
LOA No. :
Make :
Type: :
Sl. No. :
Operating Voltage:
Feeder details :
Control Voltage:
ANNEXURE – II

1. Switchgear is cleaned and free from dust /
2. Switchgearf is free from all visible defects
on physical inspection
3. Switchgear Panel has been provided with
double earth
5. Switchgear erection is complete in all
respect
6. Permanent labelling and identification is
done
7. Levelling and alignment of switchgear and
base frame checked
8. Tightness of nuts bolts of Bus Bar are
checked
10 All spare wires terminated at the terminal
blocks
ANNEXURE – III
Circuit Breaker Test Report
Board Name Feeder

Description/No:
Rated Voltage Rated Current
Sl. No. Year of mfg.
Make Closing Coil
Rating
Trip Coil Rating
i) Insulation Resistance Test –
Instrument Details Make

Calibration valid Instrument Sl. No.
upto
Phase Measured Between Ωs

Insulation Resistance in MΩ
R–E
R R`– E
R – R`
Y–E
Y Y`– E
Y – Y`
B–E
B B`– E
B – B`
ii) CB Operation Time Measurement –
Operation Pole
R Y B
Closing Time (msec)
Opening Time (msec)
Close-open Time (msec)
iii) Coil Resistance Measurement –

upto
Description Resistance in Ωs
Closing Coil
Trip Coil
iv) Contact Resistance Measurement –

upto
Description Resistance in Milli Ωs

R Pole
Y Pole
B Pole
v) Mechanical Checks –
Description Remarks
CB rack in / out operation
CB rack in / out indications
Manual spring charging operation
Spring charged Indication
Manual ON / OFF operation
CB ON / OFF indication
Emergency Trip operation
Power contact alignment with panel contacts
vi) Electrical Checks -
Description Remarks
Spring Charging operation time (Secs)
Test / Service position switch
ON / OFF operation in Local / Remote
Spring charged Indication
CB ON / OFF indication
Lamp Indications
ANNEXURE – IV
Metering / Protection CT Test Report
Board Name Feeder Description

CT Details Make / Class
Core-1 Details Core-2 Details
CT Serial No.
R Ph Y Ph B Ph
i) CT Insulation Resistance Test –

Calibration valid upto Instrument Sl. No.
Ωs)
(In MΩ
Description R Ph Y Ph B Ph
Primary to Earth
Primary to Secondary Core-1
Secondary Core-1 to Earth
Secondary Core-1 to Core-2
ii) CT Secondary Winding Resistance Measurement –
Instrument Details - Make -

Calibration valid upto - Instrument Sl. No. -
(In Ωs)
Description Terminal Nos. R Ph Y Ph B Ph
Secondary Core-1 1S1-1S2
iii) CT Polarity Check –

iv) CT Ratio Test –
Description Ratio Primary Current Measured Secondary Current

Injected R Ph Y Ph B Ph
Secondary Core-1
Secondary Core-2
CT Check List
Sl. Check Point Remarks

No.
1 All CT quantity, rating, type & make are as per approved drawings.
2 No physical damage to any of the CT.
3 Inter-panel wiring from CTs to disconnector Terminal blocks in panel is as per
approved drawing.
4 CT secondary star point terminals are properly earthed at disconnector terminal
blocks.
5 CT wiring ferrules are as per drawing.
6 All CT connections are properly tightened.
ANNEXURE – V
PT Test Report
Board Name Feeder Description/No:

PT Details Make / Class
Core-1 Details Core-2 Details
PT Serial No.
R Ph Y Ph B Ph
i) PT Insulation Resistance Test –

Calibration valid upto Instrument Sl. No.
Ωs)
(In MΩ
Description R Ph Y Ph B Ph
Primary to Earth
Secondary Core-1 to Core-2
ii) PT Polarity Check –

Secondary Core-1
Secondary Core-2
iii) PT Ratio Test –
Description Ratio Primary Voltage Measured Secondary Voltage

Applied R Ph Y Ph B Ph
Secondary
Core-1
Secondary
Core-2
PT Check List
Sl. Check Point Remarks

No.
1 All PT quantity, rating, type & make are as per approved drawings.
2 No physical damage to any of the PT.
3 Inter-panel wiring from PTs to disconnector Terminal blocks in panel is as per
approved drawing.
4 PT primary neutral terminals are properly earthed.
5 PT wiring ferrules are as per drawing.
6 All PT connections are properly tightened.
7 Primary Fuse rating is as per the drawing and fuses are healthy.
ANNEXURE – VI
INSULATION RESISTANCE TEST FOR BUSBAR
a)Phase to earth:
Connection R–E Y–E B–E

Resistance
b)Phase to Phase:
Connection R – Y Phase Y – B Phase R – B Phase

Resistance
ANNEXURE – VII
CONTACT RESISTANCE MEASUREMENT
Resistance of the lead used for shorting =__________
Connection R & Y Phase Y & B Phase R & B Phase

Resistance
ANNEXURE – VIII
HIGH VOLTAGE TEST
Rated voltage Test Voltage Test Voltage Duration in

KV Between Conductor Between Minutes
& Earth Conductor &
KV Conductor
KV
0.6/1.1 3 3 15
1.9/3.3 5 9 15
3.3/3.3 9 9 15
3.8/6.6 10.5 18 15
6.6/6.6 18 18 15
6.35/11 18 30 15
11/11 30 30 15
12.7/22 37.5 - 15
19/33 60 - 15
Sl No Between Leakage Current Remarks

Y & B Phases &
1 R Phase & Earth
Earthed
R & B Phases &
2 Y Phase & Earth
Earthed
R & Y Phases &
3 B Phase & Earth
Earthed
Circuitry/Operational Checks
S. No. Circuit reference Circuitary checks Operational checks

Local Remote Local Remote
A Tripping of CB
B Closing of CB
C Breaker position indication
D Heater in switchgear
E Illumination in switchgear
F Incomer & Bus coupler
Interlock

no
COMMISSIONING PROCEDURE FOR

AIR INSULATED SUB-STATION
1.0 SCOPE:
This procedure will cover the guidelines for Commissioning checks, energisation and post
energisation checks on outdoor equipments for all bays. Interface outdoor equipment to CRP,
SCADA, DCDB, and ACDB is also covered by the procedure.
2.0 PURPOSE:
This procedure is prepared for carrying out the commissioning checks, energisation and post
energisation checks on all outdoor equipments.
3.0 PRE-REQUISITES:
3.1 REQUIREMENT OF OTHER SYSTEM:
1. Control & Relay panels with mimic display / semaphore indication are installed, tested and
commissioned in switchyard relay and control panel building, in control equipment room &
main control room.
2. 415V 3phase power supply from 415V ACDB are commissioned and available.
3. 220 V DC source 1 & 2 from DCDB power supply for protection and control system are
commissioned and available.
4. Installation, testing and commissioning of fire fighting system, EOT crane, ventilation system
and DG set ,submersible pumps for cable trench connected sump drainage system in
switchyard is completed.
5. System energy metering system is installed, tested and commissioned.
6. All civil works and mechanical services in the building and adjacent area are completed.
7. SCADA is commissioned and available (preferably).
3.2 SYSTEM REQUIREMENTS:

1. Installation and wiring of substation is completed as per approved drawings and clearance
certificate is obtained.
2. Installation related checks like resistance checks of main circuit, cable continuity checks, SF6
leakage checks, gas pressure monitoring and oil pressure monitoring switch calibration
checks, coil resistance checks are completed.
3. Installation of CT, Isolator, Wave Trap, Circuit Breaker, LAs & CVTs in the conventional part
of switchyard and power connection is completed.
4. Wave trap installation and PLCC (supplied / installed by other) equipments wherever
applicable are completed.
5. Firefighting system is available, completely installed and tested.
6. Ventilation system is functional and available.
7. Switchyard cable trenches are completed and are completely covered. The water sumps
connected to cable trench should be completed and the dewatering pumps and system
should be functional.
8. 3 phase 415 V power supply is available for testing.
9. Electrical inspectors clearance is obtained.
10. Telephone system is available near the equipment.
11. Relevant drawings, documents, PO copies, approved settings of relays are available.
12. Availability of auxiliary power with all protection is ensured.
13. Switchyard illumination is available on a permanent basis.
14. Earthing grid of switchyard is completed and all equipments and structures are connected to
earth.
4.0 REQUIREMENTS OF INSTRUMENTS:-
1. 250V, 500V, 5 KV & 10kV meggar.
2. Earth tester.
3. Multimeter.
4. Leakage current tester(AC/DC).
5. Clamp meter.(0-2000A)
6. DC power pack for (0 - 220V DC).
7. Micro – Ohmmeter.

1. Unauthorized persons should not be allowed to enter switchyard area
2. Any conducting element should be carried horizontally at waist level.
3. All under ground cable trenches should be kept in dry state and should be covered
properly.
4. Growth of weeds, shrubs etc should be prevented in switchyard area.
5. Local control cabinet / marshalling boxes / junction boxes should be kept in locked
condition.
6. Adequate illumination must be maintained in switchyard area.
7. Ensure that switchyard area is clean.

8. Ensure that no CT secondary is left open circuited during testing.
9. Ensure that no earthing or discharge rod is left connected and that they are cleared
before charging.
10. Ensure proper ventilation and exhaust system is ON when installation is being done and
clean room conditions should be followed.
11. Do not operate the CB with SF6 gas pressure less than Recommended pressure.
12. Do not exceed the duty cycle of the CB for repeated operations.
13. Emergency operation of CB is not subjected to any condition of interlock, this has to be
checked before any emergency operation.
14. Do not operate the isolator and earth switch mechanism more than rated duty cycle.
Allow for cooling time of motor if repeated operations are to be performed.
15. Do not leave CVT neutral terminals disconnected from earth, connect them to PLCC
equipment or earth as per scheme.
16. Do not leave PT primary neutral terminals disconnected from earth.
17. Confirm the relative polarities of CT , line CVT and bus PT. These are particularly critical
for synchronising.
6 GENERAL CHECKS
In line with the pre-commissioning check list all checks shall be carried out
7 ENERGISATION AND POST ENERGISATION CHECKS
1. Check sheet is enclosed in annexure – 11.
2. Record on hourly basis as per the annexure the below mentioned values.
3. Record no load charging current on drawn by the line for 24 hrs.
4. Record current flow in the CT secondaries at regular intervals.
5. Record voltages on main buses and on line at regular intervals for 24 hrs.
6. Record the SF6 gas pressure readings of CB on an hourly basis.
7. Record the hydraulic oil pressure/ pneumatic pressure of CB on an hourly basis.
8. Check for any visible corona in the conventional part of switchyard.
9. Record the reading at LA surge monitor for counter and leakage current.
8 WORK PLANS
Confirming the status of other
systems
Confirming the status of

switchyard system
Confirming the availability of

manpower

test instruments

outside agencies
Identifying the hazards and

taking necessary precautions
Checks for completeness and

correctness of switchyard &
line installation

correctness of power circuit of
General checks on switchyard
Handing over the system to

Client
ANNEXURE – 1
FINAL CHECK SHEET
Sr no Description of final check Observations Remarks

1 Testing checks of all SF6 density monitors done and all monitors
are connected in alarm and lockout circuit and they show a
healthy status for CB
2 Testing checks of all CB hydraulic/pneumatic pressure switches
done and all switches are connected in alarm, lockout and pump
operation circuit and they show a healthy status for CB
mechanism
3 Safety value operating correctly for all CB hydraulic mechanisms
5 CB trip and close timings in the specified control voltage range
are checked and are found acceptable
6 CB pole discrepancy function is operational
7 CB cannot be closed when due to fall in hydraulic pressure
/pneumatic pressure & spring dis charged the close/open lock
outs have operated respectively
8 CB mechanical indicators show correct position
9 CB auxiliary switch is correctly connected as per scheme
10 CB is correctly interlocked from other equipments for its
closing/opening
11 Other equipments are correctly interlocked from CB for their
closing/opening
12 CB is tripping from all tripping relays / hand trip (from C&R
Panel) directly connected to its trip coil is checked. Also it is
confirmed that there is no mixing of DC for TC-1 & TC-2. trip
circuit supervision relays show healthiness of trip coils in pre-
close, post-close and post trip position of CB.

13 CB closing and tripping from bay controller is checked
14 CB closing from remote is checked
15 Signals emanating from CB are getting registered at local and
remote annunciator and at SCADA.
16 ISOLATOR mechanical indicators show correct position
17 ISOLATOR auxiliary switch is correctly connected as per scheme
18 ISOLATOR is correctly interlocked from other equipments for its
closing/opening
19 Other equipments are correctly interlocked from ISOLATOR for
their closing/opening
21 ISOLATOR neither open nor close position gets registered in
alarm annunciator
22 ISOLATOR timing checks are performed and are acceptable
23 ISOLATOR local and remote indications for position are true
24 E/S mechanical indicators show correct position
25 E/S auxiliary switch is correctly connected as per scheme
26 E/S is correctly interlocked from other equipments for its
closing/opening
27 Other equipments are correctly interlocked from E/S for their
closing/opening
29 E/S neither open nor close position gets registered in alarm
annunciator
30 E/S timing checks are performed and are acceptable
31 E/S local and remote indications for position are true
32 Local bay controller is fully checked for all functions as per
scheme
33 Bay controller counter for all equipments is functional
34 Mimic at bay controller shows correct circuit condition
35 Alarm of bay are correctly registered at bay controller
36 Interlock of bay equipments among themselves and with other
bays through bay controller is as per scheme
37 Metering of bay is checked at bay controller

38 CTs are tested and their secondaries are connected to burdens
correctly
39 No CT secondary is left open circuited
40 Correct CT ratio tapping is adopted
41 Earth continuity across CT, CVT, LA, Breaker, Isolator & wave
trap are provided
45 PTs are tested and their secondaries are connected to burdens
correctly
46 Neutral ends of PT primary and secondary are connected to
earth as per scheme
47 CVTs are tested and their secondaries are connected to burdens
correctly
48 Neutral ends of CVTs, primary and secondary are connected to
earth as per scheme and / or to PLCC equipment as per scheme
49 Corona rings are connected to CVT line terminal
50 Earth connection of CVT to station grid is completed
51 IR value of CVT is checked and found acceptable
52 LA surge counter readings are taken
53 LA connection to HV lead is checked
54 LA connection to station earth grid via surge counter is checked
also LA supporting structure is earthed
55 LA insulation resistance value is found acceptable
56 Wave traps (if any) are checked to be mounted and connected
as per the drawing
57 Jumper and dropper connections at line terminations is checked
with drawing and are found correctly connected
58 PLCC equipments if any are connected to system as per scheme
(by other agencies)
59 Connection tightness of terminations at CT, Breaker, Isolator,
wavetrap, CVT, LA & is checked and found OK
60 Clearance between phase to earth and phase to phase is
checked and is found OK

61 Ground clearance of live parts is found OK
62 Orientation of LA with respect to pressure relief diaphragm is
checked to be correct
63 Stress ring is mounted on LA line terminal
A. C&R Panel RELATED

SR DESCRIPTION OF FINAL CHECK OBSERVATIONS REMARKS
NO
1 Check that C&R Panel installation is completed in all
respects
2 Check that C&R Panel commissioning for AIS system is
completed as per procedure.
3 Checked that CB of each bay can be tripped with tripping
relays as per the scheme
4 Checked that there is no mixing of DC control sources
and panel internal wiring is correct as per scheme
5 Checked all termination of control and power cable at
C&R Panel are found correct
6 All relays in C&R Panel are tested and set to operate as
per relay setting chart. Further all relay are free to
operate and all mechanical locking is removed.
7 Checked the operation of all bay equipments from
remote and verified that interlocking scheme of bay
equipments is functional from remote
8 Checked that the bus bar protection scheme for zone
1&2 is functioning correctly and local breaker back up
protection is functional
9 Checked that bus bar check zone protection scheme is
functioning as per scheme.
10 Checked that all CT, CVT and PT circuits are connected to
burdens in C&R Panel.
11 Checked the operation of main and backup protection of

each bay
13 Checked interfacing with PLCC equipments
14 Checked interfacing with SCADA equipments
15 Checked that synchronizing scheme is functional
16 Checked that DC failure alarm and alarm annunciator
circuits are functioning as per scheme
B. SCADA RELATED
SR DESCRIPTION OF FINAL CHECK OBSERVATIONS REMARKS
NO
1 Check that SCADA panel installation is completed in all
respects
2 Check that SCADA system is commissioned as per
procedures.
3 Checked the operation of bay equipments from SCADA
panel
4 Checked that bay equipment interlocking is functioning
as per scheme from SCADA operations also
5 Checked that status of equipment is correctly getting
registered at SCADA panel
6 Checked that various signals emanating from relay
contacts are getting registered at SCADA panel
PERFORMED BY CHECKED BY WITNESSED BY
M/S L&T (CONST) M/S L&T (QA) CLIENT

ANNEXURE – 2
POST ENERGISATION CHECK SHEET
SR POST ENERGISATION CHECKS OBSERVATION INFERENCE REMARK
NO / VALUE
1 Bus A voltage (in Volts) and frequency (in Hz)
2 Bus B voltage (in Volts) and frequency (in Hz)
3 SF6 pressure in all CBs (in bars)
4 Hydraulic oil pressure in all CBs (in bars)
5 Check for any visual corona discharge in the
switchyard
6 Check for any other abnormal noise from
equipments
7 Check the surge counter at LA and record the
leakage current, ensure leakage current is in
acceptable limit.
8 Line voltage in control room

ANNEXURE – 3
VERIFICATION SHEET
S no Activity Acceptance Verific Certification by verifying agency
verified criteria ation Procedure Inspection Functional Results
agency certification tests
1 Pre As per check list/
commissioni acceptance list
ng checks
2 Switch yard As per check list/
checks and acceptance list
testing
3 Interfacing As per set points
with CR
Panel,
relaying,
relay setting
4 Control and Logics as per
logic of annexure
switchyard
equipments
5 Line and As per checklist/
remote end acceptance list
checks
TESTING & COMMISSIONING PROCEDURE

FOR GAS INSULATED SUB-STATION
1.0 SCOPE
This procedure will cover the guidelines for Commissioning checks, energisation and post
energisation checks on GIS system and outdoor equipments for all bays up to first gantry
tower. Interface checks from GIS / outdoor equipment to CRP, SCADA, DCDB, and ACDB is
also covered by the procedure.
2.0 PURPOSE:
This procedure is prepared for carrying out the commissioning checks, energisation and post
energisation checks on GIS System.
3.0 PRE-REQUISITES:
3.1 REQUIREMENT OF OTHER SYSTEM:
1. Control & Relay panels with mimic display / semaphore indication are installed, tested and
commissioned in switchyard relay and control panel building, in control equipment room &
main control room.
2. 415V 3phase power supply from 415V ACDB are commissioned and available.
3. 220 V DC source 1 & 2 from DCDB power supply for protection and control system are
commissioned and available.
4. Installation, testing and commissioning of fire fighting system, EOT crane, ventilation system
and DG set ,submersible pumps for cable trench connected sump drainage system in
switchyard is completed.
5. System energy metering system is installed, tested and commissioned.
6. All civil works and mechanical services in the building and adjacent area are completed.
7. SCADA is commissioned and available (preferably).
3.2 SYSTEM REQUIREMENTS:

1. Installation and wiring of GIS is completed as per approved drawings and clearance
certificate is obtained.
2. Installation related checks like resistance checks of main circuit, cable continuity checks,
SF6 leakage checks, gas pressure monitoring and oil pressure monitoring switch
calibration checks, coil resistance checks are completed.
3. HV and partial discharge test on the completely assembled GIS is carried out and the
results are acceptable.
4. Installation of LAs & CVTs in the conventional part of switchyard and power connection is
completed.
5. Wave trap installation and PLCC (supplied / installed by other) equipments wherever
applicable are completed.
6. Fire fighting system is available, completely installed and tested.
7. Ventilation system is functional and available.
8. Switchyard illumination is available on a permanent basis.
9. Earthing grid of switchyard is completed and all equipments and structures are connected to
earth.
10. Switchyard cable trenches are completed and are completely covered. The water sumps
connected to cable trench should be completed and the dewatering pumps and system
should be functional.
11. 3 phase 415 V power supply is available for testing.
12. Electrical inspectors clearance is obtained.
13. Telephone system is available near the equipment.
14. Relevant drawings, documents, PO copies, approved settings of relays are available.
15. Availability of SF6 gas maintenance unit and adequate quantity of SF6 gas cylinders for make
up is available.
16. Availability of auxiliary power with all protection is ensured.
4.0 REQUIREMENTS OF INSTRUMENTS:-

1. 250V, 500V, 5 KV & 10kV meggar.
2. Earth tester.
3. Multimeter.
4. Leakage current tester(AC/DC).
5. Clamp meter.(0-2000A)
6. DC power pack for (0 - 220V DC).
7. Micro – Ohmmeter.

1. Unauthorized persons should not be allowed to enter switchyard area.
2. Any conducting element should be carried horizontally at waist level.
3. All under ground cable trenches should be kept in dry state and should be covered properly.
4. Growth of weeds, shrubs etc should be prevented in switchyard area.
5. Local control cabinet / marshalling boxes / junction boxes should be kept in locked condition.
6. Adequate illumination must be maintained in switchyard area and GIS building.
7. Ensure that switchyard area and GIS building is clean.
8. Ensure that no CT secondary is left open circuited during testing.
9. Ensure that no earthing or discharge rod is left connected and that they are cleared before
charging.
10. Ensure proper ventilation and exhaust system is ON when installation/SF6 gas filling is being
done and clean room conditions should be followed.
11. Do not operate the CB with SF6 gas pressure less than 6 bars.
12. Do not exceed the duty cycle of the CB for repeated operations.
13. Do not operate the CB with oil tank cover open since this can lead to air entrapment in
mechanism.
14. Emergency operation of CB is not subjected to any condition of interlock, this has to be
checked before any emergency operation.
15. Do not operate the disconnector and earth switch mechanism more than rated duty cycle.
Allow for cooling time of motor if repeated operations are to be performed.
16. Do not leave CVT neutral terminals disconnected from earth, connect them to PLCC
equipment or earth as per scheme.
17. Do not leave PT primary neutral terminals disconnected from earth.
18. Confirm the relative polarities of line CVT and bus PT. These are particularly critical for
synchronising.
6 PRE-COMMISSIONING CHECKS
BAY EQUIPMENT CHECKS:

CHECKS ON CIRCUIT BREAKER
1. Power supply, perform test for rated operating sequence starting from pump cut in pressure.
If test is to be repeated keep 15 minutes gap between the cycles.
6.1
CB TIME MEASUREMENT CHECKS
1. CB operating time checks are carried out at pump shut down pressure and at the range of DC
fed to operating coils.
2. CB timing test kit is used to measure the operation time of each pole. Two leads each, per
phase are connected from the kit across the fixed and moving contact of each CB pole. The
CB close and trip coil 1 & 2 are connected to the kit and their operation is controlled by the
push buttons on the kit.
3. The access to the CB poles in GIS for connecting the leads of time measurement kit is
achieved by closing of earth switch on sides of CB and opening the earthing shunt links of
earth switch to GIS enclosure. Now the leads from the kit can be connected on the bushing
terminals of earth switch.
4. Carry out the time measurement checks for simultaneous closing operation of CB and note
down the closing time of each pole. Check that the difference between closing time is with in
acceptable limit. These measurements are to be done when the control DC voltage is at 85%,
100%, and 110% of rated 220 V DC.
5. Carry out the time measurement checks for simultaneous opening operation of CB and note
down the opening time of each pole for opening through trip coil 1. Check that the difference
in opening time in between the poles is with in acceptable limit. These measurements are to
be done when the control DC voltage is at 70%, 100%, and 110% of rated 220 V DC.
6. Carry out the time measurement checks for simultaneous opening operation of CB and note
down the opening time of each pole for opening through trip coil 2 Check that the difference
in opening time in between the poles is with in acceptable limit. These measurements are to
be done when the control DC voltage is at 70%, 100%, and 110% of rated 220 V DC.
7. Carry out simultaneous closing on a fault and check the anti pumping system. Keeping the
tripping circuit energized through NO auxiliary contact of CB (with CB initially open), apply
closing order for a couple of seconds. The time during which the CB stays closed during
closing/opening cycle is measured. Also the CB should not close back after tripping, even
though closing order is continuously present. This confirms the anti pumping feature of CB.
8. RESTORE THE TRIP & CLOSE COIL WIRES AS PER SCHEME.
9. Also check the trip free feature of the CB mechanism.
6.1.1 CB FUNCTIONAL CHECKS
1. Check the nameplate of CB and compare it with nameplate drawing.

2. CB closing/opening coil resistances and IR values are taken at installation stage and the
results are enclosed
3. Check the closing of CB at lock out pressure: keep the hydraulic pump shut down, reduce the
operating mechanism pressure till it reaches the value corresponding to closing lockout. Now
attempt a closing operation, the CB should not close. Record the pressure at which closing
lock out of circuit happens.
4. Check the opening of CB at lock out pressure: keep the hydraulic pump shut down, reduce
the operating mechanism pressure till it reaches the value corresponding to opening lockout.
Now attempt an opening operation, the CB should not open. Record the pressure at which
opening lock out of circuit happens.
5. Perform test to confirm operation of pole discrepancy circuit. Set the pole discrepancy relay
timer to about 5 seconds. Connect DC supply for close and trip coil 1 circuit only. With CB in
open position remove close coil wire of R pole. Close the CB. Check that Y and B pole have
closed, while R pole remains open. Now after elapse of time set on pole discrepancy timer,
check that the Y and B poles open by the initiation from pole discrepancy relay. Similarly
check for Y and B pole. Repeat the above test with DC supply connected to close coil and trip
coil 2 only. RESTORE THE TRIP & CLOSE COIL WIRES AS PER SCHEME.
6. Check that the mechanical open and close indicators for each pole of CB are operating
correctly.
7. Check that the operation counters for CB operation are recording each operation of CB. From
the start of pre commissioning activity, maintain a record of CB operation and counter
increments.
8. Check the local operation of CB.
9. Check the emergency operation of CB
10. Check the operation of CB through bay controller.
11. Check the remote closing of CB from control panel manual closing, auto reclose closing as
applicable (including 1 phase and 3 phase auto reclosure), and SCADA.
12. Check the operation of CB auxiliary contacts for correctness and their being correctly wired
up as per scheme to various other locations.
13. Check the various signals emanating from CB and getting connected to bay controller, alarm
annunciation and SCADA for the following conditions:
a) CB SF6 internal leakage.
b) CB general failure.
c) CB close/open status monitoring.
d) CB pole discrepancy.
e) CB in rescue trip mode.
f) Heating power supply fail.
g) Hydraulic oil pump supply fail.
h) CB hydraulic oil pump motor excessive starts.
i) CB tripping lock out.

j) CB in local or maintenance position.
k) CB SF6 stage 1 alarm.
l) CB SF6 stage 2 alarm and lock out.
DISCONNECTOR CHECKS
6.1.2 CHECKS IN ERECTION STAGE ON DISCONNECTOR
1. Check for the correct operation of auxiliary switches. Also check that these auxiliary switches
are connected to various other equipments / systems as per the scheme.
2. Check the operation of limit switches for close and open position.
3. Check the IR value and winding resistance of mechanism motor are taken during installation
stage.
4. Check for lubrication of mechanism.
6.1.2.1 OPERATION CHECKS ON DISCONNECTOR
1. Keep the disconnector selector switch in manual control mode. Check that electrical operation
cannot be performed. Press the push button for manual operation and check that the shutter
for hand crank is released (this is subject to interlock conditions being satisfied). Connect the
hand crank to the switch drive and operate the switch manually. Check for smoothness of
operation and note down the no of revolutions it takes to complete the closing and opening
operation.
2. Keep the disconnector selector switch in electrical control mode. Check shutter covering the
hand crank connecting point is locked. Press the push button on the mechanism and confirm
that the shutter still remains closed.
3. Check the operation of limit switches for closing and opening position. Ensure that close limit
switch is in closing circuit and open is in opening circuit. Also ensure that the phase sequence
for closing and opening supplies is correct, before commencing electrical operation.
4. Check the operation of the disconnector by operating it from the bay controller and also from
remote control panel and SCADA panel. (this is subject to interlock conditions being satisfied)
5. Keep the disconnector selector switch in locked mode. Check that neither electrical nor
manual operation is possible on the disconnector even if the interlocking conditions are
satisfied.
6. Measure the currents absorbed by operating motor during operation.
7. Check the operation of auxiliary contacts changeover.
8. Check the operation of limit switches for closing and opening position.
6.1.2.2 TIME MEASUREMENT CHECKS ON DISCONNECTOR
1. Measure the time of operation of the disconnector for closing and opening. Check that the
closing and opening times and the maximum difference between poles are as per
manufacturers specifications.
2. Using the timer and connecting it across the fixed and moving contact of isolator perform
time measurement.
3. Access to the isolator contacts is available at earth switch bushing on the enclosure (after
removing shunt link to earthed enclosure), by closing the earth switches on either side of
disconnector. RESTORE THE SHUNT LINKS AFTER TEST.
6.1.2.3 INTERLOCK CHECKS ON DISCONNECTOR

1. Check that the disconnector is inoperable when the CB of the bay is closed.
2. Check that the disconnector can operate only when CB of the bay is open.
3. Check for prolonged closing of both isolator (bus isolators paralled) alarm initiated after time
delay.
4. Check that the disconnector cannot close when any of the earth switch on its side is closed.
5. Check further interlocks as per the approved interlocking scheme.

6.1.3 EARTH SWITCH CHECKS
6.1.3.1 CHECKS IN ERECTION STAGE ON EARTH SWITCH
1. Check for the correct operation of auxiliary switches. Also check that these auxiliary switches
are connected to various other equipments / systems as per the scheme.
2. Check the operation of limit switches for close and open position.
3. Check the IR value and winding resistance of mechanism motor.
4. Check for lubrication of mechanism.
6.1.3.2 OPERATION CHECKS ON EARTH SWITCH

1. Test format is enclosed in annexure –14
2. Keep the E/S selector switch in manual control mode. Check that electrical operation cannot
be performed. Press the push button for manual operation and check that the shutter for
hand crank is released (this is subject to interlock conditions being satisfied). Connect the
hand crank to the switch drive and operate the E/S manually. Check for smoothness of
operation and note down the no of revolutions it takes to complete the closing and opening
operation.
3. Keep the E/S selector switch in electrical control mode. Check shutter covering the hand
crank connecting point is locked. Press the push button on the mechanism and confirm that
the shutter still remains closed.
4. Check the operation of limit switches for closing and opening position. Ensure that close limit
switch is in closing circuit and open is in opening circuit. Also ensure that the phase sequence
for closing and opening supplies is correct, before commencing electrical operation.
5. Check the operation of the E/S by operating it from the bay controller and also from remote
control panel and SCADA panel. (This is subject to interlock conditions being satisfied).
6. Keep the E/S selector switch in locked mode. Check that neither electrical nor manual
operation is possible on the E/S even if the interlocking conditions are satisfied
7. Measure the currents absorbed by operating motor during operation/spring charging.
8. Check the operation of auxiliary contacts changeover.
9. Check the operation of limit switches for closing and opening position.
6.1.3.3 TIME MEASUREMENT CHECKS ON EARTH SWITCH

1. Measure the time of operation of the E/S for closing and opening. Check that the closing and
opening times and the maximum difference between poles are as per manufacturers
specifications.
2. Using the timer and connecting it across the fixed and moving contact of E/S, perform time
measurement.
3. Access to the E/S contacts is available on one side (for moving contact), at earth switch
bushing on the enclosure (after removing shunt link to earthed enclosure). For other side
(fixed contact) close the disconnector(s) & other earth switches connected to other side of
E/S under test. Remove the shunt link from the bushing to the enclosure of the (nearest
other) earth switch. Fixed contact of the E/S under test is now accessed at the bushing of the
(nearest other) earth switch. RESTORE THE SHUNTS AFTER THE TEST.
6.1.3.4 INTERLOCK CHECKS ON EARTH SWITCH

1. Check that the E/S is inoperable when the CB of the bay is closed.
2. Check that the E/S can operate only when CB & disconnectors of the bay connected with E/S
are open.
3. Check that the line side E/S is inoperable when the line is charged (simulating through line no
volt relay).
4. Check that the bus side E/S is inoperable when the bus is charged (simulating through line no
volt relay).
5. Check further interlocks as per the approved interlocking scheme.
6.1.4 CT CHECKS
1. Current transformer primary is accessed by earth switches on its either side. The earth
switches are closed and the earthing shunt from the bushing to enclosure is removed. Now
the connections for CT primary can be done at the E/S bushings for the purpose of test.
Further keep the disconnectors on either side of CT open.
2. Polarity check is performed on the CT. A polarity tester is used and it applies a positive pulse
across P1 to P2 terminal. The galvanometer connected across the S1 to S2 terminal should
show a positive deflection, then it is concluded that the polarity is correct. This is checked for
all secondaries.
3. IR value check on secondary is performed using a 1000V insulation tester. This is checked for
all secondaries.
4. Winding resistance of secondary windings are checked using a suitable bridge circuit. This is
checked for all secondaries.
5. Knee point voltage and current absorbed by CT secondary at half the knee point voltage is
inferred from the magnetization characteristics of CT for P and PS class CTs. This is done by
impressing increasing values of AC voltage across the CT secondary and keep measuring the
magnetizing current absorbed by the secondary. When for increase of 10% of impressed
voltage, the increase in current is 50%, then the voltage being impressed is equal to knee
point voltage. A graph is to be plotted for the same.
6. Ratio test is conducted on CT to check the ratio of primary current to secondary current is
same as nameplate ratio. Primary injection test kit is used to inject high currents into the CT
primary and corresponding secondary currents are noted using an ammeter. RESTORE THE
SHUNT AFTER THE TEST.
6.1.5 CVT CHECKS

1. CVT line terminal is accessible and is connected to outgoing overhead conductor.
2. Polarity of secondary winding with respect to primary is checked using a polarity tester.
3. IR value of secondary windings is checked using a 250 V megger.
4. Winding resistance of secondary windings is measured using bridge method.
5. Ratio of CVT is checked by impressing 1 phase 240V AC supply across the primary and
measuring the induced voltage in the secondary. This is compared with the nameplate ratio.
6. Measure the capacitance of the CVT capacitors.
7. When all tests are completed, ensure to connect the earthing links of primary and
secondary terminals which are meant to be earthed. In case of PLCC equipments
connected to CVT, ensure correctness of connections as per scheme.
6.1.6 PT CHECKS
1. Potential Transformer (PT) primary line terminal is accessed at the earth bushing of closed
earth switch.
2. Polarity of secondary winding with respect to primary is checked using a polarity tester.
3. IR value of secondary windings is checked using a 250 V megger.
4. Winding resistance of secondary windings is measured using bridge method.
5. Ratio of PT is checked by impressing 1 phase 240V AC supply across the primary and
measuring the induced voltage in the secondary. This is compared with the nameplate ratio.
6. When all test are completed ensure to connect the earthing links of primary 1N terminal and
secondary 2n terminals.
6.1.7 LA CHECKS
1. Insulation resistance of surge arrester is measured using a 5 KV megger.
2. Completeness of installation with respect to GA and DD drawings is checked.
3. Leakage current milli ampere meter of surge monitor is checked by passing current through
it. Surge counter is checked for incrementing the count by discharging a charged capacitor
across it.
4. Check that the surge counter is connected firmly between the LA and the earth. Check that
the supporting structure of LA is separately earthed.
5. Check the orientation of LA with respect to the pressure relief diaphragm.
6.1.8 WAVE TRAP CHECKS

1. Check for correct installation of wave trap as per drawing on its post insulators.
2. Check for correct incoming and outgoing jumper connections for wave trap.
For Detailed Testing procedures please refer Pre-commissioning test of S/S

equipments
7. ENERGISATION AND POST ENERGISATION CHECKS

1. Check sheet is enclosed in annexure – 11.
2. Record on hourly basis as per the annexure the below mentioned values.
3. Record no load charging current on drawn by the line for 24 hrs.
4. Record current flow in the CT secondaries at regular intervals.
5. Record voltages on main buses and on line at regular intervals for 24 hrs.
6. Record the SF6 gas pressure readings of all enclosures of GIS on an hourly basis.
7. Record the SF6 gas pressure readings of CB on an hourly basis.
8. Record the hydraulic oil pressure/ pneumatic pressure of CB on an hourly basis.
9. Check for any visible corona in the conventional part of switchyard.

10. Record the reading at LA surge monitor for counter and leakage current.
8. WORK PLANS
Confirming the status of other

systems
Confirming the status of

switchyard system

manpower

test instruments

outside agencies
Identifying the hazards and

taking necessary precautions

correctness of switchyard &
line installation

correctness of power circuit of
switchyard
Checks for interfacing with

other systems controlling,
protecting and monitoring the
switchyard
Electrical testing of individual

switchyard equipments
Primary/secondary injection
testing of switchyard
equipments with burdens
connected
Interlocking, indication and

annunciation checks of
switchyard equipments
CB tripping checks by
simulating protection system
General checks on switchyard

and HV & PD checks
Commissioning of switchyard as
per procedure
Energisation and post

energisartion checks
Consolidation of commissioning
documentation
Handing over the system to

Client
ANNEXURE – 1
CHECKLIST OF EARTHING: PHYSICAL CHECK
Sr Locations of earthing / Checked Checked Checked for Checked

no description of earthing for tightness of for
parameter provision fasteners to continuity
as per specified level to main
drawing earth
1 Soil resistivity of switchyard
2 Earth resistance of switchyard earth

grid
3 Shunts from bushings to enclosure

of all earth switches
4 Shunts across all CTs
5 Shunts across all compensation

joints
6 Connection of all enclosures earth

pads to switchyard earth pads.
7 Connection of all IPBD, LA, CVT

support structure earth pads to
switchyard earth pads.
8 Connection of all IPBD, LA, CVT

earth pads to switchyard earth pads.
9 Connection of switchyard earthing

grid to station earth grid
10 Connection of earth pits to earth grid
11 Connection of LA, PT and CVT earth

terminal
12 Connection of line supporting towers

to earth
13 Connection of line shield wire to

earth
14 Earthing of any other equipment as

per detailed drawing


ANNEXURE – 2
FINAL CHECK SHEET
1. 400KV GIS RELATED

1 Testing checks of all SF6 density monitors done and all monitors
are connected in alarm and lockout circuit and they show a
healthy status for CB and enclosures
2 Testing checks of all CB hydraulic pressure switches done and all
switches are connected in alarm, lockout and pump operation
circuit and they show a healthy status for CB mechanism
3 Safety value operating correctly for all CB hydraulic mechanisms
4 All CB hydraulic mechanisms accumulators are healthy
5 CB trip and close timings in the specified control voltage range
are checked and are found acceptable
6 CB pole discrepancy function is operational
7 CB cannot be closed/opened when due to fall in hydraulic oil
pressure the close/open lock outs have operated respectively
8 CB mechanical indicators show correct position
9 CB auxiliary switch is correctly connected as per scheme
10 CB is correctly interlocked from other equipments for its
closing/opening
11 Other equipments are correctly interlocked from CB for their
closing/opening
12 CB is tripping from all tripping relays / hand trip (from C&R
Panel) directly connected to its trip coil is checked. Also it is
confirmed that there is no mixing of DC for TC-1 & TC-2. trip
circuit supervision relays show healthiness of trip coils in pre-
close, post-close and post trip position of CB.
13 CB closing and tripping from bay controller is checked
14 CB closing from remote is checked
15 Signals emanating from CB are getting registered at local and
remote annunciator and at SCADA.

16 D/S mechanical indicators show correct position
17 D/S auxiliary switch is correctly connected as per scheme
18 D/S is correctly interlocked from other equipments for its
closing/opening
19 Other equipments are correctly interlocked from D/S for their
closing/opening
20 D/S locks out for SF6 pressure at & below 2nd level alarm
21 D/S neither open nor close position gets registered in alarm
annunciator
22 D/S timing checks are performed and are acceptable
23 D/S local and remote indications for position are true
24 E/S mechanical indicators show correct position
25 E/S auxiliary switch is correctly connected as per scheme
26 E/S is correctly interlocked from other equipments for its
closing/opening
27 Other equipments are correctly interlocked from E/S for their
closing/opening
28 E/S locks out for SF6 pressure at & below 2nd level alarm
29 E/S neither open nor close position gets registered in alarm
annunciator
30 E/S timing checks are performed and are acceptable
31 E/S local and remote indications for position are true
32 Local bay controller is fully checked for all functions as per
scheme
33 Bay controller counter for all equipments is functional
34 Mimic at bay controller shows correct circuit condition
35 Alarm of bay are correctly registered at bay controller
36 Interlock of bay equipments among themselves and with other
bays through bay controller is as per scheme
37 Metering of bay is checked at bay controller
38 CTs are tested and their secondaries are connected to burdens
correctly
39 No CT secondary is left open circuited
40 Correct CT ratio tapping is adopted
41 Earth continuity shunts across CT enclosure are provided
42 Earth continuity shunts across adjustment compensation joints,
bus bar flanges of enclosure are provided
43 Earth continuity shunts between E/S bushing and enclosure are
provided
44 Earthing connection of enclosures, IPBD, IPBD supporting
structure to switchyard earth grid is done
45 PTs are tested and their secondaries are connected to burdens
correctly
46 Neutral ends of PT primary and secondary are connected to
earth as per scheme
47 GIS routine testing including resistance inspection, gas leakage
test, gas moisture content test, IR test is completed
48 GIS HV & PD testing are completed
2. CONVENTIONAL PART OF SWITCHYARD RELATED

1 CVTs are tested and their secondaries are connected to burdens
correctly
2 Neutral ends of CVTs, primary and secondary are connected to
earth as per scheme and / or to PLCC equipment as per scheme
3 Corona rings are connected to CVT line terminal
4 Earth connection of CVT to station grid is completed
5 IR value of CVT is checked and found acceptable
6 LA surge counter readings are taken
7 LA connection to HV lead is checked
8 LA connection to station earth grid via surge counter is checked
also LA supporting structure is earthed
9 LA insulation resistance value is found acceptable

10 Wave traps (if any) are checked to be mounted and connected as
per the drawing
11 Jumper and dropper connections at line terminations is checked
with drawing and are found correctly connected
12 PLCC equipments if any are connected to system as per scheme
(by other agencies)
13 Connection tightness of terminations at wavetrap, CVT, LA &
SF6/air bushing is checked and found OK
14 Clearance between phase to earth and phase to phase is checked
and is found OK
15 Ground clearance of live parts is found OK
16 Orientation of LA with respect to pressure relief diaphragm is
checked to be correct
17 Stress ring is mounted on LA line terminal
3. C&R Panel RELATED
SR NO DESCRIPTION OF FINAL CHECK OBSERVATIONS REMARKS
1 Check that C&R Panel installation is completed in all

respects
2 Check that C&R Panel commissioning for GIS system is
completed as per procedure.
3 Checked that CB of each bay can be tripped with tripping
relays as per the scheme
4 Checked that there is no mixing of DC control sources and
panel internal wiring is correct as per scheme
5 Checked all termination of control and power cable at C&R
Panel are found correct
6 All relays in C&R Panel are tested and set to operate as per
relay setting chart. Further all relay are free to operate and
all mechanical locking is removed.
7 Checked the operation of all bay equipments from remote

and verified that interlocking scheme of bay equipments is
functional from remote
8 Checked that the bus bar protection scheme for zone 1&2
is functioning correctly and local breaker back up
protection is functional
9 Checked that bus bar check zone protection scheme is
functioning as per scheme.
10 Checked that all CT, CVT and PT circuits are connected to
burdens in C&R Panel.
11 Checked the operation of main and backup protection of
each bay
13 Checked interfacing with PLCC equipments
14 Checked interfacing with SCADA equipments
15 Checked that synchronizing scheme is functional
16 Checked that DC failure alarm and alarm annunciator
circuits are functioning as per scheme
4. SCADA RELATED
SR NO DESCRIPTION OF FINAL CHECK OBSERVATIONS REMARKS

1 Check that SCADA panel installation is completed in all
respects
2 Check that SCADA system is commissioned as per
procedures.
3 Checked the operation of bay equipments from SCADA
panel
4 Checked that bay equipment interlocking is functioning as
per scheme from SCADA operations also
5 Checked that status of equipment is correctly getting

registered at SCADA panel
6 Checked that various signals emanating from relay
contacts are getting registered at SCADA panel
ANNEXURE – 3
POST ENERGISATION CHECK SHEET
SR POST ENERGISATION CHECKS OBSERVATION INFERENCE REMARK

NO / VALUE
1 Bus A voltage (in Volts) and frequency (in Hz)
2 Bus B voltage (in Volts) and frequency (in Hz)
3 SF6 pressure in all enclosures (in bars)
4 SF6 pressure in all CBs (in bars)
5 Hydraulic oil pressure in all CBs (in bars)
6 Check for any visual corona discharge in the
conventional part of switchyard
7 Check for any other abnormal noise from
enclosures, GIS and conventional equipments
8 Check the surge counter at LA and record the
leakage current, ensure leakage current is in

acceptable limit.
9 Line voltage in control room
FORMAT FOR POST ENERGISATION CHECKS FOR A PERIOD OF 24 HRS
Sr Type of check Observations /remarks

no
Start 3hrs 6hrs 9hrs 12hrs 15hrs 18hrs 21hrs 24hrs
1 Bus A voltage (in Volts)
and frequency (in Hz)
2 Bus B voltage (in Volts)
and frequency (in Hz)
3 SF6 pressure in all
enclosures (in bars)
4 SF6 pressure in all CBs (in
bars)
5 Hydraulic oil pressure in all
CBs (in bars)
6 Check for any visual
corona discharge in the
conventional part of
switchyard
7 Check for any other
abnormal noise from
enclosures, GIS and
conventional equipments
8 Check the surge counter at
LA and record the leakage

current, ensure leakage
current is in acceptable
limit.
9 Line voltage in control
room
ANNEXURE – 3
VERIFICATION SHEET
S Activity verified Acceptance Verificat Certification by verifying agency
no criteria ion Procedure Inspection Functional Results
agency certification tests
1 Pre As per check list/
commissioning acceptance list
checks
2 Switch yard As per check list/
checks and acceptance list
testing
3 Interfacing with As per set points
C&R Panel,
relaying, relay
setting
4 Control and Logics as per
logic of annexure
switchyard
equipments
5 Line and As per checklist/
remote end acceptance list
checks

Testing & Commissioning Procedures for Switchyard Equipment

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Testing & Commissioning Procedures for Switchyard Equipment

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LARSEN & TOUBRO LIMITED-ECC DIVISION PROCEDURE NO:

TESTING & COMMISSIONING PROCEDURE FOR

PREPARED BY REVIEWED BY APPROVED BY REVISION

N.Muthukumarswamy V.Selvaraj D.Maheswaran 0

REVISION CONTROL SHEET

Rev.No. Date Details of Revision Prepared By Reviewed By Approved By

0 30-12-2010 N.Muthukumarswamy V.Selvaraj D.Maheswaran

35. An – 14 Annexure – 14- Calibration Status Table 34

76. 8.2 Core Insulation Test 54

118. 8.4 Trip Coil/Close Coil Resistance Measurement Test 81

196. 5.0 Requirements of Testing Instruments 118

237. 7.0 Post installation checks 136

PRE COMMISSIONING TEST PROCEDURE FOR CURRENT TRANSFORMERS

4.0 REQUIREMENTS OF TESTING KITS

S.No Test Kit Range

5.0 REQUIREMENT OF TESTING INSTRUMENTS

6.0 HAZARDS AND PRECAUTIONS

7.0 POST INSTALLATION CHECKS

8.0 TESTS TO BE CONDUCTED

8.1 INSULATION RESISTANCE MEASUREMENT TEST

Note: a) Remove the connected earthing to system involving CT under test

4) Take down the readings( It should be in Mega Ohms)

8.3 SECONDARY WINDING RESISTANCE TEST

8.4 POLARITY TEST

i) Connect battery + Ve to P1(Primary) Terminal of CT

Sl. No. : R-Phase: Y-Phase: B-Phase:

Year of manufacture: R-Pahse: Y-Phase: B-Phase:

Feeder /Bay Name :

V. Rated data and duty:

Core Ratio Class Burden KVp Protection / Metering

KVp: Knee point voltage in volts

18. BDV of oil sample taken from tank bottom

Primary to Earth/ Secondary

R- Phase Y- Phase B-Phase

Primary – Core – III

Primary – Tan Delta Point

Secondary Core I - Earth

Secondary Core II - Earth

Secondary Core III - Earth

Secondary Core IV - Earth

Core Terminal R- Phase Y- Phase B- Phase

1S1 (+ve) 1S2 (-ve)

Core I 1S1 (+ve) 1S3 (-ve)

1S1 (+ve) 1S4 (-ve)

2S1 (+ve) 2S2 (-ve)

Core II 2S1 (+ve) 2S3 (-ve)

2S1 (+ve) 2S4 (-ve)

3S1 (+ve) 3S2 (-ve)

Core III 3S1 (+ve) 3S3 (-ve)

3S1 (+ve) 3S4 (-ve)

4S1 (+ve) 4S2 (-ve)

Core IV 4S1 (+ve) 4S3 (-ve)

4S1 (+ve) 4S4 (-ve)

5S1 (+ve) 5S2 (-ve)

Core V 5S1 (+ve) 5S3 (-ve)

5S1 (+ve) 5S4 (-ve)

Capacitance (Measured Value)

(1S1 - 1S2) 40%

(2S1 - 2S2) 40%

CORE III 20%

(3S1 - 3S2) 40%

(4S1 - 4S2) 40%