Biodiesel is a notable alternative to the widely used petroleum-derived diesel fuel since it can
be generated by domestic natural resources such as palm oil, soybeans, rapeseeds, coconuts
and even recycled cooking oil. Interest in biodiesel has been expanding recently due to
scarcity of natural resources,environmental pollution and high petroleum prices. The majority
of biodiesel today produced is via base catalyzed transesterification with methanol. The
crude palm oil is the raw material for this study. In order to find the optimum values of
biodiesel (Palm oil Methyl Ester, POME) yield, three parameters were studied: Reaction
temperature, Reaction time and the methanol :oil ratio. In this study, the parameters were:
reaction temperature: 60, 70, and 80 °C; Reaction time: 45, 60 and 90 minutes; and methanol
:oil ratio(mol/mol): 6:1, 8:1 ,10:1, 12:1, 15:1. The results showed that the optimum reaction
time was 60 minutes, reaction temperature was 60 °C and the methanol :oil ratio was 12:1,
were the optimum yield of 98.5% was achieved.
OBJECTIVE OF THE PROJECT
IT'S ECONOMICAL
gallon depending on the cost of materials required to make it. With prices that low, most
people are able to save hundreds of dollars on their fuel bills. In some cases it even goes
IT'S RENEWABLE
Biodiesel has been touted far and wide for its renewable properties. Instead of making a fuel
from a finite resource such as crude oil, Biodiesel can be produced from renewable
resources such as organic oils, fats. This means that it can be made from things
When Biodiesel is used to power diesel engines, the emissions at the tailpipe are
significantly reduced. Studies by the US National Renewable Energy Lab indicate drops in
several key areas’ that help the environment. Carbon Dioxide, Hydrocarbons, and Particulate
When used in older diesel engines such as indirect combustion diesels, the results are
astounding. There was a reduction in the tailpipe emissions of nearly 90%. It also has a
IT SUPPORTS FARMERS
When Biodiesel is made from organic oils such as Canola, Soy, Peanut, or other
domestically grown seed crops, it helps the farming community out. Because the oil used to
make Biodiesel is "domestically grown", it keeps the money flowing to those that "grow" the
feedstock.
Biodiesel, unlike Petrodiesel, has a much higher "lubricity" to it. This means that it's
essentially "slipperier" than normal diesel fuel. With the added "lubricity" of Biodiesel,
engines have been shown to experience less wear and tear when used on a regular basis. Also,
because Biodiesel is less polluting, it means that it's easier on the engine.
INTRODUCTION
The demand of energy has increased rapidly with growing of world population. The reserves
of fossil fuel are being depleted, while the environmental problems caused by their use have
become serious. Thus, the renewable energy has been promptly developed . Amongst the
various alternate fuels being developed, the biodiesel has received special attention because it
is easy to produce from readily available and renewable sources (vegetable oils and animal
fats), safe to handle and use, eco-friendly, and miscible with petroleum diesel in all
proportional for use in existing diesel engines without any modification .
According to Singh & Singh (2009), there are several sources which are used as feed stock
for biodiesel production such as soybean, sunflower, palm, canola, cotton seed, Jathropa,
rapeseed and soybean oil. However, compared with other
vegetable oil, palm oil has far better advantage and potential as
feed stock for biodiesel production. Palm oil is a perennial
annual production has its seasonal peak and down cycle. Palm
plantation has the highest oil yield in terms of oil production
per hectare of plantation. Palm oil has the highest yield hectare than any other crops as shown
in Figure 1, and this makes it
the best source to produce biodiesel. reported that transesterification or alcoholysis is the
displacement of alcohol from an ester in a process similar to hydrolysis, except that alcohol is
used instead of water. The reaction is one of the reversible reactions and proceeds essentially
by mixing the reactants as presented by the following equation:
Many studies have shown that transesterification with methanol is more practical than with
ethanol. Methanol is preferable because of its low cost and its physical and chemical
advantages .Another advantage of using methanol is the separation of glycerine, in which can
be obtained through simple decantation.
Currently, most biodiesel is produced by using homogenous base catalyst, such as sodium
hydroxide (NaOH) or potassium hydroxide (KOH). These catalysts are commonly used
because of few reasons: able to catalyze reaction at low reaction temperature and atmospheric
pressure and high conversion can be achieved in a minimal time.
the amount of heating energy released by the combustion of a unit value of fuels.
One of the most important determinants of heating value is moisture content. Air-dried
biomass typically has about 15-20% moisture, whereas the moisture content for oven-dried
biomass is negligible. Moisture content in coals varies in the range 2-30%. However, the
bulk density of most biomass feedstocks is generally low, even after densification –
between about 10 and 40% of the bulk density of most fossil fuels. Liquid biofuels however
• MELT POINT OR POUR POINT - Melt or pour point refers to the temperature at which
the oil in solid form starts to melt or pour. In cases where the temperatures fall below the
melt point, the entire fuel system including all fuel lines and fuel tank will need to be
heated.
• CLOUD POINT - The temperature at which an oil starts to solidify is known as the
cloud point. While operating an engine at temperatures below oil’s cloud point,
• FLASH POINT - The flash point temperature of a fuel is the minimum temperature at
which the fuel will ignite (flash) on application of an ignition source. Flash point
varies inversely with the fuel’s volatility. Minimum flash point temperatures are
• IODINE VALUE - Iodine Value (IV) is a value of the amount of iodine, measured in+
grams, absorbed by 100 grams of a given oil. Iodine value (or Iodine number) is commonly
used as a measure of the chemical stability properties of different biodiesel fuels against such
oxidation as described above. The Iodine value is determined by measuring the number of
double bonds in the mixture of fatty acid chains in the fuel by introducing iodine into 100
grams of the sample under test andmeasuring how many grams of that iodine are absorbed.
Iodine absorption occurs at double bond positions - thus a higher IV number indicates a
higher quantity of double bonds in the sample, greater potential to polymerize and hence
lesser stability.
measuring the amount of time taken for a given measure of oil to pass through an
orifice of a specified size. Viscosity affects injector lubrication and fuel atomization.
Fuels with low viscosity may not provide sufficient lubrication for the precision fit of
fuel injection pumps, resulting in leakage or increased wear. Fuel atomization is also
affected by fuel viscosity. Diesel fuels with high viscosity tend to form larger droplets
on injection which can cause poor combustion, increased exhaust smoke and
emissions.
injection and auto ignition of the fuel. The higher the cetane number, the shorter the
delay interval and the greater its combustibility. Fuels with low Cetane Numbers will
result in difficult starting, noise and exhaust smoke. In general, diesel engines will
Cetane tests provide information on the ignition quality of a diesel fuel. Research using
• DENSITY – Is the weight per unit volume. Oils that are denser contain more energy.
For example, petrol and diesel fuels give comparable energy by weight, but diesel is
The aspects listed above are the key aspects that determine the efficiency of a fuel for
diesel engines. There are other aspects/characteristics which do not have a direct bearing
on the performance, but are important for reasons such as environmental impact etc. These
are:
• ASH PERCENTAGE - Ash is a measure of the amount of metals contained in the fuel.
High concentrations of these materials can cause injector tip plugging, combustion deposits
and injection system wear. The ash content is important for the heating value, as heating
value decreases with increasing ash content. Ash content for bio-fuels is typically lower than
for most coals, and sulphur content is much lower than for many fossil fuels. Unlike coal ash,
which may contain toxic metals and other trace contaminants, biomass ash may be used as a
soil amendment to help replenish nutrients removed by harvest (20)
• SULFUR PERCENTAGE –
The percentage by weight, of sulfur in the fuel Sulfur content is limited by law to very small
percentages for diesel fuel used in on-road applications.
REVIEW OF BIODIESEL FEEDSTOCKS
In general, biodiesel feedstock can be categorized into three groups: vegetable oils (edible or
non-edible oils), animal fats, and used waste cooking oil including triglycerides.
But also a variety of oils can be used to produce biodiesel, algae, which can be grown using
waste materials such as sewage and without displacing land currently used for food
production and oil from halophytes such as salicornia bigelovii, which can be grown using
saltwater in coastal areas where conventional crops cannot be grown, with yields equal to
the yields of soybeans and other oilseeds grown using freshwater irrigation.
Many advocates suggest that waste vegetable oil is the best source of oil to produce
biodiesel, but since the available supply is drastically less than the amount of petroleumbased
fuel that is burned for transportation and home heating in the world; this local solution
Demirbas (2009) agreed that transesterification method is the most viable process adopted
known so far for the lowering of viscosity. Transesterification is defined as the reaction of a
fat or oil with an alcohol in the presence of catalyst to form esters and glycerol. The
byproduct, which is glycerol, has also commercial value. The physical characteristics of fatty
acid methyl/ethyl ester are very close to those.
CATALYST
In general, there are three categories of catalysts used for biodiesel production known as
alkalis, acids and enzymes [5]–[7]. As compare to enzyme catalysts, alkali and acid catalysts
are more commonly used in biodiesel production [1]. They were then categorized into
homogeneous and heterogeneous catalysts. However, enzyme catalysts have become more
attractive recently since it can avoid soap formation and the purificationprocess is simple to
accomplish. Nonetheless, Leung et al. (2010) stated that they are not commercially used
because of the longer reaction times and higher cost. To reduce the
cost, some researchers developed new biocatalysts in recent years. An advantage is that no
purification is necessary for using these biocatalysts [8]–[10].
MATERIAL AND METHOD
The production of biodiesel by transesterification of palm oil is carried out as follows:
4. Removal of alcohol
6. Biodiesel drying
The materials used in this process are: Crude Palm Oil (CPO), the catalyst is Sodium
Hydroxide (NaOH); Methanol (MeOH); and the
drying agent is Magnesium sulphate (MgSO4). The product is Methyl ester, and by-product
is Glycerol.
Sample preparation:
In order to have a 1.0 % concentration of NaOH for oil used, 0.1% gram of sodium
hydroxide (NaOH)
pellets were added to methanol to prepare the methoxide solution. Three sets of different
ratios of methoxide:oil were
prepared. The ratios of methoxide:oil were:-
Palm oil
Vegetable oil
Alcohol(CH3OH) Transesterification
Transesterification
Alcohol(
+ +
Catalyst(NaOH)
Catalys)
Settling down
Settling down
Glycerin
Biodiesel Was
hingHeating(110 Purifica
degree) tion
Pure Biodiesel
Soap/
Pure Biodiesel
Pears
FLOWSHEET OF BIODISEL PRODUCTION FROM PALM OIL
Yield(in
Yield(in%) Ratio(OIL)/(MEOH) %) Ratio(OIL)/(MEOH)
Time:1hr Time :1hr
92.5 04:01 86.25 04:01
Temp:70 deg Temp:80 deg
93.33 03:01 89.33 03:01
Catalyst:1wt% Catalyst:1wt%
of oil of oil
97.1 2.34:1 90 2.34:1
TABLE-1 TABLE-2
Temperature
Reaction temperature is the important factor that will affect the yield of biodiesel. For
example, higher reaction temperature increases the reaction rate and shortened the reaction
time due to the reduction in viscosity of oils. However, the increase in reaction temperature
beyond the optimal level leads to decrease of biodiesel yield, because higher reaction
temperature accelerates the saponification of triglycerides (Mathiyazhagan and Ganapathi,
2011) and causes methanol to vaporize resulting in decreased yield. Usually the
transesterification reaction temperature should be below the boiling point of alcohol in order
to prevent the alcohol evaporation. The range of optimal reaction temperature may vary from
50°C to 60°C depends upon the oils or fats used. Therefore, the reaction temperature near the
boiling point of the alcohol is recommended for faster conversion by various literatures. At
room temperature, there is up to 78% conversion after 60 minutes, and this indicated that the
methyl esterification of the FFAs could be carried out appreciably at room temperature but
might require a longer reaction time. In butyl esterification, however, temperature had
stronger influence. Temperature increases the energy of the reacting molecules and also
improves the miscibility of the alcoholic polar media into a non-polar oily phase, resulting in
much faster reactions.
TABLE-1 TABLE-2
Amount of Catalyst
Biodiesel formation is also affected by the concentration of catalyst. Most commonly used
catalyst for biodiesel production is sodium hydroxide (NaOH) or Potassium hydroxide
(KOH) (Mathiyazhagan and Ganapathi, 2011). The type and amount of catalyst required in
the transesterification process usually depend on the quality of the feedstock and method
applied for the transesterification process. For a purified feedstock, any type of catalyst could
be used for the transesterification process. However, for feedstock with high moisture and
free fatty acids contents, homogenous transesterification process is unsuitable due to high
possibility of saponification process instead of transesterification process to occur.
The yield of fatty acid alkyl esters generally increases with increasing amount of
catalyst. This is due to availability of more active sites by additions of larger amount
of catalyst in the transesterification process. However, on economic perspective,
larger amount of catalyst may not be profitable due to cost ofthe catalyst itself.
Therefore, similar to the ratio of oil to alcohol, optimization process is necessary to
determine the optimum amount of catalyst required in the transesterification process
(Kansedo, 2009; Jagadale and Jugulkar, 2012).
FUTURE SCOPE:
Next (second and third) generation biofuel technologies are considered to offer the solution
for the sustainability problems associated with first generation biofuels. Second generation
biofuels use cellulosic biomass which include, herbaceous lignocellulosic species such as
miscanthus, switchgrass and reed canary grass (perennial crops) and trees such as poplar,
willow and eucalypt (short rotation crops), as well as forestry and agricultural residue. Algae
are also being evaluated as a more promising advanced feedstock option in the distant future
(often referred to as third generation).
Feedstocks for second generation biofuels generally produce higher biomass yields per
hectare than most first generation crop feedstocks (the exception being sugar cane crop
feedstocks). In addition to their fast growth and short-rotation characteristics, essentially the
entire crop is available as feedstock. Given their relatively high projected energy conversion
efficiency (IEA 2008), second generations feedstocks are projected to have higher overall
energy yields (Table 5.1a and Table 5.1b). They require less tillage and chemical inputs.
They also allow a wide range of land to be used for cultivation including degraded and
marginal land, therefore reducing or avoiding the potential for land use competition with food
and animal feed production. However, some feedstocks are considered invasive10 (or
potentially so) and thus could have negative impacts on water resources and biodiversity.
Cellulosic biomass has lower handling costs than first generation biofuel crops and is easier
to store, given its resistance to deterioration. On the other hand, it can often be bulky and thus
require well developed and costly transportation infrastructure (FAO 2008).
Conversion technologies
The main technological conversion pathways for cellulosic biofuel production are bio-
chemical and thermo-chemical. The bio-chemical process involves breaking down the
cellulosic biomass via acid or enzymatic hydrolysis into sugars, which are then fermented and
distilled to obtain ethanol. Enzymatic hydrolysis is the preferred choice as it has higher
yields, requires less chemical input and is more environmentally sustainable. The hydrolysis
step is technically challenging and research is continuing to develop more efficient ways of
conversion.
Both conversion processes according a recent report by the IEA (2008) have an overall
biomass to biofuel conversion efficiency of about 35%. Ranges of indicative biofuel yields
per dry ton of biomass are shown in Table
Cost estimates
Future projected costs of lignocellulosic biofuels range from $0.60 - $1.30/l gasoline
equivalent (lge), depending on assumptions for feedstock costs, the timing of commercial
availability of conversion technologies and the feedstock supply chain. Potential cost
reductions could lower total costs to $ 0.25 and $0.35/lge, according to some estimates (IEA
Bioenergy 2008).
The IEA has developed cost projections based on the potential market penetration of second
generation biofuels to 2050, as summarized in Table
Another projection for biofuel costs (IEA Bioenergy 2008), based on an earlier IEA analysis
in the WEO 2006, indicated that, excluding any subsidies, biofuel production costs would
have to be about $0.80/lge to be competitive with gasoline and diesel prices at $100/bbl.
It is expected that, given the complexity of the technical and economical challenges involved,
wide deployment of commercial plants will not take place before 2015 or 2020 (IEA 2009,
OFID/IIASA 2009). Therefore, uncertainties exist as to the extent of the contribution of
second generation biofuel technologies to the global transport fuel demand by 2030.
The analysis indicates that rapid deployment of second generation technologies after 2015, if
done to meet the biofuel production target scenario, would imply about 315 million dry tons
of biomass requirement by 2020, increasing to 725 million dry tons in 2030. Developed
countries would account for 95% and 83% of the demand, respectively.
The biomass requirement in 2020 implies that 32 Mha of land will be needed (assuming an
average typical yield of about 10 dry tons/ha), if all the biomass comes from plantations of
dedicated crops (perennial grass and short rotation forest crops). However, due to the
availability of large amounts of forest and agricultural residues, the land requirements would
actually be lower. By 2030, with the average yield assumed to increase to about 15 dry
tons/ha, land requirements would not exceed 50 Mha in the scenario with rapid deployment
and would be less than 20 Mha in the other scenarios.
Algae-derived biofuels
Algae are microscopic, aquatic plants that convert water and CO2 in the presence of sunlight
into biomass, oils, and oxygen. The oil produced can be converted into very high quality
diesel and the carbohydrate content of the biomass can be converted into ethanol.
Algae require no fresh water or arable land. At the same time, because they feed on CO2,
algae production could also be used for CO2 capture from large sources. Another benefit is
the high oil yield per hectare, when compared to first and second generation biofuels (Table ,
Hart/GBC 2008)
The conversion process for algae oil into biodiesel is similar to that of the process for
vegetable oil. However, the cost is very high at present. The need for large facilities, low
costs and the prevention of contamination are some of the key challenges. Research is
currently being conducted on the optimum strains of algae and on the reduction of
cultivation, oil extraction and processing costs by governments and private institutions.
The US Defense Advanced Research Projects Agency is funding research into jet fuel
production from algae. Royal Dutch/Shell is collaborating with a company in Hawaii to build
a demonstration plant to commercially harvest algae and demonstrate the technical viability
of converting algae into diesel (IEA Bioenergy 2008). BP signed a contract with the
University of California, Lawrence Berkeley National Laboratory and the University of
Illinois at Urbana Champaign establishing a $500 million joint Energy Biosciences Institute
that will conduct biotechnology-based alternative energy research. Most recently,
ExxonMobil announced last July an investment of $600 million to produce liquid
transportation fuels from algae. The effortinvolves a partnership with the Synthetic Genomics
Company. A summary of activities by some companies and institutions is provided in the
reports by Hart/GBC and IEA Bioenergy 2008. Another experiment has been launched in
France by the French Petroleum Institute (IFP) and the National Institute for Agronomic
Research (INRA).