Stick Welding
Power Source
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
Miller Electric Mfg. Co. Equipment Sales US and Canada Web Site
An Illinois Tool Works Company Phone: 866-931-9730 www.MillerWelds.com
1635 West Spencer Street FAX: 800-637-2315
Appleton, WI 54914 USA International Phone: 920-735-4554
International FAX: 920-735-4125
Control Panel Electrode Charts
ELECTRODE POLARITY CHART ELECTRODE/AMPERAGE CHART
ELECTRODE
PENETRATION
ELECTRODE
POSITION
DIAMETER AMPERAGE RANGE
USAGE
DC*
AC
MAX.
200A
100A
150A
MIN.
50A
3
IN MM
6010 3/32 2.4
& 1/8 3.2
6010 EP — ALL DEEP MIN. PREP, ROUGH, 5/32 4.0
1 6011 EP ✓ ALL DEEP HIGH SPATTER 6011
3/16 4.8
6013 EP, EN ✓ ALL LOW GENERAL 1/16 1.6
5/64 2.0
7014 EP, EN ✓ ALL MED. SMOOTH, EASY, FAST 3/32 2.4
6013
LOW HYDROGEN, 1/8 3.2
7018 EP ✓ ALL LOW 5/32 4.0
STRONG
2 FLAT
3/16 4.8
✓ HORIZ. LOW SMOOTH, EASY, 3/32 2.4
7024 EP, EN FASTER 7014 1/8 3.2
FILLET
5/32 4.0
Ni-Cl EP ✓ ALL LOW CAST IRON 3/32 2.4
308L EP ✓ ALL LOW STAINLESS 7018 1/8 3.2
5/32 4.0
*EP = ELECTRODE POSITIVE (REVERSE POLARITY)
EN = ELECTRODE NEGATIVE (STRAIGHT POLARITY) 3/32 2.4
7024 1/8 3.2
5/32 4.0
3/32 2.4
1/8 3.2
Ni-Cl
5/32 4.0
3/16 4.8
1.Power Switch 3/32 2.4
308L 1/8 3.2
2.Selector Switch 5/32 4.0
3.Amperage
3 Adjustment
3 Control
3
Performance Data
DUTY CYCLE CHART
RATED OUTPUT
300
250
Typical Installation 200
WELD AMPERES
150
Work Clamp
Ordering Information
Power Source Stock No. Description Qty. Price
Thunderbolt ® XL 225 AC/150 DC #903 642 230 V, 50/60 Hz. Includes 5 ft (1.5 m) power cord w/230 V plug
Running Gear #043 927 Mounts easily to unit and provides convenient portability. Includes two wheels, two feet and handle
Miscellaneous
Stick Electrodes See charts above
Helmet/Gloves/Scratch Brush
Chipping Slag Hammer
Wall Receptacle
Distributed by:
Litho in USA