Attached are page(s) from the 2008 Hilti North

American Product Technical Guide. For

complete details on this product, including data
development, product specifications, general
suitability, installation, corrosion, and spacing &
edge distance guidelines, please refer to the
Technical Guide, or contact Hilti.

Hilti, Inc.
5400 South 122 n d East Avenue
Tulsa, OK 74146

1-800-879-8000
www.hilti.com
Prod_Tech_Guide_Cover_2008.qxd:MI_Kapitel_5_en.qxd 12/29/07 2:16 PM Page 4

Hilti Product Technical Guide

P R O F I S

PROFIS: Firestop Systems Hilti Diaphragm

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• Technical Library Technical Guide
• Design Centers A guide to specifying the Hilti modular
• Interactive Product Advisors pipe support system for medium to
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Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.ca.hilti.com I Product Technical Guide 2008
 Construction Chemicals

Construction Chemicals Table of Contents

Section Description Page

5.1 Chemical Systems Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391

5.2 Crack Injection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392

5.2.1 CI 060 Crack Injection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392

5.3 Repair Mortar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394

5.3.1 RM 700 EP Epoxy Repair Mortar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394
5.3.2 RM 710 EP Lo-Temp Mortar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396
5.3.3 RM 800 PC Cement Repair Mortar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398

5.4 Cementitious Grout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400

5.4.1 CG 200 PC Cementitious Grout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400

390 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
 Construction Chemicals

Chemical Systems Overview 5.1

Product Description Features Application 5.1 Chemical Systems Overview

CI 060 EP • 100% solids epoxy • Cracks in 5.2.1 CI 060

Crack Injection System • Easy to use walls
For use in repairing small 5.3.1 RM 700 EP
cracks up to 1/4" in con- • No power source • Basements
crete base material. needed • Pools 5.3.2 RM 710 EP
• Columns 5.3.3 RM 800 PC

5.4.1 CG 200 PC
RM 700 EP Epoxy • 100% solids epoxy • Heavy traffic
Based Repair Mortar • No primer needed with chemical
Epoxy mortar designed exposure
for applications where • Application temp.
there is high traffic. 50°F to 90°F (10°C to
32°C)

RM 710 EP Epoxy • Low temperature for- • Heavy traffic

Based Lo-Temp Repair mulation with chemical
Mortar exposure
Epoxy mortar designed
• Premeasured
for applications where • Easy to mix
temperatures are below
freezing or a rapid patch
• Application temp. 25°
is needed in high traffic to 90°F
areas. (–4°C to 32°C)

RM 800 PC • Mixes with water • Heavy Traffic

Portland Cement • No primer needed • Short down-
Based time
Repair Mortar • Excellent adhesion
Fast-setting high early
strength concrete repair
material.

CG 200 PC • Available in 55 lb pails • Leveling

Cementitious Grout machinery
• 10,000+ psi
High strength, non-shrink
grout designed for high
Compressive • Grouting
performance grouting Strength Posts
• Flowable or plastic
consistency

Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 391
 7.2.1 CI 060 Crack Injection System
Construction
Construction Chemicals
Chemicals

5.2.1 Cl 060 Crack Injection System

Listings, Approvals 5.2.1.1 Product Description
& Testing Standards CI 060 EP is a liquid epoxy that is
Meets requirements of ASTM C 881, Type packaged in a self-contained cartridge
IV, Grade 1, Class B with resin and hardener. The CI 060 EP
is designed for repairs of thin cracks
5.2.1.2 Material less than 1/4" (6 mm) in concrete base
Specifications material.

• Injection Resin CI 060 EP Product Features

Shelf life from date of manufacture • Low viscosity, penetrates cracks

when stored at 50°F to 80°F (10°C as narrow as 0.002" (0.051mm)
and 27°C) • No shrinkage, no solvent fumes
• Bonds to both concrete and steel
Resin and hardener: 2 years
Rec. application temp. Range • Excellent resistance to water, salt
50° to 113°F (10°C and 45°C) water, alkalis and many chemicals
Working Time • Forms strong, permanent, water
90 minutes at 50°F (10°C)
resistant bonds
40 minutes at 73°F (23°C)
15 minutes at 90°F (32°C)
Min. curing time at 68°F (20°C) 5.2.1.3 Installation Data
Approx. 24 hrs
Compressive Strength Basic Use Coverage
12,000 psi • 1 cartridge of CI 060 EP = 14.3 in3
CI 060 EP is a heavy duty, low viscosity
Tensile Strength (234 cm3)
7,120 psi epoxy, designed to make repairs in
Compressive Modulus cracked concrete structures. CI 060 EP • One quart of Surface Sealing
265,000 psi Compound = 58 in3 (32 fl oz, 950
offers no shrinkage, no solvent fumes
Contents cm3) and covers approx. 50-70 ft
1 tube CI 060 EP resin and and bonds to concrete and steel. of crack
hardener=14.3 in3 Cracks as narrow as 0.002" to 1/4" wide
Limitations
• Surface Sealing Compounds can be repaired. CI 060 EP forms
Shelf life from date of manufacture strong, permanent water resistant • Minimum crack width 0.002" to
when stored at 59°F to 77°F (15°C bonds that provide excellent resistance maximum crack width 1/4"
and 25°C) • Do not use CI 060 EP system at
Resin and hardener: 1 year to water, salt water, alkalis and many
less than 40°F (4°C) base
Rec. application temp. Range chemicals.
40° to 90°F (4°C and 32°C) material temperature
CI 070EP • Do not use CI 060 EP in cracks
Working Time with flowing or standing water
34 mins at 40°F (4°C)
• Sealing only one side of a crack
10 mins at 77°F (25°C)
Approx. Cure Schedule may cause the loss of epoxy resin
Min. 3 hrs at 70°F (21°C)
Compressive Strength CI 060 EP Crack Injection System Volume of Epoxy required (in3)
11,000 psi per Linear Foot of Crack
Tensile Strength
6,900 psi Crack Width (in.)
Compressive Modulus Depth of 0.0050 0.0100 0.0200 0.0312 0.0400 0.0550 0.0625 0.0700 0.1250 0.1450 0.1770 0.1870 0.2050
Crack (in) (1/32") (1/16") (1/8") (3/16")
293,000 psi
Contents 1" 0.06 0.12 0.24 0.37 0.48 0.66 0.75 0.84 1.50 1.74 2.12 2.24 2.46
1 quart resin and hardener (covers 2" 0.12 0.24 0.48 0.75 0.96 1.32 1.50 1.68 3.00 3.48 4.25 4.49 4.92
approx. 50–70 ft) 4" 0.24 0.48 0.96 1.50 1.92 2.64 3.00 3.36 6.00 6.96 8.50 8.98 9.84
Quick Set Epoxy 6" 0.36 0.72 1.44 2.25 2.88 3.96 4.50 5.04 9.00 10.44 12.74 13.46 14.76
Working Time
8" 0.48 0.96 1.92 3.00 3.84 5.28 6.00 6.72 12.00 13.92 16.99 17.95 19.68
6 mins at 40°F (4°C)
3–4 mins at 77°F (25°C) 10" 0.60 1.20 2.40 3.74 4.80 6.60 7.50 8.40 15.00 17.40 21.24 22.44 24.60
Approx. Cure Schedule 12" 0.72 1.44 2.88 4.49 5.76 7.92 9.00 10.08 18.00 20.88 25.49 26.93 29.52
Approx. 30 mins at 73°F (23°C) 16" 0.96 1.92 3.84 5.99 7.68 10.56 12.00 13.44 24.00 27.84 33.98 35.90 39.36
Contents 18" 1.08 2.16 4.32 6.74 8.64 11.88 13.50 15.12 27.00 31.32 38.23 40.39 44.28
9 fl oz tube (covers approx. 50–70 ft)
24" 1.44 2.88 5.76 8.99 11.52 15.84 18.00 20.16 36.00 41.76 50.98 53.86 59.04
36" 2.16 4.32 8.64 13.48 17.28 23.76 27.00 30.24 54.00 62.64 76.46 80.78 88.56
1 Assumes no waste.

392 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
 CI 060 Crack Injection System 7.2.1
Crack Injection
Construction System
Chemicals

Cl 060 Crack Injection System 5.2.1

5.2.1.4 Installation Instructions

1. Clean surface along the 4. A light tap with a ham-
crack. Blow out crack
with dry and oil-free
compressed air.
2. Bond injection ports
with CI 070 EP Crack
Sealing Compound.
Port spacing approxi-
mately 6" to 12" with
wider spacing for
thinner slabs.
3. Seal the crack with CI
070 EP surface sealing
compound in strips of
minimum 2" wide, 1/8"
deep. (Seal both sides if
crack goes completely
through concrete.)
5. Puncture the seal of the 7. Inject CI 060 EP resin 9. After the injection resin
mer to the rear end of the cartridge tip. Then until it appears visibly in has set, generally over
CI 060 EP cartridge screw on connection the next port above. night, the ports and the
breaks the internal glass hose. Remove air relief stop- sealing compound can
cylinder, releasing the 6. Plug connection hose to per (non-return valve is be removed with a flat
hardener. Mix by see- bottom port. Place air now closed) and insert chisel. If required, the
saw motion for approxi- relief stopper in next into next port. Continue surface can be ground
mately 30 motions. port above. injecting into original even.
Do not shake. port until the port
accepts no more resin
(when normal hand
pressure is used on the
dispenser).
8. Detach connection hose
from port and plug to
the next higher port.
Repeat operating steps
6 and 7 up to the end of
the crack.

5.2.1.5 Ordering Information*

Item No. Description

00220244 CI 060 EP Kit

Includes 12 tubes injection epoxy (172 in3), injection epoxy, 30 ports
with non-return valves, 6 connection hoses with non-return valves,
4 air relief stoppers
00225491 CI 070 EP Surface Sealing Compound (1 quart)
00225493 CI 070 EP Surface Sealing Compound, Case of 4 quarts
00020132 Bag of 30 ports with non-return valves
00020133 Bag of 6 connection hoses with non-return valves
00020134 Bag of 4 air relief stoppers
00055205 CB 200 PI dispenser (fully enclosed)
00024825 Adhesive dispenser for 10.5 oz tubes

*Not available in Canada

Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 393
 7.2.2 RM 700 EP Epoxy Repair Mortar
Crack Injection
Construction System
Chemicals

5.3.1 RM 700 EP Epoxy Repair Mortar

Listings, Approvals 5.3.1.1 Product Description
& Testing Standards RM 700 EP consists of a 100% solids,
• ASTM D 638 2-part epoxy packaged in kit form with
• ASTM D 695 the proper amount of graded sand to
• ASTM D 790
Meets or exceeds all current make a perfect patch. RM 700 EP is
V.O.C. regulations high strength and designed to resist
USDA Acceptable wear and abrasion for most concrete
repair applications.
5.3.1.2 Material
Specifications Product Features

Solids Content • Virtually unaffected by

100% freezing/thawing
Color • Bonds to concrete and steel
Light gray
Shelf Life • No primer required
2 years from date of manufacture • Easily troweled
Application Temp. Range
• All components pre-measured
50° to 90° F (10°C to 32°C)
Pot Life
0.45 cu. ft. mix @ 20–30 mins 5.3.1.3 Installation Data
Cure Schedule at 70°F (21°C)
Recoat or top coat: 4–5 hrs Basic Use Coverage
Light foot traffic: 10–12 hrs
RM 700 EP is a heavy duty trowelable • 65 lb unit yields 0.45 ft3
Full cure traffic: 2–7 days
Compressive Strength (psi) Mortar designed for repairing damaged • One 65 lb bucket RM 700 EP
10,489 @ ASTM D 695 concrete subject to heavy loads or covers approximately 21.54 square
Tensile Strength (psi) feet at 1/4" thickness
8,157 @ ASTM D 638 severe impact. RM 700 EP is specifically
formulated to be used in federally • One 9 lb bucket RM 700 EP covers
Impact Strength (IZOD)
Excellent approximately 2.7 square feet at
inspected meat and poultry plants,
Heat Deflection Temperature 1/4" thickness
and is acceptable for use in facilities
ASTM D 648, 1/2" x 1/2" bars, Limitations
span = 4" regulated by the U.S. Department
156°F (69°C) @ ASTM D648 of Agriculture. • Substrate temperature must be 5°F
Chemical Resistance (3°C) above dew point
xylene . . . . . . . . . . . . . . . . . C RM 700 EP’s fast cure and high
• Minimum depth of patch is 1/8",
1,1,1 trichlorethane . . . . . . C compressive strength make it ideal for
MEK . . . . . . . . . . . . . . . . . . A except at edges of patch, which
methanol . . . . . . . . . . . . . . . A repair work in areas where downtime should be 1/4"
ethyl alcohol . . . . . . . . . . . . A must be kept to a minimum, such as • Avoid mixing more RM 700 EP than
skydrol . . . . . . . . . . . . . . . . B plant and warehouse aisleways, truck can be placed in 20 minutes at
10% sodium hydroxide . . . C 70°F (21°C)
docks and entryways. Its inherent
50% sodium hydroxide . . . C
10% sulfuric acid . . . . . . . . B resistance to thermal shock is crucial • Do not place RM 700 EP
70% sulfuric acid . . . . . . . . A when repaired areas are subject to hot when slab temperatures
10% HC1 (aq) . . . . . . . . . . . C are below 50°F (10°C) or above
water washing. Areas which are at
5% acetic acid . . . . . . . . . . B 80°F (27°C)
Rating Key: A - not recommended, ambient temperatures as low as 50°F
• Do not install RM 700 EP on
B - 2 hour term splash spill, C - 8 hour (10°C) may be subjected to cleaning
vertical surfaces without providing
term splash spill solutions and water at temperatures of
Volatile Organic Content (VOC) suitable formwork to retain the
Zero pounds per gallon 200°F (93°C) with no adverse effects. patch during cure
• Do not attempt to feather edges of
patch. Terminate all applications
into a 1/4" sawcut, reveal or reglet
• All new concrete must be cured for
30 days prior to application

394 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
 RM 700 EP Epoxy Repair Mortar 7.2.2
Repair
Construction Mortar
Chemicals

RM 700 EP Epoxy Repair Mortar 5.3.1

5.3.1.4 Installation Instructions

Surface Preparation Troweling Estimating Formula*

The surface to be repaired must be For large patches, apply RM 700 EP Number of Units Required =
(L * W * (Dave / 12)) / Yprod
clean, dry, and free of oil, grease and mortar in 2 foot wide strips. Lattice
loose matter. The bonding surface boards will help ensure proper L = length of void in feet
W = width of void in feet
should be roughened, using a small thickness. Spread and finish with a Dave = ave. depth of void in inches
chipping hammer or bushing tool, swept rectangular steel trowel, taking care to Yprod = Yield for product
clean and blown with clean, dry, oil-free minimize trowel marks. Be sure the (see table below)
compressed air, or vacuumed clean. edges of patch are flush with the Estimated Yield for Repair Mortars
surrounding concrete. For smaller & Grout (Yprod) in ft3
Where the patch will terminate, the Product Yprod
patches, a trowel alone may be
concrete must be sawcut and chipped RM 700 EP (65 lb. unit) 0.450
sufficient. RM 700 EP (9 lb. unit) 0.056
out 1/4" deep.
*Numbers are approximate and assume no waste.
Trowels may be coated with a
No priming is required with RM 700 EP,
commercial solvent such as mineral
so installation is quick, easy and
spirits, to give the finished work a
economical.
smoother appearance. Read product labeling
Temperature and accompanying
Maintenance literature before using.
RM 700 EP should be stored at
RM 700 EP may be cleaned with most
temperatures between 55°F and 90°F
floor cleaning detergents. Aggressive
(13°C and 32°C) prior to use. Substrate
solvents should be avoided.
temperatures may be between 50°F and
80°F (10°C and 27°C). Floor Cleaning

Mixing Caution: Some cleaners may affect the

color of the floor installed. Test each
Proper mixing is critical when installing
cleaner in a small area, utilizing your
epoxy repair mortars. Do not mix more
cleaning technique. If no ill effects are
mortar than can be applied in 20
noted, you can continue to clean with
minutes. Drain the contents of Part B
the product and process tested.
completely into a clean mixing container.
Then drain the contents of Part A into Recoat or Topcoating
the same container. Mix the liquids until
No recoating or topcoating is necessary.
the resultant mixture is free of streaking.
However, if you opt to topcoat the
Next, add the aggregate, a little at a
applied mortar, allow it to cure before
time, while mixing with a mortar mixer or
topcoating. Many epoxies and
a drill with a mixing paddle. Mix until
urethanes can be used.
uniform, being sure that there is no dry
aggregate on the bottom or sides of the
pail. Do Not Mix Partial Units. Failure to
combine components in the proper
ratios can result in poor cure or no cure.

5.3.1.5 Ordering Information

RM700EP is available in a convenient, pre-proportioned kit, containing resin,
hardener and select, graded aggregate.
Item No. Description Size
00020264 RM 700 EP 65 lb pail
00020428 RM 700 EP Sample Kit 9 lb unit
00024155 Stainless Steel Paddle Mixer smooth shank (shown below)
Specially designed for epoxy mortar. Use with Jacob’s style chuck.

Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 395
 7.2.3 RM 710 EP Lo-Temp Mortar
Repair MortarChemicals
Construction

5.3.2 RM 710 EP Lo-Temp Mortar

Listings, Approvals 5.3.2.1 Product Description
& Testing Standards RM 710 EP consists of a 100% solids,
• ASTM D 635 2-part epoxy packaged in kit form with
• ASTM D 638 the proper amount of graded sand to
• ASTM D 695
• ASTM D 790 make a reliable patch. The RM 710 EP
Meets or exceeds all current V.O.C. is designed for faster curing and
regulations applications at lower temperatures.
USDA Acceptable
Product Features
• Virtually unaffected by freeze/thaw
5.3.2.2 Material • Can be applied at low base
Specifications material temperatures
Solids Content • Very fast curing
100% • No primer required
Color
light gray • Bonds to concrete and steel
Shelf Life • All components premeasured
2 years from date of manufacture
Application Temp. Range
30F° to 80° F (–1°C to 27°C) 5.3.2.3 Installation Data
Pot Life at 70°F (21°C)
Basic Use Limitations
0.45 cu. ft. mix @ 10-15 min
Cure Schedule at 70°F (21°C) RM 710 EP is a heavy duty trowelable • Minimum depth of patch is 1/8",
Recoat or top coat . . . .-3–4 hrs except at edges of patch, which
Light foot traffic . . . . . .-6–8 hrs mortar which is designed for repairing
should be 1/4"
Full cure traffic . . . . . .-2–7 days damaged concrete, subject to heavy
Foot traffic • Avoid mixing more RM 710 EP than
loads or severe impact. RM 710 EP is
serviceable 24 hrs at 30°F (–1°C) can be placed in 10-15 minutes at
Compressive Strength (psi) specifically formulated to be applied on 35°F (2°C) to 70°F(21°C)
7,560 @ ASTM D695 freezer floors and cold storage areas, at
• Do not place RM 710 EP when slab
Tensile Strength (psi) ASTM D 638 temperatures as low as 30°F (–1°C), temperatures are below 30°F (–1°C)
6,030 @ ASTM D638
where most epoxies will not cure. or above 80°F (27°C)
Impact Strength (IZOD)
Excellent RM 710 EP’s fast cure and high • Do not install RM 710 EP on
Heat Deflection Temperature vertical surfaces without providing
113°F (45°C) @ ASTM D648 compressive strength also make it ideal
suitable formwork to retain the
Chemical Resistance for rapid repair work in areas where patch during cure
xylene . . . . . . . . . . . . . . . . . C downtime must be kept to a minimum,
1,1,1 trichlorethane . . . . . . C • Do not attempt to feather edges of
MEK . . . . . . . . . . . . . . . . . . A such as plant and warehouse aisleways, patch. Terminate all applications
methanol . . . . . . . . . . . . . . . A truck docks and entryways. into a 1/4" sawcut, reveal or reglet
ethyl alcohol . . . . . . . . . . . . C • Not recommended for immersion
skydrol . . . . . . . . . . . . . . . . B Coverage
in aggressive solvents
10% sodium hydroxide . . . D
• 65 lb unit yields 0.45 ft3 • Not suitable for outdoor use with-
50% sodium hydroxide . . . C
10% sulfuric acid . . . . . . . C • One 65 lb bucket RM 710 EP out UV-resistant coating
70% sulfuric acid . . . . . . . . A covers approximately 20.58 ft2 at • Substrate temperature must be
10% HC1 (aq) . . . . . . . . . . . C 1/4" thickness 5°F (3°C) above the dew point
5% acetic acid . . . . . . . . . . B
• One 9 lb bucket RM 710 EP • When temperatures are low,
Rating Key: A - not recommended,
B - 2 hour term splash spill, C - 8 hour covers approximately 2.57 ft2 at extended time may be required for
term splash spill, D - 72 hour immersion 1/4" thickness the material to cure before allowing
Volatile Organic Content (VOC) industrial traffic
Zero pounds per gallon

396 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008

5.3.2.4 Installation Instructions
Surface Preparation
The surface to be repaired must be
clean, dry, and free of oil, grease and
loose matter. The bonding surface
should be roughened, using a small
chipping hammer or bushing tool, swept
clean and blown with clean, dry, oil-free
compressed air, or vacuumed clean.
Where the patch will terminate, the
concrete must be sawcut and chipped
out 1/4" deep.
No priming is required with RM 710 EP,
so installation is quick, easy and
economical.
Temperature
RM 710 EP should be stored at
temperatures between 55°F and 90°F
(13°C and 32°C) prior to use.
Substrate temperatures may be
between 30°F and 80°F (–1°C and
27°C).
Mixing
Proper mixing is critical when installing
epoxy repair mortars.
Do not mix more mortar than can be
applied in 10-15 minutes at 35°F (2°C)
to 70°F (21°C). Drain the contents of
5.3.2.5 Ordering Information
RM 710 EP is available in a convenient, pre-proportioned kits containing
resin, hardener and select, graded aggregate.
Item No. Description
00020268 RM 710 EP
00020429 RM 710 EP Sample Kit
00024155 Stainless Steel Paddle Mixer smooth shank (shown below)
Specially designed for epoxy mortar. Use with Jacob’s style chuck.
Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 397
RM 710 EP Lo-Temp Mortar 7.2.3
Repair
Construction Mortar
Chemicals
RM 710 EP Lo-Temp Mortar 5.3.2
Part B completely into a clean mixing Maintenance
container. Then drain the contents of
RM 710 EP may be cleaned with most
Part A into the same container. Mix the
floor cleaning detergents. Aggressive
liquids until the resultant mixture is free
solvents should be avoided.
of streaking. Next, add the aggregate, a
little at a time, while mixing with a Floor Cleaning
mortar mixer or a drill with a mixing
Caution: Some cleaners may affect the
paddle. Mix until uniform, being sure
color of the floor installed.
that there is no dry aggregate on the
Test each cleaner in a small area,
bottom or sides of the pail. Do Not Mix
utilizing your cleaning technique.
Partial Units. Failure to combine
If no ill effects are noted, you can
components in the proper ratios can
continue to clean with the product and
result in poor cure or no cure.
process tested.
Troweling
Recoat or Topcoating
For large patches, apply RM 710 EP
No recoating or topcoating is necessary.
mortar in 2 foot wide strips. Lattice
However, if you opt to topcoat the
boards will help ensure proper
applied mortar, allow it to cure before
thickness. Spread and finish with a
topcoating. Many epoxies and
rectangular steel trowel, taking care
urethanes can be used.
to minimize trowel marks. Be sure
the edges of patch are flush with the
surrounding concrete. For smaller
patches, a trowel alone may be
sufficient. Trowels may be coated
with a commercial solvent such as
mineral spirits, to give the finished
work a smoother appearance.
Size
65 lb pail
9 lb unit
 7.2.4 RM 800 PC Cement Repair Mortar
Repair MortarChemicals
Construction

5.3.3 RM 800 PC Cement Repair Mortar

Listings, Approvals 5.3.3.1 Product Description
& Testing Standards RM 800 PC is a fast setting concrete
ASTM C 928 patching material which exhibits high
early strength. RM 800 PC is a
5.3.3.2 Material self-bonding patching compound
Specifications blended with special cements and
additives. No bonding agents are
Working Time
15 mins at 75°F (24°C) required. RM 800 PC can accept
Set Time (ASTM C 266) vehicular traffic in three hours and
Initial (Hrs:Min): 0:20 meets the requirements of ASTM C 928
Final (Hrs:Min): 0:30
Flexural Strength for packaged, dry, rapid-hardening
(ASTM C 348) 28 Days cementitious materials for concrete
900 psi repairs.
Compressive Strength
(ASTM C 109) Product Features
3 hrs . . . . . . . . . . .-3000 psi
1 day . . . . . . . . . . .-6000 psi • DOT approved (Tennesse &
28 days . . . . . . . . .-8000 psi Mississippi)
• Suitable for vehicular traffic
Percentage Length Change • Self-bonding, requires no bonding
(ASTM C 157) in 3 hours at 70°F (21°C)
agents or primers
Air-cured . . . . . . . .-–0.082% • Initial set time 20 minutes,
Moist-cured . . . . .-+0.031% • Minimizes downtime final set time 30 minutes
Resistance to deicing salts • Pre-blended; just add water
(ASTM C 672)
(10% Calcium Chloride Solution)
25 cycles - 1 Rating 5.3.3.3 Installation Data
Water Absorption (ASTM C 642) Basic Use Coverage
9.8%
Freeze-Thaw Resistance, 3000 cycles RM 800 PC is suitable for repair of One 50 lb (22.7 kg) bucket yields 0.42 ft3
(ASTM C 666, Procedure A)
damaged concrete on parking (0.011 m3) and covers approximately 10
88% Dynamic modulus
Flow, 5 min (ASTM C 109) structures, airport runways, warehouse ft2 when applied 1/2" (13 mm) thick.
142% floors and loading docks. It can also be
Color Limitations
used for setting posts, railing and
Concrete gray
Splitting Tensile Strength parking meters. RM 800 PC is designed for use on
(ASTM C 496) horizontal surfaces in thicknesses from
7 day . . . . . . . . . . . .-390 psi 1/2" to 8".
28 day . . . . . . . . . . .-450 psi
5.3.3.4 Installation Instructions
Surface Preparation Mixing

The damaged area should be prepared • Do Not add excessive amounts of

by back-cutting, or sawing of a vertical
edge. This preparation should be
performed in a manner which prevents
damage to the surrounding concrete.
Provide a minimum depth of 1/2". Loose
scale or dust must be removed using
compressed air or water blasting,
leaving only clean, sound concrete. The
area to be repaired should be saturated
with water, but there should be no
puddles present.
water
• Do Not mix more than can be used
in 10 minutes
• Up to 1 lb of cement colorant may
be added to color patch
Working time is approximately 10
minutes at 75°F (24°C), and becomes
shorter as the temperature increases.
Do Not mix more product than you can
place in 10 minutes. Clean mixer or
mixing paddle with water between
mixes and after last mix, to avoid build-
up of product.

398 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
 RM 800 PC Cement Repair Mortar 7.2.4
Repair
Construction Mortar
Chemicals

RM 800 PC Cement Repair Mortar 5.3.3

Application
Air, mix and substrate temperatures
should be between 45°F (7°C) and 90°F
(32°C) during repair and for 24 hours
afterward. Place RM 800 PC in the area
to be repaired, filling flush
with surrounding concrete, and
consolidate during placement by
rodding. Surface is ready for brooming Maintenance
or texturing in 20 to 30 minutes.
RM 800 PC may be cleaned with most
• Do Not use in vertical or floor cleaning detergents. Aggressive
overhead surfaces solvents should be avoided.
Storage Life
One year from date of manufacture, in
original, unopened container.

Installation Instructions CAUTION: Contains Silicon

Dioxide, Portland Cement and
Calcium Hydroxide.
Your skin may be sensitive
to cement. Wearing rubber gloves
is recommended. Avoid contact
with eyes or prolonged contact
with skin. In case of contact, flush
thoroughly with water.
For eyes, flush with clean water
1. Score concrete 3 Saturate prepared 4. After removing 5. Finish patch with for at least 15 minutes and get
around damaged area with water. excess water trowel. Protect prompt medical attention.
area at a slight Add 2 quarts of from prepared patch from traffic Keep out of reach
backward angle potable water to area, Using a until cured. of children.
to a minimum an empty 5 gallon trowel, place
depth of 1/2" pail. Slowly add mortar and push
using Hilti Dry powdered RM into all corners Estimating Formula*
Diamond Blade. 800PC and mix and edges.
2. Expose fresh using a drill (or Number of Units Required =
concrete surface equivalent) and a
mixing paddle
(L * W * (Dave / 12)) / Yprod
and chip out
edges to a depth (sold below) until L = length of void in feet
of 1/2" using free of lumps.
Add an additional W = width of void in feet
a Hilti
Combihammer quart of water, Dave = ave. depth of void in inches
(Hilti TE 56 sug- alternating with Yprod = Yield for product
gested) and chis- remaining pow-
el or bushing der, until entire Estimated Yield for Repair Mortars
head. Remove contents have & Grout (Yprod) in ft3
dust and debris been
with vacuum or thoroughly Product Yprod
compressed air. blended. RM 800 PC 0.420
* Numbers are approximate and
assume no waste.

5.3.3.5 Ordering Information

RM 800 PC is packaged in convenient, reclosable plastic pails, containing 50 lb
(22.7 kg) of product.

Item No. Description Size

00020270 RM 800 PC 50 lb pail
00024155 Stainless Steel Paddle Mixer smooth shank
Specially designed for repair mortar. Use with Jacobs style chuck.

Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 399
 7.2.5 CG 200 PC Cementitious Grout
Repair MortarChemicals
Construction

5.4.1 CG 200 PC Cementitious Grout

Listings, Approvals 5.4.1.1 Product Description
& Testing Standards CG 200 PC is a non-metallic, non-
ASTM C 1107 corrosive, expansive portland-cement
Corps of Engineers grout, intended for interior and exterior
Specification CRD-C-621 Type A,
B&C use, in confined areas. CG 200 PC is
particularly useful in applications where
5.4.1.2 Material high fluid mixes or compressive
strengths to 10,000 psi are desired. CG
Specifications
200 PC contains “super plasticizers” for
Color ease of mixing and placing, and requires
Concrete gray
Compressive Strength (psi) ASTM C only the addition of water prior to use.
109 confined Product Features
Plastic Fluid
1 day 3,000 psi 2,500 psi • Non-metallic
3 days 6,000 psi 4,000 psi
• Non-corrosive
7 days 8,000 psi 6,000 psi
28 days 10,000 psi 8,000 psi • Non-shrink
Working Time (minutes) • High early strength
Plastic Fluid
at 75°F (24°C)15–20 15–20 • Pumpable fluid consistency
Set Time (hrs:min) ASTM C 191
Plastic Fluid
5.4.1.3 Installation Data
Initial: 2:15 5:15
Final 5:15 7:45 Basic Uses Limitations
Cone, N/A 26 sec.
ASTM C 939 CG 200 PC is suitable for use in the • CG 200 PC is not for use in areas
Volume Change (% expansion) grouting of heavy equipment and subject to spillage of acids or
ASTM C 827 sulfates
machinery, concrete and structural steel
Plastic Fluid • CG 200 PC is not for use in appli-
At time of set:+0.21% +0.30% columns and bearing plates, as well as
cations subject to severe vibration
Volume Change (% expansion) grouting and leveling precast and or sudden dynamic loading, such
ASTM C 1090 prestressed members.
Plastic Fluid
as stamping presses and industrial
3 days +0.03% +0.01% generators and turbines
CG 200 PC is suitable where a
7 days +0.03% +0.01% • CG 200 PC must not be vibrated
14 days +0.03% +0.01% combination of high early strength,
during placement. Consolidation is
28 days +0.03% +0.01% shrinkage compensation and ease of to be by rodding
placement are important.
• CG 200 PC must be coated with
Coverage a protective membrane, when
exposed to acids or sulfates
55 lb unit yields: • DO NOT apply to substrates that
• Trowel Consistency, 0.51 ft3 are frozen or contain frost
• Fluid Consistency, 0.55 ft3 • DO NOT use in applications of high
dynamic loading

400 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008
 CG 200 PC Cementitious Grout 7.2.5
Cementitious
Construction Grout
Chemicals

CG 200 PC Cementitious Grout 5.4.1

5.4.1.4 Installation Instructions

CAUTION: Contains Silicon
Temperatures cement or other materials for any Dioxide, Portland Cement and
reason. CG 200 PC is a pre-blended Calcium Hydroxide.
Air, mix and substrate temperatures Your skin may be sensitive
grout which uses a precise blend of
should be between 40°F (4°C) and 90°F to cement. Wearing rubber gloves
select silica aggregate, set accelerators, is recommended. Avoid contact
(32°C) during application and be
water and reducing agents, fluidizers with eyes or prolonged contact
protected from freezing a minimum of with skin. In case of contact, flush
and expansion producing admixtures.
48 hours after installation. thoroughly with water.
The water additions shown will provide a For eyes, flush with clean water
Surface Preparation for at least 15 minutes and get
general guideline for achieving the
prompt medical attention.
Saturate the substrate with water for 24 desired consistency. Amounts shown Keep out of reach
hours prior to grout placement. The area are for 55 lbs (one unit) of powdered of children.
to be grouted must be free of loose or product. The actual amount of water
deteriorated concrete, dust, dirt, grease, required may be affected by the
Estimating Formula*
oil and paints or other coatings. If temperature, batch size and mix method
grouting beneath structural systems, chosen. Number of Units Required =
(L * W * (Dave / 12)) / Yprod
provide air relief holes as necessary.
CG 200 PC may be mixed in a revolving
Remove excess water with absorbent L = length of void in feet
concrete mixer, or in a bucket, using a W = width of void in feet
cloths, compressed air or vacuuming,
Hilti drill and a mixing paddle. The Dave = ave. depth of void in inches
leaving no puddles.
method chosen should allow continuous Yprod = Yield for product
Form Work placements, so that all the grout is in (see table below)
place before any of it has taken a set. Estimated Yield for Repair Mortars
Wood forms or other absorbent forms
& Grout (Yprod) in ft3
should be coated with a form release oil
to prevent adhesion of CG 200 PC and Plastic, Fluid, Product Yprod
Desired Trowel Pumping CG 200 PC (Plastic Consistency) 0.510
to prevent absorption of water by the Consistency Consistency Consistency CG 200 PC (Fluid Consistency) 0.550
form. Forms should be designed to Grout 55 lb 55 lb * Numbers are approximate and
permit rapid, continuous and complete Water 1.0 gal (3.8 L) 1.2 gal (4.5 L) assume no waste.
filling of the space to be grouted. Yield 0.51 cu ft 0.55 cu ft
Unit Weight 126 lb/cu ft 122 lb/cu ft
Use procedures which permit CG 200
PC to flow by gravity between the Discard lumpy material or broken
surfaces and keep the grout in full containers.
contact with these surfaces until it has Storage Life
hardened.
One year from date of manufacture, in
Mixing original, unopened container.
CG 200 PC may be mixed to a dry pack,
hand trowel or fluid pourable
consistency, depending on the amount
of water added. Do not add additional

5.4.1.5 Ordering Information*

Item No. Description
00020271 CG 200 PC Cementitious Grout - 55 lb Pail
Packaged in resealable pails containing 55 lb (25.0 kg) of product

*Not available in Canada

Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.hilti.ca I Product Technical Guide 2008 401
 Construction Chemicals

Notes

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Hilti Product Technical Guide Hilti Product Technical Guide

In The United Sates In Canada

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Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.ca.hilti.com I Product Technical Guide 2008 Hilti, Inc. (US) 1-800-879-8000 | www.us.hilti.com I en español 1-800-879-5000 I Hilti (Canada) Corp. 1-800-363-4458 I www.ca.hilti.com I Product Technical Guide 2008