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WORKSHEET FOR CONCRETE MIX DESIGN

:
Const./Repair/ehab./Impr't. of Various Infrastructure including Local Projects Local Bridges
Project Reconst. Of Luyos-Buliran Bridge Across Pampanga River, San Antonio, Nueva Ecija, 4th
LD. Province of Nueva Ecija
Station :
Contractor :

Design Specification Requirements:


Class of Concrete ……………………………………… "A"
Design Strength (Compression) @ 28 days ……………………………………… 5000 psi @ 28days
Type & Brand of Cement (ASTM C150) ……………………………………… P. Cement Type 1
Cement Factor ……………………………………… 12
Slump ……………………………………… 125 mm
Water-Cement Ratio ……………………………………… 0.37

LABORATORY TEST RESULTS OF AGGREGATES


Fine Aggregates Coarse Aggregates
1. Type Natural 1. Maximum Size 19 mm
2. Specific Gravity, (SSD) 2.50 2. Specific Gravity, (SSD) 2.73
3. Absorption, % 3.82 3. Absorption, % 1.21
4. Moisture Content, % - 4. Moisture Content, % -
5. Fineness Modulus 5. Abrasion, % -
6. Unit Wt., kg/m3 (loose) 1554 6. Unit Wt., kg/m3 (loose) 1489
(rodded) 1653 (rodded) 1629

Design Mix per bag of Cement


Absolute Volume of Concrete 1 0.08333
Cement Factor
Absolute Volume of 40 kg. bag of cement 40 0.01274
(3.14 x 1000)
Absolute Volume of Water, m3 Wt. of Water 0.01758
(CF x 1000) s
Absolute Volume of Water & Cement, m3 0.03032
Absolute Volume of Fine & Coarse Aggt, m3 0.05302
Correction of Fine Aggregates, % of total aggts. by absolute volume
Fine Aggregates, % (From Table V) 51.00%
Total Correction (From Table of Adjustments)
(a) for W/C ratio, % -4.00%
(b) for F.M., % 0.95%
Corrected Fine Aggregates, (%) 47.95%
Absolute Volume of Fine Aggregates, m3 0.02542
Absolute Volume of Coarse Aggregates, m3 0.02759

Absolute Volume, Unit Wt. of H2O Uncorrected Wts. Corrected Wts.


Materials Specific Gravity
m3 kg/m3 kg. kg.
Cement 0.01274 3.14 1000 40.00 40.00
Fine Aggts. 0.02542 2.50 1000 63.55 65.46
Coarse Aggts. 0.02759 2.73 1000 75.33 74.58
Water 0.01758 1.00 1000 17.58 16.43

Prepared by: Checked by: Approved by:

PONCE GUY M. VALDEZ ULYSSES R. MANIAGO HERCULES P. CARREON, JR.


Contractors Mat'ls. Engineer Materials Engineer Project Engineer
DPWH - Region III DPWH - Region III
TABLE V
Based on mix having a water-cement ratio of 0.57 by weight or 24.71 liters (22.80 kg) per bag of cement 76.2 mm
slump and natural sand having fineness modulus of about 2.75

For mixes other proportion, see adjustment below.

ROUND COARSE AGGREGATE ANGULAR COARSE AGGREGATE

Sand percent Sand percent


of total of total
Maximum size of coarse Net water content per cubic Net water content per cubic
aggregate by aggregate by
aggregate in meter meter
absolute absolute
volume volume
inches mm m3 kg. liters m3 kg. liters
3/8 9.5 56 210 210 61 230 230
1/2 12.5 51 199 199 56 214 214
3/4 19.0 46 184 184 51 199 199
1 25.0 41 178 178 46 192 192
1-1/2 37.5 37 166 166 42 181 181
2 50.0 34 157 157 39 172 172
2 1/2 63.0 32.44 152.32 152.32 37.44 167.32 167.32
3 75.0 31 148 148 36 163 163
6 150.0 26 131 131 31 146 146

Adjustments of above table for other conditions


Effect on value in Table V

Changes in conditions stipulated in Table V percent (%) Net water


sand content
Each 0.05 increase or decrease in water-cement ratio +/- 1 0
Each 0.10 increase or decrease in fineness modulus of sand + / - 1/2 0
Each 1.0 inch increase or decrease in slump + / - 3%
Manufactured sand + 8.9% kg
For less workable concrete as pavement -4.7 kg.
Maximum
3/8 1/2 3/4 1 1-1/2 2 3 6
size
Entrapped air
3 2.5 2 1.5 1 0.5 0.3 0.2
%

DOSAGE OF Cement Factor (kgs.) x Dosage of Admixture


ADMIXTURE =
Specific Gravity of Admixture
/CU.M.
DOSAGE OF Dosage of Admixture / cu.m.
ADMIXTURE =
Price of Admixture/liter
/CU.M.
Dosage of Admixure = + or - 3%

Condition of Fine and Coarse Aggregates:


1. Condition of Aggregate in Saturated Surface Dry (SSD)
2. Corrections to be made as often as Moisture Contents of the Aggregates varies.
3. Correction are made in field mixes for free water required for Absorption (E)
E - Uncorrected weight minus total weight of free water or plus weight of water needed for Absorption.

Corrected Weights.
1. Cement = Same as Uncorrected Weight.
2. Fine Aggt. = Uncorrected Wt. x ( 1+ 0.03)
3. Coarse Aggt.= Uncorrected Wt. x ( 1 - 0.01)
4. Water = Uncorrected Wt. - [(Cor. F.A. - Uncor. F.A.) - (Cor. C.A. - Uncor. C.A.)]
Note:
Above weights are or saturated surface dry (SSD) basis.
Say the free water immediately prior to mixing is 3% in Fine Aggregates and -1% in the Coarse Aggregates.
WORKSHEET FOR CONCRETE MIX DESIGN
:
Const./Repair/ehab./Impr't. of Various Infrastructure including Local Projects Local Bridges
Project Reconst. Of Luyos-Buliran Bridge Across Pampanga River, San Antonio, Nueva Ecija, 4th
LD. Province of Nueva Ecija
Station :
Contractor :

Design Specification Requirements:


Class of Concrete ……………………………………… "A"
Design Strength (Compression) @ 28 days ……………………………………… 4000 psi @ 28days
Type & Brand of Cement (ASTM C150) ……………………………………… P. Cement Type 1
Cement Factor ……………………………………… 11
Slump ……………………………………… 200mm
Water-Cement Ratio ……………………………………… 0.47

LABORATORY TEST RESULTS OF AGGREGATES


Fine Aggregates Coarse Aggregates
1. Type Natural 1. Maximum Size 19 mm
2. Specific Gravity, (SSD) 2.50 2. Specific Gravity, (SSD) 2.73
3. Absorption, % 3.82 3. Absorption, % 1.21
4. Moisture Content, % - 4. Moisture Content, % -
5. Fineness Modulus 5. Abrasion, % -
6. Unit Wt., kg/m3 (loose) 1554 6. Unit Wt., kg/m3 (loose) 1489
(rodded) 1653 (rodded) 1629

Design Mix per bag of Cement


Absolute Volume of Concrete 1 0.09091
Cement Factor
Absolute Volume of 40 kg. bag of cement 40 0.01274
(3.14 x 1000)
Absolute Volume of Water, m3 Wt. of Water 0.02080
(CF x 1000)
Absolute Volume of Water & Cement, m3 0.03354
Absolute Volume of Fine & Coarse Aggt, m3 0.05737
Correction of Fine Aggregates, % of total aggts. by absolute volume
Fine Aggregates, % (From Table V) 39.00%
Total Correction (From Table of Adjustments)
(a) for W/C ratio, % -2.00%
(b) for F.M., % 0.95%
Corrected Fine Aggregates, (%) 37.95%
Absolute Volume of Fine Aggregates, m3 0.02177
Absolute Volume of Coarse Aggregates, m3 0.03560

Absolute Volume, Unit Wt. of H2O Uncorrected Wts. Corrected Wts.


Materials Specific Gravity
m3 kg/m3 kg. kg.
Cement 0.01274 3.14 1000 40.00 40.00
Fine Aggts. 0.02177 2.50 1000 54.43 56.06
Coarse Aggts. 0.03560 2.73 1000 97.18 96.20
Water 0.02080 1.00 1000 20.80 20.14

Prepared by: Checked by: Approved by:

PONCE GUY M. VALDEZ ULYSSES R. MANIAGO HERCULES P. CARREON, JR.


Contractors Mat'ls. Engineer Materials Engineer Project Engineer
DPWH - Region III DPWH - Region III
TABLE V
Based on mix having a water-cement ratio of 0.57 by weight or 24.71 liters (22.80 kg) per bag of cement 76.2 mm
slump and natural sand having fineness modulus of about 2.75

For mixes other proportion, see adjustment below.

ROUND COARSE AGGREGATE ANGULAR COARSE AGGREGATE

Sand percent Sand percent


of total of total
Maximum size of coarse Net water content per cubic Net water content per cubic
aggregate by aggregate by
aggregate in meter meter
absolute absolute
volume volume
inches mm m3 kg. liters m3 kg. liters
3/8 9.5 56 210 210 61 230 230
1/2 12.5 51 199 199 56 214 214
3/4 19.0 46 184 184 51 199 199
1 25.0 41 178 178 46 192 192
1-1/2 37.5 37 166 166 42 181 181
2 50.0 34 157 157 39 172 172
2 1/2 63.0 32.44 152.32 152.32 37.44 167.32 167.32
3 75.0 31 148 148 36 163 163
6 150.0 26 131 131 31 146 146

Adjustments of above table for other conditions


Effect on value in Table V

Changes in conditions stipulated in Table V percent (%) Net water


sand content
Each 0.05 increase or decrease in water-cement ratio +/- 1 0
Each 0.10 increase or decrease in fineness modulus of sand + / - 1/2 0
Each 1.0 inch increase or decrease in slump + / - 3%
Manufactured sand + 8.9% kg
For less workable concrete as pavement -4.7 kg.
Maximum
3/8 1/2 3/4 1 1-1/2 2 3 6
size
Entrapped air
3 2.5 2 1.5 1 0.5 0.3 0.2
%

DOSAGE OF Cement Factor (kgs.) x Dosage of Admixture


ADMIXTURE =
Specific Gravity of Admixture
/CU.M.
DOSAGE OF Dosage of Admixture / cu.m.
ADMIXTURE =
Price of Admixture/liter
/CU.M.
Dosage of Admixure = + or - 3%

Condition of Fine and Coarse Aggregates:


1. Condition of Aggregate in Saturated Surface Dry (SSD)
2. Corrections to be made as often as Moisture Contents of the Aggregates varies.
3. Correction are made in field mixes for free water required for Absorption (E)
E - Uncorrected weight minus total weight of free water or plus weight of water needed for Absorption.

Corrected Weights.
1. Cement = Same as Uncorrected Weight.
2. Fine Aggt. = Uncorrected Wt. x ( 1+ 0.03)
3. Coarse Aggt.= Uncorrected Wt. x ( 1 - 0.01)
4. Water = Uncorrected Wt. - [(Cor. F.A. - Uncor. F.A.) - (Cor. C.A. - Uncor. C.A.)]
Note:
Above weights are or saturated surface dry (SSD) basis.
Say the free water immediately prior to mixing is 3% in Fine Aggregates and -1% in the Coarse Aggregates.
CONCRETE MIX DESIGN
ACI 211.1 - Standard Practice for Selecting Proportions for Normal, Heavyweight, and Mass Concrete

Project:
Station / Structure:

Design Type: Mass Basis

Design Specification Requirement

Design Strength: 2000 psi @ 28 days


Type and Brand of Cement: Rapidset Republic Cement Type I Portland Cement
Cement Factor: 7 bags
Design Slump: 6" to 8"
Water-Cement Ratio: 0.61

Laboratory Test Results of Aggregates

Fine Aggregate: Coarse Aggregate:

Type: Crushed sand Type: Crushed 3/4(68%) & 3/8(32%)


Source: AAA Source: AAA
Specific Gravity: 2.42 Specific Gravity: 2.74
Absorption: 6.61% Absorption: 1.07%
Moisture Content: - Moisture Content: -
Fineness Modulus: 3.2 Dry Rodded Unit Weight: 1823 kg/cu.m.

Design Mix per cubic meter (ACI 211 - Mass Basis)

Mass of Water (kg): 170


Mass of Cement (kg): 280
Mass of Coarse Aggregate (kg): 1060 (dry)
First Estimate of Mass of Concrete (kg): 2350
Mass of Fine Aggregate (kg): 840 (dry)

Type and Brand of Admixture: Prokrete PSP-PX Type G admixture (Set-retarding, water-reducing)

* Manufacturer's recommended dosage is from 0.8% to 1.5% of cement weight

Initial Design Mass Mass after moisture correction


Water 170
Cement 280
3/4" (crushed) 720
3/8" (crushed) 340
Crushed sand 840
Admixture 2.24

Prepared by: Checked by:

Rennee Son C. Bancud


QA/QC Engineer
PHESCO Incorporated
Initial Design Volume Volume after moisture correction
0.1700 0.0000
0.0897 0.0000
0.2609 0.0000
0.1264 0.0000
0.3471 0.0000
0.0017 0.0000
CONCRETE MIX DESIGN
ACI 211.1 - Standard Practice for Selecting Proportions for Normal, Heavyweight, and Mass Concrete

Project:
Station / Structure:

Design Type: Mass Basis

Design Specification Requirement

Design Strength: 3000 psi @ 28 days


Type and Brand of Cement: Rapidset Republic Cement Type I Portland Cement
Cement Factor: 8 bags
Design Slump: 6" to 8"
Water-Cement Ratio: 0.54

Laboratory Test Results of Aggregates

Fine Aggregate: Coarse Aggregate:

Type: Crushed sand Type: Crushed 3/4(68%) & 3/8(32%)


Source: AAA Source: AAA
Specific Gravity: 2.42 Specific Gravity: 2.74
Absorption: 6.61% Absorption: 1.07%
Moisture Content: - Moisture Content: -
Fineness Modulus: 3.2 Dry Rodded Unit Weight: 1823 kg/cu.m.

Design Mix per cubic meter (ACI 211 - Mass Basis)

Mass of Water (kg): 170


Mass of Cement (kg): 320
Mass of Coarse Aggregate (kg): 1060 (dry)
First Estimate of Mass of Concrete (kg): 2350
Mass of Fine Aggregate (kg): 800 (dry)

Type and Brand of Admixture: Prokrete PSP-PX Type G admixture (Set-retarding, water-reducing)

* Manufacturer's recommended dosage is from 0.8% to 1.5% of cement weight

Initial Design Mass Mass after moisture correction


Water 170
Cement 320
3/4" (crushed) 720
3/8" (crushed) 340
Crushed sand 800
Admixture 3.84

Prepared by: Checked by:

Rennee Son C. Bancud


QA/QC Engineer
PHESCO Incorporated
Initial Design Volume Volume after moisture correction
0.1700 0.0000
0.1026 0.0000
0.2609 0.0000
0.1264 0.0000
0.3306 0.0000
0.0029 0.0000
CONCRETE MIX DESIGN
ACI 211.1 - Standard Practice for Selecting Proportions for Normal, Heavyweight, and Mass Concrete

Project:
Station / Structure:

Design Type: Mass Basis

Design Specification Requirement

Design Strength: 4000 psi @ 28 days


Type and Brand of Cement: Rapidset Republic Cement Type I Portland Cement
Cement Factor: 9 bags
Design Slump: 6" to 8"
Water-Cement Ratio: 0.45

Laboratory Test Results of Aggregates

Fine Aggregate: Coarse Aggregate:

Type: Crushed sand Type: Crushed 3/4(68%) & 3/8(32%)


Source: AAA Source: AAA
Specific Gravity: 2.42 Specific Gravity: 2.74
Absorption: 6.61% Absorption: 1.07%
Moisture Content: - Moisture Content: -
Fineness Modulus: 3.2 Dry Rodded Unit Weight: 1823 kg/cu.m.

Design Mix per cubic meter (ACI 211 - Mass Basis)

Mass of Water (kg): 170


Mass of Cement (kg): 360
Mass of Coarse Aggregate (kg): 1060 (dry)
First Estimate of Mass of Concrete (kg): 2350
Mass of Fine Aggregate (kg): 760 (dry)

Type and Brand of Admixture: Prokrete PSP-PX Type G admixture (Set-retarding, water-reducing)

* Manufacturer's recommended dosage is from 0.8% to 1.5% of cement weight

Initial Design Mass Mass after moisture correction


Water 170
Cement 360
3/4" (crushed) 720
3/8" (crushed) 340
Crushed sand 760
Admixture 4.32

Prepared by: Checked by:

Rennee Son C. Bancud


QA/QC Engineer
PHESCO Incorporated
Initial Design Volume Volume after moisture correction
0.1700 0.0000
0.1154 0.0000
0.2609 0.0000
0.1264 0.0000
0.3140 0.0000
0.0033 0.0000
CONCRETE MIX DESIGN
ACI 211.1 - Standard Practice for Selecting Proportions for Normal, Heavyweight, and Mass Concrete

Project:
Station / Structure:

Design Type: Mass Basis

Design Specification Requirement

Design Strength: 5000 psi @ 28 days


Type and Brand of Cement: Rapidset Republic Cement Type I Portland Cement
Cement Factor: 11 bags
Design Slump: 6" to 8"
Water-Cement Ratio: 0.38

Laboratory Test Results of Aggregates

Fine Aggregate: Coarse Aggregate:

Type: Crushed sand Type: Crushed 3/4(68%) & 3/8(32%)


Source: AAA Source: AAA
Specific Gravity: 2.42 Specific Gravity: 2.74
Absorption: 6.61% Absorption: 1.07%
Moisture Content: - Moisture Content: -
Fineness Modulus: 3.2 Dry Rodded Unit Weight: 1823 kg/cu.m.

Design Mix per cubic meter (ACI 211 - Mass Basis)

Mass of Water (kg): 170


Mass of Cement (kg): 440
Mass of Coarse Aggregate (kg): 1060 (dry)
First Estimate of Mass of Concrete (kg): 2350
Mass of Fine Aggregate (kg): 680 (dry)

Type and Brand of Admixture: Prokrete PSP-PX Type G admixture (Set-retarding, water-reducing)

* Manufacturer's recommended dosage is from 0.8% to 1.5% of cement weight

Initial Design Mass Mass after moisture correction


Water 170
Cement 440
3/4" (crushed) 720
3/8" (crushed) 340
Crushed sand 680
Admixture 3.52

Prepared by: Checked by:

Rennee Son C. Bancud


QA/QC Engineer
PHESCO Incorporated
Initial Design Volume Volume after moisture correction
0.1700 0.0000
0.1410 0.0000
0.2609 0.0000
0.1264 0.0000
0.2810 0.0000
0.0027 0.0000
CONCRETE MIX DESIGN
ACI 211.1 - Standard Practice for Selecting Proportions for Normal, Heavyweight, and Mass Concrete

Project:
Station / Structure:

Design Type: Mass Basis

Design Specification Requirement

Design Strength: 6000 psi @ 28 days


Type and Brand of Cement: Rapidset Republic Cement Type I Portland Cement
Cement Factor: 13 bags
Design Slump: 6" to 8"
Water-Cement Ratio: 0.32

Laboratory Test Results of Aggregates

Fine Aggregate: Coarse Aggregate:

Type: Crushed sand Type: Crushed 3/4(68%) & 3/8(32%)


Source: AAA Source: AAA
Specific Gravity: 2.42 Specific Gravity: 2.74
Absorption: 6.61% Absorption: 1.07%
Moisture Content: - Moisture Content: -
Fineness Modulus: 3.2 Dry Rodded Unit Weight: 1823 kg/cu.m.

Design Mix per cubic meter (ACI 211 - Mass Basis)

Mass of Water (kg): 170


Mass of Cement (kg): 520
Mass of Coarse Aggregate (kg): 1060 (dry)
First Estimate of Mass of Concrete (kg): 2350
Mass of Fine Aggregate (kg): 600 (dry)

Type and Brand of Admixture: Prokrete PSP-PX Type G admixture (Set-retarding, water-reducing)

* Manufacturer's recommended dosage is from 0.8% to 1.5% of cement weight

Initial Design Mass (kg) Mass after moisture correction (kg)


Water 170
Cement 520
3/4" (crushed) 720
3/8" (crushed) 340
Crushed sand 600
Admixture 4.16

Prepared by: Checked by:

Rennee Son C. Bancud


QA/QC Engineer
PHESCO Incorporated
Initial Design Volume Volume after moisture correction
0.1700 0.0000
0.1667 0.0000
0.2609 0.0000
0.1264 0.0000
0.2479 0.0000
0.0032 0.0000
10 50 78.62207
7 70
14 90
28 100

1 0
2 0.693147 40
3 1.098612 50 Chart Title
4 1.386294 120
5 1.609438 60
6 1.791759 100
7 1.94591 70 f(x) = 28.731054134 l n(x) + 4.0939015114
8 2.079442
80
9 2.197225
10 2.302585 80
11 2.397895 60
12 2.484907
13 2.564949 40
14 2.639057 90
15 2.70805 20
16 2.772589
17 2.833213
0
18 2.890372 5 10 15 2
19 2.944439
20 2.995732
21 3.044522
22 3.091042
23 3.135494
24 3.178054
25 3.218876
26 3.258097
27 3.295837
28 3.332205 100
Chart Title

4134 l n(x) + 4.0939015114

15 20 25 30