ZXDU68 W201 (V5.

0) DC Power System Quick Installation Guide

Structure and Components

AC/DC Distribution Unit
The following figures and contents are used to guide equipment installation and are
for reference only. DC Distribution Unit
ZXDU68 W201 (V5.0)
DC Power System
Overview
Quick Installation Guide Pole-Mounted Cabinet
LLVD1 RST

Floor-Mounted Cabinet

BLVD RST

DC SPD LLVD1 BLVD BATT1 BATT2

ZTE CORPORATION
Customer support hotline: +86-0755-26771900
Technical support website: http://support.zte.com.cn Document Number: SJ-20150930111933-002
E-mail: support@zte.com.cn Document Version: 2015-09-09 (R1.0) AC Distribution Unit

Preface
This guide is applicable to the installation of the ZXDU68 W201 (V5.0) DC Power
system.
PE N L1 L2 L3

AC Input AC SPD AC Output

(Optional)

Documentation Support Structure and Dimensions

m
Documents can be downloaded from ( http://support.zte.com.cn ). 0m
Ÿ 55
ŸIf you encounter any user account registration problems when downloading user 1. Installing the Power Cabinet
manuals, you can send a mail to the document service mailbox ( doc@zte.com.cn ).

Space requirements for door opening:

1 Ensure that there is no objects within a range of 120° for door opening.
Safety Precautions

1000 mm
3

Equipment installation requirements

ŸTo avoid damage to the equipment, never place heavy objects on top of the cabinet.
Installing a Floor-Mounted Cabinet
Electrical connection requirements
Ÿ Never install or remove cables while the equipment is powered on. Steps:
2
Ÿ Remove conductive objects, including watches, bracelets, and rings, before the 1 . Mark the installation holes on the floor in accordance with the dimensions and space
operation. Wear special gloves for protection against electrostatic hazards. requirements of the cabinet.
600mm
Ÿ Always use insulated tools when making electrical connections and always ensure
that all connection terminals and metal parts unnecessarily exposed are fully 1 . Power supply chassis
insulated. Cabinet front
2 . Grounding busbar
Battery requirements 3 . Heat exchanger
Ÿ Battery packs must use cascaded batteries of the same brand, model,
specifications, and delivery time.
Ÿ Battery packs should not be short-circuited in any way during the operation.
Power Supply Chassis
4-Ø14
Cable requirements Installation hole
Ÿ The cross-sectional area of a cable should match the load capacity.

358

550
Ÿ Cable color selection should comply with the engineering specification of the local 546
electric network. When using cables in non-standard colors, use black cables and 358
mark them by using heat-shrinkable tubes or insulated tapes in corresponding
colors to avoid errors.
1
Ÿ At a corner of a cabling route, the turning radius should be 10 times equal to or
greater than the cable diameter to avoid short circuits due to the cable tube 546 Installation hole
damage caused by the turning radius being too small. After cables are laid out,
600 Unit: mm
check the connection ends and bends to guarantee that the cables and insulated
sleeves are not damaged.
Ÿ Cables must be connected securely to avoid any short circuit or open circuit. 2 . Install the expansion bolts into the installation holes .
2
M10X100
5 expansion bolt
3 Fasten the nut
Nut
Conventions Flat Spring
washer washer
Note
provides additional information about a certain topic. 4

Caution
Indicates a potentially hazardous situation. Failure to comply can result
in moderate injury, equipment damage, or interruption of minor services. 3. Place the cabinet in position, and then tighten the expansion bolts.

Electricity 1 . DC distribution unit 4 . AC distribution unit

Failure to comply may result in electric shocks or equipment damage. 2 . SIU 5 . Rectifiers
3 . CSU
1 2
 3. Connecting Supervision Signal Cables
The signal interfaces are located on the front panel of the Centralized Supervision Unit
(CSU) and in the Signal Interface Unit (SIU). Based on the actual requirements for
supervision and networking, connect signal cables to corresponding interfaces.

SIB board
Cabling hole

RJ45 Ethernet
Interface
Supporting bar 3 Reserved hole

The rate of the interface is ŸWhen pulling out the SIU,

10M/100M adaptive. The move slowly to avoid
interface supports multiple disconnecting cables
monitoring networking connected to the SIB.
modes through Telnet, ŸDo not pull out the cables
HTTP, FTP and SNMP. through the reserved hole.

X13
3 . Lift and place the cabinet in position, then tighten the connection bolts. RS485(Multiplex)
X11 B1
RS232 1
X22 A1

1
Ÿ Check the level of the cabinet 2
A RS232(Multiplexing with X11)

6
X12
with a horizontal ruler. RXD RS485(Indepent)

2
Ÿ Ensure that the level deviation 3
TXD B0

7
is less than 3 mm. To level a 2 1
GND2 A0

3
cabinet, add U-shape washers 1 2
A

8
under the cabinet.

4
9

5
X2 X6 X7 X8 X9 X10
Flood ALM BATT1 TEMP BATT2 TEMP BATT3 TEMP BATT4 TEMP ENV TEMP

3
4

2
1

1
AGND

+5V

+5V

+5V

+5V

+5V
TB3

TB4
TB2
+5V

TB1
VW
WT

TE
X5 X3 X4 X18
Door ALM Input RLY 1,2 Input RLY 3,4 CSU fault

Installing a Pole-Mounted Cabinet

3
2

2
1

1
B

COMW
DOOR
48VP

48VP

48VP

NOW
NCW
S3
S4
S2
S1
ŸInstall the cabinet to a standard pole. X14 X17
ŸThe diameter range of a standard pole is 160 mm to 260 mm. B Output RLY 1,2 Output RLY 7,8

5
6

3
4

4
2

2
1

1
COM2
Steps:

COM8

COM7
COM1

NO8
NO2

NO7
NC8
NC2

NC7
NO1
NC1
1 . Install supporting bar 1 to the back of the pole-mounted set.
X15 X16
Output RLY 3,4 Output RLY 5,6

5
6

3
4

4
2

2
1

1
4 . Tighten the connection bolts at the other side of the cabinet.

COM5
COM3

COM6
COM4

NO5
NO3

NO6
NO4

NC5
NC3

NC6
NC4
SIB Board

2. Installing Load Equipment

3.1 Connecting Output Relay Cables
Communication equipment of a 19-inch standard plug box structure as load equipment Steps:
can be installed in the reserved space. 1 . Learn about default output relays for alarms by referring to the “Alarm List” section
in the Product Description.
2 . Connect cables to output relay interfaces in accordance with the following table.

When connecting output relay cables, distinguish two types of contact points:
Normal Open (NO) and Normal Close (NC).
Supporting bar 1
Interface Output Relay Code in the CSU Alarm Designation

X14 Output RLY 1 A1 ŸMultiple alarms can share one

output relay. Each alarm
Output RLY 2 A2 cannot correspond to multiple
output relays but one output
X15 Output RLY 3 A3
relay only.
3 . Use supporting bar 3 to fix the pole-mounted set to the pole, and ensure that the Output RLY 4 A4 ŸLearn about default output
pole-mounted set is vertical to the ground. relays for the alarms by
X16 Output RLY 5 A5 referring to the "Alarm List"
section in the Product
Output RLY 6 A6 Description.
X17 Output RLY 7 -
Output RLY 8 -
X18 - - Output relay for the CSU fault.

3 4 5
 ZXDU68 W201 (V5.0) DC Power System Quick Installation Guide

3 . (Optional) Set attributes of the output relays by referring to Product Description if

6. Connecting DC Output Cables
2 . Ensure that the battery circuit breakers are
the mapping relationships between alarm levels and output relays need to be Battery Circuit Breaker Battery Pack
set to the OFF position and follow the
modified. corresponding relation below to connect ŸThe load capacity connected cannot exceed the
BATT 1 Battery pack 1 capacity limit of the circuit breaker, some redundancy
the cables of the batteries .
must be reserved.
BATT 2 Battery pack 2
ŸWhen connecting the DC output cables, reinstall the
3.2 Connecting Input Relay Cables detection cable back to the corresponding load circuit
breaker. Failure to comply can affect the load
Steps: management.
BATT1 BATT2
Connect input relay cables to input relay interfaces in accordance with the following ŸBranch ID labels are on the load detection cables.
Detection cables
table. installed firmly
Interface Pin Signal Definition Description Attributes
Steps:
X3 X3-1 INRLY1 In-Relay-1# Occupied, not idle interface. 1 . Set the DC output circuit breaker to OFF position.
X3-2 INRLY2 In-Relay-2# Idle interface, supports user- 2 . Select DC output circuit breakers in the LLVD1 or BLVD load group according to the
defined alarms (alarm state: load importance.
X3-3 48 VP GND/RTN close, alarm level: mask)
A 3. Connect the -48 V cable of the DC load to the DC output circuit breaker.
X4 X4-1 INRLY3 In-Relay-3#
- - + + 4. Connect the RTN cable of the DC load to the GND busbar.
X4-2 INRLY4 In-Relay-4#
LLVD1 BLVD
X4-3 48 VP GND/RTN

3.3 Connecting Communication Cables A

Steps:
Based on the actual requirements for supervision and networking, connect
communication cables to corresponding interfaces by referring to the following table.

Communication Modes Interface Interface Location

DC load
Ethernet RJ45 CSU
Load importance Load group Branch ID
RS232 X11 or X22 SIB
Primary load BLVD F001 - F002
RS485 X12 or X13 SIB
5. Connecting PE/AC Input Cables F00E1 - F00E7

The interfaces X11 and X13 cannot be used at the same time. Secondary load LLVD1 F101 - F104
ŸEnsure that all circuit breakers are set to OFF positions and that no power is F10E1 - F10E2
applied to the system prior to making any electrical connections.
ŸThe live and neutral cables must not be reversed!
ŸThe capacity of the AC power circuit breaker connected to the ZXDU68 W201
3.4 (Optional) Connecting Sensor Cables cannot be lower than that of the AC input circuit breaker. Failure to comply may
result in circuit breaker trip and AC power interruption. 7. Performing Electrical Check
The door sensor, flooding sensor, smoke sensor, and environment temperature
sensor are optional. These sensors are installed before shipment.
5.1 Connecting PE Cables Perform electrical check after connecting the cables, to avoid equipment damage
caused by cable connection errors.
Interface Signal Definition Description

X2 Flood alarm Connects to the flooding sensor

7.1 Checking AC Input for Short Circuit
X5 Door magnet alarm Connects to the door sensor
X6 Battery 1 temperature Connects to the temperature sensor of battery pack 1 Ensure that all power supply is removed prior to performing the check. Failure to
comply can result in damage to the multimeter.
X7 Battery 2 temperature Connects to the temperature sensor of battery pack 2
X8 Battery 3 temperature Connects to the temperature sensor of battery pack 3 Steps:
X9 Battery 4 temperature Connects to the temperature sensor of battery pack 4 1 . Ensure that the AC circuit breaker (in the AC power distribution box) that powers the
ZXDU68 W201 is set to OFF position.
X10 Environment temperature Connects to the temperature sensor
2 . Set the AC input circuit breaker in the ZXDU68 W201 to ON position.
PE busbar on site 3 . Turn the knob of the multimeter to the buzzer scale to check for short circuit.
4 . Set the AC input circuit breaker in the ZXDU68 W201 to OFF position.
4. Installing Batteries
Check Criterion:
One 3U in height 48 V/50 Ah lithium iron battery can be installed inside the cabinet.
Check items Check Criterion

Lithium iron batter y L1-L2, L2-L3, L3-L1 Ÿ If the buzzer does not sound, there is no short circuit fault.
The electrical connection is qualified.
5.2 Connecting AC Input Cables L1-N, L2-N, L3-N Ÿ An alarm sound given by the multimeter indicates that
GND AC Input there is a short circuit. Locate any short circuit and
Battery
48 V
Steps: L1-PE, L2-PE, L3-PE eliminate it before proceeding to the next step.
breaker 1 . Ensure that the AC circuit breaker (in the
AC power distribution box) that powers the N L1 L2 L3 Example:
Check for short circuit between L1 and N. Multimeter
Steps: ZXDU68 W201 is set to OFF position.
2 . Ensure that the AC input circuit breaker in AC Input
1 . Place the lithium iron battery on the battery rack, and install the screws.
the ZXDU68 W201 is set to OFF position.
3 . Connect the L cables and N cable of AC N L1 L2 L3
input in sequence.
N
-- + +
L1
L2 Turn the knob to
the buzzer scale
L3

127 V/220 V
50 Hz/60 Hz Red probe
Black probe
6 7 8
 C Removing a Rectifier
7.2 Checking DC Output for Short Circuit A polarity connection fault may cause damage to the equipment. If there is a polarity
connection fault, uninstall a connection plate in the battery pack and reconnect Rectifier model: ZXD3000 V5.0
battery cables properly.
Ensure that all power supply is removed prior to performing the check. Failure to Steps:
comply can result in damage to the multimeter. Example: 1. Loosen the captive screws.
Measure the voltage of battery pack 1. 2. Pull up the handle.
3. Remove the rectifier.
Steps: BATT1 BATT2 Multimeter
Turn the knob of the multimeter to the buzzer scale to check for short circuit.
1 Loosen the captive screws. 2 Pull the handle upwards.
Check Criterion:
Check items Check Criterion
Black probe:Input side of Ÿ If the buzzer does not sound, there is no short circuit fault. The
the DC output circuit electrical connection is qualified. Black probe
breaker Ÿ An alarm sound given by the multimeter indicates that there is Turn the knob to the DC
Red probe:GND busbar a short circuit. Locate any short circuit and eliminate it before Red probe voltage scale.
proceeding to the next step.

A Removing the CSU

Multimeter 3 Pull out the rectifier.
A faulty CSU must be quickly replaced with a proper one.
If the CSU is faulty or removed, the monitoring on the ZXDU68 W201system is
unavailable.The fault or removal of the CSU has the impact on the batteries:
Ÿ When the batteries discharge electricity, the CSU cannot implement power-off
protection.
Ÿ The rectifiers can output 53.5 V DC power to charge the battery packs (trickling
Turn the knob to charging).
Black probe Red probe the buzzer scale
CSU model: CSU500B
7.3 Checking AC Input Voltage 1 2
Loosen the captive screw. Pull the handle upwards.
Steps: 4. If the CSU is working, recount the rectifiers.
1 . Ensure the AC input circuit breaker in the ZXDU68 W201 is set to OFF position. For the operation procedure, refer to “Recounting the CAN Devices" section in the
2 . Set the AC circuit breaker (in the AC power distribution box) that powers the Commissioning Guide.
ZXDU68 W201 to ON position.
3 . Turn the knob of the multimeter to the AC voltage scale.
4 . Measure the AC input voltage inside the ZXDU68 W201 cabinet.
5 . Set the AC circuit breaker (in the AC power distribution box) that powers the system D Installing a Rectifier
to the OFF position.
Rectifier model: ZXD3000 V5.0
Check Criterion:
3 Pull out the CSU. ŸDuring transportation, internal components may become loose. If there is any
Check items Check Criterion
sound inside the rectifiers during installation, contact ZTE Corporation for
N-PE Ÿ The N-PE voltage must be lower than 5 V. If the voltage maintenance or replacement.
does not meet the requirement, it is recommended to ŸVerify that the rectifier is installed in position and the bolts are tightened. Failure
L1-N, L2-N, L3-N
improve AC input power supply. to comply can result in damage to the rectifier or even fire because of heating.
Ÿ The line voltage must be within the range of 85 V ~ 295 V.
If the voltage does not meet the requirement, it is
recommended to start a diesel generator to power the Steps:
ZXDU68 W201. 1 . When installing the CSU to the slot, never press the display, indicators or interfaces
in case the equipment might be damaged.
Example:
Measure the voltage of AC input terminals between L1 and N. a . Pull the handle upwards. b . Push the rectifier. c . Tighten the screw.

AC Input
a Pull the handle upwards. b Push the rectifier.
Multimeter B Installing the CSU
N L1 L2 L3

When installing the CSU to the slot, never press the display, indicators or interfaces in
case the equipment might be damaged.

CSU model: CSU500B

Turn the knob to
the AC voltage 1 Pull the handle upwards. 2 Push the CSU.
Red probe scale
Black probe
c Tighten the screw.

7.4 Checking Terminal Voltage of the Battery Pack

Steps:
1 . Turn the knob of the multimeter to the DC voltage scale.
2 . Measure the terminal voltage of each battery pack and record the values in the table
below.
Check Criterion: 3 Tighten the captive screw.
Battery Pack Check items Terminal Check Criterion
Voltage
2 . Remove the film or other obstacles (if any) from the ventilation holes. Failure to
Battery pack Red probe: GND busbar ŸPositive value: The electrical comply can result in damage to the rectifier because of heating.
1 connection is qualified.
Black probe: BATT1 3. Set the device address of a rectifier through the CSU. For the operation procedure,
connection terminal ŸNegative value: The positive
and negative battery cables refer to "Setting the Device Address of a Rectifier" section in the Commissioning
Battery pack Red probe: GND busbar are connected in reverse. Guide.
2
Black probe: BATT2
connection terminal

9 10 11