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FACTORY ACCEPTANCE TEST


(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project

Date: 28 Mar 2012 Rev.:0

FACTORY ACCEPTANCE TEST

TESTING PROCEDURE
FOR
22 KV HT
SWITCHGEAR

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
FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project

Date: 28 Mar 2012 Rev.:0

AGENDA
Project Name : Amara Hotel Upgrading Project

Project No. : SG-46011513

Customer : Kurihara Kogyo Co. Ltd

FAT Date : 28 Mar 2012 (14:00 hrs)

Location of FAT : ABB Pte Ltd

No.2 Ayer Rajah Crescent

Singapore 139935

Tentative Testing Schedule

14:00AM – 16:00PM : Testing of IC, and Bus Section Feeders

16:00PM – 16:30PM : Testing on Transformer Feeder

16:30PM _ 17:00PM : Summary of tests carried out and signing off of

all test reports

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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project

Date: 28 Mar 2012 Rev.:0

FAT Procedure - Table of Contents


Visual Inspection…………………………………………………………………………...4

Function Test ………………………………………………………………………….…...4

Primary Injection Test on CT’s Ratio & Polarity .................................................................5

Secondary Injection Test.......................................................................................................8

Secondary Injection for Pilot Wire Relay Operation Check.................................................9

Figures

Figure 1: Circuit Diagram for CT Ratio & Polarity Check ..................................................6

Figure 2: Circuit Diagram for CT Ratio & Polarity Check ................................................. 6

Figure 3: Circuit Diagram for CT Ratio & Polarity Check ..................................................7

Figure 4: Circuit Diagram for CT Ratio & Polarity Check ..................................................7

Figure 5: Circuit Diagram for Relay Test ............................................................................8

Figure 6: Circuit Diagram for Solkor Relay Test ……........................................................9

Test Form & customer signed-off Form

Form1: Visual Inspection Test …………………………………………………………...10

Form 2: Electrical / Mechanical Function Test …………………………………………..11

Form 3: Primary Injection Test on CT (PI) / Voltmeter Ratio Test ………………………13

Form 4: Overcurrent & Earth Fault Relay Operation Test (SI)…………………………..15

Form 5: Pilot Wire Protection Operation Test …………………………………………...16

Form 6: Attendance List………………... ……………………………………………….17

Form 7: Customer comment & signed off ……………………………………………….18


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
FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project

Date: 28 Mar 2012 Rev.:0

Visual inspection

 Panel Arrangement

 Built In Equipment

 Check Finishing Paint Work

 Rating and Equipment Identification Labels

 Check Mimic Diagram

Function Test
 OC/EF & Pilot Wire Protection Trip

 T/F Alarm/trip

 Electrical/Mechanical Interlock

 CB on/off

 Disconnector/Earthing switch on/off operation

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
FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project

Date: 28 Mar 2012 Rev.:0

Primary Injection Test on CT’s Ratio & Polarity


1. Ensure that the switchgear has been de-energized.

2. Note down the particulars of the switchgear and CT’s.

3. Do not remove any wires, use the provided test plugs if applicable or use
clamp meters.

4. Measure the CT’s secondary phases and spill current using a clamp meter.

5. Select all meters to ampere range.

6. Inject a current of 10 to 20A onto the brown and black phases. Check the spill current,
it should be as low as milli-ampere. If the spill current is high, check for CT’s terminal
tightness or any mistake on the wiring.

7. Reduce to zero and off the supply, change the spill current meter (A4) to milliampere
range.

8. Inject a current of 50% and 100% of the CT primary current on brown (L1) and black
(L2) phases. Record the reading.

9. Reduce to zero and off the supply.

10. Repeat item 6 to 8 for black (L2) and grey (L3) phases.

11. Repeat item 6 to 8 for brown (L1) and grey (L3) phases.

12. Select all meters to ampere range.

13. Inject a current of 10 to 20A onto black phases (L2) to earth. Check the spill current
(A4). It should be the same current as the phase current (A2).

14. Inject a current of 50% and 100% of the CT primary current on black (L2) phase to
earth. Record the reading.

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
FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project

Date: 28 Mar 2012 Rev.:0

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
FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project

Date: 28 Mar 2012 Rev.:0

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
FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project

Date: 28 Mar 2012 Rev.:0

Secondary Injection Test


1. Ensure that the switchgear is de-energized.

2. Note down the relay particulars on test form.

3. Check or record the setting of the relay.

4. Increase the current gradually until the relay pick up. Record the reading.

5. Set a current of two times of the plug setting and off the injection set.

6. Press the start button of the injection set and record the tripping time as shown on the
test equipment.

7. Repeat item 5 to 6 for three and five times of the plug setting.

8. Repeat item 5 to 7 for black (L2) and grey (L3) element.

9. Repeat item 4 to 7 for earth element.

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
FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project

Date: 28 Mar 2012 Rev.:0

Secondary Injection for Pilot Wire Relay Operation Check


1. Ensure that the switchgear is de-energized and PTW is issued.

2. Remove the relay from the casing and check the relay connection. It is either
Solkor R or Solkor Rf mode. Typically it is used at Solkor R mode. Change the
connection accordingly to your application.

3. Connect the circuit on Brown (L1) and neutral phase as shown on the diagram.

4. Increase the current gradually until relay pick up. Record reading A1, A2, A3 and A4
on the test form

5. Increase the current furthermore until the dummy relay pick up.

6. Record reading A1 on the test form.

7. Repeat step 3 to 5 for Black-E, grey-E, Brown-Black, Black-Grey and Grey-brown.

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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project

Date: 28 Mar 2012 Rev.:0

FAT Test Form

1. VISUAL INSPECTION

TickBox / Remark
 Panel Arrangement

 Built In Equipment

 Check Finishing Paint Work

 Rating and Equipment Identification Labels

 Check Mimic Diagram (if any)

Tested By (Name & Signature) : __________________________________________

Witnessed By (Name & Signature) : __________________________________________

Date : : _________________________________________

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
FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project

Date: 28 Mar 2012 Rev.:0

2. ELECTRICAL / MECHANICAL FUNCTION TEST

TickBox / Remark
 Local CB Close Operation

 Local CB Open Operation

 Remote CB Close Operation

 Remote CB Open Operation

 Local / Remote CB “OFF” Indication

 Local / Remote CB “ON” Indication

 Disconnector switch Close Operation (GIS)

 Disconnector switch Open Operation (GIS)

 Earthing switch Close Operation, if any

 Earthing switch Open Operation, if any

 Electrical Interlock Operation

 Mechanical interlock

 Earthing switch mechanism

 Circuit Breaker mechanism

 3-way switch mechanism (GIS)


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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project

Date: 28 Mar 2012 Rev.:0

 OCEF Trip

 REF Trip, if any

 PW Trip, if any

 T/F Temperature Trip/Alarm, if any

 T/F Pressure Trip/Alarm, if any

 T/F Low Oil Trip/Alarm, if any

 T/F Winding Temp Trip/Alarm, if any

 T/F Door Open Trip/Alarm, if any

 Intertrip receive, if any

 Intertrip send, if any

Tested By (Name & Signature) : __________________________________________

Witnessed By (Name & Signature) : __________________________________________

Date : : _________________________________________

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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project

Date: 28 Mar 2012 Rev.:0

3. PRIMARY INJECTION TEST ON CT/VOLTMETER RATIO TEST


CT Data

CT Ratio:__________ CT Class: _____________ VA / Vkp:__________________

CT Serial No

L1: ___________________ L2: _______________ L3 : _______________

Panel No. ___________

Primary CT Ratio CT Ratio


Spill Primary
Primary Injectio Primary Spill
Current Injection
Connectio n Connectio Current
(<50mA Current
n Current L1 L2 L3 n L1 L2 L3 (<50mA)
) (A)
(A)

2.5 2.5 2.5 2.5


L1L2 L1L2
5.0 5.0 5.0 5.0

2.5 2.5 2.5 2.5


L2L3 L2L3
5.0 5.0 5.0 5.0

2.5 2.5 2.5 2.5


L3L1 L3L1
5.0 5.0 5.0 5.0

Tested By (Name & Signature) : __________________________________________

Witnessed By (Name & Signature) : __________________________________________

Date : : __________________________________________

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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project

Date: 28 Mar 2012 Rev.:0

CURRENT TRANSDUCER
AMMETER CALIBRATION
I/P O/P
Primary Current (A) NA NA NA L1 NA A NA mA
Meter Reading (A) NA NA NA L2 NA A NA mA

PT S / NO. L1: NA L3 NA A NA mA

L2 : NA
CURRENT / VOLTAGE TRANSDUCER
L3 : NA

I/P O/P
P.T. VOLTMETER RATIO TEST L1 NA
NA A/V mA
Primary Voltage ( kV ) L2 NA A/V NA mA
Meter Reading ( kV ) A/V
L3 NA NA mA

Tested By (Name & Signature) : __________________________________________

Witnessed By (Name & Signature) : __________________________________________

Date : : _________________________________________

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
FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project

Date: 28 Mar 2012 Rev.:0

4. OVECURRENT AND EARTH FAULT RELAY OPERATION TEST


(I/C)
Particular of Relays:

Tripping
Make Type Characteristics Rating S/No

O/C Relay
E/F Relay
Test Results of HT Installation: Panel No / Circuit Name: /

O/C Relay E/F Relay

Plug Sec Operation Time, sec Plug Sec Opn TM Std


Setting Cur, A Setting Cur, A Time, Setting Time,
A L1 L2 L3 A sec sec

2.5 25 1.0 10 1.0


5.0 10 2.0 1.0
4
5.0 10 0.1
1.0
2

Plug Setting, A Starting Current, A Plug Starting


Setting Current, A
L1 L2 L A
2.5
5.0 1.0
2.0

High Set, A Operating Current, A High Operating


Set, A Current, A
L1 L2 L3
30 15

Secondary Wiring Insulation Resistance: M

Tested By (Name & Signature) : __________________________________________

Witnessed By (Name & Signature) : __________________________________________

Date : : __________________________________________

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
FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project

Date: 28 Mar 2012 Rev.:0

4. OVECURRENT AND EARTH FAULT RELAY OPERATION TEST


(T/F)
Particular of Relays:

Tripping
Make Type Characteristics Rating S/No

O/C Relay
E/F Relay
Test Results of HT Installation: Panel No / Circuit Name: /

O/C Relay E/F Relay

Plug Sec Operation Time, sec Plug Sec Opn TM Std


Setting Cur, A Setting Cur, A Time, Setting Time,
A L1 L2 L3 A sec sec

0.5 5 1.0 10 1.0


1.0 2 2.0 1.0
4
1.0 2 0.1
1.0
2

Plug Setting, A Starting Current, A Plug Starting


Setting Current, A
L1 L2 L A

0.5 1.0
1.0 2.0

High Set, A Operating Current, A High Operating


Set, A Current, A
L1 L2 L3
6 3

Secondary Wiring Insulation Resistance: M

Tested By (Name & Signature) : __________________________________________

Witnessed By (Name & Signature) : __________________________________________

Date : : __________________________________________

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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project

Date: 28 Mar 2012 Rev.:0

5. PILOT WIRE PROTECTION RELAY OPERATION TEST


Particulars of Relays:

Test Relay Make: Reyrolle Type: Rolkor R S/No.:___________


Dummy Relay Make: Reyrolle Type: Rolkor R S/No.:___________
Panel No. _________ Test Mode : ____________________________

Test Result

Secondary Operating Relay Operating Coil Current Pilot Wire


Current Amp D.C. mA Current
Dummy
Test Relay Test Relay Dummy Relay AC mA
Relay

L1 - E

L2 - E

L3 - E

L1 - L2

L2 - L3

L3 - L1

Tested By (Name & Signature) : __________________________________________

Witnessed By (Name & Signature) : __________________________________________

Date : : __________________________________________

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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project

Date: 28 Mar 2012 Rev.:0

6. Attendance List
PROJECT: __________________________

FAT DATE:__________________________

NAME DESIGNATION COMPANY INITIAL

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FACTORY ACCEPTANCE TEST
(HT SWITCHGEAR)
AMARA HOTEL UPGRADING Project

Date: 28 Mar 2012 Rev.:0

7. Customer comment & signed-off Form

Remarks :

Tested By : 1. ________________________________________
(ABB Pte Ltd)

Witnessed By : 1. ________________________________________
(Kurira Kogyo Co. Ltd)

: 2. ________________________________________

: 3. ________________________________________

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