CODE: 00ZSF1118/A1E
MODEL SF-1118
CONTENTS
[ 1 ] PRODUCT OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 – 1
[ 2 ] PRODUCT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 1
[ 3 ] PRODUCT VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 – 1
[ 7 ] ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 – 1
[ 8 ] SIMULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 – 1
[ 9 ] SELF DIAGNOSTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 – 1
[11] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 – 1
Parts marked with "!" is important for maintaining the safety of the set. Be sure to replace these parts with specified
ones for maintaining the safety and performance of the set.
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1) Copy lamp replacement . . . . . . . . . . . . . . 6-6 10-1. Separation roller . . . . . . . . . . . . . . . . . . . 6-24
2) Mirror base wire replacement and 10-2. Take-up roller/paper feed roller . . . . . . . 6-24
adjustment . . . . . . . . . . . . . . . . . . . . . . . . 6-7
[7] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . 7-1
3) No. 2/3 mirror unit (mirror base B)
installation (Mirror base B positioning) . . . 6-9 1. Developing section . . . . . . . . . . . . . . . . . . . . . . 7-1
4) Copy lamp unit installation 1-1. Developing doctor clearance
(Mirror base A positioning) . . . . . . . . . . . 6-10 adjustment . . . . . . . . . . . . . . . . . . . . . . . . 7-1
5) No. 4/5 mirror unit (mirror base C) 1-2. Developing magnet roller main pole
replacement . . . . . . . . . . . . . . . . . . . . . . 6-10 position adjustment . . . . . . . . . . . . . . . . . . 7-1
6) Lens wire replacement . . . . . . . . . . . . . . 6-12 2. Optical system . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7) Lens unit replacement . . . . . . . . . . . . . . 6-15 2-1. Adjustment items . . . . . . . . . . . . . . . . . . . 7-2
5. High voltage section . . . . . . . . . . . . . . . . . . . . 6-15 2-2. Note for adjustments . . . . . . . . . . . . . . . . 7-3
5-1. Main charger (MC) unit . . . . . . . . . . . . . . 6-15 2-3. Adjustment of each section . . . . . . . . . . . 7-4
5-2. Transfer/separation charger (TC/SC) A. Lens reference position adjustment . . . . . 7-4
unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
B. No.4/5 mirror reference position
6. Process section . . . . . . . . . . . . . . . . . . . . . . . 6-17 adjustment . . . . . . . . . . . . . . . . . . . . . . . . 7-4
6-1. Process unit . . . . . . . . . . . . . . . . . . . . . . 6-17 C. Vertical copy magnification ratio
6-2. Waste toner bottle replacement adjustment . . . . . . . . . . . . . . . . . . . . . . . . 7-5
(required when waste toner full detection/ D. Resolution adjustment
maintenance) . . . . . . . . . . . . . . . . . . . . . 6-17 (Focus adjustment) . . . . . . . . . . . . . . . . . . 7-6
6-3. Drum (Replace every 60K copies) . . . . . 6-18 E. Horizontal copy magnification ratio
6-4. Blank lamp unit adjustment . . . . . . . . . . . . . . . . . . . . . . . . 7-8
(Clean every 60K copies.) . . . . . . . . . . . 6-18 F. Comparison table of lens values and
6-5. Discharge lamp unit simulation input values . . . . . . . . . . . . . . . 7-9
(Clean every 60K copies.) . . . . . . . . . . . 6-19 G. Vertical skew adjsutment . . . . . . . . . . . . 7-10
6-6. Cleaner blade H. Horizontal skew adjustment . . . . . . . . . . 7-10
(Replace every 60K copies.) . . . . . . . . . . 6-19
I. Center shift adjustment . . . . . . . . . . . . . . 7-12
6-7. Drum separation pawl
J. Exposure balance adjustment . . . . . . . . 7-12
(Replace every 60K copies.) . . . . . . . . . . 6-19
K. Copy lead edge adjustment . . . . . . . . . . 7-13
6-8. Process control PWB (Clean the sensor
section every 60K copies.) . . . . . . . . . . . 6-19 2-4. Copy density adjustment . . . . . . . . . . . . 7-16
6-9. Drum mark sensor PWB (Clean the sensor 2-5. Process section adjustment . . . . . . . . . . 7-20
section every 60K copies.) . . . . . . . . . . . 6-19
[8] SIMULATION . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
6-10. Toner reception seal (Replace every 60K
copies.) . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19 1. Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
7. Developing section . . . . . . . . . . . . . . . . . . . . . 6-20 2. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
A. DV side seals F/R replacement 3. Operating procedure . . . . . . . . . . . . . . . . . . . . . 8-1
(Replace every 120K copies.) . . . . . . . . . 6-20 4. List of simulations . . . . . . . . . . . . . . . . . . . . . . . 8-2
B. DB blade replacement 5. Details of simulations . . . . . . . . . . . . . . . . . . . . 8-3
(Replace every 120K copies.) . . . . . . . . . 6-20
6. User simulation . . . . . . . . . . . . . . . . . . . . . . . 8-16
C. V ring attachment . . . . . . . . . . . . . . . . . . 6-20
(1) Functions which can be set and
D. Note for toner hopper drive gear (31T) canceled by the user simulation . . . . . . . 8-16
and stirring shaft attachment . . . . . . . . . 6-21
(2) User simulation . . . . . . . . . . . . . . . . . . . 8-16
8. Operation panel/intermediate cabinet . . . . . . . 6-21
(3) User simulation code table . . . . . . . . . . . 8-17
9. Frame major parts . . . . . . . . . . . . . . . . . . . . . . 6-21
(4) Department counter setting content
9-1. Cooling fan motor replacement . . . . . . . . 6-21 (Set with user program P10 ∼ P15) . . . . 8-17
9-2. Power unit . . . . . . . . . . . . . . . . . . . . . . . . 6-22
[9] SELF DIAGNOSTICS . . . . . . . . . . . . . . . . . . . 9-1
9-3. Tray size detecting PWB . . . . . . . . . . . . 6-22
1. Summary/purpose . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-4. Main PWB unit . . . . . . . . . . . . . . . . . . . . 6-23
9-5. AC power PWB . . . . . . . . . . . . . . . . . . . . 6-23 2. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
3. Clearing the self diag display . . . . . . . . . . . . . . 9-1
9-6. Ozone filter (Check every 60K copies,
and clean every 300K copies.) . . . . . . . . 6-23
10. Multi paper feed unit . . . . . . . . . . . . . . . . . . . . 6-24
[10] SERVICING AT MEMORY TROUBLE
AND MAIN CONTROL PWB
REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . 10-1
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
2. Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
3. Remedies . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
4. Set value recording sheet . . . . . . . . . . . . . . . . 10-3
5. Memory simulation list . . . . . . . . . . . . . . . . . . . 10-4
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[1] PRODUCT OUTLINE
1. Product features
(1) Compact body (2) Clean copy gentle to the environment
• Compact body size • Silent design,
The body width of 600mm is the smallest in the class.
• Low level of ozone, use of recyclable materials
• The employment of the front loading tray and the folding-type multi
manual paper feed cassette realizes the small occupying area.
• The energy-saving mode reduces the power consumption.
(Option) (3) High capacity of copying
• Warm-up time is less than 35 sec. The first copy of 5.3 sec.
(4) Fully expandable system. (Refer to "2. System configuration.")
Exclusive-use desk
SF-DS17
Note: When installing the SF-S54, the exclusive-use desk (SF-DS17) is reguired.
1–1
(12) Additional functions
[2] PRODUCT SPECIFICATIONS
Function Remark
Auto Paper Selection ×
Auto Magnification ratio
1. Basic specifications ×
Selection
(1) Type: Table top Shift F
(2) Copy speed: 1-set 2-copy F Enlargement is impossible.
Edge erase F
Enlargement Reduction
Normal Built-in auditor
(Magnification) (Magnification) F 20 departments
password mode
A3 10 sheets/min 10 sheets/min 10 sheets/min
(200%) (50%) Interruption F
B4 12 sheets/min 12 sheets/min 12 sheets/min Monochrom ×
A4 (Portrait) 18 sheets/min 14 sheets/min 14 sheets/min AICS F
A4 (Landscape) 14 sheets/min 14 sheets/min 14 sheets/min Pre-heat mode F
81⁄2 × 13" 12 sheets/min 12 sheets/min 12 sheets/min Auto shut off F
Auto power save F
(Note) The copy speeds for enlargement and reduction are minimum
speed values. Auto tray switching ×
Cover insertion ×
(3) Warm up time: 35 sec or less
OHP insertion paper ×
(4) First copy time: 5.3 sec (Tray)
Overlay ×
(5) Jam recovery time: 8 sec (Conditions: After leaving the door
open for 60 sec, the standard conditions) (13) External dimensions
(6) Multi copy Max. 250 sheets WxDxH 600 × 595 × 365 mm
(7) Original Occupying area (W x D) 885 × 595 mm
Weight 41.0Kg
Max. original size A3
Reference original size Left side/Center (14) Power source
Original sensing No Voltage: 220 ∼ 230V 50/60Hz
240V 50Hz
(8) Copy magnification ratio
Frequency: 50/60Hz common
Fixed magnification: AB series: 200, 141, 122, 115, 100, 86, 81,
70, 50% (9 steps) (15) Power consumption
Zoom range: 50% ∼ 200% (151 steps by the increment of 1%) Max. power 1.5kw (Note) Max. when the
(9) Exposure consumption option is installed
Energy efficiency 64Wh/h or less
Exposure mode: Auto/Manual/Photo
Auto power shut 5W or less
No. of manual steps: 9 steps off (for EPA)
(10) Void width
Void area: Lead edge/rear edge: 3mm or less
Image loss Normal: 4mm or less
(11) Paper exit/finishing
Paper exit tray capacity: 250 sheets
Finishing: option 10-bin sorter, 10-bin staple sorter
2–1
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2. Description of each section (2) Optical section
3. Supply parts
Name Content Life Product name
1 Photoconductor kit Photoconductor drum x1 60K SF-226DR
Cleaner blade x1
Drum separation pawl x2
2 Black developer Black developer (530g) x 10 60K x 10 SF-226CD
3 Black toner Black toner bottle (280g) x 10 6K x 10 SF-126CT
4 Upper heat roller kit Upper heat roller x1 120K SF-216HU
Upper separation pawl x4
Fusing bearing x1
5 Lower heat roller kit Lower heat roller x1 120K SF-220LH
Lower separation pawl x4
6 Staple cartridge Staple cartridge (For SF-S54) x3 5K staples x 3 SF-LS12
7 Upper heat roller Upper heat roller x1 120K SF-216HU
8 Upper separation pawl Upper separation pawl x 4 x 10 120K x 10 SF-216UP
9 Heat roller gear Heat roller gear x 10 120K x 10 SF-216HG
10 Lower heat roller Lower heat roller x1 120K SF-216HR
11 Lower separation pawl Lower separation pawl x 4 x 10 120K x 10 SF-216LP
12 Screen grid Screen grid x 10 120K x 10 SF-216SU
13 Cleaner blade Cleaner blade x 10 6K x 10 SF-216CB
14 Charging plate Charging plate x 10 120K x 10 SF-216PU
15 Ozone filter Ozone filter x 10 300K x 10 SF-216FL
16 Copy lamp Copy lamp x 10 — SF-216CL
17 MC case unit MC case unit x 10 — SF-216MC
2–2
4. Optional specifications (2) 10-bin sorter
Original set position Center reference No. of bins 10 bins (The top bin is used also for
non-sort.)
Original transport system Belt (half size) system
Capacity 30 sheets/bin A4, 100 sheets for the
Original feed sequence Bottom taking (Face up exit) top bin only.
Sorting 30 sheets (A4)
Original size A3 ∼ A5
15 sheets (B4)
Original change speed 16 sheets/min 15 sheets (A3)
(S → S)
Grouping 20 sheets (A4)
Original weight 50 ∼ 128g/m2 15 sheets (B4)
Original set quantity 50 sheets, 50 ~ 80 g/cm2, 15 sheets (A3)
80 ~ 128 g/m2 thickness max. 5 mm
Paper size (Non-sort) A3 ∼ A6 (Postcard)R
Original stop system Position control system (Sort/group) A3 ∼ A5
Dimensions 571 (W) x 521 (D) x 110 (H) (mm) Paper transport Center reference
(Height: excluding the tray)
Paper reception Face up
Weight About 11.5kg
Paper weight (Non-sort) 52 ∼ 128g/m2
Power source Supplied from the copier’s power section.
(Sort/group) 56 ∼ 80g/m2
Power consumption 65W
Dimensions 335 (W) x 493 (D) x 298 (H) (mm)
Functions (Width: Including the tray.)
Original sensing on YES (Scanning read for uncertain size Weight 8.6kg [9.8kg Including mounted fittings]
the tray originals.)
Power source Supplied from the copier. DC24V (1.2A)
Sensing size AB series: A3, B4, A4, A4R, A5
Power consumption Max. 30W
Original mixture Allowed (However, no linkage with the AMS)
Original reverse NO
2–3
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(3) 10-bin staple sorter (10-bin SS) Staple section
Type Copier stapler
<Model name: SF-S54>
Type Copier installation type/hanging type Stapling time 1.8 sec
Distribution system Bin shift system by lead screw No. of stapled sheets 30 sheets (80g/m2)
No. of bins 10 bins (The top bin is commonly used Binding reference Front reference
for non-sort.
Staple supply Cartridge (5,000 pcs.)
Capacity 30 sheets for each bin
Staple SF-LS12
(A4, 80g/m2)
100 sheets for the top bin No staple/no cartridge/ Available
no stapler detection
Sort 30 sheets (A4)
15 sheets (B4) Staple jam detection Available
2
15 sheets (A3, 80g/m )
Manual staple mode Available (excluding manual stapling)
Grouping 20 sheets (A4) Note: When installing the SF-S54, the exclusive-use desk (SF-DS17)
15 sheets (B4) is required.
15 sheets (A3, 80g/m2)
Staple sort 30 sheets (A4) (4) Exclusive-use desk
15 SHEETS (B4) SF-DS17
15 sheets (A3, 80g/m2)
Dimensions 570(W) × 523(D) × 520(H)mm
Paper size Non-sort A3 ∼ A6R Weight About 19.5kg
Sort/group A3 ∼ A5 Functions Caster Provided
Staple sort A3, B4, A4, A4R, B5 Adjuster None
Door None
Alignment (Sorting) Max. shift 2mm (Alignment operation)
2–4
[3] PRODUCT VIEWS
5 6
1
4
2
7
3 9
10
11 12
14 15
16
13
3–1
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2. Operation panel
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28
.com
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3–2
3. Clutches, solenoids, and motors
8
9
1
11
12
3 2
5
10
4
Motors
No. Signal name Name Functions, operations Type
6 VFM Ventilation fan motor Used to ventilate around the fusing section, cools DC brushless
down the machine, and remove ozone.
7 MM Main motor Used to drive the body. DC brush
8 CFM Optical system cooling fan Used to cool and ventilate the optical system. DC brushless
9 LM Lens motor Used to move the optical lens. DC stepping
F TM Toner motor Used to stir toner. DC synchronous
G MRM Mirror motor Used to move the mirror base. DC stepping
H SMF Suction fan motor Used to ventilate the suction section. DC brushless
3–3
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4. PWB
15 1 2 3 4 5 14
16
6 7
11
8
13
12
10 9
3–4
5. Sensors and switches
2 3 5 4 6
1
10
14
8
9
11
13
12
3–5
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6. Rollers, mirrors, etc.
30 29 28 20 19 18 3 4 17 7 34 16 6 5 8 14
15
2 12
13
1
11
32
33
38
35
31 27 26 25 24 23 22 21 37 36
3–6
2 Avoid high temperature and high humidity, and avoid sudden
[4] UNPACKING AND INSTALLATION temperature change. (Avoid installation near a cooler or a heater.)
If not, paper absorbs moisture and dew forms in the machine,
causing paper jam or degraded image quality.
1. Unpacking
% HR
85
65
Humidity
20
15 30 35 ˚C
Packing material/accessory list
2. Installation
Installing conditions
The surrounding conditions of the machine affect the machine perfor- 4 Avoid installation on an unstable surface.
mance greatly. Use great care for the following items. Keep the machine in level state to maintain the performance.
(1) Environment
1 Avoid direct sunlight, and avoid installation near the window. (Cur-
tains or blinds must be shut completely.)
If not, the plastic parts and the original cover may be deformed.
Even if the window is of frosted glass, there is no difference.
4–1
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5 Avoid installation to a poorly ventilated place. (5) Grounding wire connection
1 Connect the grounding wire to prevent against a danger.
2 When connecting the grounding wire, connect only to the ground-
ing object (the grounding terminal of the power outlet, etc.) and
never connect to a gas pipe.
4–2
3. Optical system lock release 4. Charger cleaning
A. No. 2/3 mirror unit lock release A. Main charger unit electrode cleaning
Remove the one fixing screw of the No. 2/3 mirror unit on the left side 1 Press the hook section of the main charger unit to release lock,
of the copier. and pull out and remove the main charger unit from the copier.
Hook
Mirror unit
fixing screw
2 Remove one fixing screw of the main charger unit (on the back
side).
Fixing screw
Electrode section
B. Lens and No. 4/5 mirror unit lock release
Remove two fixing screws of the No. 4/5 mirror unit on the right inside
of the copier.
Open the front cabinet and remove one fixing screw of the lens on the
lower side of the operation panel.
3 Press the electrode cleaner onto the tips of the electrode so that
the tips are inserted into the cleaner a few times to clean.
(Note)
• Do not move the cleaner back and forth with the electrode tips
inserted into it.
• When cleaning, clean thoroughly at one time. Avoid partial
Mirror unit cleaning.
fixing screw
Electrode cleaner
Electrode section
4 Return the electrode section to the original position and fix it with a
screw.
4–3
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5 Insert the main charger unit along the guide groove in the copier 3 Remove three fixing screws of the toner hopper of the developing
fully to the bottom. unit, and remove the toner hopper.
Fixing screw
Fixing screw Toner hopper
Developing unit
5. Developing unit setting 4 While supplying developer from the developer supply port of the
developing unit, turn the MG gear clockwise with a screwdriver or
a scale to supply fully in the developing unit.
A. Developing unit setting
1 Open the front cabinet, remove the installation toner fixed to the
developing unit level with tape, and pull the developing unit lever
toward you. Developer
2 Hold the grip of the developing unit, and slowly pull out the Developer
developing unit until it stops. supply port
Then hold the hand carry strap and press the developing lever,
and remove the developing unit.
MG gear
5 Install the toner hopper to the developing unit and fix it with two
screws.
Fixing screw
Developing unit
4–4
6 Hold the hand carry strap of the developing unit and insert it into 7. Accessory installation
the copier fully to the bottom.
Copy tray
7 Close the developing unit lever and close the front cabinet.
8. Toner supply
1 Open the front cover.
Front cabinet
2 Pull down the developer unit lock lever and pull the developer unit
out slowly unit it stops.
With the above procedure, setting of the developing unit is com-
pleted.
C 0 2
5 2
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3 Hold the new toner bottle as shown and shake it four or five times. 6 Close the toner hopper cover.
4 Open the toner hopper cover. 7 Slide the developer unit into the copier.
8 Return the developer unit lock lever into place.
4–6
9. Center shift adjustment 10. Label attachment
There is basically no need to perform the center shift adjustment
because it is made when shipping. If the center should be shifted,
A. Label attachment
adjust in the following procedures. Attach the magnification ratio select label packed together with the
Make a copy. If the center is shifted as shown in Fig. 1 or Fig. 2, Operation manual to the position shown in the figure below.
loosen the four screws which are fixing the cassette grip cabinet.
• When attaching the label to the copier with the original cover.
Direction B
(Note) When fixing the cassette cabinet, the fixing screws and the
cabinet clearance a and b are in symmetry.
[Reference figure]
Section b
Section a
• When attaching the label to the optional automatic original feeder
(SF-A18)
(1) Fig. 1
Move the cassette grip cabinet in direction A, tighten two fixing
screws (a) and tow fixing screws (b) in this sequence. Make a copy
again and check the center.
(2) Fig. 2
Move the cassette grip cabinet in direction B, tighten two fixing
screws (a) and tow fixing screws (b) in this sequence. Make a copy
again and check the center.
4–7
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2) Basic operations
[5] DESCRIPTIONS OF EACH
(Tray paper feed operation)
SECTION When the CPFC (Cassette paper feed clutch) turn on, the paper feed
roller shaft, the paper feed roller, and the take-up roller rotate in the
Descriptions are made on the following sections: direction of A. At the same time, the limiter spring moves down the
roller release arm. As a result, the take-up roller falls by its own
1 Paper feed section weight onto the paper surface, starting paper feed.
2 Developing section
3 Optical section Roller release arm
4 Process section Take-up
roller
5 Separation/transport section
6 Fusing/paper exit section
7 High voltage section
4 When the CPFC turns off, rotation stops and the take-up roller is
6 pushed up to the original position by the roller release arm spring.
2
1
50
Sheets
250 sheets
The paper feed tray is of the universal type and has capacity of 250
sheets. The front loading system allows the tray to be loaded from the
lower side of the front cabinet.
Manual paper feed is made in the multi paper feed.
5–1
2. Developing section
(Details of DV harness connector)
3 5
DV BIAS
-200V
Toner No. Name
Carrier
1 Magnet roller Forms a magnetic brush of carrier
by magnetic force.
Developing bias voltage 2 Developing doctor blade Limits the height of the magnetic
brush.
3 Developing MIX roller Stirs carrier in the developing unit
(4) DV harness and distributes toner evenly.
The toner density sensor, the developing bias, harness.
4 Toner transport roller Transport toner sent from the
(For details, refer to [6] DISASSEMBLY AND ASSEMBLY.)
toner hopper unit to the stirring
section.
(Viewed from the rear of develoing unit)
5 Toner density sensor Senses toner density in
developer.
DV harness connector
5–2
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3) Basic operations
(Cassette paper feed) Proccess
Main motor
When the CPFC (cassette paper feed clutch) is turned on, the paper unit
feed roller shaft, the paper feed roller, and the take-up roller rotates in
Main drive unit
the direction of A, and the roller release arm is moved downward by
Stirring roller
the limiter spring. As a result, the take-up roller falls by its weight to DV drive unit Fuser unit
reach the paper surface, feeding the paper. When the CPFC is turned
off, the take-up roller is pushed up to the position by the roller release MG roller
arm spring. Cleaner Transport
unit unit
PS roller
Paper exit
Multi manual
roller
insertion paper
feed unit
(Option)
Transport
roller(upper)
Transport
roller(lower)
Paper feed
Paper feed
rive unit
unit
Paper feed
unit
3. Optical section
1) General description
• The optical section of this model is composed of the fixed focus • Exposure is adjusted by changing the copy lamp voltage. The AE
lens and six mirrors. Since the fixed focus lens is used, No. 4/5 sensor is provided in the zoom base to sense the density of the
mirror base is shifted according to the shift of the lens to change original.
the distance between the original and the drum (OID, Original The copy lamp light is reflected by the original to the AE sensor,
Image Distance) in reduction or enlargement copy. which senses the density of the original and adjust the copy lamp
The lens and No. 4/5 mirror unit are shifted by driving the stepping light quantity according to the density.
motor with the signals from the main control PWB, allowing zoom- • The exposure system is the slit exposure system by moving light
ing of 151 steps in 1% increment in the range of 0.50 to 2.00.
source.
16 4 11 1 2 3 17 15 7 13
10 5 6 9
14 8 12
5–3
(1) Original table (2) Copy lamp
The original table is fixed. The original is set in the left center position. 200V series: 170V, 310W
(3) Mirror
This model uses six mirrors.
No. 1 mirror is attached to the copy lamp unit, No. 2/3 mirrors are
attached to No. 2/3 mirror base, No. 4/5 mirrors are attached to No.
4/5 mirror base.
The copy lamp unit and the No. 2/3 mirror base unit are scanned in
copying. The No. 4/5 mirror base is shifted in zoom copying to
change the distance between ten original and the drum.
(4) Lens (fixed focus lens)
• Construction (1 group 3 lenses)
• Brightness (F8.5)
• Focus: (195mm ±1%)
(5) Lens home position sensor (LHPS)
This sensor senses the lens home position. The output signal of this
sensor is the basic signal to control the copy magnification ratio.
(6) Lens base
The lens is mounted to the lens base, which is shifted toward the
paper feed direction in reduction copy or toward the paper exit direc-
tion in enlargement copy by the lens drive motor.
Enlargment
Normal
Reduction
Copy direction
5–4
manuals4you.com
Parts identification and functions
Lens
Lens
unit
5–5
2) Basic operations
Mirror base scan speed
(Positions of the original, the lens, and the image in each mag-
nification ratio)
Lens and mirror positions
Normal: The distance between the original set on the table glass and are changed to adjust the
the lens is equal to the distance between the lens and the Copy paper magnification ratio
drum, resulting in the equal size of the original and the feed derection
image. Mirror scan speed is cahnged to adjust the magnification ratio
Mirror scan speed Drum rotation speed<Mirror scan speed
Enlargement
[MAX. 83V(166V)]
80
70
CLV
60
Reduction: Compared to the normal copy, the lens is nearer to the (Copy lamp
drum, and the distance between the original surface and application 50
the lens is longer. voltage)
40
The distance between the lens and the exposure surface
[MIN. 45V(90V)]
of the drum is shorter.
The distance between the No. 4/5 mirror unit and the
lens is greater. (V)
The distance between the original and the exposure sur-
face of the drum is greater than that in the normal copy. EX1 2 3 4 EX5
5–6
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(Optical system dirt correction)
Reference plate (Glass holder) Table glass
This model perform dirt correction by changing the copy lamp inten-
sity according to the dirt degree in the optical system (the copy lamp
unit, No. 1 mirror, No.2 mirror, No.3 mirror) to prevent against remark-
able degrading of copy quality.
The reference value is the AE sensor output value which is obtained
when the reference plate is exposed with the copy lamp voltage of Copy lamp light quantity "UP"
67.0V (134.0V) at power ON.
This value is checked with sim 44-08, 09.
Automatic exposure
sensor
CPU
Reference value
>Measured value
Correction data output
CLV
Sim46
CLV + (0.7)
(1) Setting the reference value for optical system correction. (2) Dirt correction
Reference plate (Glass holder) Table glass Reference plate (Glass holder) Table glass
CPU
CPU reference value Reference value
setting >Measured value
Correction data output
1 Clean the optical system at every maintenance. 1 Measure light quantity when performing mirror initialization.
2 Perform Simulation 46-1. 2 Store the correction data into memory.
(The previous data are cleared.) 3 Reset the register inside the CPU.
3 After completion of Simulation 46-1, when performing the first
mirror initialization, measure light quantity of the copy lamp.
Obtain the average value from the four measurement values and
use the average value as the reference value for correction.
1234
800ms
CL
Light quantity
measurement
Obtain the average value of four AE sensor values, and store it.
5–7
4. Copy process
Proccess
Main motor
unit
MG roller
Cleaner Transport
unit unit
PS roller
Paper exit
Multi manual
roller
insertion paper
feed unit
(Option)
Transport
roller(upper)
Transport
roller(lower)
Paper feed
Paper feed
rive unit
unit
Paper feed
unit
1) Photoconductor
• This model uses OPC (organic photoconductor) as photoconduc-
tive material. (φ50 mm)
Aluminum layer
5–8
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2) Process diagram
Original
Transfer charger
Image forming process
Heater lamp High voltage unit
Paper transport path
High voltage unit
5–9
3) Details of image forming process
Step 1 (Main Charging)
By negative discharging of the main charger, uniform negative char-
ges are applied to the OPC drum surface.
The OPC drum surface potential is controlled by the screen grid
voltage to maintain the grid voltage at a constant level.
• When the drum surface potential is lower than the grid voltage,
electric charges generated by discharging of the charger go
through the screen grid to charge the drum surface potential until it
becomes equal to the grid voltage.
• When the drum surface potential virtually reaches the grid potential
level, electric charges generated by discharging of the charger 1 Main corona unit
flows through the electrode of the screen grid to the high voltage 2 Blank lamp
unit grid voltage output circuit, thus always maintaining the drum
3 Developer unit
surface potential at a level virtually equal to the grid voltage.
4 MG roller
• The main corona unit employs the scorotron system to charge the
photoconductor surface to a certain level uniformly. 5 Transfer corona unit
In addition, the conventional corona wire is replaced with the 6 Separation corona unit
corona charging mechanism by saw-teeth plate (stainless steel
plate of 0.1 mm thick). In corona discharge, oxygen molecules in 7 Separation pawl
the air are ionized to generate ozone (O3). The mechanism restrict 8 Cleaning blade
the generation of ozone.
9 Discharge lamp
3
Screen grid 9
8
4
CTL
CGL 7
OPC drum
Aluminum 6
layer 5
Step 2 (Exposure)
Light from the copy lamp is radiated on the document, and the optical On the contrary, electric charges are generated more in the CGL
image of the document is reflected by the mirrors and projected layer corresponding to the darker density of document (lower intensity
through the lens to the OPC drum. of the OPC drum surface), and less quantity of the negative charges
The lighter portion of the document reflects more light (high intensity) on the CPU drum surface is neutralized, decreasing the OPC drum
to the OPC drum, and the darker portion of the document reflect less surface less. Therefore, the OPC drum surface potential correspond-
light (low intensity) to the OPC drum. Positive or negative charges are ing to the lighter portion of the document is lower, and that cor-
generated in the CGL of the OPC drum where lights are radiated. responding to the darker portion of the document is higher. Latent
Negative charges generated in the CGL move towards the positive static-electricity images are formed in the above manner.
charges in the aluminum layer generated in step 3. While the positive
charges in the CGL move towards the negative charges on the CPU
drum surface generated in step 3. Therefore, positive charges and
negative charges are neutralized in the aluminum layer and the OPC
drum surface at the light radiating position, decreasing the OPC drum
surface potential. The CGL electric charge generating amount in-
creases in proportion to the document density, that is, reflected light
intensity (the OPC drum surface intensity). Therefore, electric char-
ges are generated less in the CGL layer corresponding to the lighter
density of document (higher intensity of the OPC drum surface), and
a greater quantity of the negative charges on the OPC drum surface
is neutralized, decreasing the OPC drum surface potential more.
5 – 10
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Low intensity in
Medium intensity HIgh intensity in
the area corre-
in the area corre- the area corre-
sponding to the
sponding to the sponding to the
darker density
medium density lighter density of
portion of the
portion of the the document
document
document
CTL
CGL
Aluminum 2
layer 1
OPC drum 9 3
4
Surface potential Surface 8
(High)
potential
(Medium) Surface
CTL
potential
(Low) 7
CGL
6 5
Aluminum
layer
OPC drum
OPC drum
Higher surface 9 3
potential
(Much negative 8
(charges)
4
Medium surface
potential MG roller
(Less negative
(charges)
7
Lower surface
potential 6 5
(No negative
(charges) -200V
5 – 11
Step 4 (Transfer)
The transfer paper is charged higher than the OPC drum surface
potential by strong negative discharge of the transfer charger, making
the binding force between the transfer paper and toner stronger than
that between the drum and toner, attracting toner to the transfer
paper.
Aluminum
layer
OPC drum
CGL
1 2
CTL Toner
9 3
Transfer paper
8
4
7
6 5
Transfer corona unit
Aluminum
layer
OPC drum
CGL 2
1
CTL Toner 3
9
Transfer paper
8
4
5
6
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Step 6 (Cleaning)
Residual toner on the drum is removed by the cleaning blade. The
removed toner is sent to the waste toner container by the waste toner
transport screw.
1 2
9 3
8
4
Residual toner
OPC drum 5
6
Discharge lamp
1 2
9 3
OPC drum 4
Residual charge 8
7
CTL
CGL
5
6
Aluminum layer Residual charge
5 – 13
4) Transition of photoconductor surface potential
Charge Exposure BL Develop Transfer Separate Clean DL
-730V
Dark area
Light area
Residual potential
Cleaner
Develop
CTL CTL
CGL CGL
CLV
Sim46
Time
(Light quantity
correction)
5 – 14
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Process control The grid voltage value where the same density level as the refer-
ence level is obtained is displayed by Sim. 44-9 "a". This value is
1 Toner patch images are formed on the photoconductor surface
displayed with 50 as the center in the range of 0 ~ 99 in integer
under the three process conditions (MC grid bias voltage).
numbers. The correction for 50 is 0V (–410V), and the correction
At the first process control, a toner parch image is formed with the
for 56 is +30V (–440V).
reference grid voltage –410V as the center and ±30V. At the
second or later process control, the MC grid bias voltage deter- 4 When the MC grid bias voltage is corrected by the process con-
mined at the former process control is used as the center, and a trol, the corresponding light quantity is calculated to control the
toner patch is formed under the process condition of ±30V to the copy lamp.
center value. To correct the MC grid voltage, the delta value of the sensitivity
level when the initially recorded reference grid voltage is –410V
2 Measure the three toner patch images formed in the above and
and the MC grid voltage where the same density is obtained in
the drum surface with the process density sensor to obtain the
process control is fed back to the MC grid voltage of each mode.
relations.
Toner Toner Toner
Process control timing
Surface image Surface image Surface image Surface In this model, the process control is performed in the following timing:
3
472V
1 When the main switch is turned on and the first copy is made:
2 2 At every specified copy quantity (First copy after 1,000 copies)
440V Judged by the total counter.
1
408V 3 After the specified time after turning on the main switch. (First
Bias
copy after 44, 60, 120, 180 min)
Drum marking
Drum 1/2 rotation 2/2 rotation 3/2 rotations
In this model, a toner patch image is formed in the same position on
1 the photoconductor drum surface to improve the accuracy of the
BV 2
3 process control.
3
A marking is provided on the drum and the marking is sensed before
PV 2 forming a toner patch image. If the marking level is not sensed, the
1
developing lamp blinks and the trouble code (F2-32) is displayed.
IDPAT 1 =PV 1 x 20 IDBAS 1 =BV 1 x 20
IDPAT 2 =PV 2 x 20 IDBAS 2 =BV 2 x 20
IDPAT 3 =PV 3 x 20 IDBAS 3 =BV 3 x 20
A Transport belt
5 – 16
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5 Drive system division 7. High voltage section
The fuser unit is rotated by the main drive unit. In case of manual
rotation of the fuser unit to remove paper jam, however, excessive 1) General
loads may be applied to the gears. To prevent against this, the
There are three kinds of coronas; the main corona, the transfer
pressure of the upper/lower heat rollers is reduced when the
corona, and the separation corona. The main corona employs the
machine clamshells are opened. In addition, the fusing gear is so
scorotron system, where the drum surface is evenly charged with
constructed that the drive is not transferred to the drive system.
negative charges controlled by the screen grid between the corona
and the drum. The transfer corona is used to transfer toner images on
Proccess
unit Main motor the drum to the copy paper. A high, negative voltage is applied to the
rear side of the paper. The separation corona applies AC corona to
Main drive unit the copy paper to eliminate potential difference with the drum to allow
separation of the paper.
Fuser unit
The output voltage of the main charger and the transfer charger is
supplied by transformer 1. The feedback current from the transfer
Cleaner Transport charger is controlled to be constant and outputted to the main
unit unit charger.
PS roller
Paper exit
roller
2) Basic composition
Multi manual
insertion paper
feed unit 1 Main (charging) corona – High voltage transformer (MHVG)
(Option)
Transport
Grid voltage Developing bias voltage
roller (upper) Standard mode –750V
Transport Photo mode –500V –200V
roller (lower)
TSM mode –650V
Paper feed
Paper feed
rive unit
unit
2 Main transfer corona – High voltage transformer (THVG)
Paper feed
unit –41µA (Electrode sheet front-rear balance difference: max. 7.0µA)
3 Separation corona – High voltage transformer (SHVG)
Thermo control AC4KV ±0.1KV
(Heater trouble)
Self diag display Thermostat Contact open (*)
Abnormal high
temperature
5 – 17
(Note for assembly)
[6] DISASSEMBLY AND ASSEMBLY 1) There is the 8-pin connector on the back of the rear frame side.
When assembling it, carefully insert.
The descriptions are divided into the following sections.
2) The belt must be on the paper feed unit gear and the resist roller
1. Paper feed section gear.
2. Transport section and power section
3. Fusing section
4. Optical system 1-2. Paper feed roller ass’y removal
5. SPF section 1) Remove the rear frame side electromagnetic clutch connector.
6. Drum section
2) Remove the front frame side stopper and the bearing.
7. Developing section
8. Operation panel section and intermediate cabinet 3) Remove the roller release arm spring from the paper feed frame.
9. Major parts on the frame side
10. Manual multi paper feed unit
4) Remove the rear frame bearing, and one side of the paper feed
roller ass’y will be disengaged. To remove the ass’y completely,
remove the E-ring.
(Note for assembly 1)
With roller release arm spring A hooked on the spring notch, attach
the paper feed roller ass’y to the paper feed unit, and hook the spring
on the paper feed frame.
2 Remove the four fixing screws of the paper feed unit, and lift the
rear frame side of the paper feed unit and remove it. (Since there
is the 8-pin connector on the back of the rear frame side, it re-
quires some force to remove. Carefully pull it out straight.)
6–1
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(Note for assembly 2) 1-4. Separation roller
When attaching the paper feed section roller ass’y, adjust so that the
1 Remove the paper feed unit and remove the separation roller.
paper feed roller clutch and the PS front roller ass’y clutch projection
face toward the paper feed side.
1-3. PS front roller ass’y 1-5. Paper feed roller, take-up roller
1 Remove the paper feed unit. (For the details, refer to the 1-1.) 1 Remove the paper feed roller, and remove the take-up roller.
2 Disengage the hook section of the front frame side bearing,
remove the connector on the rear frame side, and remove the PS
front roller ass’y from the paper feed frame.
2 Remove the roller holder, the stop ring, the bearing, and the paper
feed roller.
6–2
(Note for assembly) 4 Remove the clutch and the gears as shown below.
Attach the paper feed roller so that the one-way clutch is on the rear
frame side. (Be careful of the direction.)
Attach the roller holder as shown below.
4) When attaching the resist roller ass’y to the copier, attach over the
upper side of the PS roller lower mylar, then rotate the roller to set
the mylar to the normal position. (If the mylar is deformed, it may
cause paper jam. Replace it if deformed.)
PS mylar
3 Remove the hook of the front frame side bearing, and lift it up to
remove it toward the upper frame side. Remove the rear frame
side connector, and slide and remove the resist roller ass’y toward
the rear frame side.
6–3
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2-2. Transport belt 4 Remove two connectors from the unit.
1 Remove the fusing unit.
2 Remove the TC case.
3 Disengage the transport belt drive shaft holder on the TC case
side, then disengage the drive shaft on the paper exit side and
remove the belt.
3. Fusing section
6–4
3-2. Heater lamp replacement 3-4. Upper separation pawl replacement
1 Remove the fusing cover fixing screw (1 pc.), and slide the cover 1 Remove the fusing unit, and remove the cover.
to the front side to remove. 2 Put the fusing unit so that the paper guide is on the lower side of
2 While pressing the Fasten terminal projection connected to the the fusing unit (the separation pawl is on the upper side).
thermostat, remove the lead wire from the connection section. 3 Remove the tension spring, hold the separation pawl tip and
3 Remove the fixing screw of the lamp holder on the upper side of remove it from the supporting section, and remove it from the unit
the rear frame, and remove the holder. by tilting.
For assembly, reverse the disassembly procedures.
3-3. Upper heat roller ass’y removal 3 Remove the lower heat roller together with the bearing.
For assembly, reverse the disassembly procedures.
1 Remove two fixing screws of bearings of the front and the rear
frames.
2 Push the paper guide down to the paper exit side and separate
the separation pawl from the roller and fix it.
6–5
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3-6. Lower separation pawl replacement 3-7. Thermistor/thermostat removal
1 Remove the fusing unit. 1 Remove the fusing unit.
2 Remove the lower heat roller, after removing the lock panel. 2 Remove the fusing cover, and remove the thermistor/thermostat.
3 Remove three screws and remove the lower separation pawl unit.
* Note for assembly
• Check that the thermistor center is in contact with the heat roller.
• Clean the thermistor surface with alcohol to remove foreign
materials.
4. Optical system
The optical system is an integrated finish product delivered by the
maker as stated in the previous section. The replacement procedures
for the major parts in the optical system are described here.
6–6
2 Remove the operation panel, the upper cabinet R, and the right
cabinet.
(B)
Install so that the projected portion of the copy lamp is near the rear
side as shown above. 4 Manually move mirror base B. (Within the range where the wire
fixing plate fixing screw can be removed.)
2) Mirror base wire replacement and adjustment 5 Remove the wire fixing plate in the front/rear frame side of the
copy lamp unit, and remove the wire from the side plates F/R.
A. Copy lamp unit removal
6 Remove the harness from the copy lamp unit.
1 Remove OR guides R/L, and remove the table glass.
7 Rotate the copy lamp unit counterclockwise to remove.
6–7
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B. Mirror base wire removal 3 Rotate the mirror base B counterclockwise to remove.
1 Remove the upper cabinet L, and the left cabinet. 4 Disconnect the connector from the copy lamp unit on the rear
frame side and from the No. 2/3 mirror unit.
5 Rotate the No. 2/3 mirror unit counterclockwise and remove.
1 2
2 Remove the mirror wire spring from the groove on the left side of
the optical base plate.
6–8
1 Hook the metal fixture of the mirror base wire on the optical base
plate hook.
2 Pass the mirror base wire along the groove outside the double
pulley.
2
<Note> At the time, put the No. 2/3 mirror unit on the mirror base
positioning plate.
Hold it so that the winding pulley groove is on the upper
side, and wind the wire.
4 Pass it under the L pulley supporting plate and wind it around the 3
fixed pulley.
5 Pass it along the groove inside the double pulley.
6 Pass in through the fixed pulley.
7 Hook the mirror base wire spring on the groove at the left of the
optical base plate.
(Same in the front and the rear side.)
4 5
4
3
6 2 3 Fix the mirror base wire to the pulley with the mirror base wire
1 fixing screw.
5
4 Return the 9th winding tip of the mirror base wire to the original
position. (Perform the same procedure for the front frame side and
the rear frame side.)
4
6 (Note) After replacing the mirror base drive wire, perform the vertical
7 skew adjustment, the focus adjustment, and the horizontal
skew adjustment.
F. Mirror base wire fixing • When the mirror base drive wire is replaced.
1 Manually turn the mirror base drive pulley to bring the mirror base • When mirror base A or mirror base B is replaced.
B into contact with the mirror base positioning plate. 1 Manually turn the mirror base drive pulley to bring the mirror base
B in contact with the mirror base positioning plate. If the front side
2 Shift the 9th winding tip of the mirror base wire from the pulley
and the rear side of the mirror base B make contact with the
screw hole section.
mirror base positioning plate simultaneously, the parallelism of the
mirror base B is proper, and there is no further adjustment.
1
Mirror base B
No.2/3 mirror unit
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2 If the parallelism of the mirror base B is improper as shown in the 4) Copy lamp unit installation (Mirror base A
figure below (one side of the mirror base B is in contact with the positioning)
positioning plate and the other side is not in contact), perform the
following procedure. This adjustment must be performed in the following cases:
• When the mirror base drive wire is replaced.
• When the mirror base A or B is replaced.
• When any part in the dark box is replaced.
When installing the mirror base, reverse the removal procedure of
(2)-A.
1 Put the mirror base A in the copier. Pass the mirror base drive
wires in the front frame side and the rear frame side through the
clearance between the mirror base A and the mirror base wire
fixing plate. Do not tighten the mirror base A wire fixing screw at
that time.
2 Bring the mirror base B into contact with the positioning plate, put
a flat jig (such as a scale edge) onto the right surface of the optical
base plate (paper feed side), press the projection of the copy lamp
3 Loosen the mirror base drive pulley fixing screw on the side where unit onto the jig and fix it with two screws.
the mirror base B is not in contact with the positioning plate.
(Note) When tightening the copy lamp unit fixing screws, be sure to
4 Manually rotate the mirror base drive pulley on the side where the press the projection onto the scale.
mirror base B is not in contact with the positioning plate to bring
the mirror base B into contact with the positioning plate. Horizontal scales
Projections
6 – 10
2 Remove the dark box cover upper. 5 Remove the drive springs 4 and 5.
Inscribed
line 7 Remove the lens drive shaft attachment plate.
A
A B
6 – 11
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8 Remove the drive shafts 4 and 5. 6) Lens wire replacement
A. Lens wire removal
1 Remove the OR guide L and R, and remove the table glass.
* When removing the No. 4/5 mirror unit, remember the positions
(scales) of the arrow marks of the drive holder 4 and 5.
Zooming rack
No.4/5
adjustment
screw
No.4/5 drive latch
stop screw
No.4/5
adjustment
screw
6 – 12
4 Remove drive spring 4 and 5. 7 Remove the drive wire spring and the wire hook from the lens
carriage boss.
L drive pulley
Lens unit
L drive pulley
6 Remove the zooming cam and the zooming cam drive gear (which
are fixed with screws).
Lens unit
6 – 13
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2. Procedures 4 Manually turn the zooming can drive gear to fit the zooming cam
1 Manually move the lens carriage unit to fit the lens carriage hole drive gear hole and No. 4/5 mirror drive unit base hole B.
with the optical unit frame hole (which is not the home position
hole but the reduction side hole). Insert a pin into the holes, fix the Pin
lens unit, and stretch the wire.
Hole Zooming cam
drive gear
2 Under the above state, fit the zooming cam drive gear hole with
the No. 4/5 drive unit base hole A (by inserting a pin, etc.), and
insert the zooming can drive gear into the shaft.
Hole A 5 Install No. 4/5 mirror drive shaft unit and the rack.
* When installing the rack, be sure to fit No. 4/5 mirror unit projection
with No. 4/5 mirror drive shaft unit hole.
Shaft
Hole B
3 Remove the pin which fixes the lens unit and the zooming cam.
6 – 14
6 Loosen the zooming cam screw, and fit the mark of zooming cam 5. High voltage section
drive gear with the mark of No. 4/5 drive shaft.
Clean the MC case, and the TC/SC case every 50K copies. Clean the
screen grid, the charging plate (saw teeth), and the TC/SC wire every
50K copies, and replace them every 100K copies.
Zooming cam
5-1. Main charger (MC) unit
1 Open the front cover.
Zooming 2 Hold the MC unit lock section, and pull out the MC unit.
cam gear
E
7) Lens unit replacement
A. Lens removal
1 Remove the lens wire. (Refer to the procedure of "A. Lens wire
removal" in 16) Lens wire replacement.)
2 Hold the lens drive shaft with radio nippers and remove it.
B F
B
3 Remove the lens drive shaft from the notch in the optical base
plate. The lens unit is removed at that moment.
B. Lens unit installation
Reverse the disassembly procedures. (Refer to (6)-B. Lens wire
stretching.)
6 – 15
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4 Remove the screw and remove the charging plate (saw teeth) 5-2. Transfer/separation charger (TC/SC) unit
ass’y.
1 Open the font cover, open the body up.
2 Push TC/SC unit pawl sections A (2 positions) and lift the front
side and pull it out.
2 Be careful not to deform the saw teeth edge of the saw teeth
ass’y.
17 1.0
3 Do not touch the inside (saw teeth ass’y) of the MC case, the
screen grid, and the saw teeth.
4 To clean the MC saw teeth, push styrene foam onto the saw teeth
at right angles and remove dirt. 3~5mm
6 – 16
5 When installing the unit to the body, check that the grounding 6-2. Waste toner bottle replacement (required when
spring is in contact with the TC/SC case (metal section) on the waste toner full detection/maintenance)
rear and the front sides. (Visually check, and push the center of
the TC/SC unit to check that it can be moved up and down.) 1 Take out the process unit as shown above,
<Note> If the unit is removed by holding the toner transport pipe,
TCUN toner is spilled. Avoid this.
Front Rear
2 Remove the bottle cover. (2 screws)
1.0 0.5
6. Process section
B
Lock pawl
Insert a screwdriver to
remove the lock pawl.
6 – 17
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4 While pushing waste toner bottle in the direction of A and lift it 6-3. Drum (Replace every 60K copies)
and remove.
1 Remove the process unit from the copier. (Refer to 6-1.)
2 Loosen two blue screws which are fixing the drum, rotate the plate
slightly to the right and pull it out.
3 Remove the drum.
<Note> Be careful not to scratch the drum.
2 Replace the waste toner bottle when waste toner full is detected
or at 50K maintenance. At this time, clean and remove the waste
toner from waste toner pipe A.
3 Remove two connectors of the blank lamp PWB, and remove the
blank lamp unit.
<Note> When the unit is installed or replaced, adjust according to
"Blank lamp position adjustment" in [7] ADJUSTMENTS.
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.com
6 – 18
6-5. Discharge lamp unit (Clean every 60K copies.) 6-6. Cleaner blade (Replace every 60K copies.)
1 Remove three blue screws which are fixing the process unit 1 Remove the holder from the process unit. (3 blue screws)
holder, slide the holder and remove it. 2 Remove the cleaning blade. (3 blue screws)
2 Remove the discharge lamp unit. (one screw, one connector)
6 – 19
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7. Developing section B. DB blade replacement (Replace every 120K copies.)
1 Remove the old DV blade from the DV cover. (Remove the duplex
A. DV side seals F/R replacement (Replace every 120K tape.)
copies.)
2 Attach the new DV blade with the pasteboard as shown below.
1 Remove two screws which are connecting the hopper section and (Attach the DV blade to the reference of A and the inscribed line
the developing unit, and separate them each other. ( 0.2). Do not allow extrusion from the edge. Do not allow
covering the inscribed line. The allowable reference shift is within
0.5mm from the inscribed line. Attach the sheet without being
wavy.
Fixing screw
Fixing screw Toner hopper DV cover
DV blade
Developing unit
V ring
V ring
(MG roller)
Section A
Section A V ring
Note: Since the developing side seals are in the vicinity of the drum,
be careful of peeling off and defective attachment. 1 As shown above, be careful of the direction of the V ring.
2 Do not allow clearance at section (A) between the V ring and each
roller.
3 Attach the MG roller and the right V ring as shown in the figure.
(3.0+5
−0 )
@ Note: When attaching the MG roller, put the milled surface up.
6 – 20
D. Note for toner hopper drive gear (31T) and stirring 8.Operation panel/intermediate cabinet
shaft attachment
• Be careful of the stirring shafts A and B attachment positions. 1 Open the front cabinet.
2 Remove two screws A, two screws B, and two harnesses con-
Stirring shaft B
nected to the operation panel unit.
2 Remove the operation panel unit.
3 Remove the process cover unit, remove six screws C and two
90 connectors, and remove the intermediate cabinet.
Stirring shaft B A
6 – 21
manuals4you.com
2 Remove the upper cabinet and the rear cabinet. <Note> When attaching the cooling fan motor, put the harness sec-
tion B and the CFm duct groove section A in the same
direction, and pass the harness in the groove.
Check that the fan center label is on the back when viewed
from the rear of the machine.
Check that air blows in the arrow direction (toward the
machine).
3 Remove the cooling fan from the CFM duct. (2 screws, 1 connec-
tor)
Label
6 – 22
9-4. Main PWB unit 2 Remove the ventilation fan motor (2 screws).
1 Remove the rear cabinet upper.
2 Disconnect all the connectors (6 connectors) connected to the
main PWB.
3 Remove the main PWB plate (one screw).
4 Remove the main PWB from the plate. (2 screws)
4 Remove two screws which are fixing the AC power PWB, and
remove the PWB.
6 – 23
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10. Multi paper feed unit 10-2. Take-up roller/paper feed roller
1 Remove the manual feed arm spring, the bearing stopper, and the
10-1. Separation roller E-ring. (At this time, slide the bearing from the guide section in
advance.)
1 Remove three screws and remove the paper feed/take-up roller
ass’y. 2 Lift the manual feed stopper, and remove the manual feed shaft
ass’y.
4 Remove three E-rings, and remove the manual feed shaft. then
the paper feed roller will come off.
@ When attaching the roller, engage the D-cut section with the
groove.
6 – 24
[7] ADJUSTMENTS
1. Developing section
• Background copy
• Toner splash
A A
<Adjustment procedure>
(1) Remove the developing unit from the copier.
(2) Loosen four screws (A) which hold plate D fixed.
(3) Insert two clearance gauges of 0.6mm into the clearance be-
tween plate D and the MAG roller.
<Note> For insertion of the clearance gauges, refer to the
figure below.
(4) With two clearance gauges inserted, gently press plate D and
tighten four screws (A).
(5) Check that the clearances at two points 50 ∼ 80 mm from the 50mm
both ends of the developing doctor are within the specified 30mm
range (0.6 ± 0.03mm).
<Note 1> When inserting the clearance gauges, be careful
Clearance gauges
not to scratch the plate D and the MAG roller. 0.6mm
<Note 2> When adjusting or checking, be careful not to allow 30mm
7–1
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(5) Measure the distance from the marking position to the bottom
(A) of the developing unit and check that the distance is
17.6mm. If the distance is not as specified above, loosen the
MG adjustment plate fixing screw, move the adjustment plate
in the arrow directions and perform procedures (3) to (5) again.
17.6mm
A
MG adjustment plate
MG adjustment plate
2. Optical system
7–2
2-2. Note for adjustments
1. Only the exposure balance adjustment, the blank lamp adjust-
ment, and the copy lead edge adjustment can be performed
individually.
For the other adjustments, follow the flowchart below.
2. Adjustment while
copying
Image distortion
NO Vertical skew copy adjustment
1. Image distortion,
Horizontal skew copy adjustment
center shift check
Center shift:
Lens center shift adjustment
YES
YES
YES
YES
END
7–3
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2-3. Adjustment of each section
A. Lens reference position adjustment <Check after adjustment>
In this model, the reference value according to each lens charac- Be sure to check that the magnification ratio cam is at the home
teristics must be entered. With this value, the lens home position is position as shown in the figure below.
determined.
<Procedure>
(1) Execute simulation 48-01
• Perform the following key operation.
C — ë — 0/ — ë— 4 — 8
— PSW — 1 — PSW
7 8 9
0/ C
(2) Loosen two screws (A) which are fixing the No. 4/5 mirror and
the No. 4/5 mirror drive holder to the No. 4/5 mirror holder.
No.4/5
drive rack
Screw A
50 – {(O – L value) × 5} = Correction reference value
Lens
7–4
(3) Check to confirm the lens value specified on the lens value
label.
(4) Insert a screwdriver into hole (P) in the right rear side (paper
feed side) of the optical base plate, and adjust the adjustment
screw. The scale on the zoom base at section Q in the figure
below determines the position of the No. 4/5 mirror cor-
responding to the lens value. P
<Example> When the lens value is +1.2, loosen the adjustment No.4/5 sdjustment
screw and adjust so that the arrow section of the No. screw
No. 4/5 mirror drive (shaded portion)
4/5 mirror drive holder points to the zoom base scale at holder arrow section
Q
+1.2. Zoom One scale = 1mm
Turning the adjustment screw clockwise moves the No. base
4/5 mirror drive holer arrow section in the (–) direction, (-) direction (+) direction
HARDDENCD
STAINLESS
Paper feed direction mm
JAPAN
1/2mm
10 20 100 110 120 130 140 150
Shizuoka
110
7–5
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(4) Calculate the copy magnification ratio. (9) Adjust the copy magnification ratio according to the flowchart
Copy image size shown in (6).
Copy magnification ratio = × 100%
Original size
(10) Make a copy at 50%.
(5) Check that the obtained copy magnification ratio is within the
(11) Check that the copy magnification ratio is within the specified
specified range (100 ± 0.8%). If it is within the specified range, range (100 ±0.9%). If it is in the specified range, the vertical
go to procedure (7). If not, execute simulation 48-1.
copy magnification ratio is completed. If not, enter [%] in
• Perform the following key operation. simulation 48-1 as follows:
4 5 6
The copy
size is shorter YES Enter a value greater
7 8 9
than the original than the set value
0/ C
NO
The copy (12) Adjust the copy magnification ratio according to the flowchart
size is longer YES Enter a value greater shown in (6).
than the original than the set value
D. Resolution adjustment (Focus adjustment)
Normal copy ratio focus adjustment is made with No. 4/5 mirrors.
NO Enlargement/reduction focus adjustment is made with the zooming
cam.
END <Note> After entering a value, press [PSW]
1 Normal copy ratio focus adjustment
(7) Copy the scale at 200%. (1) Check the "O.L value" on the lens value label of the lens unit,
and fit the reference position of No. 4/5 mirror. (Use the No.
(8) Check that the copy magnification ratio is within the specified
4/5 mirror adjustment screw for positioning. Loosen screw A at
range (100 ±0.9%). If it is within the specified range, go to
this time.)
procedure (9). If not, enter % key in simulation 48-1 as fol-
lows:
Lens value label
• Perform the following key operation.
C — ë — 0/ — ë— 4 — 8
— PSW — 1 — PSW — %
Numerals 1 2 3
4 5 6
7 8 9
0/ C
7–6
No.4/5 mirror adjustment screw (Copy) 4.5 2.8
5.0
Check points 3.2
5.6
6.3
3.6
7.1
4.0
8. 0
9.0
9.1
9.2 9.2
9.1
(3)-3 If the resolutions are not within the specified range, use the 9.2
9.2 9.2
9.2
9.2
Zooming cam
Zooming
cam gear
Screw A
(4) Turn off/on the power to initialize the lens and No. 4/5 mirror ∗Do not move the zooming cam gear at this time.
unit. Check the focus in the normal ratio again.
Resolution standards (Unit: lines/mm) 3 When the zooming can position is changed in 2, check the
focus in the normal mode again. If the resolutions are out of the
Copy center Corners specified range, perform the focus adjustment in the normal
Normal (100%) 5.0 4.5 mode again.
* Repeat 2 and 3 until the proper focus is obtained in the reduc-
Enlargement (200%) 5.0 4.5
tion mode (50%) and the enlargement mode (200%).
Reduction (50%) 3.2 2.8
7–7
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E. Horizontal copy magnification ratio adjustment (2) Replace the displayed value with the copy magnification ratio
a. This adjustment is performed to meet the displayed magnifica- correction rate obtained in (1).
tion ratio with the actual one. (Input value) = (Previously set value) / (Copy magnification
ratio correction rate [%]) ×10
b. This adjustment must be performed in the following cases:
(Example) When the previously set value is 25, the input
• When the main PWB is replaced. values of examples 1 and 2 are as follows:
• When the EEPROM in the main PWB is replaced. • Example 1: 35 = 25 + (1 × 10)
• When the mirror motor is replaced. • Example 2: 15 = 25 + (–1 × 10)
• When self diag. U2 occurs. Enter the input value and press the print switch. The value
is stored and the ready lamp lights up.
The scanning speed of the mirror base is changed to adjust the
horizontal (paper transport direction) copy magnification ratio.
<Adjustment procedure> Eg1:
(1) Put a scale on the original table as shown in the figure below, Copy A, of
and execute simulation 48-02. The machine starts warming up which length 10 20 90 100 110
and the ready lamp lights up. At the same time, the previously is shorter
set value ( 1 ∼ 99) is displayed. Under this state, make a nor- than original
mal copy and calculate the copy magnification ratio.
Scale
10 20 90 100 110
(Original)
Scale
Eg2:
Copy B, of
Space which length 10 20 90 100 110
Blank paper
is longer
than original
7–8
F. Comparison table of lens values and simulation input values
Zoom correction Zoom correction Zoom correction Zoom correction
Lens (Enlargement) (Reduction) Lens (Enlargement) (Reduction)
display Sim 48-01 display Sim 48-01
Sim 48-01 — % Sim 48-01 — % — Sim 48-01 — % Sim 48-01 — % —
value value
% %
+4.0 30 70 70 –0.8 54 46 46
+3.9 31 69 69 –0.9 54 46 46
+3.8 31 69 69 –1.0 55 45 45
+3.7 32 68 68 –1.1 55 45 45
+3.6 32 68 68 –1.2 56 44 44
+3.5 33 67 67 –1.3 56 44 44
+3.4 33 67 67 –1.4 57 43 43
+3.3 34 66 66 –1.5 57 43 43
+3.2 34 66 66 –1.6 58 42 42
+3.1 35 65 65 –1.7 58 42 42
+3.0 35 65 65 –1.8 59 41 41
+2.9 36 64 64 –1.9 59 41 41
+2.8 36 64 64 –2.0 60 40 40
+2.7 37 63 63 –2.1 60 40 40
+2.6 37 63 63 –2.2 61 39 39
+2.5 38 62 62 –2.3 61 39 39
+2.4 38 62 62 –2.4 62 38 38
+2.3 39 61 61 –2.5 62 38 38
+2.2 39 61 61 –2.6 63 37 37
+2.1 40 60 60 –2.7 63 37 37
+2.0 40 60 60 –2.8 64 36 36
+1.9 41 59 59 –2.9 64 36 36
+1.8 41 59 59 –3.0 65 35 35
+1.7 42 58 58 –3.1 65 35 35
+1.6 42 58 58 –3.2 66 34 34
+1.5 43 57 57 –3.3 66 34 34
+1.4 43 57 57 –3.4 67 33 33
+1.3 44 56 56 –3.5 67 33 33
+1.2 44 56 56 –3.6 68 32 32
+1.1 45 55 55 –3.7 68 32 32
+1.0 45 55 55 –3.8 69 31 31
+0.9 46 54 54 –3.9 69 31 31
+0.8 46 54 54 –4.0 70 30 30
+0.7 47 53 53
+0.6 47 53 53
+0.5 43 52 52
+0.4 48 52 52
+0.3 49 51 51
+0.2 49 51 51
+0.1 50 50 50
0 50 50 50
–0.1 50 50 50
–0.2 51 49 49
–0.3 51 49 49
–0.4 52 48 48
–0.5 52 48 48
–0.6 53 47 47
–0.7 53 47 47
7–9
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G. Vertical skew adjustment (4) Loosen the fixing screw of the rear frame side mirror base
a. This adjustment is performed when a skew copy is made as drive pulley.
shown below or when a part of the mirror base drive wire or the When La > Lb, rotate the rear frame side mirror base drive
No. 1/2 mirror base is replaced. pulley in the arrow direction A. (Do not move the flange and
the mirror base drive pulley shaft.)
When La < Lb, rotate the rear frame side mirror base drive
pulley in the arrow direction B. (Do not move the flange and
the mirror base drive pulley shaft.)
Document Copy
<Adjustment procedure>
(1) Put an A3 (11" ×17") white paper on the original glass neatly to
the glass holding plate and the front frame side as shown
below.
Mirror base
drive pully
(Rotate)
Shaft A
(Do not rotate)
(5) Tighten the fixing screw of the mirror base drive pulley.
(6) Perform procedures (1) ∼ (3).
(7) If La=Lb is not satisfied, perform procedures (4) and (5). (If
La=Lb, the adjustment is completed.)
Repeat procedures (1) ∼ (6) until La=Lb is satisfied.
Glass retaining plate A3-size or 11" x 17" blank paper H. Horizontal skew adjustment
a. This adjustment is performed in the following cases:
Apply paper front end Align paper side edge
to glass retaining plate with front frame
• When a horizontal skew is made.
• When the mirror base drive wire is replaced or its installing
(2) With the original cover open, make a normal (100%) copy on position is changed.
an A3 (11" ×17") white paper. • When the No. 1/2 mirror base is replaced or its installing
(3) Measure the width of the black background at the front side position is changed.
and the rear side.
• When the No. 2/3 mirror base rail is replaced or its installing
position is changed.
Lead edge black background width La
Rear edge black background width Lb
Paper
feed
direction
Document Copy
La Lb
7 – 10
<Adjustment procedure> Adjustment procedure (1)
(1) Make an original for adjustment.
Draw parallel lines at 10cm from the both edges of an A3 or When La>Lb (Lc<Ld): Rotate to increase the height of the front
11" × 17" white paper. (Be careful to draw precisely parallel frame side of the No. 4/5 mirror base unit.
lines.) When La<Lb (Lc>Ld): Rotate to decrease the height of the front
frame side of the No. 4/5 mirror base unit.
Parallel line Parallel line Open the front cabinet, insert a screwdriver
as shown below, and turn the eccentric
10mm 10mm
screw to adjust the height of the No. 4/5
mirror base.
10mm 10mm
Blank paper
(3) Make a normal (100%) copy on an A3 or 11" × 17" white • When La > Lb, shift the mirror base B rail upward by half of
paper. the difference of La – Lb.
(4) Measure the distances at four points as shown below: • When La < Lb, shift the mirror base B rail downward by half of
the difference of La – Lb.
La Lc
Paper
discharge
direction
Lb Ld
1 scale = 1mm
7 – 11
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(Example) When La=12mm and Lb=9mm, shift the paper exit side (5) Remove the document reference plate and the right upper side
mirror base B rail upward by 1.5mm. cabinet, and remove the document table glass.
• When Lc > Ld, shift the mirror base B rail downward by half of Document
the difference of Lc – Ld. reference plate
• When Lc < Ld, shift the mirror base B rail upward by half of Document table glass
the difference of Lc – Ld.
(When moving the mirror base rail, hold the mirror base rail handle.)
2 Adjust according to procedure (1) so that La=Lb and Lc=Ld are
satisfied.
3 After completion of the adjustment, turn the mirror base drive
pulley manually to full scan mirror base A and mirror base B,
and check that the mirror bases are not brought into contact
with each other.
(Note) When the mirror bases are moved extremely, they
may be brought into contact. Carefully avoid it.
I. Center shift adjustment
a. This adjustment must be performed in the following cases:
Right upper side cabinet
• The copy (100%) center is shifted from the original center
(6) Loosen the three fixing screws of the optical system unit and
more than 2mm.
slide the optical system unit to adjust the center position.
• When any part of the lens rail or the lens unit is replaced.
<Adjustment procedure>
(1) Make a test chart for center position adjustment. (Refer to the Original
figure below.) center
(Original)
(2) Set the test chart for the center position adjustment to the Lens Copy
document reference line, and make a normal (100%) copy with body paper
an A4 or 11" × 81⁄2" paper. side center
(3) Check that the copied image line is at the center of the copy 2mm (Copy 2)
paper. Lens bearing side
or less Move lens is the B direction
2.0mm or less (7) After adjustment, set the removed parts in the reversed se-
Copy image quence. make a copy of the test chart to check that the center
(Copy A)
shift is within the specified range (0 ±2.0mm). If the center shift
Copy paper
Shift is within the specified range, the adjustment is completed. If
fold
not, repeat procedures (2) – (7) until it is within the specified
range.
2.0mm or less Copy paper
J. Exposure balance adjustment
fold
(Copy B) a. This adjustment is to provide uniform exposure, and must be
Copy image performed in the following cases:
Shift
• When the reflector is replaced.
(Paper feed direction) • When the copy lamp is replaced.
(4) If the error of the copy image line is within the specified range • When the exposure adjustment plate is replaced.
(0±2.0mm), the adjustment is not required. If not, perform the <Adjustment procedure>
following procedures. (1) Set a half tone paper on the original table and make a half
tone copy at 100%.
(2) If the exposure of the half tone copy is uniform, the adjustment
is not required. If it is varied as shown below, perform the
following procedures.
Exposure
insufficient
Paper
discharge
direction
Half-tone copy
7 – 12
(3) Remove the original reference plate and the right upper side (The value displayed before pressing the % key is stored in the
cabinet, and remove the original table glass. memory by pressing the zoom up key.)
(4) Move the exposure plates a, b, c, and d in arrows directions A Display section:
and B to adjust exposure. Moving the plates in the direction of During execution of the simulation, the RRC-A value is displayed
arrow A makes the copy darker, and moving in the direction of on the copy quantity display.
arrow B makes the copy lighter.
Top digit: Displays A, b, C, d.
Lower two digits: Displays RRC-A value, RRC-B value, or void
area value.
A A A
<Adjustment procedure>
(1) Put a scale on the original table.
B B B
Exposure adjustment Exposure adjustment
plate b plate d
Exposure adjustment Exposure adjustment
plate a plate c
Exposure
insufficient
Paper
discharge
direction
Half-tone copy
(5) After adjustment, set the original table glass. Make a copy to
check uniformity of copy density. If the copy exposure is not
uniform, repeat procedures (1) – (5). (2) Press keys as follows:
K. Copy lead edge adjustment C → ë → 0/◊ → ë → 5 →
a. This adjustment is performed to provide the maximum effective 0/◊ → PSW → 1 → PSW
copy size, proper void area, improve separation in the photocon- Simulation 50-01 is executed and the ready lamp lights up.
ductor section, fusing section, and reducing dirt in the fusing The previously set value (1 – 99) is displayed. (RRC-A content)
section pawls.
(3) Set values A and B to zero, and make copies at 100% and
b. This adjustment must be performed in the following cases. 200%.
• When the mirror home position sensor (MHPS) is replaced or • 0/◊ → 0/◊ → % key →
its installing position is changed.
0/◊ → 0/◊ → PSW (A copy at 100% is made.)
• When the mirror base is replaced.
• Enlargement key → (Lens shift, ready) → PSW (A copy at
• When the resist roller and the resist roller clutch are replaced. 200% is made.)
• When the main control PWB is replaced.
• When the ADF is installed or disassembled.
• When the original guides L and R are removed and the glass
is removed.
<Adjustment procedure>
* The copy lead edge adjustment is performed with simulation 50-
01 and 50-02.
When the copy lead edge adjustment is made with simulation 50-
01:
In this simulation, the following keys and the display section have
special functions.
Reduction key: Makes the magnification ratio 50%.
Enlargement key: Makes the magnification ratio 200%.
• % key:
Pressing the % key changes A → b → c → d → A → sequen-
tially, and the set value corresponding to the display is dis-
played on the copy quantity display.
A: RRC-A set value
b: RRC-B set value
C: Lead edge void amount set value
d: Rear edge void amount set value
7 – 13
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(4) Measure the distance between the copy paper lead edge and (8) Put a scale and an A3 (11" × 17") white paper on the original
the copy image lead edge in each copy. Obtain RRC-A and table as shown below.
RRC-B values from the following formulas.
50mm
10 20 30 40 50 60 70
A3(11" x 17") Blank paper
10 20 30
10 20 30 40 50 60 70 Solid edge
Paper end
Full-size(100%) copy
7 – 14
(11) Make a normal copy and check that the image loss and the [Adjustment procedure]
void amount are within the specified range. (1) Put a scale on the original table.
(Specified range) (2) C → P → 0/◊ → P → 5 →
• Image loss: 0 ∼ 4mm
0/◊ → PSW → 2 → PSW
• Void amount: 1 ∼ 3mm
With the above key operation, simulation 50-02 is performed
and the machine starts warming up.
Void area
0~3mm (3) The lower two digits of L1 value is displayed on the copy
quantity display. The top digit is for data identification.
• L1 : Lead edge shift at 200% (|||mm, 3 digits)
• L2 : Lead edge shift at 100% (✕✕✕mm, 3 digits)
Scale image
Paper end Example of display
• For 42.5mm, the display is 2 5 .
(4) Use the % key and the 10 digit key pad to set A and b values
to zero. Make copies at 100% and 200%.
10 20 30 40 50 • 0/◊ → 0/◊ → 0/◊ → % key → 0/◊
→ 0/◊ → 0/◊ → PSW (A copy at 100% is made.)
• Enlargement key → (Lens shift, ready) → PSW (A copy
at 200% is made.)
(5) Measure the distance between the copy paper lead edge and
the copy image lead edge in each copy. Enter L1 and L2
Solid edge values with the zoom key and the 10 digit key pad. With this
operation, RRC-A and RRC-B values in simulation 50-01 are
Image loss Full-size(100%) copy automatically calculated and stored.
0~4mm Input procedure
(Example)
(12) Press the clear key and cancel simulation 50-01. When L1 = 24.5 mm and L2 = 15.0mm:
Note: When the RRC-A and RRC-B values are changed Check that the lowest digit of the magnification ratio display is
in simulation 50-01, be sure to adjust the copy lead "A," and perform the following key operation.
edge void area. 2 → 4 → 5 ("45" is displayed on the copy quantity display.)
When adjustment is made with simulation 50-02: → % key → 1 → 5 → 0 ("50" is displayed.) → PSW
<Note> The keys and display functions are the same as simulation (6) After this, check shift and image loss, and void amount in each
50-01. In simulation 50-02, L1 and L2 values can be direct- copy similarly to simulation 50-01.
ly set. It is easy and simple. The void area adjustment is
also the same as simulation 50-01.
7 – 15
manuals4you.com
2-4. Copy density adjustment (2) Drum sensitivity setting
(1) Execute Sim. 26-07, and check that the top digit of the 9-digit
A. When the copy density adjustment is required: drum number printed on the flange in front of the drum is dis-
The copy density adjustment must be performed in the following played on the copy quantity display.
cases: (2) If the displayed number is different from the drum number,
• When maintenance is performed. change the setting with the 10 digit key pad.
• When the output current of the main charger and the transfer (Note) When the 10 digit key pad is used to enter a number, the
charger, the separation charger bias voltage, or the grid voltage is display shows only in the range of 1 ∼ 3.
adjusted. (When the charger unit or the high voltage unit is (3) AE sensor level adjustment
replaced.)
(1) Execute Sim. 47.
• When the developing bias is adjusted. (The mirror base starts scanning and stops at the AE sensor
• When any part of the AC PWB unit is replaced. level measurement position.)
• When the AE sensor is replaced. (2) Put several sheets of A3 (11" x 17") paper on the original table.
• When the copy lamp is replaced. (3) Press the PSW again, and the copy lamp will light up and the
sensor output will be displayed on the copy quantity display. This
• When the optical unit is replaced. output level is stored.
• When the optical unit is disassembled, repaired, or adjusted.
• When exposure adjustment plate is moved.
• When the drum is replaced.
• When the main PWB is replaced.
COPY DENSIty
Put several sheets of
AUTO A3 (1" x 17") paper
MANUAL
PHOTO
1 2 3 4 5
LIGHT DARK
7 – 16
(4) Test chart setting (2) Make a copy.
Check that "6" of the test chart is slightly displayed.
(1) Put several sheets of white paper (Sharp specified paper) of
about 120mm wide and about 420mm long to the center refer-
1 2 3 4 5 6 7 8 9 10 W
ence.
(2) Put the test chart (UKOG-0162FCZZ) as shown below:
<When too light> Make the value displayed on the copy quantity
display smaller.
<When too dark> Make the value displayed on the copy quantity
display greater.
* The range of set values is 1 ∼ 99.
* Entry number "1" corresponds to a change of
about 0.33V in the copy lamp voltage.
(3) Make a copy.
UKOG-0162FCZZ When the copy exposure is within the exposure limit sample
range, press the DARK exposure key to set to exposure "5." ("b"
is displayed on the copy quantity display.)
COPY DENSIty
AUTO
1 2 3 4 5 6 7 8 9 10 W MANUAL
PHOTO
1 2 3 4 5
LIGHT DARK
Test chart comparison table
UKOG-0162FCZZ
1 2 3 4 5 6 7 8 9 10 W
DENSITY No.
(4) Make a copy.
UKOG-0089CSZZ Check that "2" of the test chart is clearly copied.
0.1 0.2 0.3 0.5 1.9 0
DENSITY No.
<When too light> Make the value displayed on the copy quantity
KODAK GRAY
1 2 3 4 19 A display smaller.
SCALE
<When too dark> Make the value displayed on the copy quantity
SHARP CORPORATION display greater.
MODE IN JAPAN
1 2 3 4 5 6 7 8 9 10 W
(5) Manual exposure (ME) mode adjustment
1) Normal mode exposure adjustment
(1) Execute Sim. 46-01.
Exposure "1" in the manual exposure mode is displayed on the
exposure display.
"0" of value A is first displayed on the coy quantity display. After Not copied Copied
sensing the drum mark, the two-digit number corresponding to
the sensed mark number is displayed. 2) Toner save mode adjustment
(1) Press the exposure select key to set to the toner save mode.
The manual mode lamp and the photo mode lamp are simul-
COPY DENSIty taneously lighted and exposure "1" is displayed on the exposure
display section. "C" is displayed on the copy quantity display.
AUTO
MANUAL
PHOTO
COPY DENSIty
1 2 3 4 5
AUTO
MANUAL
LIGHT DARK
PHOTO
1 2 3 4 5
LIGHT DARK
7 – 17
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(2) Perform the same procedures of (2) through (4) in "1) Normal (4) Make a copy.
mode exposure adjustment." Check that "3" of the test chart is slightly copied.
3) Photo mode exposure adjustment 1 2 3 4 5 6 7 8 9 10 W
(1) Press the exposure select key to set to the photo mode.
The photo mode lamp is lighted and exposure "1" is displayed
on the exposure display section. "E" is displayed on the copy
quantity display.
COPY DENSIty <When too light> Make the value displayed on the copy quantity
display smaller.
AUTO
MANUAL <When too dark> Make the value displayed on the copy quantity
PHOTO display greater.
2) Automatic exposure (toner save mode) adjustment
1 2 3 4 5
(1) Press the exposure select key to set to the automatic exposure
LIGHT DARK
mode (toner save mode).
The automatic exposure mode lamp and the photo mode lamp
are lit and exposure "1" is displayed on the exposure display
section. "1" is displayed on the copy quantity display.
(2) Perform the same procedures of (2) through (4) in "1) Normal
mode exposure adjustment." COPY DENSIty
(6) Automatic exposure mode adjustment
AUTO
1) Automatic exposure (normal mode) adjustment MANUAL
(1) Press the exposure select key to set to the automatic exposure PHOTO
mode (normal mode).
The automatic exposure mode lamp is lit and exposure "1" is 1 2 3 4 5
displayed on the exposure display section. "G" is displayed on
LIGHT DARK
the copy quantity display.
COPY DENSIty
(2) Perform the same procedures of (2) through (4) in "1) Normal
AUTO mode exposure adjustment."
MANUAL
PHOTO
1 2 3 4 5
LIGHT DARK
COPY DENSIty
AUTO
MANUAL
PHOTO
1 2 3 4 5
LIGHT DARK
7 – 18
Copy density adjustment
Item Content
Automatic exposure level initial setting 3 (Standard level)
TSM mode initial setting 5 (Standard mode)
AE sensor level adjustment Execution of Sim. 47
Drum sensitivity setting Execution of Sim. 26-07
Test chart setting Test chart comparison table
UKOG-0162FCZZ
1 2 3 4 5 6 7 8 9 10 W
DENSITY No.
UKOG-0089CSZZ
0.1 0.2 0.3 0.5 1.9 0
DENSITY No.
KODAK GRAY
1 2 3 4 19 A
SCALE
SHARP CORPORATION
MADE IN JAPAN
Copy density adjustment
Developing bias output voltage adjustment 200V (Manual exposure 1)
Execution of Sim. 8-01
Manual exposure copy density adjustment Execution of Sim. 46-01
ME1 1 2 3 4 5 6 7 8 9 10 W
7 – 19
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Item Content
Automatic exposure copy density adjustment Enter "0" with the 10 digit key pad.
Normal mode
AE1
AE5 1 2 3 4 5 6 7 8 9 10 W
A
Main charger (MC)
• Grid voltage
B
Developing (BS)
• Bias voltage
IA-BI 1mm
7 – 20
A. Use of special measurement tools 5 Attach the process unit to the copier. (Attach so that the electrode
sheet lead wire extends from the developing unit side.)
• Tool: UKOGE0043CS01 (Digital multi meter)
6 Clean the transfer charger wire, and attach the transfer/separation
• Electrode sheet (UKOG-0110FCZZ)
charger unit to the copier.
(Do not install the main charger unit.)
UK0G-0110FCZZ
UKOG-0110FCZZ
F
Orange
–650 ±5V Orange
DV bias voltage 08-01 –200±5V — DC1000V
R
White
Electrode sheet harness (DHAI-0304FCZZ) Yellow clip (Microswitch)
Black clip White
Orange Copier chassis
Green (Uncoated section)
A (QCLIZ0005FCZZ) Black
Orange Blue Blue
(QCLIZ0006FCZZ)
White Black Black
(QCLIZ0010FCZZ)
White Yellow
(QCLIZ0004FCZZ)
(Microswitch) Red Red Blue Red
(QCLIZ0002FCZZ) 2
(QSW-M0118FCZZ) PHOG-0007FCZZ 20
(DCmA)
2 00
QTIPH0017FCZZ Blue clip
(Wiring of sectionA)
Orange Blue
300KΩ x 2
White Black Digital multi meter Red clip
(VRN-RT2EK304F)
(UKOGE0043FC01)
C. Transfer charger output check (Note) Check that the black clip is firmly grounded to the chassis.
When the UKOGE0043CS01 is used:
1) Transfer charger current adjustment Control 1: Set to "2" of DCmA.
1 Remove the developing unit, the transfer/separation charger unit, Red clip: Connect to ⊕.
and the main charger unit from the copier. Blue clip: Connect to -.
When a DC ammeter is used:
2 Remove the process unit from the copier.
Red clip: Connect to - of the DC ammeter.
When removing (attaching) the process unit from (to) the copier,
Blue clip: Connect to ⊕ of the DC ammeter.
do not hold the toner transport pipe.
8 Transfer charger output current check and adjustment
3 Remove the photoconductor drum from the process unit, and at-
tach the electrode sheet by using rubber ring and tape. a. Turn on the main switch and execute simulation 8-02. (MTHV
is turned on for 30 sec.)
4 Attach the photoconductor drum with the electrode sheet attached
to it to the process unit. b. Adjust VR102 (MTHV output adjustment control) so that the
output current of MTHV is –41 ±4.0 µA.
7 – 21
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9 Check the drum current in the front frame side and the rear frame 4 Select the standard mode (A) with the magnification ratio display
side. Difference between the front frame side current and the rear key on the operation panel. (The mode is displayed on the copy
frame side current must be within 7.0 uA. quantity display.)
a. Turn on the main switch and execute simulation 8-02. (MTHV Execution of simulation 44-11
is turned on for about 30 sec.) Select the standard mode (A) with the magnification ratio select key.
b. Measure the drum current in the front frame side and in the
(Reference)
rear frame side.
Display Mode
• When the microswitch is OFF: The drum current in the front
A Standard –750 ±5V
frame side is displayed.
b Photo –500 ±5V
• When the microswitch is ON: The drum current in the rear
C TS –650 ±5V
frame side is displayed.
d GB patch –410V → GB is not adjustable.
(OFF) (ON)
5 Use the 10-key pad to adjust so that the measurement value by
N/C N/C the tester in the standard mode (A) is –750 ±5V. (Input value 1
N/O COM N/O COM corresponds to 5V.)
* For the voltage check, enter the value with the 10-key pad and
press the PRINT button to store it, and press the PRINT button
c. Check that the difference between the front frame current and again and measure the voltage with the tester while copying.
the rear frame current is within 7.0 µA. If the difference ex-
ceeds 7.0 µA, the charger unit is abnormal. Replace the 6 Adjust similarly in the photo mode (b), and in the toner save mode
charger unit in that case. (C).
2) Charging grid voltage adjustment Check the GP patch (d) after adjustment of standard (A), photo (b)
and TS (c).
Before this adjustment, check that the photoconductor drum, and
developing unit, and the charger (MC/TC) units are attached. • Grid voltage adjustment
(Measurement and adjustment at the high voltage PWB check point) (Sim 44-11)
1 Remove the rear cabinet. Input value * 1 (Input value 1
Display Mode Grid
(Standard) corresponds
2 Set the digital multi meter range to DCV, and connect to the grid
A Standard –750±5V 48 to 5V.)
voltage output check pin (GB).
b Photo –500±5V 46 2 d (GB) is fixed.
GB C TS –650±5V 46
d GB patch –410V 41
• Grid voltage check
Grid voltage
Sim No. Mode * Drum marking number: 1 * Drum marking number: 2
8-2 Standard –740 –770
8-3 Photo –480 –480
8-4 TS –630 –650
* Drum marking number 1 = SHARP
Drum marking number 2 = Mitsubishi
* This model performs the process correction according to the num-
ber of drum mark(s). With Sim 8, the grid voltage after correction
can be checked.
3) Developing bias (BS) voltage adjustment
The developing bias voltage is measured and adjusted with the check
pin (DV BIAS) on the high voltage PWB and the control knob
(VR301).
In advance to this adjustment, check that the photoconductor drum,
3 Turn on the copier power and execute simulation 44-11. the developing unit, and the charger (MC/TC) units are installed.
1 Remove the rear cover.
2 Set the digital multi meter range to DCV, and connect it to the
developing bias output check pin (DV BIAS).
3 Turn on the copier power, and execute simulation 8-01.
4 During execution of the simulation, check that the developing bias
output monitor voltage is –200 ±5V. If the voltage is outside the
range, adjust with the control knob (VR301).
7 – 22
[8] SIMULATION 2. Purpose
The purpose of the simulations feature is to improve serviceability in
repairs and adjustments.
1. Outline Since the mechanical adjustments can be performed electrically, the
above purpose is achieved with low costs.
This model is equipped with the simulations feature which allows the
following operations with the keys on the operation panel:
1) Adjustments 3. Operating procedure
2) Setting of specifications and functions
3) Resetting trouble codes
4) Checking operations Simulations operating procedure
Start
YES
Is there a sub code? Press the print key
NO
YES
To change the set adjustment
value or the counter value, Operations according to the
enter a new value with numeric simulations are performed Enter a new main code
keys
End
8–1
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4. List of simulations
Main Sub Main Sub
Content Content
code code code code
01 Mirror scanning 01 Maintenance counter display
02 Optical system sensor check 02 Maintenance preset counter display
1
03 Lens operation check 03 JAM memory display
04 Lens operation aging 04 Total JAM counter display
01 ADF aging 05 Total counter display
22
02 ADF sensor check 06 DV counter display
ADF individual load operation check (Paper feed 07 DV preset counter display
03
motor forward rotation) 08 ADF counter display
ADF individual load operation check (Paper feed 10 Staple counter display
04
motor reverse rotation)
11 Toner concentration correction counter display
2 ADF individual load operation check (Transport
05 15 Trouble memory display
motor forward rotation)
01 JAM memory/total JAM counter clear
ADF individual load operation check (Transport
06 02 Trouble memory clear
motor reverse rotation) 24
ADF individual load operation check (Paper feed 04 ADF counter clear
08
solenoid) 05 Staple counter clear
ADF individual load operation check (Paper feed 01 Drive system check
10 25
motor normal rotation + paper feed solenoid) 02 Automatic developer adjustment
02 Sorter sensor check 05 Counter mode setting
Sorter individual load operation check (Transport 06 Destination setting
03
motor)
07 Drum sensitivity setting
04 Sorter individual load operation check (Bin motor)
3 26 10 AE document density setting
05 Sorter individual load operation check (Buzzer)
13 Warm-up mode setting
Sorter individual load operation check (Alignment
06 18 Toner save mode setting
motor) (SF-S54 only)
20 Rear edge void setting
Sorter individual load operation check (Pinch
07 29 AC power voltage setting
hold motor) (SF-S54 only)
01 Operation panel display check 30 01 Copier sensor check (paper sense)
02 Heater lamp check 42 — Developer counter (counter clear)
5 03 Copy lamp check 43 01 Fusing temperature setting
04 DL lighting check 01 Process control operation setting
05 BL lighting check 05 Grid voltage correction test
6 01 PSPS operation check 06 Grid voltage correction compulsive execution
01 Warm-up time display and aging 07 Image density/drum mark sensor operation test
04 Warm-up omitting 44 08 Process control data display
7
06 Intermittent aging 09 Process control data display (Latest value)
08 Warm-up time display Grid voltage correction (Drum surface/patch)
10
data display
01 Developing bias output
11 Initial grid bias setting
02 Main/transfer charger output/grid check (ME)
8 12 Copy operation check with process control OFF
03 Main/transfer charger output/grid check (PE)
46 01 Exposure adjustment
04 Main/transfer charger output/grid check (T/S)
AE sensor characteristics measurement (AE
07 Separation charger output 47 —
sensor gain automatic adjustment)
10 — Toner motor aging
01 Front/rear magnification ratio adjustment
14 — Trouble cancel (Excluding U2 trouble) 48 Paper transport direction magnification ratio
15 — Waste toner full (blinking) cancel 02
adjustment (Mirror speed correction)
16 — U2 trouble cancel 01 Copy lead edge adjustment
50
20 — Maintenance counter clear 02 Lead edge adjustment (Simple type)
21 01 Maintenance cycle setting 51 02 Resist amount adjustment
ADF stop position adjustment value (normal
01
paper) setting
53
04 ADF resist sensor, width sensor adjustment
06 ADF timing sensor adjustment
54 03 Take-out buzzer setting
8–2
5. Details of simulations
Simulation input procedure: C → ë → 0 → ë
04 Lens aging
The operation of SIM 1-3 is repeated continuously.
02 01 ADF aging
The ADF original transport operation is performed.
02 ADF sensors states display
The ADF sensors ON/OFF states can be monitored with the LED on the operation panel.
When the third digit of the multi display is “0” the following display is made.
If, at that time, the magnification ratio display key is pressed, the third digit of the multi display is changed to “1”
and the following display is made.
03 ADF individual load operation check (paper feed motor forward rotation)
04 ADF individual load operation check (paper feed motor reverse rotation)
8–3
manuals4you.com
Main code Sub code Content
If, at that time, the magnification ratio display key is pressed, the third digit of the multi display is changed to “1”
and the following display is made.
PR
HL
PR
CL
0.5s 1s 5s
8–4
Main code Sub code Content
PSPS
0.5s 0.5s
04 Warm-up omitting
After completion of the simulation, the machine goes to the ready state. (RPL ON)
06 Intermittent aging
After execution of the simulation, the machine starts warm-up. After completion of warm-up, press the CA key to
clear warm-up time display, set the copy quantity and press the PRINT button to make the set number of copies
repeatedly.
After the interval time (2 min) from completion of making the set number of copies, the machine resumes copying.
08 Warm-up time display
Aging function is deleted from SIM 7-1.
08 01 DVBIAS check
The developing bias is turned on for 30 sec.
02 MTHV (main, transfer), grid check (ME)
The main/transfer charger is turned on for 30 sec.
For the grid bias, the ME value is outputted.
16 — U2 trouble cancel
U2 trouble is canceled, and the simulation is automatically canceled.
8–5
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Main code Sub code Content
8–6
Main code Sub code Content
06 Destination setting
Used to set the destination (Japan, SEC, etc.).
When this simulation is executed, the currently set destination is displayed on the copy quantity display.
Enter the set value and press the PRINT button to store it.
8–7
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Main code Sub code Content
When a dark original is copied in the AE mode, the lead edge (about 4mm) is not copied. If it is necessary to copy
the lead edge, set this simulation to “1.”
8–8
Main code Sub code Content
8–9
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Main code Sub code Content
The drum surface data and the patch data after execution of this simulation can be checked with SIM 44-10.
(Note) When this simulation is executed, the patch forming grid voltage is stored, and the grid voltage amount may
be changed from the patch forming grid voltage before and after execution.
8 – 10
Main code Sub code Content
44 08 Grid voltage correction, optical dirt correction, drum membrane decrease correction data display
Used to display each correction data of the grid voltage correction, the optical dirt correction, and the drum
membrane decrease correction on the copy quantity display.
Since there are two or more display items, the third digit is used to make distinction between the light reception
level and the original judgment level, and the lower two digits are used to display the data.
The display is selected by the magnification ratio key.
09 Grid voltage correction, optical dirt correction, drum membrane decrease correction data display (the newest value)
Used to display each correction data of the grid voltage correction, the optical dirt correction, and the drum
membrane decrease correction on the copy quantity display.
Since there are two or more display items, the third digit is used to make distinction between the light reception
level and the original judgment level, and the lower two digits are used to display the data.
The display is selected by the magnification ratio key.
8 – 11
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Main code Sub code Content
The data displayed by the lower two digits are A/D input values of the original sensor, and is expressed in
decimal.
11 Initial grid bias setting
Used to set the initial grid bias in the normal mode, the photo mode, the toner save mode, and the patch
measurement mode.
When this simulation is executed, war-up is started and the currently set normal mode initial grid bias is displayed
on the copy quantity display.
Since there are two or more display items, the third digit is used to make distinction between the light reception
level and the original judgment level, and the lower two digits are used to display the data.
The display is selected by the magnification ratio key.
Enter the set value and press the PRINT button to store the value and start copying. After completion of setting,
press the CA key to cancel the adjustment mode.
8 – 12
Main code Sub code Content
The setting range is 1 ∼ 99. The greater the set value is, the brighter the copy density is.
After completion of setting, press the CA key to cancel the adjustment mode.
(Note) Auto (AE) slant and auto (AE) toner save slant must be set to 0.
8 – 13
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Main code Sub code Content
Set range: 1 ∼ 99
After completion of setting, press the CA key to cancel the adjustment mode.
(Lead edge adjustment procedure)
1 Set resist adjustment A and B to 0. Make 100% and 200% copy.
2 Measure the distance between the paper lead edge and the image lead edge in each copy mode.
3 Enter the measured value in the following formula to obtain resist adjustment A and B.
200% lead edge shift : L1
100% lead edge shift : L2
(Resist adjustment A) = 6.151 × (L1 – L2)
(Resist adjustment B) = (15.385 × L2) – (7.692 × L1)
4 Set the obtained values.
02 Lead edge image position adjustment (measurement value substitution formula)
Used to set the lead edge image position and the lead edge void position similarly with SIM 50-1.
This simulation allows to directly enter the measured values L1 and L2 for setting of the lead edge image position.
(Example)
When L1 = 24.5mm, enter 2 4 5 .
After entering, the copy quantity display shows “A45.”
Note for entering L1 and L2 values
• The significant digits of L1 and L2 are 3 digits. (Only lower two digits are displayed. The top digit is not
displayed.)
• Enter L1 and L2 to one decimal place. (If the first decimal place is 0, enter 0 at the end.)
• If four digits is entered for L1 or L2, the last three digits are effective. If only two digits is entered, the lowest
digit (1st digit) of the previous input is used as the top digit (3rd digit) of this time.
(Example) If the previous input is 245, and the current input is 24, the stored value is 524.
• Only when the PRINT button is pressed after setting L1 and L2, resist adjustment A and B in SIM 50-1 are
calculated and revised (stored). Pressing the magnification ratio key or the CA key cannot revise the resist
adjustment A and B.
8 – 14
Main code Sub code Content
8 – 15
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6. User simulation
This simulation allows to change and set the following setting which has been set when shipping from the factory.
(1) Functions which can be set and canceled by the user simulation
Function name Function and setting content Factory setting
• After completion of copying, when a certain time is passed, the machine returns to the initial state
Auto clear automatically. The time to return to the initial state is set in the range of 30 - 120 sec in increment of 60 sec
30 sec. This function can be cleared.
• When the copier is left without copying with the power ON, the power consumption is automatically
lowered to 60Wh. The time to start this function is set in the range of 1 min - 120 min.
• When this function operates, the pre-heat lamp on the operation panel is lighted.
Pre-heat To return to the initial state: Cancel
Press any key on the operation panel. (If the COPY button is pressed, the machine returns to the
initial state and performs copying.)
If also the original is set or the tray is pulled out, the machine returns to the initial state.
• When the copier is left without copying with the power ON, the power consumption is automatically
lowered to 10Wh. The time to start this function is set in the range of 5 min - 120 min.
Auto power shut off • When this function operates, al the lamps on the operation panel except for the pre-heat lamp are 30 min
turned off.
To return to the initial state:
Press the COPY button. The machine returns to the initial state.
• This function learns the use conditions of the copier to automatically control the time to start the
pre-heat function and the auto power shut off function to the optimum level. This function can be
Auto pre-heat control activated or inactivated. Setting
• When this function is activated, the time settings in the pre-heat function and the auto power shut off
function are ignored.
• When the copier is left without copying for a certain period, this function is used to enable or disable
Auto shut OFF Cancel
the function of lowering the power consumption.
Auto document • By use of the auto document feeder (option), originals of different sizes are fed manually.
feeding unit manual • When this function is activated, set an original during the original feed lamp blinks after completion of Cancel
document feed mode copying of the previous original, and the original is fed automatically.
* Note: The value of power consumption in pre-heat or in auto power shut off may vary according to the use conditions.
8 – 16
(3) User simulation code table
Sim. Selection code:
Program Factory setting
code Set content
Auto clear passing time setting [0]: Cancel
[1]: 30 sec
[1] [2]: 60 sec 2
[3]: 90 sec
[4]: 120 sec
Pre-heat mode setting and passing time [0]: Cancel
setting [1]: 1 min
[2] [2]: 15 min 0
[3]: 60 min
[4]: 120 min
Auto power shut off mode setting and passing [1]: 5min
time setting [2]: 15 min
[3]: 30 min
[3] 3
[4]: 60 min
[5]: 120 min
[6]: 240 min
Auto pre-heat control mode setting and cancel [0]: Cancel
[4] 1
[1]: Setting
Auto document feeder manual document feed [0]: Cancel
[5] 0
mode setting [1]: Setting
Sorter take-out mode [0]: Cancel
[7] 1
[1]: Setting
Auto power shut OFF setting [0]: Cancel
[20] 0
[1]: Setting
(4) Department counter setting content (Set with user program P10 ∼ P15)
Function name Setting content Factory setting
P10 Department counter The department counter is set or canceled.
Cancel
setting/cancel
P11 Department No. registration The department number is registered. Up to 20 departments can be
No setting
registered.
P12 Department No. change The registered department number is changed. No change allowed.
P13 Department No. delete The registered department numbers are deleted.
No delete allowed.
One department number or all the department numbers can be deleted.
P14 Copy quantity display (Total) The copy quantity of each department is displayed.
No display allowed.
The count is made up to 50,000. After that, the count starts from 0 again.
P15 Copy quantity delete (Total delete) The counted copy quantity is deleted.
No display allowed. (*)
One department or all the department can be deleted.
(*): Because of no registration of department No. at all.
8 – 17
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[9] SELF DIAGNOSTICS
1. Summary/purpose
This model has the self diag function for the following purposes:
1) When a trouble occurs in the machine, the machine detects the
trouble and displays the trouble content on the copy quantity dis-
play to alert the customer and the serviceman.
2) When any abnormality is detected, the power supply line is cut off
immediately for safety and to protect the machine from damage.
2. Operation
The self diag content is displayed in the following procedure.
A trouble occurs
Is there YES
Press the print key
sub code?
NO
Repair
9–1
Trouble code Sub code Content Condition
L1 00 Mirror feed trouble • When initializing, MHPS is not turned off within 1.5 sec from
starting feeding of the mirror.
• When copying, MHPS is not turned off within 0.5 sec from
starting feeding of the mirror.
• When feeding the mirror is started during copying, the
mirror is not at the home position (MHPS is turned off).
L3 00 Mirror return trouble • When initializing, MHPS is not turned on within 2.5 sec from
starting returning of the mirror.
• When copying, MHPS is not turned on within 2 sec from
starting returning of the mirror.
L4 01 Main motor trouble • During rotation of the main motor, MMRE (encoder) pulse is
not sensed for more than 0.05 sec.
L5 02 Lens trouble • The lens shift operation is not completed within 10 sec from
starting.
• When the lens is moving to the home position (normal
position), LHPS is not sensed even though the lens is
shifted by the specified steps.
L8 01 Zero cross pulse (FW) trouble • The zero cross pulse width is shifted more than 10%.
03 AE sensor trouble • When the AE sensor characteristics measurement
(simulation 47) is executed, the AE sensor input does not
change.
H2 00 Fusing thermistor open detection • The thermistor (TH) input value exceeds 4.07V.
H3 00 Fusing high temperature trouble • The fusing temperature is sensed as abnormally high as
240 degrees C (thermistor input value 0.38V or less).
H4 00 Fusing low temperature trouble • When warming up, the ready temperature is not reached
within 90 sec.
• When controlling the temperature after completion of warm
up, the fusing temperature (set temperature) is sensed as
–40°C or less.
U2 01 Backup memory trouble • The counter addition value and the check sum value are
different from each other.
04 Backup IC (EEPROM) access error • Data read/write to the backup IC (EEPROM) cannot be
performed.
U5 00 ADF communication error • An error occurred in communication of the ADF and the
main unit.
01 Resist sensor, resist width sensor • When executing the resist sensor and the resist width
adjustment trouble sensor adjustment (simulation 53-4), the adjustment value
is outside the specified range.
02 Paper exit/reverse sensor adjustment • When executing the paper exit/reverse sensor adjustment
trouble (simulation 53-5), the adjustment value is outside the
specified range.
05 Timing sensor adjustment trouble • When the timing sensor adjustment (SIM 53-6) is executed,
the adjustment value is outside the adjustment range.
11 Paper feed motor trouble • During rotation of the paper feed motor, the rotation pulse is
not sensed for 0.1 sec or more.
16 ADF fan motor • The ADF fan motor lock signal is sensed continuously for 2
sec.
F1 00 Sorter communication error • An error occurred in communication between the sorter and
the main unit.
02 Transport motor trouble • During rotation of the transport motor, the rotation pulse is
not sensed for 0.5 sec or more.
04 Bin upper limit/lower limit trouble • When shifting the bins, the upper limit or the lower limit is
erroneously sensed.
05 Bin home sensor trouble • When initializing the bins, the bin home sensor is not
sensed within 1 sec.
06 Bin motor trouble • During rotation of the bin motor, the rotation pulse is not
sensed for 0.5 sec or more.
14 Take-out sensor trouble • When the take-out sensor A/D input value is 3V or more.
16 Grasping motor trouble • During rotation of the grasping motor, the rotation pulse is
not sensed for 0.05 sec.
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Trouble code Sub code Content Condition
F2 31 Image density sensor trouble • When the light emitting quantity of the image density
sensor is increased to the maximum level, the input value
does not reach 3.75V.
• When the light emitting quantity of the image density
sensor is decreased to the minimum level, the input value
does not fall below 4.5V.
• During execution of the grid voltage correction, the element
level is 3V or lower.
32 Drum mark sensor trouble • During one and a quarter rotations of the drum, the drum
mark is not sensed (the sensor input does not become
HIGH).
• The drum mark sensor input level is not in the specified
range.
33 Grid voltage correction trouble (Limit • When obtaining the grid voltage correction value, the result
over) of the patch voltage is not in the range of 200 ∼ 650V.
35 Grid voltage correction trouble • When obtaining the grid voltage correction value, the patch
voltage is not in the range of 200 ∼ 650V.
• The grid voltage correction cannot be performed properly.
(The correction value cannot be obtained.)
37 Drum mark sensor gain adjustment • Though the drum mark sensor light emitting quantity is
trouble increased to 1.45V, the sensor input level does not become
LOW.
EE EU Auto developer adjustment under • After completion of the auto developer adjustment
toner detection (simulation 25-2), the toner density sensor input voltage is
over the specified range. (Under toner)
EL Auto developer adjustment over • After completion of the auto developer adjustment
toner detection (simulation 25-2), the toner density sensor input voltage is
under the specified range. (Over toner)
9–3
[10] SERVICING AT MEMORY TROUBLE AND MAIN CONTROL PWB RE-
PLACEMENT
1. General 2. Purpose
The EEPROM in the control PWB and the EEPROM are storing The purpose is to reset the memory data to operate the machine
various set values, adjustment values, and counter values. properly.
These data are very important and used for operating the machine Use the attached service memory data recording sheet to memorize
properly and for service control. the newest data when servicing in order to cope with the above
In the following cases, therefore, various set values, adjustment situations. This improves efficiency in servicing and realizes quick
values and counter values must be set again. recovery.
* When a memory trouble (U2) occurs.
* When the EEPROM in the main control PWB is replaced.
* When the main control PWB is replaced.
3. Remedies
When "U2" trouble occurs, the data cannot be relied upon, and they Perform the procedures according to the following flowcharts.
must be set properly. "Sim" in the flowchart means "Simulation."
Memory trouble
Procedures for memory trouble, main control PWB replacement,
and main control PWB EEPROM replacement
"U2" trouble
occurs
NO Do you replace
Repair the
the main control
defective section
PWB?
YES
Replace the
Replace the main
EEPROM in the
control PWB
main control PWB
Is the
NO Mount the EEPROM of
EEPROM in
the main control the old main control to Replace the EEPROM
PWB defective? the new main control
YES
End
10 – 1
manuals4you.com
1
Use Sim 22-06 to set the *1) For setting, refer to the service
developer counter memory data recoding sheet Are the image
lead edge position Make a copy and adjust the
adjustment value and NO
image lead edge position and the
the resist roller ON resist roller ON timing
Use Sim 21-01 to set the timing adjustment value
maintenance cycle to the recorded?
specified value
YES
Use Sim 26-06 to set the Use Sim 50-01,50-02 to set the image
desitination specifications lead edge position adjustment value and
the resist roller ON timing adjustment
value
Use Sim 47 to set the AE Use Sim 50-02 to set the void amount
sensor gain is auto-matically adjustment value
adj
YES
YES
.com
manuals4you
10 – 2
4. Set value recording sheet
Contents
Purpose/kind Section
Main code Sub code Set value Description
51 02 Adjustment value of contact pressure of the paper on the main
Paper feed section
body resist roller
50 01 Copy paper lead edge void amount adjustment
(Resist adjustment A)
Copy paper lead edge void amount adjustment
(Resist adjustment B)
Copy paper lead edge void amount adjustment
(Lead edge void adjustment )
Copy paper lead edge void amount adjustment
(Rear edge void adjustment)
46 01 Adjustment value of copy density (exposure level) in each copy
mode and of copy density gradient (exposure gradient)
Manual copy mode density level 1
Adjustment Manual copy mode density level 5
Optical unit
Manual copy mode density level 1 (Toner save mode)
Manual copy mode density level 5 (Toner save mode)
Auto copy mode density level 1 (Not toner save mode)
Auto copy mode density level 5 (Not toner save mode)
Auto copy mode density level 1 (Toner save mode)
Auto copy mode density level 5 (Toner save mode)
Photo copy mode density level 1 (Not toner save mode)
Photo copy mode density level 5 (Not toner save mode)
47 The AE sensor and the optical section characteristics memory
data for the change in the copy lamp application voltage
48 01 The vertical copy magnification ratio adjustment value
02 The horizontal copy magnification ratio adjustment value (when
the document table is used)
Developing unit 25 02 Toner density initial set value
Specifications 26 06 Destination specifications
26 13 Setting of the main motor operation mode in warming up
Setting Fuser unit
43 01 The set value of fusing temperature
Maintenance counter 21 01 Setting of the maintenance cycle
22 06 The developer count of the installed developer unit can be
checked.
Counter Developing unit
07 The developer replacement cycle of the installed developer unit
can be checked.
Memorize set values in the column of "Set value" for efficient servicing when the memory trouble occurs and the EEPROM is replaced.
Make a copy of this sheet and use with the service sheet.
10 – 3
manuals4you.com
5. Memory simulation list
Contents
Purpose/kind Section Main Sub Default Ref. page
Description
code code value
Paper feed 51 02 50 Adjustment value of contact pressure of the paper on the main 8-12
section body resist roller
50 01 Copy paper lead edge void amount adjustment 8-11
(Resist adjustment A)
Copy paper lead edge void amount adjustment
(Resist adjustment B)
Copy paper lead edge void amount adjustment
(Lead edge void adjustment )
Copy paper lead edge void amount adjustment
(Rear edge void adjustment)
46 01 Adjustment value of copy density (exposure level) in each copy 8-10
mode and of copy density gradient (exposure gradient)
Manual copy mode density level 1 (Not toner save mode)
Adjustment Manual copy mode density level 5 (Not toner save mode)
Optical unit
Manual copy mode density level 1 (Toner save mode)
Manual copy mode density level 5 (Toner save mode)
Auto copy mode density level 1 (Not toner save mode)
Auto copy mode density level 5 (Not toner save mode)
Auto copy mode density level 1 (Toner save mode)
Auto copy mode density level 5 (Toner save mode)
Photo copy mode density level 1 (Not toner save mode)
Photo copy mode density level 5 (Not toner save mode)
47 The AE sensor and the optical section characteristics memory data 8-11
for the change in the copy lamp application voltage
48 01 50 The vertical copy magnification ratio adjustment value 8-11
02 50 The horizontal copy magnification ratio adjustment value (when the 8-11
document table is used)
Developer unit 25 02 Toner density initial set value 8-5
Setting Specifications 26 06 Specifications setting by destination 8-6
Code No. Destination
0 Japan
1 U.S.A.
2 Canada
3 Europe except U.K.
4 U.K.
5 Australia
6 Inch series outside Japan
7 AB series outside Japan
Fuser unit 26 13 0 Setting of the main motor operation mode in warming up. 8-6
Code Operation
Operation
No. mode
Normal When the fusing temperature reaches
0
mode the specified level, the main motor stops.
Long The main motor keeps rotating until the
1
mode completion of the warming up.
10 – 4
[11] MAINTENANCE
1. Maintenance cycle and maintenance items
Maintenance of this model should be performed at every 60K.
<Content> ★ = Lubricate, F = Clean, v = Adjust, b = Replace/attach, ê = Shift position
✕ = Check (Clean, replace, or adjust if necessary.)
* The toner consumption and the waste toner bottle replacement cycle are those when the reference chart is used.
11 – 1
manuals4you.com
LM
VD2 GND
VFM
O M M PODPWB OP PWB
C KOUGAKU TH
M H
S PWB R P
W O C T P E S
LR F F S M ORS PWB
MIRM D P M ADF SOTER
ES M S
D VB1 GND
VB1
VCL BL PWB
VHM GND VB1 VB1 GND VB1 VD1 GND VD1 GND GND
VB1 GND GND VB1 VD1 GND
VD1 VD1 GND DMS
1. System block diagram
DL
PROCON
VCL
[12] ELECTRICAL SECTION
VHM
DV VH1
VB1
GND VB1
VD1
VD2 GND
VD2
GND
VB1 GND V UN CSD PWB
VH1
GND
M uN VB1
PID PWB
12 – 1
MAIN PWB
TM SFM
RRC VB1
VB1 GND
KT PWB
PPD1
CP
PWB FC1 TRC
VH1
VB1:24V
MAIN VCL:8V
VB1 GND VD2:5V
VH1 VD2 DC PWB VD1:5V
VC GND
FW
MOTOR SUB
CSD
PWB2 PWB2 DC PWB
POWER HL
TRANSE
AC PWB CL
CPFC2 DH
DPPD2 CM PWB
PWB CSM2 MS2
System operation when the power is turned on:
Power ON
Initial setting
Memory transfer
No
Trouble
No
JAM
Process contorol
Toner density control
End of racing
RPL ON
PSW ON
RPL OFF
Copy cycle
End of copying
12 – 2
manuals4you.com
8 7 6 5 4 3 2 1
2.Main circuit
(1) Block diagram
DMS BL
D DC PWB RTH MM AE PROCON PWB LM CFMPWM D
PCG
FW
PDA
MCS
MCG
RTH
MM
VREF
BL-DATA
FET1
PR PR CFMPWM TM0,TM1 TMa,TMb
PR Q5 IC20 OFF
IC14 IC21 IC17 IC2 LM-A,/LM-A IC5 TM
Q8 LM-B,/LM-B
13
16
TC 15
TRC
H3
14
IC9 PR-OFF Q2
RRC
AES
MPFC 10 ULN2004
MCS
VREF
PSPS
IC15
BL-DATA
FWS, RTH
16
PROCON
CPFC1
PCG MCG
AEG0,AEG1
AEG0, AEG1
DL 15
15
MMPWM
SFM 14 VFMPWM VFM
DATA0
13 IC19
C MHPS,LHPS IC10 C
ULN2004 AEG0,AEG1
TC,TRC,RRC,PR,MPFC MHPS
LHPS
11 PSPS,CPFC1,DL,SFM,DC-OFF
VMF2
OP-CLK OP-CLK
SRES ICA1 IC10
IC18
OP-CLK
OP
A-RES,S-RES ICA2~4
SEL OP-LATCH,OP-DATA,PFMCLK IC3 PWB
S-DTR
ADF A-TXD A-TXD IC12 /RESET
TXD,DTR
SORTER S-TXD S-TXD KI0,KI1,KI2,KI3
/CS2
IC18
AD0-1
A-RXD IC11 RXD
S-RXD TD82504
12 – 3
TFD,MMRE
A-DSR IC3 TFD, MMRE
A0-A2
D0-D7
S-DSR
/RESET
DATA1
RXD
DATA1,DATA2,S0,S1,S2 SINPUT
IC21 S0
S2
A0-A16
SELA
/RESET SELB
B D0-D7 IC13 SELC B
12 5 DVBIAS /RD SELA,SELB,SELC
11 ULN2004 6 THV/MHV
ROM /CS1
CPU
IC9
DVBIAS OP-LATCH
THV/MHV IC20
5 SHV
SHV 12
10
IC19 7 MIR-A,/MIR-A,MIR-B,/MIR-B
GBPWM GBPWM IC1 MIR
ULN2004
SCL
EEPROM SDA
2
13
11 SELA
IC15 10 SELB
MPS
14 LS151 9 SELC
5 DATA0 DATA3 PPD IC18 5 PPD
IC23
11
10
3
15
ADFD ADFD,SORTD
SORTD
DC PWB
8 7 6 5 4 3 2 1
(2) CPU (IC6) SC3041K12F
1 General
The CPU controls the loads of the main body and controls the system
in synchronization with data transmission and reception through the
optional controllers and serial data communication line.
2 Features
The SC3041K12F is a high performance single-chip micro computer
which is integrated with the necessary peripheral devices as well as
the main core of 32-bit H8/300H CPU.
The 32-bit H8/300H CPU is of internal 32-bit composition, and is
provided with simple and optimum commands designed for high
speed operations with 16 bit x 16 general-purpose registers. It hand-
les 16MB linear address space.
As the peripheral devices, included are the ROM, the RAM, the 16-bit
integrated timer unit (ITU), the programmable timing pattern controller
(TPC), the watch dog timer (WDT), the serial communication interface
(SCI), the A/D convertor, the D/A convertor, the I/O port, the MDA
controller (DMAC), and the refresh controller.
3 Pin arrangement
P61/BREQ
P62/BACK
P60/WAIT
P65/HWR
P66/LWR
P53/A19
P52/A18
P51/A17
P50/A16
P27/A15
P26/A14
P64/RD
P63/AS
EXTAL
STBY
XTAL
MD2
MD1
MD0
RES
NMI
Vcc
Vss
Vss
Φ
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
A Vcc 76 50 A13/P25
Vref 77 49 A12/P24
P70/AN0 78 48 A11/P23
P71/AN1 79 47 A10/P22
P72/AN2 80 46 A9/P21
P73/AN3 81 45 A8/P20
P74/AN4 82 44 Vss
P75/AN5 83 43 A7/P17
P76/AN6/DA0 84 42 A6/P16
P77/AN7/DA1 85 41 A5/P15
A Vss 86 40 A4/P14
P80/RFSH/IRQ0 87 39 A3/P13
P81/CS3/RAS/IRQ1 88 SC3041K12F 38 A2/P12
P82/CS2/IRQ2 89 37 A1/P11
P83/CS1/IRQ3 90 36 A0/P10
P84/CS0 91 35 Vcc
Vss 92 34 D15/P37
PA0/TP0/TEND0/TCLKA 93
JAPAN 33 D14/P36
PA1/TP1/TEND1/TCLKB 94 32 D13/P35
PA2/TP2/TIOCA0/TCLKC 95 31 D12/P34
PA3/TP3/TIOCB0/TCLKD 96 30 D11/P33
PA4/TP4/TIOCA1/A23 97 29 D10/P32
PA5/TP5/TIOCB1/A22 98 28 D9/P31
PA6/TP6/TIOCA2/A21 99 27 D8/P30
PA7/TP7/TIOCB2/A20 100 26 D7/P47
14
15
10
11
12
13
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
Vcc
Vss
Vss
RES0
TXD0/P90
TXD1/P91
RXD0/P92
RXD1/P93
IRQ4/SCK0/P94
IRQ5/SCK1/P95
D0/P40
D1/P41
D2/P42
D3/P43
D4/P44
D5/P45
D6/P46
DREQ0/TP14/PB6
TIOCA3/TP8/PB0
TIOCB3/TP9/PB1
TIOCA4/TP10/PB2
TIOCB4/TP11/PB3
TOCXA4/TP12/PB4
TOCXB4/TP13/PB5
ADTRG/DREQ1/TP15/PB7
12 – 4
manuals4you.com
4 Internal block diagram
P37/D15
P36/D14
P35/D13
P34/D12
P33/D11
P32/D10
P31/D9
P30/D8
P47/D7
P46/D6
P45/D5
P44/D4
P43/D3
P42/D2
P41/D1
P40/D0
Vss
Vss
Vss
Vss
Vss
Vss
Vcc
Vcc
Vcc
Port 3 Port 4
Address bus
Port 5
MD1 PS2/A18
MD0 PS1/A17
EXTAL
oscillator
PS0/A16
XTAL
Clock
Φ HS/300H CPU
STBY
RES
RES0
NMI
Bus contoller
Interruption P27/A15
P26/A14
controller P25/A13
Port 2
P66/LWR DMA P24/A12
P65/HWR contorller P23/A11
Port 6
P64/RD
(DMAC) P22/A10
P63/AS
ROM* P21/A9
P62/BACK
P20/A8
P61/BREQ (Mask ROM)
P60/WAIT
Refresh
controller
P17/A7
RAM P16/A6
P15/A5
Port 1
Watchdog timer P14/A4
P13/A3
P12/A2
P84/CS0 16-bit integrated P11/A1
P10/A0
Port 8
P93/RXD1
P92/RXD0
P91/TXD1
P90/TXD0
PA7/TP7/TIOCB2/A20
PA6/TP6/TIOCA2/A21
PA5/TP5/TIOCB1/A22
PA4/TP4/TIOCA1/A23
PB7/TP15/DREQ1/ADTRG
PA3/TP3/TIOCB0/TCLKD
PA2/TP2/TIOCA0/TCLKC
*ROM capacity
H8/3042 64KByte
H8/3041 48KByte
H8/3040 32KByte
12 – 5
5 CPU SC3041K12F (IC1) pin signal
Pin No. Port Signal name IN/OUT H/L Specifications
1 VCC VCC Power (+5V)
2 P60 CVFMPWM OUT Fan motor (PWM output) signal
3 PB1 SCL OUT Serial clock signal for EEPROM
4 PB2 MMPWM OUT Main motor (PWM output) signal
5 PB3 SDA OUT Serial data for EEPROM
6 PB4 /MIR-A OUT H Mirror base motor drive signal -A
7 PB5 MIR-A OUT H Mirror base motor drive signal A
8 PB6 /MIR-B OUT H Mirror base motor drive signal -B
9 PB7 MIR-B OUT H Mirror base motor drive signal B
10 /RES0 /RES0 OUT H Reset signal for external device (fixed to HIGH)
11 VSS VSS Power (GND)
12 P90 DATA OUT Operation panel serial data signal
13 P91 TXD OUT Option UART input signal
14 P92 HL OUT L Heater lamp control signal (ON at LOW)
15 P93 RXD IN Option UART input signal
16 P94 OP-CLK OUT Operation panel serial clock input signal
17 P95 OP-LATCH OUT Operation panel data latch signal
18 P40 KI0 IN Key input 0 signal
19 P41 KI1 IN Key input 1 signal
20 P42 KI2 IN Key input 2 signal
21 P43 KI3 IN Key input 3 signal
22 VSS VSS Power (GND)
23 P44 S0 IN Matrix input 0 signal
24 P45 S1 IN Matrix input 1 signal
25 P46 SINPUT IN Matrix input 2 SINPUT (MOI51)
26 P47 MFD IN L Multi manual feed unit sensing signal (Low when the unit is sensed.)
27 P30 D0 Data signal
28 P31 D1 Data signal
29 P32 D2 Data signal
30 P33 D3 Data signal
31 P34 D4 Data signal
32 P35 D5 Data signal
33 P36 D6 Data signal
34 P37 D7 Data signal
35 VCC VCC
36 P10 AD0 Address signal
37 P11 AD1 Address signal
38 P12 AD2 Address signal
39 P13 AD3 Address signal
40 P14 AD4 Address signal
41 P15 AD5 Address signal
42 P16 AD6 Address signal
43 P17 AD7 Address signal
44 VSS VSS Power (+5V2)
45 P20 AD8 Address signal
46 P21 AD9 Address signal
47 P22 AD10 Address signal
48 P23 AD11 Address signal
49 P24 AD12 Address signal
50 P25 AD13 Address signal
51 P26 AD14 Address signal
12 – 6
manuals4you.com
Pin No. Port Signal name IN/OUT H/L Specifications
52 P27 AD15 Address signal
53 P50 AD16 Address signal
54 P51 LHPS IN L Lens home position signal (LOW at 100%)
55 P52 PPD IN H Transport pass sensor signal (HIGH when paper is sensed.)
56 P53 MCS IN H Drum marking sensor signal
57 VSS VSS Power (GND)
58 P60 BACK IN H Back signal (fixed to H)
59 P61 BREQ IN H Break signal (fixed to H)
60 P62 WAIT IN H Wait signal (fixed to H)
61 S-CLK S-CLK OUT H System clock (Fixed to HIGH)
62 /STBY /STBY IN H Standby signal (Fixed to HIGH)
63 /RES /RESET IN L Reset at LOW.
64 NMI NMI Non-maskable interruption (Fixed to LOW.)
65 VSS VSS Power (GND)
66 EXTAL EXTAL IN Clock (8MHz)
67 XTEL XTEL IN Clock (8MHz)
68 VCC VCC Power (+5V2)
69 P63 /AS OUT H Address strobe signal (Fixed to HIGH.)
70 P64 /RD OUT L ROM. I/O data read signal
71 P65 /HWR OUT L I/O data write signal
72 P66 /LWR OUT H Lower write signal (Fixed to HIGH.)
73 MD0 MD0 IN H Mode set signal (Fixed to HIGH.)
74 MD1 MD1 IN L Mode set signal (Fixed to LOW.)
75 MD2 MD2 IN H Mode set signal (Fixed to HIGH.)
76 AVCC AVCC A/D, D/A convertor power
77 VREF VREF A/D, D/A convertor reference voltage
78 P70 AES IN AE sensor signal (Analog input signal)
79 P71 TH IN Thermistor signal (Analog input signal)
80 P72 TCS IN Toner density sensor signal (Analog input signal)
81 P73 PROCON IN Process control signal (Analog input signal)
82 P74 DVC IN Developing unit color detection signal (Analog input signal)
83 P75 PD IN Original sensor signal (Analog input signal)
84 P76 BLDATA OUT Blank lamp data signal (Analog input signal)
85 P77 PCG OUT Process control gain signal
86 AVSS GND
87 P80 MHPS IN H Mirror home position sensor signal
88 P81 FWS IN Zero cross detection signal
89 P82 /CS2 OUT L Chip select signal (I/O) (I/O is selected at LOW.)
90 P83 /CS1 OUT L Chip select signal (EPROM) (EPROM is selected at LOW.)
91 P84 TFD IN H Waste toner sensor signal (Toner full at HIGH)
92 VSS GND Power (GND)
93 PA0 LED0 OUT H Original detection LED lighting signal 0 (ON at HIGH)
94 PA1 LED1 OUT Original detection LED lighting signal 1 (ON at HIGH)
95 PA2 CLPWM OUT Copy lamp control signal (PWM signal)
96 PA3 MMRE IN Main motor rotary encoder detection signal
97 PA4 GBPWM OUT Grid bias control signal (PWM signal)
98 PA5 PFMCLK OUT Paper feed motor clock signal
99 PA6 TM0 OUT H Toner supply motor drive signal 0 (ON at HIGH)
100 PA7 TM1 OUT H Toner supply motor drive signal 1 (ON at HIGH)
12 – 7
(3) Detector circuit of sensor signal
The LS151 selects one signal of D0 ∼ D7 according to the combina-
+5V
SEL B
tion of SEL A ∼ C signals (H, L) and outputs it to Y. +5V
Selection of D0 ∼ D7 for SEL A ∼ C is made as shown in the table CSD1
below. I/O
SW602
S2
HC04
SEL C SEL B SEL A Y 24K
0 0 0 0 +5V
0 0 1 1
0 1 0 2 4.7K
S0
0 1 1 3 24K HC04
1 0 0 4
+5V
1 0 1 5
1 1 0 6
4.7K
1 1 1 7 S1
74LS151 4.7K
S1
S0 S1 S2
CSD
SEL A PED1 — CSD 0 S2
+5V
SEL A
12 – 8
manuals4you.com
(5) Heater lamp control circuit
+5V1
R67 R71
1KJ 47KJ
11
13 R75
10 Q7 C6
IC20D 75J 2SC945 R83
NJM2901 C7 OP-LATCH
R68 CPU 17PIN
3.9KJ
5.6KJ R84 0.22µ F
0.22µ F 10KJ D47
+5V2 Vref
PR
R35
L2
+5V2
270J
1/4W 10K
2.2K
Q3 GATE T1
DTA123Y5
T2
PR GND
AC PWB AC PWB
200V AREA
THSW
HL
AC
THSW HL
ML : 1KW
N1
1 General [High temperature protect circuit when the CPU is hung up (out
The heater lamp control circuit detects the heat roller surface of control)]
temperature with the thermistor, converts it into a voltage, and out- 1) The IC20 8 pin voltage (reference voltage) is divided by R91 and
puts it to the CPU analog input pin. R93. The thermistor pin voltage is inputted to the IC20 9 pin.
The CPU converts analog signals into digital signals, compares them When the voltage at 9 pin becomes lower than the voltage at 8 pin
with the value set by test commands to turn on/off the heater lamp, (the heat roller surface temperature about 240V), the IC20 14 pin
maintaining the heat roller surface temperature at a constant level. is driven to LOW, pulling down the PR signal to the GND level,
The higher the heat roller surface temperature is, the greater the turning off the AC power of the heater lamp.
thermistor resistance is, and vice versa.
2) Since the OP-latch signal is fixed to HIGH or LOW, the collector of
Therefore, the lower the heat roller surface temperature is, the higher
Q7 is open. The voltage at IC20 10 pin is higher than the voltage
the thermistor pin voltage is. The thermistor pin voltage is inputted to
at IC20 11 pin (reference voltage), and IC20 13 pin is driven to
the analog port of CPU, which controls ON/OFF of the heater lamp
LOW.
according to the input voltage level.
With the above operations, IC9 13 pin is opened to turn off Q5,
turning off the power relay. As a result, the AC power of the heater
and the copy lamp is turned off.
* The double protection with 1) and 2) is provided.
12 – 9
[When the heat roller surface temperature is lower than the set (7) Stepping motor drive circuit
temperature]
a. Since the thermistor pin voltage is higher then the set level, the 1 General
output signal HL from the CPU is driven to LOW. The driver circuit drives the lens drive motor, the mirror base drive
motor, the automatic duplex copy tray, the side plate motor, and the
b. This HL signal is passed through TR Q3 to the solid state relay
rear plate motor.
(SSR).
When, therefore, the HL signal is LOW, the internal triac turns on. A
c. When the internal triac turns on, a pulse is applied to the gate of Phase A
external triac to flow a current from the power through the heater
lamp to the triac, lighting the heater lamp. +24V
[When the heat roller surface temperature is higher than the set Phase A
level] A Phase B Phase B
a. Since the thermistor pin voltage is lower than the set level, the
output signal HL from the CPU is driven to HIGH.
b. HL is driven to LOW, SSR turns off, the external triac turns off,
and the heater lamp turns off.
[Q3] B +24V B
Prevents the hater lamp from being lighted always by the trouble in
the heater lamp drive signal harness wiring. A: Stepping motor phase A coil drive signal
B: Stepping motor phase B coil drive signal
(6) Driver circuit (Solenoid, electromagnetic clutch) A: Stepping motor phase A coil drive signal
B: Stepping motor phase B coil drive signal
1 General
* Mirror base motor power is Vh.
The control signals of each load outputted from the CPU and I/O
cannot drive the load directly. The output, therefore, is delivered to Stepping motor time chart
the load through the driver IC.
2 Operation A
The drive circuit forms a Darlington circuit with two transistors to
obtain a large drive current (load current) from a small input current B
(I/O output current). When the driver input voltage is HIGh (+5V), the
A
transistor is turned on to flow a current in the arrow direction, operat-
ing the load. When the driver is turned on, the driver output pin B
voltage is 0V.
+24V
I/O
output
LOAD
12 – 10
manuals4you.com
(8) AE (Auto Exposure) sensor circuit
The AE sensor circuit is composed of the AE sensor PWB; which is composed of the photo diode, the I-V convertor circuit, and the amplifier circuit;
and the amplifier circuit on the control PWB.
Operation amplifier A performs I-V conversion of the original density level (minute current) from the sensor. Operation amplifiers B and C amplify the
output of operation amplifier A to a suitable level for inputting to the CPU.
The amplifying level is automatically set by selecting the AE gain signal (AEG0 ∼ AEG2) outputted from the I/O chip when test command SIM 47 is
executed.
AE operation is performed by the software in the control PWB. When a reflected ray enters the sensor, a voltage corresponding to the light quantity
is inputted to the CPU. The CPU compares the input voltage and the copy lamp application voltage and controls the copy lamp voltage so that the
exposure level corresponds to the original density.
+5V +24V
2 8
(10) Reset IC (IC13)
6 +24V
1 General
The M51953 BL is the semiconductor IC most suitable to detect the
TMa
power voltage and reset the logic circuit of every type including the REG
7
CPU.
It is provided with the built-in delay circuit. Delay time is easily ob- M
tained by adding external capacity. Protection 3
Pin connections (Top view) circuit
TMb
(Heat insulated)
5 Output
9 1 5
BL
3 GND TMb
2 NC
1 Power
12 – 11
2 Operation
• When "td" (= 30msec) passes after the voltage reaches 4.25V by
turning on the power, the output is drive to HIGH.
"td" is set by the external capacitor (C106).
Block diagram
Power
5µA
R1 reference
- Output
-
R2 +
1.25V
4.25V
0.65V t
Output state
ta ta
L
t
Output not constant
ta = 30m sec
+5V2 +5V1
KI0
KI1
TD62504
CPU KI2
1 2 3
M66313
Q4
12 – 12
manuals4you.com
(12) EnergyStar circuit description
The EnergyStar circuit composition saves power consumption when When the machine is left un-operated with the power ON, the main
the user leaves the machine with the power ON. PWB connector HL signal level becomes a high impedance to turn off
Normally in a copy mode or in the standby mode, the main PWB the AC PWV relay (RY201), stopping power supply to the power
connector HL signal is HIGH (5V) and the AC PWB relay (TY201) is transformers and the optional power source except for the sub DC
turned on to supply power to all the power transformers and the PWB PT2 (Ref. t1). As a result, only 5V is supplied to the main PWB
optional power source. and the operation PWB to reduce the power consumption.
To reset from this energy save mode, press an button on the opera-
tion PWB.
OPTION
AC PWB RY201
DC PWB
PR SORTER
5V2
GND
JAPAN ONLY AC
PWB
+24V
DHSW ADF +5V ADF
DCPS GND CONTROL MM
MOTOR
24V CONTROL
OPTION
SUB CS2M PWB
DC PWB ADF OPTION PWB
DH3
DH4
~
- +
DH1 OP PWB
PT3 ~
DH2
GATE T1 GATE T1
200V ONLY T2 T2
HL TRG
CLR
AC PWB
L2 120V DC AC PWB
200V THSW
N1 CIRCUIT
HL AREA 200V
PT1 CL AREA
CLTF
THSW HL
ADF DCPS CL
CLTF CL:100V 275W
HL:1kW 200V 310W
N2
12 – 13
q
COPYRIGHT 1998 BY SHARP CORPORATION
All rights reserved.
Printed in Japan.
No part of this publication may be reproduced,
stored in a retrieval system, or transmitted.
In any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise,
without prior written permission of the publisher.
SHARP CORPORATION
Printing Reprographic Systems Group
Quality & Reliability Control Center
Yamatokoriyama, Nara 639-11, Japan
1998 January Printed in Japan S
manuals4you.com
SF-1118
PARTS GUIDE
CODE:00ZSF1118/P1E
Copier
MODEL SF-1118
CONTENTS
DEFINITION
The definition of each Rank is as follows and also noted in the list
A : Parts necessary to be stocked as High usage parts.
B : Parts necessary to be stocked as Standard usage parts.
C : Low usage parts.
D : Parts necessary for refurbish.
E : Unit parts recommended to be stocked for efficient after sales service.
Please note that the lead time for the said parts may be longer than normal parts.
S : Consumable parts.
Please note that the following parts used in Copier under the same description are classified into A or B Rank depending
upon the place used.
Example : Gear made of Metal, Sprocket, Bearing, Belt made of Rubber, Spring clutch mechanism.
A Rank : The parts which may be with the revolution or loading.
B Rank : Parts similar to A Rank parts, but are not included in Rank A.
Because parts marked with “! ” is indispensable for the machine safety maintenance and operation, it must be replaced with
the parts specific to the product specification.
Other than this Parts Guide, please refer to documents Service Manual and Circuit Diagram of this model.
Please use the 13 digit code described in the right hand corner of front cover of the document, when you place and
order.
For U.S. only-Use order codes provided in advertising literature.
Do not order from parts department.
1 Exteriors
PRICE NEW PART
NO. PARTS CODE RANK MARK RANK DESCRIPTION
1 CCAB-0876FC09 BB N D Front exterior
2 GCAB-0877FCZ1 AX N D Left exterior
3 XHBSE40P10000 AA C Screw (M4´10)
4 GCAB-0747FCZZ AN D Upper exterior left
5 GCAB-0820FCZZ AZ D Rear exterior
6 GCAB-0818FCZZ AY D Right exterior
7 GCAB-0746FCZZ AN D Upper exterior right
8 PCOVP1271FCZZ AZ D Front frame cover
9 PMAGT0015FCZZ AD B Magnet catch (10P)
10 LPLTM2573FCZ1 AD C ADF MG plate
11 XBSSE30P10000 AA C Screw (M3´10)
12 PCOVP1273FCZZ AM D AC cover
13 TCAUA0770FCZZ AB C Service caution label
14 XHBSE40P08000 AA C Screw (M4´8)
15 GCAB-0748FCZ2 AU D Upper exterior rear
16 HPNLC0236FCZ1 AW N D Operation panel
17 XEBSE40P10000 AA C Screw (M4´10)
18 CGIDM1338FC12 AR C OR guide L
19 PGLSP0074FCZ3 AZ B Table glass
20 PGIDM1337FCZZ AK C OR guide R
21 XBTSE40P04000 AA C Screw
23 NSFTZ2499FCZZ AD N C Front exterior fulcrum shaft
26 PCOVP1272FCZ1 AH N C Front connector cover
27 PCOVP1327FCZZ AF C Rear connector cover
28 XEBSE30P10000 AA C Screw (M3´10)
29 PRNGP0040FCZZ AA C Grip ring (f3)
35 PTPE-0226FCZZ AC C Hook tape
36 PSPAZ1393FCZZ AC C MG catch spacer
38 TLABH4084FCZZ AE C Label
51 PCOVP0911FCZZ AB C Upper exterior rear cover R
52 PCOVP0941FCZZ AB C Upper exterior rear cover L
–1–
manuals4you.com
SF-1118
1 Exteriors
5 1
3
2 1
1 5
3 2 0 2 1
5 2
3 8
2 1
3
7 3
1 9
1 3 1 4
2 1
1 8 3
1 2 3 6
2 7
2 8
3 1 1 1 0
3
1 1 1 7
1 0
5
3 5 9
4 1 6
2 3
3 3 6 1 7 3
9
3
8
3
3
3 2 9
3 2 3
1 7
1
3 2 6
F C P 0 2 6 8 5
–2–
SF-1118
3
1 6
2 0
7
1 6 4
8 5
1 6
1 0
2 1 1 1
1 6 1 9
1 2
1 6
1 3 1 5
1 6
1 5
1 6
1 7 1 6
1 6
1 6
1 6
1 8 1 6 F C P 0 2 6 8 6
1 6 1 6
–3–
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SF-1118
3 Original cover
PRICE NEW PART
NO. PARTS CODE RANK MARK RANK DESCRIPTION
1 GCOVH0194FCZ2 BB D Original cover
2 MHNG-0096FCZZ AL C OC hinge R
3 MHNG-0086FCZZ AL C OC hinge L
4 XJBSD40P12000 AA C Screw (M4´12)
5 PSHEZ2715FCZZ AU D OC sheet
3 Original cover
4
3
5 4
2 4
F C P 0 2 6 8 7
–4–
SF-1118
6 Optical unit 1
PRICE NEW PART
NO. PARTS CODE RANK MARK RANK DESCRIPTION
1 NSFTZ2131FCZ1 AS C Winder drive shaft
2 XRESP70-08000 AA C E type ring (7mm)
3 NPLYZ0172FCZ1 AL C Winder pulley
4 LX-BZ0032FCZZ AB C Screw (M4´6)
5 LPINS0288FCZZ AB C Pin (f3´10.6)
6 NGERH1071FCZZ AG C Winder drive gear
7 LX-BZ0324FCZZ AA C Screw
8 PWIR-0173FCZZ AS C MB wire
! 9 CREFL0145FC36 BP E Copy lamp unit
10 XBBSD40P10000 AA C Screw (M4´10)
11 LPLTM4054FCZZ AB C Wire fixing plate
12 CHLDZ1234FC31 BH E 2nd, 3rd mirror holder unit
13 PRNGP0025FCZZ AA C G type ring (GTW-5)
14 NPLYZ0340FCZZ AC C L pulley
15 NPLYZ0292FCZZ AH C Pulley
16 LX-WZ0017FCZZ AA C Washer (f8´T0.5)
17 CPLTM4599FC01 AE C Pulley fixing plate
18 PCOVP1276FCZZ AR C Dark box cover upper
19 LX-BZ0320FCZZ AA C Screw (M4´6)
20 RMOTN0768FCZZ AZ B Mirror motor
22 PGUMS0228FCZZ AA C Table glass rubber
23 LPLTM4046FCZZ AD C Glass holding plate R
24 XBPSD40P06K00 AA C Screw (M4´6K)
25 LPLTM4766FCZZ AN C OC fixing plate
26 XHPSD40P08000 AA C Screw (M4´8)
27 PFTA-0110FCZZ AF C Conector cover
28 XBBSD30P06000 AA C Screw (M3´6)
29 PGUMS0147FCZZ AA C Table glass rubber (small)
30 LPLTM4047FCZZ AD C Glass holding plate L
31 LPLTM5471FCZZ AH N C Sub DC PWB fixing plate
32 CPLTM4532FC02 AP C Tip sheet fixing plate
36 LX-BZ0335FCZZ AA C Screw (M4´6)(Red)
37 LRALM0116FCZZ AE C MB-B rail
39 DHAI-2400FCZZ BE C Optical main harness
40 PGIDM1539FCZZ AC C CL guide
41 CDAIU0506FC01 BH C Optical base plate
42 DHAI-2404FCZZ AY C Operation main harness
44 NSFTZ2133FCZZ AH C Blancer shaft
45 XBPSD40P30K00 AA C Screw (M4´30)
46 LHLDW1269FCZZ AC C Wire holder (WWS-A-2-01)
48 XRESP50-06000 AA C E type ring
49 NBRGC0387FCZ1 AC B Bearing
50 NBRGC0504FCZZ AC C Bearing (F8´12´5 16X)
54 XBPSD40P08KS0 AA C Screw (4´8KS)
55 LBNDJ0013FCZ1 AA C Wire band
56 PSHEP3907FCZZ AD C Dark box cover upper sheet
59 TLABH3805FCZZ AF C Electric shock caution label
62 LHLDW2135SCZZ AB C PWB holder (KGLS-6RT)
63 XHBSD30P08000 AA C Screw (3´8)
64 XHBSE40P10000 AA C Screw (4´10)
65 CPWBF1302FC52 BB N E Sub DC PWB
–5–
manuals4you.com
SF-1118
6 Optical unit 1
2 8 6 4
4 0 8
1
1 0 5
1 1 A 7 3 2
4
9 1 0
3
1 1 2
1 2
1 3 7
1 6
1 5
1 4
8
1 3 1 8
1 4 1 9
2 5
2 7 2 2
2 3
1 5 1 6
2 8
3 9 2 6 2 4 2 4 2 0 4 5
4 6 2 8
4 8 4 9
2 6 4 4
2 4 4 1 5 6
2 5
5 9
2 6
2 2 4 4
A 4 5
2 9 2 2 2 6
6 2 2 4
3 0 1 7
5 0
3 7 2
6 2 2 4
6 5 1 7
6 3 2 2
6 4 2 9
2 4
2 4
3 1 4 2
5 4 3 6
3 2 2 4
3 6
2 4 5 5 F C P 0 2 6 8 8
–6–
SF-1118
7 Optical unit 2
PRICE NEW PART
NO. PARTS CODE RANK MARK RANK DESCRIPTION
1 LX-BZ0335FCZZ AA C Screw (M4´6)(Red)
2 LPLTM4562FCZZ AA C Lens drive shaft fixing plate
3 NSFTZ2132FCZZ AF C 4th, 5th drive shaft
4 CHLDZ1235FC31 BF E 4th, 5th mirror holder unit
5 MSPRT2285FCZZ AC C 4th, 5th drive spring
6 CDAIU0506FC01 BH C Optical base plate
7 LX-BZ0753FCZZ AC C Screw
8 NPLYZ0340FCZZ AC C L pulley
11 PSHEP3747FCZZ AE C 6th mirror shield sheet
12 XBTSC40P04000 AA C Screw (M4´4)
13 PCOVP1277FCZZ AN C Dark box cover lower
14 PGLSP0072FCZ1 AN B Protection glass
15 LFIX-0409FCZZ AB C Lens shaft fixing plate
16 NSFTD1597FCZZ AP C Lens drive shaft
! 17 CR-WZ0459FC01 AU B Dry heater
18 PMIR-0127FCZZ AT B 6th mirror
19 LFIX-0408FCZZ AB C 6th mirror fixing plate
20 LFIX-0284FCZZ AC C 4th 5th mirror holder F
21 LX-BZ0637FCZZ AC C Screw (Red)
22 LX-WZ0050FCZ1 AA C Washer (M4)
23 LX-WZ0134FCZZ AA C Washer
24 XNESF40-32000 AA C Nut (M4)
25 LRALM0119FCZZ AK C MB rail R
26 VHPGP1A22LC-1 AK B Photo sensor (GP1A22LC)(MHPD)
27 XBBSD40P10000 AA C Screw (M4´10)
28 PDUC-0061FCZZ AM C CFM duct
29 XBPSD40P06K00 AA C Screw (M4´6K)
30 NFANP0043FCZZ AZ B CFM
31 XEPSD40P30000 AA C Screw (M4´30)
32 PFILD0186FCZZ AF B Fan filter
33 DHAI-2400FCZZ BE C Optical main harness
36 LX-BZ0266FCZZ AB C Screw
37 XHPSD40P08000 AA C Screw (M4´8)
38 DHAI-2404FCZZ AY C Operation main harness
–7–
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SF-1118
7 Optical unit 2
3 7 1
3 7 2
3 6 3 7 3
3 7
3 2 3 1
4
3 7
3 7 7 5
3 1 3 7 3 7
3 0 8
6
3 7
2 8 7
2 7
3 3
8
2 6
3 8
7
8
3 7 2 9 7
8 1 5
1 7
2 5 1 1
2 4 2 1
2 3 2 2
1 2
1 4
1 6 1 9
1 8 1 3
2 0
F C P 0 2 6 8 9
–8–
SF-1118
3 0
2 9
3 0
2 5 2 3
3 1
2 4
1 9 2 2
1 2
1 8
2 1
1 1
2 0
4 0 9
1 4
1 2 1 3 3 9
1 1
1 7
3 8
1 5
1 0
6
7
1 9 4 2
4 3
8
4
3
1
2
F C P 0 2 6 9 0
–9–
manuals4you.com
SF-1118
1
5
2
7
3 6
3
2
8
8
2
3 5 0 1
2 1
3 5 2 3
5 0 2
2 2
2 5 2 3
3 6
2 3
2 4 3 4 3 3
3 2
2 5 3 1
2 6
2 8 3 7
2 7 4 1
2 5 3 0
2 9
F C P 0 2 6 9 1
– 10 –
SF-1118
10 Upper frame 1
PRICE NEW PART
NO. PARTS CODE RANK MARK RANK DESCRIPTION
1 XHBSE40P08000 AA C Screw (M4´8)
2 LX-BZ0663FCZZ AD C Screw
3 MSPRC2368FCZZ AP C DV lever spring
4 MLEVP0688FCZZ AH C DV lever (M4´6)
5 JHNDP0128FCZZ AD C Transport handle
6 MLEVF0666FCZZ AF C Lock release lever
7 XRESP70-08000 AA C E type ring (7mm)
8 NSFTZ2186FCZZ AF C Inter lock switch shaft
9 MSPRC2184FCZZ AA C Inter lock switch shaft spring
10 LHLDZ1201FCZZ AE C Inter lock switch shaft holder
11 XHBSE40P10000 AA C Screw (M4´10)
12 CBOSZ1610FC01 AN C Fulcrum boss
13 LFRM-0834FCZ1 AV C Upper frame F
14 QSW-C9170QCZZ AK B Seesaw switch (Power SW)
15 QSW-M0296FCZZ AM B Microswitch (Power SW)
16 DHAI-2918FCZZ AW N C MSW interface harness
17 XEPSD40P35000 AA C Screw (M4´35)
18 RMOTP0764FCZZ AZ B VFM
19 PFILZ0268FCZZ AU N B Delivery filter
20 PDUC-0092FCZZ AS C Fan duct
21 XHBSD30P06000 AA C Screw (M3´6)
22 CPWBF1084FC51 AU E POD PWB
24 LDAIU0505FCZZ AP C Fan fixing base
25 MLEVP0667FCZ1 AD C Delivery actuator
26 LBSHZ0326FCZZ AC C Edge protect bushing (L=100)
27 PRNGP0034FCZZ AA C E type ring (f10)
28 XHPSD30P06000 AA C Screw (M3´6)
29 LANGT1320FCZZ AB C TC control angle
30 LX-BZ0670FCZZ AC C Screw
31 MSPRC2591FCZZ AC C Lock lever spring
32 NSFTZ2120FCZ2 AP C Lock lever shaft
33 MLEVF0374FCZZ AC C Lock lever
34 LFRM-0835FCZ1 AU C Upper frame R
36 NSFTZ1595FCZZ AD C Shaft G
37 XRESP20-03000 AA C E type ring (2mm)
38 XEBSD30P06000 AA C Screw (3´6)
39 PCOVP1301FCZZ AL C DV guide cover A
40 CGIDH1541FC01 AX C DV guide
41 CPLTM2632FC01 AE C DV plate A
42 CPLTM2415FC01 AG C DV plate A
43 XRESP30-05000 AA C E type ring (3mm)
44 XRESP40-06000 AA C 4E-Type ring (4mm)
45 MSPRT1203FCZZ AA C DV spring
46 LPLTM3718FCZZ AG C Plate DVG
47 LPLTP4890FCZZ AL C Plate DVH
48 CPWBF1089FC32 AR E PID PWB
49 XHBSD40P08000 AA C Screw (4´8)
50 DHAI-2414FCZZ AK C PID PWB harness
51 PGIDM1543FCZZ AR C DV lower paper guide
52 MSPRT2277FCZZ AC C PS front collar pressure spring
53 LHLDZ1268FCZZ AE C Collar shaft holder
54 NROLP1060FCZZ AF C U-turn roller
55 NSFTZ2127FCZZ AM C PS front collar shaft
56 XEBSD40P12000 AA C Screw (M4´12)
57 MSPRC2282FCZZ AC C PS roller upper pressure spring
58 NBRGP0509FCZ1 AG C PS bearing
59 NROLM1053FCZ1 AY C PS roller upper
60 PSHEP3741FCZZ AF C PS front guide sheet
61 PSEL-0669FCZZ AD C PG seal 2
62 XBPSD40P08ES0 AA C Screw (4´8ES)
63 LBSHZ0324FCZZ AC C Edge protector
64 PSHEP4068FCZ1 AE C Filter fixing sheet
– 11 –
manuals4you.com
SF-1118
10 Upper frame 1
6 4
1 5
8 1 9
9 2 7 1 4
1 0 1 2 1 8
6 3 1 1 1 1 6
2 1 3
5 1 7
3
1 1
6
1
4
6 2
7 2 2
2 0 2 1
2 8
1 2 4 2 6
1
3 1 2 9
2 5
3 0 3 2 1
3 8 1 2 7
3 8 3 4
3 6 7
4 0 1
1 1
1 2
3 7
3 9 1 6 2
3 3
4 6 4 5
4 2 6 0
4 7
4 4 5 0 4 2
4 8 4 5
5 3 2 1 4 4
5 2 4 3 4 1
5 4
5 2 4 3
5 6 6 1
4 3
4 9 4 4 5 1
5 7 4 9
5 5 4 9
5 8
4 9
5 7
5 9
5 8
F C P 0 2 6 9 2
– 12 –
SF-1118
11 Upper frame 2
PRICE NEW PART
NO. PARTS CODE RANK MARK RANK DESCRIPTION
1 CFRM-0836FC75 BT E Drive frame unit
2 XHBSE40P08000 AA C Screw (M4´8)
3 NBLTH0245FCZZ AN B Paper feeding drive belt
4 LPLTM4757FCZZ AL C Drive assistance plate
5 XRESP70-08000 AA C E type ring (7mm)
6 LPINS0155FCZZ AA C Pin (f3-10)
7 NSFTZ2121FCZ1 AK C Paper feeding drive shaft
8 NPLYZ0285FCZ1 AE C Transport drive pulley 32T
9 NBRGC0133FCZ1 AC C PF bearing (f8)(B-F8-26)
10 NGERH1046FCZZ AE C 27T gear
11 NBRGC0536FCZZ AF C Joint arm bearing
12 XRESP50-06000 AA C E type ring (5mm)
13 NGERH1015FCZZ AD C PS joint gear 25T
14 CARMM0192FC01 AE C Joint arm
15 PRNGP0049FCZZ AA C Ring (f12)
16 NGERH1078FCZZ AD C 21T gear
17 LBSHZ0325FCZZ AD C Edge protect bushing (L=45)
20 LHLDW1269FCZZ AC C Wire holder (WWS-A-2-01)
21 LX-BZ0589FCZZ AA C Screw
22 NCPL-0007FCZZ AC C DV cup ring
23 MSPRC2319FCZZ AC C DV drive spring
24 LX-WZ0186FCZZ AA C Washer (f6)
25 NSFTZ2126FCZZ AN C DV drive shaft
26 NBRGC0080FCZ1 AD B Bearing
27 NGERH0111FCZZ AD C Gear 24T
28 XHPSD30P06000 AA C Screw (M3´6)
29 RMOTD0619FCZZ AR B Main motor
30 CFRM-0687FC02 AL C DV drive frame
31 DHAI-2416FC11 AR N C DV interface harness
32 LX-BZ0583FCZZ AB C Screw
33 MSPRC1534FCZZ AA C DV drive spring
34 LX-BZ0581FCZZ AB C Screw
35 MSPRC1299FCZZ AA C DV drive spring
36 MSPRC2295FCZZ AC C Joint arm spring
37 LX-BZ0771FCZZ AC C Screw
38 LPLTM4759FCZZ AK C Main PWB fixing plate
39 CPWBN1301FC52 BV N E Main PWB
40 XBPSD40P06K00 AA C Screw (M4´6K)
41 DHAI-2400FCZZ BE C Optical main harness
42 DHAI-2404FCZZ AY C Operation main harness
43 DHAI-2905FC12 BA N C Lower unit main harness
44 DHAI-2788FCZZ AS C High voltage harness
45 RTRNZ0535FCZZ BS N B High voltage transformer
46 LSUPP0095FCZZ AC C PWB suppoter (LCBS-22N)
47 LSUPP0086FCZZ AB C PWB suppoter (LCBS-6N)
48 LSUPP0094FCZZ AC C PWB supporter (LCBS-20)
49 LFRM-0835FCZ1 AU C Upper frame R
51 LSTPP0320FCZZ AC C Arm stopper
53 DHAI-2568FCZZ AP C MM interface harness
55 PSHEZ3909FCZZ AE C Insulator sheet
57 LBNDJ0013FCZ1 AA C Wire band
58 LBNDJ0015FCZZ AA C Wire band (N-108)
– 13 –
manuals4you.com
SF-1118
11 Upper frame 2
3 8
5 5
4 2
5 7 4 1 4 0
3 9 4 3
1 7
4 0
4 1
5 3
4 9 1
2
A
2
3 6
5 1 3 2 0
1 5 3 7 1 4 2
9 1 6 2
1 2 4
6 1 0
2
1 1 6 5
9
2 1 2 2 5 1
3
2 3
2 4 1 2
2 5 7
3 2 3 1 2 A
2 6 6
3 0 8 5
2 6 4 5
5
2 1 6 4 6
2 7
2 2 5 4 7
3 3
2 4 3 4 4 8
3 4 3 4 2 9
4 4
3 5
2 8 5 8
4 7
5 7
F C P 0 2 6 9 3
– 14 –
SF-1118
– 15 –
manuals4you.com
SF-1118
2 3
2 3
1
2 3
1
2 3
2 1
1
2 3
1
1 6
2 1
2 1 9
3
1 3
2 0 2 0
A
2 2 1 9
5
4
1 2
1 5
9
9 A 2 0
6
8 2 1 1 7
1 8 2 2
1 0
2 3 7
2 4
2 1
1 1
1 4 2 1
8
9
1 0 1 8
2 1
F C P 0 2 6 9 4
– 16 –
SF-1118
– 17 –
manuals4you.com
SF-1118
5 1
2 5
4 7
2 4
1 3
2 6
4 7
4
2 4
2 5
1 0
2 7
4 9 5
2 6 5 0
8
3
5 2
7 8 5 2
2 8
2 2 3 7
3 1 3 6
2 3 2 9 3 5
2 1 3 4
3 8 3 7
2 2 3 2
3 4
2 3
3 3 3 9 6
3 0 3 0 4 0
3 8 3 7
3 0 3 4
4 1 4 2
7
4 1
4 2 7
4 3
3 7 3 4
4 4 F C P 0 2 6 9 5
3 4
om
justmanuals.c
– 18 –
SF-1118
– 19 –
manuals4you.com
SF-1118
2 6 1
2 6
2 6
9 2 5
4
6
1 3 2 6
1 2 4 4
7
8 4 3
B
8 2 8
2 6 2 7
A 1 0
1 1
2 8
8 2
2 9
2 1 3 1
8 3
3 2
3 7
2 5 3 0 3 1 2 8
2 4 6 6
3 6 4 3 3 9
2 3 7 5 4 0
3 8 3 4
4 1 3 5
4 2
4 5
7 8 5 6 7 6 7 9
B 4 8
7 7 6 0 7 4
5 7 5 8
3 3 4 9
2 8
5 2
5 9 7 3
2 8
5 1 7 1 4 6
7 0 5 5 A
7 2 2 8
7 1
5 5 6 8
7 0 4 7
7 3
5 3 8 1 6 1
5 4 6 3 6 2
6 1
6 9 5 0 6 4
2 8
2 8 6 5 6 3 F C P 0 2 6 9 6
6 4 6 2
– 20 –
SF-1118
15 Developer unit
PRICE NEW PART
NO. PARTS CODE RANK MARK RANK DESCRIPTION
1 LPLTM3772FCZ1 AU C Plate DN
2 PSHEZ3910FCZZ AB C Doctor sheet
3 XBPSD30P08KS0 AA C Screw (M3´8KS)
4 NGERH1040FCZZ AD C Gear DV1
5 CCLR-0403FC01 AH C DSD collar
6 XRESP50-06000 AA C E type ring (5mm)
7 NBRGC0136FCZ1 AC B Toner box bearing (f6)
8 PRNGP0050FCZZ AE C V ring (f6)
9 PSEL-0443FCZZ AA C Seal MF
10 NROLM1061FCZZ BD C Magnet roller
11 PRNGP0019FCZZ AA C G ring (GTW-6)
12 LPLTM3877FCZZ AD C Plate DVR
13 XRESP40-06000 AA C 4E-Type ring (4mm)
14 LX-WZ0294FCZZ AA C Washer
15 CGERH1041FC01 AG C Gear DVA
16 NGERH1056FCZZ AE C Gear DV2
17 NGERH1057FCZZ AE C Gear DV3
18 XEBSD30P10000 AA C Screw (M3´10)
19 DHAI-2417FCZZ AQ C DV harness
20 XBBSD30P18000 AA C Screw (M3´18)
21 NROLP0845FCZ1 AR C Roller MX
22 PSEL-0676FCZZ AC C Seal DER
23 PSEL-0675FCZZ AC C Seal DEF
24 PSEL-0652FCZZ AC C AG seal
25 LHLDZ1237FCZZ AC C Holder
26 LPLTM2430FCZZ AC C Magnet adjusting plate
27 LX-BZ0529FCZZ AA C Screw
28 LSTPF0262FCZZ AC C Stopper DV
29 CBOX-0085FC02 AY C DV box
30 RDTCT0117FCZZ AZ B ATC
31 XEBSD30P08000 AA C Screw (M3´8)
32 PSHEP2713FCZZ AC C Sheet TB
33 LPLTM4984FCZZ AP C DV scraper
34 XBPBW30P06000 AA C Screw (M3´6)
35 PSEL-0670FCZZ AC C AG seal 2
36 NBRGC0580FCZZ AG B Bearing (f6)
(Unit)
901 C B O X - 0 0 8 5 F C 6 8 BU E Developer unit
– 21 –
manuals4you.com
SF-1118
15 Developer unit
3
4
5
1
2 6
7 1 2 1 1
1 3
1 4
1 5
3 4
3 3
1 0 9
8 1 3 1 6
1 4 3
8 1 5
3 4 8 1 7
1 3
2 2 0 3 6
1 9
8 2 0 1 8
9
2 1
2 2
2 4
3 5
1 9
8
3 1
3 0
2 3
5 2 0 3 1
6 2 5
6 3 2
2 0
2 6 1 3 2 8
2 9
3 6 2 7 F C P 0 2 6 9 7
3 1 3
– 22 –
SF-1118
16 Fusing unit
PRICE NEW PART
NO. PARTS CODE RANK MARK RANK DESCRIPTION
1 XHBSD30P06000 AA C Screw (M3´6)
2 PCOVQ1278FCZZ BA D Fusing cover
3 TCAUH1000FCZZ AE C High temperature caution label
4 XHBSD30P04000 AA C Screw (M3´4)
5 XWHSD30-05080 AA C Washer (3W)
! 6 RTHM-0009FCZZ AK B Thermostat
7 XHBSD30P10000 AA C Screw (M3´10)
8 RDTCT0116FCZZ AR B Thermistor
9 MSPRT1324FCZ1 AA C Delivery spring
10 NROLR1112FCZZ AG C Delivery upper roller A
11 LHLDZ1191FCZZ AC C Lamp holder
12 XEPSD30P08X00 AA C Screw (M3´8X)
13 LFRM-0842FCZ1 AP C Fusing upper frame
14 PBRSR0140FCZ1 AH B Discharge brush
15 MSPRC2348FCZZ AB C Separator pawl spring
16 PTME-0168FCZZ AF S Upper separator pawl
17 LDAIU0488FCZZ AB C Paper guide block R
18 MSPRT2286FCZZ AC C Fusing front paper guide spring
19 PGIDH1548FCZZ AG C Fusing front paper guide
20 LDAIU0487FCZZ AB C Paper guide block F
21 LX-BZ0342FCZZ AB C Screw
22 CBRGP0525FC02 AN B Fusing bearing F
23 NROLT1063FCZ2 BD C Upper heat roller
24 LSTPF0172FCZ1 AA C Roller stopper
25 CBRGP0528FC02 AN B Fusing bearing R
26 NGERH1214FCZZ AP C Fusing gear
! RLMPU0551FCZZ BD B Heater lamp (220V)
27
! RLMPU0553FCZZ BD B Heater lamp (230V/240V)
28 PTUBG0100FCZZ AC C Fusing protect tube
29 LPLTM5010FCZZ AD C Delivery guide plate
30 PWIR-0176FCZZ AP C Fusing wire
31 NROLR1113FCZZ AG C Delivery upper roller B
32 LPLTM5036FCZZ AD C Delivery coller guide plate
33 LPLTM5156FCZZ AE C PG height adjustment plate
34 XXXSP30L15000 AB C Screw
35 PGIDH1765FCZZ AD C Fusing actuator guide
36 PSHEZ4449FCZZ AC C Fusing guide sheet
37 PSHEP4400FCZZ AD C Fusing sheet
38 LSTPP0279FCZZ AB C Stopper
(Unit)
! DUNTW6740FC65 BU E Fusing unit (220V)
901
! DUNTW6740FC67 BU E Fusing unit (240V)
– 23 –
manuals4you.com
SF-1118
16 Fusing unit
2
1
3 0
3 5
3 6
4
3 7 3 1
1 5
1 1 7 6
1 0 3
9 8
1 2 9 3 1
1 5 2 8 9 3 7
a
4
2 8
1 5 1 3
1 4
2 9 1 6
1 6
1 5
2 1 3 2
1 5
4 1 6
3 3
4 1 4 1 2
1 6 3 8
2 4 4
2 9
2 6 1 7 3 4
2 5 1 9
2 4
1 8
2 3
2 0
2 7
2 2 2 1
a '
F C P 0 2 6 9 8
– 24 –
SF-1118
– 25 –
manuals4you.com
SF-1118
1 5
2
3
1
4
6
4 2
8
9
1 9
4 1
2 0
9
2 1 1
1 8 1 0
2 0 1
1 7
4 3
1 6 4 4
1 3 1
3 6 1 2
9 9
1 1
2 2
3 5
2 4 4 6
2 5 1
1 3
3 4 2 6 1
2 7 1 2 8 2 3 1 4
1 5
2 9
3 0
3 1
3 2 1
3 3
F C P 0 2 6 9 9
– 26 –
SF-1118
– 27 –
manuals4you.com
SF-1118
1 5
1 3
1 6 1 5
1 9 2 1
1 8 5 7 2 0
2 2
1 7 1
9 2 3
1 5 1 2
2 4 1
1 9
2
1 2 1 9 1 4
8
1 5
9
2 6 1 0
1
3 9
5 1 3 7 1 1 5
4 4
3 5 1 8 1 5 3 4
1 9 3 8
4 5 2 1 2 9
1 8 2 1 2 1 1 5 7
3 7 2 5
1 8 3 5 3 6
3 0
4 6 1 5
2 8 2 1
3 5 1 8 4 0 2 7
3 5 3 3
2 6 4 0 1 5 2 1 3 1
4 1 3 4 2 1
1 5 1 8 3 3
3 3 3 3
1 8 1 5 1 9 3 2
2 1 4 2 2 1
3 0
3 1
4 8 1 5 4 3
4 7
4 9
5 4
5 0 5 6 5 5
1 8
4 2
2 5
1 9 5 2
1 5 2 1
5 3
1 5 F C P 0 2 7 0 0
– 28 –
SF-1118
19 Lower frame 1
PRICE NEW PART
NO. PARTS CODE RANK MARK RANK DESCRIPTION
1 NBRGP0593FCZZ AD N C Suction bearing (B-F8-65)
2 NBLTH0170FCZZ AH B Suction belt
3 NROLP1054FCZ1 AF C Suction roller A
4 NBLTH0246FCZZ AK B PS front drive belt
5 XRESP70-08000 AA C E type ring (7mm)
6 PSHEP2348FCZZ AB C Flange sheet DL
7 NPLYZ0297FCZZ AD C Transport roller pulley
8 LPINS0155FCZZ AA C Pin (f3-10)
9 NBRGP0510FCZZ AC C Roller bearing
10 NROLR1055FCZ1 AY C PS roller lower
11 NBRGC0133FCZ1 AC C PF bearing (f8)
12 PCLC-0250FCZ1 AX B PS roller clutch
13 CFRM-0841FC31 BS E Paper feeding unit
14 XHBSE40P10000 AA C Screw (M4´10)
15 XRESP50-06000 AA C E type ring (5mm)
16 NBRGC0188FCZZ AB B PF bearing
17 NROLR1056FCZ3 AY C Delivery roller
18 LPINS0133FCZZ AA C Pin (f2-10)
19 NGERH0866FCZZ AC C Gear (22T)
20 XEBSD40P08000 AA C Screw (M4´8)
21 PTME-0244FCZZ AG C Lower separator pawl
22 MSPRT2521FCZZ AC C Lower separator pawl spring
23 PGIDH1718FCZZ AM C Derivery guide PG
24 NBRGY0513FCZZ AK C Pressure roller bearing
25 NROLR1058FCZ3 BH C Pressure roller
26 CFRM-0839FC01 AZ C Lower frame F
27 CLEVF0766FC01 AG N C Pressure lever F
28 MSPRC2416FCZZ AD C Pressure spring
29 CLEVF0767FC01 AG N C Pressure lever R
30 XEPSD30P08000 AA C Screw (M3´8)
31 LSTPP0274FCZZ AA C Reversing roller stopper
32 NGERH1034FCZZ AF C Suction roller gear 25T
33 CFRM-0838FC01 BC C Lower frame R
34 MSPRC2281FCZZ AC C AC earth spring
35 MSPRC2280FCZZ AC C TC pressure spring
36 PSHEP4594FCZZ AD N C PS front sheet F
37 PSHEP4595FCZZ AD N C PS front sheet R
38 CROLR1052FC33 AX E Reversing roller unit
39 LPLTM4887FCZZ AY C W base reinforce plate
41 XHBSD40P12000 AA C Screw (M4´12)
42 MARMP0190FCZ1 AG C Separator roller release arm
43 MSPRC2367FCZZ AK C Separator roller pressure spring 2
44 LHLDZ1238FCZ1 AE C Separator arm holder
45 LDAIU0515FCZZ AG C Tray lock block base
46 LPLTM4885FCZZ AG C W base PF reinforce plate
47 GLEGG0063FCZZ AE C Rubber foot
48 PSHEP4116FCZZ AF C PS lower sheet
52 GDAI-0166FCZ1 BN D Base plate
53 LSTPP0260FCZZ AB C Blancer stopper
54 MSPRB2278FCZZ AY B Blancer spring
55 MSPRB2350FCZZ AY B Blancer spring
56 NSFTZ2133FCZZ AH C Blancer shaft
57 XBPSD40P30K00 AA C Screw (M4´30)
59 XHBSE40P10000 AA C Screw (4´10)
60 PMLT-0995FCZZ AC C Suction cushion A
61 PDUC-0093FCZZ AL C Suction duct
62 RMOTE0700FCZZ AX B Suction Fan
63 PFILZ0267FCZZ AU B Suction filter
67 LPLTM4980FCZZ AK C Suction duct plate
68 XEBSD40P30000 AA C Screw (M4´30)
69 NBRGP0547FCZZ AD C Suction bearing
70 PSHEP3827FCZZ AE C Suction lower sheet
71 XBBSD40P14000 AA C Screw (4´14)
72 MSPRC2370FCZZ AK C Separator roller pressure spring 3
73 LX-BZ0193FCZZ AB C Screw (3´4)
74 MSPRC2417FCZZ AD C TC pressure spring F
75 XEPSD30P08X00 AA C Screw (3´8X)
76 PSPAZ0695FCZZ AC C Base plate frame spacer
77 XBPSD30P08K00 AA C Screw (3´8K)
78 XNESD30-24000 AA C Nut
79 LBNDJ0013FCZ1 AA C Wire band
80 DHAI-2511FCZZ AF C Upper lower joint harness
83 PMLT-1153FCZZ AC C Protect cushion
86 XHBSD40P14000 AA C Screw (4´14)
87 LBSHZ2029SCZZ AB C Bushing (LCBS-3NS)
– 29 –
manuals4you.com
SF-1118
19 Lower frame 1
1 2
4 5
6 7
8 3
5
1 4
2
3
9
1 3
1
1 0
1 7
2 4
5 9 2 0 2 2
5 7
5 3 1 4 2 1 2 1 1 8
2 0 2 1 1 9
7 9 2 2
2 2
1 5 2 0 6 9
1 5 2 3
5 6 2 0 7 0
1 6
5 5 5 6 2 5
2 0 1 5 2 4
2 0 2 0 3 0
2 9
5 3 2 0
2 8 2 8 1 1 7 3
2 7 3 1 5
3 0 8 7
5 3 2 6 5 7
2 0 3 3
5 4
8 0 1 5 1 2
2 0
2 0 1 6
7 4 1 1 5
2 0
7 6 7 5
2 0 2 0
7 7 3 4 3 2
5 2 3 5
6 9
4 5 5 3
2 0 7 8
3 8
8 3
7 1
4 2 2 0
3 6 4 7
4 3
4 7 6 1
7 2 3 7 8 3
4 4 6 2
6 0
3 9
2 0
8 6
4 7 4 1 6 8
2 0
4 6 2 0
4 7
2 0
6 3
8 6 4 1 4 8
6 7
F C P 0 2 7 0 1
2 0
– 30 –
SF-1118
20 Lower frame 2
PRICE NEW PART
NO. PARTS CODE RANK MARK RANK DESCRIPTION
1 LPLTP4760FCZZ AQ C AC PWB fixing plate
2 CPWBF1215FC53 BN E AC circuit PWB
3 XEPSD40P08000 AA C Screw (M4´8)
4 XBPSD40P25XS0 AA C Screw (M4´25XS)
5 XBPSD40P10KS0 AA C Screw (M4´10KS)
6 LFIX-0016FCZZ AD C AC cord holder
7 XBPSD40P08K00 AA C Screw (M4´8K)
8 XBPSD40P06000 AA C Screw (M4´6)
9 LPLTM4761FCZZ AF C AC PWB plate
10 XHPSD40P08000 AA C Screw (M4´8)
11 XBPSD30P16000 AA C Screw (M3´16)(200V series)
12 QTANN0015FCZZ AG C 3P terminal base (200V series)
13 DHAI-2424FCZZ AH C 3P terminal base harness (200V series)
! QACCV6420QCN2 AU B AC cord(f 4.8-2P) (Thailand)
! 14 QCNW-0001QCZZ AN B AC wire (Singapore,Malaysia)
! QPLGA0003QCZZ AN B AC plug (Singapore,Malaysia)
15 RCILF0045FCZZ AN C Earth inductor coil (200V series)
! RTRNP0540FCZZ BD N B Power transformer (220V)
16
! RTRNP0542FCZZ BF B Power transformer (230V/240V)
! 17 CPWBF1216FC52 BL E DC power supply PWB
18 LSUPP0084FCZZ AB C PWB supporter (LCBS-5)
19 CPWBF1315FC51 AT N E CSD PWB
21 DHAI-2905FC12 BA N C Lower unit main harness
22 XHBSD40P08000 AA C Screw (M4´8)
23 CFRM-0838FC01 BC C Lower frame R
24 NGERH0515FCZZ AC C 27T gear
25 XRESP70-08000 AA C E type ring (7mm)
26 MSPRT2283FCZZ AC C Joint arm spring
27 CARMM0192FC01 AE C Joint arm
28 NGERH1015FCZZ AD C PS joint gear 25T
29 NGERH0205FCZZ AC C Fusing knob gear 20T
30 NGERH0147FCZZ AF C Gear 56T
31 NGERH1035FCZZ AE C 20/40T gear
32 XHBSD40P08000 AA C Screw (M4´8)
33 PSHEZ3908FCZZ AF C AC PWB protect sheet (200V series)
34 XHBSD40P06000 AA C Screw (4´6)(200V series)
35 PSHEP3953FCZZ AD C Lower harness protect sheet
36 LBSHC0335FCZZ AC C Edge protect
37 LHLDW1013FCZZ AB C Cable holder
38 PSHEP4047FCZZ AD C DC PWB protect sheet
39 PSHEP4109FCZZ AD C AC fixing plate sheet
40 PTPE-0217FCZZ AC C Harness fixing tape
41 LBNDJ0013FCZ1 AA C Wire band
– 31 –
manuals4you.com
SF-1118
20 Lower frame 2
2 0 0 V S e r ie s
1 3 1 5
3 9
1 1 4
1 1
2
1 2
4 5
8
7
1 0 3 3
9 6
1 6
1 0
4 1
1 4
3 4
1 7
3 8
2 3 3 5
1 8
2 2 3 7
2 1
2 9
3 6 2 4
2 7
3 0
2 6
2 8 2 5
1 9
2 5
2 1
4 0
3 1
3 2
2 5
2 1
3 2 F C P 0 2 7 0 2
– 32 –
SF-1118
– 33 –
manuals4you.com
SF-1118
1
2
4
5 1 5
B
3 6
A
4 3
4 8
4 2
4 4 7
4 7 2 5
4 5
4 1 4 6 9 8
4 9 4 0
3 9
3 8
3 7 1 2
6 4 8
1 0 1 1 1 3 1 5
A
6 4 1
1 7 1 6
3 5 1 7
3 4 6 1 4
6 3 4
1 6 5 2
3 6 5 6
3 3 1 8
B 1 9 6
2 4
3 2 2 9
2 3
2 0
3 0
5 0
2 8
2 6
2 7
2 1
2 2
F C P 0 2 7 0 3
– 34 –
SF-1118
2 1
2 5 2 2
2
4 3 2 6
5
5
6
2 2 7
2 3
2 1
5 5 1 0 7
2 4 8
1 1 8
9
9
3 1 2
9
1 4
1 3
1 5 F C P 0 2 7 0 4
– 35 –
manuals4you.com
SF-1118
25 MC unit
PRICE NEW PART
NO. PARTS CODE RANK MARK RANK DESCRIPTION
1 LPLTZ5474FCZZ AH C Grid
2 XEPSD30P06000 AA C Screw (M3´6)
3 QSLP-0158FCZ1 AE C MC grid electrode
4 PCOVP1130FCZZ AB C MC cover R
5 XBPSD30P10000 AA C Screw (M3´10)
6 LHLDZ1095FCZZ AD C MC holder R
7 QSLP-0157FCZZ AE C MC electrode
8 LPLTM4067FCZZ AN C MC plate R
9 CPLTM4129FC01 AS C Plate
10 LHLDZ1094FCZZ AD C MC holder F
11 LPLTM4068FCZZ AM C MC plate L
12 LHLDZ0932FCYZ AD C Grid holder
13 LX-BZ4008SC0M AA C Screw (M4´8)
14 XBPSD30P20000 AA C Screw (M3´20)
15 XBPSD30P04000 AA C Screw (M3´4)
16 XBBSD40P12000 AA C Screw (M4´12)
(Unit)
901 C P L T M 4 0 6 7 F C 7 3 BC E MC unit
25 MC unit
F C P 0 2 7 0 5
– 36 –
SF-1118
26 TC case unit
PRICE NEW PART
NO. PARTS CODE RANK MARK RANK DESCRIPTION
1 PGIDM1547FCZ3 AK C TC transport guide
2 DWIR-0466CSZZ BG B Charger wire
3 MSPRT1395FCZZ AA C Spring M
4 XEPSD30P06000 AA C Screw (M3´6)
5 LPLTM3749FCZZ AC C TC fixing plate
6 PCOVP1275FCZ1 AC C TC holder cover R
7 LHLDZ1231FCZ2 AH N C TC holder R
8 MSPRP1550FCZZ AA C TC spring
9 PCOVP1274FCZ1 AC C TC holder cover F
10 LHLDZ1230FCZ1 AG C TC holder F
11 PCASZ0271FCZZ AH C TC case
12 PGIDH1546FCZZ AH C TC paper guide
13 PSHEP3832FCZZ AE C TC sheet
14 PGIDM1597FCZZ AP C TC joint guide
15 PSPAZ0674FCZZ AC C TC PG lower spacer
(Unit)
901 C C A S Z 0 2 7 1 F C 7 1 BB E TC case unit
26 TC case unit
4
3 6
3 5
1 4
3
3 5
2
7
9 8
4
4
4
1 5
1 2
1 0 1 1
1 3
1 1
4
1 4
F C P 0 2 7 0 6
4
– 37 –
manuals4you.com
SF-1118
27 250 Tray
PRICE NEW PART
NO. PARTS CODE RANK MARK RANK DESCRIPTION
1 GCASP0167FCZ1 BB N D 250 Tray
2 LPLTP5028FCZZ AE C Tray rear plate
4 LPLTP3757FCZ2 AK N C Side plate R
7 XEPSD40P08000 AA C Screw (M4´8)
8 MSPRC1873FCZZ AB C Return spring 250
9 PCUSF0319FCZZ AE C Tray cushion
10 LPLTP3756FCZ1 AG C Side plate F
11 MSPRC1804FCZZ AA C Side plate ST spring
12 LSTPP0255FCZ1 AD C Side plate stopper
13 LPLTM3909FCZZ AD C Side plate sub plate
14 LX-WZ2028SCZZ AA C Washer
15 XEPSD30P08000 AA C Screw (M3´8)
16 XEBSD40P12000 AA C Screw (M4´12)
17 LDAIU0509FCZZ AD C Off center adjusting block
18 JKNBP0126FCZZ AT C Tray handle
19 LPLTP4782FCZZ AH C Size display plate
20 NGERR1048FCZZ AG C Tray rack gear R
21 NGERR1047FCZZ AF C Tray rack gear F
22 NGERH0193FCZZ AB C UC manual feed gear
23 MLEVP0671FCZZ AE C PE actuator
28 XWVSD40-05000 AA C Washer
29 XEBSD40P08000 AA C Screw (4´8)
(Unit)
901 C C A S P 0 1 6 7 F C 4 5 BG N E Tray unit(Not this includes NO19)
27 250 Tray 7
4
9
8 7
1 1
1 0 1 2
2 1 3
1 4
1 1 5
2 9
2 9
2 3
2 1 1 6
2 9 2 8
2 2
2 0
1 4
1 5
1 9 1 8
2 9
1 7
F C P 0 2 7 0 7
– 38 –
SF-1118
1 2
2
6 7
1 1
3 9
1 0 8
F C P 0 2 7 0 8
– 39 –
manuals4you.com
SF-1118
29 Main PWB
PRICE NEW PART
NO. PARTS CODE RANK MARK RANK DESCRIPTION
1 PRDAR0069FCZZ AG C Heat sink (DPS25-30)
2 PSHEP3223FCZZ AB C IC socket protect sheet
3 QCNCM0877FCZZ AF C Connector (20Pin) [CN1]
4 QCNCM0878FCZZ AF C Connector (30Pin) [CN4,5]
5 QCNCM0879FCZZ AF C Connector (28Pin) [CN2]
6 QCNCM7014SC0D AB C Connector (4pin) [CN3]
! 7 QFS-D1328QCZZ AE A Fuse (1.6A 125V) [F1]
8 QFSHA0025FCZZ AA C Fuse holder (S-N5057-01)
9 QSOCZ2051SC32 AC C IC socket (32pin)
10 QSOCZ6408ACZZ AB C IC socket (8pin)
11 RC-AZ0358FCZZ AE B Capacitor [C58]
12 RCRM-0001FCZZ AD B Ceramic oscilator (8.00MHz) [X1]
13 RH-DZ0016FCZZ AB B Diode (MA700) [D38,Da2]
14 RMPTC4103QCJB AD B Block resistor (10KW´4 1/8W ±5%) [BR4,BR5]
15 RMPTC5102QCJB AB B Block resistor (1.0KW´5 1/8W ±5%) [BR9]
16 RMPTC5103QCJB AD B Block resistor (10KW´5 1/8W ±5%) [BR8]
17 RMPTC6223QCJB AB B Block resistor (22KW´6 1/8W ±5%) [BR7,10]
18 RMPTC6272QCJB AC B Block resistor (2.7KW´6 1/8W ±5%) [BR6]
19 RMPTC8103QCJB AC B Block resistor (10KW´8 1/8W ±5%) [BR1,2,3]
20 VCEAGU1AW476M AA C Capacitor (10WV 47mF) [C1,56,Ca16]
21 VCEAGA1AW477M AB C Capacitor (10WV 470mF) [C5,11]
22 VCEAGU1HW105M AA C Capacitor (50WV 1.0mF) [C4]
23 VCEAGA1HW224M AA C Capacitor (50WV 0.22mF) [C6,7]
24 VCEAGU1HW476M AB C Capacitor (50WV 47mF) [C3]
25 VCEAGA1VW106M AA C Capacitor (35WV 10mF) [C2]
26 VCEAGU1CW477M AC C Capacitor (16WV 470mF) [C9]
27 VCEAGU1VW477M AD C Capacitor (35WV 470mF) [C10]
Capacitor (50WV 1000PF)
28 V C K Y T Q 1 H B 1 0 2 K AA C
[Ca15,C13~15,18~20,24,25,28,34~35,38~40,43,50~53,57]
29 V C K Y T Q 1 H B 2 2 2 K AA C Capacitor (50WV 2200PF) [C17,29,49]
Capacitor (50WV 0.022mF)
30 V C K Y T Q 1 H B 2 2 3 K AB C
[Ca1~a5,a10~a14,C12,21~23,27,30,31,33,37,41,42,44~47,54,55,60]
31 VCKYTQ1HB471K AB C Capacitor (50WV 470PF) [C16,26]
32 VCQYNU1HM103K AA C Capacitor (50WV 0.010mF) [C8]
33 VCQYNU1HM104K AB C Capacitor (50WV 0.1mF) [C48]
34 VCQYNU1HM224K AC C Capacitor (50WV 0.22mF) [Ca17]
35 VHDDAN202K/-1 AB B Diode (DAN202K) [D3,8,9,12,17,19,27,36,39,55~57,61,73]
36 VHDDAP202K/-1 AB B Diode (DAP202K) [D11,13,18,20,24,29,34,43,45,47,63,64,68]
37 VHDDSM1D1//-U AB B Diode (DSM1D1) [D1,2,16,48~54]
38 VHDDSS133//-1 AA B Diode (DSS133) [D23]
39 VHDRU3M////-1 AC B Diode (RU3M) [D4,5]
40 VHEHZS5B3//-1 AB B Zener diode (HZS5B3) [ZD2]
41 VHERD18EL3/-1 AB B Zener diode (RD18EL3) [ZD3]
42 VHERD22FB//-1 AD B Zener diode (RD22FB) [ZD1]
43 VHIH83041K12F BB B IC (H83041K12F) [IC6]
44 VHILM324N//-1 AK B IC (LM324N) [IC14,17]
45 VHIM51953BL-1 AF B IC (M51953BL) [IC13]
46 VHINJM2901N-1 AK B IC (NJM2901N) [IC20]
47 VHISLA7024MT/ AS B IC (SLA7024MT) [IC1]
48 VHISN74HC151N AG B IC (SN74HC151N) [IC15,23]
49 VHISN74HC373S AG B IC (SN74HC373S) [ICA2~4]
50 VHISN74LS138N AG B IC (SN74LS138N) [ICA1]
51 VHIST25C04FB6 AM B IC (ST25C04FB6) [IC4]
52 VHITA7291S/-1 AF B IC (TA7291S) [IC5]
53 VHITD62504/-1 AG B IC (TD62504) [IC3,10,11,18]
54 VHIULN2004AN1 AE B IC (ULN2004AN1) [IC2,9,19]
55 VHI27C010D3FC AX N B IC (27C010D3FC) [IC7]
56 VHI74F02SJ/-1 AF B IC (74F02SJ) [ICA5]
57 VHI74HC04//-1 AE B IC (74HC04) [IC21]
58 VHI74HC139/-1 AG B IC (74HC139) [IC12]
59 VRD-HT2EY103J AA C Resistor (1/4W 10KW ±5%) [R96,97]
60 VRD-HT2EY271J AA C Resistor (1/4W 270W ±5%) [R25,35]
61 VRD-HT2EY621J AA C Resistor (1/4W 620KW ±5%) [R64]
62 VRNHT2HK1000F AC C Resistor (1/2W 200W ±1%) [R45,52]
63 VRS-HT3DA1R0J AB C Resistor (2W 1.0W ±5%) [R1,2]
64 VRS-HT3LAR22J AC C Resistor (3.0W 0.22W ±5%) [R3]
65 VRS-ST3AB180J AA C Resistor (1W 18W ±5%) [R4]
66 VRS-TS2AD101J AA C Resistor (1/10W 100W ±5%) [R37,42]
67 VRS-TS2AD102J AA C Resistor (1/10W 1.0KW ±5%) [R28,34,40,51,53,54,61,67,70,72,77,99]
Resistor (1/10W 10KW ±5%)
68 V R S - T S 2 A D 1 0 3 J AA C
[Ra1,a5,a6,a9~a10,R18,19,22,24,26,30,31,38,65,66,78,84,85,88,103]
69 VRS-TS2AD104J AA C Resistor (1/10W 100KW ±5%) [R48,50,60]
70 VRS-TS2AD105J AA C Resistor (1/10W 1.0MW ±5%) [R87]
71 VRS-TS2AD152J AA C Resistor (1/10W 1.5KW ±5%) [R94]
72 VRS-TS2AD153F AA C Resistor (1/10W 15KW ±1%) [R44]
73 VRS-TS2AD162J AA C Resistor (1/10W 1.6KW ±5%) [R86]
74 VRS-TS2AD202J AA C Resistor (1/10W 2KW ±5%) [R6,69,73]
75 VRS-TS2AD222J AA C Resistor (1/10W 2.2KW ±5%) [R90]
76 VRS-TS2AD242D AA C Resistor (1/10W 2.4KW) [R57,58]
77 VRS-TS2AD242J AA C Resistor (1/10W 2.4KW ±5%) [R15,23]
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29 Main PWB
PRICE NEW PART
NO. PARTS CODE RANK MARK RANK DESCRIPTION
78 VRS-TS2AD243F AB C Resistor (1/10W 24KW ±1%) [R74,76]
79 VRS-TS2AD243J AA C Resistor (1/10W 24KW ±5%) [R21,79]
80 VRS-TS2AD271F AA C Resistor (1/10W 270W ±1%) [R47]
81 VRS-TS2AD272J AA C Resistor (1/10W 2.7KW ±5%) [R8,12,29,32]
82 VRS-TS2AD392J AA C Resistor (1/10W 3.9KW ±5%) [R83]
83 VRS-TS2AD472F AA C Resistor (1/10W 4.7KW ±1%) [R89]
84 VRS-TS2AD472J AA C Resistor (1/10W 4.7KW ±5%) [R62]
85 VRS-TS2AD473F AA C Resistor (1/10W 47KW ±1%) [R92]
86 VRS-TS2AD473J AA C Resistor (1/10W 47KW ±5%) [R5,17,20,27,63,71,98]
87 VRS-TS2AD561J AA C Resistor (1/10W 560W ±1%) [Ra2~4]
88 VRS-TS2AD562J AA C Resistor (1/10W 5.6KW ±5%) [R7,13,36,39,41,55,68,Ra8]
89 VRS-TS2AD621J AA C Resistor (1/10W 620W ±5%) [R14,16]
90 VRS-TS2AD622F AA C Resistor (1/10W 6.2KW ±1%) [R49]
91 VRS-TS2AD622J AA C Resistor (1/10W 6.2KW ±5%) [R10]
92 VRS-TS2AD681J AA C Resistor (1/10W 680W ±5%) [R11,93]
93 VRS-TS2AD682J AA C Resistor (1/10W 6.8KW ±5%) [R95]
94 VRS-TS2AD750F AA C Resistor (1/10W 75W ±1%) [R46]
95 VRS-TS2AD750J AA C Resistor (1/10W 75W ±5%) [R75]
96 VRS-TS2AD751F AA C Resistor (1/10W 750W ±1%) [R43]
97 VRS-TS2AD752D AA C Resistor (1/10W 7.5KW) [R56,59]
98 VRS-TS2AD822J AA C Resistor (1/10W 8.2KW ±5%) [R91]
99 VSDTA123YS/-1 AB B Transistor (DTA123YS) [Q1~3]
100 VS2SA673-C/-1 AE B Transistor (2SA673) [Q5]
101 VS2SC945///-1 AD B Transistor (2SC945) [Q4,6~8]
102 VS2SK1286//-1 AH B Transistor (2SK1286) [FET1]
103 XBPSD30P08K00 AA C Screw (M3´8K)
(Unit)
901 C P W B N 1 3 0 1 F C 5 2 BV N E Main PWB
30 Operation PWB
PRICE NEW PART
NO. PARTS CODE RANK MARK RANK DESCRIPTION
1 DHAI-2496FCZZ AH C OP joint harness
2 QCNCW0892FCZZ AD C Connector (6pin) [CN A]
3 QCNCW0893FCZZ AE C Connector (10pin) [CN B]
Tact switch (SKHVPB) [0~9,C,CA,JOB SW,MSK,EX L,EX R,HE SW,INTERRUPT,
4 QSW-P0465FCZZ AC B
RATIO H,RATIO L,DPC,SORTER,CS,100%,EXPOSURE,ZOOM L,ZOOM H]
5 QSW-P0469FCZZ AD B Push switch (SKHWAC) [R]
6 VCEAJU1CW476M AB C Capacitor (16WV 47mF) [C5,10]
7 VCKYPU1HB331K AA C Capacitor (50WV 330PF) [C1~4,6~9]
8 VCKYPU1HF223Z AA C Capacitor (50WV 0.022mF) [C11]
9 VHDDSS133//-1 AA B Diode (DSS133) [D1~17]
10 VHIM66313FP-1 AN B IC (M66313FP) [IC1]
11 VHPLB603MF/-1 AQ B LED (LB603MF) [LED1]
12 VHPSEL2213C// AB B Photo transistor (SEL2213C) [M,D,T]
LED (SLR322MC3F) [SORT,GROUP,DUAL,HE,AUTO,MANUAL,PHOTO,EX1~5,
13 V H P S L R 3 2 2 M C 3 F AC B
PS1~7,P1,4,D200,141,122,115,100,86,81,70,50,ZOOM,I,SSORT,MSL,PS,P]
14 VHPSLR322VC3F AC B LED (SLR322VC3F) [P2,3,5,P,J3,5]
15 VRD-HT2EY102J AA C Resistor (1/4W 1KW ±5%) [R42~45]
16 VRD-HT2EY103J AA C Resistor (1/4W 10KW ±5%) [R1,16~19,24~27]
17 VRD-HT2EY123J AA C Resistor (1/4W 12KW ±5%) [R3]
18 VRD-HT2EY513J AA C Resistor (1/4W 51KW ±5%) [R2]
19 VRD-HT2EY561J AA C Resistor (1/4W 560W ±5%) [R20~23]
20 VRD-HT2EY562J AA C Resistor (1/4W 5.6KW ±5%) [R4,28~30]
21 VRD-HT2EY750J AA C Resistor (1/4W 75W ±5%) [R5~15,31~41,46,47,]
22 VS2SB1240-/-1 AD B Transistor (2SB1240) [TR2~5]
23 VS2SD1991A/-1 AD N B Transistor (2SD1991A) [TR1]
(Unit)
901 C P W B F 1 3 0 3 F C 5 1 BN N E Operation PWB
33 AC circuit PWB
PRICE NEW PART
NO. PARTS CODE RANK MARK RANK DESCRIPTION
1 DHAI-2408FCZZ AD C AC PWB harness [FG]
2 PRDAR0066FCZZ AH C AC PWB heat sink
3 PSHEZ3777FCZZ AD C Insulator sheet
5 QCNCM0883FCZZ AD C Connector (4pin) [CN203]
6 QCNCM0882FCZZ AD C Connector (2pin)(Red) [CN202]
7 QCNCM7014SC0D AB C Connector (4pin) [CN204]
8 QCNCW0690FCZZ AB C Connector (2pin) [CN201]
! 9 QFS-C1500QCZZ AF A Fuse (10A 240V) [F201]
! 10 QFS-D1326QCZZ AD A Fuse (T3.15A 250V) [F203]
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33 AC circuit PWB
PRICE NEW PART
NO. PARTS CODE RANK MARK RANK DESCRIPTION
12 QFSHA0025FCZZ AA C Fuse holder (S-N5057-01) [for F203]
13 QFSHD0001QCZZ AA C Fuse holder (C2680R-H) [for F201]
14 QTANP0115FCZZ AB C Tab terminal (T86032) [L,N]
15 RC-KZ472ANC3A AD C Capacitor (1KV 4700pF) [C201,202]
16 RCILF0043FCZ1 AL C Coil [L202]
18 RMPTA0031FCZZ AE B CR mix part (ECQ-J0186X) [CR201,202]
! 20 RR-XZ0338FCZZ AC B Fuse resistor (1W 820W) [FR201]
21 RRLYJ3100QCZZ AN B Relay [RY201]
22 VCEAGU1VW107M AB C Capacitor (35WV 100mF) [C209]
23 VCFYEG2EA224M AE C Capacitor (250WV 0.22mF) [C203,204]
24 VCQYNU1HM104K AB C Capacitor (50WV 0.10mF) [C205,210]
25 VCQYNU1HM473K AB C Capacitor (0.047mF) [C208]
26 VCQYNU1HM474K AD C Capacitor (50WV 0.47mF) [C206,207]
27 VHDD1N60///-1 AC B Diode (D1N60) [D201]
28 VHDS1WBA60S-1 AD B Diode (S1WBA60S) [BD201]
29 VHIHS4602//-1 AT B IC (HS4602) [IC201]
30 VHPPC112LY2-1 AF B Photo transistor (PC112LY2) [PC201]
31 VHRS21MD3V/-1 AE B Photo thyristor (S21MD3V) [SSR201,202]
32 VHSTM1661P-LF AQ B Thyristor (TM1661P) [TD201]
33 VHSTM1661S-LF AK B CL triac (TM1661S) [TD202]
34 VRD-HT2EY474J AA C Resistor (1/4W 470KW ±5%) [R203]
35 RR-NZ0442FCZZ AB C Resistor (1/2W 412KW ±5%) [R209,210]
36 VRS-HT2HA101J AA C Resistor (1/2W 100W ±5%) [R204,206]
37 VRS-HT2HA201J AA C Resistor (1/2W 200W ±5%) [R205,211]
38 VRS-RE3LA103J AB C Resistor (3W 10KW ±5) [R207,208]
39 XBPSD30P06000 AA C Screw (3´6)
40 XBPSD30P08K00 AA C Screw (3´8K)
41 XBPSD30P10K00 AA C Screw (3´10K)
42 RCILF0082FCZZ AP C Coil (8mF) [L201]
(Unit)
901 C P W B F 1 2 1 5 F C 5 3 BN E AC circuit PWB
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35 Sub DC PWB
PRICE NEW PART
NO. PARTS CODE RANK MARK RANK DESCRIPTION
1 QCNCM0672FCZZ AB C Connector (2Pin) [CN-C]
2 QCNCM1005MCZZ AB C Connector (2Pin) [CN-D]
3 QCNCM7014SC0C AA C Connector (3Pin) [CN-B]
! 4 QFS-D1328QCZZ AE A Fuse (1.6A 250V) [Fa1]
5 QFSHB0001GCZZ AB C Fuse holder (S-N5057-01)
6 QPIN-0009FCZZ AC C Earth pin
7 RRLYD3222QCZZ AL B Relay (AJQ13-42 G94) [PRa1]
8 RTRNZ0530FCZZ AT B Power transformer [Ta1]
9 VHDDSS133//-1 AA B Diode (DSS133) [Da1]
10 VHDS1WBA60S-1 AD B Diode (S1WBA60S) [BDa1]
(Unit)
901 C P W B F 1 3 0 2 F C 5 2 BB N E Sub DC PWB
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SHARP CORPORATION
Printing & Reprographic Systems Group
Quality & Reliability Control Center
Yamatokoriyama, Nara 639-11, Japan
December 1997 Printed in Japan S