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PT.

MONTIS ENERGY
, Alamat Pusat:SentralSenayan 2 Lantai 16 unit 216A. JL. Asia Afrika No.8 KelGelora, Kec. Tanah Abang
Jakarta Pusat. 10270
Fax : 62-21-2924-1980 : 62-21-2924-1996 Telephone
: customersupport@montisenergy.com Email
: http://www.montisenergy.comWebsite
Page 1 of 2
WELDING PROCEDURE SPECIFICATION (WPS)
(Section IX, ASME Boiler and Pressure Vessel Code)
Company Name PT. Montis Energy By : PT. Montis Energy
Welding Procedure Specification No. 06-WPS-ASME-ME-2016 Date Supporting PQR No. (s) : 06-PQR-ASME-ME-2016 Date

Revision No. 0
Welding Process (es) GTAW Type(s) Manual
(Automatic, Manual, Machine, or Semi-Auto)

JOINTS (QW-402) Details Joint


Joint Design As Per Details Joint
Root Spacing As Per Details Joint
Backing (Yes) √ ( No) √
Backing Material (Type) Yes
(Refer to both backing and retainers)

Metal Nonfusing Metal


Nonmetallic Other (Weld Metal)
Sketches, Production Drawings, Weld Symbols or Written Description
shoul show the general arrangement of the parts to be welded. Where
applicable, the root spacing and details of weld groove may be specified.
(At the option of the Mfgr., sketches may be attached to illustrate joint design,
weld layers and bead sequence, e.g., for notch toughness procedures, for
multiple process procedures, etc.) or See Applicable Drawing & Weld Map

* BASE METALS (QW-403)


P-No. 8 Group No. 1 to P-No. 1 Group No. 1
OR
Specification and type / grade or UNS Number -
to Specification and type / grade or UNS Number -
OR
Chem. Analysis and Mech. Prop. -
to Chem. Analysis and Mech. Prop. -
Thickness Range :
Base Metal : Thickness Groove 1.5 mm to 14.22 mm Fillet All Sizes & All Diameters
Diameter Groove All Sizes Fillet All Sizes
Maximum Pass Thickness ≤ 1/2 in. (13mm) (Yes) √ (No)
Other

* FILLER METALS (QW-404) GTAW


Spec. No. (SFA) 5.9
AWS No. (Class) ER 309L
F-No. 6
A-No. 8
Size of Filler Metal(s)/Electrode(s) 1.6 mm to 4 mm including
Filler Metal Product Form (Solid/Metal or Flux Cored) Solid
Flux/Wire Classification N.A
Alloy Flux N.A
± Filler None
± Flux None
Consumable Insert None
Alloy Element N.A
Supplemental Filler Metal N.A
Flux Designation or Trade Name N.A
t Deposit/Weld Metal
Thickness Range :
Groove : Max 14.22 mm
Fillet : All Sizes & All Diameters
Flux Type N.A
Recrushed Slag N.A
Other None
PT. MONTIS ENERGY
, Alamat Pusat:SentralSenayan 2 Lantai 16 unit 216A. JL. Asia Afrika No.8 KelGelora, Kec. Tanah Abang
Jakarta Pusat. 10270
Fax : 62-21-2924-1980 : 62-21-2924-1996 Telephone
: customersupport@montisenergy.comEmail
: http://www.montisenergy.comWebsite

Page 2 of 2

WPS No.: 03-WPS-ASME-ME-2016 Rev.: 0


POSITION (QW-405) POSTWELD HEAT TREATMENT (QW-407)
Position(s) of Groove All Temperature Range None
Welding Progression : Uphill √ Downhill - Time Range None
Position(s) of Fillet All Other None
Other None
GAS (QW-408)
PREHEAT (QW-406) Percent Composition
Preheat Temperature, Minimum 10 ° C Gas (es) (Mixture) Flow Rate
Interpass Temperature, Maximum 200 ° C Shielding Argon 99.99% 5 - 25 lpm
Preheat Maintenance N.A Trailing None None None
Other None Backing Argon 99.99% 5 - 25 lpm
(Continuous or special heating where applicable should be recorded) Other None None None

ELECTRICAL CHARACTERISTICS (QW-409)

Other
Filler Metal
Wire Feed
Energy or Power or (e.g., Remarks,
Weld Layer Current Type Amps Speed Travel Speed
Process Heat Input Volts (Range), V Comments, Hot Wire
(s) and Polarity (Range), A (Range), (Range), mm/min
(Range), J/mm Addition, Technique,
Classification Diameter mm/min
Torch Angle, Etc.)
(mm)
As Required GTAW ER 309 1.6 DCEN 35 - 60 N.A 140 - 1008 10 - 14 50 - 150 -

As Required GTAW ER 309 2.0 DCEN 60 - 90 N.A 288 - 1512 12 - 14 50 - 150 -

As Required GTAW ER 309 2.4 DCEN 90 - 120 N.A 432 - 2016 12 - 14 50 - 150 -

As Required GTAW ER 309 3.2 DCEN 120 - 150 N.A 480 - 3240 10 - 18 50 - 150 -

As Required GTAW ER 309 4.0 DCEN 150 - 200 N.A 600 - 4320 10 - 18 50 - 150 -

(Amps and volts, or power or energy range, should be recorded for each electrode size, position, and thickness, etc)

Current AC or DC : DC Polarity : EN
Amperage : As Table Above Voltage : As Table Above
± Pulsing : None
Tungsten Electrode : Dia. 1.6 - 3.0 mm Tungsten 2% Thoriated (WT20), AWS Class EWTH-2
Pure Tungsten, 2 % Thoriated, etc
Mode of Transfer : N.A
Globular, Spray, Pulsed Spray Transfer to Short Circuiting Transfer or Vice Versa

Other : None

TECHNIQUE (QW-410)
String or Weave : String or Weave
Orifice, Nozzle, or Gas Cup Size : 6 mm - 24 mm
Method of Cleaning : Brushing, Grinding or Gouging (if required)
Method of Back Gouging : Grinding or Gouging (if required)
Oscillation : None
Tube to Work Distance : N.A
Multiple or Single Pass (Per Side) : Multiple
Multiple or Single Electrode(s) : Single
Closed to Out of Chamber Welding : None
Melt-in to Key Hole : N.A
Electrode Spacing : None
Peening : None
Thermal Process : None
Other : Used Stainless Brush for Cleaning and Keep Away The Base Metal from Galvanized Steel

Prepared by, Review & Approved by, KEMENAKERTRANS RI

Doni Winarno Bagus Pratama


Welding Engineer QA/QC Manager
PT. MONTIS ENERGY
, Alamat Pusat:SentralSenayan 2 Lantai 16 unit 216A. JL. Asia Afrika No.8 KelGelora, Kec. Tanah Abang
Jakarta Pusat. 10270
Fax : 62-21-2924-1980 : 62-21-2924-1996 Telephone
: customersupport@montisenergy.comEmail
: http://www.montisenergy.comWebsite

Page 1 of 2
PROCEDURE QUALIFICATION RECORD (PQR)
( Section IX, ASME Boiler and Pressure Vessel Code)
Record Actual Conditions Used to Weld Test Coupon
Procedure Qualification Record No 06-PQR-ASME-ME-2016 Rev. :0 Date
WPS No 06-WPS-ASME-ME-2016 Rev. :0
Welding Process (es) GTAW
Types (Manual, Machine, Automatic, Semi-Auto) Manual

JOINTS (QW-402)

Groove Design of Test Coupon


(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal or process used)
BASE METALS (QW 403) POSTWELD HEAT TREATMENT (QW-407)
Material Spec SA 312 Tp 304L to SA 106 Gr. B Temperature None
Type or Grade, or UNS Number - Time None
P-No 8 Group No. 1 To P-No. 1 Group No. 1 Other None
Thickness of Test Coupon 7.11 mm
Diameter of Test Coupon 168.28 mm GAS (QW-408)
Maximum Pass Thickness GTAW = 3 mm Precent Composition
Other None Gas (es) (Mixture) Flow Rate
Shielding Ar 99.99% None 15 lpm
FILLER METALS (QW - 404) GTAW Trailing None None None
SFA Specification 5.9 Backing None None None
AWS Classification ER 309L Other None None None
Filler Metal F-No 6
Weld Metal Analysis A-No. 8 ELECTRICAL CHARACTERISTICS (QW-409)
Size of Filler Metal 2.4 mm Current DC
Filler Metal Product Form Solid Polarity EN
Supplemental Filler Metal N.A Amps. 90 - 120 A Volts 12 - 14 V
Electrode Flux Classification N.A Tungsten Electrode Size Dia. 2.4 mm EWTH-2
± Flux None Mode of Metal Tranfer for GMAW (FCAW) N.A
± Filler None Heat Input Max. 2016 J/mm
Recrushed Slag N.A Other None
Alloy Flux N.A
Alloy Element N.A
Consumable Insert None TECHNIQUE (QW-410)
Flux Type N.A Travel Speed 50 - 150 mm/min
Consumable Trade Name Huatong String or Weave Bead Weave Bead
Weld Metal Thickness 8 mm Oscillation None
Other None Multiple or Single Pass (per side) Multiple Pass
Multiple or Single Electrode(s) Single Electrode
POSITION (QW-405) Method of Cleaning Grinding & Brushing
Position of Groove : 5G Method of Back Gouging None
Weld Progression (Uphill, Downhill) : Uphill Tube to Work Distance N.A
Position of Fillet : None Closed to Out off Chamber Welding None
Other None Melt-in to Keyhole N.A
Electrode Spacing None
PREHEAT (QW-406) ± Peening None
Preheat Temperature 32 ⁰C (Ambient Temperature) Other : None
Interpass Temperature 200 ⁰C
Other None
PT. MONTIS ENERGY
, Alamat Pusat:SentralSenayan 2 Lantai 16 unit 216A. JL. Asia Afrika No.8 KelGelora, Kec. Tanah Abang
Jakarta Pusat. 10270
Fax : 62-21-2924-1980 : 62-21-2924-1996 Telephone
: customersupport@montisenergy.comEmail
: http://www.montisenergy.comWebsite

Page 2 of 2

PQR No. 06-PQR-ASME-ME-2016 Rev.: 0


Tension Test (QW-150)

Ultimate Ultimate Type of


Speciment Width Thickness Unit Stress
Area Total Load Failure and
No. (mm) (mm)
(kN) (N/mm2) Location

T1 19.48 7.11 138.50 72.71 525 Ductile and Base Metal


T2 19.56 7.15 139.85 71.33 510 Ductile and Base Metal

Guided-Bend Tests (QW-160)


Type and Figure No. Result
FB 1 (Face Bend) Accepted
FB 2 (Face Bend) Accepted
RB 1 (Root Bend) Accepted
RB 2 (Root Bend) Accepted

Toughness Tests (QW-170)


Speciment Notch Speciment Test Impact Values
Drop Weigh Break (Y/N)
No. Location Size Temperature ft-Ib or J % Shear Mils (in) or mm
None None None None None None None None
None None None None None None None None

Visual Examination of Completed Weld


Result : Accepted No. Report :

Volumetric Examination
Type of Test : Radiographic Test Result : Accepted
Film or specimens evaluated by : Fitransyah Company :

Fillet-Weld Test (QW-180)


Result - Satisfactory : Yes - No - Penetration into Parent Metal : Yes - No -

Macro - Results -

Other Test
Type of Test None
Deposit Analysis None
Other None

Welder's Name Afri. S Clock No. - Stamp No. ME 01


Test conducted by : PT. Hi-Test Laboratory Test No. HT/JKT/0516/0021
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

Date May 23, 2016


Manufacturer
PT. Montis Energy Approved by, KEMENAKERTRANS RI

Doni Winarno Bagus Pratama


Welding Engineer QA/QC Manager
(Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code.)

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