Actuators

A Long Experience in Energy Equipment and one Goal:
The Customer’s Satisfaction.
VALVITALIA
TRAINING COURSE
1
PT0010
Valvitalia Automation Division,
located in Rivanazzano (Pavia), was founded to supply to customer the “Complete Unit”, valves and actuators.
2
INDEX
1 DESIGN PRINCIPAL OF ACTUATORS Page 4

2 TYPE OF VALVITALIA ACTUATORS AND CONTROL SYSTEMS Page 8
3 ACTUATOR SELECTION Page 48
3.1 ACTUATORS TYPE Page 50
3.2 MATERIALS Page 55
3.3 VALVITALIA ACTUATORS APPROVALS Page 57
3.4 TORQUE TABLE Page 60
4 TESTING METHODS AND PROCEDURES Page 79
5 USE AND MAINTENANCE PROCEDURE Page 96
6 STRENGHT OR ADVANTAGE POINTS Page 109
7 CERTIFICATES Page 117
8 REFERENCE LISTS Page 119
3
1 - DESIGN PRINCIPAL OF ACTUATORS
4
MODULAR CONSTRUCTION
VALVITALIA valve operators are
based on easy modular
contruction. Double acting, spring

ARM 45/99
return fail open and fail close SPRING CONTAINER SPRING CONTAINER
models are made of flexible

MANUAL MANUAL
combination of main components: OVERRIDE OVERRIDE
frame, spring container, pneumatic ARM 70/100/130
low pressure, high pressure gas

HYDRAULIC MANUAL PNEUMATIC CYLINDER PNEUMATIC CYLINDER HYDRAULIC MANUAL
and hydraulic cylinder and manual OVERRIDE OVERRIDE
overrides.
The modular construction allows to MANUAL MANUAL

OVERRIDE OVERRIDE
ARM 160/200/240
cover any kind of valve size and
HYDRAULIC or HYDRAULIC or
class with different power DIRECT GAS CYLINDER DIRECT GAS CYLINDER
HYDRAULIC MANUAL HYDRAULIC MANUAL

requirements and operational OVERRIDE OVERRIDE
function. The additional advantages

HYDRAULIC MANUAL
of the modular construction are OVERRIDE
easy operation and maintenance,
with the reduction of the quantity

MANUAL
OVERRIDE
and type of the spare parts.
5
FRAME Symmetric Type (HYS, LPS, GDS, GOS) Canted Type (GOH, GOM)
STANDARD CHARACTERISTICS
• Fabricated in carbon steel material, totally
weatherproof and completed with relief valve
• Scotch yoke mechanism in carbon steel
material
• Side load bar in alloy steel hard chromium
plated
• Bronze bearing to guide the drive sleeve
• Mounting pad to support accessories

Torque
Torque
0° 45° 90° 0° 45° 90°
Valve open Valve Close Valve open Valve Close
• Standard configuration
• Suitable for High breaking open values
• Symmetric torque for breaking and ending • High Break to open and End to close torque
6
CYLINDER
CYLINDER CHARACTERISTICS
• Rolled carbon steel for superior sealing service and corrosion protection
• Self lubricating PTFE composite guide sleeve
• Composite piston seal consisting of a PTFE slip-on ring energized by an o-ring for extended
maintenance free life
• ENP coating for corrosion protection
SPRING CONTAINER
SPRING CONTAINER CHARACTERISTICS
• Totally enclosed for protection from environmental condition
• Fully welded contruction for maximum operational safety
• spring is UNI EN 10204 3.1 certified and epoxy coated.
7
2 - TYPE OF VALVITALIA ACTUATORS AND CONTROL SYSTEMS
8
QUARTER TURN PNEUMATIC DOUBLE ACTING VALVE ACTUATOR
APPLICATION STANDARD VALVE ACTUATOR DATA
ACTUATOR SERIES: PRESSURE RANGE TEMPERATURE RANGE

Suitable for butterfly, ball and plug valves for on/off or
40 psig to 175 psig -4° F to 176 ° F
modulating service, powered by instrument air, nitrogen or
LPS 3 barg to 12 barg -20° C to 80° C
natural gas.
Output torque up to 4,500,000 in-lbs (500,000 Nm)
Local position indicator
Open and close stroke adjustments within ±3° min.
Frame based on scotch yoke mechanism (refer to page 4)
Pneumatic Cylinder (refer to page 5)
OPTIONAL FEATURES
Hydraulic Manual Override
Mechanical Handwheel
Low temperature application up to -76° F (-60° C) with fluorosilicone
seals and low temperature materials
High temperature application up 392° F (200° C) with Viton Seals 9

QUARTER TURN PNEUMATIC SPRING RETURN VALVE ACTUATOR

Suitable for butterfly, ball and plug valves for on/off
40 psig to 175 psig -4° F to 176 ° F
or modulating service, powered by instrument air, nitrogen
LPS 3 barg to 12 barg -20° C to 80° C
or natural gas.
Spring container (refer to page 5)
OPTIONAL FEATURES
Low temperature application up to -76° F (-60° C) with fluorosilicone
seals and low temperature materials 10

High temperature application up 392° F (200° C) with Viton Seals
Rolled Carbon Steel
Internally Elettroless Nickel Plated
For Superior Sealing And Corrosion Protection
Adjustable
End Stroke
Bronze Bearing
To Guide The Drive Sleeve
Side Load Bar In Alloy Steel Composite Piston Seal
Hard Chromium Plated Consisting Of
Spring Epoxy Coated Certified A Ptfe Slip O-Ring
For Performance And Material Energized By An O-Ring
For Extended
Maintenance Freelife
Self Lubricating Ptfe
Composite Guide Sleeve
Scotch Yoke
Mechanism
Mounting Pad
To Support Accessories
Frame
Totally Watherproof
And Complete With Relief Valve
Adjustable Spring Container

End Stroke Totally Enclosed And Welded
11
RACK AND PINION PNEUMATIC VALVE ACTUATOR

Suitable for butterfly, ball and plug valves for on/off
40 psig to 145 psig -4° F to 176 ° F
or modulating service, powered by instrument air, nitrogen VRP 3 barg to 10 barg -20° C to 80° C
or natural gas.
Output torque up to 17,000 in-lbs (1,900 Nm)
Frame based on rack and pinion mechanism
Pneumatic Cylinder
High tensile alloy steel spring (for spring return only)
OPTIONAL FEATURES

DOUBLE ACTING SPRING RETURN
Low temperature application up to -31° F (-35° C) with
fluorosilicone seals and low temperature materials

LINEAR PNEUMATIC DOUBLE ACTING VALVE ACTUATOR
Suitable for gate or rising stem valves for on/off ACTUATOR SERIES: PRESSURE RANGE TEMPERATURE RANGE
40 psig to 175 psig -4° F to 176 ° F
or modulating service, powered by instrument air, nitrogen LPA / LPL 3 barg to 12 barg -20° C to 80° C
or natural gas.
Output thrust up to 2,248,089 lbs (10,000,000 N)
Open and close stroke adjustments
Pedestal
OPTIONAL FEATURES

LINEAR PNEUMATIC SPRING RETURN VALVE ACTUATOR
40 psig to 175 psig -4° F to 176 ° F
or modulating service, powered by instrument air, nitrogen LPA / LPL 3 barg to 12 barg -20° C to 80° C
or natural gas.
Pedestal
Spring Container
OPTIONAL FEATURES
fluorosilicone seals and low temperature materials 14

QUARTER TURN HYDRAULIC DOUBLE ACTING VALVE ACTUATOR
Suitable for butterfly, ball and plug valves for on/off ACTUATOR SERIES: PRESSURE RANGE TEMPERATURE RANGE
145 psig to 3000 psig -4° F to 176 ° F

or modulating service, powered by hydraulic supply. HYS 10 barg to 207 barg -20° C to 80° C
Hydraulic Cylinder (refer to page 5)
OPTIONAL FEATURES
15
Side Load Bar In Alloy Steel Bronze Bearing
Hard Chromium Plated To Guide The Drive Sleeve
Adjustable
End Stroke
Rolled Carbon Steel
Internally Elettroless Nickel Plated
For Superior Sealing And Corrosion Protection
Composite Piston Seal

Consisting Of
A Ptfe Slip O-Ring
Energized By An O-Ring
For Extended
Maintenance Freelife
Self Lubricating Ptfe
Composite Guide Sleeve
Mounting Pad
To Support Accessories
Frame
Totally Watherproof Scotch Yoke Adjustable
And Complete With Relief Valve Mechanism End Stroke
16
QUARTER TURN HYDRAULIC SPRING RETURN VALVE ACTUATOR
Suitable for butterfly, ball and plug valves for on/off ACTUATOR SERIES: PRESSURE RANGE TEMPERATURE RANGE
145 psig to 3000 psig -4° F to 176 ° F

or modulating service, powered by hydraulic supply. HYS 10 barg to 207 barg -20° C to 80° C
OPTIONAL FEATURES

LINEAR HYDRAULIC DOUBLE ACTING VALVE ACTUATOR
145 psig to 3000 psig -4° F to 176 ° F
or modulating service, powered by hydraulic supply. LHL 10 barg to 207 barg -20° C to 80° C
Pedestal
Spring Container
OPTIONAL FEATURES

LINEAR HYDRAULIC SPRING RETURN VALVE ACTUATOR
145 psig to 3000 psig -4° F to 176 ° F
or modulating service, powered by hydraulic supply. LHL 10 barg to 207 barg -20° C to 80° C
Pedestal
Spring Container
OPTIONAL FEATURES
Low temperature application up to -76° F (-60° C) with COMPACT TYPE STANDARD TYPE

QUARTER TURN GAS OVER OIL VALVE ACTUATOR
Suitable for ball or plug valves for gas pipeline application, ACTUATOR SERIES: PRESSURE RANGE TEMPERATURE RANGE
145 psig to 1500 psig -4° F to 176 ° F

powered by natural gas or nitrogen. GOH / GOM / GOS 10 barg to 103 barg -20° C to 80° C
Double Acting
Output torque up to 4,596,179 in-lbs (500,000 N)
Local position Indicator
Gas Over Oil Tanks (Stamped or Not, PED)
Hydraulic Manual Override, High Pressure Filter and Open / Close Stroke Adjustment
High Pressure Local and Remote Control for automatic operation
High Pressure Cylinder (refer to page 5)
OPTIONAL FEATURES
Gas Storage Tank (Stamped or Not, PED)
Low temperature application up to -76° F (-60° C) with fluorosilicone seals and low
temperature materials 20
Gas Over Oil Tank
Limit Switch Housing

Control Group With Position Indicator
Frame
Totally Watherproof
Hydraulic Cylinder
Junction Box
Dehydrator Filter
Flow Control Valve
Hydraulic Pump Manual Distributor Adjustable End Stroke

21
LINEAR GAS OVER OIL VALVE ACTUATOR
Suitable for gate or rising stem valves for ACTUATOR SERIES: PRESSURE RANGE TEMPERATURE RANGE
145 psig to 1500 psig -4° F to 176 ° F
gas pipeline application, powered by natural gas or nitrogen. GOL 10 barg to 103 barg -20° C to 80° C
Double Acting
Gas Over Oil Tanks (Stamped or Not, PED)
OPTIONAL FEATURES
temperature materials

Lifting Points
Pneumatic Cylinder
Position Indicator
Limit Switch
Control Group Manual Distributor
Junction Box
Gas Over Oil Tank
23
Dehydrator Filter Pedestal Hydraulic Pump Flow Control Valve
QUARTER TURN DIRECT GAS VALVE ACTUATOR
Suitable for ball or plug valves for gas pipeline application, ACTUATOR SERIES: PRESSURE RANGE TEMPERATURE RANGE
145 psig to 1500 psig -4° F to 176 ° F
powered by natural gas or nitrogen. GDS 10 barg to 103 barg -20° C to 80° C
Double Acting
OPTIONAL FEATURES

Hydraulic Cylinder Limit Switch Housing
Control Group For Manual Override With Position Indicator
Frame
Totally Watherproof
Direct Gas Cylinder
Junction Box
Dehydrator Filter
Adjustable
Hydraulic Pump Manual Distributor End Stroke
25
LINEAR DIRECT GAS VALVE ACTUATOR
Suitable for gate or rising stem valves ACTUATOR SERIES: PRESSURE RANGE TEMPERATURE RANGE
145 psig to 1500 psig -4° F to 176 ° F
for gas pipeline application, GDL 10 barg to 103 barg -20° C to 80° C
powered by natural gas or nitrogen.
Double Acting
OPTIONAL FEATURES

QUARTER TURN ELECTRIC VALVE ACTUATOR
Suitable for butterfly, ball or plug valves for on/off ACTUATOR SERIES: POWER SUPPLY TEMPERATURE RANGE
460 VAC 60Hz 3ph -4° F to 176 ° F
or modulating service, ELA 400 VAC 50Hz 3ph -20° C to 80° C
powered by 3-phase electric supply.
Manual Handwheel
Two Signals Level Alarms for Overtorque and Overheating
Certified Ex-d IIC T4 IP68 according to ATEX and IEC standards
Two local lockable selector switches
Local LCD Display
OPTIONAL FEATURES
Multiple Fieldbus Connection
4-20mA Position Transmitter
LINEAR ELECTRIC VALVE ACTUATOR
Suitable for gate or rising stem valves for on/off ACTUATOR SERIES: POWER SUPPLY TEMPERATURE RANGE
460 VAC 60Hz 3ph -4° F to 176 ° F
or modulating service, powered by 3-phase electric supply. ELA 400 VAC 50Hz 3ph -20° C to 80° C
Hydraulic Manual Handwheel
Local LCD Display
OPTIONAL FEATURES
28
QUARTER TURN ELECTRIC FAIL SAFE VALVE ACTUATOR
Suitable for butterfly, ball or plug valves for fail safe service, ACTUATOR SERIES: POWER SUPPLY TEMPERATURE RANGE
460 VAC 60Hz 3ph -4° F to 176 ° F

powered by 3-phase electric supply. ELAFS 400 VAC 50Hz 3ph -20° C to 80° C
Manual Handwheel
Local LCD Display
OPTIONAL FEATURES
LINEAR ELECTRIC FAIL SAFE VALVE ACTUATOR
Suitable for gate or rising stem valves for fail safe service, ACTUATOR SERIES: POWER SUPPLY TEMPERATURE RANGE
460 VAC 60Hz 3ph -4° F to 176 ° F

powered by 3-phase electric supply. ELAFS 400 VAC 50Hz 3ph -20° C to 80° C
Manual Handwheel
Local LCD Display
OPTIONAL FEATURES
QUARTER TURN SUBSEA HYDRAULIC DOUBLE ACTING VALVE ACTUATOR
Suitable for subsea check, ball and plug valves, ACTUATOR SERIES: PRESSURE RANGE PRESSURE DEPTH
145 psig to 3000 psig Up to 10.000 ft

powered by hydraulic supply. SKS 10 barg to 207 barg Up to 3.000 m
Forged carbon steel cylinder
Fabricated and welded construction
OPTIONAL FEATURES
Pressure and volume compensator
R.O.V. interface according to API 17D
4-20mA position transmitter
Microswitch housing
Spool piece
31
QUARTER TURN SUBSEA HYDRAULIC SPRING RETURN VALVE ACTUATOR
Suitable for subsea check, ball and plug valves, ACTUATOR SERIES: PRESSURE RANGE PRESSURE DEPTH

powered by hydraulic supply. SKS 10 barg to 207 barg Up to 3.000 m
Fully enclosed spring container
OPTIONAL FEATURES
Microswitch housing
Spool piece 32
LINEAR SUBSEA HYDRAULIC VALVE ACTUATOR
Suitable for subsea gate valves, ACTUATOR SERIES: PRESSURE RANGE PRESSURE DEPTH

powered by hydraulic supply. SKL 10 barg to 207 barg Up to 3.000 m
Spring container (for spring return type only)
OPTIONAL FEATURES

Microswitch housing
Spool piece 33
GEARBOX WITH MANUAL OVERRIDE
APPLICATION STANDARD PRODUCT DATA
Suitable for manual ball, plug and butterfly valves. ACTUATOR SERIES: TEMPERATURE RANGE
-4° F to 176 ° F
RNR -20° C to 80° C
Waterproof frame
Frame in cast iron
OPTIONAL FEATURES
Frame in stainless steel materiaL
Microswitch housing
34
SUBSEA GEARBOX
Suitable for subsea check, ball and plug valves, ACTUATOR SERIES: PRESSURE DEPTH
Up to 10.000 ft
powered by hydraulic supply. RNRS Up to 3.000 m
Frame based on scotch yoke mechanism end gear
OPTIONAL FEATURES
Microswitch housing
Spool piece
35
COUNTERWEIGHT VALVE ACTUATOR
Suitable for butterfly, ball for on/off or modulating service, ACTUATOR SERIES: PRESSURE RANGE TEMPERATURE RANGE
145 psig to 3000 psig -4° F to 176 ° F

powered by hydraulic supply. HCW 10 barg to 207 barg -20° C to 80° C
Frame based on counterweight
OPTIONAL FEATURES
Low temperature application up to -76° F (-60° C) with fluorosilicone seals
and low temperature materials
Microswitch housing
36
DAMPER
Suitable for damping of the check valves. ACTUATOR SERIES: TEMPERATURE RANGE
-4° F to 176 ° F
HDD -20° C to 80° C
Damping torque up to 900,000 in-lbs (100,000 Nm)
Flow regulator for damping adjustment
Carbon steel contruction
OPTIONAL FEATURES
High temperature application up 392° F (200° C) with Viton
Seals
37
HYDRAULIC POWER UNIT (HPU)
Suitable for the operation of hydraulic valve actuators POWER SUPPLY: PRESSURE RANGE TEMPERATURE RANGE
ELECTRIC, SOLAR PANEL, 145 psig to 3000 psig -4° F to 176 ° F

DIESEL 10 barg to 207 barg -20° C to 80° C
ELECTRIC MOTOR POWERED
Suitable for operation of one or more actuators
Electric motor 3-phase
Available with accumulator rack for emergency operation
DIESEL ENGINE POWERED
Suitable for operation of one or more actuators
Quick connections to external diesel engine
Available for quick connection to external diesel engine
SOLAR PANEL POWERED
Suitable for operation of one or more actuators HPU HPU WITH SOLAR PANEL
Integrated solar panel
Available with accumulator rack for emergency operation
38
NITROGEN SKID
Suitable for operation of direct gas, gas over oil POWER FLUID: PRESSURE RANGE TEMPERATURE RANGE
NITROGEN up to 3000 psig -4° F to 176 ° F

and pneumatic valve actuators. up to 207 barg -20° C to 80° C
Carbon steel frame
Sunshade
High pressure regulators
OPTIONAL FEATURES
Stainless steel frame
Low pressure switch
Pressure transmitter
39
STORAGE TANK
Suitable for operation of pneumatic valve actuators. POWER SUPPLY: PRESSURE RANGE TEMPERATURE RANGE
INSTRUMENT AIR, NITROGEN 40 psig to 175 psig -4° F to 176 ° F

3 barg to 12 barg -20° C to 80° C
Drain valve
Stop valve for charging connection
Safety valve
OPTIONAL FEATURES
Low pressure switch
Pressure transmitter
40
FIRE PROOF BOX
Suitable for fire protection of gas over oil, direct gas, CERTIFICATION: HOUSING MATERIALS MAXIMUM TEMPERATURE
UL 1709
pneumatic and hydraulic valve actuators. BS 6755-2
AISI 304 1100°C FOR 30 MINUTES
CHARACTERISTICS
Stainless steel frame
Suitable to withstand a maximum temperature of 1,100°C for 30
minutes
External connection to power fluid and electric power supply
TYPE TEST CERTIFICATES AVAILABLE
UL 1709
BS 6755
41
PNEUMATIC CONTROL PANEL & CABINET
Suitable for operation of pneumatic valve actuators. FUNCTIONS: PRESSURE RANGE TEMPERATURE RANGE
40 psig to 175 psig -4° F to 176 ° F
AUTOMATIC, LOCAL,
REMOTE, FAI L SAFE
CHARACTERISTICS
Cabinet and panel are in AISI 316 material
Engineered according to ATEX, IEC and NEMA explosion proof
requirements
Suitable for operation of one or more double acting and spring
return valve actuators
Pneumatic valves for local control
Complete of solenoid valve for remote operation
OPTIONAL FEATURES CONTROL PANEL CONTROL CABINET

SIL certification
High flow rate
Partial stroke test
Solenoid valve test 42

HYDRAULIC CONTROL PANEL & CABINET
Suitable for operation of hydraulic valve actuators. FUNCTIONS: PRESSURE RANGE TEMPERATURE RANGE
AUTOMATIC, LOCAL, 145 psig to 3000 psig -4° F to 176 ° F

REMOTE, FAI L SAFE 10 barg to 207 barg -20° C to 80° C
CHARACTERISTICS
Cabinet and panel are in AISI 316 material
Engineered according to ATEX, IEC and NEMA explosion proof
requirements
Suitable for operation of one or more double acting and spring
return valve actuators
Hydraulic valves for local control
Complete of solenoid valve for remote operation
OPTIONAL FEATURES
CONTROL PANEL CONTROL CABINET
SIL certification
High flow rate
Partial stroke test
Solenoid valve test 43

PNEUMATIC LINE BREAK
Control device of gas over oil and direct gas valve actuators POWER SUPPLY: PRESSURE RANGE TEMPERATURE RANGE
PIPELINE GAS, NITROGEN 145 psig to 1500 psig -4° F to 176 ° F

for monitoring of pressure drop in gas pipeline application.
High components pressure rating
Easy setting of pressure drop with line break setting tool
Suitable for severe atmosphere
OPTIONAL FEATURES
44
ELECTRONIC LINE BREAK
Control device for monitoring of pressure drop in gas pipeline POWER SUPPLY: HOUSING MATERIALS TEMPERATURE RANGE
SOLAR PANEL, 24VDC AISI 316 OR GRP -4° F to 176 ° F

application.
-20° C to 80° C
Setting of low pressure for fail safe operation
Setting of high pressure for fail safe operation
Setting of differential pressure for for fail safe operation
Setting of time pressure drop for for fail safe operation
Easy setting of waring and alarm
24VDC power supply
Suitable for local / remote open and close operation
OPTIONAL FEATURES
Rechargeable Battery
Solar Panel
45
HIGH PRESSURE SOLENOID VALVE
Control device for local, remote operation of gas over oil FUNCTIONS: PRESSURE RANGE TEMPERATURE RANGE
AUTOMATIC, LOCAL, 145 psig to 1500 psig -4° F to 176 ° F

and direct gas valve actuators .
REMOTE, FAI L SAFE 10 barg to 103 barg -20° C to 80° C
High components pressure rating
Explosion proof Ex-d IIC T6 rated according to ATEX and IEC
60079
Lever for open/close local operation
Solenoid valve for open/close remote operation
Suitable for severe atmosphere
OPTIONAL FEATURES
46
LIMIT SWITCHES BOX
STANDARD PRODUCT DATA

APPLICATION
CONTROL DEVICES: HOUSING MATERIALS TEMPERATURE RANGE
Suitable for remote indication of quarter turn valve operators MICROSWITCHES, Aluminium -4° F to 176 ° F
AISI 316 -20° C to 80° C
PROXIMITY SWITCHES,
TRANSDUCER
GRP, Aluminium or AISI 316 enclosure
IP 65 and IP 67 rated according to IEC 60529
Ex-d IIC T6 explosion proof rated according to ATEX and IEC
60079
12 contacts available
N.° 2 Imperial or metric connection available
Suitable up to 4 SPDT switches
OPTIONAL FEATURES
Intrinsecally safe proximity switches
Hermetically sealed switches
DPDT switches
Up to 6 SPDT Switches, certified EX-d IIC T6 IP 65 and 67
according to ATEX and IEC 60079 47

3 - ACTUATOR SELECTION
48
ACTUATOR SELECTION
The selection of the actuator type is based first of all on

the power supply available to operate the actuator.
Considering the different type of power supply, we can
identify the following main actuator type:
Pneumatic (low pressure air - 3 / 12 bar);
Hydraulic (high pressure oil - 10 / 207 bar);
Gas over oil (high pressure gas or nitrogen - 10 / 103 bar);
Direct gas (high pressure gas or nitrogen - 10 / 103 bar);
Electric (electric AC power supply available);
Subsea (high pressure oil - 10 / 207 bar);
49
3.1 - ACTUATORS TYPE
50
PNEUMATIC ACTUATORS
Double action type:
Spring return type:
- Fail open (BDV - Blow Down Valves), the spring open the valve;
- Fail close (ESDV or ESV - Emergency Shut Down Valve), the
spring close the valve.
The spring return actuator sizing starts from the sizing of the
spring.
The power supply, air compressed, is taken from an indipendent
line with pressure value different from the one inside the main
pipeline.
We have to exceed the max torque at the max ΔP with the

minimum pressure supply.
The pressure supply for pneumatic actuators is between 3 and 12
bar power supply.
With spring return actuators, the cylinder must be sized in order to
exceed the resistant torque of the valve plus the resistant torque
of the spring.
51
HYDRAULIC ACTUATORS
Double action type:
Spring return type:
- Fail open (BDV - Blow Down Valves), the spring open the
valve;
- Fail close (ESDV or ESV - Emergency Shut Down Valve), the
spring close the valve.
The spring return actuator sizing starts from the sizing of the
spring.
The power supply, oil, is taken from an indipendent line with
pressure value different from the one inside the main pipeline.
We have to exceed the max torque at the max ΔP with the

minimum pressure supply.
The pressure supply for hydraulic actuators is between 10 and
207 bar power supply.
With spring return actuators, the cylinder must be sized in order
to exceed the resistant torque of the valve plus the resistant
torque of the spring.
52
GAS OVER OIL ACTUATORS
GAS OVER OIL: Double action type;
The gas taken from the main pipeline or from a separate line and put in a tank
push the oil inside the actuator cylinder.
The actuator output torque is directly proportional to the pressure supply taken
from the main pipeline.
The actuator model is selected from the catalogue considering the actuator
specific output torque (Nm per bar).
SIZING OF THE ADDITIONAL EMERGENCY TANK:

The emergency tank is charged with the pressure from the line. Usually the
tank is sized with pressure range between the ΔP normal and the ΔP
minimum.
In case we have only the value of ΔP minimum, we consider the above value
as normal and we have to find a new value of ΔP normal.
53
DIRECT GAS ACTUATORS
DIRECT GAS: double action and spring return.
The gas taken from the main pipeline or from a separate line flow
throught the control system inside the actuator cylinder.
The actuator output torque is directly proportional to the pressure
supply taken from the main pipeline.
The actuator model is selected from the catalogue considering the
actuator specific output torque (Nm per bar).
SIZING OF THE ADDITIONAL EMERGENCY TANK:

The emergency tank is charged with the pressure from the line.
Usually the tank is sized with pressure range between the ΔP
normal and the ΔP minimum.
In case we have only the value of ΔP minimum, we consider the
above value as normal and we have to find a new value of ΔP
normal.
54
3.2 - MATERIALS
55
MATERIALS
For all the actuators, the selection of the materials depend from the follow
conditions:
Ambient temperature
Environmental
Fluid of alimentation (ex. Sour Gas)
56
3.3 - VALVITALIA ACTUATORS APPROVALS
57
VALVITALIA ACTUATORS APPROVALS
58
VALVITALIA ACTUATORS APPROVALS
59
3.4 - TORQUE TABLE
60
PNEUMATIC ACTUATORS TORQUE TABLE
Spring output torques Cylinder at Cylinder at Cylinder at Cylinder at Cylinder at Cylinder at Cylinder at Cylinder at Cylinder at Cylinder at
ACTUATOR P= 3 barg P= 4 barg P= 5 barg P= 6 barg P= 7 barg P= 8 barg P= 9 barg P= 10 barg P= 11 barg P= 12 barg
MODEL Starting Running Ending Starting Running Ending Starting Running Ending Starting Running Ending Starting Running Ending Starting Running Ending Starting Running Ending Starting Running Ending Starting Running Ending Starting Running Ending Starting Running Ending
[Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm]
LPS-03-120-CM01 52 25 33 98 52 79 142 78 123 185 104 166 229 130 210 272 155 253
LPS-03-120-CM02 72 35 46 85 42 58 129 68 102 172 94 145 216 120 189 259 145 232
LPS-03-120-CM03 100 48 63 68 29 31 111 55 74 155 81 118 198 106 162 242 132 205
LPS-04-100-CM01 85 38 47 98 44 55 147 72 106 195 99 155 244 127 203 293 154 251 342 182 300 390 209 348 439 237 397 488 264 445 537 292 494
LPS-04-100-CM02 120 53 67 77 28 17 126 55 66 175 83 118 223 110 167 272 138 215 321 166 264 370 193 312 418 221 361 467 248 409 516 276 457
LPS-04-100-CM03 165 73 91 98 35 17 150 63 72 199 90 120 248 118 169 296 145 217 345 173 266 394 200 314 443 228 362 492 256 411
LPS-04-100-CM04 200 90 115 125 45 36 173 73 85 222 101 125 271 128 181 320 156 230 369 183 278 417 211 327 466 238 375
LPS-04-100-CM05 255 113 141 147 49 28 195 77 64 244 104 125 293 132 163 342 159 221 391 187 270 439 214 318
LPS-04-100-CM06 287 129 165 164 60 30 219 88 91 268 115 129 317 143 178 366 170 236 414 198 285
LPS-04-100-CM07 394 178 228 253 93 59 301 121 126 350 149 158
LPS-04-100-CM08 443 199 256 312 119 108
LPS-04-125-CM01 85 38 47 180 90 140 256 134 215 332 177 291 409 220 366 485 263 442 561 306 518 637 349 593 714 392 669 790 435 745 866 478 834
LPS-04-125-CM02 120 53 67 159 74 103 236 117 179 312 160 255 388 203 330 464 246 406 540 289 482 617 332 557 693 375 633 769 419 709 845 462 796
LPS-04-125-CM03 165 73 91 135 54 57 211 97 132 287 140 208 363 183 284 440 226 359 516 269 435 592 312 511 668 355 586 745 398 662 821 441 738
LPS-04-125-CM04 199 90 115 110 37 11 186 80 88 262 123 173 338 166 249 414 209 325 491 252 400 567 295 476 643 338 552 719 381 627 795 424 703
LPS-04-125-CM05 255 113 141 159 56 27 235 99 115 311 142 191 387 185 267 464 228 342 540 271 418 616 314 494 692 357 569 769 400 645
LPS-04-125-CM06 287 129 165 210 83 82 286 126 158 363 169 224 439 212 309 515 255 385 591 298 460 667 341 536 744 384 612
LPS-04-125-CM07 398 179 228 222 75 44 298 118 105 374 161 196 450 204 260 527 247 337 603 290 423 679 333 498
LPS-04-125-CM08 443 199 256 269 97 52 346 140 149 422 183 206 498 226 283 574 269 376 650 312 438
LPS-04-125-CM09 596 269 346 318 102 39 405 155 116 481 198 218 558 241 271
LPS-04-160-CM01 85 38 47 326 173 284 451 243 408 576 314 532 701 384 656 835 465 793 950 525 904 1088 596 1046 1215 682 1173 1325 737 1276 1468 827 1426
LPS-04-160-CM02 120 53 67 305 157 248 430 227 372 555 298 496 680 368 620 805 439 755 930 509 868 1067 593 1008 1194 666 1135 1304 721 1240 1447 810 1388
LPS-04-160-CM03 165 73 91 281 137 202 406 207 326 531 278 450 655 348 574 780 419 697 905 489 821 1040 571 957 1167 643 1085 1280 700 1193 1420 788 1339
LPS-04-160-CM04 200 90 115 255 119 166 380 190 290 505 260 414 630 331 538 755 401 662 880 472 786 1005 542 910 1140 624 1034 1254 683 1158 1393 769 1299
LPS-04-160-CM05 255 113 141 229 96 98 353 166 233 478 236 357 603 307 481 728 377 605 853 448 729 978 518 853 1103 589 977 1227 659 1101 1364 743 1238
LPS-04-160-CM06 287 129 165 204 79 63 329 150 190 453 220 324 578 290 448 703 361 572 828 431 695 953 502 819 1078 572 943 1203 643 1067 1327 713 1191
LPS-04-160-CM07 394 178 228 257 93 70 389 171 214 514 241 338 639 312 450 764 382 585 889 453 709 1013 523 833 1138 593 957 1263 664 1081
LPS-04-160-CM08 443 199 256 226 69 17 360 148 164 485 219 288 610 289 398 735 360 536 860 430 659 985 501 783 1109 571 907 1234 642 1031
LPS-04-200-CM01 85 38 47 537 292 494 732 402 698 927 512 881 1122 622 1075 1334 750 1292 1512 842 1462
LPS-04-200-CM02 120 53 67 516 276 457 711 386 651 906 496 845 1101 606 1038 1313 733 1254 1492 826 1426
LPS-04-200-CM03 165 73 91 492 256 411 687 366 605 882 476 798 1077 586 992 1285 711 1204 1467 806 1379
LPS-04-200-CM04 200 90 115 466 238 375 661 348 569 856 458 763 1051 569 956 1258 692 1164 1442 789 1344
LPS-04-200-CM05 255 113 141 439 214 318 634 325 512 829 435 706 1025 545 899 1230 667 1103 1415 765 1287
LPS-04-200-CM06 287 129 165 414 198 285 609 308 479 805 418 672 1000 528 866 1195 638 1060 1390 749 1253 1599 875 1465
LPS-04-200-CM07 394 178 228 344 149 158 545 259 355 740 369 562 935 479 756 1131 589 950 1326 699 1143 1521 822 1337
LPS-04-200-CM08 443 199 256 313 126 104 516 236 319 711 346 512 906 457 706 1102 567 900 1297 677 1093 1492 798 1287
LPS-04-200-CM09 596 269 346 413 158 134 619 275 354 814 385 548 1009 495 729 1204 606 935 1399 716 1129 1594 826 1322
LPS-04-200-CM10 796 359 460 500 183 148 695 293 342 890 398 508 1085 514 729 1280 624 903 1475 734 1101
61
Spring output torques Cylinder at Cylinder at Cylinder at Cylinder at Cylinder at Cylinder at Cylinder at Cylinder at Cylinder at Cylinder at
ACTUATOR P= 3 barg P= 4 barg P= 5 barg P= 6 barg P= 7 barg P= 8 barg P= 9 barg P= 10 barg P= 11 barg P= 12 barg
MODEL Starting Running Ending Starting Running Ending Starting Running Ending Starting Running Ending Starting Running Ending Starting Running Ending Starting Running Ending Starting Running Ending Starting Running Ending Starting Running Ending Starting Running Ending
[Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm] [Nm]
LPS-99-160-SC1 467 183 256 568 236 347 847 380 621 1125 523 896 1404 666 1171 1683 810 1445 1961 953 1720 2208 1186 1980 2519 1240 2269 2797 1383 2544 3076 1526 2819
LPS-99-160-SC2 669 262 366 452 153 140 731 296 415 1010 439 689 1288 583 964 1567 726 1239 1846 869 1513 2094 1096 1775 2403 1156 2063 2682 1299 2337 2960 1443 2612
LPS-99-160-SC3 922 360 504 586 192 157 865 335 431 1144 478 706 1422 622 981 1701 765 1256 1951 983 1519 2258 1052 1805 2537 1195 2080 2816 1338 2354
LPS-99-160-SC4 1035 405 566 521 145 41 800 288 316 1079 431 590 1357 575 865 1636 718 1140 1887 932 1404 2193 1005 1689 2472 1148 1964 2751 1291 2238
LPS-99-160-SC5 1387 543 759 876 285 230 1155 429 505 1434 572 779 1688 774 1046 1991 859 1329 2270 1002 1603 2548 1145 1878
LPS-99-160-SC6 1860 728 1020 882 232 21 1161 376 296 1419 562 567 1718 662 845 1997 806 1120 2275 949 1395
LPS-99-160-SC7 2441 955 1338 1384 422 252 1663 565 527 1942 708 801
LPS-99-160-SC8 2070 810 1133 1042 289 82 1302 468 354 1600 576 631 1878 719 906 2157 863 1181
LPS-99-200-SC1 467 183 256 1038 478 810 1474 702 1239 1909 926 1668 2345 1150 2098 2780 1374 2527 3215 1598 2956 3599 1971 3361 4086 2046 3814 4522 2270 4244 4957 2494 4673
LPS-99-200-SC2 669 262 366 922 395 603 1358 619 1033 1793 842 1462 2229 1066 1891 2664 1290 2320 3100 1514 2749 3484 1881 3156 3970 1962 3608 4406 2186 4037 4841 2410 4466
LPS-99-200-SC3 922 360 504 778 290 346 1213 514 775 1649 738 1204 2084 962 1633 2519 1186 2062 2955 1410 2492 3342 1768 2900 3826 1858 3350 4261 2082 3779 4697 2306 4208
LPS-99-200-SC4 1035 405 566 713 243 230 1148 467 659 1584 691 1088 2019 915 1517 2455 1139 1947 2890 1363 2376 3278 1717 2785 3761 1811 3234 4196 2035 3663 4632 2259 4093
LPS-99-200-SC5 1387 543 759 946 321 299 1381 545 728 1817 769 1157 2252 993 1586 2688 1217 2015 3078 1559 2427 3559 1665 2874 3994 1889 3303 4429 2113 3732
LPS-99-200-SC6 1860 728 1020 1108 349 244 1544 573 674 1979 797 1103 2415 1021 1532 2809 1347 1947 3285 1468 2391 3721 1692 2820 4156 1916 3249
LPS-99-200-SC7 2441 955 1338 1210 332 80 1646 556 510 2081 780 939 2481 1086 1358 2952 1228 1797 3387 1452 2226 3823 1676 2656
LPS-99-200-SC8 2070 810 1133 1426 486 460 1861 710 889 2296 934 1318 2693 1253 1734 3167 1382 2176 3603 1606 2606 4038 1830 3035
LPS-99-200-SC9 2842 1112 1555 1418 391 99 1854 615 529 2256 907 951 2724 1062 1387 3160 1286 1816 3595 1510 2245
LPS-99-200-SC10 3624 1418 1984 1814 557 157 2276 738 587 2711 962 1016 3146 1186 1445
LPS-99-230-SC1 467 183 256 1460 695 1225 2035 991 1793 2611 1287 2361 3187 1583 2928 3763 1880 3496 4339 2176 4063 4844 2674 4598 5491 2768 5199 6066 3064 5766
LPS-99-230-SC2 669 262 366 1344 611 1019 1920 907 1586 2495 1204 2154 3071 1500 2722 3647 1796 3289 4223 2092 3857 4730 2584 4392 5375 2684 4992 5951 2980 5560
LPS-99-230-SC3 922 360 504 1199 507 761 1775 803 1328 2351 1099 1896 2927 1395 2464 3502 1691 3031 4078 1988 3599 4588 2471 4136 5230 2580 4734 5806 2876 5302 6382 3172 5869
LPS-99-230-SC4 1035 405 566 1134 460 645 1710 756 1213 2286 1052 1780 2862 1348 2348 3437 1644 2916 4013 1941 3483 4524 2420 4021 5165 2533 4618 5741 2829 5186 6317 3125 5754
LPS-99-230-SC5 1387 543 759 932 314 285 1508 610 852 2084 906 1420 2659 1202 1987 3235 1498 2555 3811 1795 3123 4324 2262 3664 4963 2387 4258 5539 2683 4826 6114 2979 5393
LPS-99-230-SC6 1860 728 1020 1235 414 369 1810 710 937 2386 1006 1504 2962 1302 2072 3538 1598 2639 4055 2050 3184 4690 2191 3775 5266 2487 4342 5841 2783 4910
LPS-99-230-SC7 2441 955 1338 1477 469 343 2053 765 911 2629 1062 1479 3205 1358 2046 3726 1789 2595 4356 1950 3181 4932 2246 3749 5508 2542 4317
LPS-99-230-SC8 2070 810 1133 1692 624 722 2268 920 1290 2844 1216 1858 3420 1512 2425 3939 1956 2971 4572 2104 3561 5147 2401 4128 5723 2697 4696
LPS-99-230-SC9 2842 1112 1555 1825 600 501 2401 896 1068 2977 1192 1636 3502 1610 2188 4129 1785 2771 4705 2081 3339 5280 2377 3906
LPS-99-230-SC10 3624 1418 1984 1952 572 268 2528 868 836 3060 1260 1393 3680 1460 1971 4256 1757 2539 4832 2053 3106
LPS-99-280-SC1 467 183 256 2292 1123 2046 3146 1562 2887 3999 2001 3729 4853 2440 4570 5706 2879 5411
LPS-99-280-SC2 669 262 366 2176 1040 1840 3030 1478 2681 3883 1917 3522 4737 2356 4363 5590 2795 5205
LPS-99-280-SC3 922 360 504 2032 935 1582 2885 1374 2423 3739 1813 3264 4592 2252 4105 5446 2691 4947 6299 3130 5788
LPS-99-280-SC4 1035 405 566 1967 888 1466 2820 1327 2307 3674 1766 3148 4527 2205 3990 5381 2644 4831 6234 3083 5672
LPS-99-280-SC5 1387 543 759 1765 742 1105 2618 1181 1947 3471 1620 2788 4325 2059 3629 5178 2498 4470 6032 2937 5312
LPS-99-280-SC6 1860 728 1020 1492 546 622 2345 985 1463 3198 1424 2305 4052 1863 3146 4905 2301 3987 5759 2740 4828
LPS-99-280-SC7 2441 955 1338 1158 305 29 2011 744 870 2865 1183 1711 3718 1622 2553 4572 2061 3394 5425 2500 4235
LPS-99-280-SC8 2070 810 1133 1373 460 408 2227 899 1249 3080 1337 2091 3934 1776 2932 4787 2215 3773 5641 2654 4614
LPS-99-280-SC9 2842 1112 1555 1784 579 460 2637 1018 1301 3491 1457 2142 4344 1895 2984 5198 2334 3825
LPS-99-280-SC10 3624 1418 1984 2189 694 501 3042 1132 1342 3895 1571 2184
LPS-99-320-SC1 467 183 256 3076 1526 2819 4191 2100 3918 5305 2673 5016
LPS-99-320-SC2 669 262 366 2960 1443 2612 4075 2016 3711 5190 2589 4810 6304 3162 5908
LPS-99-320-SC3 922 360 504 2816 1338 2354 3930 1911 3453 5045 2485 4552 6160 3058 5651
LPS-99-320-SC4 1035 405 566 2751 1291 2238 3865 1865 3337 4980 2438 4436 6095 3011 5535
LPS-99-320-SC5 1387 543 759 2548 1145 1878 3663 1718 2977 4778 2292 4076 5892 2865 5174
LPS-99-320-SC6 1860 728 1020 2275 949 1395 3390 1522 2494 4505 2095 3592 5619 2669 4691
LPS-99-320-SC7 2441 955 1338 1942 708 801 3056 1282 1900 4171 1855 2999 5286 2428 4098
LPS-99-320-SC8 2070 810 1133 2157 863 1181 3272 1436 2279 4386 2009 3378 5501 2582 4477
LPS-99-320-SC9 2842 1112 1555 1714 543 391 2829 1116 1490 3944 1689 2589 5058 2263 3688 6173 2836 4786
LPS-99-320-SC10 3624 1418 1984 2380 792 690 3495 1365 1789 4609 1939 2888 5724 2512 3986
LPS-99-385-SC1 467 183 256 4573 2296 4294 6186 3126 5884
LPS-99-385-SC2 669 262 366 4457 2212 4087 6070 3042 5678
LPS-99-385-SC3 922 360 504 4312 2108 3829 5926 2938 5420
LPS-99-385-SC4 1035 405 566 4247 2061 3714 5861 2891 5304
LPS-99-385-SC5 1387 543 759 4045 1915 3353 5658 2745 4944
LPS-99-385-SC6 1860 728 1020 3772 1719 2870 5385 2548 4460
LPS-99-385-SC7 2441 955 1338 3438 1478 2277 5052 2308 3867
LPS-99-385-SC8 2070 810 1133 3654 1632 2656 5267 2462 4246
LPS-99-385-SC9 2842 1112 1555 3211 1313 1866 4824 2142 3457
LPS-99-385-SC10 3624 1418 1984 2762 988 1066 4375 1818 2657 5989 2648 4247
62
63
64
65
66
67
HYDRAULIC ACTUATORS TORQUE TABLE
68
69
70
ELECTRO-HYDRAULIC ACTUATORS TORQUE TABLE
71
ELECTRO-HYDRAULIC ACTUATORS TORQUE TABLE
72
GAS OVER OIL ACTUATORS TORQUE TABLE
73
74
75
ELECTRIC ACTUATORS TORQUE TABLE
76
77
78
4 - TESTING METHODS AND PROCEDURES
79
TESTING PROCEDURE FOR
PNEUMATIC ACTUATORS
80
ACTUATORS TEST PROCEDURE FOR PNEUMATIC ACTUATOR
W.I.4.10.5 A
INDEX:
1 Scope
2 Responsibility
3 Reference documents
4 Controls
4.1 Visual Check
4.2 Pressure retaining parts certificates verification
4.3 Test equipment verification
4.4 Nameplates verification
5 Tests
5.1 Pneumatic circuit inspection
5.2 Piston Pressure Test
5.3 Functional test
5.4 Functional Test with gas storage tank (if applicable as per schematic drawing)
5.5 Actuator’s output torque verification
5.6 Actuator stroking time verification
6 Data recording
81
1 SCOPE
This document describes the test procedures to which the actuator must undergo, as well as the Customer's
requirements and Valvitalia S.p.A policy.
2 RESPONSIBILITY
All tests shall be carried out by the testing department, which is in charge of recording the data that will be
transmitted to Q.A. department.
The Q.A. department will check the acceptability of test results. CYLINDER MAX LEAKING
In case the results prove to be unacceptable, a Non Conformity Report (N.C.R.) will be issued, describing the nature DIAMETER [mm] [Nl/min.]
of the NCR. 100 0,05
3 REFERENCE DOCUMENTS 120 0,07

The technicians in charge of tests shall be given the last revisions of the following documents:
135 0,09
- SCHEMATIC DIAGRAM
- WIRING DIAGRAM 160 0,1
- VALVITALIA INTERNAL ACTUATOR DATA SHEET.
175 0,15
4 CONTROLS 200 0,17
4.1 Visual Check 235 0,18

The pneumatic actuator shall undergo a visual check to verify its compliance to the reference schematic and wiring
280 0,2
diagram.
320 0,3
The verification of the certificates relevant to pressure retaining parts, i.e. cylinder and storage tank (if required as per 360 0,5
relevant schematic drawing), shall be carried out. 430 0,6
4.3 Test equipment verification 530 0,65

Before starting the tests, the test equipment shall be verified.
640 0,75
4.4 Nameplates verification 740 0,85
The tag numbers on the nameplates shall be checked and must match the ones reported in the documentation.
840 0,90
5 TESTS OTHER 1
5.1 Pneumatic circuit inspection

The pneumatic circuit shall undergo a pressure test applying the maximum working pressure supply for at least 5 82
minutes after stabilization. No visible leakage is accepted. The test fluid shall be the instrument air which is in
the circuit itself.
5.2 Piston Pressure Test (VLT internal test)
The piston shall undergo a pneumatic pressure test applying 1.5 the maximum pressure supply for at least 5 minutes, in order to check that
the leaks are within the limits given by the following table. The test fluid will be instrument air which is in the circuit itself.
5.3 Functional Test

The actuator shall undergo a functional test by applying the minimum pressure supply without any resistance torque applied. During functional test check and
verify (in accordance to approved document):
Fail position test
Partial stroke test (3.52)
Solenoid valve test (6.00)
Filter regulator setting (4.02)
Relief valve setting (3.10)
5.4 Functional Test with storage tank (if applicable as per relevant schematic drawing)
The actuator shall undergo a functional test without supply to check the number of strokes, at least equal to 3, using the storage tank only.
5.5 Actuator's output torque verification

No.1 opening and No.1 closing operation shall be carried out at minimum and maximum working pressure supply and the actuator output torque at 0°/45°/90°
will be recorded.
If applicable as per the relevant schematic drawing, no.1 unloaded opening or no.1 unloaded closing operation shall be performed, using the manual handwheel
only.
5.6 Actuator stroking time verification

Verify the actuator stroking time, in open and close position, at the minimum and maximum air supply pressure as per torque table.
6 DATA RECORDING
In case of tests, feed pressure and torque must be always recorded.
All results shall be recorded, especially:
Opening and closing operation times et the minimum and maximum pressure supply;
Actuator's output torque values, in extreme and intermediate positions (0°, 45° and 90°);
All tests values and data will be reported in the actuator's test certificate.
83
ELECTRIC ACTUATORS
84
TESTING PROCEDURE FOR ELECTRIC ACTUATORS
W.I.4.10.5 A
INDEX
1 SCOPE
2 RESPONSIBILITY
3 TEST EQUIPMENT
4 PRELIMINARY CONTROLS
4.1 VOLTAGE CALIBRATION
4.2 DEFAULT SETTING
4.3 POSITION ENCODER
4.4 LOCAL CONTROLS
4.5 LCD DISPLAY
4.6 LED INDICATORS
4.7 INFRA RED COMUNICATION
4.8 DC POWER SUPPLY CHECK
4.9 ACTUATOR WAKE UP
4.10 LOCAL OPERATION
4.11 REMOTE OPERATION
5 CONFIGURATION
6 PREPARATION OF THE TEST CERTIFICATE
7 PERFORMANCE TESTING
8 ACCEPTANCE OF THE TEST RESULTS
9 SUCCESSIVE OPERATIONS 85
1 SCOPE
This specification describes the following procedure for the calibration, test and configuration of the Valvitalia ELA actuator.
2 RESPONSIBILITY
The QC Manager has the responsibility through the inspectors of the QC Dept. to follow the tests required by the Norms and the Clients procedures, to verify the
advancement of the tests themselves and to declare the acceptance of the results.
3 TEST EQUIPMENT
3.1 Performance test bench
3.2 Adaptor flanges
3.3 Power supply device
4 PRELIMINARY CONTROLS
Before installing the actuator on the test unit, the electronic module needs to be properly configured according to the customer or to the internal data sheet.
Please verify that all cables are checked and marked.
Please verify that all the connections are made as per the approved wiring diagrams.
4.1 VOLTAGE CALIBRATION

First of all it is necessary to configure the power supply module according to the customer requirement. Wrong setting may lead to motor damage!
BEFORE OPENING ANY ENCLOSURE, PLEASE ENSURE THAT ALL THE POWER SUPPLY CONNECTIONS ARE SWITCHED OFF AND PLEASE
VERIFY THE GROUNDING CONNECTION!
4.2 DEFAULT SETTING

In order to verify the correct assembly and the correct functionality of the software installed, please verify the default configuration. Any changes may be applied
only after this.
During this stage please verify the software revision.
4.3 POSITION ENCODER

The position encoder should be tested in order to verify the correct installation.
Without setting the fully open and fully closed position, make a complete turn clockwise with the hand wheel.
During this operation, the operator must verify:
Wake-up operation made by the reed switches
Incremental encoder functionality
Resolving capability of the absolute encoder
When all the tests are performed, please make a complete counter clockwise turn with the hand wheel.
86
4.4 LOCAL CONTROLS
Please verify the correct installation and operation of the frontal knobs by ensuring that the motherboard reads all contacts.
4.5 LCD DISPLAY

All the information, alarms and overall status are shown on the LCD display. Please verify the integrity of the dot matrix (no black or white fixed points) and the
backlight intensity.
4.6 LED INDICATORS

On the front panel are installed 3 LED indicators:
Green Led: for fully open position
Yellow Led: for intermediate position
Red Led: for fully closed position
Please verify the operation, the position and the intensity.
4.7 INFRARED COMMUNICATION

Please verify via infrared port the connectivity and the duplex data transmission.
4.8 DC POWER SUPPLY CHECK

After a little delay (energize the actuator and wait 5 seconds), please verify the 24 VDC motherboard power supply with a multi-meter on the terminal board.
Please do this test only in the dedicated area and avoid any contact with the AC power supply area: danger of thermical and electrical hazard!
4.9 ACTUATOR WAKE UP

After an idle period, the actuator goes to energy save status. Please verify the wake up capability of the actuator by moving the hand wheel without loosing all
the information concerning current position, limit switches and configuration.
4.10 LOCAL OPERATION

With the 3 position knob sets on Local position, please verify the proper operation via open/close knob.
Please also verify that the actuator stops his travel while reaching the limit in either direction.
While performing these tests, please verify that relays KA1 to KA5 operate independently as per default settings.
4.11 REMOTE OPERATION

With the 3 position knob sets on Remote position, please verify the proper operation via open/close/stop inputs.
Verify the ESD action via dedicated contacts.
Verify the open and close interlocks to inhibit the operation in each direction independently.
While performing these tests, please verify that relays KA1 to KA5 operate independently as per default settings.
87
5 CONFIGURATION
Before performing any test, please configure the actuator as per relevant data sheet and customer requirements using the local interface or the PC software.
As basic configuration please verify:
Opening / closing rotation
Actuator current position
Torque limits
Absorbed Current limits
Fully open limit position
Fully close limit position
ESD action
Thermostat bypass feature
Emergency & signal priority
Interlock feature
Relay Function and normal position
Battery indication
Verify the nameplate data (job, tag, nominal current, nominal voltage....) and please also load them on the actuator’s memory for traceability.
6 PREPARATION OF THE TEST CERTIFICATE

Before proceed with the final test procedure, please record on the relevant certificate as a minimum the rated data of the actuators, all the PCB serial numbers
and the software revision installed.
7 PERFORMANCE TESTING
Install the actuator on the test bench and verify that the power supply is switched off.
Make all the connections: verify that the ground and the power supply connections are firmly done.
Do not energize the actuator and close the cable connections cover.
Select the correct power supply output on the test bench: only at this stage energize the actuator.
Verify the rotation speed in accordance with customer’s requirement in the data sheet.
After all the test using the electric motor, please de-energize the actuator.
Verify that manual operation can be engaged by the declutching mechanism. Make a complete turn clockwise.
Re energize the actuator and verify the automatic engagement as the electric motor starts: the hand wheel must not move.
Repeat the test also for counter-clockwise rotation.
8 ACCEPTANCE OF THE TEST RESULTS
The acceptance of the test results is established by the Valvitalia inspector based on the criteria of
the applicable specifications referred in the Quality Control Plan.
The results of the test must be listed on the Test Certificate, checked and approved by the QC Manager.
9 SUCCESSIVE OPERATIONS
Remove the flange adaptor ( if installed) and prepare the actuator for the shipment as per relevant quality control plan. 88
HYDRAULIC ACTUATORS
89
ACTUATORS TEST PROCEDURE FOR
HYDRAULIC ACTUATOR AND HPU
ATP W.I.4.10.5 A
INDEX:
1 Scope
2 Responsibility
3 Reference documents
4 Controls
4.1 Visual Check
5 Tests
5.1 Hydraulic circuit inspection
5.2 Piston Pressure Test
5.3 Functional test
5.4 Actuator’s output torque verification
5.5 NAS Test
6 Data recording
90
1 SCOPE
This document describes the test procedures to which the actuator must undergo, as well as the Customer's requirements
and Valvitalia S.p.A policy.
2 RESPONSIBILITY
All tests shall be carried out by the testing department, which is in charge of recording the data that will be transmitted to Q.A. department.
The Q.A. department will check the acceptability of test results.
In case the results prove to be unacceptable, a Non Conformity Report (N.C.R.) will be issued, describing the nature of the NCR.
3 REFERENCE DOCUMENTS
The technicians in charge of tests shall be given the last revisions of the following documents:
- SCHEMATIC DIAGRAM
- WIRING DIAGRAM
-VALVITALIA INTERNAL ACTUATOR DATA SHEET.
4 CONTROLS
4.1 Visual Check

The pneumatic actuator shall undergo a visual check to verify its compliance to the reference schematic and wiring diagram.

The verification of the certificates relevant to pressure retaining parts, i.e. cylinder and storage tank (if required as per relevant schematic drawing), shall be
carried out.

Before starting the tests, the test equipment shall be verified.

The tag numbers on the nameplates shall be checked and must match the ones reported in the documentation.
5 TESTS
5.1 Hydraulic circuit inspection

The hydraulic circuit shall undergo a pressure test applying the set pressure for at least 2 minutes after stabilization. No visible leakage is accepted.
5.2 Cylinder/Piston Pressure Test (VLT internal test) 91

The piston shall undergo a hydraulic pressure test applying the set pressure for at least 1 minute, in order to verify no leakage.
5.3 Functional Test
The actuator shall undergo a functional test by applying the set pressure without any resistance torque applied. The functional testis for the complete unit,
actuator and relative HPU.
5.4 Actuator's output torque verification

No.1 opening and No.1 closing operation shall be carried out at set pressure and the actuator output torque at 0°/45°/90° will be recorded.
If applicable as per the relevant schematic drawing, no.1 unloaded opening or no.1 unloaded closing operation shall be performed, using the manual handwheel
only.
5.5 NAS Test

This fluid shall be sampled at the end of testing to ensure it meets the requirements NAS 1638 class 6 or better
6 DATA RECORDING
In case of tests, feed pressure and torque must be always recorded.
All results shall be recorded, especially:
Opening and closing operation times;
Actuator's output torque values, in extreme and intermediate positions (0°, 45° and 90°);
All tests values and data will be reported in the actuator's test certificate.
92
GAS OVER OIL ACTUATOR
93
TESTING PROCEDURE FOR GAS OVER OIL ACTUATOR
1- SCOPE.
This specification describes the final inspections and tests carried out on Valvitalia Gas Over Oil actuator model GOM
2 -TEST EQUIPMENT
All test and measuring instruments (pressure gauges, dynamometric cells….) used to perform actuator testing are calibrated in accordance with
VALVITALIA procedures. Testing procedures and certificates of all test and measuring instruments are available upon request.
Pressure gauges are calibrated every 6 months.
Dynamometric instruments are calibrated every year.
3- TEST PROCEDURE
A) ACTUATOR VISUAL INSPECTION AND MARKING
The actuator to be tested shall be subjected to a visual inspection :

- The actuator identification nameplate shall include, as a minimum, all the data
required by the purchaser.
- The overall dimensions of the actuator shall be checked.
- Actuator/valve coupling compliance shall be verified.
- Completeness of all the accessories shall be verified and their nameplate shall be verified.
- Compliance of the power inlet(s) shall be verified.
- Compliance of the wiring shall be verified.
- Compliance of piloting components assembly
- Checking of the electrical components and components certificate
- Visual inspection and dimensional checking
B) PRESSURE TESTS : CYLINDER PRESSURE TEST. (VLT internal test)

Pressurisation at 1.5 times the maximum operating pressure during 30 minutes. (both sides of the piston are pressurized)
The cylinder is inspected for signs of leakage.
C) PISTON TIGHTNESS TEST. (VLT internal test)

Connect the cylinder port to the power unit and increase the pressure up to 1.1 the maximum operating pressure and then hold for 30[min]. The test is
carried out with the actuator in fully open position and then in closed position. The actuator is inspected for signs of leakage. No leakage is allowed.
At the end of this test, checking that the end stroke screws are still adjustable is verified.
D) HYDROSTATIC PRESSURE TEST FOR PNEUMO.HYDRAULIC CIRCUIT,

All the pneumo-hydraulic circuit shall be pressurized at the minimum and maximum operating pressure during 5 minutes. 94
The actuator is inspected for signs of leakage.
E) FUNCTIONAL TEST
Good functionality of the actuator is verified by carrying out the following operations and checks:
Verify the schematic diagram (SF-GO 210 last rev. / SF-GO-216 last rev.).
Verify the torque limiting device pressure setting in accordance to relative schematic diagram.
Verify the low pressure switch pressure setting in accordance to relative schematic diagram.
The actuator shall be fully opened and closed five times to check for smooth operation and to verify that the correct end positions are achieved through
the local position indicator.
The actuator shall be fully opened and closed by remote operation.
The actuator shall be fully opened and closed by local operation (check with pulse input / output).
The actuator shall be fully opened and closed by manual operation using the hand pump. (if applicable)
Checking of correct functioning of the limit switches (if applicable)
F) PERFORMANCE TEST : STATIC OUTPUT TORQUE MEASUREMENT:

The actuator is installed on a suitable brake connected to a digital torque transducer.
At ambient temperature, actuator static torque measurements in both directions at the following various angular positions (0°, 45°, 90°) are recorded.
Test is carried out at the minimum operating pressures.
G) OPERATING TIMES (without resisting torque)

The operating times for the opening phase and closing phase are recorded at both minimum and maximum operating pressures.
4 - ACCEPTANCE CRITERIA.
The actuator is positively tested if :
- There is no presence of leakage during the hydrostatic tests,
- There is no presence of leakage during the tightness test,
- Good functioning of the actuator is verified,
- The output torques exceed the valve torque requirements,
- Positive result of dielectric tests.
5- CERTIFICATION.
A test certificate is issued with the following elements:
- results of the visual and dimensional checks
- results of the pressure tests
- results of the tightness test
- results of the functional and performance tests
- result for the operating times
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5 - USE AND MAINTENANCE PROCEDURE
96
INDEX
1 INTRODUCTION
1.1General notes
1.1.1 Standards
1.1.2 Terms and conditions
2 INSTALLATION OF ACTUATORS
2.1 Checks to be performed at actuator receipt
2.2 Actuator handling
2.3 Actuator storage
2.4 Assembly of the actuator onto the valve
2.4.1 Coupling with the valve - Orientation of the actuator on the valve
2.4.2 Procedure for assembly of the actuator onto the valve
2.5 Pneumatic/hydraulic connections
2.6 Electrical connections (if any)
2.7 Actuator START-UP
3 MAINTENANCE
3.1 Routine maintenance
3.2 Extraordinary maintenance
3.2.1 Replacement of the Actuator Frame seals
3.2.2 Replacement of the Spring container gasket
3.2.3 Replacement of the Cylinder gasket
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1 INTRODUCTION
1.1 General notes

All Valvitalia actuators are manufactured and controlled in accordance with the EN-ISO 9001 international standard.
1.1.1 Standards
CEI 64-8 (IEC 60364): Electrical installations of buildings using nominal voltage non greater than 1000[V] AC and than 1500[V] CC.
97/23/CE: Pressure Equipment Directive PED.
98/37/CE: Machine Directive.
EN 292/1: Safety of Machinery – Basic concepts, general principle for design. Part 1 – Basic terminology, methodology.
EN 292/2: Safety of Machinery – Basic concepts, general principle for design. Part 2 – Basic terminology, methodology.
2006/42 EEC: Machine Directive.
1.1.2 Terms and conditions

Valvitalia – Automation Division certifies that all its goods are free from defects in material and are designed and manufactured in accordance with the current
goods specifications.
All the products manufactured by Valvitalia – Automation Division, when properly installed, used and maintained are warranted for one year from the date of
installation by the first user of the goods or eighteen months from the date of effective delivery to the first user of the goods.
If a defect has been caused by improper installation, misuse or improper maintenance, repairs will be billed at the normal rates of A.N.I.M.A.
2 INSTALLATION OF ACTUATORS
2.1 Checks to be performed at actuator receipt.

Verify the serial number, the actuator model and the technical data present onto the actuator nameplate.
Verify if there is some damage due to transportation of the actuator.
If the actuator and the valve are shipped already assembled, setting of the mechanical end stop screws and setting of the micro-switches (if any) have been
already carried out.
If the actuator is shipped not assembled to the valve, setting of the mechanical end stop screws and setting of the micro-switches have to be checked once the
actuator is assembled to the valve.
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2.2 Actuator handling
We recommend that all the handling operations are performed by qualified personnel according to the applicable
rules.
The actuator lifting points are designed for the actuator handling only [Fig. 2.2.1]. They must not be used for
handling the valve/actuator assembly.
The actuator weight is indicated on the actuator nameplate.
Figure 2.2.1 – Actuator handling
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2.3 Actuator storage
All actuators enclosures are weatherproof double-sealed with O-rings.
Preliminary Cable entries are supplied with plugs to protect the terminal compartment until the actuator is installed : please note that they are not weatherproof,
they just prevent the entry of undesired objects during transportation.
IMPORTANT: Please follow the information of this chapter!
Not observing these instructions will invalidate the actuator validity!
To obtain optimum service life, please storage the actuator in horizontal position.
In case of actuator indoor storage, we recommend the following actions:
•In order to assure the actuator performance, please storage it in clean and dry place, preferably in an area that is not subject to important temperature
fluctuations.
• The temperature range for storing is -20°C ÷ +80°C.
• Keep the actuator above the ground (on a wooden or plastic support) in order to preserve the actuator bottom part from any damage.
• Verify that the electrical connections (if any) and that the hydraulic connections are well protected by apposite caps.
• Check that the limit switch box (if any) has been correctly closed.
If the actuator is stored outside or for a long period, Please proceed as follows:
• The actuator should be stored off the ground, high enough to prevent being immersed in water or buried in snow.
• Protect the electrical connections (if any) and hydraulic connections using metal waterproof sealed caps instead of plastic ones.
• Protect with oil or grease the coupling part of the actuator.
• Operate the valve via hand-wheel or hydraulic manual override (if any) in order to verify the fully open and fully close position indication.
• The temperature range for storing is -20°C ÷ +80°C.
In case of actuator storage, we recommend the following actions:

Keep the actuator lift from the ground (on a wooden support) in order to preserve the actuator bottom part from any damage.
Verify that the electrical connections (if any) and that the supply connections are well protected by apposite caps.
Check that the control group enclosure and that the microswitch box (if any) have been correctly closed.
If the actuator is stored outside or for a long period, please proceed as follows:
Protect adequately the actuator from weather inclemency;
Protect the electrical connections (if any) and pneumatic connections using metal sealed caps instead of plastic ones. 100
Protect with oil or grease the coupling part of the actuator.
Operate periodically the actuator.
2.4 Assembly of the actuator onto the valve.
2.4.1 Coupling with the valve - Orientation of the actuator on the valve.
The VALVITALIA – Automation Division actuators can be placed on the valve in various
configurations depending of client requirements. When there is no special client requirement, the
actuator can only be fitted in one position on the valve.
The actuator bushing can be provided with n°2 keyways placed at 180° from each other in order
to allow positioning of the actuator on the valve in n°2 positions (opposite positions).
On request, the actuator bushing can be provided with n °2 other additional keyways in order to
have 4 possibilities for mounting the actuator on the valve. In this case, n°2 additional holes will
also be machined for the pins on the actuator frame.
Figure 2.4.1 – Actuator valve interface
Figure 2.4.2.1 Actuator assembly on the valve
2.4.2 Procedure for assembly of the actuator onto the valve

We recommend to follow the assembly procedure described below. If you do not follow this
procedure, the warranty will be compromised.
We recommend that actuator installation, use, maintenance and eventual repair must be
performed by qualified personnel.
We underline that incorrect assembly can have negative repercussions.
101
For assembly of the actuator on the valve, please proceed as follows:
• Check that the future desired actuator mounting position does not interfere with the geometry of the installations.
• Check and clean the coupling areas for both the valve and the actuator.
• Operate the actuator in the same position as the valve.
• Lubricate the coupling parts with oil or grease.
• In case of actuator adaptor piece (intermediate part), place its bushing onto the valve shaft, maintain it with suitable grease and proceed with the installation of
the actuator.
• Handle and lift the actuator using the provided lifting eyes.
• Connect the valve shaft inside the actuator bush and put the actuator onto the valve.
• Put the actuator in the way that the holes of the actuator coupling flange will match the pins of the mounting flange of the valve.
• Fix the coupling flanges with the tie rods and nuts.
• Tighten the nuts with the required tightening torque (see table below).
NOTE: The tightening values indicated in Table 2.4.2.1 are relevant to ASTM A 193 B7 material for tie rods and to ASTM A194 gr.2H material for nuts
PIN HOLE THREAD NOMINAL Tightening torque

DIAMETER [Nm]
NUTS
HOLE M8 20
M10 40
M12 70
M14 110
M16 160
M20 320
M22 420
M24 550
M27 800
M30 1100
M33 1400
M36 1700
Figure 2.4.2.1 - Valve/actuator coupling.

Table 2.4.2.1 - Nut tightening torques.
102
2.5 Pneumatic / hydraulic connections.
Verify that the pressure available from the supply line complies with the pressure value indicated on the actuator nameplate.
The actuator can be equipped with a pressure reducer. In this case, the setting pressure of this pressure reducer is clearly specified onto an additional
nameplate.
All the connections must be carried out by qualified personnel using fittings and pipes from adequate material.
Once the hydraulic connection is performed , verify that there is no leakage.
Please proceed as follows:
•Eliminate or reduce the presence of liquid or solid elements from the supply gas.
•Debur the extremities of the rigid pipes (if any).
•Clean the pipe internal using nitrogen or air flow.
•Place and block the pipes avoiding to loosen the threaded connections.
•Carry out the connection in accordance with the schematic diagram.
•Verify that there is no leakage from the connections.
•2.6 Electrical connections (if any).

All the electrical connections must be carried out by qualified personnel using cable glands and cables from adequate material.
We recommend to isolate the electric supply before performing any operations.
It is necessary to respect the safety rules contained in the CEI 64-8 (equivalent to IEC 60364 standard).
Please proceed as follows for the electrical connections:
•Remove the plastic protection from the cables.
•Screw the cable glands.
•Insert the cables.
•Carry out the electrical connections in accordance with the electrical wiring diagram.
•Tighten the cable glands.
•Remove the plastic caps from the unused entries and replace them by metal caps.
•Verify that the values of the electrical supply available comply with the values indicated on the actuator junction box nameplate.
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2.7 Actuator Start-Up.
Actuator start-up, maintenance and eventual repair must be carried out by qualified personnel.
For actuator Start-Up, please proceed as follows:
Verify that the available pressure from the supply line complies with the pressure value indicated on the actuator nameplate. The actuator can be equipped with
a pressure reducer. In this case, the setting pressure of this pressure reducer is clearly specified onto an additional nameplate.
Verify that the values of the available electrical supply available comply with the values indicated on the actuator junction box/limit switch nameplate.
Verify by visual inspection that there is no leakage from the cylinder or from the connections.
Restore the paintwork of the components which have been damaged during transportation and assembling (removed the rust before applying paint).
Check the oil level inside the gas–oil tanks through to the measuring rods.
Bleed the air from the cylinder if necessary, by removing the plug mounted on the flange.
Operate the actuator by carrying out the various types of operations available (LOCAL/ REMOTE/ EMERGENCY operations/open/close/partial stroke valve
operations ) and verify their correct functioning (See actuator schematic diagram) .
Verify that there is no leakage from the connections.
Check good functioning of the signals.
For checking of full/partial limit switches / position transmitter please check the attached document (Attachment A).
3 MAINTENANCE
3.1 Routine maintenance.

The actuators are designed and manufactured in order to minimize maintenance. They are designed and manufactured to withstand severe working conditions
for long period.
The frequency and the intensity of this maintenance are linked to the working conditions.
Every year, we recommend to verify the following elements:

The actuator operates the valve without any problem.
Verify that there is no leakage.
Verify that the actuator is exempt from damages, even accidental.
Verify that there is no condensation in the actuator frame actuating the pressure relief valve placed on the bottom part of the housing.
Every 3 months, we recommend to perform the following operation:
Remove the accumulated condensation in the dehydrator filter cartridge through the suitable draining plugs (only for gas over oil and direct gas actuators).
Every 6 months, we recommend to perform the following operations:
Check the correct functioning of the actuator.
Every two years, we recommend to verify the following elements:
The actuator operates the valve without any problem in the operating times required.
Verify that there is no hydraulic and pneumatic leakage.
Verify the oil level inside each gas-oil tanks (only for gas over oil and direct gas actuators). 104
Verify that the actuator is exempt of damages, even accidental.
Verify that there is no condensation inside the control group.
3.2 Extraordinary maintenance
If necessary, it is possible to perform extraordinary maintenance on various components
3.2.1 Replacement of the Actuator Frame seals (Fig. 4.2.2.A)
For replacement of the frame seals, please proceed as follows:

Isolate the actuator from the pneumatic supply and evacuate the pressure from the control group.
Remove the position indicator or the limit switches housing (if applicable) by unscrewing all the relevant fixing screws.
Remove the O-ring (110) of the limit switches housing (if applicable) from its transmission shaft.
Clean and lubricate the shaft groove with grease (FUCHS Renocal FN-20 or equivalent); in this way the O-ring (110) will remain in its groove during the re-
assembly.
Place new O-ring (110) in the shaft groove, than lubricate again with grease (FUCHS Renocal FN-20 or equivalent).
Remove the actuator frame cover in a “crossed” arrangement.
Warning: during the maintenance, pay attention to avoid the entry of foreign matter or dust that could contaminate the grease inside the actuator
frame.
Remove the actuator gaskets (90-340) and carefully remove accurately any residual from the frame / cover contact surfaces.
Place the new gaskets (90-340) after applying a thin layer of grease (FUCHS Renocal FN-20 or equivalent) on the contact surfaces.
Place the frame cover in its original position with the eventual limit switches housing adapter, assuring a perfect alignment from contact surfaces in order to
ensure its original weatherproofing.
3.2.2 Replacement of the Spring container gasket (Fig. 4.2.2.A)

BE CAREFUL.
Particular attention for the spring container.
Disconnecting of the spring container from the actuator frame:
The spring container is fully welded and cannot be disassembled when the spring(s) is (are) under load for safety purpose as the screws connecting the
container to the actuator are not accessible when the scotch yoke is holding the spring(s) compressed. Therefore, disconnection of the spring container from the
actuator frame will only be carried out when the spring are not compressed and therefore when the scotch yoke position provides sufficient access for loosening
the screws connecting the spring container to the actuator.
Dismantling of the spring container: The spring(s) are preloaded inside the spring container therefore dismantling of the spring container is EXTREMELY
DANGEROUS and has to be performed by skilled personnel under specified conditions. The spring container will be installed inside a press when cutting the
spring container in order to maintain the spring(s) in position during this operation. After this, under the press action, releasing of the spring(s) to its (their) free
length will be performed carefully.
VALVITALIA disengages its responsibility in spring container dismantling operations performed by others.
105
For replacement of the spring container gasket (70), please proceed as follows:
Isolate the actuator from the pneumatic supply and evacuate the pressure from the control group.
Lift slightly and / or adequately support the spring container so that it is perfectly horizontal. IMPORTANT: before starting the intervention is highly
recommended to obtain suitable tools for lifting / support the spring container.
Remove the actuator frame cover by following the procedure described in the paragraph 4.2.2 - points 6.
Remove the four internal fixing socked head screws as shown in Fig. 4.2.2.A.
Remove (slowly) the spring container to obtain sufficient space to perform this operation. Pay attention to the pusher of the spring container (inside the
actuator frame) that could fall and damage persons.
Remove the gasket (70) from its groove and scrape accurately any residual from the frame / spring container contact surfaces.
Place the new gaskets (70) after applying a thin layer of grease (FUCHS Renocal FN-20 or equivalent) on the contact surfaces.
Reposition the pusher of the in the original position inside the actuator frame.
Restore the spring container in its original position having care to check the new gasket remains in correct position. Pay attention to take a correct alignment of
the pusher respect to the spring container centering hole.
Restore and tighten the four fixing socked head screws placed inside the actuator frame.
3.2.3 Replacement of the Cylinder gasket (Fig. 4.2.2.A)

For replacement of the cylinder gasket (170), please proceed as follows:
Isolate the actuator from the supply and evacuate the pressure from the control group.
Lift slightly and / or adequately support the cylinder so that it is perfectly horizontal. IMPORTANT: before starting the intervention is highly recommended to
obtain suitable tools for lifting / support the cylinder.
Remove the actuator frame cover by following the procedure described in the paragraph 4.2.2 - points 6.
Remove the fixing plate from the cylinder shaft inside the actuator frame.
Remove the four fixing screws of the cylinder (inside the frame) as shown in Fig. 4.2.2.A.
Remove (slowly) the cylinder to provide sufficient space to perform this operation.
Remove the gasket (70) from its groove and scrape accurately any residual from the frame / cylinder contact surfaces.
Place the new gaskets (170) after applying a thin layer of grease (FUCHS Renocal FN-20 or equivalent) on the contact surfaces.
Reassemble the cylinder in its original position having care to check the new gasket remains in correct position. Pay attention to take a correct alignment of the
cylinder shaft respect to the fixing point inside the actuator frame.
Reassemble the fixing plate by screwing it on the cylinder shaft inside the frame, than restore and tighten the four fixing socked head screws to the fixing point
inside the actuator frame.
Restore and tighten the cylinder fixing screws inside the actuator frame.
106
(Fig. 4.2.1.A)
107
108
(Fig. 4.2.2.A)
6 - STRENGHT OR ADVANTAGE POINTS
109
VALVITALIA ACTUATOR GENERAL ADVANTAGES:
Delivery terms and prices;
No delay in complete unit (valve + actuators) supply due to close co-

ordination of valve and actuator engineering and production
Easy expediting and testing activities for Client and Client

representatives, due to the same location of actuator and valve
manufacturing facilities
Full responsibility of Valvitalia of the complete unit
110
VALVITALIA GAS DIRECT, GAS OVER OIL, PNEUMATIC AND HYDRAULIC
ACTUATORS ADVANTAGES:
Higher structural resistance: actuator structural components have been tested

according to the last procedure qualification of Snam Rete Gas – ENI Group and
have carried out more than 3.000 cycles (1 cycle = 1 open and 1 closing) at the
maximum output torque. The high structural resistance is due to a new design of
frame/cover, engineered in order to avoid any bending moment due to cylinder and
spring container weight.
Higher output torque: spring container, cylinder and frame have been optimized
through tolerances and components matching in order to obtain an higher
maximum actuator output torque, considering the same characteristic dimensions
(frame arm and cylinder internal diameter) of other actuators manufacturers.
111
VALVITALIA GAS DIRECT, GAS OVER OIL, PNEUMATIC AND HYDRAULIC
ACTUATORS ADVANTAGES:
Frame high resistance to weight bending moment: the structure of the frame has been
developed in order to avoid the actions on internal components due to weight bending
moment of spring container and cylinder; the lacking of bending moment makes also
easier the maintenance operation during opening / closing frame cover.
Innovative hydraulic pump: the innovative manual hydraulic pump is lockable and it is
characterized by high resistance, verified after 40.000 manual stroke during Snam Rete
Gas qualification tests with an output torque of 200.000[Nm] and a pressure of 75[bar].
112
VALVITALIA ELECTRIC ACTUATORS ADVANTAGES:
Double redundancy on every electronic key component: in order to assure the maximum
reliability even in the worst condition, we have installed in our actuator 2 cards to monitor
the same parameter. Should the first one be broken or have a malfunction, the second
card will assure the performance of the actuator.
Innovative Starting System: the motor is started not only with a traditional interrupter but
also with an advanced system which assure a soft start preventing the motor from
damage and assuring a better control on the output torque.
Power consumption: our innovative starting system improves the current required by the
electric motor to start the operation. Now we do not have the starting peak current
absorption (which may be 10 times the nominal working current) typical of mechanical
interrupter system.
113
Modulating service: in case you would like to introduce a modulating service, there is no
need to change the actuators. You have only to reconfigure the software and change the
motor housing (only applicable for lower than 5.5 Kw motor).
Top performance CPU: our actuator manages all the operations via a top performance
DSP. For the first time on this field, we assures you to control all the parameters with 2
MHz refresh rate while all the other standard microchip solution can perform only a 10
KHz refresh ( about 200 times faster!).
Shortest starting delay: due to his CPU and his starting system, our actuator can start or
stop any operation with the shortest delay: maximum 20 ms instead of minimum 200 ms
delay typical of mechanical interrupter system.
114
Absolute encoder: the key parameter for every actuator is the correct position
monitoring. In order to assure the best performance, we chose an absolute encoder type
which assure the highest definition and which do not loose the position in case of power
failure like all the incremental encoder.
Auto sensing procedure for limit switches: in case you have to set up the fully open and
fully close position at site, the actuator can perform an automatic procedure. This is
critically important: you do not have to remove the valve from the line to perform the set-
up!
115
Partial Stroke Device: referring to the proven experience with the Pneumatic, gas-over-
oil and hydraulic actuators, our actuator can automatically perform a partial stroke test
as per customer requirements: via a remote signal or via a programmable internal timer.
It is also possible to customize all the parameters of the partial stroke test ( opening
percentage, time to remain in position, how many opening / closing operation…)
116
7 - CERTIFICATES
117
ACTUATOR CERTIFICATION
•ISO 9001- QUALITY MANAGEMENT SYSTEM
•PED – STRUCTURAL CALCULATION APPROVALS
•ATEX – EXPLOSION PROOF COMPONENT MANUFACTURING APPROVAL
•SIL QUALIFIED PERSONNEL
118
8 - REFERENCE LISTS
119
REFERENCE LIST
VALVE SIZE VALVE
SUPPLY QTY
ACTUATOR TYPE VALVE TYPE (INCHES) CLASS (ANSI) CLIENT END USER PROJECT COUNTRY
YEAR FROM - TO FROM - TO
2004 3 PNEUMATIC QUARTER TURN BALL 1" - 6"x4" 150 - 600 FOSTER WHEELER ITALIANA ERG RAFFINERIE MEDITERRANEE STAZIONE GAS NATURALE ITALY
2004 18 PNEUMATIC QUARTER TURN BALL 1" - 3" 300 - 900 TECHNIP ITALY TECHNIP ITALY ENERGIA MOLISE ITALY
2005 4 GAS OVER OIL QUARTER TURN BALL 16" - 14" 600 ENAGAS ENAGAS GASEODUCTO DE ESCOMBRERAS SPAIN
2005 9 GAS OVER OIL QUARTER TURN BALL 16"x14" - 30"x28" 600 IVALSA/MASA ENAGAS GASODUCTO MUGARDOS-AS SPAIN
2005 11 GAS OVER OIL QUARTER TURN BALL 8" x 6" - 16" 600 IVALSA/GISCA ENAGAS GASODUCTO MUGARDOS- SPAIN
2005 1 GAS OVER OIL QUARTER TURN BALL 16" 600 IVALSA ENAGAS VARIOUS SPAIN
2005 3 GAS OVER OIL QUARTER TURN BALL 4"x 3" 600 ENAGAS ENAGAS VARIOUS SPAIN
2005 2 PNEUMATIC QUARTER TURN BALL 10" 600 - 900 ENPPI BAPETCO NEAG MULTI PHASE PIPELINE TO EGYPT
2005 1 PNEUMATIC QUARTER TURN BALL 8" 300 ENPPI GPC S-C BAKER NEW PLATFORM EGYPT
2005 10 GAS OVER OIL QUARTER TURN BALL 8" x 6" - 36" 600 IVALSA ENAGAS VARIOUS SPAIN
2005 1 PNEUMATIC QUARTER TURN BALL 30"x24" 600 CUNADO INTERNATIONAL SA SPANISH EGYPTIAN GAS CO. VARIOUS EGYPT
2005 1 GAS OVER OIL QUARTER TURN BALL 4"x 3" 600 IVALSA ENAGAS VARIOUS ITALY
2005 12 GAS OVER OIL QUARTER TURN BALL 4" x 3" - 6" x 4" 600 IVALSA ENAGAS VARIOUS SPAIN
2005 27 GAS OVER OIL QUARTER TURN BALL 14" - 40" 600 FERNAS BOTAS VARIOUS TURKY
2005 3 GAS OVER OIL QUARTER TURN BALL 10" x 8" - 16" 600 IVALSA ENAGAS VARIOUS SPAIN
2005 1 PNEUMATIC QUARTER TURN BALL 4" 150 PETROBEL VARIOUS Temsah Concession - New Waste Water EGYPT
2005 2 GAS OVER OIL QUARTER TURN BALL 4"x3" - 12"x8" 600 ENAGAS ENAGAS VARIOUS SPAIN
2005 13 PNEUMATIC QUARTER TURN BALL 2" - 12" 300 ORSENIGO SHELL AFAM PROJECT NIGERIA NIGERIA
2005 1 GAS OVER OIL QUARTER TURN BALL 10"X8" IVALSA ENAGAS VARIOUS SPAIN
2005 4 PNEUMATIC QUARTER TURN BALL 10" - 12" 600 TORMENE EDISON C.LE DI AVEZZANO ITALY
2005 1 GAS OVER OIL QUARTER TURN PLUG 2" 600 IVALSA ENAGAS AMPLIACION E.C. VALENCIA SPAIN
2005 1 PNEUMATIC QUARTER TURN CRYOGENIC 8" 150 TORMENE ENAGAS CARTAGENA SPAIN
2005 6 PNEUMATIC QUARTER TURN BALL 1" - 12" 600 TORMENE ENELPOWER C.LE DI SANTA BARBARA ITALY
2005 3 PNEUMATIC QUARTER TURN BALL 1,5" - 12" 600 TORMENE ENELPOWER C.LE DI SANTA BARBARA ITALY
2005 7 PNEUMATIC QUARTER TURN BALL 2" - 12" 600 QTR VARIOUS VARIOUS U.S.A.
2005 7 PNEUMATIC QUARTER TURN BALL 2" - 12" 600 QTR VARIOUS VARIOUS U.S.A.
2005 1 PNEUMATIC QUARTER TURN BALL 4"x3" 2500 GAS & OIL SUPPORT S. VARIOUS VARIOUS MALAYSIA
2005 2 GAS OVER OIL QUARTER TURN BALL 16" - 26" 600 IVALSA ENAGAS POS.06.3 CON ERM (80/16 bar) SPAIN
2005 2 PNEUMATIC QUARTER TURN BALL 8" 150 TORMENE AKSA VARIOUS TURKEY
2005 5 HYDRAULIC SPRING RETURN BALL 12" 300 GCI DELTA PROJECT THERMOREMA GREECE
2005 1 GAS OVER OIL QUARTER TURN BALL 6"x4" 600 IVALSA ENAGAS POSICION G-04 SPAIN
2005 2 PNEUMATIC QUARTER TURN BALL 6" 600 TORMENE ABB SONATRACH PROJET SC TFT EXTENSION-ABB-SC ALGERIA
PNEUMATIC QUARTER TURN THE
2005 2 BALL 2"x1,5" 900 WINTERSHALL WINTERSHALL VARIOUS
SPRING RETURN NETHERLANDS
2005 8 PNEUMATIC QUARTER TURN BALL 2" - 12" 600 TORMENE EDISON Centrale di Torviscosa ITALY
2005 1 GAS OVER OIL QUARTER TURN BALL 48" 600 SNAM RETE GAS SNAM RETE GAS VARIOUS ITALY
2005 11 GAS OVER OIL QUARTER TURN BALL 3" - 12" 600 ILUSTRASI/ PETRONAS PETRONAS Plentong Metering Station II MALAYSIA
CONTROL PANEL FOR PNEUMATIC UNITED
2005 51 BALL 1,5" - 30"x24" 150 - 900 WHESSOE-VOLKER STEVIN DRAGON LNG LTD DRAGON LNG TERMINAL
ACTUATOR KINGDOM
2005 1 PNEUMATIC QUARTER TURN BALL 1"x3/4" GAS & OIL SUPPORT S. VARIOUS VARIOUS MALAYSIA
2005 5 PNEUMATIC QUARTER TURN BALL 2"x1,5" 900 WINTERSHALL WINTERSHALL VARIOUS MALAYSIA
2005 2 PNEUMATIC QUARTER TURN BALL 1"x3/4" GEISUM OIL CO. GEISUM OIL CO. L8-P4, Modification EGYPT
PNEUMATIC QUARTER TURN PORT FOUAD PRODUCTION
2005 1 BALL 12"x10" 900 PETROBEL PETROBEL-AGIP EGYPT
SPRING RETURN ACCELERATION PROJECT (EARLY
2006 33 GAS OVER OIL QUARTER TURN BALL 6"x4" - 16" 600 IVALSA ENAGAS VARIOUS SPAIN
2006 60 PNEUMATIC QUARTER TURN BALL 1" - 24"x20" 150 - 2500 SAIPEM S.A. PETROBRAS FPSO Vitoria BRASIL
EL-TEENA ABU SULTAN/
2006 14 GAS OVER OIL QUARTER TURN BALL 32" - 36" 600 GASCO GASCO EGYPT
DAHSHOUR- EL KORYMAT
2006 4 DIRECT GAS QUARTER TURN BALL 16" 600 GTCL GTCL MONOHORODI STATION BANGLADESH
120
REFERENCE LIST
VALVE SIZE VALVE
SUPPLY QTY
2006 18 GAS OVER OIL QUARTER TURN BALL 12" - 24" 600 SUI NORTHERN GAS PIPELINE LTD. SUI NORTHERN GAS PIPELINE LTD. COMPRESSIOR STATION PAKISTAN
2006 2 PNEUMATIC QUARTER TURN BALL 3" 600 S.T.E.G. S.T.E.G. STEG – IV LOT TUNISIA
2006 3 GAS OVER OIL QUARTER TURN BALL 16"x14" - 26" 600 IVALSA ENAGAS Posiciòn 20.B SPAIN
PNEUMATIC QUARTER TURN TOTAL UPSTREAM NIGERIA AKPO PROJECT - NIGERIA OML 130
2006 11 BALL 1" - 4" 150 HYUNDAI HEAVY INDUSTRIES NIGERIA
DOUBLE ACTING LIMITED FIELD DEVELOPMENT PROJECT
2006 40 BALL 1" - 10" 150 HYUNDAI HEAVY INDUSTRIES NIGERIA
SPRING RETURN LIMITED FIELD DEVELOPMENT PROJECT
2006 1 PNEUMATIC QUARTER TURN BALL 4" 900 PETROBEL AGIP PORT FOUAD FIELD EGYPT
2006 35 PNEUMATIC QUARTER TURN BALL 2" - 18" 150 - 600 ALCON NIGERIA AGIP IDU FIELD GAS GATHERING NIGERIA
2006 2 PNEUMATIC QUARTER TURN BALL 2" - 10" 150 ALCON NIGERIA AGIP IDU FIELD GAS GATHERING NIGERIA
2006 3 GAS OVER OIL QUARTER TURN BALL 10"x8" - 16"x14" 600 IVALSA ENAGAS VARIOUS SPAIN
2006 10 GAS OVER OIL QUARTER TURN BALL 102x8" - 16"x14" 600 IVALSA ENAGAS POSICION A-09-A SPAIN
2006 13 GAS OVER OIL QUARTER TURN BALL 16" 600 IVALSA ENAGAS REPOSICION STOCK ENAGAS SPAIN
2006 2 GAS OVER OIL QUARTER TURN BALL 4"x3" 600 IVALSA ENAGAS VARIOUS SPAIN
2006 6 PNEUMATIC QUARTER TURN BALL 1" - 10"x8" 150 - 600 ANSALDO ANSALDO ENERGIA CENTRALE DI LEINI' ITALY
2006 2 PNEUMATIC QUARTER TURN BALL 2" - 8" 600 TENARIS TENARIS DALMINE - CTE CICLO COMBINATO ITALY
2006 3 PNEUMATIC QUARTER TURN BALL 1" - 10"x8" 150 - 300 COMMISSIONING ITALIA COMMISSIONING ITALIA IMPIANTO DI COGENERAZIONE ITALY
2006 50 GAS OVER OIL QUARTER TURN BALL 4"x3" - 36" 600 IVALSA ENAGAS REPOSICION STOCK ENAGAS SPAIN
HYDRAULIC LINEAR SPRING 1500 - API
2006 9 GATE 1" - 3" AKER BRITISH PETROLEUM BP ULA PROJECT NORWAY
RETURN 10000
2006 3 PNEUMATIC QUARTER TURN BALL 2" - 18" 300 - 600 ALCON NIGERIA AGIP IDU FIELD GAS GATHERING NIGERIA
2006 5 HYDRAULIC LINEAR SPRING GATE 2" - 8" 1500 - 2500 AKER BRITISH PETROLEUM TAMBAR MPP PROJECT NORWAY
2006 7 CONTROL PANEL FOR PNEUMATIC BALL 10" - 14" 150 ALCON NIGERIA AGIP IDU FIELD GAS GATHERING NIGERIA
2006 23 PNEUMATIC QUARTER TURN BALL 2"x1,5" - 36" 600 GULF OF SUEZ PETROLEUM CO BP AMOCO GUPCO REHABILITATION PROJECT EGYPT
2006 6 PNEUMATIC QUARTER TURN BALL 6" 150 PETROBEL AGIP VARIOUS EGYPT
2006 1 PNEUMATIC QUARTER TURN BALL 4"x3" 600 CUNADO CUNADO VARIOUS EGYPT
2006 11 PNEUMATIC QUARTER TURN BALL 1'' - 12" 300 - 600 ANSALDO ANSALDO ENERGIA CENTRALE DI VADO LIGURE ITALY
2006 7 PNEUMATIC QUARTER TURN BALL 2"x1,5" - 4" 300 - 900 TECHNIP KTI S.p.A. TECHNIP KTI S.p.A. EMG EAST MEDITERRANEAN GAS ITALY
2006 51 GAS OVER OIL QUARTER TURN BALL 4" - 42" 150 - 600 PROGETTI EUROPA & GLOBAL MINISTRY OF OIL/SCOP NASSIRIYA P.S. -RMS IRAQ
2006 6 PNEUMATIC QUARTER TURN BALL 2" - 8" 150 - 600 PROGETTI EUROPA & GLOBAL MINISTRY OF OIL/SCOP NASSIRIYA P.S. -RMS IRAQ
2006 5 GAS OVER OIL QUARTER TURN BALL 26"x24" 600 IVALSA ENAGAS Estaciones de compresion de Alcazar y SPAIN
2006 1 BALL 4"x3" 150 HYUNDAI HEAVY INDUSTRIES NIGERIA
DOUBLE ACTING LIMITED FIELD DEVELOPMENT PROJECT
2006 1 BALL 4"x3" 150 HYUNDAI HEAVY INDUSTRIES NIGERIA
SPRING RETURN LIMITED FIELD DEVELOPMENT PROJECT
2006 78 GAS OVER OIL QUARTER TURN BALL 16"X12" 600 RELIANCE INDUSTRIES LIMITED RELIANCE GROUP EAST WEST GAS PIPELINE PROJECT INDIA
2006 8 PNEUMATIC QUARTER TURN BALL 18" - 24" 900 - 2500 Techint Argentina PLUSPETROL BLOCK 56 CAMISEA EXPANSION ARGENTINA
2006 1 SUBSEA QUARTER TURN SPRING BALL 6" 1500 NPCC MAERSK OIL QATAR BLOCK 5 FIELD DEVELOPMENT QATAR
2006 1 PNEUMATIC QUARTER TURN BALL 2" 300 EAST MEDITERRANEAN GAS TECHNIP KTI 30544 – EMG GAS PROJECT ITALY
2007 2 HYDRAULIC SPRING RETURN BALL 18" 600 ENPPI PETROBEL-AGIP SEMMAN GAS DEVELOPMENT EGYPT
2007 2 PNEUMATIC LINEAR SPRING GATE 2" 600 ENPPI PETROBEL-AGIP SEMMAN GAS DEVELOPMENT EGYPT
2007 1 GAS OVER OIL QUARTER TURN BALL 16" 600 IVALSA ENAGAS ACTUADOR NEUMATICO GAS SPAIN
2007 8 DIRECT GAS QUARTER TURN BALL 16" - 20" 600 SICON OIL GASCO 06PG001 - EASTERN GAS U.A.E.
2007 2 SUBSEA QUARTER TURN SPRING BALL 28" - 20" 900 IDC ONGC PROJ-6044 - ONGC C-SERIES WELL INDIA
2007 3 HYDRAULIC LINEAR SPRING GATE 4" 900 STATOIL VETCO SLEIPNER B COMPRESSION NORWAY
2007 4 HYDRAULIC LINEAR DOUBLE GATE 4" - 8" 900 STATOIL VETCO SLEIPNER B COMPRESSION NORWAY
2007 4 GAS OVER OIL QUARTER TURN BALL 42" 600 ENAGAS ENAGAS GASODUCTO ALMERIA-LORCA SPAIN
2007 5 GAS OVER OIL QUARTER TURN BALL 42" 600 ENAGAS ENAGAS GASODUCTO LORCA-CHINCHILLA SPAIN
2007 11 GAS OVER OIL QUARTER TURN BALL 16" -26" 600 ENAGAS ENAGAS GASODUCTO LEMONA-HARO SPAIN
121
REFERENCE LIST
VALVE SIZE VALVE
SUPPLY QTY
2007 3 GAS OVER OIL QUARTER TURN BALL 48" 600 SNAM RETE GAS SNAM RETE GAS CENTRALE DI GALLESE ITALY
PNEUMATIC QUARTER TURN NATURAL GAS GAS CITY GATE
2007 8 BALL 10" - 20" 600 GTCL GTCL BANGLADESH
SPRING RETURN STATION (CGSS)
2007 4 HYDRAULIC SPRING RETURN BALL 8" 2500 ESG COLOMBIA BRITISH PETROLEUM ESDV VALVES WELL PADS COLOMBIA
2007 6 GAS OVER OIL QUARTER TURN BALL 16" - 36" 600 ENAGAS ENAGAS Gasoducto Almeria-Lorca SPAIN
2007 1 GAS OVER OIL QUARTER TURN BALL 36" 600 ENAGAS ENAGAS Gasoducto Lorca- Chinchilla SPAIN
2007 1 HYDRAULIC POWER UNIT BALL 28" 900 NPCC ONGC PROJ-6044 - ONGC C-SERIES WELL INDIA
2007 4 PNEUMATIC QUARTER TURN BALL 12" 600 TOTAL AUSTRAL TOTAL AUSTRAL VARIOUS ARGENTINA
2007 2 GAS OVER OIL QUARTER TURN BALL 12" 600 PRAOIL PRAOIL STAZIONE DI VOLTAGGIO E ITALY
2007 7 HYDRAULIC SPRING RETURN BALL 24" . 42" 300 TOTAL E&P INDONESIA TOTAL E&P INDONESIA Peciko Field development-Phase 6 INDONESIA
2007 13 GAS OVER OIL QUARTER TURN BALL 16" - 20" 600 SONELGAZ TRANSPORT DU GAZ SONELGAZ TRANSPORT DU GAZ FOURNITURE DE VANNES ALGERIA
2007 12 GAS OVER OIL QUARTER TURN BALL 16" - 28" 600 SONELGAZ TRANSPORT DU GAZ SONELGAZ TRANSPORT DU GAZ FOURNITURE DE VANNES ALGERIA
2007 4 PNEUMATIC QUARTER TURN BALL 6" 900 TEFKEN QATAR PETROLEUM GTC 05/124/ED/VTC2 6inch LNPG QATAR
2007 34 PNEUMATIC QUARTER TURN BALL 2-32" 600-900 PETROBEL PETROBEL-AGIP EL-GAMIL PROJECT EGYPT
2007 72 ELECTRIC QUARTER TURN BALL 6"-42" 600 ENPPI ARAMCO PRJ NO. 3154-200 - KJO, EPCC OF SAUDI ARABIA
2007 56 PNEUMATIC QUARTER TURN BALL 6"-42" 600 ENPPI ARAMCO PRJ NO. 3154-200 - KJO, EPCC OF SAUDI ARABIA
2007 38 PNEUMATIC QUARTER TURN BALL 2"-18" 600 GULF OF SUEZ PETROLEUM CO BP AMOCO GUPCO REHABILITATION PROJECT EGYPT
2007 8 PNEUMATIC QUARTER TURN BALL 10"-26" 600-900 PETROBEL PETROBEL-AGIP EL-GAMIL PROJECT EGYPT
PNEUMATIC QUARTER TURN CONTROL
2007 3 12"-18" 600 PETROBRAS PETROBRAS PONTO DE ENTREGA DE TERMORIO BRASIL
SPRING RETURN VALVE
2007 79 PNEUMATIC QUARTER TURN BALL 2"-3" 600 RELIANCE INDUSTRIES LIMITED RELIANCE INDUSTRIES LIMITED East - West Gas Pipeline Project INDIA
2007 4 PNEUMATIC QUARTER TURN BALL 2"-3" 600 RELIANCE INDUSTRIES LIMITED RELIANCE INDUSTRIES LIMITED East - West Gas Pipeline Project INDIA
2007 1 PNEUMATIC QUARTER TURN BALL 10" 150 DODSAL TAKREER INTER REFINERIES PIPELINE- U.A.E.
2007 28 PNEUMATIC QUARTER TURN BALL 30"-2" 900 APACHE KHALDA CORPORATION SHELL-BAPETCO NORTHERN EXPORT PIPELINE EGYPT
PNEUMATIC QUARTER TURN PLATFORM OF MEXILHAO (PMXL-1)
2007 1 BALL 2-16" 600 MAUA JURONG PETROBRAS BRASIL
SPRING RETURN - INS-30 SHUTDOWN VALVES
2007 6 PNEUMATIC QUARTER TURN BALL 12" 900 TOTAL AUSTRAL TOTAL AUSTRAL VARIOUS ARGENTINA
2007 23 GAS OVER OIL QUARTER TURN BALL 12"-20" 600 WENLEN TRANSPORTADORA DE GAS DEL GASODUCTO NORDESTE PROJECT ARGENTINA
2007 1 HYDRAULIC LINEAR SPRING GATE 3" 4500 STATOIL STATOIL ALVE TIE-IN PROJECT NORWAY
2007 5 PNEUMATIC LINEAR SPRING GATE 3" 150 STATOIL STATOIL ALVE TIE-IN PROJECT NORWAY
2007 4 PNEUMATIC QUARTER TURN BALL 2"-6" 600 RELIANCE INDUSTRIES LIMITED RELIANCE INDUSTRIES LIMITED KGD6 BLOCK FIELD INDIA
2007 3 PNEUMATIC QUARTER TURN BALL 2"-10" 1500 BRITISH PETROLUEM BRITISH PETROLUEM PIE DE MONTE RECECTOR FASES COLOMBIA
2007 1 PNEUMATIC QUARTER TURN BALL 16" 1500 PLUSPETROL PLUSPETROL VARIOUS ARGENTINA
2007 1 PNEUMATIC QUARTER TURN BALL 16" 600 GAZ DE FRANCE GAZ DE FRANCE MARCHE GROUP 2 FRANCE
2007 1 PNEUMATIC QUARTER TURN BALL 16x14" 1500 GAZ DE FRANCE GAZ DE FRANCE MARCHE GROUP 2 FRANCE
2007 93 PNEUMATIC QUARTER TURN BALL 2-16" 600 SAMSUNG ABU DHABI POLYMERS COMPANY BOROUGE UAE
2007 3 PNEUMATIC QUARTER TURN BALL 2-10" 1500 ESG COLOMBIA S.A. BRITISH PETROLEUM PIE DE MONTE RECECTOR FASES COLOMBIA
2008 12 HYDRAULIC DOUBLE ACTING BALL 4"-48" 600 SAIPEM S.A. SHELL-SEIC SAKHALIN II RUSSIA
2008 6 HYDRAULIC POWER UNIT BALL 24"-48" 600 SAIPEM S.A. SHELL-SEIC SAKHALIN II RUSSIA
2008 1 HYDRAULIC POWER UNIT BALL 24" 600 SAIPEM S.A. SHELL-SEIC SAKHALIN II RUSSIA
2008 6 HYDRAULIC SPRING RETURN BALL 3"-8" 1500 PETROBRAS PETROBRAS VARIOUS BRASIL
2008 7 GAS OVER OIL QUARTER TURN PLUG 6"-12" 600 SNAM RETE GAS SNAM RETE GAS VARIOUS ITALY
2008 3 GAS OVER OIL QUARTER TURN BALL 12" 600 SUI NORTHERN GAS PIPELINE LTD. SUI NORTHERN GAS PIPELINE LTD. COMPRESSIOR STATION PAKISTAN
2008 1 PNEUMATIC QUARTER TURN BALL 1"x3/4" 2500 GAS & OIL SUPPORT S. VARIOUS VARIOUS MALAYSIA
2008 37 GAS OVER OIL QUARTER TURN BALL 4"-8" 600 IVALSA ENAGAS VARIOUS SPAIN
122
REFERENCE LIST
VALVE SIZE VALVE

SUPPLY QTY
2008 6 GAS OVER OIL QUARTER TURN BALL 26"-30" 600 SNAM RETE GAS SNAM RETE GAS VARIOUS ITALY
2008 49 PNEUMATIC QUARTER TURN BALL 3"-12" 600 TOTAL E&P INDONESIA TOTAL E&P INDONESIA Peciko Field development-Phase 6 INDONESIA
2008 67 PNEUMATIC QUARTER TURN BALL 2-10" 1500 ESTALEIRO MAUA S/A PETROBRAS PLATFORM OF MEXILHAO (PMXL-1) BRASIL
PNEUMATIC QUARTER TURN DSBM001425, ESDV,SDV & BDV
2008 29 BALL 3"-12" 600 TOTAL E&P INDONESIA TOTAL E&P INDONESIA INDONESIA
SPRING RETURN VALVE FOR BEKAPAL
2008 2 PNEUMATIC QUARTER TURN BALL 16-18" 900 FOSTER WHEELER FOSTER WHEELER SOUTH AFRICA VARIOUS SOUTH AFRICA
2008 11 PNEUMATIC QUARTER TURN BALL 2-16" 2500 RELIANCE INDUSTRIES LIMITED RELIANCE INDUSTRIES LIMITED KGD6 INDIA
2008 1 PNEUMATIC QUARTER TURN BALL 6" 600 TURBOCARE TURBOCARE VARIOUS ITALY
2008 12 GAS OVER OIL QUARTER TURN BALL 12" 600 CAMEG SONELGAZ TRANSPORT DU GAZ VARIOUS ALGERIA
PNEUMATIC QUARTER TURN EPC Gas Compressor Station and
2008 53 BALL 4"-36" 600 PENSPEN LIMITED Zueitina Oil Company (ZOC) LYBIA
SPRING RETURN Facilities - 103A Gas Transmission
2008 1 PNEUMATIC QUARTER TURN BALL 12" 600 STATOIL STATOIL VARIOUS NORWAY
2008 16 GAS OVER OIL QUARTER TURN BALL 24"-30" 600 SRB ARAMCO SHY-1-PHASE 2 SAUDI ARABIA
GAZ TRANSMISSION COMPANY GAZ TRANSMISSION COMPANY WEST BANK OF JAMUNA BRIDGE-
2008 10 GAS OVER OIL QUARTER TURN BALL 8"-30" 600 BANGLADESH
LIMITED (GTCL) LIMITED (GTCL) NAIKA, HATIKUMRUL-ISHWARDI-
2008 2 PNEUMATIC QUARTER TURN BALL 3" 300 VALMAX TECHNOLOGY CORP POSCO/KOGAS KWANG YANG LNG TANK KOREA
2008 6 GAS OVER OIL QUARTER TURN BALL 8" - 20" 600 CAMEG SONELGAZ TRANSPORT DU GAZ PROJECT MATERIAL TRANSPORT ALGERIA
2008 6 DIRECT GAS QUARTER TURN BALL 20" - 24" 600 GAZ DE FRANCE GAZ DE FRANCE VARIOUS FRANCE
FEED FOR NEW MULTIPRODUCTION
2008 30 ELECTRIC LINEAR GATE 12-20" 600 QATAR PETROLEUM QATAR PETROLEUM QATAR
PIPELINE FROM REFINERY TO
2008 20 PNEUMATIC QUARTER TURN BALL 2"-18" 900 PROGETTI EUROPA & GLOBAL MINISTRY OF OIL/SCOP NASSIRIYA P.S. -RMS IRAQ
2008 9 PNEUMATIC QUARTER TURN BALL 2"-16" 300 TOTAL E&P YEMEN TOTAL E&P YEMEN TOTAL E&P YEMEN PROJECT YEMEN
2008 11 GAS OVER OIL QUARTER TURN BALL 38" 600 PETROBRAS PETROBRAS GASDUC III BRASIL
2008 8 HYDRAULIC LINEAR SPRING GATE 3"-8" 2500 AKER REINTSEN STATOIL MORVIN PROJECT - TOP SIDE NORWAY
2008 13 PNEUMATIC QUARTER TURN BALL 2"-8" 150-1500 PETROBEL PETROBEL-AGIP MEDITERRANEAN SAFETY EGYPT
2008 1 HYDRAULIC SPRING RETURN BALL 8" 1500 PETROBEL PETROBEL-AGIP MEDITERRANEAN SAFETY EGYPT
2008 20 PNEUMATIC QUARTER TURN BALL 2"-20" 150-600 OGDC OGDC QADIRPUR PERMEATE PAKISTAN
2008 19 PNEUMATIC QUARTER TURN BALL 4"-26" 150-600 ENPPI PDVSA PAGMI PROJECT PHASE I IN VENEZUELA
2008 2 PNEUMATIC QUARTER TURN BALL 24" 600 PENSPEN LIMITED EDF ENERGY WEST BURTON PIPELINE UK
2008 4 HYDRAULIC LINEAR SPRING GATE 3"-8" 2500 AKER REINTSEN STATOIL MORVIN TOPSIDE MODIFICATIONS NORWAY
2008 1 HYDRAULIC DOUBLE ACTING BALL 42" 900 ARAMCO ARAMCO ARAMCO / 897-SAAJ07 SAUDI ARABIA
2008 28 SUBSEA QUARTER TURN GEAR BALL 9"-11" API 3000 BLUEWATER INDUSTRIES BLUEWATER INDUSTRIES TELEMARK DEVELOPMENT USA
PNEUMATIC QUARTER TURN TECHNIP GEOPRODUCTION SDN PETRONAS CARIGALI SDN BHD- TURKMENISTA
2008 10 BALL 6-26" 600-900 PETRONAS CARIGALI SDN BHD
SPRING RETURN BHD TURKMENISTAN BLOCK GAS N
JORDANIAN EGYPTIAN FAJR JORDANIAN EGYPTIAN FAJR
2008 1 GAS OVER OIL QUARTER TURN BALL 26" 600 VARIOUS EGYPT
COMPANY FOR GAS TRANSMISSION COMPANY FOR GAS TRANSMISSION
2008 16 ELECTRIC QUARTER TURN BALL 8"-30" 900 EXXON MOBIL EXXON MOBIL RETROFIT PROJECT MALAYSIA
2008 20 PNEUMATIC QUARTER TURN BALL 8"-30" 900 EXXON MOBIL EXXON MOBIL RETROFIT PROJECT MALAYSIA
2008 10 HYDRAULIC DOUBLE ACTING BALL 48 600 IPIC ADCO ADCOP PROJECT UAE
2008 12 ELECTRIC QUARTER TURN BALL 48 600-900 IPIC ADCO ADCOP PROJECT UAE
2008 35 PNEUMATIC QUARTER TURN BALL 8" 2500 TOTAL E&P INDONESIA TOTAL E&P INDONESIA Peciko Field development-Phase 6 INDONESIA
2008 2 HYDRAULIC SPRING RETURN BALL 12" 900 TOTAL AUSTRAL TOTAL AUSTRAL AP NORTH FACILITIES PHASE II ARGENTINA
2008 1 PNEUMATIC QUARTER TURN BUTTERFLY 18" 150 SAIPEM S.A. PETROBRAS FPSO Vitoria BRASIL
123
REFERENCE LIST
VALVE SIZE VALVE
SUPPLY QTY
2008 1 56" 150 WALMAX HDEC - HYUNDAI VARIOUS KOREA
SPRING RETURN VALVE
2008 1 PNEUMATIC QUARTER TURN BALL 16" 900 STATOILHYDRO STATOILHYDRO VESLEFRIKK PLATFORM NORWAY
2008 1 PNEUMATIC QUARTER TURN BALL 4" 2500 GAS & OIL SUPPORT S. GAS & OIL SUPPORT S. VARIOUS MALAYSIA
PNEUMATIC QUARTER TURN AKPO PROJECT - NIGERIA OML 130
2008 7 BALL 2-8" 600 TOTAL Upstream Nigeria TOTAL Upstream Nigeria NIGERIA
SPRING RETURN FIELD DEVELOPMENT PROJECT
2008 35 PNEUMATIC QUARTER TURN BALL 8" 2500 TOTAL E&P INDONESIA TOTAL E&P INDONESIA Peciko Field development-Phase 6 INDONESIA
2008 2 COUNTERWEIGHT BUTTERFLY DN 1600 PN 10 TECHNIMONT MAIRE COLBUN CHILE
2008 1 PNEUMATIC QUARTER TURN BALL 20X16" 600 DOOSAN QATAR GAS QATALUM PROJECT QATAR
2008 2 PNEUMATIC LINEAR SPRING GATE 6" 300 MACCHI SALALAH METHANOL COMPANY SALALAH METHANOL PROJECT LYBIA
2008 2 GAS OVER OIL QUARTER TURN BALL 24x20" 600 ARAMCO ARAMCO VARIOUS SAUDI ARABIA
2008 2 GAS OVER OIL QUARTER TURN BALL 30" 600 ENAGAS ENAGAS VARIOUS SPAIN
2008 2 PNEUMATIC QUARTER TURN BALL 12" 300 ARAMCO ARAMCO VARIOUS SAUDI ARABIA
2008 1 PNEUMATIC QUARTER TURN BALL 3" 600 PETROBEL PETROBEL-AGIP MEDITERRANEAN SAFETY EGYPT
2008 1 PNEUMATIC QUARTER TURN BALL 10" 600 ENI ITALIA ENI ITALIA VARIOUS ITALY
HYUNDAI ENGINEERING AND GENERAL ELECTRIC COMPANY OF
2008 32 ELECTRIC QUARTER TURN BALL 10-18" 600 AL SARIR GAS POWER PLANT LYBIA
CONSTRUCTION Co. LYBIA
PNEUMATIC QUARTER TURN HYUNDAI ENGINEERING AND GENERAL ELECTRIC COMPANY OF
2008 7 BALL 10-18" 600 AL SARIR GAS POWER PLANT LYBIA
SPRING RETURN CONSTRUCTION Co. LYBIA
2008 4 HYDRAULIC LINEAR DOUBLE GATE 14" 600 ENEL ENEL IMPIANTO DI TORREVALDALIGA ITALY
2008 2 HYDRAULIC POWER UNIT GATE 14" 600 ENEL ENEL IMPIANTO DI TORREVALDALIGA ITALY
2008 2 HYDRAULIC LINEAR SPRING GATE 12" 600 STATOILHYDRO STATOILHYDRO VARIOUS NORWAY
2009 2 SUBSEA QUARTER TURN GEAR BALL 18 API 3000 PETROBRAS PETROBRAS TUPI BRASIL
2009 1 SUBSEA QUARTER TURN SPRING BALL 18 API 3000 PETROBRAS PETROBRAS TUPI BRASIL
2009 1 PNEUMATIC QUARTER TURN BALL 4" 150 ESSO NORGE ESSO NORGE JOTUN PROJECT NORWAY
2009 7 HYDRAULIC DOUBLE ACTING BALL 42-46" 150 ARAB PETROLEUM ARAB PETROLEUM BALL, CHECK & GATE VALVES EGYPT
2009 5 HYDRAULIC LINEAR DOUBLE GATE 42-46" 150 ARAB PETROLEUM ARAB PETROLEUM BALL, CHECK & GATE VALVES EGYPT
2009 15 GAS OVER OIL QUARTER TURN BALL 12" 600 BP COLOMBIA BP COLOMBIA VARIOUS COLOMBIA
PNEUMATIC QUARTER TURN HYUNDAI ENGINEERING AND
2009 2 BALL 16" 600 QATAR PETROLEUM RAS LAFFAN QATAR
SPRING RETURN CONSTRUCTION Co.
HYUNDAI ENGINEERING AND
2009 24 ELECTRIC QUARTER TURN BALL 8-16" 600 QATAR PETROLEUM RAS LAFFAN QATAR
CONSTRUCTION Co.
PNEUMATIC QUARTER TURN EPC Gas Compressor Station and
2009 8 BALL 4"-36" 600 PENSPEN LIMITED Zueitina Oil Company (ZOC) LYBIA
SPRING RETURN Facilities - 103A Gas Transmission
CHINA PETROLEUM PIPELINE CHINA PETROLEUM PIPELINE
2009 6 GAS OVER OIL LINEAR GATE 6" 600 VARIOUS CHINA
ENGINEERING COOPERATION ENGINEERING COOPERATION
2009 8 GAS OVER OIL LINEAR GATE 30-48" 300 ARAMCO ARAMCO SK-4 BYPASS VALVE - PIPELINE SAUDI ARABIA
2009 2 COUNTERWEIGHT BUTTERFLY DN 1600 PN 10 TECHNIMONT MAIRE BOCAMINA II CHILE
2009 56 PNEUMATIC QUARTER TURN BALL 6"-12" 600 SICON OIL SICON OIL BU-ATTIFEL LIBYA LYBIA
MANIFA OFFSHORE CRUDE
SUBSEA QUARTER TURN DOUBLE
2009 11 BALL 16" 900-1500 VALENTINE MARITIME LTD ARAMCO GATHERING & WATER INJECTION SAUDI ARABIA
ACTING
PIPELINES AND POWER &
MANIFA OFFSHORE CRUDE
2009 11 HYDRAULIC POWER UNIT BALL 16" 900-1500 VALENTINE MARITIME LTD ARAMCO GATHERING & WATER INJECTION SAUDI ARABIA
PIPELINES AND POWER &
2009 4 SUBSEA QUARTER TURN GEAR BALL 10"-20" 300 PETROBRAS PETROBRAS PROJECT TERMINAL DE GUAMARE' BRASIL
2009 1 PNEUMATIC QUARTER TURN BALL 2" 1500 ARAMCO ARAMCO JU' AYMAH SAUDI ARABIA
124
REFERENCE LIST
VALVE SIZE VALVE

SUPPLY QTY
2009 1 PNEUMATIC QUARTER TURN BALL 20" 600 ARAMCO ARAMCO HARMALIYAH SAUDI ARABIA
PNEUMATIC QUARTER TURN
2009 216 BALL 2-20" 900 SK Engineering and Construction Co., Ltd ADCO BAB GAS UAE
SPRING RETURN
PNEUMATIC QUARTER TURN BHP PETROLEUM PTY C/O AKER BHP PETROLEUM (PAKISTAN) PTY ZAMZAMA FRONT END COMP. - ON
2009 64 BALL 3" - 24"x20" 300 - 1500 AUSTRALIA
SPRING RETURN SOL. AUSTRALIA LTD OFF VALVES
2009 32 PNEUMATIC QUARTER TURN BALL 2-8" 600 GS Engin. & Construction ARAMCO MANIFA SAUDI ARABIA
2010 69 PNEUMATIC QUARTER TURN BALL 2"-10" 150-600 ENPPI E-STYRENICS 7781-925, E-STYRENICS, 200,000 MTA EGYPT
2009 1 PNEUMATIC QUARTER TURN BALL 2" 1500 ARAMCO ARAMCO JU' AYMAH SAUDI ARABIA
2009 2 PNEUMATIC QUARTER TURN BALL 2"-4" 300-1500 BONATTI ARAMCO SA 1201 - UPGRADE ABU ALI PLANT SAUDI ARABIA
2009 1 GAS OVER OIL QUARTER TURN BALL 24" 600 Panhandle Energy Panhandle Energy FLORIDA GAS U.S.A.
2009 9 GAS OVER OIL QUARTER TURN BALL 12" 600 SICIM S.p.A. ENI CONGO M'BOUNDI GAS GATHERING ITALY
2009 29 GAS OVER OIL QUARTER TURN BALL 16" 600 SNAM RETE GAS S.p.A SNAM RETE GAS VARIUOS ITALY
2009 12 GAS OVER OIL QUARTER TURN BALL 24" 600 ARAMCO ARAMCO QASSIM CRUDE OIL PIPELINE SAUDI ARABIA
ARMSTRONG STEAM & YOUNG TO WAGGA WAGGA
2009 4 GAS OVER OIL QUARTER TURN BALL 12" 600 APA GROUP ITALY
ENGINEERING P/L LOOPING
PNEUMATIC QUARTER TURN SWING MOCHOVCE POWER PLANT
2010 28 8"-28" 150-300 ENEL SLOVENSKE ELEKTRARNE SLOVENIA
SPRING RETURN CHECK (NUCLEAR)
PNEUMATIC QUARTER TURN ETZEL - AGF - Above Ground Gas Processing
2010 100 BALL 2"-24" 150-1500 TECHNIP GERMANY GERMANY
SPRING RETURN KAVERNENBETRIEBSGESELLSHAFT Facility Project
ETZEL - AGF - Above Ground Gas Processing
2010 14 ELECTRIC QUARTER TURN BALL 2"-24" 150-1500 TECHNIP GERMANY GERMANY
KAVERNENBETRIEBSGESELLSHAFT Facility Project
2010 1 SUBSEA QUARTER TURN DOUBLE BALL 30" 900 UTE ACS-COBRA CASTOR ESCAL UGS CASTOR UNDERGROUND GAS SPAIN
2010 3 SUBSEA QUARTER TURN GEAR BALL 4"-30" 900 UTE ACS-COBRA CASTOR ESCAL UGS CASTOR UNDERGROUND GAS SPAIN
2010 2 HYDRAULIC SPRING RETURN BALL 30" 900 UTE ACS-COBRA CASTOR ESCAL UGS CASTOR UNDERGROUND GAS SPAIN
2010 1 HYDRAULIC POWER UNIT BALL 30" 900 UTE ACS-COBRA CASTOR ESCAL UGS CASTOR UNDERGROUND GAS SPAIN
2010 4 PNEUMATIC QUARTER TURN BALL 30" 900 UTE ACS-COBRA CASTOR ESCAL UGS CASTOR UNDERGROUND GAS SPAIN
2010 2 ELECTRIC QUARTER TURN BALL 30" 900 UTE ACS-COBRA CASTOR ESCAL UGS CASTOR UNDERGROUND GAS SPAIN
PNEUMATIC QUARTER TURN EUROPEAN CO2 TECHNOLOGY EUROPEAN CO2 TECHNOLOGY
2010 7 BUTTERFLY 3-6" 150-300 ALSTOM NORWAY NORWAY
SPRING RETURN CENTRE MONGSTAD CENTRE MONGSTAD
PNEUMATIC QUARTER TURN BUTTERFLY SAUDI ARAMCO MANIFA CENTRAL
2010 254 2"-48" 300-900 SAIPEM S.A. ARAMCO SAUDI ARABIA
SPRING RETURN AND BALL PROCESS FACILITY
2010 22 ELECTRIC LINEAR GATE 12"-72" 150-600 SSEM SALINE WATER CONVERSION RAS AZ ZAWR PIPELINE SAUDI ARABIA
BUTTERFLY - SALINE WATER CONVERSION
2010 216 ELECTRIC QUARTER TURN 20"-96" 150-600 SSEM RAS AZ ZAWR PIPELINE SAUDI ARABIA
BALL CORPORATION
2010 8 GAS OVER OIL QUARTER TURN BALL 12-36" 600 TRANSCANADA TRANSCANADA KOMIE EAST EXTENSION CANADA
2010 4 PNEUMATIC LINEAR SPRING GLOBE 2" 300 ENPPI E-STYRENICS 7781-925, E-STYRENICS, 200,000 MTA EGYPT
2010 1 GAS OVER OIL QUARTER TURN BALL 20" 900 TOTAL E&P INDONESIE TOTAL E&P INDONESIE NEW JUMPER LINE CONNECTING INDONESIA
2010 2 PNEUMATIC QUARTER TURN BALL 2-12" 900 AIBEL UK LTD SONATRACH IN SALAH ALGERIA
2010 24 GAS OVER OIL QUARTER TURN BALL 16"-24" 600 SNAM RETE GAS S.p.A SNAM RETE GAS VARIUOS ITALY
2010 1 GAS OVER OIL QUARTER TURN BALL 16" 600 SNAM RETE GAS S.p.A SNAM RETE GAS N/A ITALY
24" DIA X 35 KM KPGFIP &
2010 4 GAS OVER OIL QUARTER TURN BALL 24" 600 SSGC SSGC PAKISTAN
INTEGRATION OF ADAM X-1 FILED
2010 8 GAS OVER OIL QUARTER TURN BALL 12"-36" 600 TRANSCANADA TRANSCANADA VARIOUS CANADA
EGYPTIAN NATURAL GAS SUPPLYING BALL VALVES FOR
2010 1 GAS OVER OIL QUARTER TURN BALL 24" 600 GASCO EGYPT
COMPANY (GASCO) REDUCING STATION
125
REFERENCE LIST
VALVE SIZE VALVE
SUPPLY QTY
CORPORATIVO DE VALVULAS DA PEMEX EXPLORACION Y CONSTRUCCION DEL GASODUCTO
2010 2 GAS OVER OIL QUARTER TURN BALL 36" 600 MEXICO
SA, S.A. DE C.V. PRODUCCION DE 36” D.N. X 14.7 KM BATERIA
CORPORATIVO DE VALVULAS DA PEMEX EXPLORACION Y CONSTRUCCION DEL GASODUCTO
2010 2 GAS OVER OIL QUARTER TURN GATE 36" 600 MEXICO
SA, S.A. DE C.V. PRODUCCION DE 36” D.N. X 14.7 KM BATERIA
FOR SUPPLYING FORGED STEEL
BALL VALVES FOR TIE-IN
2010 4 GAS OVER OIL QUARTER TURN BALL 24"-32" 600 ENPPI GASCO DASHOUR COMPRESSION STATION EGYPT
WITH NATIONAL GAS GRID
2010 11 GAS OVER OIL QUARTER TURN BALL 24"-42" 600 ENPPI GASCO 4112-330 GASCO NUBARIA EGYPT
2010 12 GAS OVER OIL QUARTER TURN BALL 16"-24" 600 SNAM RETE GAS S.p.A SNAM RETE GAS VARIUOS ITALY
24"DIA X 33Km ACPL LOOPLINE
2010 3 GAS OVER OIL QUARTER TURN BALL 24" 600 SSGC SSGC PAKISTAN
FROM SMS KATHORE TO MVA
VSD - VALVITALIA SYSTEMS DRY GAS PIPELINE FROM NORTH
2010 8 GAS OVER OIL QUARTER TURN BALL 16"-24" 600 SCOP IRAQ IRAQ
DIVISION GAS COMPLEX TO TAZA POWER
2010 8 GAS OVER OIL QUARTER TURN BALL 16" 600 VALVITALIA S.p.A. - System Division STEG (SOCIETE TUNISIENNE GAFSA TUNISIA
2010 1 GAS OVER OIL QUARTER TURN BALL 20" 900 WASKITA TOTAL NEW JUMPER LINE CONNECTING INDONESIA
PRJ 009/2010 (B2) for supplying bore ball
EGYPTIAN NATURAL GAS EGYPTIAN NATURAL GAS
2010 6 GAS OVER OIL QUARTER TURN BALL 20"-42" 600 valves for EDECO/EL MAADIA EGYPT
COMPANY (GASCO) COMPANY (GASCO)
NATURAL GAS PIPELINE
EGYPTIAN NATURAL GAS PRJ 007+008/2010 B1 for supplying ball
2010 5 GAS OVER OIL QUARTER TURN BALL 24" 600 GASCO EGYPT
COMPANY (GASCO) valves for OFF TAKE DESHNA &
2010 1 GAS OVER OIL QUARTER TURN BALL 24" 600 SNAM RETE GAS S.p.A SNAM RETE GAS VARIOUS ITALY
2010 6 GAS OVER OIL QUARTER TURN BALL 24" 600 GAS TRANSMISSION COMPANY GAS TRANSMISSION COMPANY Bheramara - Khulna Gas Transmission EGYPT
2010 2 GAS OVER OIL QUARTER TURN PLUG 36" 600 SNAM RETE GAS S.p.A SNAM RETE GAS VARIUOS ITALY
2010 4 GAS OVER OIL QUARTER TURN BALL 8" 600 SNAM RETE GAS S.p.A SNAM RETE GAS VARIOUS ITALY
2010 2 GAS OVER OIL QUARTER TURN BALL 36" 600 SNAM RETE GAS S.p.A SNAM RETE GAS PROGETTO INIZIATIVA SICILIA ITALY
2010 36 ELECTRIC QUARTER TURN BALL 16"-48" 600 FOSTER WHEELER SOUTH OIL COMPANY IRAQ CRUDE OIL EXPANSION IRAQ
2010 8 HYDRAULIC DOUBLE ACTING BALL 48" 600 FOSTER WHEELER SOUTH OIL COMPANY IRAQ CRUDE OIL EXPANSION IRAQ
2010 11 PNEUMATIC QUARTER TURN BALL 48" 600 FOSTER WHEELER SOUTH OIL COMPANY IRAQ CRUDE OIL EXPANSION IRAQ
2010 3 HYDRAULIC POWER UNIT BALL 48" 600 FOSTER WHEELER SOUTH OIL COMPANY IRAQ CRUDE OIL EXPANSION IRAQ
EGYPTIAN NATURAL GAS EGYPTIAN NATURAL GAS OFF TAKE DESHNA & QOUS
2010 5 GAS OVER OIL QUARTER TURN BALL 24" 600 EGYPT
COMPANY (GASCO) COMPANY (GASCO) PROJECT
EGYPTIAN NATURAL GAS EGYPTIAN NATURAL GAS PRJ 009/2010 (B2) for supplying bore ball
2010 6 GAS OVER OIL QUARTER TURN BALL 20"-42" 600 EGYPT
COMPANY (GASCO) COMPANY (GASCO) valves for EDECO/EL MAADIA
2010 2 ELECTRIC QUARTER TURN BALL 48" 300 SAIPEM S.p.A. NORD STREAM AG NORD STREAM PROJECT GERMANY
DRY GAS PIPELINE FROM NORTH
2010 2 GAS OVER OIL QUARTER TURN BALL 8"-16" 600 SCOP IRAQ SCOP IRAQ IRAQ
GAS COMPLEX TO TAZA POWER
BOUCHAMAOUI A&R INDUSTRIES STEG (SOCIETE TUNISIENNE
2010 6 GAS OVER OIL QUARTER TURN BALL 10"-18" 600 GAFSA TUNISIA
S.A ELECTRICITE E GAZ)
2010 1 GAS OVER OIL QUARTER TURN BALL 30" 600 TRANSCANADA TRANSCANADA HORN RIVER MAINLINE (CABIN CANADA
2010 2 GAS OVER OIL QUARTER TURN BALL 16" 600 TRANSCANADA TRANSCANADA CUTBANK LAUNCHER/RECEIVER # CANADA
2010 9 PNEUMATIC QUARTER TURN BALL 2"-10" 600 COMART S.p.A. ARAMCO MANIFA CORE HYDROCARBON SAUDI ARABIA
PNEUMATIC LINEAR SPRING CONTROL KINGRUN INTERNATIONAL CHONGQING CARBINOLCHEMICAL CHONGQING CARBINOLCHEMICAL
2010 2 10" 600 CINA
RETURN VALVE LIMITED INDUSTRY CO. LTD. INDUSTRY CO. LTD.
2010 2 16" 600 TECNIMONT ENERGIA DO BRASIL PECEM I BRASIL
SPRING RETURN VALVE
126
REFERENCE LIST
VALVE SIZE VALVE
SUPPLY QTY
2010 24 GAS OVER OIL QUARTER TURN BALL 24" 600 GAS TRANSMISSION COMPANY GAS TRANSMISSION COMPANY Bheramara - Khulna Gas Transmission BANGLADESH
BOUCHAMAOUI A&R INDUSTRIES STEG (SOCIETE TUNISIENNE
2010 2 GAS OVER OIL QUARTER TURN BALL 12" 600 GAFSA TUNISIA
S.A ELECTRICITE E GAZ)
2010 3 PNEUMATIC LINEAR SPRING GATE 12" 600 ALSTOM TCM DA c/o Statoil ASA MONGSTAD NORWAY
2010 1 GAS OVER OIL QUARTER TURN BALL 16" 600 SNAM RETE GAS SNAM RETE GAS VARIUOS ITALY
PNEUMATIC LINEAR SPRING UNITED
2010 3 GATE 12"-16" 600 WOOD GROUP WGEing Limited BP ANDREW AREA DEVELOPMENT
RETURN KINGDOM
Actuated On-Off Valves (Butterfly) for
PNEUMATIC QUARTER TURN Abu Dhabi Marine Operating Company
2010 15 BALL 8"-12" 600 NPCC ADMA OPCO UAE
SPRING RETURN (ADMA-OPCO) – Integrated Gas
Development Project – Offshore Facilities
2010 8 PNEUMATIC QUARTER TURN BALL 4-12" 600 DAEWOO NAOC Upgrading of Ogbainbiri Flowstation NIGERIA
PNEUMATIC LINEAR SPRING CONTROL
2010 8 12" 600 TECNIMONT ENERGIA DO BRASIL UTE PORTO DO PECEM BRASIL
RETURN VALVE
SAUDI SERVICE FOR ELECTRO SALINE WATER CONVERSION SHOAIBA PHASE 3 WATER
2010 5 ELECTRIC QUARTER TURN BALL 12-20" 600 SAUDI ARABIA
MECHANIC WORKS CO. LTD. (SSEM) CORPORATION (SWCC) TRANSMISSION SYSTEMS
2010 4 ELECTRIC QUARTER TURN BALL 8" 600 PETROFAC OMV (YEMEN BLOCK S2) OMV (YEMEN) OIL EXPORT YEMEN
2010 2 PNEUMATIC QUARTER TURN BALL 8" 600 PETROFAC OMV (YEMEN BLOCK S2) OMV (YEMEN) OIL EXPORT YEMEN
PNEUMATIC QUARTER TURN UNITED
2010 7 BALL 6-12" 600 WOOD GROUP WGEing Limited BP ANDREW AREA DEVELOPMENT
SPRING RETURN KINGDOM
2010 2 SUBSEA QUARTER TURN SPRING BALL 12-18" 1500 PETROBRAS PETROBRAS DESENVOLVIMENTO DO BRASIL
2010 6 SUBSEA QUARTER TURN GEAR BALL 12" 1500 PETROBRAS PETROBRAS DESENVOLVIMENTO DO BRASIL
INSTALLATION OF ADDTIONAL
PNEUMATIC QUARTER TURN WATER INJECTION PUMP AT
2010 1 BALL 8"-20" 600 IMCO Engineering KOC KUWAIT
SPRING RETURN MINAGISH WATER INJECTION
(MWIP) & BRACKHIS WATER
2010 14 ELECTRIC QUARTER TURN BALL 16" 600 SNAM RETE GAS SNAM RETE GAS VARIUOS ITALY
2010 2 ELECTRIC QUARTER TURN BALL 24" 600 SNAM RETE GAS SNAM RETE GAS VARIUOS ITALY
2010 844 ELECTRIC QUARTER TURN BALL 2"-48" 600 SAIPEM KOC BOOSTER STATION 171 KUWAIT
2010 386 PNEUMATIC QUARTER TURN BALL 2"-48" 600 SAIPEM KOC BOOSTER STATION 171 KUWAIT
2010 48 ELECTRIC QUARTER TURN PLUG 8"-18" 600 HDEC KOC KOC PIPELINE KUWAIT
2010 205 PNEUMATIC QUARTER TURN BALL 2"-48" 600 HDEC KOC KOC PIPELINE KUWAIT
2010 1 PNEUMATIC QUARTER TURN BALL 2" 300 PROSESSVENTILER AS PROSESSVENTILER AS Conocophillips Ekofisk Project NORWAY
PNEUMATIC QUARTER TURN CONTROL TRANSPORTADORA BRASILEIRA TRANSPORTADORA BRASILEIRA
2010 1 18" 600 UNIT PAULINIA BRASIL
SPRING RETURN VALVE GASODUTO BOLÍVIA-BRASIL S.A. GASODUTO BOLÍVIA-BRASIL S.A.
2010 15 PNEUMATIC QUARTER TURN BALL 3"-20" 600 TOTAL E&P SYRIE TOTAL E&P SYRIE TABIYAH GAS PROJECT PHASE-1 SYRIE
2010 1 PNEUMATIC QUARTER TURN BALL 1,5" 150 Air Compressor Energy Systems Cobra Castor Castor Underground Gas storage SPAIN
2010 18 GAS OVER OIL QUARTER TURN BALL 16"-40" 600 KOC KOC KOC RFQ Ball Valves + Actuators KUWAIT
127
REFERENCE LIST
VALVE SIZE VALVE
SUPPLY QTY
2010 2 GAS OVER OIL PLUG 24" 600 SNAM RETE GAS S.p.A SNAM RETE GAS VARIUOS ITALY
PNEUMATIC LINEAR SPRING EUROPEAN CO2 TECHNOLOGY
2011 1 GATE 3" 150 AIBEL AS STATOIL NORWAY
RETURN CENTRE MONGSTAD (TCM)
PNEUMATIC QUARTER TURN PT TRIPATRA ENGINEERS &
2011 21 BALL 2"-16" 600 PERTAGAS SOUTH SUMATRA NGL PROJECT INDONESIA
SPRING RETURN CONSTRUCTION
2011 18 GAS OVER OIL QUARTER TURN BALL 16"-36" 600 SAIPEM S.p.A. GASCO ADGD SHAH GAS EPC5 PIPELINES UAE
128

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A Long Experience in Energy Equipment and one Goal:

The Customer’s Satisfaction.

1 DESIGN PRINCIPAL OF ACTUATORS Page 4

VALVITALIA valve operators are

based on easy modular

contruction. Double acting, spring

models are made of flexible

frame, spring container, pneumatic ARM 70/100/130

low pressure, high pressure gas

The modular construction allows to MANUAL MANUAL

HYDRAULIC MANUAL HYDRAULIC MANUAL

function. The additional advantages

easy operation and maintenance,

with the reduction of the quantity

• Fabricated in carbon steel material, totally

weatherproof and completed with relief valve

• Scotch yoke mechanism in carbon steel

• Side load bar in alloy steel hard chromium

• Bronze bearing to guide the drive sleeve

• Mounting pad to support accessories

• Self lubricating PTFE composite guide sleeve

maintenance free life

• ENP coating for corrosion protection

• Totally enclosed for protection from environmental condition

• Fully welded contruction for maximum operational safety

• spring is UNI EN 10204 3.1 certified and epoxy coated.

APPLICATION STANDARD VALVE ACTUATOR DATA

ACTUATOR SERIES: PRESSURE RANGE TEMPERATURE RANGE

Output torque up to 4,500,000 in-lbs (500,000 Nm)

Local position indicator

Open and close stroke adjustments within ±3° min.

Frame based on scotch yoke mechanism (refer to page 4)

Pneumatic Cylinder (refer to page 5)

Hydraulic Manual Override

Low temperature application up to -76° F (-60° C) with fluorosilicone

seals and low temperature materials

High temperature application up 392° F (200° C) with Viton Seals 9

APPLICATION STANDARD VALVE ACTUATOR DATA

Output torque up to 4,500,000 in-lbs (500,000 Nm)

Local position indicator

Open and close stroke adjustments within ±3° min.

Frame based on scotch yoke mechanism (refer to page 4)

Pneumatic Cylinder (refer to page 5)

Spring container (refer to page 5)

Hydraulic Manual Override

Low temperature application up to -76° F (-60° C) with fluorosilicone

seals and low temperature materials 10

Adjustable Spring Container

APPLICATION STANDARD VALVE ACTUATOR DATA

ACTUATOR SERIES: PRESSURE RANGE TEMPERATURE RANGE

Output torque up to 17,000 in-lbs (1,900 Nm)

Local position indicator

Open and close stroke adjustments within ±5° min.

Frame based on rack and pinion mechanism

High tensile alloy steel spring (for spring return only)

Hydraulic Manual Override

Low temperature application up to -31° F (-35° C) with

fluorosilicone seals and low temperature materials

High temperature application up 302° F (150° C) with Viton Seals 12

APPLICATION STANDARD VALVE ACTUATOR DATA

Output thrust up to 2,248,089 lbs (10,000,000 N)

Local position indicator

Open and close stroke adjustments

Pneumatic Cylinder (refer to page 5)