DAFTAR ISI

Halaman Judul….................................................................................i
Halaman Persetujuan….....................................................................ii
Halaman Pengesahan….....................................................................iii
Kata Pengantar…................................................................................iv
Daftar Isi…...........................................................................................vi
Daftar Gambar....................................................................................vii
Daftar Lampiran…...............................................................................x
BAB I PENDAHULUAN
A. Latar Belakang.......................................................................1
B. Tujuan….................................................................................2
C. Manfaat...................................................................................3
BAB II KAJIAN PUSTAKA
A. Sub-Assembly.........................................................................5
B. Proses Sub-Assembly.............................................................5
a. Double and stud.......................................................6
b. Round bar..................................................................6
c. Base plate...................................................................7
d. Guide plate................................................................8
e. Support bar................................................................8
f. Straigtening...............................................................8
g. Besi penahan skid bar.............................................9
h. Air box......................................................................10

C. Klarifikasi proses Sub-Assembly........................................11

D. Pengelasan.............................................................................12
a. Manual electric welding........................................12
b. Automatic electric welding..................................12
c. Acytiline welding...................................................13
E. Peta rakitan assembly..........................................................14
F. Bentuk sambungan las.........................................................16
G. Macam-macam kampuh sambungan las..........................17
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BAB III PELAKSANAAN KEGIATAN dan PEMBAHASAN

A. Sejarah Perusahaan...............................................................20
B. Manajemen Perusahaan.......................................................22
a. Visi................................................................................22
b. Misi...............................................................................22
c. Struktur Organisasi PT.PAL INDONESIA.............23
d. Struktur Organisasi Divisi Rekayasa Umum.........24
e. Sruktur Organisasi Departemen Perencanaan &
Pengendalian (PPC)...................................................31
f. Struktur Organisasi Departemen Rekayasa...........38
g. Struktur Organisasi Departemen Permesinan dan
Perakitan.....................................................................40
h. Struktur Organisasi Departemen Fabrikasi dan
Konstruksi...................................................................43
C. Pembahasan
a. Kegiatan harian praktek industry........................48
b. High Preassure Heater..........................................65
c. Bagian-bagian Utama High Preassure Heater...67
d. Sub-Assembly Baffle Block...................................69
e. Proses Assembly.....................................................72
f. Penanggulangan Cacat Hasil Las.........................75
g. Penanggulangan kegagalan proses
straightening...........................................................76

BAB IV KESIMPULAN DAN SARAN

A. Kesimpulan............................................................................77
B. Saran.......................................................................................78
DAFTAR PUSTAKA...........................................................................79
LAMPIRAN..........................................................................................80

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 DAFTAR GAMBAR

Gambar 2.1.Double and stud.............................................................6

Gambar 2.2.Round bar........................................................................7
Gambar 2.3.Base plate.........................................................................7
Gambar 2.4.Support bar......................................................................8
Gambar 2.5.Proses streightening.......................................................9
Gambar 2.6.Besi Penahan skid bar....................................................10
Gambar 2.7.Air Box.............................................................................10
Gambar 2.8.Manual electric welding...............................................12
Gambar 2.9.Auto electric welding....................................................13
Gambar 2.10.Acetyline Welding.......................................................15
Gambar 2.11.Assembly chart.............................................................16
Gambar 2.12.Bentuk sambungan las................................................17
Gambar 2.13.Kampuh sambungan bentuk lurus...........................18
Gambar 2.14.Macam-macam kampuh sambungan sudut............19
Gambar 2.15.Macam-macam kampuh sambungan Te..................20
Gambar 3.1.Struktur Organisasi PT PAL........................................23
Gambar 3.2.Struktur Organisasi Divisi Rekayasa Umum............24
Gambar 3.3.Struktur Departemen Perencanaan & Pengendalian
(PPC).....................................................................................................31
Gambar 3.4.Struktur Organisasi Departemen Rekayasa…..........38
Gambar 3.5.Struktur Organisasi Departemen Permesinan dan
Perakitan...............................................................................................40
Gambar 3.6.Struktur Departemen Fabrikasi dan Konstruksi…...43
Gambar 3.7.Bengkel CNC……………………………......................49
Gambar 3.8.Bengkel Konstruksi plat....…………............................50
Gambar 3.9.Proses cutting plat.........................................................50
Gambar 3.10.Proses Boring................................................................51
Gambar 3.11.Proses Drilling……………………………………......52
Gambar 3.12.Proses chamfer pada baffle plat.................................53
Gambar 3.13.Proses assembly baffle plat dengan skird................54
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Gambar 3.14.Proses assembly shell skird........................................55
Gambar 3.15.Nozzle............................................................................56
Gambar 3.16.Proses sub assembly baffle block...............................56
Gambar 3.17.Pengetesan penetran....................................................57
Gambar 3.18.Proses pelubangan pada shell………........................58
Gambar 3.19.Proses assembly nozzle dengan shell........................59
Gambar 3.20.Air Box…………………………………………...........60
Gambar 3.21.Proses pembersihan lubang baffle plat.....................60
Gambar 3.22.Pemasangan pipa pada baffle plat.............................60
Gambar 3.23.Proses straightening shell............................................61
Gambar 3.24. Proses straigtening assembly baffle block dengan
shell........................................................................................................61
Gambar 3.25.LEG………………………………………………….....62
Gambar 3.26.Pengerjaan Bowl Mill………………….......................63
Gambar 3.27.Permukaan bowl mill………………...........................63
Gambar 3.28. Aliran Steam dan aliran feed water pada HP Heater......64
Gambar 3.29.Baffle Block…………………………………………....68
Gambar 3.30. proses pembuatan Baffle Plat.........................................69
Gambar 3.31.Las SMAW……………………………………………69
Gambar 3.32.Diagram Sub Assembly Baffle Plat dan Skid Bar……..71
Gambar 3.33.Diagram Sub-Assembly Air box dengan Baffle Block..73

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 DAFTAR LAMPIRAN

Surat permohonan ijin kegiatan praktik industri..........................80

Surat keterangan asuransi.................................................................81
Struktur organisasi PT.PAL Indonesia persero..............................82
Blangko bimbingan praktek industri ..............................................83
Surat balasan praktek industri …………………………………….84
Surat penunjukan penguji praktik industri ...................................85
Blangko revisi ujian praktik industri ..............................................86
Matrix uji praktik industri ................................................................87
Absensi kegiatan praktek industri ..................................................88