COMPLETE MANUFACTURING,
REPAIR AND MAINTENANCE SERVICES
for an extensive range of drilling products utilised in the oil and
gas sectors, particularly directional drilling.
PRODUCT CATALOGUE
Through skilled and highly motivated personnel and registered under BS EN ISO:9001 and API Spec 7-1, SBD
endeavours to provide it's customers with optimum performance, quality and service.
Services Available:
Machining:
Cutting / Boring / Turning / Milling / Grinding
Welding:
TIG / Sub Arc / Stub Welding / Communication Port Repair
Bore Repair (Internal Cladding) / Hardfacing / Hardbanding
Inspection Services:
DPI / MPI / Ultrasonic Testing / Hardness Testing / Field Gradient (Hotspot) Testing / Initial Inspection Services
Others:
Bead-blasting / Cold Rolling / Shot Peening / Honing
Overview:
SBD is a modern manufacturing, repair and maintenance facility for down hole drilling tools. Located in
Aberdeen the facility houses machining, welding and inspection capabilities under one roof. The machine shop
contains the most up-to-date CNC and manual lathes, CNC milling machines, CNC saws, purpose built
welding bays with hi-tech welding facilities and an inspection area capable of carrying out a wide range of
inspection techniques. Furthermore, auxiliary services such as bead blasting and field gradient testing are
located on the same site in a purpose built finishing shop.
SBD is committed to providing the highest level of service to our customers. In order to achieve this it is the
stated policy that all employees will be familiar with the procedures relating to their function. As the demand
from customers and the market place grows we will endeavour to update equipment, methods, systems and
procedures as appropriate. To support the Quality Policy SBD Aberdeen operate a fully accredited Quality
Management System compliant with BS EN ISO 9001:2008.
Material Sales:
Schoeller-Bleckmann has been developing and manufacturing premium steels since 1840, over 170 years ago,
it has focused on further developing, processing and producing high-strength non-magnetic steel grades for the
oilfield industry since 1952.
With its group-wide, long-term experience and state-of-the-art technologies SBO has become a perfect partner
to meet the highly complex requirements of an industry that has turned into a high-tech market. Schoeller-
Bleckmann’s non-magnetic steel excels by particularly high material strength and corrosion resistance. Special
procedures such as cold-forging or finishing treatment make it highly resistant to stress corrosion. Continuous
development of high-strength non-magnetic steels and machining technologies give SBO’s customers the
leading edge.
SBD stocks and supplies the largest range of non-magnetic material available in Europe/Russia & Africa
region. For full details on specifications, sizes and grades etc please use the download section adjacent to
view appropriate data sheets.
In addition to non-magnetic material SBD also stock AISI 4145H Modified steel in bar form and also stabilizer
forgings for manufacture into BHA products.
Non Magnetic Drill Collars, Non Magnetic Flex Collars, Non Magnetic Heavy Weight Drill Collars, all in
lengths from 5 ft up to 31 ft. SBD also supply a large range of customer MWD/LWD products manufactured
to customer drawings and specifications in non-magnetic material.
Downhole Tools:
Crossover Subs, Float Subs, Bottleneck Crossovers, Saver Subs, Circulating Subs, Lift Subs, UBHO Subs,
Side Entry Subs, Bullnose Subs, Bit Subs and Pup Joints
Stabilization Equipment:
Integral Blade Stabilizers, all Sleeve Type Stabilizers, Stabilizer Mandrels, Welded Blade Stabilizers, Welded
Blade Sleeves, Turboback Stabilizers, Rockyback Stabilizers and Wear Bands (all with various hardfacing
options).
Hole Openers:
Other important service offerings include hardfacing of stabilization equipment, this could include build up to
take the equipment to a new gauging size or a complete refurbishment. For more details on the types of
hardfacing offered by SBD please see download area adjacent.
The company also offer extensive repair of hole openers, from replacing saddles and cutters to completely
resizing, this servicing can include the repair of the rotary connections.
Field gradient testing is another very important service offered by the company to verify that your non-
magnetic material has no ferrous inclusions or "hot spot" areas that may affect the operation of the
equipment once in service.
The company operate a special category of repair work called Hi-Tech Repair this includes stub welding, port
repairs and both internal (bore) weld repairs and overlay welding. For more details on this type of
repair/service please see the Hi-Tech Repair page in this section.
Hi-Tech Repair:
Hi-Tech repair forms a very important part of the service that SBD offers. Through Hi-Tech repair SBD can
offer extended life for equipment that has been operating in the field where the only alternative may be to
scrap the part and replace with a new asset. SBD have created a special area where Hi-Tech repair has a
welding area to carry out precision welding on ports, internal cladding and computer controlled stub welding
operations. This ‘special’ area is an isolated air-conditioned welding area that can be kept clean with a quiet
environment essential for Hi-Tech equipment repair.
• Stub Welding - Collars from 4 3/4" to 9 1/2" outer diameters with 5/8" to 3 1/8" wall thicknesses,
120" long
• Procedures for Non Mag Alloy, High Carbon Steel & 174PH Material
• Welding done in 1-G rotated position
• Welding done using GTAW hot and cold wire
• Stub welding capability for rotors
• Communication Port Repair & Anti Rotation Pin Repair
• Internal Cladding down to required inner diameter and 70" depth
• Hardbanding 100 and 200XT crushed carbide
• Wear Bands
Schoeller-Bleckmann Non-Magnetic passes the sensitization tests as per: ASTM A 262 Practice A & E
PRODUCTS
SBD Drill Collars are manufactured from Chromium, Molybdenum Alloy Steel
conforming to AISI4145H Modified. Fully heat treated and supplied in accordance
with API Specification 7. Other steel grades are available on request.
Drill Collar cross sections shown below show the reduced contact
area with the wall of the hole.
Type A Type B
7 1/8 – 7 7/8 11
/32 + 1/16 3 R.H. 64 + 1 B
8 – 8 7/8 3
/8 + 1/16 3 R.H. 68 + 1 B
9 – 9 7/8 13
/32 + 3/32 3 R.H. 72 + 1 B
On enquiring and when ordering please specify: For bottlenecked subs include:
1) Outside diameter of reduced section
1) Outside Diameter (s) 2) Length of reduced section
2) Inside Diameter (s)
3) Overall length For Bit Subs include:
4) Size and Style of connection 1) Float bore and style
5) Whether stress relief groove and/or bore
back are to be incorporated
The SBD Sleeve Type Stabilizer Mandrel available in either string or near bit
configurations is produced in a full range of sizes to overcome the logistics
difficulties normally associated with stabilization equipment at the rig site.
Engineered for easy make up using conventional plate type sleeve breakers
and rig tongs, single piece SBD Mandrels eliminate the need for any fluid
seals.
Used worldwide SBD Mandrels have seen extensive service in B.H.A’s for
drilling both straight hole and directionally drilled wells.
MANDREL SPECIFICATIONS
Bore Fishing Sleeve
Upset Overall
Series Drill Collar DIA Neck End
DIA Length String N/Bit Length Length
E F G H H J K
41 4 /8’’ – 4 3/4’’
1 1
5 /8’’ 62’’ 2’’ 1
1 /2’’ 24’’ 32’’
47 4 3/4’’ - 5’’ 5 3/4’’ 62’’ 2 1/4’’ 1 1/2’’ 24’’ 32’’
62 7 1/2’’
6’’ – 7 1/4’’ 66’’ 2 13/16’’ 28’’ 32’’
65 7 3/4’’
77 7 3/4’’ – 8 1/4’’ 9 1/4’’ 68’’ 2 13/16’’ 28’’ 33’’
85 8’’ – 9’’ 9 7/8’’ 68’’ 2 13/16’’ 28’’ 33’’
96 9’’ – 10’’ 11’’ 74’’ 3’’ 28’’ 39’’
HARDFACING
SLEEVE SPECIFICATIONS
Drill Sleeve Recommended
Sleeve
Hole Size Collar Series Cylinder Make Up
Length
DIA DIA Torque Ft/lbs
A C D
6’’ – 6 1/4’’ 1 3
4 /8’’ - 4 /4’’ 41 12’’ 1
5 /8’’ 2000 - 2500
6 1/4’’ - 7 3/4’’ 4 3/4’’ – 5’’ 47 14’’ 5 3/4’’ 2000 – 2500
8’’ - 9 7/8’’ 6’’ - 6 3/4’’ 62 14’’ 4500 – 5500
7 1/4’’
8 3/4’’ – 9 7/8’’ 6 3/4’’ - 7 1/4’’ 65 14’’ 3500 - 4500
9 5/8’’ – 15’’ 16’’ 9 1/4’’
7 3/4’’ - 8 1/4’’ 77 7000 – 8000
16’’ - 17 1/2’’ 18’’ 11’’
10 5/8’’ – 15’’ 16’’ 10’’
8’’ – 9’’ 85 9000 - 10000
16’’ - 17 1/2’’ 18’’ 11’’
13’’ – 15’’
18’’
17’’ - 17 1/2’’ 9’’ – 10’’ 96 11’’ 10000 - 12000
17 1/2’’ – 26’’ 24’’
The SBD “Barrel” sleeve system has been designed to overcome the logistics difficulties
normally associated with transportation, storage and related costs of stabilizers at the rig
site.
Developed from the original SBD rig replaceable sleeve and fully inter-changeable with
standard steel and non-magnetic mandrels “Barrel” sleeves may be used for both string
and near bit applications.
Manufactured from high grade alloy steel “Barrel” sleeves are used extensively in
directionally drilled wells where unconsolidated or badly faulted formations are being
drilled.
Field tests have shown that when used in conjunction with a mud motor and or steerable
system the long radius and constant curvature of the sleeve blades improve directional
control particularly during orientation and can reduce torque.
“Barrel” sleeves are by design easily made power tight on the rig floor by using a
conventional plate type sleeve breaker or tongs.
Features
Stabilizer Hardfacing
The blades are spiral milled in either left hand (L.H.) or right hand (R.H.) in three
main configurations:
Wide open 150° to 210°
Open over 210° to 270°
Tight over 270° to 360°
Connection features are:- Bore back box/Stress relief pin/Cold rolled thread roots /
Bead blasted connections / plastic heavy duty thread protectors are standard.
Blade diameters are ground to a maximum of 1/32” under gauge on all hole sizes.
Hardfacing is applied on the leading edge as an additional protection.
Information on SBD Hardfacings can be found in this brochure.
When ordering SBD stabilizers please specify:-
1) O/D, I/D + Neck size
2) Type of stabilizer (string or near bit)
3) Typre of hard facing
4) Spiral type
5) Connection type and size
Mild steel blades are welded onto the body using strictly
controlled pre-heating, post weld heat treatment and weld
application techniques.
Thread roots are cold rolled and connections can be bead blasted
to minimise galling, on request.
Crushed tungsten carbide held in a nickel bronze matrix. The 3mm grain size
ensures greater concentration of carbide which is ideal for soft formation drilling.
HF2000
HF3000
Tungsten carbide inserts set in a powder spray deposit ideal for abrasive formations.
97% bonding guaranteed, certified by ultrasonic report. Recommended for non-
magnetic stabilizers.
HF4000
Tungsten carbide inserts (button type). The inserts have been developed to allow
cold insertion and maintain close fit. A greater concentration of inserts on the
button third of the blade and leading edge will increase surface contact to reduce
wear in highly abrasive formations.
HF5000
The oxy-acetylene process applies tough molten carbide particles of varying size
held in a nickel chrome matrix which provides excellent bonding properties and
greater surface wear characteristics are achieved. Surface hardness levels over 40
H R C. ideal for GEO-THERMAL applications over 35°C.
The LaserCarb® process from Technogenia and used by Laser Cladding Technology Ltd through a partnership
agreement, has been chosen by Schoeller-Bleckmann Darron as a reference for the protection of their tools.
Laser Cladding or Laser Deposition is a processing technique used for adding one material to the surface of
another in a controlled manner.
A stream of a desired powder is fed into a focused laser beam as it is scanned across the target surface,
leaving behind a deposited coating of the chosen material.
This enables the applied material to be deposited selectively just where it is required.
Process Advantages
Capacity
External Deposit:
Diameter: Up to 1000mm
Length: Up to 12000mm
Weight: Up to 3000kg
Flat parts can also be accommodated
Internal Deposit:
Diameter: >50mm
B
Lift Subs & Lift Plugs
Lift Sub Dimensions
Drill Approx.
Collar Weight SBD Lift Subs are manufactured from Non Magnetic & AISI 4145
Size (A) (lbs) H Modified steel, fully heat treated and supplied in accordance
1
with API Specification 7-1.
3 /2’’ 40
1
4 /8’’ 50 Lift Subs can be supplied with an 18 degree tapered shoulder as
3
4 /4’’ 84 shown, or alternatively with a square shoulder (Dial Head).
Lift Plug Dimensions SBD Lift Plugs are manufactured from AISI 4145 H
Drill Lifting Approx. Modified steel, fully heat treated and supplied in
Collar Plate Weight accordance with API Specification 7-1.
E
Size (A) DIA (B) (lbs)
1 1 In addition to the standard Lift Plug shown, Lift
3 /2’’ 5 /2’’ 35
Plugs can be manufactured Pin to Box or Bail type.
1
4 /8’’ 6 5
3 1
A 4 /4’’ 6 /2’’ 84 When ordering or requesting quotations on Lift
5 7 88 Subs please specify:
A) Drill Collar O.D.
6 8 150 B) Lift Plate O.D.
1
D 6 /4’’ 8 168 C) Drill Collar Connection Size and Type
6 1/2’’ 8 1/2’’ 168 D) Tong Space Length (8’’ Standard)
3
6 /4’’ 1
8 /2’’ 168 E) Standard or Bail Type
F) Pin and Box Connections
7 9 169
1
7 /4’’ 9 169
8 10 257
C 1
8 /4’’ 10 257
1 1
9 /2’’ 11 /2’’ 320
B 3 1
9 /4’’ 11 /2’’ 320
11 13 368
SBD fully integral drill pipe pup joints are manufactured from full length bar stock
in material specification AISI 4145 H Modified, fully heat treated in accordance
with A.P.I Specification 7-1.
E
DIMENSIONAL DATA
DRILL PIPE TOOL JOINT ELEVATOR TONG AVAILABLE
INSIDE SPACE APPROX
NOMIANL OUTSIDE CONNECTION UPSET LENGTHS
DIAMETER WEIGHT
SIZE DIAMETER TYPE AND SIZE DIAMETER BOX PIN (FT) D
(B) (LBS)
(A) (C) (D) (E) (F) (G)
4 3/4 5 143
1/ 3/ NC38 7/ 10 10 224
3 2 2 8 3 8 8
5 (3 1/2 IF) 1/
2 15 310
20 394
5 132
A
4 3/4
NC38 10 198
3 1/2 2 11/16
(3 1/2 IF)
3 7/8 10 7
15 200
G
5
20 332
5 1/4 5 178 B
NC40 10 286
4 2 13/16 4 3/16 10 7
5 1/2 (4FH) 15 394
20 502
5 3/8 5 167
NC46 10 242
4 31 4 1/2 10 7
6 (41IF) 15 312
20 365
6 5 220
1/ 1/ NC50 10 348 F
4 2 3 2 4 11/16 10 7
5 1/4 (4 1/2 IF) 15 477
20 607
6 1/8 5 205
1/ 1/ 6 1/4 NC50 10 310
4 2 3 2 5 10 7
3/
(4 1/2 IF) 15 418
6 8
20 524
6 1/8 5 161
1/ 3/ 6 1/4 NC50 10 264
4 2 3 4 5 10 7
(4 1/2 IF) 15 345
6 3/
8
20 429
C
6 3/8 5 253
Lower Connection
1/ NC50 10 422
5 3 2 5 1/8 10 7 (Box or Pin)
6 1/
2 (4 1/2 IF) 15 594
20 763
6 3/8 5 229 When ordering SBD drill pipe
NC50 10 374 pup joints please specify:-
5 3 3/4 5 1/8 10 7
6 1/2 (4 1/2 IF) 15 519
1) Nominal Pipe Diameter ‘A’
20 664 1) Nominal Pipe Diameter ‘A’
2) Bore Diameter ‘C’
2) Bore Diameter ‘B’
3) Tool Joint Diameter ‘A’
3) Tool Joint Diameter ‘C’
1) Upon request tool joints can be supplied 2’’ longer than standard to facilitate 4) Size and Type of
4) Size and Type of
Connection
additional repairs. Connection
5) Overall Length – Shoulder
2) Drill pipe pup joints can be manufactured in with alternative connections / 5) Overall
to Shoulder ‘G’
Length/shoulder to
diameters to those shown above. 6) 18 Degree or Square
shoulder ‘G’
3) All connections are machined in accordance with A.P.I. Specification 7-1. Elevator Shoulder
6) 18 Degree or Square
Thread roots are cold rolled, beadblasted and fitted with thread protectors. Elevator shoulder
4) Drill pipe pup joints can be supplied with either 18 degree tapered or square.
Activation is accomplished by dropping a chrome steel ball down the drill string
and then engaging the mud pumps. On application of 3000 psi fluid pressure, the
ball shears the pin holding the sleeve in its primary position. The sleeves and pin
drop into the secondary position opening the three sub ports and diverting the
downhole flow.
Darron Circulating subs are manufactured from AISI 4145 H modified material
fully heat treated to give 285-341 BHN are available in the same nominal
diameters as standard drill collars or to customers own specifications.
Figure 1 Figure 2
Figure 1: Figure 2:
RE-DRESS KIT: Contains:- 1 Sleeve, 1 Ball, 1 Shear Pin, 1 Pressure Plug, 4 ‘O’ Rings
Item
Description Ø 4 3/4’’ Ø 6 1/4’’ Ø 6 1/2’’ Ø 8’’ Ø 8 1/4’’ Ø 9 1/2’’
No.
B) RE-DRESS PROCEDURE
C Mn Cr Mo N Ni
Max. 0,05 18,50 - 20,00 13,00 - 14,00 0,40 - 0,60 0,25 - 0,40 Max. 2,00
MECHANICAL PROPERTIES:
Following mechanical properties (tested at room temperature) are achieved by a special cold-working process
over the full length of the collar:
Yield Strength (min.): OD less than 4’’ 120 ksi 830 N/mm2
OD 4’’ to 9 1/4’’ 110 ksi 760 N/mm2
0,2%-offset method
OD 9 1/2’’ and larger 100 ksi 690 N/mm2
OD less than 4’’ 130 ksi 900 N/mm2
Tensile Strength
OD 4’’ and larger 120 ksi 830 N/mm2
Elongation (min.): 25% 25%
CORROSION RESISTANCE:
- Transgranular SCC: Prevented by special surface treatments (Hammer peening, roller burnishing, shot
peening).
- Intergranular SCC: The occurance of material sensitization is prevented by quenching after warmforging.
Each collar is tested according to ASTM A 262, Pract.A and E, last edition.
NON-DESTRUCTIVE TESTING:
- Magnetic inspection: Drill collars are 100% tested by a proprietary probe-testing process using a Förster
Magnetomat 1.782. (“Hot Spot” – test). Magnetic permeability of each collar is certified with the printout of
probe testing.
- Ultrasonic inspection: Each collar is ultrasonically inspected over 100% of the volume according to ASTM
E 114, last edition as a minimum level.
GALLING RESISTANCE:
P530 is due to the chemical composition and the special coldworking process less susceptible to galling than
Cr-Ni steels.
C Mn Cr Mo N Ni
Max. 0,06 20,50 - 21,60 18,30 - 20,00 min. 0,50 Min. 0,60 min. 1,40
MECHANICAL PROPERTIES:
Following mechanical properties (tested at room temperature) are achieved by a special cold-working process
over the full length of the collar:
CORROSION RESISTANCE:
- Transgranular SCC: Prevented by special surface treatments (Hammer peening, roller burnishing, shot
peening).
- Intergranular SCC: The occurance of material sensitization is prevented by quenching after warmforging.
Each collar is tested according to ASTM A 262, Pract.A and E, last edition.
- Pitting Corrosion: Due to a high chromium – and nitrogen content a high resistance to pitting corrosion is
given
NON-DESTRUCTIVE TESTING:
- Magnetic inspection: Drill collars are 100% tested by a proprietary probe-testing process using a Förster
Magnetomat 1.782. (“Hot Spot” – test). Magnetic permeability of each collar is certified with the printout of
probe testing.
- Ultrasonic inspection: Each collar is ultrasonically inspected over 100% of the volume according to ASTM
E 114, last edition as a minimum level.
-
Element C Si Mn P S Cr Mo V
Min. 0.42 0.15 0.85 - - 0.90 0.25 -
Max. 0.48 0.35 1.20 0.025 0.025 1.20 0.35 0.30
Element Ni Al Cu Sn Co Fe
Min. 0.42 0.15 0.85 - - 0.90
Max. 0.48 0.35 1.20 0.025 0.025 1.20
MECHANICAL TESTING: Method ASTM A370 (test position 1’’ bellow surface)
ULTRASONIC TEST
Procedure ASTM A388/SA388; Acceptance Criteria API 6A PSL Level 3. Above 25mm diameter, the central
70mm core may be ignored.
Every item manufactured or repaired is fully inspected prior to delivery or collection. All SBD inspectors are
fully qualified to SNT Level II while being competent in all specifications current to our customers and industry
standards (API Spec 7-1 & 7-2, NS1/NS2, DS1 Cat 5).
SBD offer grinding capability, used mainly for finishing hardfacing on stabilized product. 36" OD product can be
ground on the equipment.
• Honing
• Cold Rolling
• Bead Blasting
• Shot Peening
• Roller Burnishing O/D & I/D
SBD has several fully operational welding bays complete with all pre and post heating equipment and fully
integrated point extraction systems with digital heat monitors. Some drilling tools require to be protected by
ultra-high-performance hardfacing materials that ensure outstanding abrasion resistance under extreme
conditions. SBD offer an extensive range of hardfacing solutions, each of which can be viewed in the download
adjacent.
SBD also offer a range of other types of welding techniques to provide stub welding of collar materials utilising
the latest in hot wire TIG machines - collar O/D sizes from 4 3/4" up to 9 1/2" can be stub welded.
SBD also offer bore repair/internal cladding. This allows material to be added to collar I/D where excessive
corrosion or erosion requires the collar to be repaired. I/D's from as small as 2 1/4" and 70" deep can be
accommodated.
The company provides turning machines both manual and the latest in CNC for all your threading,
counterboring and profiling needs. All SBD flat bed lathes can accommodate standard 31ft collar lengths by
utilising thru spindle bores and specialist handling systems aligned to the machine. SBD have a specialist pipe
rack that runs the full length of the machine shop which allows collars to be safely and efficiently loaded onto the
turning lathes.
SBD have invested in the very best 5 axis bed type milling machines. These machines offer full 5 axis
capabilities with integrated rotary tables with thru spindle capability to hold full 31ft long collars.
Cutting of material is normally the first process in the manufacturing cycle. SBD has the most advanced sawing
equipment, fully automatic twin column, twin driven band saw incorporating the latest technology together with a
feed regulation system and the latest design of tungsten carbide tipped and conventional bi-metal blades,
capable of cutting material of all grade types in sizes of up to 16" diameter.
Deep hole boring represent the most effect method of hole making in long bar lengths. SBD hosts one of the
largest deep hole boring machines in the Aberdeen area. By utilising specialised tooling SBD can bore through
holes from 2" up to 5.900" I/D in various material grades on parts up to 26" in diameter and 15ft in length. SBD
can offer boring up to a length of 31ft through approved sub contractors. Our superior tooling offers quality
surface finishes, for tight tolerance finishes Honing can also be done in house, please see relevant page on
honing capabilities.