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Schoeller-Bleckmann Darron

COMPLETE MANUFACTURING,
REPAIR AND MAINTENANCE SERVICES
for an extensive range of drilling products utilised in the oil and
gas sectors, particularly directional drilling.

PRODUCT CATALOGUE

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Schoeller-Bleckmann Darron
Index
1. Front Cover
2. Index
3. Welcome to Schoeller-Bleckmann Darron
4. Products & Service – Overview
5. Products & Service – Material Sales
6. Products & Service – New Product Manufacture
7. Products & Service – Service & Repair
8. Products & Service – Hi-Tech Repair
9. Quality Assurance Accreditations – American Petreum Specification 7-1
10. Quality Assurance Accreditations – BS EN ISO 9001
11. Non-Magnetic Drill Collars & Products
12. Drill Collars
13. Drill Collars (Continued)
14. Spiral Drill Collars
15. Crossover Subs
16. Stabilizer Mandrels
17. Standard Stabilizer Sleeves
18. Barrel Stabilizer Sleeves
19. Integral Blade Stabilizers (Non Magnetic)
20. Integral Blade Stabilizers (4145 H Modified)
21. Weld Blade Stabilizers (Standard)
22. Hardfacing Types
23. Hardfacing (LaserCarb®)
24. Lift Subs & Lift Plugs
25. Drill Pipe Pup Joints
26. Circulating Sub
27. Circulating Sub (Continued)
28. P530 Material Data Sheet
29. P550 Material Data Sheet
30. 4145H Mod (Black Steel) Material Data
31. Inspection Services
32. Grinding & Finishing
33. Welding & Hardfacing
34. Turning & Milling
35. Cutting & Boring

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Schoeller-Bleckmann Darron

Welcome to Schoeller-Bleckmann Darron (Aberdeen) Ltd


Schoeller-Bleckmann has been present in Aberdeen, Scotland for over 20 years, and in 2000 since the
acquisition and subsequent merger of the previously named Darron Oil Tools (in Aberdeen since 1986),
Schoeller-Bleckmann Darron has expanded into new fields offering manufacturing and repair services not
previously available in Aberdeen. SBD provides complete manufacturing, repair and maintenance services for
an extensive range of drilling products utilised in the oil and gas sectors, particularly directional drilling. Included
in the company's portfolio is the supply of non-magnetic drill string components and material used in directional
drilling.

Through skilled and highly motivated personnel and registered under BS EN ISO:9001 and API Spec 7-1, SBD
endeavours to provide it's customers with optimum performance, quality and service.

Services Available:

Non Magnetic Material Sales


Other material available on request

Machining:
Cutting / Boring / Turning / Milling / Grinding

Welding:
TIG / Sub Arc / Stub Welding / Communication Port Repair
Bore Repair (Internal Cladding) / Hardfacing / Hardbanding

Inspection Services:
DPI / MPI / Ultrasonic Testing / Hardness Testing / Field Gradient (Hotspot) Testing / Initial Inspection Services

Others:
Bead-blasting / Cold Rolling / Shot Peening / Honing

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 3
Schoeller-Bleckmann Darron
Products & Service

Overview:

SBD is a modern manufacturing, repair and maintenance facility for down hole drilling tools. Located in
Aberdeen the facility houses machining, welding and inspection capabilities under one roof. The machine shop
contains the most up-to-date CNC and manual lathes, CNC milling machines, CNC saws, purpose built
welding bays with hi-tech welding facilities and an inspection area capable of carrying out a wide range of
inspection techniques. Furthermore, auxiliary services such as bead blasting and field gradient testing are
located on the same site in a purpose built finishing shop.

SBD is committed to providing the highest level of service to our customers. In order to achieve this it is the
stated policy that all employees will be familiar with the procedures relating to their function. As the demand
from customers and the market place grows we will endeavour to update equipment, methods, systems and
procedures as appropriate. To support the Quality Policy SBD Aberdeen operate a fully accredited Quality
Management System compliant with BS EN ISO 9001:2008.

SBD are also approved to manufacture equipment to API Spec 7-2.

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 4
Schoeller-Bleckmann Darron
Products & Service

Material Sales:
Schoeller-Bleckmann has been developing and manufacturing premium steels since 1840, over 170 years ago,
it has focused on further developing, processing and producing high-strength non-magnetic steel grades for the
oilfield industry since 1952.

With its group-wide, long-term experience and state-of-the-art technologies SBO has become a perfect partner
to meet the highly complex requirements of an industry that has turned into a high-tech market. Schoeller-
Bleckmann’s non-magnetic steel excels by particularly high material strength and corrosion resistance. Special
procedures such as cold-forging or finishing treatment make it highly resistant to stress corrosion. Continuous
development of high-strength non-magnetic steels and machining technologies give SBO’s customers the
leading edge.

SBD stocks and supplies the largest range of non-magnetic material available in Europe/Russia & Africa
region. For full details on specifications, sizes and grades etc please use the download section adjacent to
view appropriate data sheets.

In addition to non-magnetic material SBD also stock AISI 4145H Modified steel in bar form and also stabilizer
forgings for manufacture into BHA products.

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 5
Schoeller-Bleckmann Darron
Products & Service

New Product Manufacture:


By utilising SBD's state of the art manufacturing facilities the company can offer a wide range of oil tool
products manufactured in non-magnetic material or black steel grades such as AISI 4145H Modified. Some
of the more popular products supplied by SBD to our own drawings or customers drawings/API standards
include -

NMDC, MWD, LWD Components:

Non Magnetic Drill Collars, Non Magnetic Flex Collars, Non Magnetic Heavy Weight Drill Collars, all in
lengths from 5 ft up to 31 ft. SBD also supply a large range of customer MWD/LWD products manufactured
to customer drawings and specifications in non-magnetic material.

Downhole Tools:

Crossover Subs, Float Subs, Bottleneck Crossovers, Saver Subs, Circulating Subs, Lift Subs, UBHO Subs,
Side Entry Subs, Bullnose Subs, Bit Subs and Pup Joints

Stabilization Equipment:

Integral Blade Stabilizers, all Sleeve Type Stabilizers, Stabilizer Mandrels, Welded Blade Stabilizers, Welded
Blade Sleeves, Turboback Stabilizers, Rockyback Stabilizers and Wear Bands (all with various hardfacing
options).

Hole Openers:

Supplying a range of 6" to 42" sizes in single and multi stages.

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 6
Schoeller-Bleckmann Darron
Products & Service

Service & Repair:


The company service all API rotary connections under it's API Spec 7-1 license. In addition to API
connections the company services many customer's proprietary connections. Service of connections extends
from re-facing to re-cutting while incorporating cold rolling and bead blasting. The company offer a
comprehensive service turnaround and have transport to support customers local to the Aberdeen area, we
can also arrange Import and Export of equipment if required.

Other important service offerings include hardfacing of stabilization equipment, this could include build up to
take the equipment to a new gauging size or a complete refurbishment. For more details on the types of
hardfacing offered by SBD please see download area adjacent.

The company also offer extensive repair of hole openers, from replacing saddles and cutters to completely
resizing, this servicing can include the repair of the rotary connections.

Field gradient testing is another very important service offered by the company to verify that your non-
magnetic material has no ferrous inclusions or "hot spot" areas that may affect the operation of the
equipment once in service.

The company operate a special category of repair work called Hi-Tech Repair this includes stub welding, port
repairs and both internal (bore) weld repairs and overlay welding. For more details on this type of
repair/service please see the Hi-Tech Repair page in this section.

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 7
Schoeller-Bleckmann Darron
Products & Service

Hi-Tech Repair:
Hi-Tech repair forms a very important part of the service that SBD offers. Through Hi-Tech repair SBD can
offer extended life for equipment that has been operating in the field where the only alternative may be to
scrap the part and replace with a new asset. SBD have created a special area where Hi-Tech repair has a
welding area to carry out precision welding on ports, internal cladding and computer controlled stub welding
operations. This ‘special’ area is an isolated air-conditioned welding area that can be kept clean with a quiet
environment essential for Hi-Tech equipment repair.

Established Hi-Tech repair procedures include:

• Stub Welding - Collars from 4 3/4" to 9 1/2" outer diameters with 5/8" to 3 1/8" wall thicknesses,
120" long
• Procedures for Non Mag Alloy, High Carbon Steel & 174PH Material
• Welding done in 1-G rotated position
• Welding done using GTAW hot and cold wire
• Stub welding capability for rotors
• Communication Port Repair & Anti Rotation Pin Repair
• Internal Cladding down to required inner diameter and 70" depth
• Hardbanding 100 and 200XT crushed carbide
• Wear Bands

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 8
Schoeller-Bleckmann Darron

Quality Assurance Accreditations


SBD tools are manufactured to precise and exacting specifications from a wide range of material
types, grades and configurations.

Equipment is manufactured within the scope of American Petreum Specification 7-1.

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 9
Schoeller-Bleckmann Darron

Quality Assurance Accreditations


SBD tools are manufactured to precise and exacting specifications from a
wide range of material types, grades and configurations.

Equipment is manufactured within the scope of BS EN ISO 9001 : 2008

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 10
Schoeller-Bleckmann Darron
Non-Magnetic Drill Collars & Products
Schoeller-Bleckmann high grade alloys P530, P550, P580, P560, and P750 are used for these very
sophisticated parts because of their proven mechanical safety and corrosion resistance. The standard P530
material has been enhanced with our P550 and P580 material. P550 has a higher chromium and nitrogen
content which provides better resistance to pitting corrosion additionally to better mechanical characteristics and
endurance strength. The new P650 alloy uses higher Mo and Ni contents to achieve outstanding mechanical
properties and corrosion resistance. Our P750 brand offers you an extraordinary competitive possibility to
common Ni-based alloys.

Schoeller-Bleckmann Non-Magnetic passes the sensitization tests as per: ASTM A 262 Practice A & E

COMPRESSIVE I.D. TREATMENT

Schoeller-Bleckmann Non-Magnetic or Steel material has a proprietary treatment to the inside


surface. The treatment imparts a compressive stress layer to a nominal depth of 4.75mm both
circumferentially and axially throughout. This substantial depth of compressive layer provides longer
lasting resistance to Stress Corrosion Cracking.

PRODUCTS

• COMPRESSIVE DRILL PIPE • INTEGRAL STABILIZERS • STABILIZER MANDRELS

• STABILIZER SLEEVES • M.W.D. EQUIPMENT • SUBS • DRILL COLLARS – ALL TYPES/LENGTHS

P530 P530 HS P550 P580 P650 P750 P750I*


Yield strength min. KSI
110 120 140 140 140 140 155*
3 1/2’’ to 9 1/4’’ OD
100 110 130 130 130 130
9 1/2’’ to 11’’ OD
Tensile strength min. KSI
120 130 150 150 150 150 160*
3 1/2’’ to 9 1/4’’ OD
120 130 150 150 150 150
9 1/2’’ and larger
Elongation min. %
25 25 20 20 20 15 10
3 1/2’’ to 9 1/4’’ OD
25 25 20 20 20 15
9 1/2’’ and larger
Reduction of area min. % 50 50 50 50 50 50 50
Impact energy min. ft.lb. 90 90 60 60 60 100 80
Hardness - Brinell 260-350 285-365 350-430 350-450 330-430 300-400 300-410
Endurance strength min.
- +/-50 KSI +/-60 KSI +/-60 KSI +/-60 KSI +/-60 KSI -
KS/N = 107
- +/-60 KSI +/-80 KSI +/-80 KSI +/-80 KSI +/-80 KSI -
KS/N = 105

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 11
Schoeller-Bleckmann Darron
Drill Collars

SBD Drill Collars are manufactured from Chromium, Molybdenum Alloy Steel
conforming to AISI4145H Modified. Fully heat treated and supplied in accordance
with API Specification 7. Other steel grades are available on request.

Quality Control and Ultrasonic Precision Boring


Inspection
Drill collars are deep precision bored to
State of the art measurement and ensure tight tolerances that eliminate wall
ultrasonic techniques are used to ensure thickness variation along the bar length and
that the highest control standards within drifted to API specifications. In addition to
the industry are maintained. the standard ranges shown on sheet 1a
Every SBD Drill Collar is subject to full special sizes, bores, connections and
length, full section ultrasonic examination. lengths can be made to meet customers’
Thread connections machined and gauged specific requirements.
in accordance with API Specification 7-1
and RP7G are individually examined within Surface Finish
our own inspection department as an
integral part of final inspection procedures. The surface finish, linear straightness,
Individual characteristics of each thread roundness and O.D. tolerances conform to
such as stand off, taper, pitch etc are fully API specification.
documented on in house documentation.
Identity Markings
Thread Connections
Licensed to apply the API monogram SBD
All connections are machined to the also mark the Drill Collars unique
highest possible accuracy and conform to identification number, O.D., I.D., size and
the requirements of API Specification 7. style of connections.
To improve fatigue resistance all Customers own identity markings and
connections are cold rolled and to prevent additional identity slots can be machined on
galling during make up, all connections are request.
bead blasted. Connections are coated with
a thread compound conforming to the Standard ranges and sizes of Drill
requirements of API and for protection Collars are shown on sheet 1a.
against mechanical damage plastic heavy Details of Spiral Drill Collars,
duty thread protectors are fitted. Hardbanding and Stress Relief can be
found on sheets 2 and 2a.

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 12
Schoeller-Bleckmann Darron
Drill Collars
Standard sizes and DRILL COLLAR SPECIFICATIONS
connection types for BORE CONNECTION STYLES & SIZE APPROX APPROX
SBD Drill Collars SIZE
WEIGHT WEIGHT
O.D. STANDARD STANDARD STANDARD BORE OPTIONAL BORE (30ft LONG) (31ft LONG)
SBD Drill Collars are Ins. Ins. Ins.
API OTHER API OTHER LBS LBS
available in varying
3 1/ NC26 2 3/ IF NC26 2 3/8 IF 1012 1045
2 8
lengths and in normal
sizes ranging from 3 1/2 ’’ 4 1/
8 2 1 3/
4 NC31 2 7/ IF
8 NC31 2 7/8 IF 1045 1078
to 9 1/2’’ 4 1/4 2 1 3/4 NC31 2 7/8 IF NC31 2 7/8 IF 1122 1155
1/ 1 3/ NC31 2 7/ IF NC31 2 7/ IF
4 2 2 4 8 8 1298 1342
Sizes are listed here.
Other sizes are available 4 3/4 2 1/4 2 1/4 NC35 NC38 3 1/2 IF 1412 1463
upon request. 5 2 1/4 2 NC38 3 1/ IF
2 NC38 3 1/ IF
2 1606 1659
5 1/4 2 1/4 2 NC38 3 1/2 IF NC38 3 1/2 IF 1793 1848
On enquiry, customers
1/ 2 1/ 3 1/ IF 1/ IF
should specify: 5 2 4 2 NC38 2 NC38 3 2 2046 2112
5 3/4 2 1/4 2 NC40 4FH 4 1/2 IF 2253 2328
1) Type (Slick or 1/ 2 13/ 1/
6 2 4 16 NC44 NC40 4 IF 2 2486 2570
spiral grooved).
6 1/4 2 1/4 2 13/16 NC46 4IF NC46 4IF 2728 2816
2) Outside and inside
diameters (O.D., 6 1/2 2 1/4 2 13/16 NC46 4IF NC50 4 1/2 IF 2761 2851
I.D.) 6 3/4 2 1/4 2 13/16 NC46 4IF NC50 4 1/2 IF 3025 3124
3) Length
4) Connection size 7 2 13/16 2 1/
4 NC50 4 1/
IF 2 NC50 4 1/2 IF 3304 3412
and type. 7 1/4 2 13/16 3 NC50 4 1/2 IF 5 1/2 FH 3586 3705
5) Stress Relief 7 1/2 2 13/16 2 3/4 NC50 4 1/2 IF 3885 4013
Groove / Bore Back 2 13/16 5/
7 3/
4 3 NC56 6 5/Reg
8 NC56 6 8 Reg 4191 4327
on pin and box
ends. 8 2 13/16 3 NC56 6 5/8 Reg NC56 6 5/8 Reg 4514 4653
6) Special features 8 1/
4 2 13/16 3 6 5/Reg
8 6 5/Reg
8 4840 4990
i.e.; hard banding 2 13/16
8 1/2 3 6 5/8 Reg 6 5/8 Reg 5181 5337
(band location and
width) slip and/or 8 3/
4 2 13/16 3 6 5/
8 Reg 6 5/
8 Reg 5416 5577
elevator recesses, 9 3 2 13/16 NC61 7 5/8 Reg NC61 7 5/8 Reg 5786 5973
fishing neck. 2 13/16
9 1/
4 3 NC61 7 5/8 Reg NC61 7 5/Reg
8 6182 6369
7) Type of thread
9 1/2 3 2 13/16 7 5/8 Reg 7 5/8 Reg 6538 6750
protector.
9 3/
4 3 2 13/16 NC70 7 5/8 Reg NC70 7 5/8 Reg 6930 7154
10 3 2 13/16 NC70 8 5/8 Reg NC70 8 5/8 Reg 7260 7480
11 3 2 13/16 NC77 8 5/8 Reg NC77 8 5/Reg
8 9020 9295
11 2 13/16 8 5/8 Reg 8 5/8 Reg
1/ 3 NC77 NC77 9460 9768
4

12 3 2 13/16 NC77 8 5/8 Reg NC77 8 5/8 Reg 10868 11187


13/
14 3 2 16 NC77 8 5/8 Reg NC77 8 5/8 Reg 14949 15400
With 2 ends 11 1/4 O.D.

NUMBERED STYLE *Note: H90 connections are supplied on request


CONNECTIONS
NC 26 2 3/8 IF
NC 31 2 7/8 IF
NC 38 3 1/2 IF
NC 40 4FH
NC 46 4IF
NC 50 4 1/2 IF

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 13
Schoeller-Bleckmann Darron
Spiral Drill Collars
To avoid different pressure sticking, the surface of the drill collar
can be spiral grooved, typically with three right hand spirals.

Drill Collar cross sections shown below show the reduced contact
area with the wall of the hole.

Type A Type B

SPIRAL GROOVED DRILL COLLAR SPECIFICATIONS


Size – O/D Depth of Cut Spirals Direction Pitch Type
4 1/2 – 5 1/2 7
/32 + 1/32 3 R.H. 38 + 1 A
5 7/8 – 6 3/8 9
/32 + 1/16 3 R.H. 42 + 1 A
6 1/2 – 6 7/8 5
/16 + 1/16 3 R.H. 46 + 1 A
5
7 /16 + 1/16 3 R.H. 64 + 1 A

7 1/8 – 7 7/8 11
/32 + 1/16 3 R.H. 64 + 1 B
8 – 8 7/8 3
/8 + 1/16 3 R.H. 68 + 1 B
9 – 9 7/8 13
/32 + 3/32 3 R.H. 72 + 1 B

The weight of a Slick Drill Collar will be reduced by approximately


4% if spiral grooved.

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 14
Schoeller-Bleckmann Darron
Crossover Subs
SBD crossover subs are manufactured from Non Magnetic P530, P550 or Alloy Steel AISI 4145 (Modified)
conforming to the requirements of API Specification 7-1.
All connections are machined to API specification.
Thread roots are cold rolled and connections can be bead blasted to minimise galling on request.
Substitutes are manufactured as slick or bottlenecked as shown below.

On enquiring and when ordering please specify: For bottlenecked subs include:
1) Outside diameter of reduced section
1) Outside Diameter (s) 2) Length of reduced section
2) Inside Diameter (s)
3) Overall length For Bit Subs include:
4) Size and Style of connection 1) Float bore and style
5) Whether stress relief groove and/or bore
back are to be incorporated

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 15
Schoeller-Bleckmann Darron
Stabilizer Mandrels
ONE PIECE STABILIZER SLEEVE MANDRELS

The SBD Sleeve Type Stabilizer Mandrel available in either string or near bit
configurations is produced in a full range of sizes to overcome the logistics
difficulties normally associated with stabilization equipment at the rig site.

SBD Mandrels manufactured from a single piece of material for optimum


integral strength are available in either Non-Magnetic steel or AISI 4145 H
modified steel

Engineered for easy make up using conventional plate type sleeve breakers
and rig tongs, single piece SBD Mandrels eliminate the need for any fluid
seals.

Connections are manufactured and gauged to API standards. Sufficient


fishing neck, tong neck and mandrel upset lengths are provided to facilitate
thread and shoulder repairs.

Used worldwide SBD Mandrels have seen extensive service in B.H.A’s for
drilling both straight hole and directionally drilled wells.

MANDREL SPECIFICATIONS
Bore Fishing Sleeve
Upset Overall
Series Drill Collar DIA Neck End
DIA Length String N/Bit Length Length
E F G H H J K
41 4 /8’’ – 4 3/4’’
1 1
5 /8’’ 62’’ 2’’ 1
1 /2’’ 24’’ 32’’
47 4 3/4’’ - 5’’ 5 3/4’’ 62’’ 2 1/4’’ 1 1/2’’ 24’’ 32’’
62 7 1/2’’
6’’ – 7 1/4’’ 66’’ 2 13/16’’ 28’’ 32’’
65 7 3/4’’
77 7 3/4’’ – 8 1/4’’ 9 1/4’’ 68’’ 2 13/16’’ 28’’ 33’’
85 8’’ – 9’’ 9 7/8’’ 68’’ 2 13/16’’ 28’’ 33’’
96 9’’ – 10’’ 11’’ 74’’ 3’’ 28’’ 39’’

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 16
Schoeller-Bleckmann Darron
Standard Stabilizer Sleeves
RIG REPLACEABLE

SBD stabilizer sleeves have been designed as rig-


replaceable units to help solve the problem of logistics when
drilling in remote areas.

The sleeves are manufactured from solid bar for greater


strength in rugged conditions and are engineered for easy
make up.

SBD stabilizer sleeves manufactured from a single piece of


material for optimum integral strength are available in either
Non-Magnetic steel or AISI 4145 H modified steel

HARDFACING

SBD offer a full range of hard facings. A detailed


specification sheet is available.

When ordering stabilizer sleeves please specify:

1) Hole Size and Connection Type


2) Type of Hardfacing required

SLEEVE SPECIFICATIONS
Drill Sleeve Recommended
Sleeve
Hole Size Collar Series Cylinder Make Up
Length
DIA DIA Torque Ft/lbs
A C D
6’’ – 6 1/4’’ 1 3
4 /8’’ - 4 /4’’ 41 12’’ 1
5 /8’’ 2000 - 2500
6 1/4’’ - 7 3/4’’ 4 3/4’’ – 5’’ 47 14’’ 5 3/4’’ 2000 – 2500
8’’ - 9 7/8’’ 6’’ - 6 3/4’’ 62 14’’ 4500 – 5500
7 1/4’’
8 3/4’’ – 9 7/8’’ 6 3/4’’ - 7 1/4’’ 65 14’’ 3500 - 4500
9 5/8’’ – 15’’ 16’’ 9 1/4’’
7 3/4’’ - 8 1/4’’ 77 7000 – 8000
16’’ - 17 1/2’’ 18’’ 11’’
10 5/8’’ – 15’’ 16’’ 10’’
8’’ – 9’’ 85 9000 - 10000
16’’ - 17 1/2’’ 18’’ 11’’
13’’ – 15’’
18’’
17’’ - 17 1/2’’ 9’’ – 10’’ 96 11’’ 10000 - 12000
17 1/2’’ – 26’’ 24’’

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 17
Schoeller-Bleckmann Darron
Barrel Stabilizer Sleeves
AVAILABLE FOR HOLE SIZES 8 1/2’’ – 26’’

The SBD “Barrel” sleeve system has been designed to overcome the logistics difficulties
normally associated with transportation, storage and related costs of stabilizers at the rig
site.

Developed from the original SBD rig replaceable sleeve and fully inter-changeable with
standard steel and non-magnetic mandrels “Barrel” sleeves may be used for both string
and near bit applications.

Manufactured from high grade alloy steel “Barrel” sleeves are used extensively in
directionally drilled wells where unconsolidated or badly faulted formations are being
drilled.

Field tests have shown that when used in conjunction with a mud motor and or steerable
system the long radius and constant curvature of the sleeve blades improve directional
control particularly during orientation and can reduce torque.

“Barrel” sleeves are by design easily made power tight on the rig floor by using a
conventional plate type sleeve breaker or tongs.

Features

1) Long radius constant curvature blade profile reduces


hang up, hole wall damage and increases R.O.P
2) Reduced fluctuation of W.O.B. caused by hang up
3) Reduced drilling torque

4) Improved directional control when used in a steerable


system

SLEEVE SPECIFICATIONS Stabilizer sleeves may be


Sleeve hardfaced with any of SBD
Recommended dressing alternatives and
Drill Collar Cylinder Sleeve
Hole Size Series Make Up the above illustrated blade
DIA DIA Length
Torque Ft/lbs configuration can be
incorporated in integral
A B D L1 L2 blade stabilizers if required.
8’’ - 9 7/8’’ 62 6’’ - 6 3/4’’ 14’’ 18’’ 4500 – 5500
7 1/4’’
8 3/4’’ - 9 1/2’’ 65 6 3/4’’ - 7 1/4’’ 14’’ 18’’ 3500 – 4500
Table Key:
9 5/8’’ – 15’’ 3 1
9 1/4’’ 16’’ 21’’ L1 Denotes: Standard
77 7 /4’’ - 8 /4’’ 7000 – 8000
16’’ - 17 1/2’’ 11 18’’ 23’’ Length Sleeve
10 5/8’’ – 15’' 10 16’’ 21’’ L2 Denotes: Long Length
85 8’’ – 9’’ 9000 - 10000 Sleeve
16’’ - 17 1/2’’ 11 18’’ 23’’
13’’ – 15’’ 16’’ 21’’
16’’ - 17 1/2’’ 96 9’’ – 10’’ 11 18’’ 23’’ 10000 - 12000
17 3/4’’ – 26’’ 24’’ 28’’

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 18
Schoeller-Bleckmann Darron
Integral Blade Stabilizers (Non Magnetic)
SBD Non-magnetic Integral Blade Stabilizers are manufactured from Chromium
Manganese Austenitic Stainless Steel.

Stabilizer Hardfacing

For Non-Magnetic Stabilizers, SBD recommend hardface dressing type


HF3000. This particular dressing comprises tungsten carbide inserts set in a
powder spray deposit, which is ideal for abrasive formations. Dressing
technique has been developed in-house to take full account of the chemical
composition of the material and the need for repeat re-dressings without
damage. This includes full temperature control of the parent body during the
pre-heating process and also throughout the complete dressing procedure.

Quality Assured Tools


Full quality control procedures are maintained throughout all production
processes and when HF3000 hardfacing is deposited, final ultrasonic inspection
is carried out to ensure that a minimum of 97% bonding of carbide inserts is
obtained. This is the SBD guarantee and each tool is certified to this effect.
Connections also receive full dye penetrant inspection and are finally coated
with an anti-galling treatment.

When ordering SBD stabilizers please specify:-


1) O/D, I/D + Neck O/D
2) Type of stabilizer (string or near bit)
3) Type of hardfacing
4) Spiral type
5) Connection type and size

STANDARD SIZES FOR DARRON STABILIZERS


5 1/4’’ 7’’ 10’’ 12’’ 15’’ 20’’
Hole Size
6 7/8’’ 9 7/8’’ 12 1/4’’ 14 3/4’’ 18 1/2’’ 26’’
4 1/8’’ 5 3/4’’ 7’’ 7’’ 8 1/2’’ 8 1/2’’
Drill Collar Range
5 1/2’’ 7 3/4’’ 9 1/2’’ 9 1/2’’ 11’’ 11’’
Overall Near Bit 90’’ – 93’’ 90’’ – 93’’ 90’’ – 93’’ 93’’ – 96’’ 103’’ 103’’
Length String 90’’ – 93’’ 90’’ – 93’’ 90’’ – 93’’ 93’’ – 96’’ 103’’ 103’’
Fishing Neck (Min) 36’’ 36’’ 36’’ 36’’ 36’’ 36’’
Crown Length (Min) 5’’ 5’’ 5’’ 5’’ 5’’ 5’’
Blade Width 2’’ 2 1/2’’ 3’’ 3 1/2’’ 4’’ 4’’
Tong Near Bit 36’’ 36’’ 36’’ 36’’ 36’’ 36’’
Space String 36’’ 36’’ 36’’ 36’’ 36’’ 36’’

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 19
Schoeller-Bleckmann Darron
Integral Blade Stabilizers - 4145 H Modified
SBD alloy stabilizers are manufactured from AISI 4145 H Modified steel, fully heat
treated to 285-341 Brinell hardness and 40 ft. lbs. Min. IZOD impact strength.

The blades are spiral milled in either left hand (L.H.) or right hand (R.H.) in three
main configurations:
Wide open 150° to 210°
Open over 210° to 270°
Tight over 270° to 360°

The spiral blades are machined to provide maximum mud circulation.

Connection features are:- Bore back box/Stress relief pin/Cold rolled thread roots /
Bead blasted connections / plastic heavy duty thread protectors are standard.
Blade diameters are ground to a maximum of 1/32” under gauge on all hole sizes.
Hardfacing is applied on the leading edge as an additional protection.
Information on SBD Hardfacings can be found in this brochure.
When ordering SBD stabilizers please specify:-
1) O/D, I/D + Neck size
2) Type of stabilizer (string or near bit)
3) Typre of hard facing
4) Spiral type
5) Connection type and size

STANDARD SIZES FOR DARRON STABILIZERS


1
Hole 5 /4” 7” 10” 12 1/4” 15” 20”
7 7 1
Size 6 /8” 9 /8” 12 /4” 14 3/4” 18 1/2” 26”
4 1/8” 5 3/4” 7” 7” 8 1/2” 8 1/2”
Drill Collar Range 1 3 1
5 /2” 7 /4” 9 /2” 9 1/2” 11” 11”
Overall Near Bit 90’’ – 93’’ 90’’ – 93’’ 90’’ – 93’’ 93’’ – 96’’ 103’’ 103’’
Length String 90’’ – 93’’ 90’’ – 93’’ 90’’ – 93’’ 93’’ – 96’’ 103’’ 103’’
Fishing
36” 36’’ 36’’ 36’’ 36’’ 36’’
Neck (Min)
Crown
5” 5” 5” 5” 5” 5”
Neck (Min)
Blade Width 2” 2’’ 2 1/2’’ 3’’ 3 1/2’’ 4’’
Tong Near Bit 36’’ 36’’ 36’’ 36’’ 36’’ 36’’
Space String 36’’ 36’’ 36’’ 36’’ 36’’ 36’’

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 20
Schoeller-Bleckmann Darron
Weld Blade Stabilizers (Standard)
SBD “Standard” Weld Blade Stabilizers used in the B.H.A for 1) Straight Blade
drilling soft to 2) Straight Blade Offset
medium hard formation holes are available in two types as
3) Spiral Blade
shown.
Stabilizer bodies are manufactured from A.I.S.I. 4145 H Modified
steel with mechanical properties in accordance with A.P.I.
Specification 7-1.

Mild steel blades are welded onto the body using strictly
controlled pre-heating, post weld heat treatment and weld
application techniques.

All areas affected by the process of welding are subject to full


non-destructive examination to assure the mechanical integrity of
the joint.

“Standard” Weld Blade Stabilizers are only available in Straight


Blade types, but can be supplied with 3 or 4 blade configuration.

Providing tools with extra bearing areas, “Standard” tools reduce


hole wall damage in soft formations and provide improved
directional control where bit deviation forces exceed the
formations ability to adequately support conventional blade
widths.

SBD HF5000 hardfacing is most commonly applied to Weld Blade


Stabilizers.

Information on SBD hardfacings can be found in this brochure

Thread connections are manufactured to A.P.I Specification 7-1


and can be produced with Stress Relief Groove and Bore Back
according to customer’s specification.

Thread roots are cold rolled and connections can be bead blasted
to minimise galling, on request.

When ordering SBD weld blade


STANDARD DIMENSIONS stabilizers please specify:-
A 6’’ 8 1/2’’ 12 1/4’’ 17 1/2’’ 26’’ 36’’
1) Drill collar size, Blade O/D + I/D
B 4 3/4’’ 6 1/2’’ 8’’ 9 1/2’’ 9 1/2’’ 1
9 /2’’ – 11’’
2) Type of stabilizer (string or near bit).
C 28’’ 28’’ 28’’ 28’’ 28’’ 28’’ 3) Type of hard facing
D 17’’ 21’’ 24’’ 26’’ 28’’ 30’’ 4) Connection type and size

E 65’’ 73’’ 79’’ 82’’ 92’’ 104’’


F 3’’ 3’’ 4’’ 4’’ 6’’ 6’’
G 2 1/4’’ 2 13/16’’ 2 13/16’’ 3’’ 3’’ 3’’
3 1/2’’ 4 1/2’’ 5
6 /8’’ 7 5/8’’ 7 5/8’’ 7 /8’’ – 8 5/8’’
5
H
IF IF REG REG REG REG
Other stabilizer sizes available on request.

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 21
Schoeller-Bleckmann Darron
Hardfacing Types
HF1000

Crushed tungsten carbide held in a nickel bronze matrix. The 3mm grain size
ensures greater concentration of carbide which is ideal for soft formation drilling.

- Section through hardfacing

HF2000

Trapezoidal tungsten carbide inserts held in a sintered carbide nickel bronze


matrix. This will give a greater depth of carbide coverage – ideal for high deviation
drilling in abrasive formations.

- Section through hardfacing

HF3000

Tungsten carbide inserts set in a powder spray deposit ideal for abrasive formations.
97% bonding guaranteed, certified by ultrasonic report. Recommended for non-
magnetic stabilizers.

- Section through hardfacing

HF4000
Tungsten carbide inserts (button type). The inserts have been developed to allow
cold insertion and maintain close fit. A greater concentration of inserts on the
button third of the blade and leading edge will increase surface contact to reduce
wear in highly abrasive formations.

- Section through hardfacing

HF5000
The oxy-acetylene process applies tough molten carbide particles of varying size
held in a nickel chrome matrix which provides excellent bonding properties and
greater surface wear characteristics are achieved. Surface hardness levels over 40
H R C. ideal for GEO-THERMAL applications over 35°C.

- Section through hardfacing

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 22
Schoeller-Bleckmann Darron
Hardfacing

The LaserCarb® process from Technogenia and used by Laser Cladding Technology Ltd through a partnership
agreement, has been chosen by Schoeller-Bleckmann Darron as a reference for the protection of their tools.

Part of the Group www.lasercladding.co.uk and www.technogenia.com

Laser Cladding or Laser Deposition is a processing technique used for adding one material to the surface of
another in a controlled manner.

A stream of a desired powder is fed into a focused laser beam as it is scanned across the target surface,
leaving behind a deposited coating of the chosen material.

This enables the applied material to be deposited selectively just where it is required.

Process Advantages

 Additional material can be placed precisely where desired.


 A very wide choice of different materials can be both deposited and deposited onto.
 Deposits are fully fused to the substrate with little or no porosity.
 Minimal heat input results in narrow HAZ (heat affected zone).
 Minimal heat input also results in limited distortion of the substrate and reduces the need for additional
corrective machining.
 Easy to automate and integrate into CAD/CAM and CNC production environments.

Capacity

External Deposit:
Diameter: Up to 1000mm
Length: Up to 12000mm
Weight: Up to 3000kg
Flat parts can also be accommodated

Internal Deposit:
Diameter: >50mm

Deposit Thickness: 0.5mm to 1.5mm per layer


Multiple layers can be deposited with certain materials.

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 23
Schoeller-Bleckmann Darron

B
Lift Subs & Lift Plugs
Lift Sub Dimensions
Drill Approx.
Collar Weight SBD Lift Subs are manufactured from Non Magnetic & AISI 4145
Size (A) (lbs) H Modified steel, fully heat treated and supplied in accordance
1
with API Specification 7-1.
3 /2’’ 40
1
4 /8’’ 50 Lift Subs can be supplied with an 18 degree tapered shoulder as
3
4 /4’’ 84 shown, or alternatively with a square shoulder (Dial Head).

5 88 When ordering or requesting quotations on Lift Subs please


18’’
6 150 specify:
1
6 /4’’ 168
C A) Drill Collar O.D.
6 1/2’’ 168 B) Tool Joint O.D.
3
6 /4’’ 168 C) Drill Pipe O.D.
7 169 D) Drill Collar Connection Size and Type
1 E) Bore
7 /4’’ 169
F) Tapered or Square shoulder
8 257
1
A 8 /4’’ 257
1
9 /2’’ 320
36’’ 3
9 /4’’ 320
11 368

Lift Plug Dimensions SBD Lift Plugs are manufactured from AISI 4145 H
Drill Lifting Approx. Modified steel, fully heat treated and supplied in
Collar Plate Weight accordance with API Specification 7-1.
E
Size (A) DIA (B) (lbs)
1 1 In addition to the standard Lift Plug shown, Lift
3 /2’’ 5 /2’’ 35
Plugs can be manufactured Pin to Box or Bail type.
1
4 /8’’ 6 5
3 1
A 4 /4’’ 6 /2’’ 84 When ordering or requesting quotations on Lift
5 7 88 Subs please specify:
A) Drill Collar O.D.
6 8 150 B) Lift Plate O.D.
1
D 6 /4’’ 8 168 C) Drill Collar Connection Size and Type
6 1/2’’ 8 1/2’’ 168 D) Tong Space Length (8’’ Standard)
3
6 /4’’ 1
8 /2’’ 168 E) Standard or Bail Type
F) Pin and Box Connections
7 9 169
1
7 /4’’ 9 169
8 10 257
C 1
8 /4’’ 10 257
1 1
9 /2’’ 11 /2’’ 320
B 3 1
9 /4’’ 11 /2’’ 320
11 13 368

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 24
Schoeller-Bleckmann Darron
Drill Pipe Pup Joints Upper Connection
(Box or Pin)

SBD fully integral drill pipe pup joints are manufactured from full length bar stock
in material specification AISI 4145 H Modified, fully heat treated in accordance
with A.P.I Specification 7-1.
E

DIMENSIONAL DATA
DRILL PIPE TOOL JOINT ELEVATOR TONG AVAILABLE
INSIDE SPACE APPROX
NOMIANL OUTSIDE CONNECTION UPSET LENGTHS
DIAMETER WEIGHT
SIZE DIAMETER TYPE AND SIZE DIAMETER BOX PIN (FT) D
(B) (LBS)
(A) (C) (D) (E) (F) (G)
4 3/4 5 143
1/ 3/ NC38 7/ 10 10 224
3 2 2 8 3 8 8
5 (3 1/2 IF) 1/
2 15 310
20 394
5 132
A
4 3/4
NC38 10 198
3 1/2 2 11/16
(3 1/2 IF)
3 7/8 10 7
15 200
G
5
20 332
5 1/4 5 178 B
NC40 10 286
4 2 13/16 4 3/16 10 7
5 1/2 (4FH) 15 394
20 502
5 3/8 5 167
NC46 10 242
4 31 4 1/2 10 7
6 (41IF) 15 312
20 365
6 5 220
1/ 1/ NC50 10 348 F
4 2 3 2 4 11/16 10 7
5 1/4 (4 1/2 IF) 15 477
20 607
6 1/8 5 205
1/ 1/ 6 1/4 NC50 10 310
4 2 3 2 5 10 7
3/
(4 1/2 IF) 15 418
6 8
20 524
6 1/8 5 161
1/ 3/ 6 1/4 NC50 10 264
4 2 3 4 5 10 7
(4 1/2 IF) 15 345
6 3/
8
20 429
C
6 3/8 5 253
Lower Connection
1/ NC50 10 422
5 3 2 5 1/8 10 7 (Box or Pin)
6 1/
2 (4 1/2 IF) 15 594
20 763
6 3/8 5 229 When ordering SBD drill pipe
NC50 10 374 pup joints please specify:-
5 3 3/4 5 1/8 10 7
6 1/2 (4 1/2 IF) 15 519
1) Nominal Pipe Diameter ‘A’
20 664 1) Nominal Pipe Diameter ‘A’
2) Bore Diameter ‘C’
2) Bore Diameter ‘B’
3) Tool Joint Diameter ‘A’
3) Tool Joint Diameter ‘C’
1) Upon request tool joints can be supplied 2’’ longer than standard to facilitate 4) Size and Type of
4) Size and Type of
Connection
additional repairs. Connection
5) Overall Length – Shoulder
2) Drill pipe pup joints can be manufactured in with alternative connections / 5) Overall
to Shoulder ‘G’
Length/shoulder to
diameters to those shown above. 6) 18 Degree or Square
shoulder ‘G’
3) All connections are machined in accordance with A.P.I. Specification 7-1. Elevator Shoulder
6) 18 Degree or Square
Thread roots are cold rolled, beadblasted and fitted with thread protectors. Elevator shoulder
4) Drill pipe pup joints can be supplied with either 18 degree tapered or square.

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 25
Schoeller-Bleckmann Darron
Circulating Sub
The Darron Circulating Sub has been designed to achieve increased mud
circulation by placement in the B.H.A., either above the bit or down hole motor to
pump materials in case of lost circulation.

Activation is accomplished by dropping a chrome steel ball down the drill string
and then engaging the mud pumps. On application of 3000 psi fluid pressure, the
ball shears the pin holding the sleeve in its primary position. The sleeves and pin
drop into the secondary position opening the three sub ports and diverting the
downhole flow.

Darron Circulating subs are manufactured from AISI 4145 H modified material
fully heat treated to give 285-341 BHN are available in the same nominal
diameters as standard drill collars or to customers own specifications.

See separate sheet for Re-Dress procedure.

Figure 1 Figure 2

Figure 1: Figure 2:

Drilling fluid flow Drilling fluid flow


before pin is before after pin is
sheared sheared

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 26
Schoeller-Bleckmann Darron
Circulating Sub
A) ASSEMBLY PART No’s

RE-DRESS KIT: Contains:- 1 Sleeve, 1 Ball, 1 Shear Pin, 1 Pressure Plug, 4 ‘O’ Rings

Item
Description Ø 4 3/4’’ Ø 6 1/4’’ Ø 6 1/2’’ Ø 8’’ Ø 8 1/4’’ Ø 9 1/2’’
No.

1 Sub Body CS – 475 CS – 625 CS – 650 CS – 800 CS – 825 CS – 950


2 Sleeve CS – 41 CS – 42 CS – 42 CS – 42 CS – 42 CS – 43
3 Ball CS – 51 CS – 52 CS – 52 CS – 52 CS – 52 CS – 52
Ball DIA 2’’ 2 1/4’’ 2 1/4’’ 2 1/4’’ 2 1/4’’ 2 1/4’’
4 Shear Pin CS – 61 CS – 62 CS – 63 CS – 64 CS – 65 CS – 66
5 Pressure Plug CS – 91 CS – 92 CS – 92 CS – 92 CS – 92 CS – 92
6 ‘O’ Ring Seal CS – 81 CS – 82 CS – 82 CS – 82 CS – 82 CS – 83
7 Re-Dress Kit CS – 21 CS – 22 CS – 23 CS - 24 CS - 25 CS – 26
Complete Assembly CS – 01 CS - 02 CS - 03 CS - 04 CS - 05 CS – 06
Assembled Weight (Kgs) 52 95 105 170 185 235

B) RE-DRESS PROCEDURE

A) Isolate circulating sub


B) Remove ball (if still housed in sub)
C) Select Allen Key and remove pressure plug
D) Remove top half of shear pin and discard
E) Retract sleeve until remaining half of shear pin in sleeve is visible – remove and discard
F) Slide sleeve out of sub bore
G) Remove the 4 ‘O’ rings and discard
H) Check condition of sleeve and ball for raised edges and physical damage
I) If ball and / or sleeve is damaged replace with new ones
J) Check conditions of sub bore and drilled tapped hole – remove burns if required
K) Fit 4 new ‘O’ rings onto checked or renewed sleeve – grease O.D.
L) Grease sib I.D. thoroughly
M) Slide sleeve into sub, ensure correct insertion (i.e. counter bored end of sleeve first) until the widest groove is visible
through the drilled and tapped hole
N) Select new shear pin – check for sharp edges, de-burr if necessary and position in sub body
O) Select Allen Key and pressure plug (use existing plug if undamaged) and screw into body

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 27
Schoeller-Bleckmann Darron
P530 Material Data
CHEMICAL COMPOSITION:

P530 is a special nonmagnetic, austenitic Mn-Cr-N-steel with Nickel-content of < 2%.

C Mn Cr Mo N Ni
Max. 0,05 18,50 - 20,00 13,00 - 14,00 0,40 - 0,60 0,25 - 0,40 Max. 2,00

MECHANICAL PROPERTIES:

Following mechanical properties (tested at room temperature) are achieved by a special cold-working process
over the full length of the collar:

Yield Strength (min.): OD less than 4’’ 120 ksi 830 N/mm2
OD 4’’ to 9 1/4’’ 110 ksi 760 N/mm2
0,2%-offset method
OD 9 1/2’’ and larger 100 ksi 690 N/mm2
OD less than 4’’ 130 ksi 900 N/mm2
Tensile Strength
OD 4’’ and larger 120 ksi 830 N/mm2
Elongation (min.): 25% 25%

Reduction of area (min.): 50% 50%

Impact energy (min.): 90 ft.lb 122 J

Hardness Brinell: (min.): 260-350 HB 260-350 HB

MAGNETIC PROPERTIES: Relative permeability: < 1,001.

CORROSION RESISTANCE:

- Transgranular SCC: Prevented by special surface treatments (Hammer peening, roller burnishing, shot
peening).
- Intergranular SCC: The occurance of material sensitization is prevented by quenching after warmforging.
Each collar is tested according to ASTM A 262, Pract.A and E, last edition.

NON-DESTRUCTIVE TESTING:

- Magnetic inspection: Drill collars are 100% tested by a proprietary probe-testing process using a Förster
Magnetomat 1.782. (“Hot Spot” – test). Magnetic permeability of each collar is certified with the printout of
probe testing.
- Ultrasonic inspection: Each collar is ultrasonically inspected over 100% of the volume according to ASTM
E 114, last edition as a minimum level.

GALLING RESISTANCE:

P530 is due to the chemical composition and the special coldworking process less susceptible to galling than
Cr-Ni steels.

** Please note this data may be subject to change**


P530 Non-Magnetic Drill Collars meet all requirements of API Spec 7.1, last edition.
All tests are carried out according to ASTM-Standards, last edition.

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 28
Schoeller-Bleckmann Darron
P550 Material Data
CHEMICAL COMPOSITION:

P550 is a special nonmagnetic, austenitic Mn-Cr-N-steel with a high nitrogen content.

C Mn Cr Mo N Ni
Max. 0,06 20,50 - 21,60 18,30 - 20,00 min. 0,50 Min. 0,60 min. 1,40

MECHANICAL PROPERTIES:

Following mechanical properties (tested at room temperature) are achieved by a special cold-working process
over the full length of the collar:

Yield Strength (min.): OD up to 9 1/4’’ 140 ksi 965 N/mm2


0,2%-offset method OD 9 1/2’’ and larger 130 ksi 900 N/mm2
Tensile Strength (min.): 150 ksi 1035 N/mm2
Elongation (min.): 20% 20%
Reduction of area (min.): 50% 50%
Impact energy (min.): 60 ft.lb 82 J
Endurance Strength / N=105 (min.): + 80 ksi + 550 N/mm2
Hardness Brinell: 350-430 HB 350-430 HB

MAGNETIC PROPERTIES: Relative permeability: < 1,005.

CORROSION RESISTANCE:

- Transgranular SCC: Prevented by special surface treatments (Hammer peening, roller burnishing, shot
peening).
- Intergranular SCC: The occurance of material sensitization is prevented by quenching after warmforging.
Each collar is tested according to ASTM A 262, Pract.A and E, last edition.
- Pitting Corrosion: Due to a high chromium – and nitrogen content a high resistance to pitting corrosion is
given

NON-DESTRUCTIVE TESTING:

- Magnetic inspection: Drill collars are 100% tested by a proprietary probe-testing process using a Förster
Magnetomat 1.782. (“Hot Spot” – test). Magnetic permeability of each collar is certified with the printout of
probe testing.
- Ultrasonic inspection: Each collar is ultrasonically inspected over 100% of the volume according to ASTM
E 114, last edition as a minimum level.
-

** Please note this data may be subject to change**


P550 Non-Magnetic Drill Collars meet all requirements of API Spec 7.1, last edition.
All tests are carried out according to ASTM-Standards, last edition.

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 29
Schoeller-Bleckmann Darron
4145H Mod (Black Steel) Material Data
CONDITION: Hardened & Tempered

CHEMICAL COMPOSITION (Wt. %):

Element C Si Mn P S Cr Mo V
Min. 0.42 0.15 0.85 - - 0.90 0.25 -
Max. 0.48 0.35 1.20 0.025 0.025 1.20 0.35 0.30

Element Ni Al Cu Sn Co Fe
Min. 0.42 0.15 0.85 - - 0.90
Max. 0.48 0.35 1.20 0.025 0.025 1.20

MECHANICAL TESTING: Method ASTM A370 (test position 1’’ bellow surface)

TENSILE Bellow 7’’ diameter Greater than 7’’ diameter


0.2% P.S. 120,000 psi min. HARDNESS 110,000 psi min.
UTS 140,000 psi – 160,000 psi 135,000 psi – 155,000 psi
%EL. On 2 IN. 14 min. 14 min.
&R of A 40 min. 40 min.

IMPACT CHARPY: 2mm V-NOTCH at +23°C HARDNESS:


55 J min. – average of 3 (Diameter up to 12.25’’) Test Piece: 30 – 36 HRC 285 – 341 HB
40 J min. – average of 3 (Diameter over 12.25’’) Material: 30 – 36 HRC 285 – 341 HB
Report % shear values
Report lateral expansion values

IMPACT CHARPY: 2mm V-NOTCH at -32°C HEAT TREATMENT:


42 J min. – average of 3 (Diameter bellow 7’’) Harden: 850°C Min. W.Q. (<75 mm dia O.Q allowed)
27 J min. – average of 3 (Diameter 7’’ to 12.25’’) Temper: 550°C Min. A.C (or faster)
Report results for info on diameter above 12.25’’
Report % shear values
Report lateral expansion values

IMPACT CHARPY: 2mm V-NOTCH at -45°C GRAIN SIZE:


27 J min. – average of 3, 20 J min. (Diameter less than 7’’) Method ASTM E112: ASTM 5 to 8.
27 J min. – average of 3, 15 J min. (Diameter 7’’ to 12.25’’)
Report results for info on diameter above 12.25’’
Report % shear values
Report lateral expansion values

ULTRASONIC TEST
Procedure ASTM A388/SA388; Acceptance Criteria API 6A PSL Level 3. Above 25mm diameter, the central
70mm core may be ignored.

** Please note this data may be subject to change**


4145H Mod material meets all requirements of API Spec 7.1, last edition.
All tests are carried out according to ASTM-Standards, last edition.

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 30
Schoeller-Bleckmann Darron
Inspection Services

Every item manufactured or repaired is fully inspected prior to delivery or collection. All SBD inspectors are
fully qualified to SNT Level II while being competent in all specifications current to our customers and industry
standards (API Spec 7-1 & 7-2, NS1/NS2, DS1 Cat 5).

Inspection Services and equipment offered include:

• Full Range of API Gauges


• Full range of metrology and hardness testing equipment
• Magnetic Particle Inspection (MPI)
• Dye Penetrant Inspection (DPI)
• Ultrasonic Testing
• Field Gradient/Hot Spot Testing
• Radiography available through sub contract to approved vendor
• Calibration Service
• Initial Inspection Services

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 31
Schoeller-Bleckmann Darron
Grinding & Finishing

SBD offer grinding capability, used mainly for finishing hardfacing on stabilized product. 36" OD product can be
ground on the equipment.

• Churchill Cylindrical Grinder

Finishing processes provided include:

• Honing
• Cold Rolling
• Bead Blasting
• Shot Peening
• Roller Burnishing O/D & I/D

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 32
Schoeller-Bleckmann Darron
Welding & Hardfacing

SBD has several fully operational welding bays complete with all pre and post heating equipment and fully
integrated point extraction systems with digital heat monitors. Some drilling tools require to be protected by
ultra-high-performance hardfacing materials that ensure outstanding abrasion resistance under extreme
conditions. SBD offer an extensive range of hardfacing solutions, each of which can be viewed in the download
adjacent.

SBD also offer a range of other types of welding techniques to provide stub welding of collar materials utilising
the latest in hot wire TIG machines - collar O/D sizes from 4 3/4" up to 9 1/2" can be stub welded.

SBD also offer bore repair/internal cladding. This allows material to be added to collar I/D where excessive
corrosion or erosion requires the collar to be repaired. I/D's from as small as 2 1/4" and 70" deep can be
accommodated.

• Lincoln Sub Arc Hard Banding Machine (full 31 ft length capability)


• ESAB Pro TIG 450
• ESAB TIG 355
• Lincoln F40 TIG Weld for Overlay

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 33
Schoeller-Bleckmann Darron
Turning & Milling

The company provides turning machines both manual and the latest in CNC for all your threading,
counterboring and profiling needs. All SBD flat bed lathes can accommodate standard 31ft collar lengths by
utilising thru spindle bores and specialist handling systems aligned to the machine. SBD have a specialist pipe
rack that runs the full length of the machine shop which allows collars to be safely and efficiently loaded onto the
turning lathes.

• DSG 25P CNC with 11" thru spindle x 3


• DSG 25P Manual with 11" thru spindle x 2
• Gurutzpe CNC A1600 x 360 x 3000

SBD have invested in the very best 5 axis bed type milling machines. These machines offer full 5 axis
capabilities with integrated rotary tables with thru spindle capability to hold full 31ft long collars.

• CME FS-3 (2.4m x .85m table, 3,500kg table limit)


• CME BF700 (4.2m x 1.2m table, 10,500kg table limit)

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 34
Schoeller-Bleckmann Darron
Cutting & Boring

Cutting of material is normally the first process in the manufacturing cycle. SBD has the most advanced sawing
equipment, fully automatic twin column, twin driven band saw incorporating the latest technology together with a
feed regulation system and the latest design of tungsten carbide tipped and conventional bi-metal blades,
capable of cutting material of all grade types in sizes of up to 16" diameter.

Deep hole boring represent the most effect method of hole making in long bar lengths. SBD hosts one of the
largest deep hole boring machines in the Aberdeen area. By utilising specialised tooling SBD can bore through
holes from 2" up to 5.900" I/D in various material grades on parts up to 26" in diameter and 15ft in length. SBD
can offer boring up to a length of 31ft through approved sub contractors. Our superior tooling offers quality
surface finishes, for tight tolerance finishes Honing can also be done in house, please see relevant page on
honing capabilities.

Schoeller-Bleckmann Darron (Aberdeen) Ltd


Howe Moss Terrace, Kirkhill Industrial Estate
Dyce, Aberdeen, AB21 0GR, Scotland (U.K)
Telephone: (01224) 799600 Fax: (01224) 770156
Page 35

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