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The document summarizes Ratnamani Metals and Tubes Ltd's technical presentation on stainless steel seamless and welded tubular products. It describes their product range of stainless steel tubes and pipes in various grades. It explains the manufacturing processes for seamless tubes using hot extrusion and welded tubes using plate/coil. It also discusses microstructure, inspection/testing methods, certifications and applications of the tubular products.
The document summarizes Ratnamani Metals and Tubes Ltd's technical presentation on stainless steel seamless and welded tubular products. It describes their product range of stainless steel tubes and pipes in various grades. It explains the manufacturing processes for seamless tubes using hot extrusion and welded tubes using plate/coil. It also discusses microstructure, inspection/testing methods, certifications and applications of the tubular products.
The document summarizes Ratnamani Metals and Tubes Ltd's technical presentation on stainless steel seamless and welded tubular products. It describes their product range of stainless steel tubes and pipes in various grades. It explains the manufacturing processes for seamless tubes using hot extrusion and welded tubes using plate/coil. It also discusses microstructure, inspection/testing methods, certifications and applications of the tubular products.
Stainless Steel Seamless and Welded Tubular Products
Mr. Pradeep Sonje- Sr. Manger (QA)
Mr. Alkesh M. Sharma – Manager (Marketing) Ratnamani Metals and Tubes Ltd -India Flow of Presentation Tubular Product Range Manufacturing Process Flow Chart Microstructure Inspection and Testing Certification Application Video of Manufacturing Process Tubular Product Range • Stainless Steel Seamless Tubes • Stainless Steel Welded Tubes • Stainless Steel Seamless Pipes • Stainless Steel Welded Pipes • Titanium Welded Tubes Grades Manufactured - TP 304/L/H/LN/H - TP 316/L/H/LN/H/Ti - TP 317/L - TP 321/H - TP 347/H - TP 409 ,410,439 - UNS S 44735 - UNS S31803, 32205,32750,32760 etc - Titanium Grade - 1, 2 Tubular Product Category
• Seamless Tubular Product :
Tubular product made without a welded seam, manufactured in a hot- forming process using an extrusion or drawing process that can be followed by cold sizing or cold finishing to produce the desired shape, dimensions and properties.
• Welded Tubular Product :
Tubular product made with Weld Seam using Plate /Coil as input material. Tubular Product Category • Seamless Tubular Products - Heat exchanger Tubes - Instrumentation Tubes - Pipes • Welded Tubular Products - TIG Welded Tubes - LP Heater , HP Heater , Condenser Tubes - LASER Welded Tubes - Welded Pipe with and without filler wire - Longitudinal/Circumferential Welded Pipe Stainless Steel Seamless Pipe Manufacturing Process Hot Extrusion and Hot Piercing Stage Hot Extrusion Process Hot Piercing Process Cutting , Turning , Deep Hole Drilling , Radius Turning and then Degreasing. Billet ( Deep hole drilling takes care of piping Punching only Preparation defects caused during casting of the steel No Surface Preparation ( As is black billet ) as well Metallurgical impurity from center of billet ) Induction Heating Rotary Furnace Heating Heating Because of this very less scale formation Because of this heavy scale formation on surface. on surface and Uniform heating. Glass used as lubrication leads to smooth No Lubrication used leads to surface defects at ID Lubrication surface and OD Expansion Process through mandrel leads to grain Compressive force used resulting defect breaking and metallurgical impurity distribution Process free, fine grain microstructure with better throughout the tube. Resulting in poor properties. microstructure and inclusion with internal cracks and other defects, with poor properties. Various OD and Thickness combinations Limited OD and Thickness is possible . Size are Possible; Longer length of Pipes can Upto 3 to 4 meter long Pipe can produce. be produced. Quality Defect free and smooth surface Many defects on ID and OD Surface Yield 75- 82 % 90-95 % Initial High Low Investment Stainless Steel Seamless Pipe Manufacturing Process Hot Extrusion and Hot Piercing Hot Piercing
Defect generated in Finish Tube (Pierced + Drawn + Pilger). Material rupture at ID
portion of Tube shown by Arrow Stainless Steel Seamless Pipe Manufacturing Process Hot Extrusion and Hot Piercing Hot Piercing
Defect generated in Finish Tube (Pierced + Drawn + Pilger)
Material rupture at ID and OD portion of Tube shown by Arrow Stainless Steel Seamless Pipe Manufacturing Process Hot Extrusion and Hot Piercing Stage Hot Extrusion Process Hot Piercing Process Cutting , Turning , Deep Hole Drilling , Radius Turning and then Degreasing. Billet ( Deep hole drilling takes care of piping Punching only Preparation defects caused during casting of the steel No Surface Preparation ( As is black billet ) as well Metallurgical impurity from center of billet ) Induction Heating Rotary Furnace Heating Heating Because of this very less scale formation Because of this heavy scale formation on surface. on surface and Uniform heating. Glass used as lubrication leads to smooth No Lubrication used leads to surface defects at ID Lubrication surface and OD Expansion Process through mandrel leads to grain Compressive force used resulting defect breaking and metallurgical impurity distribution Process free, fine grain microstructure with better throughout the tube. Resulting in poor properties. microstructure and inclusion with internal cracks and other defects, with poor properties. Various OD and Thickness combinations Limited OD and Thickness is possible . Size are Possible; Longer length of Pipes can Upto 3 to 4 meter long Pipe can produce. be produced. Quality Defect free and smooth surface Many defects on ID and OD Surface Yield 75- 82 % 90-95 % Initial High Low Investment Manufacturing Process Flow Chart
• Flow Chart for Manufacturing Process of
Seamless Tubes/Pipes
• Flow Chart for Manufacturing Process of Welded
Tubes/Pipes MICROSTRUCTURE OF DUPLEX STAINLESS STEEL WELDED TUBE
Base Metal Welded Metal
MICROSTRUCTURE OF DUPLEX STAINLESS STEEL SEAMLESS TUBE
• Welded Pipes as per ASTM A312/A790 Specification
• Welded Pipes as per ASTM A358/A928 Specification • Low Pressure Feed water Heater Welded Tubes • High Pressure Feed water Heater Welded Tubes • Condenser Welded Tubes • Laser Welded Tubes Inspection and Testing • Mechanical Testing • Chemical Analysis • Corrosion Testing • Metallography • Hydro Testing • Air Under Water Testing • Eddy Current Testing • Ultrasonic Testing • Dye Penetrant Testing • Radioscopy Inspection and Testing Facilities at Ratnamani
Mechanical Testing Laboratory
Chemical Analysis – Lab Spectro Corrosion Testing Lab Ultrasonic Testing Machine Eddy Current Testing ID Eddy Current Test Machine Video scope for Tube ID Inspection Air Under Water Test Supply of 36 meter long U Tubes Certifications
• ISO 9001 : 2008
• ISO 14001 :2004 • ISO 18001: 2007 • PED and ADW0, • API 5LC, API 5L, API 2B • Well known Pipe Maker by IBR Applications • Atomic Energy • Aerospace • Defence • Power Plant – Thermal , Nuclear , Solar • Oil and Gas Exploration • Petrochemical and Refineries • LNG • Fertilizer Plants • Desalination Plants • Chemical Industries • Pharmaceutical , Food and Dairy • Automobile • Marine Thank You All