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A Numerical Study of the

S. Anish Unsteady Interaction Effects


Fluid Machinery Technology
and Research Centre,
Daejoo Machinery Co. Ltd.,
on Diffuser Performance
1028 Wolam-dong, Dalseo,
Daegu 704-833, South Korea in a Centrifugal Compressor
e-mail: anish.surendran@gmail.com
Interaction between rotating impeller and stationary diffuser in a centrifugal compressor
N. Sitaram is of practical importance in evaluating system performance. The present study aims at
Professor investigating how the interaction influences the unsteady diffuser performance and
Department of Mechanical Engineering, understanding the physical phenomena in the centrifugal compressor. A computational
Indian Institute of Technology Madras, fluid dynamics (CFD) method has been applied to predict the flow field in the compressor,
Chennai 600-036, Tamil Nadu, India which has a conventional vaned diffuser (VD) and a low solidity vaned diffuser (LSVD).
e-mail: nsitaram@iitm.ac.in The radial gaps between impeller and diffuser and different flow coefficients are varied.
The results obtained show that the major parameter that influences the unsteady variation
H. D. Kim1 of diffuser performance is due to the circumferential variation of the flow angle at the dif-
Professor fuser vane leading edge. The physical phenomena behind the pressure recovery variation
School of Mechanical Engineering, are identified as the unsteady vortex shedding and the associated energy losses. The vor-
Andong National University, tex core region as well as the shedding of vortices from the diffuser vane are triggered by
388 Songchun-Dong, Andong, the variation in the diffuser vane loading, which in turn is influenced by the circumferen-
Gyeongbuk 760-749, South Korea tial variation of the impeller wake region. There is little unsteady variation of flow angle
e-mail: kimhd@andong.ac.kr in the span-wise direction. This indicates that the steady state performance characteris-
tics are related to the span-wise variation of flow angle, while the unsteady characteris-
tics are contributed by the circumferential variation of flow angle. At design conditions,
dominant frequency components of pressure fluctuation are all periodic and at near stall,
these are aperiodic. [DOI: 10.1115/1.4023471]

1 Introduction in terms of time and effort, recent advancements in high perform-


ance computing alleviate this problem to a certain extent.
Due to the increased demand for power, research in the field of
One of the earliest works about interaction was carried out by
centrifugal compressors is gaining more importance. An increas-
Inoue and Cumpsty [1]. They found that the circumferential flow
ingly researched area in this field is the impeller–diffuser interac-
distortion from the impeller had only minor effects on the flow
tion, which is originated when a rotating impeller is coupled with a
inside the vaned diffuser. Kirtley and Beach [2] and Dawes [3]
stationary diffuser. The requirements of a more efficient compres-
suggested that span-wise variation of flow angle exerts a more sig-
sor necessitate an accurate and detailed understanding of the
nificant influence on the diffuser performance than the unsteady
coupled flow behavior and incorporate the same in the design stage
circumferential variation of the flow. The effect of unsteadiness at
itself.
the impeller outlet on diffuser pressure recovery has been ruled
In general, the diffuser performance depends on the impeller exit
out by Shum et al. [4] and Boncinelli et al. [5]. Shum et al. [4]
flow conditions. In turn, the diffuser back pressure affects the impel-
suggested the existence of an optimum radius ratio for the diffuser
ler tip leakage and exit flows. The vaneless region between impeller
vane leading edge and concluded that the most influential aspect
trailing edge and the diffuser vane leading edge has often been
of the interaction effect is the impeller tip leakage flow. Zeigler
referred to as the interaction region. The study of interaction refers
et al. [6,7] showed that, a smaller radial gap provides a better dif-
to the understanding of the circumferential and span-wise variation
fuser pressure recovery, and the impeller efficiency is barely
of the flow properties in this region and its effect on the perform-
affected.
ance of the compressor under different operating conditions.
The pressure recovery process, often termed as pressure recov-
Present day compressors are designed based on the steady state
ery coefficient cp, inside a vaned diffuser is closely related with
performance simulations, especially in industry. Steady state
the interaction. Filipenco et al. [8] and Deniz et al. [9] observed
implies that the simulations are carried out at a particular instant
that the cp and operating range are functions of flow angle alone.
of time. Steady state simulations neglect the effects of spatial
While Deniz et al. [9] discarded the effect of Mach number, inlet
unsteadiness, due to the relative position of impeller blade and dif-
blockage, and inlet nonuniformity, Villanueva [10] considered the
fuser vane, and the temporal unsteadiness due to the turbulence.
effects of loss and inlet blockage on the time average value of cp.
Design of a more efficient compressor necessitates a more accu-
From the works done by the previous researchers, it is known
rate numerical prediction. Hence, efforts are underway to under-
that establishing a connection of the unsteady impeller–diffuser
stand and incorporate the unsteady behavior of the compressor at
interaction with the pressure recovery coefficient is of prime im-
the design stage itself. Although unsteady simulations are costly
portance. Anish and Sitaram [11] carried out steady state simula-
tions by varying the radial gap between impeller and diffuser and
identified that there is an optimum radial gap for maximum stage
1
Corresponding author. efficiency. However, information about the unsteady interaction
Contributed by the International Gas Turbine Institute (IGTI) of ASME for
publication in the JOURNAL OF TURBOMACHINERY. Manuscript received November 29,
effects on the compressor performance was not included as the
2012; final manuscript received December 23, 2012; published online September 23, simulations were carried out using Frozen-rotor interface. In the
2013 Editor: David Wisler. present study, the objectives are to understand the effect of

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Fig. 1 Schematic views of centrifugal compressors with different types of diffusers

impeller–diffuser interaction on the unsteady diffuser perform-


ance of a low speed centrifugal compressor and to identify the
physical mechanisms that control the unsteady variations in the
pressure recovery inside the diffuser and how the interaction pro-
cess varies with different types of diffuser.

2 Type of Diffuser
Diffusers have an important role in deciding the stable operat-
ing range of a compressor. A vaneless diffuser (VLD) provides a
wide operating range, but the growing demand of a more efficient
compressor necessitates the use of a vaned diffuser. A vaned dif-
fuser (VD) will provide higher pressure rise and efficiency at
design flow coefficient, but the off-design performance is much
poorer than the vaneless diffuser. The choking flow rate of a
vaned diffuser is very small due to the formation of a geometric
throat (Fig. 1) at the diffuser vane. This can be avoided by reduc-
ing the number of vanes (in other words, reduce the solidity). As Fig. 2 Computational mesh for VD configuration
such, the low solidity vaned diffuser (LSVD) provides a better
operating range than the vaned diffuser and a better pressure re- coefficients, (/ ¼ 0.45 and 0.60). For VD configuration, the solu-
covery than a vaneless diffuser. The first reference to low solidity tion at / ¼ 0.60 was not obtained as this is the choking limit for
vaned diffuser was in a Japanese patent by Senoo [12]. Steady as this configuration. The radial gap is varied by keeping the vane
well as unsteady flow analysis in centrifugal compressor with low leading edge at R3 ¼ 1.05, 1.10, and 1.15.
solidity vane has been conducted by Yoshinaga et al. [13], Meshing of the computational domain is carried out using ICEM
Osborne and Sorokes [14], Sorokes and Welch [15], Hohlweg CFD. Tetrahedral elements are used for meshing the domain. Near
et al. [16], Amineni [17], Koumoutsos et al. [18], Kim et al. [19], the wall, meshing is carried out using prismatic layers to account
Siva Reddy et al. [20], Engeda [21], and Issac et al. [22]. These for the boundary layers (Fig. 2). Roache [23] identified grid-
works helped in assessing the effect of solidity and inlet distor- convergence studies are the most reliable technique for the quantifi-
tions on the performance of the compressor and also to assess the cation of numerical uncertainty. Grid independent studies for
relative performance. The amount of information available impeller and diffuser are done separately. Three different types of
regarding the interaction effects of LSVD is significantly lower grids are used. These grids are at three different levels Grid 1 for
than VD in the open literature. fine, Grid 2 for medium, and Grid 3 is for coarse mesh. Table 1
shows the grid independent study for impeller. Here, pressure ratios
P2/P01 and P02/P01 are compared for the three different grids. Grid
3 Computational Details 1 is taken as the reference and compared the pressure ratio obtained
For the present investigation, a low specific speed centrifugal with this grid to that of other two grids. The percentage differences
compressor with a 20 impeller blade is selected. The shape num- are shown in Table 1. The differences are considerably less for
ber of the machine is 0.084 and detailed specifications of this Grid 2 when compared to Grid 3. Hence Grid 2 is considered for
compressor test facility are given in Anish and Sitaram [11]. For the analysis.
the unsteady interaction study, two types of diffuser configura- In the case of diffuser, pressure recovery coefficient (cp) is
tions are selected. These are vaned diffuser (VD) and low solidity taken as the parameter for comparison between different grids.
vaned diffuser (LSVD). The number of diffuser vanes is 22 in VD Table 2 shows grid independent studies for VD. Here, Grid 1 is
and 11 in LSVD. The simulations are carried out at different flow taken as the reference. The percentage difference between Grid 2
coefficients. These are design flow coefficient (/ ¼ 0.34), one and Grid 1 is 0.064% only whereas between Grid 3 and Grid 1 it
below design flow coefficient (/ ¼ 0.23), and above design flow is 1.06%. Considering the fact that percentage difference is less

Table 1 Grid independence study for impeller

Elements P2/P01 P02/P01 P2/P01% difference P02/P01% difference

Impeller Grid 1 999,402 1.0182 1.039 — —


Grid 2 657,118 1.0182 1.039 0.003% 0.010%
Grid 3 351,682 1.0178 1.038 0.042% 0.077%

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Table 2 Grid independence study for VD

Elements cp % difference

VD; R3¼1.10 Grid 1 635,874 0.6217 —


Grid 2 481,719 0.6213 0.064%
Grid 3 298,556 0.6151 1.062%

for Grid 2, it is taken up for simulation. Similar analysis is per-


formed for other diffuser configurations, too (not shown here).
The simulations are carried out using ANSYS CFX software. In the
unsteady analysis, results from a steady state simulation (Frozen
rotor model) are given as an initial condition. The Frozen rotor
model treats the flow from one component to the next by changing
the frame of reference while maintaining the relative position of
the components. The ‘transient rotor-stator model’ takes into
account all of the transient flow characteristics. A sliding interface
is used to allow a smooth rotation between the moving and station-
ary domains. ANSYS CFX solves the unsteady Reynolds-averaged
Fig. 3 Solution dependency on the time step, for VD
Navier–Stokes equations in their conservation form using the Finite configuration
Volume Technique. Standard k–x model is used to model the
turbulent nature of the flow. At the inlet total pressure and total
temperature is specified as the boundary conditions and at the exit,
mass flow rate is specified. head at the diffuser inlet. Comparison between experimentally
Time dependent behavior for transient simulations is specified obtained values and the numerical results show quite a good match.
through time duration and timestep (Dt). In unsteady simulations, The comparisons are shown for VLD at / ¼ 0.23 and for LSVD at
the timestep is related to rotational speed and angular displace- / ¼ 0.45, and the results obtained are quite encouraging.
ment of the impeller between two successive computations. The
solver will continue to compute solutions at each timestep itera- 4 Results and Discussion
tion until n(Dt)  time duration, where n is the number of time-
steps actually performed by the solver. The time period ‘T’ is 4.1 Performance Analysis. In transient simulations, the
defined as the time taken for an impeller blade to cover one dif- results were obtained for every discrete time step (Dt). Iterations
fuser passage. Solution dependency on the time step has been were carried out until a periodic variation of the target variable is
studied for only one case (Fig. 3). The differences in the results observed. The results for analysis are taken from the last impeller
are insignificant as we increase the time steps. Considering the blade pass. In order to understand the unsteady effects on the
simulation time and solution accuracy, Dt ¼ 4.13  105s seems overall stage performance, mass averaged total to static pressure
to be an optimum time step. Hence for VD, the time period ratio is plotted at different time steps. Figure 5 shows the transient
becomes T ¼ 0.000909 s and for LSVD, T ¼ 0.001818 s. variation of mass averaged total to static pressure ratio across the
In the present study, the validation methodology adopted is simi- stage for VD and LSVD at two different radial gaps R3 ¼ 1.05 and
lar to Boncinelli et al. [5], Smirnov et al. [24], and Guo et al. [25]. R3 ¼ 1.10.
They have compared the time averaged values and the steady state The unsteady pressure variations are found to be smaller at the
values with the experimental results. For the present study, compar- design flow coefficient (/ ¼ 0.34) for both the diffusers. While
ison of the numerical results is done with the results obtained by moving towards the lower flow coefficients (/ ¼ 0.23) the com-
Issac [26]. Detailed comparison of the present numerical model pressor enters into the stall region and large variations are
with experiment is given in Anish and Sitaram [11] for design as observed in the pressure rise, especially at R3 ¼ 1.05. However,
well as off-design condition. However, static pressure contours at for LSVD configuration, the pressure variations are quite lower at
the diffuser wall are shown for the off-design contours (Fig. 4). The / ¼ 0.23, which indicates that the compressor is becoming more
static pressure values are normalized with respect to the dynamic stable at lower flow coefficients. In other words, by reducing the

Fig. 4 Pressure coefficient contours at the diffuser wall (comparison expt. with CFD)

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Fig. 5 Transient variation of the mass averaged total to static pressure ratio: (a) R3 5 1.05, VD
(b) R3 5 1.10, VD (c) R3 5 1.05, LSVD, and (d) R3 5 1.10, LSVD

solidity, the stall is delayed in LSVD. Similarly, at higher flow and the total pressure loss coefficient (wloss ) and are shown for
coefficients, variations are also observed in the mass averaged val- R3 ¼ 1.05 and R3 ¼ 1.15. The variations are quite large at closer
ues. At closer radial gaps, the fluctuations in the pressure ratio val- radial gaps, possibly due to the strong interaction with the impel-
ues become higher due to a stronger interaction between the ler blade. The pressure recovery varies due to the variations in the
impeller and diffuser. These unsteady variations in the stage pres- total pressure loss inside the diffuser. The maximum cp occurs
sure ratio can be due to the variations either in the impeller, or in
the diffuser, or both. A detailed analysis showed that the unsteady where the wloss has a minimum. This indicates that the unsteady
variations in the impeller are only marginal and major contribu- variation in the pressure recovery is not because of the variation
tion come from the diffuser. Hence, the unsteady performance in the dynamic head. In other words, the unsteadiness has little
variations of the diffuser are shown in the next section. effect in the energy transformation process inside the diffuser.
The peak value of cp occurs at different time steps for / ¼ 0.23
and 0.34 at close radial gaps. Whereas at R3 ¼ 1.15, the peak
4.2 Variation in the Diffuser Performance. The unsteady occurs at almost similar time steps, or, in other words, at similar
performance variation of the diffuser over one impeller blade pas- relative positions of the impeller and diffuser.
sage is plotted in the Figs. 6 and 7 for VD. The diffuser perform- Unsteady variation of cp and wloss for LSVD at different inter-
ance is evaluated in terms of the pressure recovery coefficient (cp) action levels is shown in Figs. 8 and 9. Unlike VD, in LSVD, two

Fig. 6 Variation of cp and wloss at different flow coefficients Fig. 7 Variation of cp and wloss at different flow coefficients
(VD and R3 5 1.05) (VD and R3 5 1.15)

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Fig. 8 Variation of cp and wloss at different flow coefficients Fig. 10 Total pressure contours at midspan (VD, R3 5 1.05 and
(LSVD and R3 5 1.05) / 5 0.23)

Fig. 9 Variation of cp and wloss at different flow coefficients


(LSVD and R3 5 1.15) Fig. 11 Total pressure contours at midspan (LSVD, R3 5 1.05
and / 5 0.23)

peak values are observed for cp and wloss at two different time
steps. This is because two impeller blade passages are coupled
with a single diffuser vane passage in LSVD. The occurrence of
peak cp value corresponds to the blade passing frequency. At
/ ¼ 0.34, the unsteady variations in cp and wloss values are small
and at / ¼ 0.45, the variations are almost nil. Most of the static
pressure recovery occurs inside the vaned portion of the diffuser.
At / ¼ 0.60, the variations in cp and wloss increases again. Note
that, at this flow coefficient, the variations are not smooth, possi-
bly due to the large separations from the diffuser vane surface. As
in the case of VD, in LSVD, the peak cp value also occurs at
almost similar relative position of impeller and diffuser. It seems
that as the radial gap increases, the variation in the cp becomes
more deterministic. The physical mechanisms that control the
unsteady variation in cp is discussed in the coming section.
Fig. 12 Vortex core region within the diffuser passage (LSVD,
R3 5 1.10 and / 5 0.23)
4.3 Physical Explanation of Variation of Diffuser
Performance
vane leading edge, lower concave surface of the vane and trailing
Flow Field Analysis. Total pressure contours at two different edge of the vane. The strength of the vortex core region at the lead-
instances corresponding to the maximum and minimum value of ing edge is small when compared to the other two. The major
cp is shown for R3 ¼ 1.05 at / ¼ 0.23. For VD, the total pressure source of unsteady variations in the losses is found to be the trailing
contours are shown at s ¼ 0 and s ¼ 0.36 s at the midspan location edge vortex and the separation vortex from the lower surface of the
(Fig. 10). The loss regions are found to be located near the trailing diffuser vane. These two vortex regions grow in size and detach
edge of the diffuser vane. Similarly for LSVD, a majority of the from the diffuser vane and move to the exit. The vortices are shed
losses occur near the trailing edge of the diffuser and also from into the through flow at frequent intervals of time. Figure 13 shows
the lower concave side of the diffuser vane (Fig. 11). In a similar the limiting streamlines at the lower concave surface of the vane.
manner, at higher flow coefficients, the separated flow regions are The strength of the vortex core region at s ¼ 0.45 s is found to be
observed (not shown here) from the pressure surface side of dif- much higher than at s ¼ 0.18 s. Similarly, at higher flow coefficient
fuser vane. vortices are generated from the upper convex surface of the vane.
The losses are generated due to the formation and shedding of At / ¼ 0.60, the separation zone is observed throughout from the
vortices from the diffuser vane. The generation of vortex core upper surface of the vane and the vortices are generated from the
region from the diffuser vane surface and its propagation through diffuser vane leading edge itself (Fig. 14). The variation in the vor-
the diffuser passage is shown in Fig. 12 for LSVD at / ¼ 0.23. At tex core region as well as the shedding of vortices from the diffuser
this flow coefficient, the vortices are generated mainly from the vane surface may be triggered by the variation in the diffuser vane

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Fig. 13 Limiting streaklines at the lower vane surface showing
the vortex core region (LSVD, R3 5 1.10 and / 5 0.23)

Fig. 16 Variation in the diffuser vane loading at midspan for


different R3 values for VD

lower surfaces of the vane gradually comes to zero. The stream-


wise location at which the unloading occurs varies with time,
which can trigger the vortex shedding. From Fig. 12, it was
observed that the vortex core region near the vane is high at
s ¼ 0.45, the diffuser vane loading also exhibits a high value at
s ¼ 0.45, and the location at which the unloading occurs moves
downstream. It can be concluded that the loading of the diffuser
vane should be minimum in order to reduce the vortex core region
Fig. 14 Vortex core region within the diffuser passage (LSVD, and thereby the losses within the passage.
R3 5 1.10 and / 5 0.60) Figure 16 shows the diffuser vane loading at different R3 values
for VD at two different flow coefficients. At closer radial gaps, the
nonuniform flow from the impeller enters into the diffuser vane
loading. Hence, the corresponding diffuser vane loading is plotted
passage without significant circumferential mixing. The effect of
at two span-wise locations and is shown in the next section.
the impeller outflow is felt greater at closer radial gaps and this
reflects in the unsteady variation of the diffuser vane loading.
Diffuser Vane Loading. Figure 15 shows the unsteady variation At design conditions, the upper convex side acts as the pressure
of the diffuser vane loading at two span-wise locations for LSVD. side and lower concave side acts as the suction side, but at higher
The x axis represents stream-wise location, where ‘0’ corresponds mass flow rates, this is reversed. When the flow coefficient
to leading edge of diffuser vane, and ‘1’ corresponds to the trail- increases to 0.45, the incidence becomes highly negative. Due to
ing edge. The vane loading plot reveals that from a stream-wise negative incidence, impeller exit flow does not hit at the leading
location of 0.25, there is a variation in the vane loading with time. edge of the diffuser vane, but slightly away from the leading edge
The variations are getting stronger towards the trailing edge, on the lower concave side. As a result, the stagnation point is
where the unloading of the diffuser vane is observed. Unloading shifted towards the suction side of the diffuser vane. Part of the
occurs when the pressure difference between the vane upper and flow then takes a turn around the leading edge and accelerates. As

Fig. 15 Diffuser vane loading at different time steps for LSVD; R3 5 1.10; / 5 0.23

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such, pressure at the beginning of the convex side of the diffuser pressure from the diffuser vane. The difference from the time
vane is lower than that at the concave side of the vane. At certain averaged value and the instantaneous values include both spatial
chord length, pressure from both the sides becomes equal and this unsteadiness and the temporal unsteadiness. The movement of the
location varies with the incidence angle. wake region in front of the diffuser vane leading edge is clearly
At R3 ¼ 1.15, nearly up to the midchord region, pressure at the visible at closer radial gaps. At R3 ¼ 1.15, the fluctuations in the
lower surface is higher than that at the upper surface. At flow angle are minimized. Though the variations are not contained
s ¼ 0.36 s, pressure from both surfaces becomes equal at a stream- fully, the sharp jumps from a high flow angle to a low value are
wise location of 0.52 of chord and at s ¼ 0.72 s, it happens at a not present at R3 ¼ 1.15. The large radial gap between the impeller
streamwise location of 0.63 of chord. This means that the loading and diffuser vane provides the opportunity for an increased cir-
of the vane starts early at s ¼ 0.36 s and this variation in the load- cumferential mixing of the flow in this region. As a result, the
ing can cause vortex shedding. flow angle becomes more uniform in the circumferential direction
before entering into the diffuser vane. Hence at R3 ¼ 1.15, the
vane loading is almost invariant with time. In addition, at higher
4.4 Flow Angle at the Leading Edge
flow coefficients, similar flow angle oscillations are observed in
Circumferential Variation of Flow Angle. At different time front of the vane leading edge. As such, it can be concluded that
intervals, the relative position of impeller and diffuser varies and the unsteady oscillations in the flow angle reflect in the unsteady
hence the location of the impeller wake relative to the diffuser variation in the diffuser vane loading, which in turn reflects in the
vane leading edge also varies. The diffuser vane loading depends total pressure loss.
on the incidence angle and the incidence at the leading edge
depends on the strength and location of the wake region. Wake is Span-Wise Variation of Incidence Angle. The incidence angle
characterized by a low velocity region and the flow is very tangen- is defined as the camber angle at the leading edge minus the cir-
tial in that region. At close radial gaps, the flow angle oscillates cumferentially mass averaged flow angle at 4 mm upstream of the
alternatively around the diffuser vane leading edge as the impeller leading edge. Flow angle at 4 mm upstream of the leading edge is
wakes are convected through the diffuser. taken as the flow is nearly uniform there. The span-wise variation
The variation of flow angle in the circumferential direction at of incidence is shown for VD at different flow coefficients in
the diffuser vane leading edge is shown in Fig. 17 for VD at Figs. 18 and 19. Similar kinds of variations are observed for LSVD,
/ ¼ 0.23. The abscissa represents the normalized circumferential too, hence it is not shown here. The abscissa represents span-wise
distance from the first periodic surface (which is on the upper con- variation, where ‘0’ represent hub and ‘1’ represents shroud.
vex side of the vane) to the second periodic surface (which is on Along the span-wise direction, the unsteady effects are almost
the lower concave side of the vane). The circumferential flow nil. Although there are small variations at some off-design condi-
angle is plotted not exactly at the leading edge, but slightly tions, they are not in a significant level. Near the shroud, a low ve-
upstream from the diffuser vane leading edge. This is done to min- locity wake region is present and the flow is more tangential at
imize the influence of back pressure from the vane leading edge. this location. This positive incidence shifts the stagnation point at
For R3 ¼ 1.05 configuration, the flow angle is plotted at a radial the pressure surface side, which causes the flow separation from
location of R ¼ 1.030, and for R3 ¼ 1.15 configuration the flow lower concave surface at lower flow coefficient. From the steady
angle is plotted at R ¼ 1.125. state performance analysis [11], it was found that for lower flow
At closer radial gaps (R3 ¼ 1.05), the fluctuations in the flow coefficient, R3 ¼ 1.15 gives higher efficiency. The reason for this
angle are quite high in the circumferential direction. Two lower behavior can be identified from these incidence curves. As the ra-
flow angle regions are seen in the figure; one is due to the impeller dial gap increased, the incidence became less positive near the
wake, which moves in the circumferential direction with time shroud. This obviously reduces the separation from the vane sur-
step. The other one is caused by the back pressure of the diffuser face. Similarly, at a higher flow coefficient, moving the vane
vane. In order to differentiate the effect of the diffuser vane, the closer to the impeller can reduce the negative incidence near the
time average of the unsteady flow angle is calculated in the cir- hub. This will reduce the flow separation and vortex formation on
cumferential direction. This time average value is superimposed the upper concave side of the diffuser vane. Hence, at higher flow
over the instantaneous variation of the flow angle. The observed coefficient, R3 ¼ 1.05 gives higher efficiency. From this analysis it
dip in the time average flow angle is nothing but the effect of back can be concluded that the span-wise variation of the flow angle is
the key parameter that decides the steady state performance,
whereas the unsteady variation in pressure recovery is caused by
the circumferential variation of the flow angle.

4.5 Analysis of Pressure Fluctuations. There are two sour-


ces of unsteadiness. The first one is linked to impeller rotational

Fig. 17 Circumferential variation of flow angle at the vane lead- Fig. 18 Span-wise variation of incidence angle (VD and
ing edge (VD and / 5 0.23) R3 5 1.05)

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The unsteady variations in the pressure is noted down at two dif-
ferent radial locations, one before the vane leading edge (r ¼ 1.08r2)
and another close to the diffuser exit (r ¼ 1.47r2). The pressure sig-
nal from the time domain is converted into the frequency domain
by Fast Fourier Transformation (FFT) in order to understand the in-
tensity of interaction in the flow field. The points P2 and P5 are
located in line with the camber line of the diffuser vane. The points
P1 and P4 are located on the right half (near the convex side of
vane) whereas P3 and P6 located on the left half (near the concave
side of vane) of the camber line. All the points are located at the
midspan in order to avoid the wall effect. Figures 20 and 21 show
the FFT analysis of LSVD at two different flow coefficients.
At the design flow coefficient, the peak value occurs corre-
sponding to the blade passing frequency. Smaller spikes are
Fig. 19 Span-wise variation of incidence angle (VD and
R3 5 1.15)
observed at a lower frequency of 250 Hz and at higher harmonic
of 2000 Hz. At the diffuser exit, the magnitude of the blade pass-
ing frequency comes down greatly, but the magnitude of the lower
speed, which makes the circumferential nonuniformity reaches harmonic frequency increases.
the diffuser vane leading edge in a periodic manner. This disturb- When the flow coefficient is reduced to / ¼ 0.23, the FFT
ance can be identified by the blade passing frequency and its har- yields a different result. The peaks are observed at a lower fre-
monics. The other one is associated with flow turbulence, trailing quency of 120 Hz. This flow coefficient lies in the stalling region;
edge vortex, tip leakage vortex, flow separations, and all the other hence the unsteadiness includes largely aperiodic components. At
unsteady phenomena not correlated to blade passing frequency. the diffuser exit, the magnitude of the 120 Hz increases whereas

Fig. 20 Power spectral density (PSD) distributions of the static pressure fluctuations (LSVD,
R3 5 1.10 and / 5 0.34)

Fig. 21 Power spectral density (PSD) distributions of the static pressure fluctuations (LSVD,
R3 5 1.10 and / 5 0.23)

Fig. 22 Power spectral density (PSD) distributions of the static pressure fluctuations (VD,
R3 5 1.10 and / 5 0.34)

011012-8 / Vol. 136, JANUARY 2014 Transactions of the ASME

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the magnitude of the blade passing frequency comes down. This Subscripts
increase of the magnitude of the lower frequency components
a¼ ambient condition
may be due to the tip leakage vortices and separation vortices
0¼ total state
shed from the diffuser vane surface.
s¼ static state
An almost similar kind of variations is observed with VD where
1¼ inlet
the major frequency component is found to be the blade passing
2¼ exit of impeller
frequency at the design condition. The magnitude is slightly
3¼ diffuser vane leading edge
higher than the LSVD, indicating that the interaction effects are
4¼ outlet
stronger in VD (Fig. 22). Unlike LSVD, here no definite peak is
found at lower frequency components—not only that, but the
lower frequency components do not correspond to the rotation of Superscripts
the impeller. The magnitude of 430 Hz and 676 Hz are significant ¼ mass averaged value
at the inlet of the diffuser vane, although much lower than the
blade passing frequency. These frequency components belong to
the aperiodic unsteadiness and they are dissipated towards the exit
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