Program

Universal
Robot

SSPL
Muhammad Usman Younis
CTO, Chief Technology Officer
Usman.younis@servicessyndicate.org
+92-331-5422355

- Here Meet & Manifest Technology of Future

Who We Are?
System integrator focusing on design, deployment and customer care

Supported by highly skilled and proven technical team

Well positioned to rapidly respond the growing demands of automation industry

Vendor Expertise
10+ 140+
Engineering
Engineers Man-Years

Experience

Pakistan
*UAE
**UK
Sectors in which our team has done Industrial Automation
Some Oil and Gas projects where our team has worked
Some Oil and Gas projects where our team has worked
Some Pharmaceutical projects where our team has worked
 Skilled Pool of Engineers, Draftsmen and Technical Writers with past experience on following CPS Projects;
WO# 7545: Pfizer Isolator System
Some Pharmaceutical projects where our team has worked
Staubli Robot and Cognex Vision system for Pharmaceutical application
Project executed in USA, deployed in China. It involved Custom accessories.
Industrial Robotics Market
• Global Robotics technology market is expected to reach 82.7 Billion by 2020
• 2015: By far the highest volume ever recorded market size was US$35 billion
• In 2015, robot sales increased by 15% to 253,748 units
• China has significantly expanded its leading position as the biggest market
with a share of 27% of the total supply in 2015.
Industrial Robotics Market
• IFR forecast: 1.7 million new robots to transform the world´s factories by 2020
• Sep 27, 2017 Frankfurt Today, the strongest growth in the robotics industry is in Asia – lead
by China as the world´s number one marketplace.
• In 2017 robot installations are estimated to increase by 21 percent in the Asia-Australia
region. Robot supplies in the Americas will surge by 16 percent and in Europe by 8 percent.
Industrial Robotics Market
• Frankfurt, Aug 16, 2017 — China has rapidly become a global leader in automation.
• From 2018 to 2020, a sales increase between 15 and 20 percent on average per year is
possible for industrial robots.
• Annual sales volume has currently reached the highest level ever recorded for a single
country: Within a year, sales in China surged by 27 percent to 87,000 units (2016). The
operational stock of industrial robots marks the highest level in the world. At the same time,
Chinese robot manufacturers expand the market share in their home country.

87,000 new robots installed

(thereof, about 27,000 from
Chinese suppliers), 27% more
than in 2015
CAGR 2011-2016: +31%
Global ranking 2016: No. 1
Shares of total supply:
Handling operations 45%,
welding 26%
Electrical/electronics industry
35%,
automotive industry 30%
Industrial Robotics Market
• Asia, the most important region, Asia (Australia and New Zealand included in
the category) is still the world's strongest growth market.
• Since 2013 China is the biggest robot market in the world with a continued
dynamic growth

• With sales of about 68,600

industrial robots in 2015 – an
increase of 20% compared to 2014 -
China alone surpassed Europe’s
total sales volume (50,100 units).
• The worldwide market value for
robot systems in 2015 is therefore
estimated to be US$35 billion.
• Global Robotics technology market
is expected to reach 82.7 Billion by
2020
Industrial Robotics Market
In terms of units, it is estimated that the worldwide stock of operational
industrial robots will increase from about 1,631,600 units at the end of 2015 to
2,589,000 units at the end of 2019, representing an average annual growth rate
of 12% between 2016 and 2019. In 2015, the stock increased by 12% to about
1.8 million units..
Industrial Robotics Market
In terms of units, it is estimated that the worldwide stock of operational
industrial robots will increase from about 1,631,600 units at the end of 2015 to
2,589,000 units at the end of 2019, representing an average annual growth rate
of 12% between 2016 and 2019. In 2015, the stock increased by 12% to about
1.8 million units..
Industrial Robotics Market
Estimated yearly shipments of multipurpose industrial robots in selected
countries. Number of units
Industrial Robotics Market
World Robotics Report 2016
Frankfurt, Sep 29, 2016 —By 2019, more than 1.4 million new industrial robots will be
installed in factories around the world - that’s the latest forecast from the International
Federation of Robotics (IFR).
https://ifr.org/ifr-press-releases/news/world-robotics-report-2016
IFR forecast
https://ifr.org/ifr-press-releases/
Robots: China breaks historic records in automation
https://ifr.org/ifr-press-releases/news/robots-china-breaks-historic-records-in-automation
IFR World Robotics Report 2017
https://www.universal-robots.com/about-universal-robots/news-centre/ifr-world-robotics-
report-2017/
Industrial Robotics Market
World Robotics Report 2016 International Federation of Robotics Video
Summary IFR Press Conference on World Robotics Report 2016.mp4
https://www.youtube.com/watch?time_continue=287&v=lb7FP_bXHmY
Industrial Collaborative Robotics (Cobots) Market
Rise of the Cobots: By 2025, the market for collaborative robotics is
expected to reach $12 billion
https://www.plasticstoday.com/automation/rise-cobots-2025-market-
collaborative-robotics-expected-reach-12-billion/114014787947422

http://www.iaasiaonline.com/featured/cobots-game-changer-
industrial-automation/

• Barclays Equity Research estimates that Cobots racked up $120 million

in sales in 2015—but their market share is expected to soar in the
coming years. Part of the reason is cost, which is expected to decline 3
to 5% annually through 2025, according to Barclays. By that year, the
collaborative robotics market is expected to hit $12 billion.
• Universal Robots Currently hold 60% of Cobots market share and
almost every other major Robot manufacturer has either already
launched their own cobot or will very soon launch their own cobots.
Industrial Collaborative Robotics (Cobots) Market
• The 2016 World Robotics Report forecast that collaborative robots or
cobots — robots designed to work side-by-side with human workers —
will drive the automation market going forward. The International Data
Corporation predicted that 30 per cent of all new robotic deployments
by 2018 will be smart cobots that operate three times faster than
today’s robots and are safe for work around humans.
• Safety – An Integral Part Of Design
• Cobots are primarily in-built with safety features for working
alongside human employees; unlike legacy industrial robots that
must be installed with protective barriers and must be operated
from behind safety fences.
• Cobots are designed with safety-related control system functions
that comply with ISO/TS 15066 for cobots, the new technical
specification for cobot production and deployment, established by
the International Organization for Standardization (ISO)
• Ease Of Usage And Ergonomics
• The ease of use derived from features such as ease of
programming or customization and user-friendliness also enable
cobots to seamlessly integrate into production or assembly lines in
factories.
Industrial Collaborative Robotics (Cobots) Market
• Flexibility In Deployment
• Cobots can be easily re-deployed for varied functions that require
automation within the same business, at different physical
locations
• Affordable Automation
• Cobots, which can be used for multiple functions due to their
flexibility in deployment, offer higher returns on investment and
faster payback, compared to legacy industrial robots.
• Change The Game With Cobots
• Advances in technology have broken new ground with the advent
of cobots, making automation a lot more exciting today. The
benefits offered by these robots will bring new possibilities to
industrial automation.
Robotics Competition in Academia
https://www.pouted.com/top-10-robotics-competitions-ever/

1. DARPA Grand Challenge

2. ABU Robocon
3. Muhammad Bin Zayed International Robotics Competition
4. GLXP Google Lunar Xprize
5. IARC
6. BEST Boosting, Engineering, Science and Technology
7. Micromouse
8. MIT Zero Robotics
9. World Robot Olympiad
10. FIRST
11. Robo-One

Special Mention
National engineering Robotics Competition NERC
Robotics Competition
Latest Robotics Competition Vidoo

Muhammad Bin Zayed International Robotics

Winning team using Universal Robots , and 2 other teams
out of 20 also used Universal Robots

Videos\MBZIRC Grand Challenge Winner NimbRo.mp4

https://www.youtube.com/watch?v=XKeFs2nNwNI
Global Robotics Investment
So, why invest in robotics?
• A combination of elements makes robotics a unique and highly-promising
industry to invest in, including:
• Robots are going mainstream;
• Smart investors are already investing in robotics;
• Dollar amounts invested are increasing year-on-year;
• Technology continues to improve at pace;
• Forecasts for industry growth are extremely positive; and
• Industry offers many exciting opportunities for high-yield, early-stage investments
Proposal was made by following systematic process and Steps

Input Process Output

1. Initial 1. Review of Documents from 1. Finalized Auto
Packages CAD Drawing
Document for
Jinsung 2. CAD Drawings
2. 3D Animation
Interfolder 3. Full Day Site Visit for Collection
Machine Videos, Photos And Dimensions 3. Proposal
Automation 4. R&D 4. Follow up
2. User 5. Robot Selection
Requirement 6. End Effector Selection
Specification 7. Vision System Selection
URS
8. Sensor Selection
9. Verification from Experts
Worldwide
10. All our engineers and sales staff
has Attended 4 hours Universal
Robot online Training and week
long Hands on training from
Universal Robots Singapore

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 Robot Companies Consulted

When we were searching for the suitable robot and accessories for this application we did an intense
study of all the robots available in the market at that point in time.

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End Effector Companies:

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Vision System Companies:

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Encoder/Sensor System Companies:

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 Robot Company Selected:

Single Robot
Configuration

UR Product Line, UR3,

UR5, UR10

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Dual Robot Configuration
 Robot Accessories Company Selected:

3 finger Adaptive gripper Complete Set including camera and force

torque sensor

Easy integration with

UR and all major
Robot brands

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2 finger Adaptive gripper
 Universal Robots Introductory video (10:30 min)

• Videos\Universal Robots - easy automation with

collaborative robots.mp4
• https://www.youtube.com/watch?v=pIcxOGo7ieU

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 Universal Robots History

• Universal Robots was founded in 2005 by the engineers Esben Østergaard, Kasper Støy, and Kristian Kassow. During
joint research at the Syddansk Universitet Odense, they came to the conclusion that the robotics market was
dominated by heavy, expensive, and unwieldy robots. As a consequence they developed the idea to make robot
technology accessible to small and medium-sized enterprises
• In 2009 the first UR5 robots were available on the Danish and German market.
• Since 2010 the company expands its activities steadily. Meanwhile, the robots are distributed globally.
• In 2012 the second robot, UR10 was launched
• At Automatica 2014 in Munich the company launched a totally revised version of its robots.
• One year later, in spring 2015 the table-top robot UR3 was globally launched
• UR was purchased by Teradyne for US$285 million in 2015.
• The robot arms are used in production by companies such as Lear Corporation, Franke (company), Oticon, bridge
metal industries, Johnson & Johnson, Clamcleats, Kunshan Dongwei, VW and BMW. The company received the IERA
award (2012) that honors innovative achievements in the field of robotics and was named one of Denmark's 30 most
important export companies and thus included in the "ExportCanon" in 2013.
• More than 10,000 pr. September 2016 collaborating UR robots are in use worldwide.
• More than 18,000 pr. September November 2017 collaborating UR robots are in use worldwide.
• Universal Robots presents Universal Robots+: A unique ecosystem that adds value for the developer community,
distributors and end consumers of the Danish pioneer in human-robot-collaboration. Universal Robots+ unites the
developer program +YOU with a showroom for presenting innovative Plug&Play applications.
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 Universal Robots Principle Benefits

• UR robots require only electrical Power to operate

• Simple to program
• Easy to install
• Flexible deployment
• Adjustable safety functions
• Collaborative robots – can run without safety guarding, based on the results of a risk assessment
• Fast payback period (quick ROI) approximately 8 Months, life time is more than 12 years
• Works independently without any need for human monitoring and control • Extremely quiet – no
irritating robot noise
• Energy-efficient
• Modular design
• TÜV approved to work safely along with Humans as collaborative Robots or COBOTS
• True Absolute Encoders - no need for encoder battery backup
• Multiple I/O’s - seamless integration with external machinery
• Speed:
• Base and Shoulder: 120°/s. Elbow, Wrist 1, Wrist 2, Wrist 3: 180°/s.
• Tool: Typical 1 m/s. / 39.4 in/s. 33
 Universal Robots Principle Benefits

• Compatible with most major brands of or End of Arm Tools, Vision systems, other Generic Digital
and Analog Sensors and Actuators
• Very low electrical Power Consumption,
• Power supply: 100-240 VAC, 50-60 Hz, 24 V 2A in control box and 12 V/24 V 600 mA in tool
• Approx. 350 watts using a typical program
• Ingress Protection, IP classification: IP54,
• Protection from dirt, dust, oil, splashing water and other non-corrosive material
• Protection from contact with enclosed equipment
• Universal Robots gives you all the advantages of advanced robotic automation, with none of the
traditional added costs associated with robot programming, set-up, and dedicated, shielded work
cells. Finally, robotic automation is affordable for small and medium sized enterprises.
• Fastest payback in the robot industry
• Communication: TCP/IP 100 Mbit: IEEE 802.3u, 100BASE-TX, Ethernet socket & Modbus TCP
• Control box I/O ports 16 digital in, 16 digital out, 2 analogue in, 2 analogue out
• Tool I/O ports 2 digital in, 2 digital out, 2 analogue in
• LIFE TIME
• Calculated operating life 35,000 hours,
• 12 years at the 10 hours x 6 days a week working

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Universal Robots Single Robot configuration Setup (3:15 Min)

• Videos\UNIVERSAL Robots - UR Setup.mp4

• https://www.youtube.com/watch?v=18VJhTsU96w

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Universal Robots Single Robot configuration Setup (3:15 Min)

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 Universal Robots Dual Robot Configuration (1:57 Min)

• Videos\Universal Robots has reinvented industrial robotics HD.mp4

• https://www.youtube.com/watch?v=UQj-1yZFEZI

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 Universal Robots and Artificial Intelligence one example
A startup called Embodied Intelligence plans to change that with robots that learn
through observation, experimentation, and repetition. And they will be trained by human tele-
operators wearing virtual-reality goggles.
If the startup can achieve some of what it aims to, it could have a huge impact on manufacturing
and perhaps other industries. New approaches that make robots more adroit and quicker to
learn would shake up the way work is done.
Embodied Intelligence was founded by Pieter Abbeel, a professor at UC Berkeley, along with
several of his star students. Abbeel is an expert in machine learning, and he has done some
groundbreaking work training robots to do difficult tasks through practice and experimentation
(see “Innovators Under 35: Pieter Abbeel” and “10 Breakthrough Technologies 2017:
Reinforcement Learning”)

https://www.technologyreview.com/
s/609339/these-ai-hotshots-plan-to-
reboot-manufacturing-by-jumping-
inside-robots/

38
 Universal Robots and Artificial Intelligence one example
Artificial Intelligence | Embodied Intelligence | Robots Learn From Humans in
Virtual Reality ( 2.9 minutes),
Artificial Intelligence Embodied Intelligence Robots Learn From Humans in
Virtual Reality.mp4
https://www.youtube.com/watch?v=TOj9VNZqki8

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 Universal Robots and Sick offer solutions at the forefront of
Industry 4.0 one example (3.75 Minute)
Videos\Universal Robots and Sick offer solutions at the forefront of Industry 4.0
https://www.youtube.com/watch?v=57FXsrHB9qs

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Universal Robots Application in Pakistan, Palletizing most common

Multinational companies in Paistan have already deployed Palletizing Robots in Pakistan

in Nestle and other Multinational companies are asking for Cobots for palletizing and
other applications.

Collaborative robots at Nortura - Universal Robots (1.2 Minutes)

https://www.youtube.com/watch?v=ZIljqeki0RI

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Universal Robots FAQ, How is the robot programmed (11:20 Min)

• Videos\Cross Company-s Motion Solutions Group Introduces Universal

Robots.mp4
• https://www.youtube.com/watch?v=iWm1FeUzcWI

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 Universal Robots Application Variety Robotic Kitchen, Moley’s Kitchen

• Videos\The Moley Robotic Kitchen - Mission & Goals.mp4

• https://www.youtube.com/watch?v=G6_LCwu7dOg
•

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 Universal Robots Application Variety Robotic Boeing plane pilot

• Videos\Robotic Co-Pilot Flies and Lands a Simulated Boeing 737.mp4

• https://www.youtube.com/watch?v=om18cOWFL3Q
•

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 Web Links

• Universal Robots home page (Revenue= US$ 58.4 Million (2015)

• https://www.universal-robots.com/
• Universal Robots financial details for 2015 (91% growth from 2014 to 2015)
• https://www.universal-robots.com/about-universal-robots/news-centre/91-
growth-in-revenue/
• Universal Robots Wikipedia Page
• https://en.wikipedia.org/wiki/Universal_Robots
• Teradyne (owner of Universal Robots) Home page (Revenue= US$1.6
billion (2015)
• http://www.teradyne.com/
• Teradyne Wikipedia Page
• https://en.wikipedia.org/wiki/Teradyne
• Top 10 FAQ Frequently Asked Questions
• http://cross-automation.com/blog/universal-robots-top-10-faqs
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 Universal Robots Technical Demo 6 parts

\Videos\Universal Robots Technical Demo 6 parts

• Universal Robots Technical Demo Part 1 (3.5 Minutes)

• https://www.youtube.com/watch?v=hwuxpmnSs8g
Universal Robots Technical Demo Part 2 (3.5 Minutes)
• https://www.youtube.com/watch?v=kuiu4bNYkxA
Universal Robots Technical Demo Part 3 (3.7 Minutes)
• https://www.youtube.com/watch?v=ddF9wd_Uybg
Universal Robots Technical Demo Part 4 (4 Minutes)
• https://www.youtube.com/watch?v=ssNUo7-5_NA
Universal Robots Technical Demo Part 5 (2.4 Minutes)
• https://www.youtube.com/watch?v=KqCpZfI9JlQ
Universal Robots Technical Demo Part 6 (1 Minute)
• https://www.youtube.com/watch?v=evAmeqhTQJI
• Universal Robots Academy (Free Online Training 9 modules 180 minutes)
• https://www.universal-robots.com/academy/

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 SSPL Universal Robots Tutorials on our Official Youtube Page

Services Syndicate Robotics Division YouTube Page

https://www.youtube.com/channel/UC5a3z8au7vh1TEF-ZtvvhWQ

• Universal Robots Download URSim Offline Simulation software (3.5 Minutes)

• https://www.youtube.com/watch?v=m1ejpwlmQBU\
• Universal Robots URSim Tutorial1 Intro & Movel (17.75 min)
• https://www.youtube.com/watch?v=ZhgNTYJ-kOw
• Universal Robots URSim Tutorial2 movel with blend (3.6 Minute)
• https://www.youtube.com/watch?v=lKNWd0jfTdE
• Universal Robots URSim Tutorial3 movej (3.3 minute)
• https://www.youtube.com/watch?v=EFVIAF21icg
• Universal Robots URSim Tutorial4 movep (3 Minute)
• https://www.youtube.com/watch?v=iqwYuFlwIMs
• Universal Robots URSim Tutorial5 Movel square from scratch 8 minute)
• https://www.youtube.com/watch?v=MOnLwVS9fW4
• Universal Robots URSim Tutorial6 Movec (9.5 Minute)
• https://www.youtube.com/watch?v=8FO4HRiDcCI
• UR5 Multiple Maze Follower (0.3 Minute)
• https://www.youtube.com/watch?v=qR9jZrDibyQ
• RoboDK Getting Started UR5 Paint Gun Tool (60 minute)
• https://www.youtube.com/watch?v=CGUvYc5_Y78
Universal Robots UR5 Cake Cutting Video (0.8 minute)
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• https://www.youtube.com/watch?v=OAtPFN2hwV8
 TRAININGS and Hand-On learning SSPL IS OFFERRING

• SSPL Is trying to start a training center on the following pattern

• Videos\Universal Robots in the classroom deliver hands-on learning (5
minutes)
• https://www.youtube.com/watch?v=c7lFq1A1D60&feature=youtu.be
•

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 TRAININGS SSPL IS OFFERRING

• TUV Functional Safety for Safety Instrumented Systems training and Exam (1 week)
• Universal Robots training package (2 trainings of 1 week long)
• Universal Robots Core Training and Exam
• Universal Robots Advanced Training and Exam
• Universal Robots Service Training and Exam
• Universal Robots Safety Training and Exam
• Beijer Electronics IX Developer HMI and Codesys PLC Training (1 week)
• Other Future Trainings
• HIMA
• Allen Bradley
• Siemens
• Triconex
• Yokogawa
• Schneider
• Honeywell
• OSI SOST PI Historian
• Instrumentation
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 TRAININGS SSPL IS OFFERRING TUV FS ENG SIS
TUV Functional Safety for Safety Instrumented Systems
training and Exam (1 week)
• Day 1
• Introduction to IEC61511 and IEC61508;
• Functional Safety Management and the Overall
Safety Lifecycle;
• Competency Management and Assessment;
• Process Hazard Identification and Risk
Assessment;
• Workshop 1 (Hazard Identification).
• • Operation and Maintenance;
• Day 2
• Concept of Risk and Risk Reduction;
• Safety Integrity Level Determination;
• Workshop 2 (Setting SIL Targets);
• Safety Allocation;
• Architectural Requirements;
• Safety Requirements Specification.
TUV Functional Safety for Safety Instrumented Systems training and
Exam (1 week)
• Day 3
• Design and Development of the Safety Instrumented
Function;
• Reliability Techniques;
• Failure rates and data sources;
• Workshop 3 (SIL Verification);
• Fault Tree Analysis; Failure Modes, Effects and Criticality
Analysis;
• Installation, Commissioning and Validation;
• Modification and Decommissioning.
•
• Day 4
• Opportunity for discussion and Exam Preparation.
• Examination A four (4) hour two part competency
examination compromising:
• Part 1 = 70 multiple-choice questions
• Part 2 = 10 multiple part questions
• The pass score is 75%
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 TRAININGS SSPL IS OFFERRING UNIVERSAL ROBOTS

Universal Robots training package (2 trainings of 1 week long) Universal Robots training package (2 trainings of 1 week long)
Offered on Campus Only offered at company premises
• Core training focuses on the following areas (2 Days): • Service & Troubleshooting training covers (1 Day):
• • Operate robot in a safe way • • Overview of complete system
• • Make simple application programs
• • Configuration of arm and joints (replacement)
• • Manage program files
• • Use of Expert Mode in low level control
• • Connect I/O signals
• • Read and modify programs • • Control box component functions and
communication flow
• • Perform basic maintenance and troubleshooting this
includes all the setup, best-practices for programming, and • • Safety system setup
how to set up elaborate logic chains in the robot to enable it
to respond to different inputs or program states. • • Troubleshooting joint issues, communication
• Exam issue and initialization
• Advanced training gets deeper, covering the following topics (2 • • Kinematic calibration
Days):
• • Claims handling
• • Using URScript to get more direct control over the robot
commands • • Examination
• • Practice using variables, including passing data between • • 50% of time in this class is hands-on with
programs students having to fix problems that are staged on
• • Set up programs that can move based on coordinate inputs the robots by the instructor
or changing workpiece conditions (use of 'feature' coordinate
frames to aid in teaching and program design) • Exam
• • Reading the robot state and handling more complex I/O
systems
• • Getting information from TCP/IP sources, and allowing direct • Safety Training
control of the robot remotely • Contents to be decided.
• • How to set up an HMI that can override the robot state
directly, including clearing faults and warnings. • Exam
• Exam 51
TRAININGS SSPL IS OFFERRING BEIJER ELECTRONICS and CODESYS

Beijer Electronics training Codesys Electronics training

package (1 week long) package (1 week long)
Creating a Project and Basic Controller Creating a Project and Adding Device
Configuration
Adding Device Configuration file (X2 Control)
Adding Screens
Adding tags
Testing Analog and Digital components
Creating tags (Local & Global)
Audit Trail Basic logic testing and simulation with Codesys
Data Logger visualization HMI
Adding and configuring recipes Adding Symbol configuration for importing
Reports tags in XML file
Simulating the project on PC Video Trainings on Raspberry Pi
IP configuration on the X2 Pro and iX Communication between Codesys & iX
Developer Developer
Downloading the program into the X2 Reading Documents on Beijer & Codesys
Pro
Trends
Checking Codesys Device Directory for
Web Server Application
Adding Actions and triggers
compatibility
VNC Server Adding Communication Device to Application
in Codesys 52