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Test instructions for

Measuring Probe
D-R 800
Contents

1 Testing………………………………………………………………………………………………………………….2
1.1 Testing Equipment………………………………………………………………………………….2
2 Function / preliminary test ..................................................................................... .2
2.1 Testing the voltage ...................................................................................... 2
2.2 Self-initialization .......................................................................................... 3
2.3 Test Measurements …………… ………………………………………………………………..3
2.3.1 Dirtiness measurement …………………………………………..3
2.3.2 Zero point measurement…………………………………………3
2.3.3 Reference point measurement…………………………………..3
3 Measuring Probe Inputs and Outputs …………………………………………………………………….4
3.1 Current output ………………………………………………………………..4
3.2 Relay Output………………………………………………………………….4
3.3 Relay Input…………………………………………………………………....4
3.4 Current Input……………………………………………………....................4
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1 Testing
1.1 Testing Equipment

Testing Equipment Quantity per set

Digital Multimeter 1.no

DR 800 Measuring Probe 1.no
Local Junction Box with purge air unit 1.no

2 Function / preliminary test

2.1 Testing the voltage:

1. Connect the multipoint connector cable of local junction box to DR 800 measuring
probe.
2. Connect power cable to local junction box. Turn on power and check the input
power supply voltage at local junction box, 100 to 240 V AC tolerance of the + 5%
voltage.
3. Check the input power supply of measuring probe, +24 V DC, tolerance of voltage
± 5% voltage.
4. Check the input power supply of purge air unit, +24 V DC, tolerance of voltage
± 5% voltage.

Concept drawing:
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Connection between Measuring head D-R 800 and Local

Junction box.
Measuring Probe Local junction box Function
Multipoint connector terminals
cable
Violet PE PE
Black PE PE
Brown/Black 1 mA out-1(+)
Red/Black 2 mA out-1(-)
White/Black 3 mA out-2(+)
Grey/Black 4 mA out-2(-)
Orange 5 mA In (+)
Grey 6 mA In (-)
Yellow 7 Digital I/P(1)
Blue 8 Digital I/P(1)
Green 9 Digital I/P(2)
Loop wire 10 Digital I/P(2)
Red V+ + 24V
Brown 11 RS 485(A)
White 12 RS 485(B)
Green/Black A2(Relay 1) Digital O/P(1)
Yellow/Black A2(Relay 2) Digital O/P(2)
Orange/Black A2(Relay 3) Digital O/P(3)
Blue/Black A2(Relay 4) Digital O/P(4)

2.2 Self-initialization:
Once after Power ON, the D−R 800 will perform self-initialization for approx. 15 s and is
then in measuring mode. During this process, "I24 Initial" appears on the display and
flashes. The dust concentration is measured and output to the current outputs according to
the parameterization.

2.3 Test Measurement:

The purpose of the test measurements is to check the device. These measurements can be
started manually using keyboard and automatically.

The test measurements are as follows;

Dirtiness measurement
Zero point measurement
Reference point measurement

2.3.1.1 Dirtiness measurement: Displays the percentage dirtiness of the optics part of
device. If lens contamination exceeds 30% , then E13 maintenance warning
generated and if the lens contamination exceeds 60%, then E14
contamination error generates.

2.3.1.2 Zero point measurement: The zero point measurement for determining any
necessary offset signals is performed by taking a measurement with the laser
switched off.

2.3.1.3 Reference point measurement (span test): The reference point is located at
approximately 70% of the measuring range.
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3 Measuring probe Inputs and Outputs:

3.5 Current output:
The DR 800 measuring probe has 2 freely-programmable potential-free current outputs
for dust concentration and temperature
Signal range start: Measured value for 4 mA
Signal range end: Measured value for 20 mA
3.6 Relay Output:
The DR 800 measuring probe has four freely-programmable potential-free relay outputs
for variables such as limit values, fault, maintenance….
3.7 Relay Input:
Two freely programmable digital inputs for potential-free contacts; for parameters such
as maintenance, control cycle
3.8 Current Input:
The DR 800 measuring probe has one active current input for operating temperature
measurement.