KISSsoft Release 03/2017 E

Team-SolidSQUAD
File
Name : Unnamed
Changed by: pierorau on: 05.06.2018 at: 12:44:53

Analysis of the results (Assessment of important characteristics)

Comment:
No. = Number of the variant
diff_i = Deviation from the nominal ratio in %
kg = Weight in kg
Slide = Specific sliding (maximum value)
v.Slide = Sliding velocity (m/s, maximum value)
AC/AE = Begin working depth AC / working depth AE (max.)
del_cg = Variant on the stiffness during rolling (N/mm/mym)
1-eta = Losses in % (1.0-total efficiency)
Safety = Safety (Tooth root and flank, 0 = high, 1 = medium, 2 = low)
Summary = Overall assessment (weighted)
(50.0%:del_cg 20.0%:diff_i 100.0%:kg 35.0%:Slide 0.0%:v.Slide
0.0%:AC/AE 10.0%:1-eta 100.0%:Safety)

(For this table it can be said in general: the smaller the value the better!)

No. diff_i kg Slide v.Slide AC/AE del_cg 1-eta Safety Summary

1 1.471 0.013 1.991 1.471 0.492 0.777 5.786 0.605 0.350
2 1.471 0.014 2.111 1.583 0.592 0.660 5.310 0.601 0.352
3 1.471 0.014 1.782 1.454 0.543 0.695 5.386 0.555 0.331
4 1.471 0.013 1.497 1.358 0.494 0.721 4.979 0.542 0.323
5 1.471 0.014 1.376 1.347 0.547 0.541 4.812 0.519 0.314
6 1.471 0.014 1.165 1.245 0.494 0.589 4.495 0.511 0.309
7 -0.346 0.014 1.793 1.469 0.493 0.780 3.920 0.526 0.314

Analysis of the results

(with the variant index in decreasing order)

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Best variants for accurate ratio: 7 1 2 3 4 5 6
Best solutions for weight: 1 4 3 2 6 5 7
Best variants relative to friction (AC/AE): 1 7 4 6 3 5 2
Best solutions for stiffness: 5 6 2 3 4 1 7
Best variants for strength: 6 5 7 4 3 2 1
Best overall variants (summary) : 6 7 5 4 3 1 2

Determination of toothing variants

Input data:
Nominal ratio 4.250 +- 2.000 % (4.165 ... 4.335) (itot)
Power: 0.4712 kW
Reference speed : 10000.00 (1/min) (Gear 1)
Module from 0.5000 mm to 0.7500 mm with step-width 0.0000 mm
Pressure angle 20.000
Helix angle 0.000
center distance from 7.3000 mm to 9.9000 mm with step-width 0.1300 mm
profile shift permissible in range -0.600 ... 1.000
Minimal number of teeth 9
Calculation with the consideration of: dv3 = 27.0000 mm +-10.000 %
>> Integral tooth number ratios are rejected
>> Results with specific sliding (zeta > 3.000; zeta < -3.000) will be discharged.
>> Results showing tooth thickness at tip less than minimal tooth thickness are rejected.
x1(max)-criteria: for balanced specific sliding
df >= 0.0000 mm; 0.0000 mm; 29.0000 mm;

>> Second momentum:The data for the area reference circle to inner diameter is output (for internal toothing this is the area reference circle to external diameter)

Comment:
No. = Variant number
a = Center distance
mn = Normal module

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alfa = Pressure angle
beta = Helix angle
Z1, Z2, Z3 = Number of teeth for gear 1, 2, 3
X1, X2, X3 = profile shift coefficient gear 1, 2, 3
Eg12, Eg23 = Total contact ratio pair 1-1, 2-3 (eps_g.e+eps_g.i)/2
* = Variants marked with * are optimal (even contact ratio)
i = Ratio
diff_i = Deviation from the nominal ratio in %
Slide = Specific sliding (maximum value)
SF1, SF2, SF3 = Safety factor for tooth root Gear 1, 2, 3
SH1, SH2, SH3 = Safety factor for Hertzian stress (for single tooth contact) Gear 1, 2, 3
SB12, SB13 = Safety factor against scuffing, flash temperature, pair 1-2, 2-3
SI12, SI13 = Safety factor against scuffing, integral temperature, pair 1-2, 2-3

No. a mn alfa beta Z1 Z2 Z3 X1 X2 X3 Eg12 Eg23 Slide i diff_i SF1 SF2

SF3 SH1 SH2 SH3 SB12 SB23 SI12 SI23

1 8.60 0.50 20.0 0.0 16 17 -53 +0.41+0.39+0.25 1.25 1.54 -1.99+0.50 4.31+1.5 0.93 0.71 1.07 0.73 0.75 1.31 -1.0 -1.0 -1.0 -1.0

2 8.73 0.50 20.0 0.0 16 17 -53 +0.37+0.77-0.30 1.16 1.26 -2.11+0.45 4.31+1.5 0.94 0.85 1.19 0.73 0.75 1.38 -1.0 -1.0 -1.0 -1.0
3 +0.47+0.67-0.20 1.16 1.34 -1.78+0.45 0.99 0.82 1.16 0.75 0.77 1.33 -1.0 -1.0 -1.0 -1.0
4 +0.57+0.57-0.10 1.16 1.43 -1.50+0.44 1.04 0.79 1.14 0.76 0.78 1.28 -1.0 -1.0 -1.0 -1.0

5 8.86 0.50 20.0 0.0 16 17 -53 +0.64+0.85-0.59 1.06 1.22 -1.38+0.40 4.31+1.5 1.11 0.92 1.28 0.77 0.79 1.32 -1.0 -1.0 -1.0 -1.0
6 +0.74+0.75-0.49 1.06 1.28 -1.17+0.40 1.16 0.88 1.25 0.78 0.80 1.27 -1.0 -1.0 -1.0 -1.0

7 9.12 0.50 20.0 0.0 17 18 -55 +0.43+0.41-0.17 1.26 1.62 -1.79-1.01 4.24-0.3 1.01 0.77 1.22 0.78 0.80 1.28 -1.0 -1.0 -1.0 -1.0

End of Report lines: 103

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