02 Simcenter 1D Systems Simulation

LMS Imagine.
Lab Amesim
Simcenter Event
Agenda
• Virtual Development
• LMS Amesim Introduction
• Application Examples
• Conclusion / Discussion
Unrestricted © Siemens AG 2016

Page 4 Siemens PLM Software
Introduction – The Evolution in Product Development
Yesterday and Today
Test driven
development/production
Design – Build – Test – Re-Design
Design – Simulate – Re-Design – Build – Test
Virtual
development/production
Simulate – Optimize – Design – Build – Test

Introduction – Closed loop product development
“DREAM – DESIGN – DEVELOP – DELIGHT”
Functional concept evaluation

(1D CAE)
Design and product creation

(3D CAD)
Functional performance
simulation
(1D/3D CAE)
Functional validation (TEST)
Design Right First Time Based

on “Simulation and Test”
Supported by strong data
management environment

Introduction – Virtual development
CAD TEST
PLM
CAE

Introduction – Virtual development
From disconnected
models and data …
To the “Digital Twin”

…

Agenda

Introduction – System
What is a system ? Hydraulic Press Brake
Keywords :
• Multi-domains
• Interaction
• Information exchange
• Physical behavior
• Predicitive model
LMS Amesim plant model

Control
Electrical
Control Electrical Hydraulic Mechanical Thermal Hydraulic
Mechanical
Thermal
Introduction – LMS Imagine.Lab Amesim
What is LMS Imagine.Lab Amesim?
A simulation platform
• Graphical User Interface
• Core product : LMS Amesim
• New components : LMS Ameset
• Numerical solver
• Component libraries covering all
different physical domains
• Documentation / Demonstrators
• Interfaces /Openness
• Pre- and post-processing tools

Introduction – Scalability
low
Displacement only
Flow ripple + 1st dynamics
Flow ripple, valve +

piston dynamics
high

Introduction – Physical modeling
Behind the icons

• System simulation is linked to the power flow and power conservation
within a system You are manipulating equations
• Each power network cannot
be drawing
modeled ausing different
circuit ! physics with gates for
sub-system connections
You are manipulating equations not drawing a circuit !
Electric Hydraulic
power Mechanic
power power
network network network
Power flow

Agenda

Hydraulics Solution
Hydraulics Solution
LMS Amesim libraries
Isothermal With influence of thermal effects
The components are defined by their hydraulic characteristics

usually provided by the component supplier
"basic element library" made of "physical functions" to build

detailed models of. The models are based on their geometry and
physical properties (mass, spring stiffness, …)
Libraries designed especially for the evaluation of pressure

losses and flow rate distribution in hydraulic networks.

Hydraulics Solution
Application Example (1/3) – Valve
This demonstrator focuses on the modeling of the valve

(second stage)
Hydraulics Solution
Application Example (2/3) – Valve – Results

Hydraulics Solution
Application Example (3/3) – Valve – Dashboard

Pneumatics Solution
Pneumatics Solution
There are 3 LMS Amesim libraries to simulate pneumatic components and

systems by taking into account thermal aspect:
 Thermal library (TH)
 Pneumatic (PN)
 Pneumatic Component Design (PCD)

Pneumatics Solution
Application Example (1/2) – Simple exhaust-air heat
exchanger
Objective :
• Shows a transient heat transfer in a multi-gas simulation

Pneumatics Solution
Application Example (2/2) – Simple exhaust-air heat
exchanger
Results :

Electrical Solution
Electrical Solution
There are 4 LMS Amesim libraries to model Electrical systems :
 Electrical Basics library (EB)
 Electrical Static Conversion (ESC)
 Electrical Storage library (ES)
 Electric Motors and Drives library (EMD)

Electrical Solution
Application Example (1/3) – Battery cooling
Objectives :
• Modeling part of a battery pack, with individual cells modeling and their
thermo-pneumatic exchange
• Evaluates the pack thermal air cooling performance

Electrical Solution

Electrical Solution
• The pack is in a 20 [degC] air environment

• A thermostat switches a fan on and off depending on
a temperature sensor measurement
• Objective : keep the pack temperature between 35
and 45 [degC].

Mechanical Solution
Mechanical Solution
There are 3 LMS Amesim libraries to simulate mechanical components and

systems :
 Mechanical library (MEC)
 Planar Mechanical (PLM)
 3D Mechanical (M6DOF)

Mechanical Solution
Application Example – MEC
MEC

Mechanical Solution
Application Example – PLM
PLM

Mechanical Solution
Application Example – M6DOF
M6DOF

Application Example :
Vehicle Energy Management
Application Example (1/3)
Hybrid Vehicle with Flow Chart
Objective
• Hybrid powertrain
• Powertrain cooling
Battery
• Cooled by convection
with coolant
Motor
• Cooled by convection
with coolant

Hybrid Vehicle with Flow Chart - Results
Scenario: NEDC SOC
Powersplit power distribution Temperatures

Hybrid Vehicle with Flow Chart - Dashboard
Dashboard facility to visualize energy/power flows

Application Example :
System model – RTO
Rejected Take-Off (RTO) – Objective
Objective :
• Study a rejected take-off manoeuvre associated with an engine failure on a
dry runway

Rejected Take-Off (RTO) – Additional scenarios
Additional objective :
• Study the impact of different lateral wind velocity
Lateral_wind (km/h)
Run 1 0
Run 2 10
Run 3 50

Rejected Take-Off (RTO) – Results – Reference

Rejected Take-Off (RTO) – Results – Lateral Wind
No lateral
wind

Application Examples :
Mechanical Industry
Application Examples (1/3)
Mechanical Industry (1)
PLM

M6DOF


Agenda

A Leading Platform for Mechatronic System
Simulation…
LMS Imagine.Lab Amesim
INTELLIGENT MULTI-DOMAIN MULTI-LEVEL BEHAVIOR
Model and Optimize the Use from detailed Run both transient
simulate complex, complex component and static analysis
regulated and interactions analysis to global to assess
controlled systems between several system synthesis performance and
physical domains energy efficiency
• Plant model • Thermal • From high frequency • Time and frequency

• Link to controls • Hydraulic and Pneumatic to mean value models domains analysis
• Real-time capabilities • Mechanic • From early pre-design • Functional
• Electric to specification and performance and
• Electromechanical integration energy consumption

Thank you for your attention
LMS Imagine.Lab Amesim

02 Simcenter 1D Systems Simulation

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02 Simcenter 1D Systems Simulation

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LMS Imagine.

Unrestricted © Siemens AG 2016

Design – Simulate – Re-Design – Build – Test

Unrestricted © Siemens AG 2016

Functional concept evaluation

Design and product creation

Functional validation (TEST)

Design Right First Time Based

Unrestricted © Siemens AG 2016

Unrestricted © Siemens AG 2016

To the “Digital Twin”

Unrestricted © Siemens AG 2016

Unrestricted © Siemens AG 2016

What is a system ? Hydraulic Press Brake

LMS Amesim plant model

What is LMS Imagine.Lab Amesim?

Unrestricted © Siemens AG 2016

Flow ripple + 1st dynamics

Flow ripple, valve +

Unrestricted © Siemens AG 2016

Behind the icons

Unrestricted © Siemens AG 2016

Unrestricted © Siemens AG 2016

Isothermal With influence of thermal effects

The components are defined by their hydraulic characteristics

"basic element library" made of "physical functions" to build

Libraries designed especially for the evaluation of pressure

Unrestricted © Siemens AG 2016

This demonstrator focuses on the modeling of the valve

Unrestricted © Siemens AG 2016

Unrestricted © Siemens AG 2016

There are 3 LMS Amesim libraries to simulate pneumatic components and

 Thermal library (TH)

 Pneumatic Component Design (PCD)

Unrestricted © Siemens AG 2016

Unrestricted © Siemens AG 2016

Unrestricted © Siemens AG 2016

There are 4 LMS Amesim libraries to model Electrical systems :

 Electrical Basics library (EB)

 Electrical Static Conversion (ESC)

 Electrical Storage library (ES)

 Electric Motors and Drives library (EMD)

Unrestricted © Siemens AG 2016

Unrestricted © Siemens AG 2016

Unrestricted © Siemens AG 2016

• The pack is in a 20 [degC] air environment

Unrestricted © Siemens AG 2016

There are 3 LMS Amesim libraries to simulate mechanical components and

 Mechanical library (MEC)

 Planar Mechanical (PLM)

Unrestricted © Siemens AG 2016

Unrestricted © Siemens AG 2016

Unrestricted © Siemens AG 2016

Unrestricted © Siemens AG 2016

Unrestricted © Siemens AG 2016

Scenario: NEDC SOC

Powersplit power distribution Temperatures

Unrestricted © Siemens AG 2016

Dashboard facility to visualize energy/power flows

Unrestricted © Siemens AG 2016

Unrestricted © Siemens AG 2016

Unrestricted © Siemens AG 2016

Unrestricted © Siemens AG 2016

Unrestricted © Siemens AG 2016