28 May 2013 08:29:31 - ASMESecVIIIDiv1_WNFlangeDesign.

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Design of Weld Neck Flange as per ASME Section VIII Division 1 Mandatory App. 2
Design Condition
Design Pressure P 10.2 MPa Design Temperature T 80 °C
d d
Axial Force 53541 N F Bending Moment M 33452 N m
A E
Flange Dimensions from ASME B16.5
Flange OD A 940 mm Flange ID B 548.08 mm
Bolt Circle Diameter C 838.2 mm Thickness of Flange t 101.6 mm

Hub Thickness @ small end g 30.96 mm Hub Thickness @ big end g 84.96 mm
0 1
Hub Length h 101.4 mm

Allowable stress for Flange at Design Temperature S 161 MPa

fs
Allowable stress for Flange at Seating Temperature
S 153.029 MPa
fd

Gasket Factors 'm' and Minimum Design Seating Stress 'y' from Table 2.5.1
Gasket Factor m 3 Min. Des. Seating Stress y 69 MPa

Gasket Dimensions are from ASME B16.20, Spiral Wound from Table 9
Gasket OD G 685.8 mm Gasket ID G 628.7 mm
OD ID

G G
OD ID
Gasket Contact Width N N 28.55 mm
2

Bolt Dimensions
d 42.12567 mm
Diameter of bolt b Number of Bolts n 24
b

Allowable stress for bolt at Design Temperature S 172.369 MPa

b

Allowable stress for bolt at Seating Temperature S 172.369 MPa

a

Design Bolt Load for Operating Condition Wm1

For Gasket fully within Bolt Circle and in full contact with Raised face flange
N
b b 14.275 mm
0 2 0

if b 6 mm
0
b b
0
G G
OD ID
G
2
else Table 2.5.2
C 2.5 mm
b
b C b
b 0
G G 2 b
OD

b 9.4456 mm G 666.9089 mm

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Equivalent Pressure from External Force and Moment Peq

4 F 16 M P 0.7276 MPa P P P P 10.9276 MPa

A E eq d eq
P
eq 2 3
π G π G

2 H 3815.3041 kN H 2 b π G m P H 1211.1442 kN
H 0.785 G P p d p

W H H W 5026.4483 kN
m1 p m1
The reason Hp uses Internal Pressure instead of Equivalent Pressure is that m is specified
as a multiple of Internal Pressure
Initial Bolt Load Required Wm2
W π b G y W 1365.5057 kN
m2 m2

Actual Bolt Area π 2 4 2

A d n A 3.345 10 mm
b 4 b b b
W
m1 4 2
A A 2.9161 10 mm
m1 S m1
b

W
m2
A 2
m2 S A 7921.9913 mm
a m2

if A A
m1 m2
A A
m m1
else
A A
m m2

4 2
A 2.9161 10 mm
m

IsBoltStressWithinAllowable if A A
m b
"Yes"
else
"No"

IsBoltStressWithinAllowable "Yes"

Flange Design Bolt Load for Operating Condition Wo

W W W 5026.4483 kN
o m1 o

Flange Design Bolt Load for Seating Condition Ws

A A S W 5396.0867 kN
m b a s
W
s 2

Flange Moment in Operating Condition Mo

C B
R g R 60.1 mm
2 1

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h R 0.5 g C G R g h
D 1 h 1 G
G 2 h
T 2

h 102.58 mm h 85.6456 mm h 115.3528 mm

D G T

2 H W H H H H
H 0.785 B P G o T D
D d

H 2405.2362 kN H 1211.1442 kN H 1410.0679 kN

D G T

M H h H h H h M 513.1135 kN m
o D D G G T T o

Flange Moment in Gasket Seating Condition Mg

C G M 462.1509 kN m
M W g
g s 2

Calculation for Parameters for Stresses

g
1 h B g h 130.2634 mm
A 1 A 1.7442 0 0 0
xx g xx
0

4
h
C 43.68
xx h C 16.0378
0 xx

A
1 xx
C C 0.4787
1 3 12 1

17 A
5 xx C 0.2073
C 2
2 42 336

A
1 xx C 0.0096
C 3
3 210 360

59 A 1 3 A
11 xx xx
C C 0.4396
4 360 5040 C 4
xx

3
5 A 1 A
1 xx xx C 1.2688
C 5
5 90 1008 C
xx

17 A
1 xx 1 C 0.0766
C 6
6 120 5040 C
xx

2 3
225 A 75 A 5 A
60 xx xx xx
51 A
215 xx 7 14 7 2 C 5.2916
C 7
7 2772 1232 C
xx
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2 3
15 A 12 A 5 A C 0.7715
6 xx xx xx 8
128 A
31 xx 7 7 7 11
C
8 6930 45045 C
xx

2 3
33 A 39 A 25 A
1 xx xx xx
653 A C 0.6832
533 xx 2 14 28 84 9
C
9 30240 73920 C
xx

2 3
33 A 81 A 13 A
1 xx xx xx
3 A C 1.1796
29 xx 2 14 28 12 10
C
10 3780 704 C
xx

2 3
6 A 15 A 5 A
1 xx xx xx
1763 A C 0.2751
31 xx 2 7 28 42 11
C
11 6048 665280 C
xx

2 3
18 A 156 A 6 A
8 xx xx xx C 0.1839
71 A 12
1 xx 35 35 385 55
C
12 2925 300300 C
xx

2 3
6 A 11 A 3 A
1 xx xx xx
937 A
761 xx 35 35 70 70 C 0.0663
C 13
13 831600 1663200 C
xx

2 3
6 A 17 A A
1 xx xx xx
103 A C 0.0986
197 xx 35 35 70 10 14
C
14 415800 332640 C
xx

2 3
3 A A 2 A
1 xx xx xx
97 A C 0.0315
233 xx 35 35 14 105 15
C
15 831600 554400 C
xx

2 2 2
C C C C C C C C C C C C C C C C C 0.1756
16 1 7 12 2 8 3 3 8 2 3 7 8 1 2 12 16

2
C C C C C C C C C C C C C C C C C
4 7 12 2 8 13 3 8 9 13 7 3 8 4 12 2 9 C 0.8678
C 17
17 C
16

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2
C C C C C C C C C C C C C C C C C
5 7 12 2 8 14 3 8 10 14 7 3 8 5 12 2 10 C 2.5858
C 18
18 C
16

2
C C C C C C C C C C C C C C C C C
6 7 12 2 8 15 3 8 11 15 7 3 8 6 12 2 11 C 0.1363
C 19
19 C
16

2
C C C C C C C C C C C C C C C C C C 0.1266
1 9 12 4 8 3 3 13 2 3 9 13 8 1 12 4 2 20
C
20 C
16

2
C C C C C C C C C C C C C C C C C
1 10 12 5 8 3 3 14 2 3 10 14 8 1 12 5 2 C 0.1627
C 21
21 C
16

2
C C C C C C C C C C C C C C C C C
1 11 12 6 8 3 3 15 2 3 11 15 8 1 12 6 2 C 0.0584
C 22
22 C
16

2
C C C C C C C C C C C C C C C C C
1 7 13 2 9 3 4 8 2 3 7 4 8 9 1 2 13 C 0.2158
C 23
23 C
16

2
C C C C C C C C C C C C C C C C C C 0.2816
1 7 14 2 10 3 5 8 2 3 7 5 8 10 1 2 14 24
C
24 C
16

2
C C C C C C C C C C C C C C C C C
1 7 15 2 11 3 6 8 2 3 7 6 8 11 1 2 15 C 0.0807
C 25
25 C
16

1
4
C
xx
C C 1.415
26 4 26

5
C C C C C C 2.386
27 20 17 12 17 26 27

1
C C C C C C 0.354
28 22 19 12 19 26 28

1
2
C
xx C 2.0024
C 29
29 4

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3
4
C C 2.8334
xx 30
C
30 4

3 A
xx
C C C C 5.0753
31 2 17 30 31

1
C C C C 0.8861
32 2 19 30 32

C 0.5 C C C C C 0.5 C C C C C
33 26 32 28 31 29 30 28 32 27 29 C 1.7644
33

1
C C C C C C 5.9987
34 12 18 21 18 26 34

3
4
C
xx C 7.3266
C C 35
35 18 4

C C C C C C
28 35 29 32 34 29
C C 3.0891
36 C 36
33

0.5 C C C C C 0.5 C C C C C
26 35 34 31 29 30 34 35 27 29 C 6.958
C 37
37 C
33

E C C C C C
1 17 36 18 19 37 E 0.8531
1

E C C C C C
2 20 36 21 22 37 E 0.1782
2

E C C C C C E 0.1768
3 23 36 24 25 37 3

C C E 3 E
1 37 36 3 2
E E E 1.5275
4 4 12 4 5 2 1 4

A 11 A A
1 xx 1 xx 1 xx E 0.7544
E E E E 5
5 1 2 6 2 4 84 3 70 105

A 3 A A A
7 xx xx 1 xx 1 xx 1
E E C C E 1.4903
6 5 36 120 36 C 40 72 37 60 120 C 6
xx xx

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C
36 f 1.1257
f 1
1 1 A
xx

if f 1
1
f 1
else f 1.1257
f f
1
E
6
F
1 F 0.7429
4 3
C 1 A
xx xx
2.73 C
xx
F
e 1
h e 0.0057
0 mm

A
K K 1.7151
B

2
K 1 8.55246 log K 1 2
10 K 1 8.55246 log K 1
T 10
2 U
1.0472 1.9448 K K 1 2
1.36136 K 1 K 1

T 1.619
U 4.1457

E
4
V
1
4
2.73 3
1 A
C xx
xx

V 0.1151

2
K log K
1 10
Y 0.66845 5.7169
K 1 2
K 1

Y 3.7726

2
K 1 U 2
Z d h g
2 V 0 0
K 1

6 3
Z 2.0301 d 4.4981 10 mm

3
t e 1 t
L
T d

L 1.2087

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Operating Stresses Gasket Seating Stress

f M f M
o g
S S
HO 2 HS 2
L g B L g B
1 1

S 120.7906 MPa S 108.7936 MPa

HO HS

1.33 t e 1 M 1.33 t e 1 M
o g
S eval S eval
RO 2 RS 2
L t B L t B

S 132.8614 MPa S 119.6655 MPa

RO RS

Y M
o
S eval Z S Y M
TO 2 RO g
t B S eval Z S
TS 2 RS
t B

S 72.4276 MPa S 65.2341 MPa

TO TS

Ratios

1.5 S
fd
R R 1.9003 1.5 S
1 S 1 fs
HO R R 2.2198
4 S 4
HS
S
fd
R R 1.1518
2 S 2 S
RO fs R 1.3454
R 5
5 S
RS
S
fd R 2.1129
R 3
3 S S
TO fs R 2.468
R 6
6 S
TS

S
fd
R R 1.2066 S
12 S S 12 fs
HO RO R R 1.4094
45 S S 45
2 HS RS
2

S
fd S
R R 1.584 fs
13 S S 13 R
HO TO 46 S S R 1.8503
HS TS 46
2
2

If all of the above 10 ratios are >= 1, then Flange leakage check is a PASS

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