Anda di halaman 1dari 157

&

Pipeline Services
Pigging Products

Pipeline Serv ices & Pigging Pro ducts


As the industry’s most trusted provider of integrated piping maintenance, modification and repair capabilities
for a full range of pressurized piping system applications, TDW delivers customized pipeline service and pigging
solutions specifically designed to optimize performance, reduce costs and make downtime a thing of the past.

Pipeline Integrity Services: Pigs and Pigging Products:

On- and off-line cleaning Batching & Displacement Pigs

Commissioning/Decommissioning Foam Pigs

Consulting Services Pipeline Cleaning Pigs

Engineering Services Specialty Pipeline Pigs, including PitBoss™ Pig,


V-Jet® Pig, X-Pig® Tool
Turnkey Project Management
D-2000 Closures
High-resolution Magnetic Flux Leakage (MFL) Technology
PIG-SIG® Pig Passage Indicator, intrusive and non-intrusive
Multiple Dataset technology, including SpirALL™ MFL
TracMaster™ Pig Tracking System
Active Speed Control Technology
SmartTrap® Pig Launchers and Receivers, including the
XYZ Mapping
SmartTrap® Automated Combo Launcher and Receiver
Deformation Technology

Non-Destructive Examination & Repair

Pull-Through Inspection Service

Hydrostatic Testing and Drying

® Registered Trademarks of T.D. Williamson, Inc. in the U.S. and foreign countries
&
Pipeline Services
Pigging Products

Pipeline Serv ices & Pigging Pro du cts


As the industry’s most trusted provider of integrated piping maintenance, modification and repair capabilities
for a full range of pressurized piping system applications, TDW delivers customized pipeline service and pigging
solutions specifically designed to optimize performance, reduce costs and make downtime a thing of the past.

Pipeline Integrity Services: Pigs and Pigging Products:


On- and off-line cleaning Batching & Displacement Pigs

Commissioning/Decommissioning Foam Pigs

Consulting Services Pipeline Cleaning Pigs


Specialty Pipeline Pigs, including PitBoss™ Pig,
Engineering Services
V-Jet® Pig, X-Pig® Tool
Turnkey Project Management
D-2000 Closures
High-resolution Magnetic Flux Leakage (MFL) Technology
PIG-SIG® Pig Passage Indicator, intrusive and non-intrusive
Multiple Dataset technology, including SpirALL™ MFL
SmartTrap® Pig Launchers and Receivers, including the
Active Speed Control Technology
SmartTrap® Automated Combo Launcher and Receiver
XYZ Mapping

Deformation Technology

Non-Destructive Examination & Repair

Pull-Through Inspection Service

Hydrostatic Testing and Drying

Pigging Products Inside Cover.indd 1 1/17/13 10:30 AM


Pipeline Services / Pigging Solutions

Date: January 2017


Supersedes: May 2013

Contents
Notice
Product Warranty
Terms and Conditions
Cleaning

Pig Application Data Form pi 3/99


OptionAll Cleaning Pigs 4" through 14" 3030.003

VANTAGE V Cleaning Pig 16" through 42" 3000.004


®

PitBoss™ Cleaning Pig 6" and Larger 3000.003


FJR/JRN Cleaning Pigs 2" through 6" 3000.001
VANTAGE + Pigs 2" through 14" 3030.001
®

Foam Pigs 2" through 24" 3020.001


WCK Cleaning Pigs 6" through 14" 3000.002
Pencil Brush Cleaning Pigs 4" through 42" 3000.010

Batching/Displacement

Pig Application Data Form pi 3/99


OptionAll™ Batching Pigs 4" through 14" 3030.004
VANTAGE V Batching Pig 16" and Larger 3000.006
®

BiDirectionAll Pig 4" through 60" 3000.005


Series IV BiDirectionAll Pig 4" through 60" 3000.009
Inflatable UNISPHERE™ 4" and Larger 3010.001
ULTRA™ Pig-All Urethane 16" through 36" 3030.005
XPig® Multi-purpose Utility Tool 4" through 12" 3030.006
Gauging Pigs 4" through 36" 3030.007
V-Jet® Corrosion Inhibitor Pig 4" through 28" 3000.008
Contents Continued Pipeline Services / Pigging Solutions

Date: March 2017


Supersedes: January 2017

Pig Parts

Urethane Scraper Cups 2" through 48" 3040.002


Scraper Discs 4" through 36" 3040.003
Brushes 2" through 42" 3040.004
Urethane Blades 6" through 48" 3040.001
Pigging Systems

Closure Application Data Form cl 5/01


Pigging Launchers & Receiver Application Data Form l&r 3/99
PIG-SIG IV Scraper Passage Indicator 5110.001
®

PIG-SIG V Scraper Passage Indicator 5110.003


®

PIG-SIG NI Non Intrusive Pig Passage Indicator


5110.002
®

D-500 Threaded Closures 2" through 14" 5100.004


D2000 Clamp Ring Closures 4" and Larger 5100.003
SmartTrap® Launchers & Receivers 6" through 36" 5000.001
Pigging Systems 5000.002
TDW Pig Washer 5000.005
TracMaster Pro & Lite Pig Location & Tracking System 5000.006

Pipeline Services

Geometry Inspection Application Data Form gi 2/11


Inline Inspection Application Data Form ii 2/11
Pipeline Cleaning Service Data Form pcs 1/01
Date: March 1999
Supersedes: n/a

Notice
Any operation involving work on pipe containing liquids or gases under pressure is potentially hazardous.
It is necessary that correct procedures be followed in the use of this equipment to maintain a safe working environment.

No person should use this equipment who is not fully trained in the procedures stated in its manual and who is not fully aware
of the potential hazards connected with work on pipe containing liquids or gases under pressure.

The equipment purchaser is responsible for the manner in which the equipment is used and the training and competence
of the operators.

Should any difficulty arise at any time in the use of equipment, please contact TDW immediately. In the U.S., Toll Free:
1-888-TDWmSon (839-6766), Phone: (918) 447-5100, Fax: (918) 446-6327, Email: info@tdwilliamson.com

© Copyright 1999.
All rights reserved T.D. Williamson, Inc.
® Registered trademark of T.D. Williamson, Inc.
TM Trademark of T. D. Williamson, Inc.
Data subject to change without notice.
Printed in USA.

ISO Certified 9001 and 9002


Date: June 2000
Supersedes: September 1999

Product Warranty
1. Products manufactured by T. D. Williamson, Inc., are warranted free from defects in material and workmanship for a period of three
(3) years from the date of shipment from the factory. Elastomer products are warranted for one (1) year under proper storage to
be free from defects in material and workmanship. The foregoing warranty does not apply to any items not manufactured by
T. D. Williamson, including but not limited, to, electronic devices, switch components, pumps, o-rings, purchase cylinders,
etc. These third party parts will revert back to suppliers warranty. TDW assumes no liability under this or any other warranty
for components not manufactured by TDW. This Warranty applies only to products shipped after June 30, 2000.

2. If TDW accepts any claim made under this Warranty, TDW’s liability, if any, shall be limited to, at TDW’s sole option, repair or
replacement of the failed part or product, or a refund of the purchase price, less an allowance for services rendered for the product
prior to the Warranty claim. TDW disclaims any and all responsibility for special, consequential or incidental damages arising
out of or related to the sale, use, or inability to use any products covered by this Warranty.

3. Buyer agrees not to return goods for any reason except with the prior written consent of TDW, which consent, if given, shall specify
the terms, conditions and charges upon which any returns may be made. Materials returned to TDW for Warranty work must have
a Return Material Authorization (RMA) number, and such number must be noted on the package at the time of shipment. Claims
under this Warranty must be made in writing within ten (10) days of any failure and sent by registered mail to: P. O. Box 3409,
Tulsa, Oklahoma 74101. Any failed products or parts must be held for inspection by TDW or, at TDW’s option, returned to TDW’s
factory. Customer shall prepay shipping charges, and shall pay all duties and taxes, as applicable, for products or parts returned to
TDW for warranty service.

4. This Warranty shall not apply to any product or component which has been repaired or altered by anyone other than TDW, or
has become damaged due to misuse, negligence or casualty, or has been operated or maintained contrary to TDW’s printed
instructions and warnings.

5. The sole purpose of the exclusive remedy contained in the limited Warranty shall be to provide repair or replacement of failed
products, or to refund the purchase price of the failed product as explained above in paragraph 2. This exclusive remedy shall not
be deemed to have failed of its essential purpose so long as TDW agrees to repair or replace the failed product or to refund the
purchase price as explained above.

6. All rights, duties, and obligations arising under this limited Warranty shall be governed by the laws of the State of Oklahoma,
U.S.A., regardless of conflict of laws provisions. In the event Buyer initiates litigation under this Warranty, Buyer hereby agrees
that jurisdiction for such litigation shall be brought only in the District Court for the County of Tulsa, Oklahoma.

7. TDW reserves the right to make any changes in or improvements on its products without incurring any liability or obligation to
update or change previously sold product and/or the accessories thereto.

8. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE, WHICH ARE EXPRESSLY DISCLAIMED. TDW NEITHER
ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO MODIFY THESE TERMS AND CONDITIONS, WARRANT SPECIFIC
APPLICATIONS, OR ASSUME FOR TDW ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF ANY TDW PRODUCT
OTHER THAN AS PROVIDED IN THIS WARRANTY.
Terms and Conditions
Date: September 1999

1. Minimum Order: $50.00 (U.S.). Any combination of products or services is allowed to satisfy
minimum on a single shipment to a single destination.

2. Orders: All orders are subject to acceptance by T. D. Williamson, Inc.

3. Return of Materials: Goods may be returned to T. D. Williamson, Inc., only after approval and receipt by customer of definite shipping
instructions and our written Return Materials Authorization. Returned goods are subject to restocking or reconditioning charges. Customer
fabricated items or those requiring special material or special size will not be accepted for return.

4. Prices: Prices are subject to change without notice.

5. Taxes: Any tax based on or measured by the charges made for, or the cash receipts from the sale of products or services shall be added to the
stated price.

6. Delivery: Our responsibility ceases upon delivery to any common carrier; and we do not, unless previously instructed, insure shipments beyond
the point of delivery to said carrier. We make every effort to ship all material within the time indicated by us, but do not guarantee to do so,
and all such indications are subject to delays occasioned by causes beyond our control. We assume no responsibility for delays in delivery
or defaults resulting from strikes, work stoppages, fire, floods, accidents, inability to obtain materials, fuels or transportations, governmental
decree, or any other causes which are unavoidable.

7. Claims: Claims for shortages or defective products must be made within 10 days after receipt of shipment. Loss or damage to materials in
transit is the responsibility of the carrier.

8. Cancellations and Changes: Orders once placed and accepted can be canceled or changed only with our consent and upon terms that will save
us from loss.

9. Cost of Collection and Attorney Fees: Buyer shall be responsible for all our costs and expenses, including attorney fees, incurred by us in
collecting the purchase price for goods or services sold beyond its due date inclusive of delinquency charge.

10. Terms of Payment and Delinquency Charge: Our terms of payment are as shown on our quotation or invoice. All accounts are payable in
United States funds, free of exchange rate variation or collection charges. A delinquency charge will be added on any amount not paid within
the stated terms of payment and thereafter on all accounts in arrears until paid.

11. Delays in Performance: T. D. Williamson, Inc., shall not be liable for any delay in performance hereunder due to unforeseen circumstances or
due to causes beyond its control including, but not limited to, acts of nature, acts of government, labor disputes, delays in transportation, and
delays in delivery or inability to deliver by T. D. Williamson, Inc.’s suppliers.

12. Order of Precedence: (a) These Terms and Conditions and any attachments take precedence over customer’s additional or different terms and
conditions, to which notice of objection is hereby given. Acceptance by customer is limited to these Terms and Conditions. Neither
T. D. Williamson, Inc.’s commence of performance nor delivery shall be deemed or construed as acceptance of customer’s additional or differ-
ent terms and conditions. (b) Customer’s purchase of T. D. Williamson, Inc., products hereunder represents acceptance of these Terms and
Conditions and any attachments, which together constitute the entire understanding between the parties and supersede any previous
communications, representations, or agreements by either party whether verbal or written. No change or modification of the Terms and
Conditions herein shall be valid or binding on either party unless in writing and signed by an authorized representative of each party.

13. Governing Law: Any dispute regarding the interpretation or validity hereof shall be governed by the laws of the State of Oklahoma. The par-
ties hereby agree that any dispute relating to the products or services sold hereunder shall be subject to the jurisdiction of the courts within the
State of Oklahoma.

14. Miscellaneous: (a) Except as may be prohibited by the U.S. Bankruptcy Laws, in the event of any insolvency or inability to pay debts as they
become due by a party hereto, or voluntary or involuntary bankruptcy proceeding by or against a party hereto, or appointment of a receiver or
assetnee for the benefit of creditors, the other party may elect to cancel any unfulfilled obligations hereunder. (b) Any required notices shall
be given in writing at the address of each party set forth herein, or to such other addresses either party may substitute by written notice to the
other. (c) Neither party may assign nor transfer any of the rights, duties, or obligations herein, without the prior written consent of the other,
and any purported attempt to do so shall be null and void. (d) TDW’s failure to exercise any of its rights hereunder shall not constitute or be
deemed a waiver or forfeiture of such rights. (e) Stenographic and clerical errors are subject to correction.
TDW Pigging Products

TDW Pigs Form No: pi 3/99

Application Data Form Date: March 1999


Supersedes: n/a
To help us better serve you in providing the right TDW products for your piping system
requirements, please complete this form and return to TDW by mailing or by fax (see below).

Company: Date:

Address: City: State: Country:

Contact: Phone: Fax:

Required Information

Pipeline Size:

Wall Thickness(es):

Minimum Bend Radius (indicate radius & degree of bend):

Pipeline Length:

Product Media (gas, oil, etc.):

Flow Rate / Velocity:

Side Connections (indicate tees barred/unbarred):

Valve Type (Valves should be full bore/full opening. Indicate if valves have internal cavity):

Pigging Application:

Pigging History:

TDW Pigging Products Fax: 918-664-7091 T.D. Williamson (U.K.) Ltd. Fax: (44) 1-793/603601
10727 East 55th Place Faraday Road, Dorcan Way,
Tulsa, Oklahoma 74146-6702 Toll Free: 800-571-7447 Swindon, Wiltshire Ph: (44) 1-793/603600
USA Phone: 918-447-5400 ENGLAND SN3 5HF
OptionAll Cleaning Pigs

Sizes: 4- through 14-inch Bulletin No: 3030.003.04


Date: January 2007
Cross Indexing No: n/a
Supersedes: 3030.003.03 (2/06)

Options

T.D.Williamson, Inc., is committed to


providing you with the exact product to
assist you in meeting the needs of your
individual applications.
The OptionAll Cleaning Pig is designed
to fit many needs, using standard TDW
components. Special configurations can
be made to meet virtually any customer
specification. Some of the possible special
configurations are listed below:
Pigs can be made shorter or longer.
Pigs can have more or fewer cups and/
OptionAll™ Cleaning Pigs
or discs in any arrangement.
Pig bodies can be provided with cavities
to house transmitters for tracking or
locating purposes.
Description Pigs cups and/or discs can be provided
with bypass holes for maximum cleaning
TDW's OptionAll™ Cleaning Pigs can be Recessed steel bolt and locknut construction effectiveness.
assembled into several configurations. TDW has is designed to prevent breakup of the pig in Cups and/or discs can be modified for
assembled four standard configurations to meet the pipeline. very heavy wall pipe.
most applications. Low-cost, long-wearing design provides users Aluminum, slotted aluminum or steel
Due to the unique design of the OptionAll Pig, with the option to dispose of or rebuild the gauging flanges can be provided.
customization is quickly accomplished with simple pig. Brushes with stainless steel bristles.
hand tools to achieve the best option for your Large-diameter conical cups are designed to Pig cups and/or discs can be provided
pigging application. With the OptionAll Pig, you seal in the thinnest of pipe walls. in Neoprene, Buna-N or Viton.
truly have an option.
Lightweight design can be handled by one
person and reduces shipping costs.
Features
All OptionAll Pigs are supplied with large eye
The OptionAll Cleaning Pig features TDW's rings, which are designed to allow the pig to
Formula SI polyurethane which is designed to be easily hooked and removed from the
provide superior abrasion resistance. This new receiving trap.
polyurethane means more miles and more runs at
less cost. USA: 1-800-571-7447
Non-wearing components are constructed of England: (44) 193-603600
Ultra High Molecular Weight (UHMW)
polyethylene to protect internal pipe and valve
surfaces.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Configurations

OptionAll Cleaning Pigs ™


3030.003 - p2

2C-1BR Configuration

A
B

Size Weight A B C
Inch (mm) Lbs (kg) Part Number Inch (mm) Inch (mm) Inch (mm)
4 (100) 3.0 (1.3) 02-2589-0004 7.75 (197) 5.0 (127) 4.50 (114)
6 (150) 7.5 (3.4) 02-2589-0006 12.12 (308) 8.31 (211) 6.62 (168)
8 (200) 13.5 (6.1) 02-2589-0008 15.38 (390) 10.78 (274) 8.62 (219)
10 (250) 26.0 (11.8) 02-2589-0010 20.69 (525) 15.78 (401) 10.6 (270)
12 (300) 32.0 (14.5) 02-2589-0012 22.12 (562) 15.98 (406) 12.6 (321)
14 (350) 36.50 (16.5) 02-2589-0014 22.81 (579) 16.12 (409) 14.0 (356)
2C-1BR Configurations are designed to traverse 1.5 DR bends.

4C-2BR Configuration

A
B

Size Weight A B C
Inch (mm) Lbs (kg) Part Number Inch (mm) Inch (mm) Inch (mm)
4 (100) 2.75 (1.2) 02-2641-0004 10.75 (273) 8.00 (203) 4.50 (114)
6 (150) 10.39 (4.7) 02-2641-0006 14.31 (363) 10.5 (267) 6.62 (168)
8 (200) 19.73 (9.0) 02-2641-0008 20.68 (525) 16.09 (409) 8.62 (219)
10 (250) 36.72 (16.7) 02-2641-0010 23.00 (584) 18.09 (459) 10.62 (270)
12 (300) 49.50 (22.5) 02-2641-0012 28.44 (722) 22.28 (566) 12.62 (321)
14 (350) 56.63 (25.7) 02-2641-0014 29.12 (740) 22.43 (570) 14.00 (356)
4C-2BR Configurations are designed to traverse 3.0 DR bends.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Configurations

OptionAll Cleaning Pigs ™


3030.003 - p3

DCDC-2BR Configuration

A
B

Size Weight A B C
Inch (mm) Lbs (kg) Part Number Inch (mm) Inch (mm) Inch (mm)
4 (100) 2.75 (1.2) 02-2592-0004 8.50 (216) 6.00 (152) 4.50 (114)
6 (150) 10.39 (4.7) 02-2592-0006 14.44 (367) 10.75 (273) 6.62 (168)
8 (200) 19.73 (9.0) 02-2592-0008 19.56 (497) 15.62 (397) 8.62 (219)
10 (250) 36.72 (16.7) 02-2592-0010 21.38 (543) 17.31 (490) 10.62 (270)
12 (300) 49.50 (22.5) 02-2592-0012 26.56 (675) 22.25 (565) 12.62 (321)
14 (350) 56.63 (25.7) 02-2592-0014 27.25 (692) 22.94 (583) 14.00 (356)
DCDC-2BR Configurations are designed to traverse 3.0 DR bends.

4D-2BR Configuration

A
B

Size Weight A B C
Inch (mm) Lbs (kg) Part Number Inch (mm) Inch (mm) Inch (mm)
4 (100) 2.75 (1.3) 02-2591-0004 10.25 (260) 6.50 (165) 4.31 (109)
6 (150) 9.75 (4.4) 02-2591-0006 15.00 (381) 9.68 (246) 6.25 (159)
8 (200) 17.83 (8.1) 02-2591-0008 19.62 (498) 14.06 (357) 8.38 (213)
10 (250) 34.21 (15.5) 02-2591-0010 21.38 (543) 15.56 (395) 10.50 (267)
12 (300) 40.80 (18.5) 02-2591-0012 25.38 (644) 19.31 (490) 12.50 (318)
14 (350) 47.75 (21.7) 02-2591-0014 25.38 (644) 19.31 (490) 13.75 (349)
4D-2BR Configurations are designed to traverse 3.0 DR bends.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Ordering Information

OptionAll Cleaning Pigs ™


3030.003 - p4

Replacement Cups, Discs and Brushes


Size Cup Weight Cup Disc Weight Disc Brush Weight Brush
Inch (mm) Lbs (kg) Part Number Lbs (kg) Part Number Lbs (kg) Part Number
4 (100) 0.4 (0.2) 00-4120-0004-03 0.2 (0.1) 00-1702-0014-00 0.5 (0.25) 02-2605-0004-00
6 (150) 1.2 (0.5) 00-4120-0006-03 0.8 (0.4) 00-1702-0001-00 0.5 (0.25) 00-7078-0006-00
8 (200) 2.5 (1.1) 00-4120-0008-03 1.5 (0.7) 00-1702-0002-00 1.0 (0.5) 00-7078-0008-00
10 (250) 3.7 (1.7) 00-4120-0010-03 2.4 (1.1) 00-1702-0003-00 2.0 (1.0) 00-7078-0010-00
12 (300) 6.0 (2.7) 00-4120-0012-03 3.4 (1.5) 00-1702-0004-00 3.0 (1.5) 00-7078-0012-00
14 (350) 8.0 (3.6) 00-4120-0014-03 4.0 (1.8) 00-1702-0010-00 3.75 (1.7) 00-7078-0014-00

Bypass Hole Recommendations*

Bypass
Holes

Size No. of Eql Sp Holes Diameter of Holes


Inch mm Inch mm
4" 100 4 .37" 10
6" 150 6 .50" 13
8" 200 8 .50" 13
10" 250 8 .63" 16
12" 300 8 .75" 19
14" 350 8 .75" 19

* for approximately 3% bypass


Cups and discs with bypass holes are available from the factory.
Wood boring bits are recommended for drilling holes in urethane.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
VANTAGE V Cleaning Pig
®

Sizes: 10-inch and larger Bulletin No: 3000.004.05


Date: February 2009
Cross Indexing No: n/a
Supersedes: 3000.004.04 (2/05)

Options

T.D. Williamson, Inc. is committed to providing


you with the exact product to assist you with your
individual needs. The VANTAGE V Cleaning Pig is
offered in eight configurations.
Two-cup and several disc/cup
configurations can be provided.
Available in sizes 10-inch and larger
May be equipped with a magnet kit to
remove ferrous debris.
DCDC-BR VANTAGE V Cleaning Pig with
®
DCDC-BR VANTAGE V Cleaning Pig with
®
May be equipped with gauge plates at a
brushes (12-inch size shown) brushes and urethane nose bumper shown. (20- specified diameter and configuration.
inch size shown) May be equipped with an adapter
plate on which to mount a pig tracking
transmitter.
May be equipped with removable bypass
plugs (standard on 16-inch and larger)
the cup life. Cups and discs have excellent sealing to obtain jet cleaning.
Description capabilities and flexibility. The pig is designed
to traverse 15 to 20 percent reductions due to May be converted to a batching/
anomalies in the pipe without damaging the pipe displacement pig by removing the
VANTAGE V Cleaning Pigs are multi-use
®

or pig. cleaning elements.


pigs equipped with either scraper discs/cups,
RealSeal multi-lip cups are available
®

cups, brushes or blade cleaning elements. The Cleaning elements include brushes to remove
VANTAGE V is offered in eight different cleaning hard, crust-like deposits, urethane blades for for increased seal effectiveness and
configurations. All cups and discs are replaceable removing soft, gummy deposits, scraper discs to wear life.
and can be interchanged or reconfigured. clean both hard and soft internal deposits, and
magnet kits to remove ferrous material. All blades,
brushes and scraper discs provide 100 percent
Features circumferential cleaning.
The VANTAGE V pigs are equipped with non-
All 16- through 42-inch VANTAGE V Pigs are metallic bumpers to protect the bolts and prevent
equipped with a bypass hole option, which allows metal-to-metal contact during pigging operations.
you to create a jetting action to improve cleaning
effectiveness. Bypass ports can be provided on 10- Close up of optional
to 14-inch sizes if requested. This pig is rugged and RealSeal ® Multi-Lip Cup
easy to maintain. RealSeal Multi-Lip Cup: Patented in the
®

United States and in foreign countries.


The conical cup features a large wear surface, a
conical shape with a small bolt circle. The disc/cup
configuration allows for additional cleaning. The
disc adds additional support to the pig, increasing
USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2005. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

VANTAGE V Cleaning Pigs


®

3000.004- p2

2CC Configurations

The 2CC VANTAGE V Cleaning Pigs are L


®

recommended for light to medium cleaning and A 2CC Blade Configuration


lines with 1.5 DR - 90° bends.

L
2CC Brush Configuration
A

2CC-BL Blade Cleaning Pig 2CC-BR Brush Cleaning Pig 2CC (Blade or Brush) Dimensions
Size Weight Weight A L
Inch mm Part Number Lbs. Kg. Part Number Lbs. Kg Inch mm Inch mm
10 250 02-3068-0010 28 13 02-3067-0010 33 15 14-9/16 370 19-11/16 500
12 300 02-3068-0012 33 15 02-3067-0012 38 17 16-11/16 424 20-9/16 522
14 350 02-3068-0014 36 16 02-3067-0014 41 19 16-3/4 425 21-1/4 540
16 400 02-2290-0000 72 33 02-2304-0000 74 34 20-1/2 521 23-9/16 598
18 450 02-2291-0000 110 50 02-2305-0000 130 59 24-1/4 616 27-3/8 695
20 500 02-2292-0000 118 54 02-2306-0000 147 67 24-1/2 622 28-5/8 727
22 550 02-2293-0000 195 88 02-2307-0000 214 97 29-1/4 743 32-5/8 829
24 600 02-2294-0000 207 94 02-2308-0000 234 106 29-1/2 749 33-7/8 860
26 650 02-2295-0000 250 113 02-2309-0000 281 127 34 864 38-7/16 976
28 700 02-2296-0000 265 120 02-2310-0000 308 140 34-1/4 870 39-11/16 1008
30 750 02-2297-0000 360 163 02-2311-0000 387 176 39-3/4 1010 44-1/2 1130
32 800 02-2298-0000 385 175 02-2312-0000 423 192 40 1016 45-3/4 1162
34 850 02-2299-0000 538 244 02-2313-0000 576 262 46-1/4 1175 51-1/2 1308
36 900 02-2300-0000 562 255 02-2314-0000 627 284 46-1/2 1181 52-7/8 1343
40 1000 02-2301-0000 820 372 02-2315-0000 857 388 52-3/4 1340 58-7/8 1495
42 1050 02-2302-0000 858 389 02-2316-0000 913 414 53 1346 60-1/8 1527
Consult the factory for larger sizes.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2005. All rights reserved T.D. Williamson, Inc. / Printed in USA
Replacement Parts

VANTAGE V Cleaning Pigs


®
3000.004 - p7

Replacement Cups/Discs
Size Standard VANTAGE RealSeal
® ®

Inch mm Conical Cups Conical Cups Disc for DCDC Pigs Scraper Seal Disc Guide/Support Disc
10 250 00-4120-0010-03 00-7457-0010 00-1702-0003 00-7698-0010 00-7699-0010
12 300 00-4120-0012-03 00-7457-0012 00-1702-0004 00-7698-0012 00-7699-0012
14 350 00-4120-0014-03 00-7457-0014 00-1702-0010 00-7698-0014 00-7699-0014
16 400 00-4120-0016 00-7457-0016 00-6414-0016 00-7698-0016 00-7699-0016
18 450 00-4120-0018 00-7457-0018 00-6414-0018 00-7698-0018 00-7699-0018
20 500 00-4120-0020 00-7457-0020 00-6414-0020 00-7698-0020 00-7699-0020
22 550 00-4120-0022 00-7457-0022 00-6414-0022 00-7698-0022 00-7699-0022
24 600 00-4120-0024 00-7457-0024 00-6414-0024 00-7698-0024 00-7699-0024
26 650 00-4120-0026 00-7457-0026 00-6414-0026 00-7698-0026 00-7699-0026
28 700 00-4120-0028 00-7457-0028 00-6414-0028 00-7698-0028 00-7699-0028
30 750 00-4120-0030 00-7457-0030 00-6414-0030 00-7698-0030 00-7699-0030
32 800 00-4120-0032 00-7457-0032 00-6414-0032 00-7698-0032 00-7699-0032
34 850 00-4120-0034 00-7457-0034 00-6414-0034 00-7698-0034 00-7699-0034
36 900 00-4120-0036 00-7457-0036 00-6414-0036 00-7698-0036 00-7699-0036
40 1000 00-4120-0040 00-7457-0040 00-6414-0040 00-7698-0040 00-7699-0040
42 1050 00-4120-0042 00-7457-0042 00-6414-0042 00-7698-0042 00-7699-0042

Replacement Blades and Brushes


Size Blade Brush Brush Holder
Inch mm Lbs. Kg. Part Number Lbs. Kg. Part Number Lbs. Kg. Part Number
10 250 .75 .34 00-1716-0018 1.5 .68 00-0359-0001 .25 .11 00-0349-0001
12 300 .75 .34 00-1716-0018 1.5 .68 00-0359-0001 .25 .11 00-0349-0001
14 350 .75 .34 00-1716-0018 1.5 .68 00-0359-0001 .25 .11 00-0349-0001
16 400 1-1/4 0.6 00-1716-0010 2 0.9 00-4127-0001 0.4 0.02 00-4142-0001
18-24 450-600 4-1/2 2 00-1716-0011 4 1.8 00-4127-0003 0.8 0.04 00-4143-0002
26-42 650-1050 5-1/4 2.4 00-1716-0013 4 1.8 00-4127-0003 0.8 0.04 00-4143-0002

Consult the factory for parts or accessories not listed.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2005. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

VANTAGE V Cleaning Pigs


®
3000.004 - p4

5D2CC Configuration

The 5D2CC VANTAGE V Cleaning Pigs are


®
L
recommended for medium to heavy cleaning. A
B 5D2CC Blade Configuration
The 10- to 14-inch pigs will traverse 1.5
DR - 90° bends and 16-inches and larger will
traverse 3.0 DR - 90° bends. This pig will
traverse most long bowl check valves and full-
opening wedge gate valves.

L 5D2CC Brush Configuration


A
B

5D2CC-BL Blade Cleaning Pig 5D2CC-BR Brush Cleaning Pig 5D2CC (Blade or Brush) Dimensions
Size Weight Weight A B L
Inch mm Part Number Lbs. Kg. Part Number Lbs Kg. Inch mm Inch mm Inch mm
10 250 02-2955-0010 37 17 02-2956-0010 42 19 19-13/16 503 5-1/2 140 23-3/16 589
12 300 02-2955-0012 49 22 02-2956-0012 54 24 23-11/16 602 6-7/8 175 27-1/16 687
14 350 02-2955-0014 55 25 02-2956-0014 60 27 24-3/8 619 7-9/16 192 27-3/4 705
16 400 02-2955-0016 99 45 02-2956-0016 101 46 28-11/16 729 7-15/16 202 29-11/16 754
18 450 02-2955-0018 148 67 02-2956-0018 168 76 33-1/4 845 8-3/4 222 34-1/4 870
20 500 02-2955-0020 167 76 02-2956-0020 196 89 35-1/8 892 10-3/8 264 36-1/8 918
22 550 02-2955-0022 255 116 02-2956-0022 274 124 39-5/16 999 10-1/16 256 40-9/16 1030
24 600 02-2955-0024 296 134 02-2956-0024 323 147 41-5/16 1049 11-13/16 300 42-9/16 1081
26 650 02-2955-0026 339 154 02-2956-0026 370 168 45-13/16 1164 12-1/16 306 47-1/16 1195
28 700 02-2955-0028 413 187 02-2956-0028 456 207 48-5/16 1227 14-1/16 357 49-9/16 1259
30 750 02-2955-0030 517 234 02-2956-0030 544 247 53-3/8 1356 13-7/8 352 54-5/8 1387
32 800 02-2955-0032 578 262 02-2956-0032 616 279 55-1/4 1403 15-1/2 394 56-1/2 1435
34 850 02-2955-0034 728 330 02-2956-0034 766 347 62 1575 16 406 63-1/4 1607
36 900 02-2955-0036 833 378 02-2956-0036 898 407 64-1/8 1629 17-7/8 454 65-3/8 1661
40 1000 02-2955-0040 1147 520 02-2956-0040 1184 537 71-1/4 1818 18-3/4 476 72-1/2 1842
42 1050 02-2955-0042 1277 579 02-2956-0042 1332 604 73-1/4 1861 20-1/2 513 74-1/2 1892
Consult the factory for larger sizes.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2005. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

VANTAGE V Cleaning Pigs


®
3000.004 - p5

DCDC Configurations

The DCDC VANTAGE V Cleaning ®

L DCDC Blade Configuration


Pigs are recommended for medium to A
B
heavy cleaning. The 10- to 14-inch pigs
will traverse 1.5 DR - 90° bends and
16-inches and larger will traverse 3.0
DR - 90° bends. This pig will traverse
most long bowl check valves and full-
opening wedge gate valves.

L
A DCDC Brush Configuration
B

DCDC-BL Blade Cleaning Pig DCDC-BR Brush Cleaning Pig DCD C (Blade or Brush) Dimensions
Size Weight Weight A B L
Inch mm Part Number Lbs. Kg. Part Number Lbs Kg. Inch mm Inch mm Inch mm
10 250 02-2865-0010 31 14 02-2864-0010 36 16 17-11/16 392 3-3/4 95 21-7/16 544
12 300 02-2865-0012 37 17 02-2864-0012 42 19 20-13/16 529 4-5/8 117 24-9/16 624
14 350 02-2865-0014 42 19 02-2864-0014 47 21 21-1/2 546 5-5/16 135 25-1/4 641
16 400 02-2865-0016 86 39 02-2864-0016 88 40 23-15/16 608 4-7/16 113 24-11/16 627
18 450 02-2865-0018 128 58 02-2864-0018 148 67 27-3/4 705 4-3/4 121 28-1/2 724
20 500 02-2865-0020 138 63 02-2864-0020 167 76 29 737 5-7/8 149 29-3/4 756
22 550 02-2865-0022 227 103 02-2864-0022 246 112 33-5/8 854 6 152 34-1/2 876
24 600 02-2865-0024 247 112 02-2864-0024 274 124 34-7/8 886 7-1/8 181 35-3/4 908
26 650 02-2865-0026 300 136 02-2864-0026 331 150 39-3/8 1000 7-3/8 187 40-1/4 1022
28 700 02-2865-0028 329 149 02-2864-0028 372 169 40-5/8 1032 8-3/8 213 41-1/2 1054
30 750 02-2865-0030 430 195 02-2864-0030 457 207 45-3/4 1162 8-5/8 219 46-3/4 1187
32 800 02-2865-0032 469 213 02-2864-0032 507 230 47 1194 9-5/8 244 48 1219
34 850 02-2865-0034 644 292 02-2864-0034 682 309 53-3/8 1356 9-3/4 248 54-5/8 1387
36 900 02-2865-0036 686 311 02-2864-0036 751 341 54-3/4 1391 11-1/8 283 56 1422
40 1000 02-2865-0040 982 445 02-2864-0040 1021 463 61-1/4 1556 11-1/2 292 62-3/4 1594
42 1050 02-2865-0042 1054 478 02-2864-0042 1109 503 62-1/2 1588 12-3/4 324 64 1626
Consult the factory for larger sizes.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2005. All rights reserved T.D. Williamson, Inc. / Printed in USA
Specifications

VANTAGE V Cleaning Pigs


®
3000.004 - p6

VANTAGE Pigs Will Traverse


®

Maximum Gate Valve Seat Ring Spacing


Size 2CC DCDC 3D2CC 5D2CC
Inch mm Inch mm Inch mm Inch mm Inch mm
10 250 2-3/4 70 3-3/4 95 4-1/8 105 5 127
12 300 3-5/8 92 4-5/8 117 5-7/8 149 6-3/8 162
14 350 4-5/16 110 5-5/16 135 6-1/16 154 7-1/16 179
16 400 3-9/16 90 4-11/16 119 5-13/16 148 7-7/16 189
18 450 3-7/8 98 5 127 6-3/8 162 8-1/4 209
20 500 5-1/8 130 6-1/4 159 7-7/8 200 9-7/8 251
22 550 5 127 6-3/16 157 7-1/2 190 9-1/2 241
24 600 6-1/8 156 7-7/16 189 9-1/8 232 11-1/4 286
26 650 6-1/2 165 7-3/4 197 9-7/16 240 11-9/16 294
28 700 7-3/4 197 9 229 11-13/16 284 13-9/16 344
30 750 7-3/8 187 9 229 10-7/8 276 13-3/8 340
32 800 8-5/8 219 10-1/4 260 12-3/8 314 15 381
34 850 8-5/8 219 10-1/2 267 12-5/8 321 15-1/2 394
36 900 10 254 11-7/8 302 14-3/8 365 17-3/8 441
40 1000 10-1/4 260 12-1/2 318 14-7/8 378 18-1/4 464
42 1050 11-1/2 292 13-3/4 349 16-1/2 419 20 508
Consult the factory for parts or accessories not listed.

Maximum Check Valve Bowl Length


Size 2CC DCDC 3D2CC 5D2CC
Inch mm Inch mm Inch mm Inch mm Inch mm
10 250 13-1/16 332 16-1/8 410 18-1/16 459 18-1/4 464
12 300 13-1/16 332 19-3/8 492 20-1/4 514 22-1/4 565
14 350 13-1/16 332 20-1/16 510 20-15/16 532 22-15/16 583
16 400 19-1/2 495 22-11/16 576 23-7/16 595 26-11/16 678
18 450 23-1/4 591 26-1/4 667 27-1/4 692 31 787
20 500 23-1/2 597 27-1/4 692 28-5/8 727 32-5/8 829
22 550 28-1/4 718 31-3/4 806 32-1/2 826 36-1/2 927
24 600 28-1/2 724 32-3/4 832 34 864 38-1/4 972
26 650 33 838 37 940 38-5/16 973 42-9/16 1081
28 700 33-1/4 845 38 965 40-1/16 1018 44-13/16 1138
30 750 38-3/4 984 43 1092 44-5/8 1133 49-5/8 1260
32 800 39 991 44 1118 46 1168 51-1/4 1302
34 850 45-1/4 1149 50-3/8 1280 52 1321 57-3/4 1467
36 900 45-1/2 1156 51-1/2 1308 53-5/8 1362 59-5/8 1514
40 1000 51-3/4 1314 57-3/4 1467 59-1/2 1511 66-1/4 1683
42 1050 52 1321 58-3/4 1492 61 1549 68 1727
Consult the factory for parts or accessories not listed.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2005. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

VANTAGE V Cleaning Pigs


®
3000.004 - p3

3D2CC Configurations

The 3D2CC VANTAGE V Cleaning Pigs are L


®

recommended for medium to heavy cleaning. A 3D2CC Blade Configuration


B
The 10- to 14-inch pigs will traverse 1.5
DR - 90º bends and the 16-inches and larger
will traverse 3.0 DR - 90º bends. This pig will
traverse most long bowl check valves and full
opening wedge gate valves.

L 3D2CC Brush Configuration


A
B

3D2CC-BL Blade Cleaning Pig 3D2CC-BR Brush Cleaning Pig 3D2CC (Blade or Brush) Dimensions
Size Weight Weight A B L
Inch mm Part Number Lbs. Kg. Part Number Lbs Kg. Inch mm Inch mm Inch mm
10 250 02-2953-0010 33 15 02-2954-0010 38 17 18-1/16 459 4-5/8 117 21-7/16 544
12 300 02-2953-0012 43 20 02-2954-0012 48 22 21-11/16 551 5-7/8 149 25-1/16 637
14 350 02-2953-0014 48 22 02-2954-0014 53 24 22-3/8 568 6-9/16 167 25-3/4 654
16 400 02-2953-0016 86 39 02-2954-0016 88 40 25-7/16 646 6-5/16 160 26-7/16 672
18 450 02-2953-0018 131 59 02-2954-0018 151 68 29-1/2 749 6-7/8 175 30-1/2 775
20 500 02-2953-0020 144 65 02-2954-0020 173 78 31-1/8 791 8-3/8 213 32-1/8 816
22 550 02-2953-0022 226 103 02-2954-0022 245 111 35-5/16 897 8-1/16 205 36-9/16 929
24 600 02-2953-0024 258 117 02-2954-0024 285 129 37-1/16 941 9-11/16 246 38-5/16 972
26 650 02-2953-0026 296 134 02-2954-0026 327 148 41-9/16 1056 9-15/16 252 42-13/16 1087
28 700 02-2953-0028 354 161 02-2954-0028 397 180 43-9/16 1106 11-11/16 297 44-13/16 1138
30 750 02-2953-0030 453 205 02-2954-0030 480 218 48-3/8 1229 11-3/8 289 49-5/8 1260
32 800 02-2953-0032 499 226 02-2954-0032 537 244 50 1270 12-7/8 327 51-1/4 1302
34 850 02-2953-0034 638 289 02-2954-0034 676 307 56-1/4 1429 13-1/8 333 57-1/2 1461
36 900 02-2953-0036 724 328 02-2954-0036 789 358 58-1/8 1476 14-7/8 378 59-3/8 1508
40 1000 02-2953-0040 1008 457 02-2954-0040 1045 474 64-1/2 1638 15-3/8 391 65-3/4 1670
42 1050 02-2953-0042 1113 505 02-2954-0042 1168 530 66-1/4 1683 17 432 67-1/2 1715
Consult the factory for larger sizes.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2005. All rights reserved T.D. Williamson, Inc. / Printed in USA
3000.004 - p8

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2005. All rights reserved T.D. Williamson, Inc. / Printed in USA
PitBoss Cleaning Pig ™

Sizes: 6-inch and larger Bulletin No: 3000.003.02


Date: January 2007
Cross Indexing No: n/a
Supersedes: 3000.003.01 (2/99)

Options

T.D. Williamson, Inc., is commited to


providing you with the exact product to
assist you in planning, budgeting, and
meeting the specifications for your individual
application needs.
To help you obtain the proper pig for your
application, check to see if the selection is
capable of traversing your particular pipeline
components (bends, valves, tees, etc.)
PitBoss Cleaning Pigs are available in
sizes 6-inch (150 mm) and larger.
PitBoss Cleaning Pigs are available in
dual diameter configurations.

10-inch PitBoss™ Cleaning Pigs

Description Features

TDW's PitBoss™ Cleaning Pig is designed Pit cleaning wire brushes are designed to
to remove soft to medium-hard deposits from improve the effectiveness of corrosion inhibitors,
internal pits while also serving as an excellent thus reducing the risk of leaks due to internal
general purpose cleaning pig. It is essential corrosion. Brushes are designed to conform to
to remove deposits from pits in order to allow the inside diameter of pipe, regardless of wall
corrosion inhibitors and biocides to work. thickness, to effectively clean the pipe wall.
Otherwise the deposits can shield the active
corrosion, there by allowing the cell to continue
its corrosive action. Each wire scraper acts 24-inch PitBoss™ Cleaning Pigs
independantly as both a spring (forcing itself out
into the pit) and a scraper

USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

PitBoss Cleaning Pigs™


3000.003- p2

C C
A A
B B

Sizes 16-inch & larger Sizes 6- through 14-inch

Sizes 6-inch and larger

Inches mm Wt./Lbs. Wt./Kg. Part Number A B C


6 150 15 6.80 02-2646-0006 15.56 2.56 18.36
8 200 20 9.07 02-2646-0008 16.56 3.00 19.30
10 250 40 18.14 02-2646-0010 19.50 3.63 19.50
12 300 50 22.68 02-2646-0012 20.44 4.19 23.86
14 350 57 25.85 02-2646-0014 20.44 4.19 23.86
16 400 120 54.43 02-2646-0016 24.44 5.33 27.50
18 450 145 65.77 02-2646-0018 23.44 5.67 28.63
20 500 215 97.52 02-2646-0020 26.24 6.08 31.58
22 550 235 106.59 02-2646-0022 26.79 6.54 32.04
24 600 270 122.47 02-2646-0024 30.85 7.44 36.94
26 650 322 146.06 02-2646-0026 39.74 7.52 46.21

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
FJR/JRN Cleaning
Sizes: 2- through 6-inch
Pigs
Bulletin No: 3000.001.01
Date: January 2007
Cross Indexing No: n/a
Supersedes: 3000.001.00 (1/99)

Options*

T. D. Williamson, Inc., is committed


to providing you with the exact product
to assist you in planning, budgeting, and
meeting the specifications for your individual
application needs.
FJR and JRN Pigs are available in sizes
2" (50 mm) through 6" (150 mm). Cups are
available in urethane, Buna-N, neoprene
or Viton. The 6" size is also available with
type HD urethane scraper cups. To help you
obtain the proper pig for your application,
check to see if the selection is capable
FJR Cleaning Pig of traversing your particular pipeline
6" (150 mm) components (bends, valves, tees, etc.).

Description Features

Contamination buildup increases resistance Both FJR and JRN Cleaning Pigs are built with
to flow, which decreases pipeline efficiency. TDW's urethane scraper cup, which is made
FJR and JRN Cleaning Pigs are used to improve of liquid-cast urethane, a high-strength, tough
and maintain all types of pipelines by removing elastomer. Advantages of urethane cups include
contaminants and deposits in the pipe. They minimum swelling, exceptional resistance to
combine the ability to traverse sharp bends with hydrocarbons, light-weight, reduced blistering,
maximum cleaning capabilities and long service. and increased abrasion resistance. TDW steel wire JRN Cleaning Pig
JRN Pigs and the flexible FJR Pigs come equipped brushes come standard, made from high-carbon, 6" (150 mm)
with wire brushes and urethane cups. tempered steel, and are designed to remove hard
deposits. Urethane cups operate in temperatures
ranging from -20°F to 200°F (-29°C to 93°C).
USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

FJR and JRN Cleaning Pigs 3000.001- p2

Sizes 2" through 6"


FJR Pigs JRN Pigs
Inches mm Wt./Lbs. Wt./kg Part Number Wt./Lbs. Wt./kg Part Number
2 50 1-3/4 0.8 02-0898-0000 1 0.5 02-0002-0000
3 80 4-1/2 2.0 02-0900-0000 2-3/4 1.0 02-0006-0000
4 100 5 2.0 02-0901-0000 3-1/4 2.0 02-0008-0000
6 150 15 7.0 02-1949-0000 10 5.0 02-1793-0000

Dimensions
FJR Pigs JRN Pigs
A B L A L
Inches mm Inches mm Inches mm Inches mm Inches mm Inches mm
2 50 4-5/16 110 2-1/4 57 6-9/16 167 1-5/8 41 4 102
3 80 7-9/16 192 3-15/16 100 10-3/4 273 2-7/8 73 6-1/2 165
4 100 7-5/8 194 4 102 10-3/4 273 2-15/16 75 6-1/2 165
6 150 10-7/16 265 5-1/2 140 15-11/16 398 4 102 9-3/8 238

Parts and Descriptions


FJR Pigs JRN Pigs
Item Description 2" 3", 4" 6" Item Description 2" 3", 4" 6"
1 Body 1 1 1 1 Body 1 1 1
2 Spacer 4 4 4 3 Spacer 1 1 1
3 Flange 6 3 3 4 Brush 4 6 6
4 Washer -- -- 1 5 Flange 2 2 2
6 Brush 6 9 9 9 Nut, Esna 1 1 2
7 Urethane Cup 3 3 3 10 Nose and Rear Bumper -- -- 2
8 Cotter Pin 1 1 2 14 Urethane Cup 2 2 2
9 Jam Nut 1 1 1 15 Bypass Plug 1 1 1
12 Nose and Rear Bumper -- -- 2 28 Cotter Pin -- -- 2
55 Name Plate 1 1 1 55 Name Plate 1 1 --

FJR and JRN Pigs Will Traverse:

minimum bend radius maximum gate valve seat ring spacing maximum check valve length of bowl
Size FJR Pigs JRN Pigs FJR Pigs JRN Pigs
Inches mm Inches mm Inches mm Inches mm Inches mm Inches mm
2 50 3 76 2-1/2 64 1 25 4 102 1-3/8 35
3 80 4-1/2 114 4-1/2 114 1-5/8 41 7 178 2-1/2 64
4 100 6 152 4-1/2 114 1-5/8 41 7 178 2-9/16 65
6 150 9 228 5 27 2 51 10 254 3-1/2 89

FJR Pigs will traverse full size branch openings.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

Cleaning Pig Configurations 3000.001- p3

6 7 2 3 1 55 9 8
FJR Cleaning Pig
2" (50 mm)

B
A
L

FJR Cleaning Pig 6 7 2 3 1 55 9 8


3" (80 mm) and 4" (100 mm)

B
A
L

9 4 6 7 2 6 1 3 55 8
FJR Cleaning Pig
6" (150 mm) 12

B
A
L

JRN Cleaning Pig 15 1 4 5 14 3 55 9


2" (50 mm), 3" (80 mm), 4" (100 mm)

A
L

JRN Cleaning Pig 28 9 14 3 4 5 10


6" (150 mm) 1

15

A
L
TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
3000.001- p4

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
VANTAGE + Pigs
®

Sizes: 2- through 14-inch Bulletin No: 3030.001.04


Date: January 2007
Cross Indexing No: n/a
Supersedes: 3030.001.03 (2/01)

Options

3D2CC-BR PIG VANTAGE+ 3CC Pigs are available in sizes


10" through 14" 2" (50 mm) through 14" (350 mm). The
3D2CC Pigs are offered in sizes 4” (100 mm)
through 14” (350 mm). The 10" (250 mm)
through 14" (350 mm) VANTAGE+ Cleaning
Pigs offer spring-loaded, wear-compensating
cleaning elements. This size range may be
equipped with steel wire brush or urethane
blade cleaning elements.
To help you obtain the proper pig for your
application, check to see if the selection is
capable of traversing your particular pipeline
components (bends, valves, tees, etc.).

Brush Cleaning Pig


2CC-BR, 10" through 14"

3CC-B Pig
2" through 14"

Description Features

VANTAGE + Pigs are multi-use pigs. Two basic VANTAGE+ Pigs are made of liquid-cast
®

body combinations are designed to meet most urethane, a high-strength, tough elastomer.
Blade Cleaning Pig
pigging applications. The basic unit serves as a Advantages of urethane include minimum swelling, 2CC-BL, 10" through 14"
batching, displacement or cleaning pig. exceptional resistance to hydrocarbons, light
The VANTAGE+ Pig is lightweight, easy to weight, reduced blistering, and increased abrasion
assemble and maintain. The one-piece, molded- resistance. TDW steel wire brushes, designed to
design body is economical, durable and provides remove hard deposits, are made from high-carbon,
long service. The cup and disc configuration is tempered steel.
flexible enough to traverse 20 percent reductions The VANTAGE+ is offered in the 2CC, 3CC or
in the pipe, due to buckles, dents, or flattening. 3D2CC configurations. The 2CC and 3D2CC may
Recommended operating temperature is -20°F to be converted to Brush or Blade cleaning pigs in
200°F. sizes 10” and larger.
Brush Cleaning Pig
TDW recommends brush cleaning pigs for 3D2CC-BR, 10” through 14”
removing hard, internal pipe deposits such as mill Patented in the United States and in foreign countries.

scale, crust, and calcium deposits. Blade cleaning


pigs are recommended for thick, soft, internal USA: 1-800-571-7447
deposits such as wax, paraffin, sludge, and mud. England: (44) 1-793-603600

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

VANTAGE + Pigs
®

3030.001- p2

Sizes 2" through 14"


Brush Cleaning Pigs 2CC-BR Brush Cleaning Pigs 3D2CC-BR Blade Cleaning Pigs 2CC-BL
Inches mm Wt./Lbs. Wt./kg Part Number Wt./Lbs. Wt./kg Part Number Wt./Lbs. Wt./kg Part Number
2 50 0.7 0.3 02-2267-0000 N/A N/A N/A N/A N/A N/A
3 75 1.4 0.6 02-2268-0000 N/A N/A N/A N/A N/A N/A
4 100 2.8 1.3 02-2269-0000 N/A N/A N/A N/A N/A N/A
6 150 5.6 2.5 02-2270-0000 N/A N/A N/A N/A N/A N/A
8 200 12.2 5.5 02-2271-0000 N/A N/A N/A N/A N/A N/A
10 250 23.0 10.4 02-2322-0000 39.0 17.7 02-2937-0000 19.0 8.6 02-2325-0000
12 300 37.0 16.8 02-2323-0000 43.0 19.5 02-2938-0000 32.0 14.5 02-2326-0000
14 350 43.0 19.5 02-2324-0000 48.0 21.8 02-2939-0000 37.0 16.8 02-2327-0000

Blade Cleaning Pigs 3D2CC-BL Batching Pigs 3CC-B Batching Pigs 3D2CC-B
Inches mm Wt./Lbs. Wt./kg Part Number Wt./Lbs. Wt./kg Part Number Wt./Lbs. Wt./kg Part Number
2 50 N/A N/A N/A 0.3 0.1 01-1276-0002 N/A N/A N/A
3 75 N/A N/A N/A 1.0 0.4 01-1276-0003 N/A N/A N/A
4 100 N/A N/A N/A 2.4 1.1 01-1276-0004 2.0 .9 01-1667-0004
6 150 N/A N/A N/A 6.3 2.9 01-1276-0006 5.0 2.3 01-1667-0006
8 200 N/A N/A N/A 15.6 7.0 01-1276-0008 10.0 4.5 01-1667-0008
10 250 35.0 15.9 02-2940-0000 14.0 6.3 01-1276-0010 30.0 13.6 01-1667-0010
12 300 38.0 17.2 02-2941-0000 24.0 10.9 01-1276-0012 30.0 13.6 01-1667-0012
14 350 42.0 19.0 02-2942-0000 30.0 13.6 01-1276-0014 35.0 15.9 01-1667-0014

Dimensions All Types Allowable ID Variations


Size A B C L-Batching L-Cleaning L-(3D2CC) minimum maximum
Inches mm Inches mm Inches mm Inches mm Inches mm Inces mm Inches mm Inches mm Inches mm
2 50 3-1/2 89 3-1/2 89 -- -- 4 102 4-1/4 108 -- -- 1-15/16 49 2-1/8 54
3 75 5-1/8 130 5-1/8 130 -- -- 6 152 5-1/2 140 -- -- 2-7/8 73 3-3/16 81
4 100 6-3/4 171 6-15/16 176 5 127 8 203 7-9/16 192 10-1/4 260 3-7/8 98 4-3/16 106
6 150 10-1/4 260 9-15/16 252 7-1/2 191 12 305 11-15/16 303 13-3/8 340 5-3/4 146 6-1/4 159
8 200 13-1/2 343 12-15/16 329 10-1/8 257 16 406 14-15/16 379 17-5/8 448 7-5/8 194 8-3/16 208
10 250 16-9/16 421 -- -- 13-3/8 340 20-3/8 518 17-3/16 437 23-9/16 598 9-3/4 248 10-1/4 260
12 300 19-5/8 498 -- -- 15-7/8 403 23-15/32 596 19-23/32 501 27-7/16 697 11-3/4 299 12-1/4 311
14 350 21-1/4 540 -- -- 17-1/8 435 25-3/4 654 21-5/8 549 29-9/16 751 13 330 13-1/2 343

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Parts

VANTAGE + Pigs
®

3030.001- p3

A C
L L
Batching Displacement 2" through 14" Batching Displacement 4" through 14"
One-Piece Urethane Type 3CC-B Type 3D2CC-B

6 2 1 6 2 1
9

B B
L L
Cleaning Pig 6" and 8" Cleaning Pig 2" and 4"
Type 2CC-BR Type 2CC-BR

5 4 6 & 10 8
7 3
1

C C
L L
Cleaning Pig + Brushes 10" and 14" Cleaning Pig + Brushes 10" and 14"
Type 2CC-BR Type 3D2CC-BR

5 4 11
8
7
3
1

C C
L L
Cleaning Pig + Blades 10" and 14" Cleaning Pig + Blades 10" and 14"
Type 2CC-BL Type 3D2CC-BL

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Specifications

VANTAGE + Pigs
®

3030.001- p4

VANTAGE + Pigs Will Traverse:


®

2CC-BR Cleaning Batching 2CC-BR, 2CC-BL & 3CC-B


2CC-BL 2CC-BL & 2CC-BR 3CC-B Cleaning Batching
Nominal 3CC-B Max. Gate Valve Max. Gate Valve Max. Check Valve Max. Check Valve
Size Min. Bend Radius Seat Ring Spacing Seat Ring Spacing Length of Bowl Length of Bowl
Inches mm Inches mm Inches mm Inches mm Inches mm Inches mm
2 50 3 75 1-1/8 29 1-1/8 29 2-1/8 55 3 75
3 75 4-1/2 114 1-5/8 41 1-5/8 41 3-3/16 82 4-1/2 114
4 100 6 150 2-1/4 57 2-1/8 54 4-3/8 112 6 150
6 150 9 229 3 76 3-3/8 86 6-3/8 164 9 229
8 200 12 300 3-1/2 89 4-1/4 108 8-3/4 225 12 300
10 250 15 381 8-5/8 219 4-1/4 108 11-13/16 304 15 381
12 300 18 457 9-9/16 243 4-7/8 124 14-1/4 366 18 457
14 350 21 533 10-3/16 259 5-3/8 137 15-3/8 395 19-1/2 501

3D2CC-B, BL, BR 3D2CC-B, BL, BR


Nominal 3D2CC-B 3D2CC-BL, BR Max. Gate Valve Max. Check Valve
Size Min. Bend Radius Seat Ring Spacing Length of Bowl
Inches mm Inches mm Inches mm Inches mm Inches mm
4 100 6 150 N/A N/A 2-5/8 67 7-7/8 200
6 150 9 229 N/A N/A 4-3/8 112 10-1/4 260
8 200 12 300 N/A N/A 5-1/2 140 13-1/2 343
10 250 15 381 30 762 7-15/16 198 18-15/16 481
12 300 18 457 36 914 8-1/2 216 22 559
14 350 21 533 42 1067 9-1/16 230 23-7/16 595

All VANTAGE + Pigs will traverse full-size, branch openings. Guide bars are necessary across opening when branch is 75% or more of pipe ID.
®

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Foam Pigs
Sizes: 2- through 24-inch Bulletin No: 3020.001.02
Date: January 2007
Cross Indexing No: n/a
Supersedes: 3020.001.01 (2/00)

Options

T. D. Williamson, Inc., is committed


to providing you with the exact product
to assist you in planning, budgeting and
meeting the specifications for your individual
application needs. The following options are
available.
Special handling ropes may be added.
Transmitters may be mounted.
Foam spheres are available.
REDSKIN™ Foam Pigs Sizes range from 2” through 24” for
REDSKIN Pigs.
Sizes range from 2” through 42” for
WHITESKIN Pigs.
Description Features
Wire brushes with bypass grooves
provide full pipe coverage for effective
The TDW Foam Pig Line is an economical Each REDSKIN pig is made from TDW’s cleaning and removal of hard deposits.
and effective pig for several applications. Their tough, abrasion-resistant polyurethane foam with
Urethane cleaning wrap with bypass
resilience enables them to negotiate short honeycomb surface texture, which effectively
groove is effective for removing soft
radius elbows, miter bends, and major diameter scrapes and wipes the pipeline wall. Wire brushes
deposits such as paraffin.
reductions. The Foam Pig Line is used for light with bypass grooves provide full pipe coverage for
cleaning, air removal prior to hydrostatic testing, effective cleaning and removal of hard deposits. In addition to the REDSKIN and
water evacuation and drying. One version is The urethane cleaning wrap with bypass groove WHITESKIN, TDW can provide coated,
bidirectional, which allows the pig to run in either is effective for removing soft deposits such as crisscross, bare swabs and bristle-
direction. paraffin. This increases the throughput, reduces coated foam pigs in sizes 2”-48” and in
pumping costs, and helps prevent corrosion. The varying densities.
The TDW Foam Pig Line is offered in five
different configurations: oversized diameter ensures a tight fit and effective
seal regardless of pipe wall thickness. The
REDSKIN™ Swab Pig (RS-7)
REDSKIN Pig is especially effective for line filling
REDSKIN Bristle Pig (RBR-7) and dewatering associated with hydrostatic testing.
REDSKIN RoughRider® Pig (RRR-7) The TDW Foam Pigs are packaged in plastic
REDSKIN Bidirectional Pig (RSBD-7) bags and shipped in cardboard boxes which
WHITESKIN™ Pig (WS-2) extends shelf life in high-temperature, high-
humidity regions.
The WHITESKIN Pig is available in sizes 2”
through 42” and is recommended for shorter runs
for air or water service. Consult the factory for USA: 1-800-571-7447
other WHITESKIN Pig applications.
England: (44) 1-793-603600

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

Foam Pigs 3020.001- p2

Configurations

B
A

Size D A B
Inches mm Inches mm Inches mm Inches mm
2 50 2.250 58 3.750 95 3.000 76
3 80 3.250 83 5.500 140 4.500 114
4 100 4.375 110 7.250 185 5.875 149
6 150 6.500 165 10.500 265 9.000 229
8 200 8.562 215 14.125 359 12.000 305
10 250 10.625 270 17.750 451 15.000 381
12 300 12.625 320 21.290 541 18.000 457
14 350 14.000 350 21.900 556 18.000 457
16 400 16.000 400 24.000 610 20.000 508
18 450 18.000 450 27.000 686 22.500 572
20 500 20.000 500 30.000 762 25.000 635
22 550 22.000 550 33.000 838 27.500 698
24 600 24.000 600 36.000 914 30.000 762

Swab Bidirectional Part Numbers


Size Weight Weight Swab Bristle RoughRider® Bidirectional WHITESKIN™
Inches mm Lbs. Kg. Lbs. Kg. (RS-7) (RBR-7) (RRR-7) (RSBD-7) (WS-2)
2 50 0.1 0.05 0.1 0.05 01-1472-0225-07 02-2492-0225-07 02-2558-0225-07 01-1505-0225-07 01-1507-0225
3 80 0.2 0.1 0.2 0.1 01-1472-0325-07 02-2492-0325-07 02-2558-0325-07 01-1505-0325-07 01-1507-0325
4 100 0.6 0.3 0.5 0.2 01-1472-0437-07 02-2492-0437-07 02-2558-0437-07 01-1505-0437-07 01-1507-0437
6 150 1.9 0.9 1.7 0.8 01-1472-0650-07 02-2492-0650-07 02-2558-0650-07 01-1505-0650-07 01-1507-0650
8 200 4.4 2.0 3.7 1.7 01-1472-0856-07 02-2492-0856-07 02-2558-0856-07 01-1505-0856-07 01-1507-0856
10 250 8.5 3.9 7.1 3.0 201-1472-1062-07 02-2492-1062-07 02-2558-1062-07 01-1505-1062-07 01-1507-1062
12 300 14 6.4 12 5.4 01-1472-1262-07 02-2492-1262-07 02-2558-1262-07 01-1505-1262-07 01-1507-1262
14 350 18 8.2 15 6.8 01-1472-1400-07 02-2492-1400-07 02-2558-1400-07 01-1505-1400-07 01-1507-1400
16 400 17 7.7 16 7.3 01-1472-1600-07 02-2492-1600-07 02-2558-1600-07 01-1505-1600-07 01-1507-1600
18 450 25 11 23 10 01-1472-1800-07 02-2492-1800-07 02-2558-1800-07 01-1505-1800-07 01-1507-1800
20 500 34 15 31 14 01-1472-2000-07 02-2492-2000-07 02-2558-2000-07 01-1505-2000-07 01-1507-2000
22 550 47 21 43 20 01-1472-2200-07 02-2492-2200-07 02-2558-2200-07 01-1505-2200-07 01-1507-2200
24 600 90 41 81 37 01-1472-2400-07 02-2492-2400-07 02-2558-2400-07 01-1505-2400-07 01-1507-2400
Consult the factory for larger sizes.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
WCK Cleaning Pigs
Sizes: 6- through 14-inch Bulletin No: 3000.002.03
Date: May 2010
Cross Indexing No: n/a
Supersedes: 3000.002.02 (1/07)

Options

WCK-12 and WCK-3 Pigs are available in


sizes 6" (150 mm) through 14" (350 mm).
WCK-12DD and WCK-3DD Pigs are available
in sizes 6" x 8" (150 mm x 200 mm) through
14" x 16" (350 mm x 400 mm).
WCK Pigs are available with heavy duty
type urethane scraper cups. Cups and discs
are available in Buna-N, Neoprene and Viton.
Urethane plow blades are available in place
of wire brushes.
To help you obtain the proper pig for your
application, check to see if the selection is
WCK3 Cleaning Pig capable of traversing your particular pipeline
components (bends, valves, tees, etc.).

WCK3DD

Description Features

Contamination buildup increases resistance to WCK Cleaning Pigs are built with TDW's
flow, which decreases pipeline efficiency. WCK urethane scraper cups or discs, which are made
Cleaning Pigs are used to improve and maintain of liquid-cast urethane, a high-strength, tough
all types of pipelines by removing contaminants elastomer. Advantages of urethane cups and discs
and deposits in the pipe. Dual-diameter (DD) WCK include minimum swelling, exceptional resistance
Pigs clean multiple sizes of pipe in one run. Both to hydrocarbons, lightweight, reduced blistering,
types have tempered steel springs that force the and increased abrasion resistance.
brushes against the pipe and flex inward to avoid WCK-DD Pigs are built with a collapsible WCK12
obstructions. urethane disk. Both types of pigs are built with
WCK Pigs come equipped with tempered steel TDW steel wire brushes, made from high-carbon,
wire brushes and urethane cups. The dual diameter tempered steel. Cups and discs operate in
WCK Pigs for cleaning multiple sizes of pipe temperatures ranging from -20°F to 200°F
are equipped with steel wire brushes and discs. (-29°C to 93°C).
An outlet port at the front end of the WCK Pigs
provides fluid bypass to prevent piling of loosened
material. For severe deposits, extra bypass holes
can be drilled through the cups.
USA: 1-800-571-7447
England: (44) 1-793-603600 WCK3-Blades

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2010. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

WCK Cleaning Pigs 3000.002.03- p2

Sizes 6" through 14"


WCK-12 Pigs WCK-3 Pigs
Inches mm Wt./Lbs. Wt./Kg. Part Number Wt./Lbs. Wt./Kg. Part Number
6 150 25 11 02-1903-0000 33 15 02-1798-0000
8 200 34 15 02-1904-0000 44 20 02-1799-0000
10 250 53 24 02-1905-0000 74 34 02-1900-0000
12 300 76 34 02-1906-0000 109 49 02-1901-0000
14 350 86 39 02-1907-0000 120 54 02-1902-0000
WCK-12DD Pigs WCK-3DD Pigs
6x8 150 x 200 37 17 02-1908-0000 44 20 02-1925-0000
8 x 10 200 x 250 43 20 02-1909-0000 65 29 02-1926-0000
8 x 12 200 x 300 46 21 02-1910-0000 70 32 02-1927-0000
10 x 12 250 x 300 75 34 02-1911-0000 110 50 02-1928-0000
10 x 14 250 x 350 78 35 02-1912-0000 121 55 02-1929-0000
12 x 16 300 x 400 86-1/2 39 02-1913-0000 129 59 02-1930-0000
14 x 16 350 x 400 88 49 02-1914-0000 139 63 02-1931-0000

Components
Item Description WCK-12 WCK-3 WCK-12DD WCK-3DD
1 Body 1 2 1 2
3 Flange 1 4 1 4
4 Brush 8 8 16* 16*
5 Holder 8 8 8 8
6 Spacer 2 2 2 2
7 Spring Assembly 2 2 2 2
8 Screw 16 16 32 32
9 Body Nut 2 2 2 2
10 Nose and Rear Bumper 2 2 2 2
11 Spring Liner 8 8 8 8
12 Coupler Spring -- 1 -- 1
13 Disc, Slotted -- -- 4 8
14 Urethane Cup 2 4 -- --
15 Bypass Plug 1 1 1 1
16 Coupler Pin -- 2 -- 2
17 Coupler Block -- 1 -- 1
18 Cotter Pin -- 4 -- 4
22 Disc, Solid -- -- 2 4
27 Guide Pin 8 8 8 8
28 Cotter Pin 2 6 2 2
29 ESNA Nut 16 16 32 32
31 Washer 2 2 2 2

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2010. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

WCK Cleaning Pigs 3000.002.03- p3

Dimensions WCK-12 WCK-3


A L A B L
Inches mm Inches mm Inches mm Inches mm Inches mm Inches mm
6 150 17-15/16 456 22-1/8 562 23-15/16 608 9-7/16 240 28-1/8 714
8 200 20 508 24-5/8 625 27-1/16 687 10-7/8 276 31-11/16 805
10 250 18-3/8 467 24-1/8 613 27-11/16 703 10-1/8 257 33-7/16 849
12 300 19-9/16 497 25-1/4 641 28-13/16 732 10-11/16 271 34-5/8 879
14 350 19-9/16 497 25-1/4 641 28-1/4 718 10-13/16 275 33-15/16 862

WCK-12DD WCK-3DD
A L A L
Inches mm Inches mm Inches mm Inches mm Inches mm
6x8 150 x 200 20-1/4 514 23-1/4 591 28-1/4 718 32-1/4 819
8 x 10 200 x 250 25-3/8 645 30-3/4 781 35-1/4 895 38-3/4 984
8 x 12 200 x 300 25-3/8 645 30-3/4 781 35-1/4 895 38-3/4 984
10 x 12 250 x 300 26-1/8 664 32-3/4 832 37-1/4 946 42-1/4 1073
10 x 14 250 x 350 26-1/8 664 32-3/4 832 37-1/4 946 42-1/4 1073
12 x 16 300 x 400 27-5/8 702 34-1/4 870 40-1/4 1022 45-1/4 1149
14 x 16 350 x 400 27-5/8 702 34-1/4 870 39-1/4 997 45-1/4 1149

Replacement Parts WCK-12, WCK-3, WCK-12DD, and WCK-3DD Pigs


Spring Liner Guide Fins
Inches mm Inches mm Part Number Wt./Lbs. Wt./Kg. Part Number
6 150 6x8 150 x 200 00-0054-0001 1/8 0.06 00-0053-0001

8 200 8 x 10 200 x 250 00-0054-0001 1/8 0.06 00-0053-0001


8 x 12 200 x 300 00-0054-0001 1/8 0.06 00-0053-0001
10 250 10 x 12 250 x 300 00-0054-0002 1/8 0.06 00-0053-0001
10 x 14 250 x 350 00-0054-0002 1/8 0.06 00-0053-0001
12 300 12 x 16 300 x 400 00-0054-0002 1/8 0.06 00-0053-0001
14 350 14 x 16 350 x 400 00-0054-0002 1/8 0.06 00-0053-0001
Replacement Parts WCK-12 Pigs WCK-3 Pigs
Brush Holder Spring Assembly
Inches mm Wt./Lbs. Wt./Kg. Part Number Wt./Lbs. Wt./Kg. Part Number
6 150 1/8 0.06 00-0061-0000 1-1/2 0.68 00-0066-0000
8 200 1/8 0.06 00-0061-0001 1-1/2 0.68 00-0068-0000
10 250 1/8 0.06 00-0061-0002 2-1/4 1.02 00-0070-0000
12 300 1/4 0.11 00-0061-0003 2-1/4 1.02 00-0072-0000
14 350 1/4 0.11 00-0061-0003 2-1/4 1.02 00-0072-0000
WCK-12DD Pigs WCK-3DD Pigs
6x8 150 x 200 1/4 0.11 00-0061-0001 1-1/2 0.68 00-0067-0000
8 x 10 200 x 250 3/4 0.34 00-0161-0000 1-1/2 0.68 00-0068-0000
8 x 12 200 x 300 3/4 0.34 00-0161-0000 1-1/2 0.68 00-0068-0000
10 x 12 250 x 300 1 0.45 00-0165-0000 2-1/4 1.02 00-0070-0000
10 x 14 250 x 350 1 0.45 00-0165-0000 2-1/4 1.02 00-0070-0000
12 x 16 300 x 400 1 0.45 00-0174-0000 2-1/4 1.02 00-0072-0000
14 x 16 350 x 400 1 0.45 00-0174-0000 2-1/4 1.02 00-0072-0000

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2010. All rights reserved T.D. Williamson, Inc. / Printed in USA
Specifications

WCK Cleaning Pigs 3000.002.03- p4

WCK-12 Pigs Will Traverse: WCK-3 Pigs Will Traverse:


Pipe bends with 6' (1829 mm) radius. 1-1/2 D radius welding ells.
Miter bends up to 7-1/2° and 1/2" (13 mm) maximum wall thickness. Miter bends up to 30° and line pipe with 1/2" (13 mm) maximum wall
Minimum straight length between miter bends must equal pig length. thickness. Six-inch (150 mm) size limited to 45°, 1-1/2 D radius
All round, full-opening gate and plug valves. bends; will not pass 90° bends.
For check valves, consult the factory. All standard round opening gate and plug valves with a seat ring
Tees with full-diameter branch at 90° or 45° to pipeline. spacing of 5' 1/4" (133 mm) or less.

Guide bars are recommended across opening when branch is 75% of pipe ID. Full-diameter side openings at 90° and 45° to pipeline.

WCK-12DD & WCK-3DD Pigs Will Traverse:


WCK-12DD minimum bend radius
Inches mm feet/inches mm feet/inches mm
6x8 150 x 200 6' in 6" line 1829 in 150 line 3' in 8" line 914 in 200 line
8 x 10 200 x 250 8' in 8" line 2438 in 200 line 5' in 10" line 1524 in 250 line
8 x 12 200 x 300 8' in 8" line 2438 in 200 line 3' in 12" line 914 in 300 line
10 x 12 250 x 300 8' in 10" line 2438 in 250 line 5' in 14" line 1524 in 300 line
10 x 14 250 x 350 8' in 10" line 2438 in 250 line 4' in 14" line 1219 in 350 line
12 x 16 300 x 400 10' in 12" pipe 3048 in 300 pipe 5' in 16" line 1524 in 400 line
14 x 16 350 x 400 8' in 14" pipe 2438 in 350 pipe 5' in 16" line 1524 in 400 line
WCK-3DD minimum bend radius
6x8 150 x 200 24" in 6" line 610 in 150 line 12" in 8" line 305 in 200 line
8 x 10 200 x 250 24" in 8" line 610 in 200 line 15" in 10" line 381 in 250 line
8 x 12 200 x 300 24" in 8" line 610 in 200 line 18" in 12" line 457 in 300 line
10 x 12 250 x 300 30" in 10" line 762 in 250 line 18" in 12" line 457 in 300 line
10 x 14 250 x 350 30" in 10" line 762 in 250 line 21" in 14" line 533 in 350 line
12 x 16 300 x 400 24" in 12" line 610 in 300 line 24" in 16" line 610 in 400 line
14 x 16 350 x 400 21" in 14" pipe 533 in 350 line 24" in 16" line 610 in 400 line

maximum gate valve seat ring spacing maximum check valve length of bowl
Pig Size WCK-12 WCK-3 WCK-12DD WCK-3DD
Inches mm Inches mm Inches mm Inches mm Inches mm
6x8 150 x 200 7-1/2 191 7-1/2 191 17 432 8 203
8 x 10 200 x 250 10" 254 8-3/8 213 22 559 9 229
8 x 12 200 x 300 10" 254 8-3/8 213 22 559 9 229
10 x 12 250 x 300 10-1/2" 267 9 229 24 610 9 229
10 x 14 250 x 350 10-1/2" 267 8-3/4 222 24 610 9 229
12 x 16 300 x 400 10-1/2" 267 9-3/4 248 25 635 9 229
14 x 16 350 x 400 10-1/2" 267 9-3/4 248 25 635 9 229

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2010. All rights reserved T.D. Williamson, Inc. / Printed in USA
Configurations

WCK Cleaning Pigs 3000.002.03- p5

3 7 27 8 4 5 6 1 29 11
14 10
7
WCK-12 Cleaning Pig 28
9
15

A
L

3 27 8 4 5 6 28 16 17 12 14 29 1 28
WCK-3 Cleaning Pig 10
31 7
9
15

B
A
L

3 7 27 4 8 5 6 1 4 29 13 10
WCK-12DD Cleaning Pig
22
9
28 31

15

A
L

22 13 7 27 4 8 5 3 12 16 17 1 6 11 30 10
WCK-3DD Cleaning Pig
31 28
9
15

A
L

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2010. All rights reserved T.D. Williamson, Inc. / Printed in USA
3000.002.03- p6

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2010. All rights reserved T.D. Williamson, Inc. / Printed in USA
Pencil Brush Cleaning Pig
Sizes: 4- to 42-inches Bulletin No: 3000.010.03
Version: 08.2016
Cross Indexing No: n/a
Supersedes: 3000.010.02 (02.2016)

Options

T.D. Williamson, Inc. is committed to


providing you with the exact product to
assist you with your individual needs.
The Pencil Brush Cleaning Pig is offered
in three standard configurations and is
available in sizes 4-inch and larger. Special
configurations are available to meet virtually
any customer specification. Some of the
special configurations are listed below.
Pigs can be made shorter or longer.
Pigs can have more or fewer discs in any
arrangement.
Pigs can have more brushes in any
arrangement.
Pencil Brushes can be provided with a
higher density pattern.
Pigs may be equipped with a Magnetic
Cleaning assembly to remove ferrous
debris.
Description Features
Pigs may be equipped with a gauge
plate.
Pencil Brush Cleaning Pigs are heavy duty, All Pencil Brush Pigs are equipped with Pigs may be equipped with an adapter
aggressive cleaning pigs equipped with a steel removable bypass plugs, which provide a jetting plate on which to mount a pig tracking
body, spring steel wire brushes and polyurethane action to improve cleaning effectiveness. transmitter.
bumpers and discs. This pig is rugged and easy to maintain. The Discs and brushes can be modified for
There are three standard configurations as brushes and discs provide excellent support to the very heavy wall pipe.
shown above. The 5D-1BR will traverse a 1.5 DR pig, increasing the life of the discs. Pigs may be equipped with an adapter
bend while the 4D-2BR and 4D-2BR PitBoss™ will All brushes and scraper discs provide 100 plate on which to mount a "Trip Magnet"
traverse 3 DR or larger bends. percent circumferential cleaning. Brushes are for detecting pig passage on a Non-Intru-
Both the Pencil and PitBoss brushes (in the case designed to conform to the inside diameter of pipe, sive Pig Passage Indicator.
of the 4D-2BR PitBoss Pencil Brush Pig) are very thus ensuring effective cleaning of the pipe wall. The discs can be provided with bypass
effective at removal of black powder and cleaning The pigs are equipped with nonmetallic bumpers holes in order to achieve increased
deposits from internal pits. to protect the bolts and prevent metal-to-metal bypass.
contact during pigging operations.

Patented in the United States and in other countries.


ISO 9001 Certified

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2016 All rights reserved. T.D. Williamson, Inc.
Dimensions and Part Numbers

Pencil Brush Cleaning Pig 3000.010.03 - p2

5D-1BR Pencil Brush Pig

A B
Inch mm Wt./Lb. Wt./Kg Part Number Inch mm Inch mm
4 100 20 9 02-3657-0425-39 4.5 115 9.50 240
6 150 25 11 02-3657-0638-42 6.6 165 11.80 300
8 200 34 15 02-3657-0838-48 8.6 215 14.0 355
10 250 44 20 02-3657-1050-56 10.7 270 16.2 410
12 300 60 27 02-3657-1250-72 12.7 320 18.4 465
14 350 94 42 02-3657-1375-108 14.0 350 20.6 525
16 400 141 63 02-3657-1575-144 16.0 400 23.2 590
18 450 188 84 02-3657-1775-168 18.0 450 25.7 650
20 500 235 106 02-3657-1975-189 20.0 500 28.2 715
22 550 275 124 02-3657-2175-204 22.0 550 30.6 780
24 600 315 142 02-3657-2375-216 24.0 600 32.9 840
26 650 355 160 02-3657-2575-240 26.0 650 35.2 895
28 700 409 184 02-3657-2775-261 28.0 700 36.5 925
30 750 463 208 02-3657-2975-279 30.0 750 37.7 960
32 800 517 233 02-3657-3175-300 32.0 800 38.9 990
34 850 564 254 02-3657-3375-324 34.0 850 40.7 1035
36 900 610 275 02-3657-3575-345 36.0 900 42.5 1080
38 950 656 295 02-3657-3775-488 38.0 950 44.3 1125
40 1000 702 316 02-3657-3975-520 40.0 1000 46.1 1170
42 1050 748 337 02-3657-4175-552 42.0 1050 47.9 1215

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2016 All rights reserved. T.D. Williamson, Inc.
Dimensions and Part Numbers

Pencil Brush Cleaning Pig 3000.010.03 - p3

4D-2BR Pencil Brush Pig

A B
Inch mm Wt./Lb. Wt./Kg Part Number Inch mm Inch mm
4 100 22 10 02-3658-0425-39 4.5 115 10.0 250
6 150 34 15 02-3658-0638-42 6.6 165 12.7 325
8 200 43 19 02-3658-0838-48 8.6 215 15.4 390
10 250 55 25 02-3658-1050-56 10.7 270 18.1 460
12 300 70 32 02-3658-1250-72 12.7 320 20.8 530
14 350 70 32 02-3658-1375-108 14.0 350 22.8 563
16 400 150 68 02-3658-1575-144 16.0 400 26.0 660
18 450 215 97 02-3658-1775-168 18.0 450 28.5 725
20 500 280 126 02-3658-1975-189 20.0 500 31.0 785
22 550 320 144 02-3658-2175-204 22.0 550 33.6 855
24 600 360 162 02-3658-2375-216 24.0 600 36.2 920
26 650 400 180 02-3658-2575-240 26.0 650 38.8 985
28 700 463 208 02-3658-2775-261 28.0 700 40.4 1025
30 750 525 236 02-3658-2975-279 30.0 750 41.9 1065
32 800 587 264 02-3658-3175-300 32.0 800 43.4 1100
34 850 637 287 02-3658-3375-324 34.0 850 44.5 1155
36 900 690 311 02-3658-3575-345 36.0 900 47.6 1210
38 950 741 333 02-3658-3775-488 38.0 950 49.7 1260
40 1000 792 356 02-3658-3975-520 40.0 1000 51.8 1315
42 1050 843 379 02-3658-4175-552 42.0 1050 53.9 1370

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2016 All rights reserved. T.D. Williamson, Inc.
Dimensions and Part Numbers

Pencil Brush Cleaning Pig 3000.010.03 - p4

4D-2BR PitBoss™ Pencil Brush Pig

A B
Inch mm Wt./Lb. Wt./Kg Part Number Inch mm Inches mm
4 100 25 11 02-3659-0425-39 7.5 190 11.3 285
6 150 34 15 02-3659-0638-42 10.0 265 13.9 355
8 200 41 18 02-3659-0838-48 12.4 315 16.5 420
10 250 50 23 02-3659-1050-56 14.9 380 19.1 485
12 300 65 29 02-3659-1250-72 17.3 440 21.6 550
14 350 80 36 02-3659-1375-108 19.7 500 24.1 610
16 400 119 53 02-3659-1575-144 20.9 530 26.5 670
18 450 157 71 02-3659-1775-168 22.1 560 28.8 730
20 500 195 88 02-3659-1975-189 23.3 590 31.1 790
22 550 245 110 02-3659-2175-204 25.1 640 33.5 850
24 600 295 133 02-3659-2375-216 26.9 685 35.9 910
26 650 345 155 02-3659-2575-240 28.7 730 38.3 975
28 700 424 191 02-3659-2775-261 30.8 780 40.0 1015
30 750 503 226 02-3659-2975-279 32.9 835 41.7 1060
32 800 582 262 02-3659-3175-300 35.0 890 43.4 1100
34 850 646 291 02-3659-3375-324 37.0 940 45.5 1155
36 900 710 320 02-3659-3575-345 38.9 990 47.5 1210
38 950 774 348 02-3659-3775-488 40.8 1035 49.5 1255
40 1000 838 377 02-3659-3975-520 42.7 1085 51.5 1310
42 1050 902 406 02-3659-4175-552 44.6 1135 53.5 1360

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2016 All rights reserved. T.D. Williamson, Inc.
Dimensions and Part Numbers

Pencil Brush Cleaning Pig 3000.010.03 - p5

Replacement Parts

Size Guide Disc Seal Disc Standard Pencil Brush High Density Pencil Brush PitBoss ™ Brush
4 00-9507-0004-00 00-9508-0004-00 00-9501-0425-39 00-9501-0425-48 N.A.
6 00-9507-0006-00 00-9508-0006-00 00-9501-0638-42 00-9501-0638-63 00-9502-0006-00
8 00-9507-0008-00 00-9508-0008-00 00-9501-0838-48 00-9501-0838-72 00-9502-0008-00
10 00-9507-0010-00 00-9508-0010-00 00-9501-1050-56 00-9501-1050-84 00-9502-0010-00
12 00-9507-0012-00 00-9508-0012-00 00-9501-1250-72 00-9501-1250-108 00-9502-1214-00
14 00-9507-0014-00 00-9508-0014-00 00-9501-1375-108 00-9501-1375-162 00-9502-1214-00
16 00-7699-0016-00 00-7698-0016-00 00-9501-1575-144 00-9501-1575-216 00-9502-0016-00
18 00-7699-0018-00 00-7698-0018-00 00-9501-1775-168 00-9501-1775-252 00-9502-0018-00
20 00-9507-0020-00 00-9508-0020-00 00-9501-1975-189 00-9501-1975-284 00-9502-0020-00
22 00-7699-0022-00 00-7698-0022-00 00-9501-2175-204 00-9501-2175-308 00-9502-0022-00
24 00-9507-0024-00 00-9508-0024-00 00-9501-2375-216 00-9501-2375-324 00-9502-0024-00
26 00-9507-0026-00 00-9508-0026-00 00-9501-2575-240 00-9501-2575-360 00-9502-0026-00
28 00-9507-0028-00 00-9508-0028-00 00-9501-2775-261 00-9501-2775-392 00-9502-0028-00
30 00-9507-0030-00 00-9508-0030-00 00-9501-2975-279 00-9501-2975-420 00-9502-0030-00
32 00-9507-0032-00 00-9508-0032-00 00-9501-3175-300 00-9501-3175-452 00-9502-0032-00
34 00-9507-0034-00 00-9508-0034-00 00-9501-3375-324 00-9501-3375-488 00-9502-0034-00
36 00-9507-0036-00 00-9508-0036-00 00-9501-3575-345 00-9501-3575-520 00-9502-0036-00
38 00-9507-0038-00 00-9508-0038-00 00-9501-3775-488 00-9501-3775-730 00-9502-0038-00
40 00-9507-0040-00 00-9508-0040-00 00-9501-3975-520 00-9501-3975-780 00-9502-0040-00
42 00-9507-0042-00 00-9508-0042-00 00-9501-4175-552 00-9501-4175-825 00-9502-0042-00

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2016 All rights reserved. T.D. Williamson, Inc.
3000.010.03 - p6

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2016 All rights reserved. T.D. Williamson, Inc.
TDW Pigging Products

TDW Pigs Form No: pi 3/99

Application Data Form Date: March 1999


Supersedes: n/a
To help us better serve you in providing the right TDW products for your piping system
requirements, please complete this form and return to TDW by mailing or by fax (see below).

Company: Date:

Address: City: State: Country:

Contact: Phone: Fax:

Required Information

Pipeline Size:

Wall Thickness(es):

Minimum Bend Radius (indicate radius & degree of bend):

Pipeline Length:

Product Media (gas, oil, etc.):

Flow Rate / Velocity:

Side Connections (indicate tees barred/unbarred):

Valve Type (Valves should be full bore/full opening. Indicate if valves have internal cavity):

Pigging Application:

Pigging History:

TDW Pigging Products Fax: 918-664-7091 T.D. Williamson (U.K.) Ltd. Fax: (44) 1-793/603601
10727 East 55th Place Faraday Road, Dorcan Way,
Tulsa, Oklahoma 74146-6702 Toll Free: 800-571-7447 Swindon, Wiltshire Ph: (44) 1-793/603600
USA Phone: 918-447-5400 ENGLAND SN3 5HF
OptionAll Batching Pigs ™

Sizes: 4- to 14-inch
Bulletin No: 3030.004.05
Version: 02.2016
Cross Indexing No: N/A
Supersedes: 3030.004.04 (01.2007)

Options

T.D.Williamson, Inc. is committed to


providing you with the exact product to
assist you in meeting the needs of your
individual applications.
The OptionAll Batching Pig is designed
to fit many needs, using standard TDW
components. Special configurations can
be made to meet virtually any customer
specification. Some of the possible special
configurations are listed below:
Pigs can be made shorter or longer.
Pigs can have more or fewer cups
and/or discs in any arrangement.
Pig bodies can be provided with
cavities to house transmitters for
tracking or locating purposes.
Description
Non-wearing components are constructed Pig cups and/or discs can be provided
of Ultra High Molecular Weight (UHMW) with bypass holes for maximum
TDW's OptionAll™ Batching Pigs can be cleaning effectiveness.
polyethylene to protect internal pipe and
assembled into several configurations. TDW has
valve surfaces. Cups and/or discs can be modified
assembled seven standard configurations to
Recessed steel bolt and locknut construction for extra heavy wall pipe.
meet most applications. Due to the unique design
is designed to prevent breakup of the pig in Aluminum, slotted aluminum or steel
of the OptionAll Pig, customization is quickly
the pipeline. gauging flanges can be provided.
accomplished with simple hand tools to achieve
the best option for your pigging application. Low-cost, long-wearing design provides Pig cups and/or discs can be provided
The OptionAll Batching Pig is designed for users with the option to dispose of or to in Neoprene, Buna-N, or Viton.
light cleaning, line filling and dewatering, batch rebuild the pig.
separation and liquid removal. The replaceable Large-diameter conical cups are designed
cups and discs make special configurations to seal in the thinnest of pipe walls.
easy and its low cost gives users the option to The OptionAll Pig is designed to traverse 1.5
dispose of or rebuild the pig after hard use. DR bends (unless otherwise noted), check
valves and full-size tees designed for pig
Features passage.
Patented in the United States and in other countries.
Lightweight design can be handled by one ISO 9001 Certified

The OptionAll Batching Pig features TDW's person and reduces shipping costs.
Formula SI polyurethane which is designed to All OptionAll Pigs are supplied with large
provide superior abrasion resistance. This new eye rings, which are designed to allow the
polyurethane means more miles and more runs pig to be easily hooked and removed from
at less cost. the receiving trap.

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2016 All rights reserved. T.D. Williamson, Inc.
Configurations

OptionAll Batching Pigs ™


3030.004.05 - p2

2C Configuration

A
B

Size Weight A B C
2C configurations are recommended for Inch (mm) Lb. (Kg) Part Number Inch (mm) Inch (mm) Inch (mm)
light cleaning, line filling and dewatering, 4 (100) 2.0 (0.9) 01-1700-0004 8.00 (203) 6.25 (159) 4.50 (114)
batch separation, and liquid removal. They 6 (150) 5.8 (2.6) 01-1700-0006 12.6 (319) 9.94 (252) 6.62 (168)
are normally used in pipelines up to 50 miles
8 (200) 12 (5.4) 01-1700-0008 16.9 (430) 13.8 (350) 8.62 (219)
(80 km) in length. (For longer runs, a 3C or
10 (250) 19 (8.6) 01-1700-0010 19.2 (489) 15.8 (401) 10.6 (270)
4C configuration would be recommended.
For operating pipelines, a 4C or DCDC is 12 (300) 26 (12) 01-1700-0012 23.9 (608) 19.5 (494) 12.6 (321)
recommended.) 14 (350) 30 (14) 01-1700-0014 24.6 (625) 19.6 (498) 14.0 (356)

3C Configuration

A
B

Size Weight A B C
3C configurations are recommended for Inch (mm) Lb. (Kg) Part Number Inch (mm) Inch (mm) Inch (mm)
light cleaning, line filling and dewatering, 4 (100) 4.8 (2.2) 01-1701-0004 8.38 (213) 6.62 (168) 4.50 (114)
batch separation and liquid removal. They
6 (150) 6.5 (2.9) 01-1701-0006 13.1 (332) 10.4 (265) 6.62 (168)
are normally used in pipelines up to 100
miles (161 km) in length. (For longer runs, 8 (200) 14 (6.4) 01-1701-0008 17.4 (441) 14.2 (361) 8.62 (219)
a 4C configuration would be recommended. 10 (250) 22 (10) 01-1701-0010 19.7 (500) 16.2 (412) 10.6 (270)
For operating pipelines, a 4C or DCDC 12 (300) 32 (15) 01-1701-0012 24.5 (622) 20.0 (509) 12.6 (321)
configuration is recommended.) 14 (350) 38 (17) 01-1701-0014 25.2 (640) 20.2 (513) 14.0 (356)

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2016 All rights reserved. T.D. Williamson, Inc.
Configurations

OptionAll Batching Pigs ™


3030.004.05 - p3

4C Configuration

A
B

Size Weight A B C
Inch (mm) Lb. (Kg) Part Number Inch (mm) Inch (mm) Inch (mm)
4 (100) 2.7 (1.2) 01-1702-0004 8.75 (222) 7.00 (178) 4.50 (114)
6 (150) 8.0 (3.6) 01-1702-0006 13.6 (344) 10.9 (278) 6.62 (168)
4C configurations are recommended for 8 (200) 16 (7.3) 01-1702-0008 17.8 (452) 14.7 (372) 8.62 (219)
light cleaning, line filling and dewatering,
10 (250) 27 (12) 01-1702-0010 20.1 (511) 16.7 (423) 10.6 (270)
batch separation and liquid removal in
pipelines of all lengths. 12 (300) 38 (17) 01-1702-0012 25.1 (637) 20.6 (523) 12.6 (321)
14 (350) 46 (21) 01-1702-0014 25.8 (654) 20.8 (527) 14.0 (356)

DCDC Configuration

A
B

Size Weight A B C
Inch (mm) Lb. (Kg) Part Number Inch (mm) Inch (mm) Inch (mm)
DCDC configurations are recommended for
medium-duty cleaning in crude oil, natural 4 (100) 2.2 (1.0) 01-1703-0004 8.75 (222) 7.25 (184) 4.50 (114)
gas and refined products pipelines of all 6 (150) 6.9 (3.1) 01-1703-0006 13.7 (348) 11.7 (297) 6.62 (168)
lengths. Discs are effective in removing loose
8 (200) 13 (5.9) 01-1703-0008 16.7 (424) 14.7 (373) 8.62 (219)
solids and soft paraffin buildups from pipe 10 (250) 22 (10) 01-1703-0010 18.5 (470) 16.4 (416) 10.6 (270)
walls. (A bypass option is recommended if a
12 (300) 31 (14) 01-1703-0012 23.2 (589) 21.0 (535) 12.6 (321)
significant amount of solids is expected.)
14 (350) 36 (16) 01-1703-0014 23.9 (607) 21.8 (552) 14.0 (356)

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2016 All rights reserved. T.D. Williamson, Inc.
Configurations

OptionAll Batching Pigs ™


3030.004.05 - p4

4D Configuration

A
B

Size Weight A B C
Inch (mm) Lb. (Kg) Part Number Inch (mm) Inch (mm) Inch(mm)
4 (100) 2.0 (0.9) 01-1705-0004 9.50 (241) 6.75 (171) 4.31 (110)
4D configurations are recommended for
bi-directional applications in which the pig 6 (150) 6.7 (3.0) 01-1705-0006 14.9 (378) 11.2 (286) 6.25 (159)
has to be run in two directions before being 8 (200) 12 (5.4) 01-1705-0008 18.8 (476) 15.1 (384) 8.38 (213)
removed from the line. They are normally 10 (250) 22 (10) 01-1705-0010 21.0 (533) 17.1 (435) 10.5 (267)
used for line filling-testing-dewatering 12 (300) 31 (14) 01-1705-0012 24.5 (622) 20.6 (524) 12.5 (318)
applications in lines up to 40 miles (65 km)
14 (350) 32 (15) 01-1705-0014 24.5 (622) 20.6 (524) 13.8 (349)
in length.

6D Configuration

A
B

Size Weight A B C
6D configurations are recommended for Inch (mm) Lb. (Kg.) Part Number Inch (mm) Inch (mm) Inch (mm)
pig
bi-directional applications in which the 4 (100) 2.1 (1.0) 01-1706-0004 9.25 (235) 6.50 (165) 4.31 (110)
has to be run in two directions before being 6 (150) 7.9 (3.6) 01-1706-0006 15.0 (381) 11.4 (289) 6.25 (159)
removed from the line. They are normally
8 (200) 15 (6.8) 01-1706-0008 17.5 (444) 13.9 (352) 8.38 (213)
used for line filling-testing-dewatering
10 (250) 25 (11) 01-1706-0010 21.2 (540) 17.4 (441) 10.5 (267)
applications in lines up to 60 miles (97 km)
in length. 12 (300) 36 (16) 01-1706-0012 24.8 (629) 20.9 (530) 12.5 (318)
14 (350) 39 (18) 01-1706-0014 24.8 (629) 20.9 (530) 13.8 (349)

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2016 All rights reserved. T.D. Williamson, Inc.
Configurations

OptionAll Batching Pigs ™


3030.004.05 - p5

DD Configuration

A
B

Size Weight A B C D Min Bend


Inch (mm) Lb. (Kg.) Part Number Inch (mm) Inch (mm) Inch (mm) Inch (mm) Radius (in.)
6x8 (150x200) 10 (4.5) 01-1708-0608 16.00 (406) 12.88 (327) 8.25 (210) 6.25 (159) 1.5 - 8
3.0 - 6
8x10 (150x250) 13.3 (6.0) 01-1708-0810 23.88 (607) 20.62 (505) 10.25 (260) 8.38 (213) 1.5 - 10
3.0 - 8
8x12 (150x300) 14.0 (6.3) 01-1708-0812 23.88 (607) 20.62 (505) 12.25 (311) 8.38 (213) 1.5 - 12
3.0 - 8
10x12 (250x300) 22.5 (10.2) 01-1708-1012 22.00 (559) 18.62 (473) 12.25 (311) 10.50 (267) 1.5 - 12
3.0 - 10
10x14 (250x350) 24.0 (10.8) 01-1708-1014 22.00 (559) 18.62 (473) 13.50 (343) 10.50 (267) 1.5 - 14
3.0 - 10
12x14 (300x350) 26.3 (12.7) 01-1708-1214 22.00 (559) 18.62 (473) 13.50 (343) 12.50 (318) 1.5 - 14
3.0 - 12

Dual diameter configurations are recommended for applications in which the pig has to run in multiple sizes of pipe in one run.

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2016 All rights reserved. T.D. Williamson, Inc.
Ordering Information

OptionAll Batching Pigs ™


3030.004.05 - p6

Replacement Cups and Discs


Size Cup Weight Cup Disc Weight Disc
Inch (mm) Lb. (Kg.) Part Number Lb. (Kg.) Part Number
4 (100) 0.4 (0.2) 00-4120-0004-03 0.2 (0.1) 00-1702-0014-00
6 (150) 1.2 (0.5) 00-4120-0006-03 0.8 (0.4) 00-1702-0001-00
8 (200) 2.5 (1.1) 00-4120-0008-03 1.5 (0.7) 00-1702-0002-00
10 (250) 3.7 (1.7) 00-4120-0010-03 2.4 (1.1) 00-1702-0003-00
12 (300) 6.0 (2.7) 00-4120-0012-03 3.4 (1.5) 00-1702-0004-00
14 (350) 8.0 (3.6) 00-4120-0014-03 4.0 (1.8) 00-1702-0010-00

Bypass Hole Recommendations*

Bypass
Holes

Size No. of Eql Sp Holes Diameter of Holes


4 in. (100 mm) 4 .37 in. (10mm)
6 in. (150 mm) 6 .50 in. (13mm)
8 in. (200 mm) 8 .50 in. (13mm)
10 in. (250 mm) 8 .63 in. (16mm)
12 in. (300 mm) 8 .75 in. (19mm)
14 in. (350 mm) 8 .75 in. (19mm)

* for approximately 3% bypass


Cups and discs with bypass holes are available from the factory.
Wood boring bits are recommended for drilling holes in urethane.

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2016 All rights reserved. T.D. Williamson, Inc.
VANTAGE V Batching Pig
®

Sizes: 10-inch and larger Bulletin No: 3000.006.04


Date: January 2007
Cross Indexing No: n/a
Supersedes: 3000.006.03 (4/04)

Options

T.D. Williamson, Inc., is committed to providing


you with the exact product to assist you in meeting
your individual needs.The VANTAGE V Batching Pig
is offered in several configurations.
Two- or four-cup and disc-cup configurations
can be provided.
It is available in sizes 10-inch and larger.
It may be equipped with a magnet kit to
5D2CC VANTAGE V Batching Pig
®
3D2CC VANTAGE V Batching Pig
®

remove ferrous debris.


with RealSeal Cups
®
(12-inch size shown)
(10-inch size shown) It may be equipped with an adapter plate on
which to mount a pig tracking transmitter.
It may be equipped with dual diameter cups.
RealSeal Multi-Lip cups are available for
®
Description Features
increased seal effectiveness and wear life.
VANTAGE V Batching Pigs are multi-use pigs The disc/cup configuration allows for additional
®

designed for batching, displacing and light cleaning batching and light cleaning. The disc also adds
of pipelines 10-inch and larger. Two- and four-cup support to the pig, increasing the cup life.
configurations can be provided, as well as a disc/ All cups and discs are replaceable and can be
cup configuration. interchanged or reconfigured. The VANTAGE V
The basic two-cup configuration will satisfy most Batching Pig is rugged and easy to maintain. It
new construction batching/displacing applications. features a consistent design throughout the size
A four-cup or disc/cup design is recommended for: range and is available in several different standard
configurations to meet most pigging applications.
Batching products with critical interface
The VANTAGE V Pigs are equipped with non-
contamination points
metallic bumpers to protect the bolts and prevent
Displacing liquids on excessively long runs metal to metal contact during pigging operations.
Traversing long-bowl checks and wedge gate
valves.
The conical cup features a large wear surface,
a cone shape and a small bolt circle. Cups and
discs provide excellent sealing capabilities and
RealSeal Multi-Lip Cup: Patented in the United States and in
®

flexibility. The pig is designed to traverse 20 percent foreign countries.


reductions due to anomalies in the pipe without
damaging the pipe or pig.

USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

VANTAGE V Batching Pigs


®

3000.006 - p2

2CC Configuration

L
The 2CC VANTAGE V Batching Pigs are A
®

recommended for light to medium batching


and in lines with 1.5 DR - 90° bends.

Allowable Pipe ID Variations


Size Weight Minimum Maximum A L
Inch mm Part Number Lbs. Kg. Inch mm Inch mm Inch mm Inch mm
10 250 01-1970-0010 18 8 9-3/4 246 10-1/2 266 14-9/16 370 19-11/16 500
12 300 01-1970-0012 23 10 11-3/4 300 12-1/2 317 14-7/16 367 20-9/16 522
14 350 01-1970-0014 24 11 13 330 13-3/4 349 14-1/2 368 21-1/4 540
16 400 01-1299-0000 42 19 14-3/4 375 15-5/8 397 20-1/2 521 23-9/16 598
18 450 01-1300-0000 68 31 16-3/4 425 17-5/8 448 24-1/4 616 27-3/8 695
20 500 01-1301-0000 75 34 18-3/4 476 19-5/8 498 24-1/2 622 28-5/8 727
22 550 01-1302-0000 129 58 20-1/2 521 21-3/4 552 29-1/4 743 32-5/8 829
24 600 01-1303-0000 139 63 22-1/2 572 23-3/4 603 29-1/2 749 33-7/8 860
26 650 01-1304-0000 165 74 24-1/2 622 25-3/4 654 34 864 38-7/16 976
28 700 01-1305-0000 177 80 26-1/2 673 27-3/4 705 34-1/4 870 39-11/16 1008
30 750 01-1306-0000 260 117 28-1/4 718 29-3/4 756 39-3/4 1010 44-1/2 1130
32 800 01-1307-0000 280 126 30-1/4 768 31-3/4 806 40 1016 45-3/4 1162
34 850 01-1308-0000 375 169 32-1/4 819 33-3/4 857 46-1/4 1175 51-1/2 1308
36 900 01-1309-0000 399 180 34-1/4 870 35-3/4 908 46-1/2 1181 52-7/8 1343
40 1000 01-1310-0000 638 287 38 965 39-3/4 1010 52-3/4 1340 58-7/8 1495
42 1050 01-1311-0000 664 299 40 1016 41-3/4 1060 53 1346 60-1/8 1527
Consult the factory for larger sizes.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

VANTAGE V Batching Pigs


®
3000.006 - p3

4CC Configuration

L
A
The 4CC VANTAGE V Batching Pigs are
®

B
recommended for medium to heavy batching
and lines with 1.5 DR - 90° bends. This pig
will traverse most long-bowl check valves
and full-opening wedge gate valves.

Allowable Pipe ID Variations


Size Weight Minimum Maximum A B L
Inch mm Part Number Lbs. Kg. Inch mm Inch mm Inch mm Inch mm Inch mm
10 250 01-1972-0010 24 11 9-3/4 246 10-1/2 266 16-11/16 424 4-1/16 103 21-1/16 535
12 300 01-1972-0012 34 15 11-3/4 300 12-1/2 317 20-9/16 522 4-7/16 113 26-11/16 678
14 350 01-1972-0014 36 16 13 330 13-3/4 349 20-5/8 524 4-1/2 114 27-3/8 695
16 400 01-1379-0000 74 34 14-3/4 375 15-5/8 397 27 686 5-1/4 133 29-1/16 738
18 450 01-1380-0000 126 57 16-3/4 425 17-5/8 448 31-3/4 806 6 152 33-7/8 860
20 500 01-1381-0000 127 58 18-3/4 476 19-5/8 498 32 813 6-1/4 159 35-1/8 892
22 550 01-1382-0000 223 101 20-1/2 521 21-3/4 552 38-1/2 978 7-3/8 187 41-3/16 1046
24 600 01-1383-0000 243 110 22-1/2 572 23-3/4 603 38 984 7-5/8 194 42-7/16 1078
26 650 01-1384-0000 287 130 24-1/2 622 25-3/4 654 44-1/4 1124 8-3/8 213 47-15/16 1218
28 700 01-1385-0000 311 141 26-1/2 673 27-3/4 705 44-1/2 1130 8-5/8 219 49-3/16 1249
30 750 01-1386-0000 426 193 28-1/4 718 29-3/4 756 51-1/4 1302 9-1/2 241 55-3/8 1406
32 800 01-1387-0000 446 202 30-1/4 768 31-3/4 806 51-1/2 1308 9-3/4 248 56-5/8 1438
34 850 01-1388-0000 613 278 32-1/4 819 33-3/4 857 59-1/4 1505 10-3/4 273 64-1/8 1629
36 900 01-1389-0000 661 300 34-1/4 870 35-3/4 908 59-1/2 1511 11 279 65-1/2 1664
40 1000 01-1390-0000 1026 465 38 965 39-3/4 1010 67-3/4 1721 12-1/2 318 73-1/2 1867
42 1050 01-1391-0000 1078 489 40 1016 41-3/4 1060 68 1727 12-3/4 324 74-3/4 1899
Consult the factory for larger sizes.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

VANTAGE V Batching Pigs


®
3000.006 - p4

DCDC Configuration
The DCDC VANTAGE V Batching Pigs are
®

recommended for medium to heavy batching. L


A
The pigs will traverse 1.5 DR - 90° bends. This B
pig will traverse most long bowl check valves
and full-opening wedge gate valves.

Allowable Pipe ID Variations


Size Weight Minimum Maximum A B L
Inch mm Part Number Lbs. Kg. Inch mm Inch mm Inch mm Inch mm Inch mm
10 250 01-1633-0010 19 9 9-3/4 246 10-1/2 266 14-11/16 373 3-3/4 95 18-7/16 468
12 300 01-1633-0012 27 12 11-3/4 300 12-1/2 317 18-9/16 471 4-5/8 117 22-5/16 567
14 350 01-1633-0014 30 14 13 330 13-3/4 349 19-1/4 489 5-5/16 135 23 584
16 400 01-1633-0016 62 28 14-3/4 375 15-5/8 397 23-15/16 608 4-7/16 113 24-11/16 627
18 450 01-1633-0018 92 42 16-3/4 425 17-5/8 448 27-3/4 705 4-3/4 121 28-1/2 724
20 500 01-1633-0020 105 48 18-3/4 476 19-5/8 498 29 737 5-7/8 149 29-3/4 756
22 550 01-1633-0022 170 77 20-1/2 521 21-3/4 552 33-5/8 854 6 152 34-1/2 876
24 600 01-1633-0024 190 86 22-1/2 572 23-3/4 603 34-7/8 886 7-1/8 181 35-3/4 908
26 650 01-1633-0026 230 104 24-1/2 622 25-3/4 654 39-3/8 1000 7-3/8 187 40-1/4 1022
28 700 01-1633-0028 250 113 26-1/2 673 27-3/4 705 40-5/8 1032 8-3/8 213 41-1/2 1054
30 750 01-1633-0030 345 156 28-1/4 718 29-3/4 756 45-3/4 1162 8-5/8 219 46-3/4 1187
32 800 01-1633-0032 380 172 30-1/4 768 31-3/4 806 47 1194 9-5/8 244 48 1219
34 850 01-1633-0034 505 229 32-1/4 819 33-3/4 857 53-3/8 1356 9-3/4 248 54-5/8 1387
36 900 01-1633-0036 555 252 34-1/4 870 35-3/4 908 54-3/4 1391 11-1/8 283 56 1422
40 1000 01-1633-0040 845 383 38 965 39-3/4 1010 61-1/4 1556 11-1/2 292 62-3/4 1594
42 1050 01-1633-0042 905 411 40 1016 41-3/4 1060 62-1/2 1588 12-3/4 324 64 1626
Consult the factory for larger sizes.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

VANTAGE V Batching Pigs


®
3000.006 - p5

3D2CC Configuration

L
A
B
The 3D2CC VANTAGE V Batching Pigs are
®

recommended for medium to heavy batching


and lines with 1.5 DR - 90° bends. This pig
will traverse most long-bowl check valves and
full-opening wedge gate valves.

Allowable Pipe ID Variations


Size Weight Minimum Maximum A B L
Inch mm Part Number Lbs. Kg. Inch mm Inch mm Inch mm Inch mm Inch mm
10 250 01-1772-0010 20 9 9-3/4 246 10-1/2 266 15-1/16 382 4-5/8 117 18-7/16 468
12 300 01-1772-0012 32 15 11-3/4 300 12-1/2 317 19-7/16 494 5-7/8 149 22-13/16 579
14 350 01-1772-0014 35 16 13 330 13-3/4 349 20-1/8 511 6-9/16 167 23-1/2 597
16 400 01-1772-0016 52 25 14-3/4 375 15-5/8 397 25-7/16 646 6-5/16 160 26-7/16 672
18 450 01-1772-0018 89 40 16-3/4 425 17-5/8 448 29-1/2 749 6-7/8 175 30-1/2 775
20 500 01-1772-0020 101 46 18-3/4 476 19-5/8 498 31-1/8 791 8-3/8 213 32-1/8 816
22 550 01-1772-0022 160 73 20-1/2 521 21-3/4 552 35-5/16 897 8-1/16 205 36-9/16 929
24 600 01-1772-0024 190 89 22-1/2 572 23-3/4 603 37-1/16 941 9-11/16 246 38-5/16 972
26 650 01-1772-0026 211 96 24-1/2 622 25-3/4 654 41-9/16 1056 9-15/16 252 42-13/16 1087
28 700 01-1772-0028 266 121 26-1/2 673 27-3/4 705 43-9/16 1106 11-11/16 297 44-13/16 1138
30 750 01-1772-0030 353 160 28-1/4 718 29-3/4 756 48-3/8 1229 11-3/8 289 49-5/8 1260
32 800 01-1772-0032 394 179 30-1/4 768 31-3/4 806 50 1270 12-7/8 327 51-1/4 1302
34 850 01-1772-0034 475 215 32-1/4 819 33-3/4 857 56-1/4 1429 13-1/8 333 57-1/2 1461
36 900 01-1772-0036 561 254 34-1/4 870 35-3/4 908 58-1/8 1476 14-7/8 378 59-3/8 1508
40 1000 01-1772-0040 826 375 38 965 39-3/4 1010 64-1/2 1638 15-3/8 391 65-3/4 1670
42 1050 01-1772-0042 919 417 40 1016 41-3/4 1060 66-1/4 1683 17 432 67-1/2 1715
Consult the factory for larger sizes.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

VANTAGE V Batching Pigs


®
3000.006 - p6

5D2CC Configuration

L
A
B
The 5D2CC VANTAGE V Batching Pigs are
®

recommended for medium to heavy batching


of lines with 1.5 DR - 90° bends. This pig will
traverse most long-bowl check valves and full-
opening wedge gate valves.

Allowable Pipe ID Variations


Size Weight Minimum Maximum A B L
Inch mm Part Number Lbs. Kg. Inch mm Inch mm Inch mm Inch mm Inch mm
10 250 01-1773-0010 24 11 9-3/4 246 10-1/2 266 16-13/16 427 5-1/2 140 20-3/16 513
12 300 01-1773-0012 38 15 11-3/4 300 12-1/2 317 21-7/16 544 6-7/8 175 24-13/16 630
14 350 01-1773-0014 42 19 13 330 13-3/4 349 22-1/8 562 7-9/16 192 25-1/2 648
16 400 01-1773-0016 69 31 14-3/4 375 15-5/8 397 28-11/16 729 7-15/16 202 29-11/16 754
18 450 01-1773-0018 106 48 16-3/4 425 17-5/8 448 33-1/4 845 8-3/4 222 34-1/4 870
20 500 01-1773-0020 124 56 18-3/4 476 19-5/8 498 35-1/8 892 10-3/8 264 36-1/8 918
22 550 01-1773-0022 189 86 20-1/2 521 21-3/4 552 39-5/16 999 10-1/16 256 40-9/16 1030
24 600 01-1773-0024 228 103 22-1/2 572 23-3/4 603 41-5/16 1049 11-13/16 300 42-9/16 1081
26 650 01-1773-0026 254 115 24-1/2 622 25-3/4 654 45-13/16 1164 12-1/16 306 47-1/16 1195
28 700 01-1773-0028 325 147 26-1/2 673 27-3/4 705 48-5/16 1227 14-1/16 357 49-9/16 1259
30 750 01-1773-0030 417 189 28-1/4 718 29-3/4 756 53-3/8 1356 13-7/8 352 54-5/8 1387
32 800 01-1773-0032 473 215 30-1/4 768 31-3/4 806 55-1/4 1403 15-1/2 394 56-1/2 1435
34 850 01-1773-0034 565 256 32-1/4 819 33-3/4 857 62 1575 16 406 63-1/4 1607
36 900 01-1773-0036 670 304 34-1/4 870 35-3/4 908 64-1/8 1629 17-7/8 454 65-3/8 1661
40 1000 01-1773-0040 965 438 38 965 39-3/4 1010 71-1/4 1818 18-3/4 476 72-1/2 1842
42 1050 01-1773-0042 1083 491 40 1016 41-3/4 1060 73-1/4 1861 20-1/2 513 74-1/2 1892
Consult the factory for larger sizes.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Specifications

VANTAGE V Batching Pigs


®
3000.006 - p7

VANTAGE Pigs Will Traverse


®

Maximum Gate Valve Seat Ring Spacing


Size 2CC 4CC DCDC 3D2CC 5D2CC
Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm
10 250 2-3/4 70 5-3/16 132 3-3/4 95 4-1/8 105 5 127
12 300 3-5/8 92 6-11/16 170 4-5/8 117 5-7/8 149 6-3/8 162
14 350 4-5/16 110 7-3/8 187 5-5/16 135 6-1/16 154 7-1/16 179
16 400 3-9/16 90 6-13/16 173 4-11/16 119 5-13/16 148 7-7/16 189
18 450 3-7/8 98 7-5/8 194 5 127 6-3/8 162 8-1/4 209
20 500 5-1/8 130 8-5/8 225 6-1/4 159 7-7/8 200 9-7/8 251
22 550 5 127 9-1/2 241 6-3/16 157 7-1/2 190 9-1/2 241
24 600 6-1/8 156 10-3/4 273 7-7/16 189 9-1/8 232 11-1/4 286
26 650 6-1/2 165 11-9/16 294 7-3/4 197 9-7/16 240 11-9/16 294
28 700 7-3/4 197 12-13/16 325 9 229 11-13/16 284 13-9/16 344
30 750 7-3/8 187 13-1/8 333 9 229 10-7/8 276 13-3/8 340
32 800 8-5/8 219 14-3/8 365 10-1/4 260 12-3/8 314 15 381
34 850 8-5/8 219 15-1/8 384 10-1/2 267 12-5/8 321 15-1/2 394
36 900 10 254 16-1/2 419 11-7/8 302 14-3/8 365 17-3/8 441
40 1000 10-1/4 260 17-3/4 451 12-1/2 318 14-7/8 378 18-1/4 464
42 1050 11-1/2 292 19 483 13-3/4 349 16-1/2 419 20 508
Consult the factory for parts or accessories not listed.

Maximum Check Valve Bowl Length


Size 2CC 4CC DCDC 3D2CC 5D2CC
Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm
10 250 13-1/16 332 15-1/8 384 16-1/8 410 13-1/2 343 15-1/4 387
12 300 13-1/16 332 19-1/8 486 19-3/8 492 18 457 20 508
14 350 13-1/16 332 19-1/8 486 20-1/16 510 18-11/16 475 20-11/16 525
16 400 19-1/2 495 21-3/4 552 22-11/16 576 23-7/16 595 26-11/16 678
18 450 23-1/4 591 25-3/4 654 26-1/4 667 27-1/4 692 31 787
20 500 23-1/2 597 25-3/4 654 27-1/4 692 28-5/8 727 32-5/8 829
22 550 28-1/4 718 31-1/8 791 31-3/4 806 32-1/2 826 36-1/2 927
24 600 28-1/2 724 31-1/8 791 32-3/4 832 34 864 38-1/4 972
26 650 33 838 35-7/8 911 37 940 38-5/16 973 42-9/16 1081
28 700 33-1/4 845 35-7/8 911 38 965 40-1/16 1018 44-13/16 1138
30 750 38-3/4 984 41-3/4 1060 43 1092 44-5/8 1133 49-5/8 1260
32 800 39 991 41-3/4 1060 44 1118 46 1168 51-1/4 1302
34 850 45-1/4 1149 48-1/2 1232 50-3/8 1280 52 1321 57-3/4 1467
36 900 45-1/2 1156 48-1/2 1232 51-1/2 1308 53-5/8 1362 59-5/8 1514
40 1000 51-3/4 1314 55-1/4 1403 57-3/4 1467 59-1/2 1511 66-1/4 1683
42 1050 52 1321 55-1/4 1403 58-3/4 1492 61 1549 68 1727
Consult the factory for parts or accessories not listed.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Replacement Parts

VANTAGE V Batching Pigs


®
3000.006 - p8

Replacement Cups/Discs
Size Standard VANTAGE® RealSeal®
Inch mm Conical Cups Conical Cups Discs for DCDC pigs Scraper Seal Disc Guide/Support Disc
10 250 00-4120-0010-03 00-7457-0010 00-1702-0003 00-7698-0010 00-7699-0010
12 300 00-4120-0012-03 00-7457-0012 00-1702-0004 00-7698-0012 00-7699-0012
14 350 00-4120-0014-03 00-7457-0014 00-1702-0010 00-7698-0014 00-7699-0014
16 400 00-4120-0016 00-7457-0016 00-6414-0016 00-7698-0016 00-7699-0016
18 450 00-4120-0018 00-7457-0018 00-6414-0018 00-7698-0018 00-7699-0018
20 500 00-4120-0020 00-7457-0020 00-6414-0020 00-7698-0020 00-7699-0020
22 550 00-4120-0022 00-7457-0022 00-6414-0022 00-7698-0022 00-7699-0022
24 600 00-4120-0024 00-7457-0024 00-6414-0024 00-7698-0024 00-7699-0024
26 650 00-4120-0026 00-7457-0026 00-6414-0026 00-7698-0026 00-7699-0026
28 700 00-4120-0028 00-7457-0028 00-6414-0028 00-7698-0028 00-7699-0028
30 750 00-4120-0030 00-7457-0030 00-6414-0030 00-7698-0030 00-7699-0030
32 800 00-4120-0032 00-7457-0032 00-6414-0032 00-7698-0032 00-7699-0032
34 850 00-4120-0034 00-7457-0034 00-6414-0034 00-7698-0034 00-7699-0034
36 900 00-4120-0036 00-7457-0036 00-6414-0036 00-7698-0036 00-7699-0036
40 1000 00-4120-0040 00-7457-0040 00-6414-0040 00-7698-0040 00-7699-0040
42 1050 00-4120-0042 00-7457-0042 00-6414-0042 00-7698-0042 00-7699-0042

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
BiDirectionAll Pig
Sizes: 4- through 60-inch Bulletin No: 3000.005.02
Date: January 2007
Cross Indexing No: n/a
Supersedes: 3000.005.01 (2/99)

Options

T. D. Williamson, Inc., is committed


to providing you with the exact product
to assist you in planning, budgeting and
meeting the specifications for your individual
application needs.
BiDirectionAll Pigs are available in sizes
4" (100 mm) and larger. To help you
obtain the proper pig for your application,
check to see if the selection is capable
of traversing your particular pipeline
components (bends, valves, tees, etc.).
Gauging plates are available in
aluminum, slotted aluminum or steel
and can be made to the diameter
specified by you.
BiDirectionAll Pig BiDirectionAll Pig
with optional brush wraps Circular brush cleaning assemblies may
be added to the front and/or rear
sections of the pig.
Magnetic cleaning assemblies may be
Description Features added to retrieve any ferrous material.
The BiDirectionAll Pig can be equipped
TDW's BiDirectionAll Pig is designed to be used Each pig is equipped with six discs. The lead to mount tracking transmitters. Certain
in pipeline construction during the hydrostatic test and trailing discs are the guide/support discs, limitations may apply in smaller sizes
phase for air or water displacement applications. which provide support to the pig. Since the outside due to mounting space.
This pig is bidirectional, which allows the pig to diameter of the guide disc is smaller, it eases the In sizes 24" and larger, the Bi-
run in either direction. It is designed to allow the loading of the pig by providing a guide. DirectionAll Series II Pig will traverse
user to fill the line with hydro test water and then Each pig is equipped with four scraper/seal diameter reductions up to 10% in the
displace the water without having to remove the discs, which provide an excellent seal during a new form of dents or buckles. The Bi-
pig. It can be used as a bidirectional cleaning pig construction displacement application. The discs DirectionAll Series III Pig will traverse
by adding optional brushes. have also proven to provide excellent scraping diameter reductions up to 20%.
action for cleaning purposes. In sizes 16" and larger, the BiDirectionAll
All discs are made from TDW's special Pig may be equipped with non-metallic
polyurethane material designed to provide an bumpers.
excellent seal and long wear. The guide/support In sizes 16" and larger, the Bi-
discs are slightly harder than the scraper/seal discs DirectionAll Pig may be equipped with
to enhance the pig's performance. bolt seals, which minimize leaking
The BiDirectionAll Pig may be run in either around the disc-mounting bolts.
direction if the application requires. The seal/
scraper disc will easily reverse its seal position
when the flow direction is changed. USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

Series I BiDirectionAll Pig 3000.005- p2

Series I Sizes 4" through 14"

Series I BiDirectionAll Pigs are designed Guide/Support Scraper/Seal


to be used in pipeline construction during Disc Disc
Spacer
the hydrostatic test phase for air or water C
Polyurethane
displacement applications. Series I BiDirectionAll Bumper
Pigs traverse 1.5 DR bends
when configured as shown.
Polyurethane bumpers are standard on
6"-14" pigs. Non-metallic bumpers are optional
on the 4" pig.

B
A

Inches mm Wt./Lbs. Wt./Kg Part Number A B C


4 100 5 3 01-0670-0004-00 7.9 (200) 5.7 (145) 1.9 (50)
6 150 13 6 01-0670-0006-00 12.5 (320) 8.5 (215) 2.8 (70)
8 200 25 11 01-0670-0008-00 15.7 (400) 11.2 (285) 3.1 (80)
10 250 45 19 01-0670-0010-00 19.8 (500) 14.0 (355) 3.1 (80)
12 300 50 23 01-0670-0012-00 22.6 (575) 16.8 (425) 4.0 (100)
14 350 55 25 01-0670-0014-00 25.4 (645 19.6 (500) 4.0 (100)

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

Series II BiDirectionAll Pig 3000.005- p3

Series II Sizes 24" through 60"


Body Scraper/Seal Guide/Support
Replacement discs are less costly for the Spacer Disc Disc
Series II BiDirectionAll Pigs. The internal
diameter of the Series II Pig body is larger and
therefore the discs contain less urethane to
achieve the same outside diameter as the Series
III Pigs. However, Series III Pigs should be used
when pipe diameter reductions exceed 10%.
Series II BiDirectionAll Pigs traverse 1.5 DR
bends when configured as shown.

C
B

Inches mm Wt./Lbs. Wt./Kg Part Number A B C


24 600 174 79 01-0671-0024-00 34.6 (880) 33.6 (855) 5.1 (130)
26 650 200 91 01-0671-0026-00 37.4 (950) 36.4 (925) 5.1 (130)
28 700 230 105 01-0671-0028-00 40.2 (1020) 39.2 (995) 5.1 (130)
30 750 285 130 01-0671-0030-00 41.0 (1040) 40.0 (1065) 6.4 (160)
32 800 312 142 01-0671-0032-00 45.8 (1165) 44.8 (1140) 6.4 (160)
34 850 387 176 01-0671-0034-00 48.6 (1235) 47.6 (1210) 7.0 (180)
36 900 433 197 01-0671-0036-00 51.4 (1305) 50.4 (1280) 7.0 (180)
40 1000 515 234 01-0671-0040-00 55.0 (1395) 54 (1370) 7.0 (180)
42 1050 704 320 01-0671-0042-00 55.8 (1415) 54.6 (1385) 7.0 (180)
48 1200 937 426 01-0671-0048-00 63.6 (1615) 62.4 (1585) 7.2 (180)
56 1400 1360 618 01-0671-0056-00 74.0 (1880) 72.8 (1850) 8.7 (220)
60 1500 1522 692 01-0671-0060-00 76.2 (1935) 75.0 (1905) 8.7 (220)

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

Series III BiDirectionAll Pig 3000.005- p4

Series III Sizes 16" through 60"

Series III BiDirectionAll Pigs will traverse Body Scraper/Seal Guide/Support


Spacer Disc Disc
diameter reductions up to 20% and 1.5 DR
bends when configured as shown.

C
B
A

Inches mm Wt./Lbs. Wt./Kg Part Number A B C


16 400 73 33 01-0670-0016-00 23.4 (595) 22.4 (570) 5.1 (130)
18 450 97 44 01-0670-0018-00 26.2 (665) 25.2 (640) 5.9 (150)
20 500 125 57 01-0670-0020-00 29.2 (740) 28.0 (710) 6.2 (160)
22 550 163 74 01-0670-0022-00 31.8 (810) 30.8 (780) 6.2 (160)
24 600 196 89 01-0670-0024-00 34.6 (880) 33.6 (855) 6.8 (170)
26 650 235 107 01-0670-0026-00 37.4 (950) 36.4 (925) 7.5 (190)
28 700 288 131 01-0670-0028-00 40.2 (1020) 39.2 (995) 8.2 (210)
30 750 328 149 01-0670-0030-00 43.0 (1090) 42.0 (1065) 7.9 (200)
32 800 378 172 01-0670-0032-00 45.8 (1165) 44.8 (1140) 8.2 (210)
34 850 436 198 01-0670-0034-00 48.6 (1235) 47.6 (1210) 9.0 (230)
36 900 506 230 01-0670-0036-00 51.4 (1305) 50.4 (1280) 9.5 (240)
40 1000 651 296 01-0670-0040-00 55.0 (1395) 54.0 (1370) 9.5 (260)
42 1050 843 383 01-0670-0042-00 56.1 (1425) 54.6 (1385) 10 (255)
48 1200 1126 512 01-0670-0048-00 63.9 (1625) 62.4 (1585) 11.2 (285)
56 1400 1888 858 01-0670-0056-00 74.3 (1885) 72.8 (1850) 15.5 (395)
60 1500 2222 1010 01-0670-0060-00 76.5 (1945) 75.0 (1905) 16.2 (410)

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Ordering Information

BiDirectionAll Pig 3000.005- p5

Replacement Parts
Size Support/ Guide DiscScraper/Seal Disc
Inches mm Wt./Lbs. Wt./Kg. Part Number Wt./Lbs. Wt./Kg. Part Number
Series I
4 100 0.2 0.1 00-7699-0004-00 0.2 0.1 00-7698-0004-00
6 150 0.6 0.3 00-7699-0006-00 0.5 0.2 00-7698-0006-00
8 200 1.0 0.5 00-7699-0008-00 0.9 0.4 00-7698-0008-00
10 250 1.6 0.7 00-7699-0010-00 1.4 0.6 00-7698-0010-00
12 300 3.5 1.6 00-7699-0012-00 2.7 1.2 00-7698-0012-00
14 350 4.3 2.0 00-7699-0014-00 3.2 1.5 00-7698-0014-00
Series II
24 600 8.8 4.0 00-7696-0024-00 7.3 3.3 00-7695-0024-00
26 650 11.4 5.2 00-7696-0026-00 9.2 4.2 00-7695-0026-00
28 700 11.7 5.3 00-7696-0028-00 9.5 4.3 00-7695-0028-00
30 750 19.1 8.7 00-7696-0030-00 14.3 6.5 00-7695-0030-00
32 800 15.0 6.8 00-7696-0032-00 12.8 5.8 00-7695-0032-00
34 850 26.2 11.9 00-7696-0034-00 23.1 10.5 00-7695-0034-00
36 900 28.2 12.8 00-7696-0036-00 24.9 11.3 00-7695-0036-00
38 950 29.0 13.2 00-7696-0038-00 25.7 11.7 00-7695-0038-00
40 1000 30.8 14.0 00-7696-0040-00 27.3 12.4 00-7695-0040-00
42 1050 50.6 23.0 00-7696-0042-00 36.7 16.7 00-7695-0042-00
48 1200 85.8 39.0 00-7696-0048-00 66.9 30.4 00-7695-0048-00
60 1500 93.1 42.3 00-7696-0060-00 72.6 33.0 00-7695-0060-00
Series III
16 400 5.1 2.3 00-7699-0016-00 4.2 1.9 00-7698-0016-00
18 450 5.9 2.7 00-7699-0018-00 5.1 2.3 00-7698-0018-00
20 500 9.2 4.2 00-7699-0020-00 7.9 3.6 00-7698-0020-00
22 550 10.3 4.7 00-7699-0022-00 8.8 4.0 00-7698-0022-00
24 600 16.5 7.5 00-7699-0024-00 13.0 5.9 00-7698-0024-00
26 650 18.5 8.4 00-7699-0026-00 14.5 6.6 00-7698-0026-00
28 700 27.3 12.4 00-7699-0028-00 22.4 10.2 00-7698-0028-00
30 750 26.8 12.2 00-7699-0030-00 21.6 9.8 00-7698-0030-00
32 800 35.2 16.0 00-7699-0032-00 28.8 13.1 00-7698-0032-00
34 850 38.3 17.4 00-7699-0034-00 31.0 14.1 00-7698-0034-00
36 900 52.4 23.8 00-7699-0036-00 40.3 18.3 00-7698-0036-00
40 1000 61.4 27.9 00-7699-0040-00 47.1 21.4 00-7698-0040-00
42 1050 80.5 36.6 00-7699-0042-00 59.2 26.9 00-7698-0042-00
48 1200 115.9 52.7 00-7699-0048-00 81.8 37.2 00-7698-0048-00
56 1400 169.0 76.8 00-7699-0056-00 144.0 65.5 00-7698-0056-00
60 1500 227.0 103.0 00-7699-0060-00 196.0 89.2 00-7698-0060-00

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
3000.005- p6

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Series IV BiDirectionAll Pig
Sizes: 4- through 60-inch Bulletin No: 3000.009.00
Date: November 2008
Cross Indexing No: n/a
Supersedes: n/a

Options

T.D. Williamson, Inc. is committed to


providing you with the precise pig to assist
you in planning, budgeting and meeting the
specifications for your application. Custom
configurations and special materials are
easily accommodated.
BiDirectionAll Pigs are available in sizes
4 inch (100 mm) and larger. Series IV
BiDirectionAll Pigs are available in the
following standard configurations:
Dewatering pigs with four seals and two
guide discs. See page 2.
Gauging pigs with four seals, two guide
discs and an aluminum gauge plate
precision machined to suit your
Series IV BiDirectionAll Pigs
requirements. See page 3.
Cleaning pigs with four seals and two
Description Features circular brushes (on sizes up to 20
inches). See page 4.
Cleaning pigs of 16 inches and above
Specifically designed for pipeline commissioning Each pig is equipped with six discs as complete with four seals, two guide
applications, TDW’s Series IV BiDirectionAll Pig its standard configuration, though other discs and a spring-mounted brush
is available in all design variations—including configurations are possible. The lead and trailing assembly. See page 5.
dewatering, gauging, cleaning, and magnetic discs are the guide/support discs, which support
the pig. Since the outside diameter of the guide Magnetic cleaning pigs with four seals,
configurations—needed to pre-commission and
disc is smaller, it eases the loading of the pig by two guide discs and a magnetic bracelet.
commission pipelines. Custom-built using high
providing a guide. The four scraper/seal discs See page 6.
quality materials, each Series IV BiDirectionAll
Pig is tailored to meet very specific dimensional provide an excellent seal during new construction Other options include multi-diameter pigs,
requirements. As with all TDW pigs, each Series and displacement applications. The guide/support pigs designed to negotiate special fittings,
IV BiDirectionAll Pig is fitted with Formula SI® discs are slightly harder than the scraper/seal discs such as check valves and wye fittings, high
polyurethane discs, providing excellent wear to enhance the pig’s performance. seal pigs with 6 seal discs and 2 guide
resistance and optimal performance. As its name implies, the BiDirectionAll Pig may discs, and long run pigs with 4 guide discs
be run in either direction if the application requires. and 4 seal discs. Contact TDW for more
The seal/scraper discs will easily reverse their information.
seal position when the flow direction changes.
In addition, each pig features a steel nameplate,
and the steel body of each pig has the capability
to be fitted with most tracking transmitters. Each
pig also features pluggable bypass ports allowing
flow through the pig to be adjusted, optimizing
performance. USA: 1-800-571-7447
UK: +44 (0) 1793 603600

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
T.D. Williamson (U.K) Limited Faraday Road, Dorcan Way Swindon, Wiltshire SN3 5HF England Phone: +44 (0) 1793 603600 Fax: +44 (0) 1793 603609 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

Series IV BiDirectionAll Dewatering Pig 3000.009- p2

These pigs feature four seals and two guide


discs, making them suitable for applications
such as light to medium batching, line filling
and dewatering. All sizes 12-inch and above
have a mounting flange suitable for a TDW
transmitter. The discs alone provide an excellent
scraping action, and these pigs can be used as
light utility cleaning pigs. Each disc package
can be rearranged to suit your requirements.
The bodies are supplied with pluggable bypass
holes.

Series IV BiDirectionAll Dewatering Pig

Size Dimension A Dimension B Approximate Weight


(Inches) Part Number Inches mm Inches mm Lbs Kg
4 01-0677-0004-00 8.58 218 4.53 115 3.31 1.5
6 01-0677-0006-00 12.32 313 7.01 178 11.02 5
8 01-0677-0008-00 14.88 378 8.39 213 19.84 9
10 01-0677-0010-00 18.03 458 10.28 261 33.07 15
12 01-0677-0012-00 20.63 524 12.87 327 57.32 26
14 01-0677-0014-00 19.25 489 12.87 327 63.93 29
16 01-0677-0016-00 24.17 614 14.57 370 99.21 45
18 01-0677-0018-00 26.73 679 17.09 434 125.66 57
20 01-0677-0020-00 26.73 679 17.09 434 218.26 63
22 01-0677-0022-00 30.67 779 19.65 499 218.26 99
24 01-0677-0024-00 30.67 779 19.65 499 229.28 104
26 01-0677-0026-00 36.57 929 25.55 649 291.01 132
28 01-0677-0028-00 36.57 929 25.55 649 308.65 140
30 01-0677-0030-00 41.34 1050 27.76 705 548.95 249
32 01-0677-0032-00 41.34 1050 27.76 705 577.61 262
34 01-0677-0034-00 46.26 1175 32.28 820 637.14 289
36 01-0677-0036-00 46.26 1175 32.28 820 668.00 303
42 01-0677-0042-00 51.02 1296 34.49 876 793.66 360
48 01-0677-0048-00 Available as special order

Note: These sealing lengths are based on the above configuration. Up to full bore openings can be traversed by
rearranging the disc packages. These pigs can all traverse 1.5D bends.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
T.D. Williamson (U.K) Limited Faraday Road, Dorcan Way Swindon, Wiltshire SN3 5HF England Phone: +44 (0) 1793 603600 Fax: +44 (0) 1793 603609 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

Series IV BiDirectionAll Gauging Pig 3000.009- p3

Direction of Travel*

These pigs feature four seals, two guide discs


and an aluminum slotted gauge plate. Each
gauge plate is precision machined to a precise
diameter, typically 95 percent to 97 percent
of the pipe’s inside diameter. All sizes 12-inch
and above have a mounting flange suitable
for a TDW transmitter. Each disc package can
be rearranged to suit your requirements. The
bodies are supplied with pluggable bypass
holes.

*For best results, run in direction noted,


though direction can be reversed if needed.

Series IV BiDirectionAll Gauging Pig Gauge Plate

Size Dimension A Dimension B Approximate Weight


(Inches) Part Number Inches mm Inches mm Lbs Kg
4 03-1521-0004-00 8.58 218 5.71 145 3.31 1.5
6 03-1521-0006-00 12.32 313 8.78 223 11.02 5
8 03-1521-0008-00 14.88 378 10.16 258 19.84 9
10 03-1521-0010-00 18.03 458 12.64 321 35.27 16
12 03-1521-0012-00 20.63 524 15.24 387 61.73 28
14 03-1521-0014-00 20.63 524 15.12 384 68.34 31
16 03-1521-0016-00 24.25 616 17.56 446 105.82 48
18 03-1521-0018-00 26.73 679 20.04 509 134.48 61
20 03-1521-0020-00 26.73 679 20.04 509 147.71 67
22 03-1521-0022-00 30.67 779 23.19 589 227.08 103
24 03-1521-0024-00 30.67 779 23.19 589 238.10 108
26 03-1521-0026-00 36.57 929 29.09 739 302.03 137
28 03-1521-0028-00 36.57 929 26.73 679 416.67 189
30 03-1521-0030-00 41.34 1050 32.48 825 571.00 259
32 03-1521-0032-00 41.34 1050 32.48 825 604.07 274
34 03-1521-0034-00 46.26 1175 37.40 950 670.21 304
36 03-1521-0036-00 46.26 1175 37.40 950 701.07 318
42 03-1521-0042-00 51.02 1296 41.54 776 837.76 380
48 03-1521-0048-00 Available as special order

Note: These sealing lengths are based on the above configuration. Up to full bore openings can be traversed by
rearranging the disc packages. These pigs can all traverse 1.5D bends.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
T.D. Williamson (U.K) Limited Faraday Road, Dorcan Way Swindon, Wiltshire SN3 5HF England Phone: +44 (0) 1793 603600 Fax: +44 (0) 1793 603609 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

Series IV BiDirectionAll Circular Brush Cleaning Pig 3000.009- p4

These pigs feature four seals and two


360-degree circular brushes (on sizes up to
20-inch), providing full coverage of the pipeline
wall. The modular brushes are easily replaced.
All sizes 12-inch and above have a mounting
flange suitable for a TDW transmitter. Each
disc package can be rearranged to suit your
requirements. The bodies are supplied with
pluggable bypass holes.

Series IV BiDirectionAll
Circular Brush Cleaning Pig

Size Dimension A Dimension B Approximate Weight


(Inches) Part Number Inches mm Inches mm Lbs Kg
4 02-2681-0004-00 Available as special order
6 02-2681-0006-00 12.32 313 5.83 148 5.00 5
8 02-2681-0008-00 14.88 378 7.20 183 9.00 9
10 02-2681-0010-00 18.03 458 7.83 199 16.00 16
12 02-2681-0012-00 20.63 524 10.43 265 27.00 27
14 02-2681-0014-00 20.63 524 10.43 265 30.00 30
16 02-2681-0016-00 24.17 614 12.48 317 40.00 40
18 02-2681-0018-00 26.73 679 15.04 382 58.00 58
20 02-2681-0020-00 26.73 679 15.04 382 64.00 64
22 02-2681-0022-00 Available as special order
24 02-2681-0024-00 Available as special order
26 02-2681-0026-00 Available as special order
28 02-2681-0028-00 Available as special order
30 02-2681-0030-00 Available as special order
32 02-2681-0032-00 Available as special order
34 02-2681-0034-00 Available as special order
36 02-2681-0036-00 Available as special order
42 02-2681-0042-00 Available as special order
48 02-2681-0048-00 Available as special order

Note: These sealing lengths are based on the above configuration. Up to full bore openings can be traversed by
rearranging the disc packages. These pigs can all traverse 1.5D bends.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
T.D. Williamson (U.K) Limited Faraday Road, Dorcan Way Swindon, Wiltshire SN3 5HF England Phone: +44 (0) 1793 603600 Fax: +44 (0) 1793 603609 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

Series IV BiDirectionAll Sprung Brush Cleaning Pig 3000.009- p5

These pigs, in sizes of 16-inch and above,


feature four seals, two guide discs and a spring-
mounted brush assembly. With each brush
individually supported on its own spring, these
pigs offer 360-degree brush coverage. The
brushes are pinned and clamped onto brush
holders. All sizes 16-inch and above have a
mounting flange suitable for a TDW transmitter.
Each disc package can be rearranged to suit
your requirements. The bodies are supplied with
pluggable bypass holes.

Series IV BiDirectionAll
Sprung Brush Cleaning Pig

Size Dimension A Dimension B Approximate Weight


(Inches) Part Number Inches mm Inches mm Lbs Kg
16 02-2682-0016-00 31.65 804 22.01 559 158.73 72
18 02-2682-0018-00 31.65 804 22.01 559 182.98 83
20 02-2682-0020-00 31.65 804 22.01 559 196.21 89
22 02-2682-0022-00 35.59 904 24.57 624 293.21 133
24 02-2682-0024-00 35.59 904 24.57 624 304.24 138
26 02-2682-0026-00 38.54 979 27.52 699 359.35 163
28 02-2682-0028-00 38.54 979 27.52 699 379.20 172
30 02-2682-0030-00 43.31 1100 29.72 755 641.55 291
32 02-2682-0032-00 43.31 1100 29.72 755 670.21 304
34 02-2682-0034-00 46.26 1175 32.68 830 740.75 336
36 02-2682-0036-00 46.26 1175 32.68 830 771.62 350
42 02-2682-0042-00 58.11 1476 32.68 830 1719.61 780
48 02-2682-0048-00 Available as special order

Note: These sealing lengths are based on the above configuration. Up to full bore openings can be traversed by
rearranging the disc packages. These pigs can all traverse 3D bends.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
T.D. Williamson (U.K) Limited Faraday Road, Dorcan Way Swindon, Wiltshire SN3 5HF England Phone: +44 (0) 1793 603600 Fax: +44 (0) 1793 603609 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

Series IV BiDirectionAll Magnetic Pig 3000.009- p6

These pigs feature four seals, two guide discs


and a magnetic bracelet of very high strength
neodymium magnets protected by polyurethane
covers. All sizes 12-inch and above have a
mounting flange suitable for a TDW transmitter.
Each disc package can be rearranged to suit
your requirements. The bodies are supplied with
pluggable bypass holes.

Size Dimension A Dimension B Approximate Weight


(Inches) Part Number Inches mm Inches mm Lbs Kg
4 02-2680-0004-00 Available as special order
6 02-2680-0006-00 Available as special order
8 02-2680-0008-00 14.88 378 8.39 213 24.25 11
10 02-2680-0010-00 18.03 458 10.28 261 37.48 17
12 02-2680-0012-00 20.63 524 12.87 327 66.14 30
14 02-2680-0014-00 19.25 489 12.87 327 72.75 33
16 02-2680-0016-00 24.17 614 14.57 370 112.44 51
18 02-2680-0018-00 26.73 679 17.09 434 145.51 66
20 02-2680-0020-00 26.73 679 17.09 434 158.73 72
22 02-2680-0022-00 30.67 779 19.65 499 242.51 110
24 02-2680-0024-00 30.67 779 19.65 499 297.62 135
26 02-2680-0026-00 36.57 929 25.55 649 317.47 144
28 02-2680-0028-00 36.57 929 25.55 649 399.04 181
30 02-2680-0030-00 41.34 1050 27.76 705 590.84 268
32 02-2680-0032-00 41.34 1050 27.76 705 619.50 281
34 02-2680-0034-00 46.26 1175 32.28 820 692.25 314
36 02-2680-0036-00 46.26 1175 32.28 820 855.39 388
42 02-2680-0042-00 51.02 1296 34.49 876 1510.17 685
48 02-2680-0048-00 Available as special order

Note: These sealing lengths are based on the above configuration. Up to full bore openings can be traversed by
rearranging the disc packages. These pigs can all traverse 1.5D bends.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
T.D. Williamson (U.K) Limited Faraday Road, Dorcan Way Swindon, Wiltshire SN3 5HF England Phone: +44 (0) 1793 603600 Fax: +44 (0) 1793 603609 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Inflatable UNISPHERE Pig

Sizes: 4-inch and larger Bulletin No: 3010.001.02


Date: January 2007
Cross Indexing No: n/a
Supersedes: 3010.001.01 (2/05)

Options

T. D. Williamson, Inc., is committed


to providing you with the exact product
to assist you in planning, budgeting and
meeting the specifications for your individual
application needs.
TDW offers a UNISPHERE Pig for thin
wall pipe in sizes 4" - 14".
Different urethane formulations are
available for unique applications.

Inflatable UNISPHERE™ Pig

Description Features

UNISPHERE™ Pigs are seamless, liquid-cast The polyurethane used to make UNISPHERE
polyurethane spheres. They are designed for Pigs is TDW’s own formula. It provides excellent
heavy-duty service in the removal of liquid resistance to abrasion, low temperature, and
hydrocarbons and water from pipelines and piping hydrocarbons with minimum swelling and no
systems. UNISPHERE Pigs are undersized and can blisters. It also gives maximum flexibility and tear
be sized to match most any pipe ID. The inflating strength.
valve(s) on the UNISPHERE Pig may be used for UNISPHERE Pigs must be filled with liquid prior
inflating or deflating purposes. to placing into service. By removing the inflating
UNISPHERE Pigs are to be filled completely with valve, liquid may be poured into the sphere.
liquid (usually a 50/50 mix of water/glycol and light Once the sphere is completely filled, the inflating
weight oil). The spheres are easily inflated with a valve must be reinstalled. If inflation beyond the
TDW inflation pump. natural sphere OD is required, an inflation pump
TDW heavy-duty UNISPHERE Pigs can be used is required.
in natural gas (wet or dry), crude oil (sweet or
sour), and refined hydrocarbon products. Consult
the factory for applications in special chemicals.
Recommended operating temperature is -20°F
UNISPHERE ™ Pigs are inflated easily.
to 200°F. Care should be taken when handling or
transporting at temperatures below freezing.

USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

UNISPHERE Pigs 3010.001.01 - p2


Sphere OD Approx. Wt. Approx. Wt. Min. Allowable Max. Allowable **


Size (Empty) (Empty) (Full of Water) ID Variations ID Variations
inches mm Part Number inches mm Lbs. Kg. Lbs. Kg inches mm inches mm
4" 100 01-1324-0000 3.97 100.8 .86 .4 1.4 .64 3.89 98.8 4.13 104.8
*4" TW 100 01-1585-0000 4.12 104.8 1.2 .5 1.7 .77 4.04 102.6 4.28 108.7
6" 150 01-1325-0000 6.00 152.4 2.9 1.3 4.6 2.1 5.88 149.4 6.24 158.5
*6" TW 150 01-1586-0000 6.25 158.8 3.6 1.6 9.3 2.4 6.12 155.4 6.49 164.8
8" 200 01-1326-0000 7.86 199.7 4.0 1.8 10.5 4.8 7.71 195.8 8.18 207.7
*8" TW 200 01-1587-0000 8.25 209.6 8.7 3.9 12.5 5.7 8.08 205.2 8.56 217.4
10" 250 01-1327-0000 9.96 253.0 12.1 5.5 21 9.5 9.76 247.9 10.36 263.0
*10" TW 250 01-1588-0000 10.25 260.4 14.0 6.4 23.5 10.7 10.04 255.0 10.50 266.7
12" 300 01-1328-0000 11.94 303.3 19.7 9 36 16.3 11.70 297.1 12.41 315.3
*12" TW 300 01-1589-0000 12.25 311.2 23.0 10.0 39.4 17.9 12.00 304.8 12.57 319.3
14" 350 01-1329-0000 13.00 330.2 24.5 11.1 46 21 12.74 323.6 13.52 343.4
*14" TW 350 01-1590-0000 13.50 342.9 31.0 14.1 52.9 24.0 13.23 336.0 13.77 349.8
16" 400 01-0941-0000 15.00 381.0 35.0 16.0 70 32 14.78 375.3 15.60 396.2
18" 450 01-0942-0000 17.00 431.8 50.0 23.0 102 46 16.75 425.3 17.68 449.1
20" 500 01-0943-0000 19.00 482.6 67.0 30.0 142 64 18.72 475.4 19.76 501.9
22” 550 01-0944-0000 21.00 533.0 91 41 184 83 20.69 525 21.84 555
24" 600 01-0924-0000 23.00 584.2 114.0 52.0 251 114 22.66 575.4 23.92 607.6
26" 650 01-0945-0000 25.00 635.0 155.0 70.0 323 147 24.63 625.5 26.00 660.4
28" 700 01-0946-0000 27.00 685.8 177.0 80.3 406 184 26.60 675.5 28.08 713.2
30" 750 01-0947-0000 29.00 736.6 224.0 102 502 228 28.57 725.6 30.16 766.1
32" 800 01-0948-0000 31.00 787.4 263.5 120 613 278 30.54 775.6 32.24 818.9
34" 850 01-0949-0000 33.00 838.2 315.5 143 739 335 32.51 825.6 34.32 871.7
36" 900 01-0950-0000 35.00 889.0 433.0 196 882 400 34.48 875.7 36.40 924.6
38" 950 01-0951-0000 37.00 939.8 439.4 199 1041 472 36.45 925.7 38.48 977.4
40" 1000 01-0930-0000 39.00 990.6 502.0 228 1217 552 38.42 975.7 40.56 1030.0
42" 1050 01-0952-0000 41.00 1041.4 570.0 258 1411 640 40.39 1026.0 42.64 1083.0
48" 1200 01-0955-0000 47.00 1194.0 807.3 366 2115 959 46.30 1176.0 48.88 1242.0
56" 1400 01-1065-0000 54.50 1384.0 1168 530 3279 1487 53.68 1364.0 56.68 1440.0

Accessories and Replacement Parts


Pump comes complete with base, stock number pressure hose and instant-on coupling 01-0506-0000
Required Items: Hex long arm wrench, 5/32" 00-1288-0006
Hex long arm wrench, 3/8" 00-1288-0011
Filling adapter 00-1831-0003
Optional: Valve core extractor 00-1833-0001
REPLACEMENT PARTS:
Inflating valve 00-3001-0001
Valve core 00-1829-0001
O-ring 00-0116-0007
Pipe plug 00-6311-0001
Consult the factory for sizes not shown and for minimum pipe ID smaller than listed in above chart. Do not inflate beyond pipe ID; over-inflation results in excessive wear.
*For use in Thin Wall (TW) Pipe.
** Maximum inflation diameter.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
ULTRA Pig-All Urethane

Sizes: 16- through 36-inch Bulletin No: 3030.005.04


Date: January 2007
Cross Indexing No: n/a
Supersedes: 3030.005.03 (12/06)

Options

T. D. Williamson, Inc., is committed to


providing you with the exact product to
assist you in meeting your individual needs.
The ULTRA Pig, offered in a number of
configurations, is available with the following
options:
Additional cups or discs
Gauge plates at your specified
diameter and configuration
Mounting plates for pig tracking
transmitters
Bypass holes for jet cleaning
RealSeal™ Multi-lip cups for increased
sealing effectiveness and wear life
DCDC Configuration

Description Features

The ULTRA™ Pig, available in sizes 16” through The ULTRA Pig is offered in four basic
36”, is an excellent batching/displacement pig and configurations in sizes 16” through 36”. The pig
will even perform light cleaning jobs. It can be bodies will allow the installation of two different
furnished in a number of cup, disc and cup/disc size cups and/or discs starting with the 18” and
configurations. 20” size.
Its all-urethane construction, except bolts, Configuration 1111 is used for bidirectional
nuts and washers, makes this a very lightweight applications. Types 2220 and 2222 are used for
pig. The pig body and spacers are manufactured long batching and displacement applications. Type
from our structural grade urethane, designed to 1212 is used when light cleaning, batching and
withstand the loads applied within a pipeline. This displacement are required on a single run.
lightens the pig making it easier to handle in the All cups and discs are replaceable and can be
field and also making the pig last longer. interchanged or reconfigured when conditions
warrant or when necessary. They feature TDW's
polyurethane formula which is designed to
provide superior abrasion resistance. This new Patented in the United States and in foreign countries.

polyurethane means more miles and more runs at


less cost. USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

ULTRA Pig

3030.005 - p2

Configuration 1111 Configuration 1212

D
D

A
B A
C B
C

Configuration 1111, Sizes 16" through 36"


Dimensions/Inches Dimensions/mm
Inches mm Part Number Lbs. Kg. A B C D A B C D
16 400 01-1513-1111-16 65 29 3.625 21.250 27.781 15.875 92 540 706 403
18 450 01-1513-1111-18 85 39 4.062 23.875 31.281 17.875 103 606 795 454
20 500 01-1513-1111-20 90 41 4.062 23.875 31.281 19.875 103 606 795 505
22 550 01-1513-1111-22 160 73 5.000 29.250 38.469 22.000 127 743 977 559
24 600 01-1513-1111-24 180 82 5.000 29.250 38.469 24.000 127 743 977 610
26 650 01-1513-1111-26 230 104 5.875 34.500 44.656 26.000 149 876 1134 660
28 700 01-1513-1111-28 245 111 5.875 34.500 44.656 28.000 149 876 1134 711
30 750 01-1513-1111-30 335 152 6.750 39.750 51.031 30.000 171 1010 1296 762
32 800 01-1513-1111-32 360 163 6.750 39.750 51.031 32.000 171 1010 1296 813
34 850 01-1513-1111-34 490 222 7.750 45.125 57.531 34.000 197 1146 1461 864
36 900 01-1513-1111-36 525 238 7.750 45.125 57.531 36.000 197 1146 1461 914

Configuration 1212, Sizes 16" through 36"


Dimensions/Inches Dimensions/mm
Inches mm Part Number Lbs. Kg. A B C D A B C D
16 400 01-1513-1212-16 65 29 7.062 24.688 30.094 15.875 179 627 764 403
18 450 01-1513-1212-18 95 43 7.812 27.625 33.906 17.875 198 702 861 454
20 500 01-1513-1212-20 100 45 9.062 28.875 35.156 19.875 230 733 893 505
22 550 01-1513-1212-22 170 77 9.594 33.844 41.750 22.000 244 860 1060 559
24 600 01-1513-1212-24 185 84 10.844 35.094 43.000 24.000 275 891 1092 610
26 650 01-1513-1212-26 235 107 12.000 40.625 49.469 26.000 305 1032 1257 660
28 700 01-1513-1212-28 255 116 13.250 41.875 50.719 28.000 337 1064 1288 711
30 750 01-1513-1212-30 355 161 13.750 46.750 56.531 30.000 349 1187 1436 762
32 800 01-1513-1212-32 390 177 15.000 48.000 57.781 32.000 381 1219 1468 813
34 850 01-1513-1212-34 530 240 15.875 53.250 63.781 34.000 403 1353 1620 864
36 900 01-1513-1212-36 570 259 17.250 54.625 65.156 36.000 438 1387 1655 914

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

3030.005 - p3

ULTRA Pig

Configuration 2220 Configuration 2222

D
D

A
A
B
B
C
C

Configuration 2220, Sizes 16" through 36"


Dimensions/Inches Dimensions/mm
Inches mm Part Number Lbs. Kg. A B C D A B C D
16 400 01-1513-2220-16 55 25 5.625 19.625 26.469 15.875 143 498 672 403
18 450 01-1513-2220-18 80 36 6.312 22.062 29.844 17.875 160 560 758 454
20 500 01-1513-2220-20 85 39 6.562 22.312 31.094 19.875 167 567 790 505
22 550 01-1513-2220-22 135 61 7.750 27.000 36.750 22.000 197 686 933 559
24 600 01-1513-2220-24 150 68 8.000 27.250 38.000 24.000 203 692 965 610
26 650 01-1513-2220-26 185 84 9.125 31.875 43.594 26.000 232 810 1107 660
28 700 01-1513-2220-28 200 91 9.375 32.125 44.844 28.000 238 816 1139 711
30 750 01-1513-2220-30 290 132 10.500 36.750 49.781 30.000 267 933 1264 762
32 800 01-1513-2220-32 320 145 10.750 37.000 51.031 32.000 273 940 1296 813
34 850 01-1513-2220-34 440 200 12.000 41.625 56.031 34.000 305 1057 1423 864
36 900 01-1513-2220-36 475 215 12.250 41.875 57.406 36.000 311 1064 1458 914

Configuration 2222, Sizes 16" through 36"


Dimensions/Inches Dimensions/mm
Inches mm Part Number Lbs. Kg. A B C D A B C D
16 400 01-1513-2222-16 65 29 5.625 23,250 30.094 15.875 143 591 764 403
18 450 01-1513-2222-18 100 45 6.312 26.125 33.906 17.875 160 664 861 454
20 500 01-1513-2222-20 110 50 6.562 26.375 35.156 19.875 167 670 893 505
22 550 01-1513-2222-22 175 79 7.750 32.000 41.750 22.000 197 813 1060 559
24 600 01-1513-2222-24 195 88 8.000 32.250 43.000 24.000 203 819 1092 610
26 650 01-1513-2222-26 240 109 9.125 37.750 49.469 26.000 232 959 1257 660
28 700 01-1513-2222-28 260 118 9.375 38.000 50.719 28.000 238 965 1288 711
30 750 01-1513-2222-30 375 170 10.500 43.500 56.531 30.000 267 1105 1436 762
32 800 01-1513-2222-32 415 188 10.750 43.750 57.781 32.000 273 1111 1468 813
34 850 01-1513-2222-34 565 256 12.000 49.375 63.781 34.000 305 1254 1620 864
36 900 01-1513-2222-36 615 279 12.250 49.625 65.156 36.000 311 1260 1655 914

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Ordering Information

ULTRA Pig

3030.005 - p4

Sizes 16” through 36”

Body Spacer Flange Nose Disc Cup


16" 00-6407-0016 00-6408-0016 00-6409-0016 00-6410-0016 00-6414-0016 00-4120-0016
18" 00-6407-1820 00-6408-1820 00-6409-1820 00-6410-1820 00-6414-0018 00-4120-0018
20" 00-6407-1820 00-6408-1820 00-6409-1820 00-6410-1820 00-6414-0020 00-4120-0020
22" 00-6407-2224 00-6408-2224 00-6409-2224 00-6410-2224 00-6414-0022 00-4120-0022
24" 00-6407-2224 00-6408-2224 00-6409-2224 00-6410-2224 00-6414-0024 00-4120-0024
26" 00-6407-2628 00-6408-2628 00-6409-2628 00-6410-2628 00-6414-0026 00-4120-0026
28" 00-6407-2628 00-6408-2628 00-6409-2628 00-6410-2628 00-6414-0028 00-4120-0028
30" 00-8115-0001 00-8115-0003 00-6409-3032 00-6410-3032 00-6414-0030 00-4120-0030
32" 00-8115-0001 00-8115-0003 00-6409-3032 00-6410-3032 00-6414-0032 00-4120-0032
34" 00-8064-0001 00-8064-0003 00-6409-3436 00-6410-3436 00-6414-0034 00-4120-0034
36" 00-8064-0001 00-8064-0003 00-6409-3436 00-6410-3436 00-6414-0036 00-4120-0036

Typical of all ULTRA™ Pigs:

Will traverse 1.5 DR bends.


Maximum Gate Valve Seat-Ring Spacing is equal to Dimension A - 1"
Maximum Check Valve Bowl Length is equal to Dimension B - 1"

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
XPig Multi-purpose Utility Tool ®

Sizes: 2- through 12- and 16-inch Bulletin No: 3030.006.01


Date: October 2008
Cross Indexing No: n/a
Supersedes: January 2007

XPig Multi-purpose Utility Tool


®

5D Configuration

Options

T. D. Williamson, Inc., is committed to providing


the best products available to assist you in meeting
your specific pipeline needs.
Available options include:
Poly, carbon steel or stainless steel brushes for
cleaning
Bypass holes for enhanced cleaning capability
with jetting action
®
TDW RealSeal option offers excellent sealing
performance for de-watering and product
segmentation from start to finish. (Applicable to
XPig Multi-purpose Utility Tool
®

rear cup only.)


1C5D Configuration XPig Multi-purpose Utility Tool
®

Discs and cups can be machined to conform to


2C4D Configuration
heavy wall ID offshore pipe
Select from three available hardness levels
(durometer 85*- 80 - 75, Shore A)
Description Features Bolt-on gauging plate option
Can be molded with solid core body
Available in 4- through 12- and 16-inch sizes, the Whether your needs are cleaning, batching, The TDW Pig Washer facilitates easy cleanup
TDW XPig multi-purpose utility tool is exceptionally
®
displacement, line commissioning/decommissioning, when re-using the XPig tool or any other pigs.
versatile, affordable and disposable. It is a one piece or even gauging, the XPig tool is up to the task.
pig molded from TDW's Formla SI™ Urethane with Superior durability allows the XPig tool to finish *85 is the standard hardness unless otherwise specified
add on options available. as strong as it starts. It is available in three basic
configurations:
• One cup and five discs
• Two cups and four discs
• Five discs.
A smaller front cup/disc facilitates launch and
its flexible body is designed to handle 1.5 D radius
bends better than rigid-body pigs.
The hollow core can house a transmitter or Patented in the United States and in foreign countries.

trip magnet to activate non-intrusive pig passage


indicators (4- through 16-inch only) USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

XPig™ Multi-purpose Utility Tool 3030.006 - p2

01-33SZ - ABCD - EF

SZ A B C D E F
®
Nominal Size Inches Style Durometer Transmitter Retainer Trip Magnet Retainer Bypass Holes RealSeal (Rear Cup Only)
02* 1 = 1C5D 0 = 85A 0 = None 0 = None 0 = None 0 = None
04 2 = 2C4D 1 = 80A 1 = Yes 1 = Yes 1 = 1% 1 = Yes
06 3 = 5D 2 = 75A 3 = 3% (Standard)
08
10
12
16
Example: 01-3312-1010-01 would be a 12-inch, 1 cup 5 disc, 85A Durometer,
Transmiter Retainer (Transmitter sold Separately), with RealSeal Rear Cup
®

*2-inch is available in 1C4D and 4D configurations only. The only options on the 2-inch are changes in the hardness.
NOTE: Consult factory for Thickwall (Offshore) Applications

2C4D Configuration 1C5D Configuration


Rear Cup removed
for 5D Configuration
1C5D Configuration

B B

A A

Dimensions
Size (Nominal) A B Weight
Inches mm Inches mm Inches mm Lbs. Kg.
2 50 3.87 98 2.19 56 0.2 0.09
4 100 9.36 238 4.375 111 1.7 0.77
6 150 15.14 384 6.50 165 5.8 2.63
8 200 18.60 472 8.50 216 12.2 5.53
10 250 21.75 552 10.562 268 21.6 9.80
RealSeal Option
®
12 300 24.38 619 12.562 319 36.7 16.65
(Rear Cup Only) 16 400 29.42 747 16.000 406 62.0 28.12

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

XPig™ Multi-purpose Utility Tool - Accessories 3030.006 - p3

XPig™ Multi-purpose Utility Tool


2C4D with Brush Assembly Attached

Part Number for Brush Pig


02-33SZ - ABCD - EFGH

SZ A B C D E F G H
®
Nominal Transmitter Trip Magnet Bypass RealSeal Brush Number
Size (Inches) Style Durometer Retainer Retainer Holes (Rear Cup Only) Material of Brushes
04 1 = 1C5D 0 = 85A 0 = None 0 = None 0 = None 0 = None 0 = Carbon 1=1
06 2 = 2C4D 1 = 80A 1 = Yes 1 = Yes 1 = 1% 1 = Yes 1 = Stainless Steel 2=2
08 3 = 5D 2 = 75A 3 = 3% (Standard) 2 = Polyurethane 3=3
10 4=4
12
16
Example: 02-3312-2100-1112 would be a 12-inch, 2 cup 4 disc, 80A Durometer, 3% By-Pass, RealSeal Rear Cup,
®

Stainless Steel Brushes One on Front and One on Rear


NOTE: Consult factory for Thickwall (Offshore) Applications

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

XPig™ Multi-purpose Utility Tool - Accessories 3030.006 - p4

XPig™ Multi-purpose Utility Tool


2C4D with Guaging Plate Assembly Attached

Part Number for Guage Pig


03-34SZ - ABCD - EFGH

SZ A B C D E F G H
®
Nominal Transmitter Trip Magnet Bypass RealSeal MFL Gauge DEF Gauge
Size (Inches) Style Durometer Retainer Retainer Holes (Rear Cup Only) Plate (Std Size) Plate (Std Size)
02 1 = 1C5D 0 = 85A 0 = None 0 = None 0 = None 0 = None 0 = No 1 = No
04 2 = 2C4D 1 = 80A 1 = Yes 1 = Yes 1 = 1% 1 = Yes 1 = Yes 2 = Yes
06 3 = 5D 2 = 75A 3 = 3% (Standard)
08
10
12
16
Example: 03-3412-1000-0101 would be a 12-inch, 1 cup 5 disc, 85A Durometer, RealSeal Rear Cup,
®

with Standard size Gauge Plate for detecting Pipe Deformation


NOTE: Consult factory for Thickwall (Offshore) Applications

Standard Gauge Plate Sizes


Pig Size Outside Diameter
(Nominal) MFL DEF
Inches mm Inches mm Inches mm
4 100 3.70 94 3.70 94
6 150 5.64 143 5.00 127
8 200 7.38 187 6.50 165
10 250 9.20 234 8.10 206
12 300 11.25 286 9.56 243
16 400 14.25 362 12.00 305

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Gauging Pigs
Sizes: 4- through 36-inch Bulletin No: 3030.007.00
Date: June 2010
Cross Indexing No: n/a
Supersedes: n/a

Options

The following options are available on


most TDW Gauging Pigs:
SO-G Pig SO-G Pig Alternative material for cups and discs
1C3D with Gauge Plate 2C1D with Gauge Plate is available in cases where polyurethane
(Typical 4-inch configuration) (Typical 6- through 14-inch configuration) is not acceptable.
The diameter and thickness of the gauge
plate may be specified by the customer.
Multiple gauge plates can be provided
on one pig.
Pig configuration can be modified to
meet customer request.
Pigs can be modified if necessary to
hold a transmitter for tracking the pig
during its run through the line, or to
locate the pig should it get stuck in
Polly-G Pig the line.
LV-G Pig with Gauge Plate
TDW offers alternative methods to
DCDC with Gauge Plate effectively locate and size obstructions using
(Typical 16-inch and larger configuration)
smart pigs. For more information contact
your local TDW representative.

Description Features

TDW Gauging Pigs are designed to indicate TDW SO-G and LV-G pigs utilize polyurethane
obstructions in a pipeline. The slotted aluminum cups and discs. These cups and discs can operate
gauge plates will deform and stay deformed if they in temperatures ranging from -18° C (0° F) to 93°
encounter an obstruction in the line. Since they C (200° F).
are made of aluminum they will not damage the The Polly-G Gauging Pig is offered in medium
internal surface of the pipe. and high density bare foam and with a "criss-cross"
The pigs will traverse 1.5DR bends unless pattern.
otherwise noted. They are not recommended for The gauge plates are made from aluminum and
lines containing check valves unless the valves can are slotted in order to deform locally when an
be locked in the open position. unacceptable obstruction is encountered while still
These pigs will be referred to as: allowing the pig to travel on through the pipeline.
In the case of severe obstructions the pig may get
SO-G in 4”-14” sizes (S small, O OptionAll™ stuck in the line.
construction, G gauging).
LV-G in 16” and larger sizes (L large, V
Standard gauging plate diameters are from 92% USA: 1-800-571-7447
to 94% of standard weight pipe inside diameter.
VANTAGE® construction, G gauging). England: (44) 1-793-603600
Polly-G for foam pigs with gauge plate.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2010. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

SO-G Gauging Pigs Sizes 4- through 14-inch 3030.007.00- p2

SO-G Pig with Gauge Plate


4-inch

A
L

Standard Gauge
Nom Pipe Size Plate Diameter* Approx Pig Wt A L
Inches mm Inches mm lbs kg Inches mm Inches mm Pig Part Number*
4 100 3.70 112 2 1 6.4 163 8.4 213 03-2595-04CC-DD03
*The "CC-DD" in the part number is used to specify the diameter of the gauge plate with the "CC" being inches and the "DD" being
hundreths of an inch. For example: a 4-inch pig with a part number of 03-2595-0403-7003 would have a 3.70-inch diameter gauge
plate. The 03 at the end of the part number denotes a standard 3/16-inch gauge plate thickness.

SO-G Pig with Gauge Plate


6- through 14-inch

A
L

Standard Gauge
Nom Pipe Size Plate Diameter* Approx Pig Wt A L
Inches mm Inches mm lbs kg Inches mm Inches mm Pig Part Number*
6 150 5.64 143 6 3 11.1 282 13.7 348 03-2595-06CC-DD03
8 200 7.38 194 12 5 13.2 335 16.0 406 03-2595-08CC-DD03
10 250 9.25 248 25 11 15.1 384 20.2 513 03-2595-10CC-DD03
12 300 11.16 286 30 14 19.3 490 25.4 645 03-2595-12CC-DD03
14 350 12.25 318 35 16 19.4 493 26.1 663 03-2595-14CC-DD03
*The "CC-DD" in the part number is used to specify the diameter of the gauge plate with the "CC" being inches and the "DD" being
hundreths of an inch. For example: a 10-inch pig with a part number of 03-2595-1009-7503 would have a 9.75-inch diameter gauge
plate. The 03 at the end of the part number denotes a standard 3/16-inch gauge plate thickness.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2010. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

LV-G Gauging Pigs Sizes 16-inch and Larger 3030.007.00- p3

LV-G Pig with Gauge Plate


16-inch and Larger

A
L

Standard Gauge
Nom Pipe Size Plate Diameter* Approx Pig Wt A L
Inches mm Inches mm lbs kg Inches mm Inches mm Pig Part Number*
16 400 14.25 362 60 27 27.2 691 27.9 709 03-2597-16CC-DD03
18 450 16.00 406 95 43 31.8 808 32.5 826 03-2597-18CC-DD03
20 500 18.00 457 110 50 33.3 846 34.0 864 03-2597-20CC-DD03
22 550 20.00 508 165 75 37.5 953 38.2 970 03-2597-22CC-DD03
24 600 21.85 555 180 82 39.2 996 40.0 1016 03-2597-24CC-DD03
26 650 23.50 597 215 97 43.8 1113 44.6 1133 03-2597-26CC-DD03
28 700 25.50 648 250 113 45.5 1156 46.3 1176 03-2597-28CC-DD03
30 750 27.00 686 345 156 50.9 1293 51.8 1316 03-2597-30CC-DD03
32 800 29.00 737 360 163 52.4 1331 53.3 1354 03-2597-32CC-DD03
34 850 31.00 787 495 224 59.7 1516 60.5 1537 03-2597-34CC-DD03
36 900 33.00 838 530 240 61.1 1552 61.9 1572 03-2597-36CC-DD03
*The "CC-DD" in the part number is used to specify the diameter of the gauge plate with the "CC" being inches and the "DD" being
hundreths of an inch. For example: a 16-inch pig with a part number of 03-2595-1614-2503 would have a 14.25-inch diameter gauge
plate. The 03 at the end of the part number denotes a standard 3/16-inch gauge plate thickness.

Polly-G Pig with Gauge Plate

Consult factory for available Foam Pigs with Gauge Plate options

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2010. All rights reserved T.D. Williamson, Inc. / Printed in USA
3030.007.00- p4

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2010. All rights reserved T.D. Williamson, Inc. / Printed in USA
V-Jet Corrosion Inhibitor Pigs
®

Sizes: 4- through 28-inch Bulletin No: 3000.008.00


Date: March 2008
Cross Indexing No: n/a
Supersedes: n/a)

Featuring sealing cups molded of tough


Formula SI™ urethane, the V-Jet Pig is designed
to be sturdy and reliable during long runs.
The V-Jet Pig works well for the final stages of a
cleaning program as a means of removing scale
from the pipe’s top inner wall.

Options

The V-Jet Pig is available in multiple sizes and


V-Jet Corrosion Inhibitor Pig
®

nozzle configurations. For sizes 4- through


10- through 28-inch
8-inch, the V-Jet VXP Pigs have a single central
nozzle. Larger diameter V-Jet Pigs are available
in a variety of nozzle arrangements, from
10-inch pigs with two nozzles all the way up to
28-inch pigs with nine nozzles. Custom designs
are also possible for larger pigs.
The V-Jet Pig can be used as a stand-alone
V-Jet VXP Corrosion Inhibitor Pig
®

dewatering pig, or in tandem with a slug of


4- through 8-inch corrosion inhibitor behind. It can also be used
Description in batching mode with a slug of inhibitor
separating a batching pig up front and the
V-Jet Pig behind. This inhibitor slug serves as a
Injection or batching of corrosion inhibitor fluid The reclaimed corrosion inhibitor is then
reservoir to supply the V-Jet Pig’s spray nozzles
can help reduce pipeline deterioration, but gravity redeployed by the nozzles as an atomized spray at
and facilitates creation of a dense inhibitor fog
naturally forces inhibitor to settle along the bottom about a 45-degree angle (10-inch and larger) onto
between the pigs as they move through the
of a pipe, leaving the top of the pipe unsaturated the top half of the pipe’s inner wall. The atomized
pipe.
and most vulnerable to corrosion. The TDW spray also creates an increasingly dense vapor
V-Jet Corrosion Inhibitor Pig is designed to defy
®
cloud that is pushed ahead of the V-Jet Pig during The V-Jet Pig has also been successful in
gravity by spraying corrosion inhibitor onto the the entirety of the run, helping to coat all areas of chemical cleaning applications.
inside top portion of multi-phase gas gathering or the pipe wall with inhibitor.
gas transmission pipelines.
The V-Jet Pig works based on the dynamics
Features
of bypass flow and differential pressure, with V-Jet® Corrosion Inhibitor Pig
no moving parts or pressure vessels to fill and Patented in the United States
and in foreign countries.
charge. Instead, the V-Jet Pig’s patented design A counterweight in the V-Jet Pig helps it
V-Jet® VXP Corrosion Inhibitor Pig
allows the higher pressure to flow through its body maintain proper nozzle orientation during Patent Pending in the United States
and spray head. Bypass flow acts as the accelerant each run (10-inch and larger). and in foreign countries.

to transfer and vaporize fluid while creating a low For liquids with physical properties similar to
pressure area in the spray nozzle as it passes water, each nozzle typically delivers
through. This pressure drop creates a vacuum at approximately three quarts per minute at 15 psi. USA: 1-800-571-7447
the V-Jet Pig’s front inlet ports, and this vacuum Inhibitor delivery rates will vary depending on England: (44) 1-793-603600
draws up residual corrosion inhibitor that has differential pressure, fluid viscosity and specific
settled on the bottom of the pipe. gravity.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

V-Jet Corrosion Inhibitor Pig


®

3000.008.00- p2

A
B
C

V-Jet Corrosion Inhibitor Pig - Sizes 10- through 28-inch


®

Size Part A B C D Approximate


(Inches) Number Inches Inches Inches Inches Weight (Lbs.)
10 01-1961-0010-00S 25.68 21.28 18.16 10.62 60
12 01-1961-0012-00S 26.00 21.55 18.36 12.62 75
14 01-1961-0114-00 27.50 22.10 18.35 13.25 105
16 01-1961-0116-00 34.06 28.18 24.68 15.88 130
18 01-1961-0018-00 38.00 32.00 28.00 17.88 182
20 01-1961-0020-00 39.00 32.00 28.25 19.88 210
22 01-1961-0022-00 45.20 38.50 33.88 22.00 273
24 01-1961-0024-00 46.50 38.75 34.12 24.00 315
26 01-1961-0026-00 53.81 45.63 40.50 26.00 497
28 01-1961-0028-00 55.44 45.88 40.75 28.00 566

V-Jet® VXP Corrosion Inhibitor Pig Part Number System:


01-2119-XX24-0400

Durometer Size
Type / Configuration (2 Cup x 4 Disc)

V-Jet VXP Corrosion Inhibitor Pig - Sizes 4- through 8-inch


®

Size Part A B D Approximate


(Inches) Number Inches Inches Inches Weight (Lbs.)
4 01-2119-XX24-0400 8.76 6.98 4.38 2.3
6 01-2119-XX24-0600 14.15 11.75 6.50 6
8 01-2119-XX24-0800 17.50 14.07 8.50 12

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Urethane Cups
Sizes: 2-inch and Larger Bulletin No: 3040.002.04
Date: October 2008
Cross Indexing No: n/a
Supersedes: 3040.002.03 (1/08)

TDW Urethane Cups and Discs


Close-up RealSeal ™

The conical cups and HD type cups may


Description be supplied in the RealSeal™
configuration.
TDW offers a complete line of urethane
replacement cups for all TDW pigs. The TDW cups
are direct replacements of the original cups and may Options
be installed on most pigs supplied by others. TDW
cups are manufactured in strict accordance to our TDW is committed to providing you with ®
VANTAGE Batching
quality standards and laboratory tested to assure the exact product to assist you in meeting the
they meet the established physical and chemical needs of your individual applications.
properties.
Cups may be furnished at special
diameters to give the best performance
in your pipeline.
Features
Cups may be furnished at different
Our cups feature TDW’s polyurethane formula hardnesses or different formulations to
which is designed to provide superior abrasion and meet your specific application.
wear-resistance qualities. Cups may be furnished with bypass
Most TDW cups are equipped with bolt hole holes to increase the cleaning
metal inserts to allow for proper torque effectiveness. ®
VANTAGE Cleaning
tightening of mounting bolts. Cups may be furnished in conical or
TDW cups are exact duplicates of the original standard configuration.
cups to assure sure fit of replacement cups Cups may be furnished from rubber
RealSeal™ Cups are patented in the United States and in foreign countries.
and proper installation. compounds for unique chemical
TDW offers conical cups for use on VANTAGE
®
applications.
type pigs and heavy-duty type scraper cups for
USA: 1-800-571-7447
use on standard scraper type pigs. England: (44) 1-793-603600

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

TDW Urethane Cups 3040.002 - p2

Type A — 2” through 14” (50 mm - 350 mm)


Size Minimum ID Maximum ID Weight
Inches mm Part Number Inches mm Inches mm Lbs. Kg.
2 50 00-1551-0002 1.938 49 2.062 52 0.1 .05
2* 50 00-1604-0002 2.062 52 2.250 57 0.1 .05
3 80 00-1551-0003 2.938 75 3.188 81 0.1 .05
3* 80 00-1604-0003 3.219 82 3.438 87 0.1 .05
4 100 00-1551-0004 3.938 100 4.188 106 0.2 0.1
4* 100 00-1604-0004 4.219 107 4.438 113 0.2 0.1
5 125 00-1551-0005 -- -- -- -- 0.4 0.2
6 150 00-1551-0006 5.938 151 6.312 160 0.8 0.4
6* 150 00-1604-0006 6.219 158 6.562 167 0.7 0.3
8 200 00-1551-0008 7.875 200 8.250 210 2.00 0.9
8* 200 00-1604-0008 8.219 209 8.562 217 1.30 .59
10 250 00-1551-0010 9.812 249 10.375 264 2.30 1.00
10* 250 00-1604-0010 10.250 260 10.625 270 2.60 1.20
12 300 00-1551-0012 11.844 301 12.375 314 4.00 1.80
12* 300 00-1604-0012 12.188 310 12.625 321 4.00 1.80
14 350 00-1551-0014 13.0 330 13.562 344 5.00 2.30
14* 350 00-1604-0014 13.188 335 13.875 352 5.00 2.30
* For thin wall applications

Type A Scraper Cup

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

TDW Urethane Cups 3040.002 - p3

Type HD — 6” and Larger


Size Standard RealSeal™ Minimum ID Maximum ID Weight
Inches mm Part Number Part Number Inches mm Inches mm Lbs. Kg.
6 150 00-3315-0006 00-7471-0006-00 6.00 152 6.375 162 1.0 0.5
8 200 00-3315-0008 00-7471-0008-00 7.938 202 8.375 213 2.0 0.9
10 250 00-3315-0010 00-7471-0010-00 10.000 254 10.500 267 4.0 1.8
12 300 00-3315-0012 00-7471-0012-00 11.938 303 12.500 318 5.0 2.3
14 350 00-3315-0014 00-7471-0014-00 13.188 335 13.750 349 6.5 2.9
16 400 00-3315-0016 00-7471-0016-00 14.875 378 15.625 397 5.0 2.3
18 450 00-3315-0018 00-7471-0018-00 16.875 429 17.625 448 7.0 3.2
20 500 00-3315-0020 00-7471-0020-00 18.875 479 19.625 498 10.0 4.5
22 550 00-3315-0022 00-7471-0022-00 20.875 530 21.625 549 15.0 6.8
24 600 00-3315-0024 00-7471-0024-00 22.750 578 23.625 600 19.0 8.6
26 650 00-3315-0026 00-7471-0026-00 24.750 629 25.625 651 25 11.3
28 700 00-3315-0028 00-7471-0028-00 26.750 679 27.625 702 26 11.8
30 750 00-3315-0030 00-7471-0030-00 28.750 730 29.625 752 36 16.3
32 800 00-3315-0032 00-7471-0032-00 30.750 781 31.625 803 36 16.3
34 850 00-3315-0034 00-7471-0034-00 32.625 829 33.625 854 48 21.8
36 900 00-3315-0036 00-7471-0036-00 34.625 879 35.625 905 59 26.8
38 950 00-3315-0038 00-7471-0038-00 36.625 930 37.625 956 63 28.6
40 1000 00-3315-0040 00-7471-0040-00 38.375 975 39.625 1006 60 27.2
42 1050 00-3315-0042 00-7471-0042-00 40.375 1026 41.500 1054 69 31.3
48 1200 00-3315-0048 00-7471-0048-00 46.375 1178 47.500 1207 107.5 48.4

Type HD Scraper Cup

Type HD RealSeal™ Scraper Cup

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

TDW Urethane Cups 3040.002 - p4

VANTAGE IV, VANTAGE V, and OptionAll Pig Cups — 4” and Larger


® ® ™

Size Standard RealSeal™ Minimum ID Maximum ID Weight


Inches mm Part Number Part Number Inches mm Inches mm Lbs. Kg.
4 100 00-4120-0004 00-7457-0004-00 3.812 96 4.375 111 0.5 0.2
6 150 00-4120-0006 00-7457-0006-00 5.812 147 6.500 165 0.8 0.4
8 200 00-4120-0008-03 00-7457-0008-00 7.620 193 8.500 215 2.0 0.9
10 250 00-4120-0010-03 00-7457-0010-00 9.750 246 10.500 266 4.0 1.8
12 300 00-4120-0012-03 00-7457-0012-00 11.750 300 12.500 317 6.0 2.7
14 350 00-4120-0014-03 00-7457-0014-00 13.000 330 13.750 349 7.0 3.2
16 400 00-4120-0016 00-7457-0016-00 14.750 375 15.625 397 9.0 4.1
18 450 00-4120-0018 00-7457-0018-00 16.760 425 17.625 448 12 5.4
20 500 00-4120-0020 00-7457-0020-00 18.750 476 19.625 498 17 7.7
22 550 00-4120-0022 00-7457-0022-00 20.500 521 21.750 552 33 15.0
24 600 00-4120-0024 00-7457-0024-00 22.500 572 23.750 603 24 10.9
26 650 00-4120-0026 00-7457-0026-00 24.500 622 25.750 654 35 15.9
28 700 00-4120-0018 00-7457-0028-00 26.500 673 27.750 705 48 21.8
30 750 00-4120-0030 00-7457-0030-00 28.250 718 19.750 756 53 24.0
32 800 00-4120-0032 00-7457-0032-00 30.250 768 31.750 806 65 29.5
34 850 00-4120-0034 00-7457-0034-00 32.250 819 33.750 857 72 32.7
36 900 00-4120-0036 00-7457-0036-00 34.250 870 35.750 908 105 47.6
38 950 00-4120-0038 00-7457-0038-00 36.000 914 37.750 959 110 49.9
40 1000 00-4120-0040 00-7457-0040-00 38.000 965 39.750 1010 128 58.1
42 1050 00-4120-0042 00-7457-0042-00 40.000 1016 41.750 1060 153 69.4
48 1200 00-4120-0048 00-7457-0048-00 46.000 1168 47.750 1213 210 95.3

VANTAGE® IV, VANTAGE® V, and OptionAll™ Pig Cups

VANTAGE® IV, VANTAGE® V, and OptionAll™ RealSeal™ Pig Cups

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Scraper Discs
Sizes: 4-inch and Larger Bulletin No: 3040.003.03
Date: January 2007
Cross Indexing No: n/a
Supersedes: 3040.003.02 (2/05)

Options

T. D. Williamson, Inc., is committed to


providing you with the exact product to assist
you in meeting the needs of your individual
applications.
Discs are furnished to varying
hardnesses, diameters, thicknesses,
center hole diameters, and bolt circle
diameters to meet your application
requirements.
Urethane Scraper Disc Scraper discs may be furnished with
bypass holes to increase the cleaning
effectiveness.
Discs may be used in conjunction with
cups or used by themselves in either
Description Features unidirectional or bidirectional
applications.
TDW offers a complete line of urethane and Our urethane disc features TDW’s
Discs may be furnished from urethane
rubber replacement discs for TDW pigs. The TDW polyurethane formula which is designed to
or rubber compounds.
discs are direct replacements of the original disc provide superior abrasion and wear resistance
and may be installed on most pigs supplied by qualities. Dual diameter slotted discs are provided
others. TDW discs are manufactured in strict for dual diameter applications.
Most TDW discs are supplied with metal
accordance to our quality standards and laboratory bolt hole inserts to allow for proper
tested to assure they meet the established physical torque tightening of mounting bolts.
and chemical properties.
TDW discs are exact duplicates of the
original disc to assure fit-up and proper
installation.
TDW offers discs in varying hardnesses,
thicknesses, center holes, and bolt
circles to meet your specific
requirements.
TDW discs may be equipped with
bypass holes to promote cleaning
effectiveness.

Patented in the United States and in foreign countries.

USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

Dual-Diameter Scraper Discs 3040.003 - p2

Solid Urethane Discs for Dual-Diameter Pigs


When ordering discs in sizes
Size For Pig Size Weight
4” through 14” (100 mm through
Inches mm Inches mm Part Number Lbs. Kg.
350 mm), please specify center
6 150 6x8 150 x 200 00-1702-0001 0.8 0.4
hole diameter, type of pig, or part
number of pig. 8 200 8 x 10 200 x 250 00-1702-0002 2.0 0.9
8 200 8 x 12 200 x 300 00-1702-0002 2.0 0.9
10 250 10 x 12 250 x 300 00-1702-0003 2.5 1.1
10 250 10 x 14 250 x 350 00-1702-0003 2.5 1.1
12 300 12 x 16 300 x 400 00-1702-0004 3.0 1.4

Solid Neoprene Discs for Dual-Diameter Pigs


Size For Pig Size Weight
Inches mm Inches mm Part Number Lbs. Kg.
6 150 6x8 150 x 200 00-0005-0008 1-1/4 .6
8 200 8 x 10 200 x 250 00-0005-0009 2-1/4 1.0
8 200 8 x 12 200 x 300 00-0005-0009 2-1/4 1.5
10 250 10 x 12 250 x 300 00-0005-0010 3-3/4 1.5
10 250 10 x 14 250 x 350 00-0005-0010 3-3/4 1.5
12 300 12 x 16 300 x 400 00-0005-0011 5 2.3

Slotted Urethane Discs for Dual-Diameter Pigs


Size For Pig Size Weight
Inches mm Inches mm Part Number Lbs. Kg.
8 200 6x8 150 x 200 00-1701-0001 0.6 0.3
10 250 8 x 10 200 x 250 00-1701-0002 1.5 0.7
12 300 8 x 12 200 x 300 00-1701-0003 1.6 0.7
12 300 10 x 12 250 x 300 00-1701-0004 2.3 1.0
14 350 10 x 14 250 x 350 00-1701-0005 4.0 1.8
16 400 12 x 16 300 x 400 00-1701-0006 4.0 1.8

Slotted Neoprene Discs for Dual-Diameter Pigs


Size For Pig Size Weight
Inches mm Inches mm Part Number Lbs. Kg.
8 200 6x8 150 x 200 00-0055-0001 3/4 .3
10 250 8 x 10 200 x 250 00-0055-0002 1-1/2 .7
12 300 8 x 12* 200 x 300 00-0055-0003 2-1/4 1.0
12 300 10 x 12^ 250 x 300 00-0055-0004 4-1/4 2.0
16 400 12 x 16 300 x 400 00-0055-0006 4-1/2 2.0
*Has 3/4” (19 mm) center hole. ^Has 1-1/4” (31 mm) center hole.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

Bidirectional Scraper Discs 3040.003 - p3

BiDirectional Disc
Size Weight Support/ Guide Disc Weight Scraper/Seal Disc
Inches mm Lbs. Kg. Part Number Lbs. Kg. Part Number
Series I
4 100 0.2 0.1 00-7699-0004-00 0.2 0.1 00-7698-0004-00
6 150 0.6 0.3 00-7699-0006-00 0.5 0.2 00-7698-0006-00
8 200 1.0 0.5 00-7699-0008-00 0.9 0.4 00-7698-0008-00
10 250 1.6 0.7 00-7699-0010-00 1.4 0.6 00-7698-0010-00
12 300 3.5 1.6 00-7699-0012-00 2.7 1.2 00-7698-0012-00
14 350 4.3 2.0 00-7699-0014-00 3.2 1.5 00-7698-0014-00
Series II
24 600 8.8 4.0 00-7696-0024-00 7.3 3.3 00-7695-0024-00
26 650 11.4 5.2 00-7696-0026-00 9.2 4.2 00-7695-0026-00
28 700 11.7 5.3 00-7696-0028-00 9.5 4.3 00-7695-0028-00
30 750 19.1 8.7 00-7696-0030-00 14.3 6.5 00-7695-0030-00
32 800 15.0 6.8 00-7696-0032-00 12.8 5.8 00-7695-0032-00
34 850 26.2 11.9 00-7696-0034-00 23.1 10.5 00-7695-0034-00
36 900 28.2 12.8 00-7696-0036-00 24.9 11.3 00-7695-0036-00
38 950 29.0 13.2 00-7696-0038-00 25.7 11.7 00-7695-0038-00
40 1000 30.8 14.0 00-7696-0070-00 27.3 12.4 00-7695-0040-00
42 1050 50.6 23.0 00-7696-0042-00 36.7 16.7 00-7695-0042-00
48 1200 85.8 39.0 00-7696-0048-00 66.9 30.4 00-7695-0048-00
60 1500 93.1 42.3 00-7696-0060-00 72.6 33.0 00-7695-0060-00
Series III
16 400 5.1 2.3 00-7699-0016-00 4.2 1.9 00-7698-0016-00
18 450 5.9 2.7 00-7699-0018-00 5.1 2.3 00-7698-0018-00
20 500 9.2 4.2 00-7699-0020-00 7.9 3.6 00-7698-0020-00
22 550 10.3 4.7 00-7699-0022-00 8.8 4.0 00-7698-0022-00
24 600 16.5 7.5 00-7699-0024-00 13.0 5.9 00-7698-0024-00
26 650 18.5 8.4 00-7699-0026-00 14.5 6.6 00-7698-0026-00
28 700 27.3 12.4 00-7699-0028-00 22.4 10.2 00-7698-0028-00
30 750 26.8 12.2 00-7699-0030-00 21.6 9.8 00-7698-0030-00
32 800 35.2 16.0 00-7699-0032-00 28.8 13.1 00-7698-0032-00
34 850 38.3 17.4 00-7699-0034-00 31.0 14.1 00-7698-0034-00
36 900 52.4 23.8 00-7699-0036-00 40.3 18.3 00-7698-0036-00
40 1000 61.4 27.9 00-7699-0040-00 47.1 21.4 00-7698-0040-00
42 1050 80.5 36.6 00-7699-0042-00 59.2 26.9 00-7698-0042-00
48 1200 115.9 52.7 00-7699-0048-00 81.8 37.2 00-7698-0048-00
56 1400 169.0 76.8 00-7699-0056-00 144.0 65.5 00-7698-0056-00
60 1500 227.0 103.0 00-7699-0060-00 196.0 89.2 00-7698-0060-00

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

Other Bidirectional Scraper Discs 3040.003 - p4

Molded Neoprene Discs for Bidirectional Pigs

Size OD Thickness Weight


Inches mm Inches mm Inches mm Part Number Lbs. Kg.
6 150 6-3/8 162 3/4 19 00-1998-0006 1 .5
8 200 8-3/8 213 3/4 19 00-1998-0008 2 .9
10 250 10-7/16 265 3/4 19 00-1998-0010 3 1.4
12 300 12-7/16 316 7/8 22 00-1998-0012 5 2
14 350 13-11/16 348 7/8 22 00-1998-0014 6-1/2 3
16 400 15-11/16 398 1 25 00-1998-0016 6-3/4 3
20 500 19-5/8 498 1-1/4 32 00-1998-0020 13 6
22 550 21-5/8 549 1-1/4 32 00-1998-0022 17 8
24 600 23-5/8 600 1-1/2 38 00-1998-0024 20-1/2 9
26 650 25-5/8 651 1-1/2 38 00-1998-0026 26-1/2 12
30 750 29-5/8 752 1-7/8 48 00-1998-0030 44 20
34 850 33-5/8 854 2 51 00-1998-0034 56 25
36 900 35-5/8 905 2-1/4 57 00-1998-0036 66 30

Bidirectional Urethane Discs for the ULTRA Pig


Size OD Thickness Weight


Inches mm Inches mm Inches mm Part Number Lbs. Kg.
4 100 4.375 107 .625 16 00-6414-0004 1 .45
6 150 6.031 150 .875 22 00-6414-0006 2 .9
8 200 8.625 215 .875 22 00-6414-0008 3 1.3
10 250 10.625 265 1.125 31 00-6414-0010 4 1.8
12 300 12.750 317 1.125 31 00-6414-0012 5 2.2
14 350 14.000 350 1.250 31 00-6414-0014 6 2.7
16 400 15.875 395 1.500 37 00-6414-0016 7 3.2
18 450 17.938 447 1.500 37 00-6414-0018 9 4
20 500 19.938 497 1.500 37 00-6414-0020 10 4.5
22 550 22.000 550 1.750 43 00-6414-0022 16 7.2
24 600 24.000 600 1.750 43 00-6414-0024 20 9
26 650 26.000 650 1.750 43 00-6414-0026 25 11.3
28 700 28.000 700 2.250 56 00-6414-0028 32 14.4
30 750 30.000 750 2.250 56 00-6414-0030 35 15.7
32 800 32.000 800 2.250 56 00-6414-0032 42 18.9
34 850 34.000 850 2.500 62 00-6414-0034 53 23.8
36 900 36.000 900 2.500 62 00-6414-0036 62 27.9

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Steel Wire Brushes
Sizes: 2-inch and Larger Bulletin No: 3040.004.02
Date: October 2008
Cross Indexing No: n/a
Supersedes: 3040.004.01 (1/07)

Steel Wire Brushes

Description Features Options

TDW offers a wide variety of replacement cleaning All TDW Cleaning Brushes are made from T.D. Williamson, Inc., is committed to providing
brushes for the various types of TDW cleaning pigs. the highest quality materials and manufactured you with the exact product to assist you in meeting
Wheel brush for FJR, JRN, and Vantage + ® to standards to assure the maximum cleaning your individual needs.
4” - 8” pigs effectiveness for internal pipe cleaning. All TDW can provide:
replacement brushes are exact duplicates of the
T-Brush for T-Pigs and Vantage + 10” - 14” ®
Non-metallic brushes
brushes originally supplied and are completely
pigs Brush wrap assemblies for converting our
interchangeable for field installation.
Wrap brush for OptionAll pigs BiDirectionAll cleaning pigs

Square brush for WCK pigs Complete brush conversion kits for converting
the Vantage V Batching Pigs to cleaning pigs
®

Parallelogram brush for Vantage V Pigs ®

Circular PitBoss Brush for PitBoss™ Pigs

USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

Steel Wire Brushes 3040.004- p2

Steel Wire Brushes for WCK-3 and WCK-12 Pigs

Size Flat Wire Weight Fine Wire Weight


Inches mm Part Number Lbs Kg. Part Number Lbs Kg.
6 150 00-0073-0001 1/2 .23 *00-0075-0001 1/4 .11
8 200 00-0074-0002 1 .45 00-0075-0002 1/2 .23
10 250 00-0074-0003 1-1/4 .56 00-0075-0003 3/4 .34
12 300 00-0074-0004 1-1/2 .68 00-0075-0004 3/4 .34
14 350 00-0074-0005 2 .91 00-0075-0005 1 .45
*Standard on 6” (150 mm) only.

Steel Wire Brushes for WCK-3DD and WCK-12DD Pigs

Size Flat Wire Weight Fine Wire Weight


Inches mm Part Number Lbs Kg. Part Number Lbs Kg.
6 x 6-1/2 150x165 00-0073-0001 1/2 .23 *00-0075-0001 1/4 .11
6x8 150x200 00-0073-0001 1/2 .23 00-0075-0001 1/4 .11
8 x 8-1/2 200x215 00-0074-0002 1 .45 00-0075-0002 1/2 .23
8 x 10 200x250 00-0074-0002 1 .45 00-0075-0002 1/2 .23
9-1/2 x 10-1/4 241x260 00-0074-0003 1-1/4 .56 00-0075-0003 3/4 .34
10 x 12 250x300 00-0074-0003 1-1/4 .56 00-0075-0003 3/4 .34
10 x 14 250x350 00-0074-0003 1-1/4 .56 00-0075-0003 3/4 .34
12 x 14 300x350 00-0074-0004 1-1/2 .68 00-0075-0004 3/4 .34
12 x 16 300x400 00-0074-0004 1-1/2 .68 00-0075-0004 3/4 .34
14 x 16 350x400 00-0074-0005 2 .91 00-0075-0005 1 .45
*Standard on 6” x 6-1/2” (150 mm x 165mm).

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

Steel Wire Brushes 3040.004- p3

Steel Wire Brushes for T-1 Pigs Wire Brushes for VANTAGE Pigs
®

Size Weight Size Weight


Inches mm Part Number Lbs Kg. Inches mm Part Number Lbs Kg.
12 300 00-0359-0001 1-1/4 .56 10-14 250-350 00-0359-0001 1-1/4 .56
14 350 00-0359-0002 1-1/2 .68 16 400 00-4127-0001 2 .91
16 400 00-0359-0001 1-1/4 .56 18-42 450 and up 00-4127-0003 6-1/2 2.95
18 and up 450 and up 00-0358-0001 6 2.7

Wire Brushes for X-Pig Multi-Purpose Utility Tools


®
Wheel Type Brushes for FJR, JRN and VANTAGE + Pigs
®

Size Weight Size Weight


Inches mm Part Number Lbs Kg. Inches mm Part Number Lbs Kg.
4 100 00-8112-0004-00 .50 .22 2 50 00-0025-0035 1/8 .06
6 150 00-8112-0006-00 .75 .34 2-1/2 65 00-0025-0015 1/8 .06
8 200 00-8112-0008-00 1.30 .59 3 80 00-0025-0019 1/8 .06
10 250 00-8112-0010-00 2.00 .91 4 100 00-0025-0004 1/8 .06
12 300 00-8112-0012-00 3.20 1.81 5 125 00-0025-0005 1/4 .11
16 400 00-8112-0016-00 5.00 2.30 6 150 00-0025-0006 1/4 .11
8 200 00-0025-0053 1/3 .14
NOTE: Stock numbers for wheel type brushes listed above are for standard weight pipe.
Brushes for other than standard weight pipe are available. Purchase orders should specify pipe ID.

Wire Brushes for OptionAll ™ Pigs


Weight Weight
O.D. Weight Assy Assy Assy Replacement Brush Brush
Size Inches mm Inches mm Part Number Lbs Kg. Part Number Lbs Kg.
4 4.25 107.95 1* 25.40 n/a 1.00 0.45 02-2605-0004 N/A N/A
6 6.38 162.05 1.188 30.18 02-2597-0006 1.75 0.79 00-7078-0006 0.75 0.34
8 8.38 212.85 1.438 36.53 02-2597-0008 2.75 1.25 00-7078-0008 1.30 0.59
10 10.38 263.65 1.438 36.53 02-2597-0010 5.00 2.27 00-7078-0010 2.00 0.91
12 12.38 314.45 1.688 42.88 02-2597-0012 6.25 2.83 00-7078-0012 3.20 1.45
14 13.62 345.95 1.688 42.88 02-2597-0014 7.00 3.18 00-7078-0014 4.00 1.81
*Two (2) Brushes required per location.
W = 0.500” per brush.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
3040.004- p4

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T.D. Williamson, Inc. / Printed in USA
Urethane Blades
Sizes: 6- through 48-inch Bulletin No: 3040.001.03
Date: January 2007
Cross Indexing No: n/a
Supersedes: 3040.001.02 (3/06)

Options

T. D. Williamson, Inc., is committed to


providing you with the exact product to assist
you in planning, budgeting and meeting the
3-Rib Urethane Blades specifications for your individual application
needs. The following options are available.
Different urethane formulations are
available for unique applications.

Plow Urethane Blade

Description Features

TDW urethane blades provide the tough scraping TDW Urethane Blades are formulated from our
action necessary to remove soft internal deposits. polyurethane formula, which is designed to provide
The various types of blades available replace superior abrasion resistance and maximum
blades on Vantage +, Vantage IV and Vantage V,
® ® ®
scraping action. All urethane blades are exact
WCK and T-1 Pigs. duplicates of the original blades purchased and are
completely interchangeable for field installation.

USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

Urethane Blades 3040.001- p2

Urethane Plow Blades for WCK Pigs

Size Weight Blades Guides Bolts Nuts Washers


inches mm Lbs. Kg. Part Number Part Number Part Number Part Number Part Number
6 150 0.3 0.1 00-1797-0006 00-1839-0001 00-0062-0500-08 00-0002-0002 00-0435-0003
8 200 0.6 0.3 00-1797-0008 00-1839-0002 00-0062-0500-10 00-0002-0002 00-0435-0003
10 250 0.8 0.4 00-1797-0010 00-1839-0003 00-0062-0500-10 00-0002-0002 00-0435-0003
12 300 1.0 0.5 00-1797-0012 00-1839-0004 00-0062-0500-10 00-0002-0002 00-0435-0003
14 350 1.1 0.5 00-1707-0014 00-1839-0005 00-0062-0500-10 00-0002-0002 00-0435-0003

3-Rib Urethane Blades for T-1 Pigs

Size Weight Blades Guides Bolts Nuts Washers


inches mm Lbs. Kg. Part Number Part Number Part Number Part Number Part Number
12 300 1.0 0.5 00-1716-0003 00-1863-0003 00-0062-0500-12 00-0002-0002 00-0435-0003
14 350 1.2 0.5 00-1716-0004 00-1863-0003 00-0062-0500-12 00-0002-0002 00-0435-0003
16 400 1.0 0.5 00-1716-0003 00-1863-0003 00-0062-0500-12 00-0002-0002 00-0435-0003
18-36 450-900 4.0 1.8 00-1716-0011 00-1863-0001 00-0203-0800-18 00-0003-0005 00-0435-0006

3-Rib Urethane Blades for VANTAGE Pigs


®

Size Weight Blades Bolts Nuts Washers


inches mm Lbs. Kg. Part Number Part Number Part Number Part Number
10-14 250-350 0.8 0.4 00-1716-0018 00-0203-0500-09 00-0003-0002 00-0001-0003
16 350 1.4 0.6 00-1716-0010 00-0203-0500-10 00-0003-0002 00-0001-0003
18-20 450-500 4.0 1.8 00-1716-0011 00-0203-0600-16 00-0003-0003 00-0001-0004
22-24 550-600 4.0 1.8 00-1716-0011 00-0203-0600-18 00-0003-0003 00-0001-0004
26-32 650-800 5.4 2.4 00-1716-0013 00-0203-0600-18 00-0003-0003 00-0001-0004
34-48 850-1200 5.4 2.4 00-1716-0013 00-0203-0600-20 00-0003-0003 00-0001-0004

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
TDW Pigging Products

TDW Closures Form No: cl 10/02

Application Data Form Date: October 2002


Supersedes: cl 5/01
To help us better serve you in providing the right TDW products for your piping system
requirements, please complete this form and return to TDW by mailing or by fax (see below).

Company: Date:

Address: City: State: Country:

Contact: Phone: Fax:

Required Information

Size: ANSI Class: Design Pressure: Design Temp:

Closure Type: Clamp-Ring (sizes 4” and larger) Threaded (4” through 14”)

Corrosion Allowance: Manufacturer’s Hydrotest: No (std) or Yes if yes, Pressure:

Hinge Location: RH or LH Operation: Vert. or Horz.

Weld Attachment Specifications

Outside Diameter: Wall Thickness: Material:

Design Code: ASME B31.4 w/ 0.72 Design Factor


ASME B31.8 w/ 0.60 Design Factor
ASME B31.8 w/ 0.50 Design Factor
ASME B31.3
ASME Section VIII, Division 1
Other (ie., BS5500)

Special Requirements:

Note: TDW Standard Closures are designed to meet ASME B31.4 and B31.8 codes. Other design codes, such as ASME B31.3
and ASME Section VIII, Division I Closures are available upon request as designated on this form. The TDW Standard Design
is based upon a .60 design factor; i.e., a 600# standard closure with a .60 DF would have an MAOP of 1480 psi and an MTP
of 2220 psi. All TDW closures, are externally painted and shipped, ready for weld installation. The standard O-ring material is
Buna-N; please specify if other O-ring material is required.

TDW Pigging Products Fax: 918-664-7091 T.D. Williamson (U.K.) Ltd. Fax: (44) 1-793/603601
10727 East 55th Place Faraday Road, Dorcan Way,
Tulsa, Oklahoma 74146-6702 Toll Free: 800-571-7447 Swindon, Wiltshire Ph: (44) 1-793/603600
USA Phone: 918-447-5400 ENGLAND SN3 5HF
TDW Pigging Products

Pig Launchers & Receivers Form No: l&r 3/99

Application Data Form Date: March 1999


Supersedes: n/a
To help us better
serve you in providing the right TDW products for your piping system
requirements, please complete this form and return to TDW by mailing or by fax (see below).

Company: Date:

Address: City: State: Country:

Contact: Phone: Fax:

Required Information

Pipeline Size: ANSI Class: Design: Pressure:

Test Pressure: Design Temperature: Corrosion Allowance:

Type of Pigs to be Used (if known, indicate maximum length of longest pig):

Product Media (gas, oil, etc.)

Surface Finish:

Design Code: ASME B31.4 w/ 0.72 Design Factor


ASME B31.8 w/ 0.60 Design Factor
ASME B31.8 w/ 0.50 Design Factor
ASME B31.3
ASME Section VIII, Division 1
Other (ie. BS5500)

This project will require a: Pig Launcher Pig receiver


Complete Pig Launching System Complete Pig Receiving System

Note: A pig launcher or pig receiver only includes the oversize barrel, closure, reducer, and nozzles. A complete pig launching system or pig
receiving system includes the pig launcher or pig receiver with associated bypass piping, valves, pig indicators, and skid frame mounted.

Special Requirements:

TDW Pigging Products Fax: 918-664-7091 T.D. Williamson (U.K.) Ltd. Fax: (44) 1-793/603601
10727 East 55th Place Faraday Road, Dorcan Way,
Tulsa, Oklahoma 74146-6702 Toll Free: 800-571-7447 Swindon, Wiltshire Ph: (44) 1-793/603600
USA Phone: 918-447-5400 ENGLAND SN3 5HF
PIG-SIG IV
®

Scraper Passage Indicator Bulletin No: 5110.001.03


Date: June 2008
Cross Indexing No: n/a
Supersedes: 5110.001.02 (1/06)

Flag Indicator
Options
Electrical Indicator

T. D. Williamson, Inc. is committed


to providing you with the exact product
to assist you in planning, budgeting and
meeting the specifications for your individual
application needs.
The PIG-SIG IV Scraper Passage Indicator
is available in a number of different
materials, depending on product carried in
the pipeline.
Flag Electrical Indicator
The following options are available:
Flag Indicator with Manual Reset;
Rotary Cap Indicator with Manual
Reset;
Description Features Electrical Indicator with Auto Reset;
Flag/Electrical Indicator combined.
TDW’s PIG-SIG® IV Scraper Passage Indicator The PIG-SIG IV is weatherproof and corrosion-
is a device installed on a pipeline to detect the resistant. It features housings manufactured
Extended models are available in all
passage of a pig or sphere. The most common from space age plastic for durability and weather
configurations.
indicators have a trigger extending into the resistance. The flag indicator offers high visibility
pipeline through a welded fitting that has been from the air or the ground. The electrical indicator Unidirectional or bidirectional models
tapped. When a pig passes, the trigger is tripped, switch has UL, CSA and European approvals. are available.
activating the signaling mechanism. The carbon steel nipple is manufactured from Special materials and O-Ring seals are
Signaling systems available include a flag easily weldable material. The PIG-SIG Indicator available.
indicator, electrical indicator or flag/electrical can be installed on or removed from a pressured Models are available for
indicator. All indicators are compatible with all pipeline using a TDW T-101 Tapping Machine and environmentally harsh conditions.
standard plug assemblies now in the field and are accessories.
Nipple can be furnished with flanged
interchangeable. This makes it possible to use or threaded mounting.
these units as conversion kits as well as complete
Stainless steel or brass trigger
PIG-SIG Indicators.
assemblies are available.
“Build your own” PIG-SIG IV
Assembly from the following charts.

USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA
Order Information

PIG-SIG IV Scraper Passage Indicators


®
5110.001.03 - p2

04-7778 -

Indicator Assembly Shaft Assembly Plug Assembly


Indicator Option Part Number Shaft Option Part Number Plug Assembly Option Part Number
0 = Flag with Manual Reset 04-3150-0000 0 = Nonextended 04-3149-0000 0 = Unidirectional, Brass 04-3051-000X
1 = Electrical with Auto Reset 04-3151-0000 1 = 12” Extension 04-3168-0012 5 = Bidirectional, Brass 04-3753-000X
2 = Flag/Electrical combined 04-3152-0000 2 = 24” Extension 04-3168-0024 2 = Unidirectional, 316 SST 04-3052-000X
3 = 36” Extension 04-3168-0036 7 = Bidirectional, 316 SST 04-3754-000X
4 = 48” Extension 04-3168-0048 Note: The last digit of the plug assembly corresponds to O-ring material option.

5 = 60” Extension 04-3168-0060


Flag
6 = 72” Extension 04-3168-0072
7.312” 7 = 84” Extension 04-3168-0084
Unidirectional
8 = 96” Extension 04-3168-0096
9 = 108” Extension 04-3168-0108
4.875”

7.875”
Extended Shaft

3.750”
Standard
Length
Electrical Extension

12.250”

4.875” Bidirectional

Flag/Electrical
7.875”
13.562”
3.750”
Standard
Length
4.875”

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA
Order Information

PIG-SIG IV Scraper Passage Indicators


®

5110.001.03 - p3

XXXX - Suffix *

O-Ring Material “SUFFIX” Pipe Size


Material Option Part Number Pipe Pipe Wall
0=Buna- 00-6381-0000-00 Size Thickness Length Suffix
1=Buna-N (Low Temp) 00-6381-0000-01 6” & Up .250 to .500 4.000 -51
2=Neoprene 00-6381-0000-02 6” & Up .501 to .750 3.750 -52
3=Viton 00-6381-0000-03 6” & Up .751 to 1.000 3.500 -53
5=EPDM 00-6381-0000-05 6” & Up 1.001 to 1.250 3.250 -54
6=Kalrez 00-6381-0000-06 6” & Up 1.251 to 1.500 3.000 -55
8=Viton GF 00-6381-0000-08 6” & Up 1.501 to 1.750 2.750 -56
A=Viton AED 00-6381-0000-0A 6” & Up .125 to .249 4.250 -64
4” .189 to .375 4.125 -01
4” .125 to .188 4.250 -03
Final Assembly
With Flag Indicator 5” .189 to .375 4.125 -12
5” .125 to .188 4.250 -13
12.000” 5” .563 to .750 3.750 -20
Less Nipple -99
* Please indicate if protection for environmentally harsh conditions is required.

5” & Smaller Pipe 6” & Larger Pipe

Final Assembly
With Flag/ Electrical Indicator
Length Length

12.000”

THREAD-O-RING™ Nipple part number:


00-1023-0333-SUFFIX

Example: 04-7778-0123-51

is a PIG-SIG with a flag indicator,


Final Assembly 12” extended shaft, unidirectional
With Electrical Indicator 316 SST Plug, and Viton O-rings
for 6” and larger pipe with .250” to
12.000” .500” wall.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA
Specifications

PIG-SIG IV Scraper Passage Indicators


®

5110.001.03 - p4

THREAD-O-RING™ Nipple Material


Size & Grade: 2 NPS XXS ASTM A 333 Grade 6 seamless steel pipe
Tensile Requirements: 35,000 psi SMYS - 60,000 psi SMTS
Impact Requirements: 13 ft-lbf min Avg 3 Specimens
10 ft-lbf min One Specimen Only
Impact Temperature -50° F
Chemical Requirements: Composition, % - Carbon 0.30 max, Manganese 0.29-1.06,
Phosphorus 0.025 max, Sulfur 0.025 max, Silicon 0.10 min
Test Report: Certified Test Reports furnished per ASTM A 530

Pressure Temperature Ratings Pressures are in pounds per square inch, gage (psig). Temperatures are in Fahrenheit.

Piping Code B31.3 B31.4 B31.8


Temp. °F F=.72 F=.72 F=.60 F=.50 F=.40
-50 3159
-20 to 250 3159 3743 3743 3120 2600 2080
300 3159 3620 3017 2514 2011
350 3159 3493 2911 2425 1940
400 3159 3369 2808 2340 1872
450 3072 3246 2246 1872 1497
500 2985

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA
Specifications

PIG-SIG IV Scraper Passage Indicators


®

5110.001.03 - p5

Pressure Temperature Ratings Pressures are in bar. Temperatures are in Celsius.

Piping Code B31.3 B31.4 B31.8


Temp. °C F=.72 F=.72 F=.60 F=.50 F=.40
-46 218
-29 to 116 218 258 258 215 179 143
149 218 250 208 173 139
177 218 241 201 167 134
204 218 232 194 161 129
262 212 224 155 129 103
260 206
Pressures do not include allowance for corrosion. O-Ring material selection must be suitable for service fluids and temperature requirements.

Recommended Spare Parts List


Component Quantity/Assembly Quantity/Spares* Part Number
Trigger, Bidirectional 1 1 04-3633-0000-00
Trigger, Unidirectional 1 1 00-0612-0001-00
Trigger Pin 1 1 00-1598-0003-00
Gear, Uni-Directional 1 1 00-1050-0003-00
Gear, Bi-Directional 1 1 00-1050-0004-00
Pin 1 1 00-0615-0005-00
Drive Sleeve 1 1 00-3394-0001-00
Back-up Ring 1 4 00-1586-0002-00
Reset Spring 2 2 00-1486-0008-00
Needle Thrust Bearing 1 1 00-3005-0013-00
Seal Kit 1 4 See O-Ring option
* for start-up & 2 years service Under severe start-up and/or severe operating conditions additional maintenance is required.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

PIG-SIG IV Scraper Passage Indicators


®
5110.001.03 - p6

Flag Indicator with Manual Reset


The basic indicator includes
2" (50 mm) THREAD-O-RING™
Length Weight Part Number
nipple, trigger (shaft and plug
assembly with O-ring), pipe cap In. mm Lbs. Kg. Unidirectional Bidirectional
and flag indicator. Basic 9 4 04-7778-0000 04-7778-0050
The extended indicator includes Extended:
the same items as the flag 36 900 20 9.0 04-7778-0300 04-7778-0350
indicator model plus an extension 48 1200 25 11.5 04-7778-0400 04-7778-0450
shaft and extension housing 60 1500 29 13.0 04-7778-0500 04-7778-0550
assembly.
72 1800 34 15.5 04-7778-0600 04-7778-0650
Consult the factory for larger sizes.

Electrical Indicator with Auto Reset


The basic indicator includes:
2” (50 mm) THREAD-O-RING
Length Weight Part Number
nipple, trigger (shaft and plug
assembly with O-ring), pipe cap In. mm Lbs. Kg. Unidirectional Bidirectional
and electrical indicator. The Basic 11 5 04-7778-1000 04-7778-1050
electrical indicator consists of an Extended:
explosion-proof microswitch (BX, 36 900 21.5 10 04-7778-1300 04-7778-1350
double pole, double throw), cam
48 1200 26.0 12 04-7778-1400 04-7778-1450
spring, bracket, and cover.
60 1500 30.5 14 04-7778-1500 04-7778-1550
The extended indicator includes
72 1800 35.0 16 04-7778-1600 04-7778-1650
the same items as the electrical
Consult the factory for larger sizes.
indicator model plus an extension
shaft and extension housing
assembly.

Flag Indicator with Manual Reset - Electrical Indicator with Auto Reset Combined
The basic indicator includes:
2” (50 mm) THREAD-O-RING
Length Weight Part Number
nipple, trigger (shaft and plug
assembly with O-ring) pipe cap In. mm Lbs. Kg. Unidirectional Bidirectional
and flag/electrical indicator, Basic 12 5.5 04-7778-2000 04-7778-2050
combined. The electrical indicator Extended:
consists of an explosion-proof 36 900 23 10.5 04-7778-2300 04-7778-2350
microswitch (BX, double pole,
48 1200 28 13.0 04-7778-2400 04-7778-2450
double throw), cam, spring,
60 1500 32 14.5 04-7778-2500 04-7778-2550
bracket, and cover.
72 1800 37 17.0 04-7778-2600 04-7778-2650
The extended indicator includes
Consult the factory for larger sizes.
the same items as the flag/
electrical indicator model, plus
an extension shaft and extension
housing assembly.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA
Specifications

PIG-SIG IV Scraper Passage Indicators


®
5110.001.03 - p7

MICRO SWITCH Electrical Diagram


Electrical specifications:
Double-Pole MOMENTARY

2 N.O., 2 N.C.
3/4 in. conduit

3 4 8 7

2 1 5 6

Electrical Indicator Switch Specifications


MICRO SWITCH weather-sealed explosion-proof switch BXP4L is designed specifically for use in hazardous location
1

applications. The switch enclosure is sealed for protection against corrosion, water, dust and oil as defined in NEMA 1,3,
4, 4X, 6, 7, 9 and 13 and IP67 as defined in IEC 529. The switch enclosure meets the European Hazardous Locations
Designation: EExd IIC T6 category II 2 GD, SIRA 00ATEX 1037X. The switch complies with the European Directive on
Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres (94/9/EC) commonly referred to
as the ATEX Directive. Compliance with the Essential Health and Safety Requirements has been assured by compliance with
EN50014 1997 and EN50018 1994. The switch meets the North American Hazardous Locations Designation: Class I, Groups
B, C and D; Class II, Groups E, F, and G. The switch complies with UL (File No. E61730) and CSA (File No. LR57327). The
switch operating temperature range is -40ºF (-40ºC) to 158ºF (70ºC). The switch housing is epoxy coated Aluminum and
Zinc with Fluorosilicone seals.

Electrical Ratings
10 amps continous carry. Circuits on any one pole must be the same polarity.

AC Volts - Pilot Duty: 600 VAC, 720VA

Amps at 0.35 Power Factor


Circuitry VAC Make Break
Double-Pole Double-Throw 120 30 3
240 15 1.5
480 7.5 0.75
600 6 0.60

DC Volts - Pilot Duty: 240 VDC, 30 watts


Make and Break Amps
Circuitry VDC Inductive Resistive
Double-Pole Double-Throw 24 10 10
120 0.25 0.8
1
240 0.15 0.4
MICRO SWITCH is a Honeywell Division

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA
5110.001.03 - p8

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T. D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T. D. Williamson, Inc. in the United States and foreign countries / © Copyright 2008. All rights reserved T. D. Williamson, Inc. / Printed in USA
PIG-SIG V
®

Scraper Passage Indicator


Bulletin No: 5110.003.09
Optional mounting system available Version: 11.2015
Supersedes: 5110.003.08 (03.2015)
ECN: E006726

Options

Available options:
Flag Indicator with Manual Reset
Electrical Indicator with Auto Reset

Flag/Electrical Indicator combined


Extended models, for installation on buried
pipelines, are available in all configurations
Special materials and O-ring seals

Isolation Ball Valve (upon request)


Unit can be thread-mounted to
THREAD-O-RING nipple or flange-mounted
“Build your own” PIG-SIG V assembly
from the charts on the pages
of this product bulletin

Description Features

TDW’s PIG-SIG V Scraper Passage Indicator Standard PIG-SIG V Passage Indicators are
is a device installed at prescribed intervals on built to withstand the most severe offshore/
pipelines to detect the passage of a scraper or onshore environments. Each PIG-SIG V device
sphere. This unique product functions by is weatherproof and corrosion-resistant. All
extending an omnidirectional trigger into the components exposed to pipeline products are
pipeline through a welded fitting: the trigger is completely sealed to prevent leakage and are Flag/Electrical
tripped by the passage of a scraper/sphere. NACE compatible. Components exposed to the Indicator
The TDW PIG-SIG V Scraper Passage Indicator atmosphere are all 316 stainless steel — except Electrical Indicator
is easy to install, compatible with all standard on electrical models, where the MICRO SWITCH™
THREAD-O-RING nipples, as well as flanged fittings, is aluminum with a protective powder coating T.D. Williamson is committed to providing you
and all but eliminates trigger breakage. (unless stainless steel is specially requested). The with the right product to assist you in planning,
MICRO SWITCH flag indicator offers high visibility. budgeting and meeting the specifications for your
Signaling systems available with the
Because the triggering toggle that extends into individual application needs.
PIG-SIG V device include a flag indicator,
an electrical indicator or a flag/electrical a pipe is omnidirectional, it does not require
indicator. It is compatible with all standard adjustments after it is set. This means the flag
THREAD-O-RING nipples previously sold by can be oriented to face any desired direction. The ®
The PIG-SIG V is patented in the U.S. (7861665) and
TDW and are interchangeable. This makes it carbon steel nipple is manufactured from easily other countries.
possible to order the PIG-SIG V unit as an weldable material. All PIG-SIG indicators can
Viton ® , Teflon ® , Buna-N ® and Kalrez ® are trademarks
upgrade conversion kit without nipple, or as be installed on or removed from a pressurized of E.I DuPont de Nemours Company.
a new installation kit complete with nipple. pipeline by using a TDW T-101 Tapping Machine
MICRO SWITCHTM is a trademark of Honeywell
and accessories.
The PIG-SIG V device can also be provided in International, Inc.

a flange-mounted configuration per the required AFLAS ® is a trademark of Asahi Glass Co., Ltd.
pipeline pressure class (up to 2500 lb.).

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2015 All rights reserved. T.D. Williamson, Inc.
Order Information

PIG-SIG V Scraper Passage Indicator


®
5110.003.09 - p2

04-XXXX - XXXX-

Class Options Shaft Assembly Plug Assembly


Class* Pipe Sizes Mounting Extension Length THREAD-O-RING™ Nipple-Mounted
9550 2 – 4-inch (50 – 100 mm) TOR Nipple-Mounted

0 None None 0 = 316 Stainless Steel Omnidirectional
9548 5-inch (125 mm) and Larger TOR Nipple-Mounted

1 12” 304.8 mm 1*= Naval Brass 0

4400 150 # RF Flange-Mounted 2* 24” 609.6 mm


* Special options available upon request. Factory lead times may vary. 1

4410 300 # RF Flange-Mounted 3* 36” 914.4 mm 2

4420 600 # RF Flange-Mounted 4* 48” 1219.2 mm 3†

4430 600 # RTJ Flange-Mounted 5 60” 1524.0 mm 4†

OPTIONAL
4440 900 / 1500 # RF Flange-Mounted 6 72” 1828.8 mm 5

4450 900 / 1500 # RTJ Flange-Mounted 7* 84” 2133.6 mm 6†

4460 2500 # RF Flange-Mounted 8 96” 2438.4 mm 7†


* All Ratings are ANSI Class † TOR = THREAD-O-RING T M 9* 108” 2743.2 mm †
8
A* 120” 3048.0 mm
* Special options available upon request. 9†
Indicator Assembly Factory lead times may vary.

Indicator Option
0 Flag with Manual Reset Extended Indicator Flange -Mounted THREAD-O-RINGTM Material

1 Electrical with Auto Reset 0 A105 & A350 LF2 CL1 Dual Certification
2 Flag/Electrical Combined 1 A105 & A350 LF2 CL1 Dual Certification
3* Electrical with Auto Reset (Stainless Steel Switch Housing) 2 A182 F316 w/EN-10204 3.1 Certification
4* Flag/Electrical Combined (Stainless Steel Switch Housing) 3 A 182 F316 w/EN-10204 3.2 Certification
* Special options available upon request. Factory lead times may vary. 4 A 694 F52 w/EN-10204 3.1 Certification
Flag Indicator Assembly Electrical Indicator
Assembly

Flag/Electrical
Indicator Assembly

Example: 04-9548-0100-51
This example is a PIG-SIG V indicator with a THREAD-O-RING nipple and a nipple-mounted
flag indicator, 12 in. extended shaft for 6 in. and larger pipe with .250 in. to .500 in. wall.

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2015 All rights reserved. T.D. Williamson, Inc.
Order Information

5110.003.09 - p3

S uf f i x *

OPTION

THREAD-O-RING™ Nipple-Mounted Options Flange-Mounted


O-Ring Material Nom. Pipe Size Wall Thickness Nipple Length Assembly Options
in. mm in. mm in. mm Suffix Suffix
Explosive Decompression 2 50 0.125 - 0.188 3.175 - 4.775 4.250 108.0 11
& Extrusion Resistant Viton ® Contact your
2 50 0.189 - 0.375 4.801 - 9.525 4.125 104.8 07
Buna-N (Low Temp.) TDW representative
2.5 65 0.125 - 0.188 3.175 - 4.775 4.250 108.0 10
with pipe size, wall
Neoprene 2.5 65 0.189 - 0.375 4.801 - 9.525 4.125 104.8 06 thickness, desired
EPDM 3 80 0.062 - 0.125 1.575 - 3.175 4.375 111.1 24 extension length
Kalrez ® 3 80 0.125 - 0.188 3.175 - 4.775 4.250 108.0 09 and flange type
Buna 3 80 0.189 - 0.375 4.801 - 9.525 4.125 104.8 05 to determine
Viton ® GF 3 80 0.376 - 0.562 9.550 - 14.275 3.938 100.0 18 the appropriate
Teflon ® 4-digit suffix.
3.5 90 0.125 - 0.188 3.175 - 4.775 4.250 108.0 08
Explosive Decompression 3.5 90 0.189 - 0.375 4.801 - 9.525 4.125 104.8 04
Resistant AFLAS ® 3.5 90 0.563 - 0.750 14.300 - 19.050 3.750 95.3 19
Viton ® (Low Temp.) 4 100 0.125 - 0.188 3.175 - 4.775 4.250 108.0 03
† Special options available upon request.
Factory lead times may vary. 4 100 0.189 - 0.375 4.801 - 9.525 4.120 104.8 01
Option 4 100 0.376 - 0.562 9.550 - 14.275 3.938 100.0 17
w/EN-10204 3.1 4 100 0.400 - 0.587 10.160 -14.910 3.913 99.4 22
w/EN-10204 3.2 4 100 0.563 - 0.750 14.300 - 19.050 3.750 95.3 21
5 125 0.125 - 0.188 3.175 - 4.775 4.250 108.0 13
5 125 0.189 - 0.375 4.801 - 9.525 4.125 104.8 12
5 125 0.563 - 0.750 14.300 - 19.050 3.750 95.3 20
6 & up 150 & up 0.250 - 0.500 6.350 - 12.700 4.000 101.6 51
6 & up 150 & up 0.501 - .0750 12.725 - 19.050 3.750 95.3 52
6 & up 150 & up 0.751 - 1.000 19.075 - 25.400 3.500 88.9 53
6 & up 150 & up 1.001 - 1.250 25.425 - 31.750 3.250 82.6 54
6 & up 150 & up 1.251 - 1.500 31.775 - 38.125 3.000 76.2 55
6 & up 150 & up 1.501 - 1.750 38.125 - 44.450 2.750 69.9 56
6 & up 150 & up 0.125 - 0.249 3.175 - 6.375 4.250 108.0 64

Less Nipple 99
* Please indicate if protection for environmentally harsh conditions is required.

5 in. & Smaller Pipe 6 in. & Larger Pipe

Length Length
THREAD-O-RING™ Nipple
part number: 00-1023-0333-SUFFIX

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2015 All rights reserved. T.D. Williamson, Inc.
Specifications

PIG-SIG V Scraper Passage Indicator


®
5110.003.09 - p4

THREAD-O-RING™ Nipple Material


Size & Grade: 2 NPS XXS ASTM A 333 Grade 6 seamless steel pipe
Tensile Requirements: 35,000 psi SMYS - 60,000 psi SMTS
Impact Requirements: 13 ft-lbf min. avg. three specimens
10 ft-lbf min. one specimen only
Impact Temperature -50° F
Chemical Requirements: Composition, % - Carbon 0.30 max, Manganese 0.29-1.06
Phosphorus 0.025 max., Sulfur 0.025 max., Silicon 0.10 min.
Test Report: Certified Test Reports furnished per ASTM A 530

THREAD-O-RING™ Flange Material


Grade: A105 / A694 F52 / A350 LF2 triple certified
Tensile Requirements: Yield 360 N/mm2, Tensile 485 N/mm2
Impact Requirements: -46° C, 27 J avg. three specimen, 20 J minimum one specimen
Chemical Requirements: C 0.26% max., Mn 1.35 % max., P 0.025% max., S 0.025% max., Si 1% max.
Test Report: EN 10204 3.1

THREAD-O-RING™ Pressure Temperature Ratings Pressures are in pounds per square inch, gage (psig). Temperatures are in Fahrenheit.

Piping Code B31.3 B31.4 B31.8


Temp. ° F F =.72 F =.72 F =.60 F =.50 F =.40
-50 3159
-20 to 250 3159 3743 3743 3120 2600 2080
300 3159 3620 3017 2514 2011
350 3159 3493 2911 2425 1940
400 3159 3369 2808 2340 1872
450 3072 3246 2246 1872 1497
500 2985

THREAD-O-RING™ Pressure Temperature Ratings Pressures are in bar. Temperatures are in Celsius.

Piping Code B31.3 B31.4 B31.8


Temp. ° C F =.72 F =.72 F =.60 F =.50 F =.40
-46 218
-29 to 116 218 258 258 215 179 143
149 218 250 208 173 139
177 218 241 201 167 134
204 218 232 194 161 129
232 212 224 155 129 103
260 206
Pressures do not include allowance for corrosion. O-Ring material selection must be suitable for service fluids and temperature requirements.
Due to magnet degradation, the temperature for the plug assembly is limited to 200º F (93º C)

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2015 All rights reserved. T.D. Williamson, Inc.
Specifications

PIG-SIG V Scraper Passage Indicator


®

5110.003.09 - p5

Flag Indicator with Manual Reset

A
B

A B C Weight
Inch mm Inch mm Inch mm Lb. Kg. Part Number
Basic: 11.26 311 3.09 78 4.00 101 9 4 04-9548-0000
Extended:
36 900 20 9.0 04-9548-0300*
48 1200 25 11.5 04-9548-0400*
The basic indicator includes:
60 1500 29 13.0 04-9548-0500
2 in. (50 mm) THREAD-O-RING™ nipple,
plug assembly and indicator assembly. 72 1800 34 15.5 04-9548-0600
The extended indicator includes the 84 2000 39 18.0 04-9548-0700*
same items, as well as an extended 96 2500 44 20.5 04-9548-0800
length indicator assembly. * Special options available upon request. Factory lead times may vary.

Flag Indicator with Manual Reset - Electrical Indicator with Auto Reset Combined

A B C Weight
Inch mm Inch mm Inch mm Lb. Kg. Part Number
Basic: 11.26 311 10.25 260 4.125 105 14 6 04-9548-2000
The basic indicator includes: 2 in. Extended:
(50 mm) THREAD-O-RING nipple, 36 900 25 11.0 04-9548-2300*
plug assembly and flag/electrical indicator
48 1200 30 14.0 04-9548-2400*
assembly. The electrical indicator consists
of a weatherproof, explosion-proof, ATEX 60 1500 35 16.0 04-9548-2500
Certified MICRO SWITCH™ (LSX, double- 72 1800 40 18.0 04-9548-2600
pole, double-throw). 84 2000 45 20.0 04-9548-2700*
The extended indicator includes the 96 2500 50 23.0 04-9548-2800
same items, as well as an extended length * Special options available upon request. Factory lead times may vary.
indicator assembly.

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2015 All rights reserved. T.D. Williamson, Inc.
Dimensions and Part Numbers

PIG-SIG V Scraper Passage Indicator


®
5110.003.09 - p6

Electrical Indicator with Auto Reset

C
A

A B C Weight
Inch mm Inch mm Inch mm Lb. Kg. Part Number
The basic indicator includes: Basic 8.59 218 10.25 260 4.125 105 14 6 04-9548-1000
2 in. (50 mm) THREAD-O-RING™ nipple, Extended:
plug assembly and electrical indicator
36 900 25 11.0 04-9548-1300*
assembly. The electrical indicator consists
of a weatherproof, explosion-proof, ATEX 48 1200 30 14.0 04-9548-1400*
Certified MICRO SWITCH™ (LSX, double- 60 1500 35 16.0 04-9548-1500
pole, double-throw). 72 1800 40 18.0 04-9548-1600
The extended indicator includes the 84 2000 45 20.0 04-9548-1700*
same items, as well as an extended length 96 2500 50 23.0 04-9548-1800
indicator assembly.
* Special options available upon request. Factory lead times may vary.

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2015 All rights reserved. T.D. Williamson, Inc.
Specifications

PIG-SIG V Scraper Passage Indicator


®
5110.003.09 - p7

Electrical Indicator Switch Specifications

MICRO SWITCH Electrical Diagram TM

MOMENTARY
Electrical specifications:
4 8
Double-Pole

2 N.O., 2 N.C.

3/4 in. conduit 3 7

Note: When a Flag Indicator is used in


combination with the electrical 2 6
switch, the switch will open or
close when the flag is reset.
1 5
Switch Specifications
MICRO SWITCH™ Weatherproof, explosion-proof switch BXC4L for use either indoors or outdoors in hazardous atmospheres
Temperature Range: -40º F (-40º C) to 185º F (85º C)
Housing Materials: Aluminum and Zinc (Optional: Stainless Steel)
Seals: Fluorosilicone
NEMA Standards: 1, 3, 4 , 4X, 6, 7, 9 and 13
UL listed (File No. E61730) and CSA certified (File No. LR57327):
Class I, Div. 1, Groups B, C, and D (Listings covered in Div. 1 are also covered in the same groups in Div. 2)
Class II, Div. 1, Groups E, F and G (IEC standards: EExd IICT6, IP67)
Electrical Ratings: 10 amps continuous carry. Circuits on any one pole must be the same polarity
ATEX Certification: EExd II T6 cateory II 2 GD, SIRA 00ATEX 1037X

AC Volts - Pilot Duty: 600 VAC, 720VA


Amps at 0.35 Power Factor
Circuitry VAC Make Break
Double-Pole, Double-Throw 120 30 3
240 15 1.5
480 7.5 0.75
600 6 0.60

DC Volts - Pilot Duty: 240 VDC, 30 watts


Make and Break Amps
Circuitry VDC Inductive Resistive
Double-Pole, Double-Throw 24 10 10
120 0.25 0.8
240 0.15 0.4

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2015 All rights reserved. T.D. Williamson, Inc.
Specifications

PIG-SIG V Scraper Passage Indicator


®

5110.003.09 - p8

Recommended Spare Parts List


Component Quantity in Assembly Part Number
O-ring, Plug 1 00-8440-0003-00
Backup Ring 1 00-1586-0066-00
O-ring, Cap 1 00-8144-0001-00
Set Screw 3 00-8176-0001-00
1-inch Hex Plug Holder* 1 00-8138-0000-00
1-inch Hex Bit † 1 00-8235-0001-00
Brush Magnet Adapter* 1 04-3998-0000-00
THREAD-O-RING™ Thread Chaser 1 05-0347-0000-00
Magnet Holder Assm. with Filter Pack 1 04-4133-0000-00
* If PIG-SIG V is to be installed or removed under pressure with removal tool, these component(s) will be required.

† If PIG-SIG V is to be installed with no pipeline pressure, these component(s) will be required.

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2015 All rights reserved. T.D. Williamson, Inc.
PIG-SIG NI
®

Non-Intrusive Pig Passage Indicator


Bulletin No: 5110.002.06
ATEX, UL/CSA, IECEx Certified Version: 08.2014
Supersedes: 5110.002.05 (08.2014)
ECN: na

PIG-SIG® NI
Non-intrusive Options
pig passage
indicator
The PIG-SIG NI makes the following
options available to help customers meet
individual application needs:
■■ Long-distance viewing that permits
operators to see confirmation of pig
passage up to 100 meters away or from
a helicopter or light aircraft (24-volt DC
units only).
■■ Upon request, a satellite link
communication system called LineStat
can be provided with the PIG-SIG NI.
LineStat can remotely send emails or text
Description Features message through a satellite-based global
service to one or more people when pig
passages occur.
The PIG-SIG® NI produces simple and reliable, The PIG-SIG NI standard enclosure is a fully
non-intrusive detection of pig passages anywhere certified aluminum, explosion-proof housing with a Also available:
within a pipeline system. The unit is easily tempered glass window. The unit is attached to the ■■ 24-volt DC units for temperatures to
banded onto the line, where it immediately begins pipeline with stainless steel bands and buckles. -22ºF (-30ºC).
scanning both for transmitter and permanent The Non-Intrusive Pig Passage Indicator is ■■ Models for environmentally harsh
magnet-equipped pigs. No tapping is required, designed to detect TracMaster™ CD42-Tx pig conditions. Consult factory for options.
saving the operator time and money normally location, tracking transmitters, and TDW Trip
spent on the installation of conventional signal Magnets. It is bi-directional with auto reset on
devices. (See five easy steps to install on page 4 every passage. Detection speeds range from 0.1
of this bulletin.) meters per second to 20 meters per second. System Certification:
• SIRA 13 ATEX1381
When pigs pass the PIG-SIG NI, the time and The PIG-SIG NI fits 3- through 72-inch (75
• III2G Ex d mb IIB T5 Gb IP66
date are clearly displayed on a high-contrast, easily mm - 1800 mm) line sizes and works on pipe wall
• IECEx CSA 13.0039/00
viewed LCD screen, along with a flashing “Recent thicknesses up to 1.5 inches (38.1 mm). The unit
• Ex d mb IIB T5 Gb IP66
Passage” message. If multiple pig passages have can operate for a full year on just two standard • UL/CSA Standard C22.2 No.30 rated for Class 1 Division 1 explosion-proof
occurred, dates and times of the last 10 passages 1.5-volt DC D-cell alkaline batteries. Operating environments groups C and D, Tamb -50°C to +80°C

may be retrieved by simply scrolling back through temperatures range from -58ºF to 176ºF (-50ºC to
the PIG-SIG NI memory. 80ºC) with standard alkaline battery-powered units Patented in the United States and in other countries.

capable of operating from -4ºF to 129.2ºF (-20ºC


The PIG-SIG NI also offers options that include to 54ºC). A heater module option powered by 24
enhanced long-distance viewing, even from VDC input is required for units operating below
helicopters or light aircraft. -4ºF (-20ºC).
The PIG-SIG NI electrical circuitry utilizes a
double-pole, double-throw isolated contact closure
that closes after pig passage and opens again in 15
seconds. Its maximum operating current is 2 amps
at 30 volts DC. A portable version, which operates
only on battery power, can removed from one
location to another.
The visual indicator is an LCD flash for one hour,
constant for 11 hours, then auto reset. It can also
be reset manually.

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2014 All rights reserved. T.D. Williamson, Inc.
Sizes and Part Numbers

PIG-SIG NI ®
5110.002.06 - pg.2

The high-contrast LCD screen gives the operator a clear view of the time and date of pig passage.
High-contrast
LCD screen

Post (height
Indicator for various Representation built to customer
internal functions of the last 10 pig specifications)
such as relay passages recorded
engagement, in memory Stainless steel
real time buckles and
clock and Passage time / bands
user inter- current time
face button
Passage date /
current date

Either flashing
or steady light
indicator for
recent pig
passage

04-3575- AA BB - C D
Optional Features - D
Model - AA
Option Feature
Option Model Type 0 No Options
01 3V D-Cell or 24VDC - Standard* 1 Internal Heater Option
02 3V D-Cell - Portable 2 Remote Indicator System
21 ATEX-Certified – 3V D-Cell or 24VDC 3 Internal Heater and Remote Indicator

Example
Extension Length - BB Extension Type - C 04-3575-0135-11 is a PIG-SIG® NI
Extension Length in Feet Option Type which includes the following:
Extension Length (in feet) 0 Rigid or No Extension • A 3V D-Cell or 24VDC - Standard
No extension, BB = 00 1 Flexible Extension • An Extension length of 35 feet
NOTE: Rigid extension length available only up to 20 feet • A Flexible Extension
• An Internal Heater Option

Standard Unit (with Rigid Extension) Length Dimensions


Extension Length (in feet) ‘A Dim (inches) B Dim (inches) C Dim (inches) D Dim (inches)
BB = 01 24.5 4.1 10.6 19.0
BB = 02 36.0 15.7 22.2 30.7
BB = 03 48.0 27.7 34.2 42.7
BB = 04 60.0 39.7 46.2 54.7
BB = 05 72.0 51.7 58.2 66.7
BB = 06 84.0 63.7 70.2 78.7
BB = 07 96.0 75.7 82.2 90.7
BB = 08 108.0 87.7 94.2 102.7
BB = 09 120.0 99.7 106.2 114.7
BB = 10 132.0 111.7 118.2 126.7

*Standard product is UL/SCA rated.

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2014 All rights reserved. T.D. Williamson, Inc.
Accessories & Replacement Parts

PIG-SIG NI ®
5110.002.06 - pg.3

Parts & Accessories

Option Part Number


Banding tool 04-3575-0005-00
Standard carrying case 04-3575-0010-00
Carrying case for Portable Unit 04-3575-0018-00
Banding kit for 3” - 14” pipe includes 2 each 5-foot bands and 2 buckles 04-3575-0009-01
Banding kit for 16” - 34” pipe includes 2 each 10-foot bands and 2 buckles 04-3575-0009-02
Banding kit for 36” - 52” pipe includes 2 each 15-foot bands and 2 buckles 04-3575-0009-03
Banding kit for 54” - 72” pipe includes 2 each 20-foot bands and 2 buckles 04-3575-0009-04
Heat Insulator Kit* 04-3575-0022-00
Non-Conductive Isolator for Cathodic Protection 04-3575-0026-00
*When the surface temperature of the pipe exceeds the maximum temperature rating of the unit, a Heat Insulator Kit must be installed between the bracket/antenna and the pipe.
NOTE: When using the Heat Insulator, the next larger pipe size banding kit will be required.

TDW Trip Magnets


TDW PIG-SIG® NI trip magnets are high-strength, rare-earth, permanent cavities, the magnet can be placed inside the cavity. On foam pigs without
magnets which have been potted into a PVC or anodized aluminum outer shell. transmitter cavities, the magnet can be placed inside a hole that the user cuts
Each one has an integral 1/2-inch UNC stainless steel mounting stud. TDW into the rear of the pig. RTV Silicone may be used to seal the opening. For
PIG-SIG® trip magnets are supplied in three sizes: M1 for pigs up to 14-inches, internal mounting dimensions, refer to the chart below.
M2 for pigs 16- thru 30-inches, and M3 for pigs 32- thru 48-inches. For pipes
On small, mandrel-body type pigs, such as TDW’s WCK Pig, it will be
above 48-inch in O.D., custom trip magnets can be designed. Other types of trip
necessary to modify the rear of the pig to add a special mounting bracket to
magnets can be provided to suit customer needs. Standard trip magnets are
accept the magnet. On large-bodied pigs, such as TDW’s VANTAGE® Pig, a
rated up to 150º C / 300º F.
simple mounting plate can be added to the rear of the pig. The TDW PIG-SIG NI
TDW PIG-SIG NI trip magnets will work effectively on virtually any brand trip magnet requires a 0.562-inch diameter mounting hole for attachment to a
or type of mechanical pig except spheres. Generally, the TDW PIG-SIG NI trip bracket or plate and should be secured with a 1/2-inch UNC lock-nut.
magnet should be mounted at or near the longitudinal axis of the pig, where it
The exact mounting component will vary from pig to pig. If the user cannot
is not surrounded by metal. The long axis of the magnet should be along the
determine a suitable mounting, contact TDW and it will supply the necessary
central axis of the pig.
mounting parts for any brand or type of pig.
On certain types of non-metallic pigs, the magnet can be placed within the
body, such as TDW’s OptionAll™ pigs. On foam pigs with built-in transmitter

Dimensions and Part Numbers

Trip Minimum Opening Sizes Required


Magnet Pipe Size Diameter Length Weight
Inches mm Inches mm Inches mm Lbs. Kg. Part Number
M1 up to 14 up to 350 1.375 35 3.370 86 1 0.5 04-3575-0004-01
M2 16 - 30 400 - 750 1.375 35 7.750 197 3 1.4 04-3575-0004-02
M3 32 & above 800 & above 1.625 41 13.125 333 5 2.3 04-3575-0004-03

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2014 All rights reserved. T.D. Williamson, Inc.
Easy Installation

PIG-SIG NI ®
5110.002.06 - pg.4

5 Easy Steps to Install

1. Buckle and band pre-


assembly.

2. Band attaching base


to pipeline.

3. Tighten tension on
bands.

4. Trim off excess


banding.

5. Secure the buckles.

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2014 All rights reserved. T.D. Williamson, Inc.
D-500 Threaded Closures
Sizes: 2- through 14-inch Bulletin No: 5100.004.01
Version: 06.2012
Cross Indexing No: n/a
Supersedes: 5100.004.00 (11.2010)

Options*

T.D. Williamson, Inc. is committed to


providing you with the exact product to
assist you in planning, budgeting and
D-500 Threaded Closure
without Hinge
meeting the specifications for your individual
application needs. The following options are
available:
Special Materials
Material Certification
Pressure Testing
Special O-ring Material (standard O-ring
material is Viton®)
Taper-Bored to Match Pipe-Wall
Thickness
Special Design for Vertical Installation
D-500 Threaded Closure with Horizontal Hinge
Horizontal hinges are standard on
D-500 Threaded Closure closures 10-inch and larger and are
with Vertical Hinge optional in sizes 4-, 6- and 8-inch
* Consult factory for additional options.

Description Features
Pressure Warning Lock
TDW D-500 Threaded Closures are easy-to- The TDW D-500 Threaded Closure, available Door

open closures suitable for use on pig traps, filters, in sizes 2- through 14-inch, offers important Barrel
Collar
strainers, scrubbers, heat exchangers, blowdowns, advantages:
and many other types of vessels. They operate in A reliable seal. The large, cross-sectional
fluids such as natural gas, refined products, water diameter O-ring located on the barrel collar
and crude oil. maintains a positive seal.
Primary O-ring Seal
TDW D-500 Closures are available in sizes 2- Competitive price. The simple design of the
through 14-inch. Sizes 2- through 8-inch without TDW D-500 Threaded Closure means
hinges are standard stock. Sizes 10- through economical production.
14-inch with horizontal hinges are standard stock.
Quick delivery. TDW manufactures threaded
Vertical hinged closures in sizes 4- through 8-inch
closures in large quantities and keeps a well-
are special order. All closures are furnished with
stocked inventory to fill your orders promptly.
material test certificates upon request.
Safety features. All threaded closures are
TDW also designs, engineers and fabricates
equipped with a pressure warning lock, in
complete pigging systems that consist of
accordance with UG-35 of ASME Sect. VIII, Div.
launchers, receivers, closures, handling equipment,
1, to alert the operator to the existence of
skids, pig passage indicators, launch pins, valves
internal pressure prior to opening the closure. In
and piping, pigs, and spheres. TDW provides Viton® is a registered trademark

addition, the primary door seal is released of DuPont Performance Elastomers

these systems in standard designs or built to the


before the threads are completely disengaged,
customer’s specifications.
which alerts the operator of internal pressure. USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries
Dimensions and Part Numbers

D-500 Threaded Closures 5100.004.01- p2

G
D Hub OD

F E

Threaded Closure with Horizontal Hinge


Sizes 4- through 14-inch

Size A D E F G Hub OD Inches WT. lbs Part Number


4 3.85 3.83 10.11 4.88 11.13 4.50 25 19-5004-0163
6 5.42 5.76 11.66 6.00 12.02 6.63 49 19-5006-0163
8 7.14 7.44 14.07 7.38 17.00 8.63 125 19-5008-0163
10 8.79 9.31 15.93 8.38 20.36 10.75 180 19-5010-0163
12 10.17 11.06 17.29 9.43 22.82 12.75 245 19-5012-0163
14 11.51 12.13 17.87 10.25 25.01 14.00 325 19-5014-0163

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries
Dimensions and Part Numbers

D-500 Threaded Closures 5100.004.00- p3

Hub OD
D

Threaded Closure without Hinge


B
Sizes 2- through 8-inch

Size A B D Hub OD WT.


Inches Inches Inches Inches Inches Lbs. Part Number
2 2.55 5.06 1.94 2.38 10 19-5002-0063
3 3.31 5.36 2.90 3.50 14 19-5003-0063
4 3.85 6.32 3.83 4.50 18 19-5004-0063
6 5.42 7.47 5.76 6.63 43 19-5006-0063
8 7.14 9.37 7.44 8.63 100 19-5008-0063

K
J

D
Threaded Closure with Vertical Hinge Hub
I
Sizes 4- through 8-inch OD

Size D I J K Hub OD WT. (Approx.)


Inches Inches Inches Inches Inches Inches Lbs. Part Number
4 3.83 10.63 10.98 13.01 4.50 25 19-5004-1163
6 5.76 13.33 12.55 14.98 6.63 52 19-5006-1163
8 7.44 16.62 14.93 17.87 8.63 125 19-5008-1163

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries
Pressure & Temperature Ratings

D-500 Threaded Closures 5100.004.00- p4

Pressure Ratings

Stocked for Maximum Allowable Working Pressure in psi


Nominal Pipe Weld on to B31.3 B31.4 / B31.8 ASME VIII Max
Size (Inches) (Wall Thickness) .40DF .50 DF .60 DF .72 DF DIV 1 Test Pressure
2 XS (.218) 2940 2135 2670 3205 3845 2375 4825
STD(.154) 2470 2135 2670 3205 3845 2375 4825
3 XS (.300) 2500 1815 2270 2725 3270 2020 4100
STD(.216) 2415 1815 2270 2725 3270 2020 4100
4 XS (.337) 2345 1705 2130 2555 3070 1895 3840
STD(.237) 2060 1705 2130 2555 3070 1895 3840
6 XS (.432) 2100 1525 1910 2290 2750 1695 3450
STD(.280) 1665 1525 1910 2290 2750 1695 3450
8 XS (.500) 2110 1535 1920 2305 2765 1705 3475
STD (.322) 1465 1535 1920 2305 2765 1550 3475
10 XS (.500) 1875 1520 1900 2280 2740 1690 3425
STD(.365) 1335 1425 1780 2135 2565 1415 3225
12 XS (.500) 1570 1575 1970 2365 2835 1660 3550
STD(.375) 1155 1235 1540 1850 2220 1225 2800
14 XS (.500) 1425 1500 1875 2250 2700 1505 3375
STD(.375) 1050 1125 1405 1685 2025 1115 2550

Temperature Ratings
-20°F (-29°C) to 100°F (38°C)
Temperatures greater than 100°F (38°C) and less than or equal to 500°F (242°C) at reduced MAWP with suitable O-Ring material.

Replacement O-Rings
Nominal Pipe Primary Seal O-Ring Pressure Warning Lock
Size (Inches) Viton (Standard) Buna-N Screw Bushing Viton O-Ring (Std) Buna-N O-Ring
® ®

2 00-1247-0022 00-0117-0036 00-4576-0046 00-5213-0027 00-1245-0001 00-0115-0004


3 00-1247-0019 00-0117-0023 00-4576-0046 00-5213-0027 00-1245-0001 00-0115-0004
4 00-1247-0013 00-0117-0027 00-4576-0046 00-5213-0027 00-1245-0001 00-0115-0004
6 00-1248-0030 00-0118-0043 00-4576-0046 00-5213-0027 00-1245-0001 00-0115-0004
8 00-1248-0031 00-0118-0061 00-4576-0046 00-5213-0027 00-1245-0001 00-0115-0004
10 00-1248-0032 00-0118-0054 00-4576-0047 00-5213-0001 00-1245-0008 00-0115-0025
12 00-1249-0016 00-0119-0017 00-4576-0047 00-5213-0001 00-1245-0008 00-0115-0025
14 00-1249-0017 00-0119-0008 00-4576-0047 00-5213-0001 00-1245-0008 00-0115-0025

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries
D2000 Quick Opening Closures
Sizes: 4-inch and larger Bulletin No: 5100.003.03
Version: 01.2012
Cross Indexing No: n/a
Supercedes: 5100.003.02 (08.2007)

Options

T.D. Williamson, Inc. is committed to providing


you with the exact product to assist you in planning,
budgeting and meeting the specifications for your
individual application needs. The following options
are available:
– Special materials
– Material certification
– Pressure testing
– Special O-ring material (standard O-ring
material is Buna-N)
– Taper-bored to match pipe wall thickness
D2000 Clamp Ring Closures
– Special design for vertical installation
various sizes
– Larger sizes
– Pressure classes up to 2500#
– ASME Sect VIII, Div I
Description Pressure warning device – The Clamp Ring
Consult factory for optional items.
Closures are equipped with a pressure warning
T.D. Williamson, Inc.’s Clamp Ring Closures lock, in accordance with UG-35 of ASME Sect.
are quick-opening closures, easily operated by VIII, Div. 1, to alert the operator to the existence
one person. The closure is designed primarily for of internal pressure prior to opening the closure.
Clamp Ring
horizontal installation, meaning the door swings Fast, easy, safe operation – One person can
open on the horizontal axis. However, the closure easily and quickly open or close the Clamp
can be installed on a vertical installation. In the Ring Closures. Because it operates so easily, Barrel Collar
latter case, a counterbalance can be provided to this closure is less time-consuming than other
facilitate opening. closures on the market. Because an operator Weld Bevel
must stand to the side when opening the
pressure warning lock, clamp ring and door, the
Clamp Ring Closures is safer to open than other
Features closures that require an operator to stand in Large O-Ring

front of the door.


The Clamp Ring Closures, available in sizes 4- Clamp Ring Closures feature a lever-type Door
inches and larger, offer important advantages: actuator on sizes 4- through 30-inches. Sizes
A reliable seal – The large, cross-sectional 32-inches and larger have a door assist (ratchet
diameter O-ring located on the periphery of the binder). Closures smaller than 32-inches at
closure’s barrel collar provides positive sealing higher pressure also may feature a door assist ISO 9001 Certified
as well as protection from damage by tools, pigs mechanism. USA: 1-800-571-7447
or debris.
England: (44) 1-793-603600

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries
Dimensions and Part Numbers

5100.003 - p2
4- through 14-inch
D2000 Clamp Ring Closures MAWP
Size B31.4 B31.8
(Inches) Part Number Weld Bevel Thickness F=.72 (psi) F=.60 (psi) F=.50 (psi)* TP Max
NOTICE: New 19-67sz series part number is same as old
4 19-6704-0600-51 .337 1775 1480 1230 2220
19-37sz series except that it now does NOT include the
4 19-6704-0600-52 .250 1775 1480 1230 2220 door O-ring.
4 19-6704-0600-53 .188 1775 1480 1230 2220 See additional O-ring part number table on page 7 for
6 19-6706-0600-51 .432 1775 1480 1230 2220 common O-ring options (must be ordered separately).
6 19-6706-0600-52 .375 1775 1480 1230 2220 Other O-ring materials are also available on a special-
6 19-6706-0600-53 .313 1775 1480 1230 2220 order basis.
6 19-6706-0600-54 .250 1775 1480 1230 2220
6 19-6706-0600-55 .188 1775 1480 1230 2220
8 19-6708-0600-51 .500 1775 1480 1230 2220 Dimensions and Weights
8 19-6708-0600-52 .438 1775 1480 1230 2220 Size Wt (Lbs) HxWxL Part Number
8 19-6708-0600-53 .375 1775 1480 1230 2220 4 60 8 x 12 x 16 19-6704-0600
8 19-6708-0600-54 .313 1775 1480 1230 2220 6 75 8 x 14 x 18 19-6706-0600
8 19-6708-0600-55 .250 1775 1480 1230 2220 8 120 8 x 16 x 20 19-6708-0600
8 19-6708-0600-56 .188 1775 1480 1230 2220 10 160 8 x 19 x 23 19-6710-0600
10 19-6710-0600-51 .500 1775 1480 1230 2220 12 200 10 x 21 x 26 19-6712-0600
10 19-6710-0600-52 .438 1775 1480 1230 2220 14 260 10 x 22 x 27 19-6714-0600
10 19-6710-0600-53 .375 1775 1480 1230 2220
10 19-6710-0600-54 .313 1775 1480 1230 2220
10 19-6710-0600-55 .250 1775 1480 1230 2220
10 19-6710-0600-56 .188 1725 1440 1200 2160
12 19-6712-0600-51 .500 1775 1480 1230 2220
12 19-6712-0600-52 .438 1775 1480 1230 2220
12 19-6712-0600-53 .375 1775 1480 1230 2220
12 19-6712-0600-54 .313 1775 1480 1230 2220
12 19-6712-0600-55 .250 1775 1480 1230 2220
12 19-6712-0600-56 .188 1455 1215 1010 1825
14 19-6714-0600-51 .500 1775 1480 1230 2220
8-inch D2000 Clamp Ring Closure
14 19-6714-0600-52 .438 1775 1480 1230 2220
14 19-6714-0600-53 .375 1775 1480 1230 2220
14 19-6714-0600-54 .313 1775 1480 1230 2220
14 19-6714-0600-55 .250 1770 1475 1225 2215
14 19-6714-0600-56 .188 1325 1105 920 1660
*Closures are available at 1480psi MAWP with .50 design factor, consult factory.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries
Dimensions and Part Numbers

5100.003 - p3

16- through 30-inch-inches


D2000 Clamp Ring Closures MAWP
Size B31.4 B31.8 Dimensions and Weights
(Inches) Part Number Weld Bevel Thickness F=.72 (psi) F=.60 (psi) F=.50 (psi)* TP Max Size Weight (Lbs) HxWxL Part Number
16 19-6716-0600-51 .500 1775 1480 1230 2220 16 420 11 x 29 x 34 19-6716-0600
16 19-6716-0600-52 .375 1775 1480 1230 2220 18 550 12 x 31 x 35 19-6718-0600
16 19-6716-0600-53 .250 1545 1290 1075 1935 20 700 12 x 33 x 37 19-6720-0600
18 19-6718-0600-51 .625 1775 1480 1230 2220 22 825 13 x 35 x 38 19-6722-0600
18 19-6718-0600-52 .500 1775 1480 1230 2220 24 955 13 x 38 x 43 19-6724-0600
18 19-6718-0600-53 .375 1775 1480 1230 2220
18 19-6718-0600-54 .250 1380 1150 955 1725
20 19-6720-0600-51 .750 1775 1480 1230 2220
20 19-6720-0600-52 .625 1775 1480 1230 2220
20 19-6720-0600-53 .500 1775 1480 1230 2220
20 19-6720-0600-54 .375 1775 1480 1230 2220
20 19-6720-0600-55 .250 1240 1035 860 1555
22 19-6722-0600-51 .750 1775 1480 1230 2220
22 19-6722-0600-52 .625 1775 1480 1230 2220
22 19-6722-0600-53 .500 1775 1480 1230 2220
22 19-6722-0600-54 .375 1690 1410 1175 2115
22 19-6722-0600-55 .250 1125 940 780 1410
20-inch D2000 Clamp Ring Closure
24 19-6724-0600-51 .875 1775 1480 1230 2220
24 19-6724-0600-52 .750 1775 1480 1230 2220
24 19-6724-0600-53 .625 1775 1480 1230 2220
24 19-6724-0600-54 .500 1775 1480 1230 2220
24 19-6724-0600-55 .375 1545 1290 1075 1935
24 19-6724-0600-56 .250 1030 860 715 1290
*Closures are available at 1480psi MAWP with .50 design factor, consult factory.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries
Dimensions and Part Numbers

5100.003 - p4

26- through 30-inch


D2000 Clamp Ring Closures MAWP
Size B31.4 B31.8 Dimensions and Weights
(Inches) Part Number Weld Bevel Thickness F=.72 (psi) F=.60 (psi) F=.50 (psi) TP Max Size Weight (Lbs) HxWxL Part Number
26 19-6726-0600-51 .875 1775 1480 1230 2220 26 1400 15 x 44 x 45 19-6726-0600
26 19-6726-0600-52 .750 1775 1480 1230 2220 28 1580 15 x 46 x 47 19-6728-0600
26 19-6726-0600-53 .625 1775 1480 1230 2220 30 1850 16 x 48 x 49 19-6730-0600
26 19-6726-0600-54 .500 1775 1480 1230 2220
26 19-6726-0600-55 .375 1425 1190 990 1785
26 19-6726-0600-56 .250 950 795 660 1195
28 19-6728-0600-51 .875 1175 1480 1230 2220
28 19-6728-0600-52 .750 1775 1480 1230 2220
28 19-6728-0600-53 .625 1775 1480 1230 2220
28 19-6728-0600-54 .500 1770 1475 1225 2215
28 19-6728-0600-55 .375 1325 1105 920 1660
30 19-6730-0600-51 1.000 1775 1480 1230 2220
30 19-6730-0600-52 .875 1775 1480 1230 2220
30 19-6730-0600-53 .750 1775 1480 1230 2220
30 19-6730-0600-54 .625 1775 1480 1230 2220
20-inch D2000 Clamp Ring Closure
30 19-6730-0600-55 .500 1655 1380 1150 2070
30 19-6730-0600-56 .375 1240 1035 860 1555
*Closures are available at 1480psi MAWP with .50 design factor, consult factory.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries
Dimensions and Part Numbers

5100.003 - p5

32- through 42-inch


D2000 Clamp Ring Closures MAWP
Size B31.4 B31.8 Dimensions and Weights
(Inches) Part Number Weld Bevel Thickness F=.72 (psi) F=.60 (psi) F=.50 (psi)* TP Max Size Weight (Lbs) HxWxL Part Number
32 19-6732-0600-51 1.000 1775 1480 1230 2220 32 2500 16 x 51 x 54 19-6732-0600
32 19-6732-0600-52 .875 1775 1480 1230 2220 34 2850 16 x 54 x 57 19-6734-0600
32 19-6732-0600-53 .750 1775 1480 1230 2220 36 3250 17 x 56 x 60 19-6736-0600
32 19-6732-0600-54 .625 1775 1480 1230 2220 40 4500 19 x 62 x 64 19-6740-0600
32 19-6732-0600-55 .500 1545 1290 1075 1935 42 4775 19 x 64 x 67 19-6742-0600
32 19-6732-0600-56 .375 1160 970 805 1455
34 19-6734-0600-51 1.000 1775 1480 1230 2220
34 19-6734-0600-52 .875 1775 1480 1230 2220
34 19-6734-0600-52 .750 1775 1480 1230 2220
34 19-6734-0600-53 .625 1775 1480 1230 2220
34 19-6734-0600-54 .500 1455 1215 1010 1825
34 19-6734-0600-55 .375 1090 910 755 1365
36 19-6736-0600-51 1.125 1775 1480 1230 2220
36 19-6736-0600-52 1.000 1775 1480 1230 2220
36 19-6736-0600-53 .875 1775 1480 1230 2220
36 19-6736-0600-54 .750 1775 1480 1230 2220
36 19-6736-0600-55 .625 1720 1435 1195 2155
36 19-6736-0600-56 .500 1380 1150 955 1725
36 19-6736-0600-57 .375 1030 860 715 1290
40 19-6740-0600-51 1.250 1775 1480 1230 2220
36-inch D2000 Clamp Ring Closure
40 19-6740-0600-52 1.125 1775 1480 1230 2220
40 19-6740-0600-53 1.000 1775 1480 1230 2220
40 19-6740-0600-54 .875 1775 1480 1230 2220
40 19-6740-0600-55 .750 1775 1480 1230 2220
40 19-6740-0600-56 .625 1545 1290 1075 1935
40 19-6740-0600-57 .500 1240 1035 860 1555
40 19-6740-0600-58 .375 930 775 645 1165
42 19-6742-0600-51 1.250 1775 1480 1230 2220
42 19-6742-0600-52 1.125 1775 1480 1230 2220
42 19-6742-0600-53 1.000 1775 1480 1230 2220
42 19-6742-0600-54 .875 1775 1480 1230 2220
42 19-6742-0600-55 .750 1770 1475 1225 2215
42 19-6742-0600-56 .625 1475 1230 1025 1845
42 19-6742-0600-58 .500 1180 985 820 1480
*Closures are available at 1480psi MAWP with .50 design factor, consult factory.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries
Dimensions and Part Numbers

5100.003 - p6

44-inch and larger


D2000 Clamp Ring Closures MAWP
Size B31.4 B31.8 Dimensions and Weights
(Inches) Part Number Weld Bevel Thickness F=.72 (psi) F=.60 (psi) F=.50 (psi)* TP Max Size Weight (Lbs) H x W x L Part Number
44 19-6744-0600-51 1.000 1775 1480 1230 2220 44 4850 19 x 65 x 69 19-6744-0600
44 19-6744-0600-52 .875 1775 1480 1230 2220 46 5400 19 x 67 x 72 19-6746-0600
44 19-6744-0600-53 .750 1775 1480 1230 2220 48 6000 19 x 70 x 73 19-6748-0600
44 19-6744-0600-54 .625 1715 1430 1190 2145
44 19-6744-0600-55 .500 1370 1145 950 1720
44 19-6744-0600-56 .375 1025 855 710 1285
46 19-6746-0600-51 1.125 1775 1480 1230 2220
46 19-6746-0600-52 1.000 1775 1480 1230 2220
46 19-6746-0600-53 .875 1775 1480 1230 2220
46 19-6746-0600-54 .750 1775 1480 1230 2220
46 19-6746-0600-55 .625 1570 1090 870 1965
46 19-6746-0600-56 .500 1260 1050 875 1575
46 19-6746-0600-57 .375 940 785 650 1180
48 19-6748-0600-51 1.125 1775 1480 1230 2220
48 19-6748-0600-52 1.000 1775 1480 1230 2220
48 19-6748-0600-53 .875 1775 1480 1230 2220
48 19-6748-0600-54 .750 1775 1480 1230 2220
48 19-6748-0600-55 .625 1570 1310 1090 1965
19-6748-0600-56 .500 1260 1050 875 1575 36-inch D2000 Clamp Ring Closure
48
48 19-6748-0600-57 .375 940 785 650 1180
*Closures are available at 1480psi MAWP with .50 design factor, consult factory.

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries
Dimensions and Part Numbers

5100.003 - p7

Replacement Main Seal O-Rings for Standard D2000 Clamp Ring Closures

Closure Buna-N (Standard) Viton


19-6704-0600 19-3704-0615 19-3700-0468-23
19-6706-0600 19-3706-0615 19-3700-0680-23
19-6708-0600 19-3708-0615 19-3700-0876-23
19-6710-0600 19-3710-0615 19-3700-1071-23
19-6712-0600 19-3712-0615 19-3700-1256-23
19-6714-0600 19-3714-0615 19-3700-1371-23
19-6716-0600 19-3716-0615 19-3700-1556-53
19-6718-0600 19-3718-0615 19-3700-1740-53
19-6720-0600 19-3720-0615 19-3700-1923-53
19-6722-0600 19-3722-0615 19-3700-2106-53
19-6724-0600 19-3724-0615 19-3700-2290-53
19-6726-0600 19-3726-0615 19-3700-2542-53
19-6728-0600 19-3728-0615 19-3700-2725-53
19-6730-0600 19-3730-0615 19-3700-2908-53
19-6732-0600 19-3732-0615 19-3700-3092-53
19-6734-0600 19-3734-0615 19-3700-3275-53
19-6736-0600 19-3736-0615 19-3700-3458-53
19-6740-0600 19-3740-0615 19-3700-3894-53
19-6742-0600 19-3742-0615 19-3700-4077-53
19-6744-0600 19-3744-0615 19-3700-4327-53
19-6746-0600 19-3746-0615 19-3700-4513-53
19-6748-0600 19-3748-0615 19-3700-4699-53

Pressure Warning Lock Components for Standard D-2000 Closures


PWL O-Ring PWL O-Ring
Closure Size PWL Screw PWL Bushing Buna-N (standard) Viton
4¨-14¨ 00-4576-0018 00-5213-0001 00-0115-0025 00-1245-0008
16¨-30¨ 00-4576-0037 00-5213-0012 00-0115-0002 00-1245-0007
32¨-48¨ 00-4576-0038 00-5213-0013 00-0115-0035 00-1245-0012

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries
5100.003 - p8

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries
SmartTrap Launchers & Receivers ®

For Pipelines 6- through 36-inch


Bulletin No: 5000.001.02
Version: 02.2015
Cross Indexing No: n/a
Supersedes: 5000.001.01 (02.2007)

Load Nozzle – to allow safe and easy loading of


inspection tools
Eccentric Reducer – to assure safe and easy
loading & launching
Line Size Mounting Flange - for mainline
launcher connection (standard ASME class 600
flange)
Hydrotested and Inspected designed for
appropriate pipeline B31.8 and B31.4 codes
Primer Coated ready for your topcoat

SmartTrap® Launching & Receiving Barrels

Description on safety, TD Williamson's easy-opening D2000


Clamp Ring Closures on all units and PIG-SIG® IV
Rugged and dependable TDW SmartTrap® Passage Indicators are included on all recievers.
Launchers and Receivers are designed and built
with the consistent high quality workmanship
required to meet the demands of pipeline operators Features
the world over. With decades of accumulated
"hands-on" experience, TDW produces launchers Appropriate Barrel Lengths - to accomodate
and receivers designed by experts to handle the all T.D. Williamson in-line inspection tools:
toughest field conditions. You can find them on Oversized Barrel – to ease loading and
offshore platforms, deep in the heart of remote handling of pigs
mountain ranges, immersed in steamy tropical Flanged Kicker Nozzle –Adequately sized
environments, in the hottest deserts and handling to ensure efficient launching
bitterly cold extremes above the Arctic Circle.
TDW's D2000 Clamp Ring Closure (safe,
TDW SmartTrap Launchers and Receivers are
quick opening closure)
designed to meet all your pigging needs:
Flanged Equalization Nozzles (to enhance
Inline Inspection
pig launch process)
Pipeline Cleaning
Multiple Vent Nozzles – for safe purge of
Batching the entire unit
Displacement. Pressure Gauge Connection – ready for
Standardized features included on TDW gage installation
SmartTrap Launchers and Receivers make the Side Nozzles – to further assist ease of
pigging process a smooth and efficient procedure loading
for piping system operators. With extra emphasis

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2015 All rights reserved. T.D. Williamson, Inc.
Dimensions and Part Numbers

SmartTrap Launchers ®
5000.001.02- p2

ASME Class 600 Lb.

Line Size Closures


Nominal AL B C D E F G M H I J K
6 18.85 10.75 2 10.75 2 1 1 6 7.37 17.00 2 2
8 21.35 12.75 2 12.75 2 1 1 8 8.50 19.00 2 2
10 20.47 16.00 3 16.00 2 2 1 10 9.68 21.25 2 2
12 19.21 16.00 4 16.00 3 2 1 12 10.87 24.75 2 2
14 20.27 20.00 4 20.00 3 1 1 14 11.56 26.00 2 2
16 17.48 20.00 6 20.00 4 2 1 16 13.75 33.75 2 2
18 18.46 24.00 6 24.00 4 2 1 18 14.68 34.75 2 2
20 18.53 24.00 6 24.00 4 2 1 20 15.81 36.25 2 2
24 23.62 30.00 8 30.00 4 2 1 24 18.12 42.75 2 2
26 23.85 30.00 8 30.00 4 2 1 26 20.00 44.81 2 2
28 23.92 34.00 10 34.00 4 2 1 28 21.12 46.25 2 2
30 24.00 36.00 10 36.00 6 2 1 30 22.31 47.81 2 2
36 26.33 40.00 12 40.00 6 4 1 36 25.56 67.00 2 2
Note: Deminsions are approximate. AL and AR are shown in feet, all others shown in inches.
Consult factory for alternative custom designs, codes, pressure classes, features and izes not shown

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2015 All rights reserved. T.D. Williamson, Inc.
Dimensions and Part Numbers

SmartTrap Receivers ®
5000.001.02- p3

ASME Class 600 Lb.

Line Size Closures


Nominal AR B C D E F G M H I
6 27.85 10.75 2 10.75 2 1 1 6 7.37 17.00
8 32.59 12.75 2 12.75 2 1 1 8 8.50 19.00
10 30.14 16.00 3 16.00 2 2 1 10 9.68 21.25
12 28.43 16.00 4 16.00 3 2 1 12 10.87 24.75
14 29.02 20.00 4 20.00 3 1 1 14 11.56 26.00
16 24.24 20.00 6 20.00 4 2 1 16 13.75 33.75
18 24.96 24.00 6 24.00 4 2 1 18 14.68 34.75
20 24.88 24.00 6 24.00 4 2 1 20 15.81 36.25
24 34.62 30.00 8 30.00 4 2 1 24 18.12 42.75
26 34.85 30.00 8 30.00 4 2 1 26 20.00 44.81
28 34.92 34.00 10 34.00 4 2 1 28 21.12 46.25
30 35.00 36.00 10 36.00 6 2 1 30 22.31 47.81
36 37.33 40.00 12 40.00 6 4 1 36 25.56 67.00
Note: Deminsions are approximate. AL and AR are shown in feet, all others shown in inches.
Consult factory for alternative custom designs, codes, pressure classes, features and izes not shown

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2015 All rights reserved. T.D. Williamson, Inc.
5000.001.02- p4

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2015 All rights reserved. T.D. Williamson, Inc.
Complete Pig Systems
Launching & Receiving Bulletin No: 5000.002.00
Date: February 1999
Cross Indexing No: n/a
Supersedes: n/a

Options

T.D. Williamson, Inc., is committed to


providing you with the exact product to assist
you in planning, budgeting, and meeting your
individual application needs.
TDW can provide:
Systems designed to handle corrosion
inspection pigs.
Automated packages to simplify
operation.
Special materials.
ASME B31.4, B31.8, B31.3, ASME
Section VIII Codes.
Special surface preparation and finish.
Horizontal, vertical, or sloped units.

Complete Pig System

Description Features

TDW offers complete Pig Launching and Our standard Launching and Receiving Systems
Receiving Systems to meet your total pigging needs. are complete packages. All components are
These system packages include the Launcher/ assembled, tested, and ready for field installation.
Receiver, Closure, PIG-SIG® Indicators, Bypass Units are furnished with TDW Closures.
Piping, Valves, Handling Equipment if required, and
Units are furnished with the TDW PIG-SIG®,
Skid Mounted to ease field installation. All system
installed.
packages are designed to the pipeline codes you
require. All nozzles are properly sized and located.
Bypass piping is fabricated and connected
for sure fit-up.
All units are sandblasted and prime coated.
Handling equipment is offered for handling
larger pigs.
Units designed, tested, and inspected to meet Patented in the United States and in foreign countries.
ISO 9001 Certified
your code requirements.
100% weld inspection.
USA: 1-800-571-7447
England: (44) 1-793-603600

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

Complete Pig Launching & Receiving Systems 5000.002- p2

Mainline
C Bypass Valve
Mainline
PIG-SIG® Trap Valve
Pressure
Gauge

Vent Trap Kicker


H
Valve Valve
Scraper
Barred Tee Closure

Launcher

Pig Jib Crane


Tray & Hoist
Drain
Valve

Skid
Pig Launching
Approx. L

Size C H L W Weight/Lbs.
12” x 16” 3’ 8” 3’ 0” 21’10” 6’0” 12950
14” x 18” 3’10” 3’2” 22’4” 6’4” 14000 W

16” x 20” 4’0” 3’2” 23’8” 6’8” 18200


20” x 24” 5’0” 5’2” 26’7” 8’4” 27500
24” x 28” 5’11” 5’6” 31’0” 9’6” 35550
30” x 34” 6’11” 5’10” 38’4” 11’4” 52500
36” x 40” 7’8” 6’5” 45’8” 12’4” 76300
40” x 44” 8’0” 7’7” 50’1” 13’0” 107660

Mainline
Bypass Valve Vent
Guage
Scraper Mainline Trap
Barred Tee Valve
Trap Kicker
Valve

PIG-SIG®
Closure
Pressure
Gauge C
Pig
Drain
Valve Tray
Jib Crane
& Hoist
Receiver
Pig Receiving
Approx. L Skid

Size C H L W Weight/Lbs.
12” x 16” 3’8” 3’0” 26’11” 6’0” 13230
14” x 18” 3’10” 3’2” 27’4” 6’4” 15450
16” x 20” 4’0” 3’2” 27’6” 6’8” 20100 W
Drip
Pan
20” x 24” 5’0” 5’2” 31’3” 8’5” 26700
24” x 28” 5’11” 5’6” 36’0” 9’6” 37700
30” x 34” 6’11” 5’10” 45’10” 11’4” 56340
36” x 40” 7’8” 6’5” 55’7” 12’4” 82200
40” x 44” 8’0” 7’7” 61’6” 13’0” 115350

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

Complete Pig Launching & Receiving Systems 5000.002- p3

PIG-SIG® Sphere Mainline


Barred Tee Valve
Pressure
Launch
Gauge
Pins
C1
Vent
Valve Lifting
Tongs
Launcher

C2
H1
H2
Pressure
Equalization Sphere
Valve
Tray

Closure

Skid
L

Sphere Launching
Approx. Jib Crane
& Hoist
Size C1 C2 H1 H2 L W Weight/Lbs.
12” x 14” 3’6” 3’8” 2’0” 2’2” 22’10” 5’6” 8000 Drip
Pan
16” x 18” 3’9” 4’2” 2’6” 2’8” 27’8” 5’9” 11500 W

20” x 22” 4’0” 3’8” 2’10” 2’11” 31’4” 6’6” 17000


24” x 26” 4’4” 4’2” 3’6” 3’8” 36’0” 6’10” 24500
30” x 32” 4’8” 4’7” 4’0” 4’2” 42’9” 8’6” 37000
36” x 40” 5’3” 5’11” 4’9” 5’0” 51’3” 9’8” 65500

PIG-SIG®
Sphere
Barred Tee Mainline
Valve
C1

PIG-SIG®
Vent
Valve

C2 Receiver

Pressure Lifting
H1 Gauge Tongs

H2

Sphere

Tray

Pressure
Sphere Receiving Equalization
Valve
Approx. L Closure
Skid

Size C1 C2 H1 H2 L W Weight/Lbs.
12” x 14” 3’0” 3’8” 4’1” 1’8” 22’10” 5’1” 8000 Jib Crane
& Hoist
16” x 18” 3’7” 4’2” 5’11” 1’11” 27’8” 5’8” 11500
20” x 22” 4’4” 3’8” 6’3” 2’4” 31’4” 6’10” 17500 W Drip
24” x 26” 5’0” 4’2” 7’4” 2’9” 36’0” 7’7” 25000 Pan

30” x 32” 5’11” 4’7” 8’10” 3’0” 42’9” 9’9” 38000


36” x 40” 7’0” 5’11” 10’6” 3’7” 51’3” 11’5” 67000

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
5000.002- p4

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2006. All rights reserved T.D. Williamson, Inc. / Printed in USA
TDW Pig Washer
Solvent-Free and Automated Bulletin No: 5000.005.01
Date: January 2007
Cross Indexing No: n/a
Supersedes: 5000.005.00 (10/03)

Low water shut off system


Control voltage is 120 V, I phase,
60 cycle
All primary power circuits are
protected by fuses and breakers
Sloped floor for easy cleanout
Gear drive turntable is breaker
protected and eliminates slippage
Mechanical door seal (no rubber seals)
Stainless steel bushed V pattern
nozzles
TDW Solvent-Free,
Automated Pig Washer

Options

TDW is committed to providing you with the exact


Description Features product to assist in planning, budgeting and meeting
your individual needs. Many options are available,
including:
T.D. Williamson, Inc. provides you with unique TDW Solvent-Free, Automated Pig
Washers feature: Insulation package
products to assist with maintaining your pipelines in
the most efficient manner. The TDW Solvent-Free, Stainless steel pressure nozzles for precise Steam exhaust system
Automated Pig Washer allows you to clean pigs 360° cleaning coverage Rotary type lockable fused service disconnect
easily with this high-powered, industrial washing Positioning/holding fixtures for small and/or
NEMA-rated, enclosed control panel features
system. multiple pigs being washed at one time
IEC components with rotary illuminated cam
TDW’s Solvent-Free, Automated Pig Washer switches. Meets NFPA wiring standards Detergent with corrosion inhibitor
removes paraffin, oil sludge and more with a heated for numbering, sizing, color coding and
water detergent solution. It also can be used to overload protection
clean a variety of items found on jobs sites other
Vertical seal-less pump means there are no
than pigs.
seals to leak or replace
With a convenient front-load feature, the TDW Pig
Debris screen keeps tank free of large
Washer is easy-to-use while saving you time and
fragments and waste
money.
Seven day timer for programmable reheat of
solution tank
Sixty minute mechanical wash timer
Industrial dial type thermostat
Submersible incolloy resistance heating USA: 1-800-571-7447
element(s) provides up to 180° F water
England: (44) 1-793-603600

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of Magpie Systems, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
Dimensions and Part Numbers

TDW Pig Washer 5000.005- p2

Machine Capacities

Model Pump Heaters Tank Weight Power


Number (HP) (KW) (Gallons) Capacity Source
TDW-FL 2532 5 24 140 1,000 230 V or 460 V/3PH
TDW-FL3148 7.5 24 240 1,000 230 V or 460 V/3PH
TDW-FL3660 10 36 250 1,500 230 V or 460 V/3PH
TDW-FL4272 10 36 275 1,500 230 V or 460 V/3PH
TDW-FL6090 15 36 400 2,000 230 V or 460 V/3PH

Dimensions

Model Turntable Diameter Inside Height Width Depth Height Weight


Number Inches mm Inches mm Inches mm Inches mm Inches mm Lbs. Kgs.
TDW-FL2532 25 635 32 813 43 1092 52 1321 60 1524 1,100 499
TDW-FL3148 31 787 48 1219 47 1194 55 1397 76 1930 1,450 658
TDW-FL3660 36 914 60 1524 54 1372 67 1702 94 2388 2,100 953
TDW-FL4272 42 1067 72 1829 63 1600 73 1854 107 2718 2,500 1134
TDW-FL6090 60 1524 90 2286 79 2007 91 2311 108 2743 6,000 2722

TDW Pigging Products P.O. Box 1121 Tulsa, Oklahoma 74101-1121 918-447-5400 Fax: 918-664-7091 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and foreign countries / TM Trademark of T.D. Williamson, Inc. in the United States and foreign countries / © Copyright 2007. All rights reserved T.D. Williamson, Inc. / Printed in USA
TracMaster Pro & Lite
Multi-source Magnetic Pipeline Pig Location & Tracking System

Bulletin No: 5000.006.01


620/720/770 Series Version: 03.2017
Cross Indexing No:
Supersedes:

Custom casing in water-resitant durable


plastic and powder-coated aluminum,
guaranteed to withstand the roughest
pipeline conditions.
Color graphics display operational
temperature range of -4° to 158° F (-20°
to 70° C). and -22° to 176° F (-30° to
80° C) in storage.

TracMaster Lite 620


A lower-cost, simpler alternative, the 620
model tracks up to three frequencies.

Basic controls for configuring the


system, including a single knob for
adjusting reception sensitivity.
Scrolling rows of LEDs instead of
Description
graphical interface.
No MFL detection or Bluetooth/wireless
The TracMaster™ Pro and TracMaster™ Lite are passing pig plus quick, precise locations of communication capabilities.
TDW's expanded product offering to ensure you stationary pigs. This information is provided
Optional remote antenna and remote
have the right tools for pipeline pig locating and for on-site viewing and printed reports, and is
signal light/flasher are available upon
tracking needs. transferrable to desktop PCs.
request.
With sophisticated Digital Signal Processing
Works with TDW's existing large and Fully-functional from –40° to +85° F.
(DSP) technology, the TracMaster Pro 770 tracks
robust transmitter family and the new (–40° to 29° C). For extreme cold
as many as eight (plus MFL) different transmitter
TracMaster Pro X-Series multi-frequency environments, the TracMaster Lite 620
frequencies simultaneously. [The 720 model tracks
transmitters, as well as transmitters may be ordered in a cold-weather
three frequencies (plus MFL).] The TracMaster Lite
from competitive systems. lithium battery configuration.
can track up to three transmitter frequencies.
Pig passages are organized by their GPS
time and date and are stored until
erased from the system's flash memory.
Features
Recorded passages can be viewed,
TracMaster Pro 720 & 770 printed, downloaded to PC, and plotted
with Google Maps.
Passage detection, pinpointing, and launch/
receive verification of magnetic-flux leakage (MFL) USB port for easy downloading and
inspection tools are a breeze with the TracMaster organization of jobs.
Pro's advance permanenet magnet tracking and TracMaster Pro may be monitored and
locating capabilities. Pigging activites are reported operated from a remote location on a
via a simple, graphic menu system and display laptop or PC via TracMaster Pro Remote
that reveal the distinctive pulsing pattern of a Control application.

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2017 All rights reserved. T.D. Williamson, Inc.
Dimensions and Part Numbers

TracMaster Pig Tracker & Locator ™


5000.006.01 - p2

620 Multi-frequency Pig Tracking & Locating System


Weight Dimensions
Description Quantity Part Number Lb. Kg. in. cm
TracMaster™ Lite 620 Kit 1 12332409 19 8.6 40x16.5x6.7 101x42x17
System includes:
TracMaster Lite 620 1 12332377 2.8 1.27 26x8x8 71x20x20
Shoulder Strap for Receiver 1 12332380 0.4 0.2
Carrying/Shipment Case 1 12332381 18.0 8.16
Optional Remote Flasher for 620 1 12332383 2 0.9
Optional Remote Antenna for 620 1 12332384
User Guide 1 00-3795-0614
AA-Cell Batteries (set of 6) 1 12332926 2 0.9
FieldLink Programming Receiver (USB) 1 12332927

720 Multi-frequency Pig Tracking & Locating System


Weight Dimensions
Description Quantity Part Number Lb. Kg. in. cm
TracMaster Pro 720 Kit

1 12332410 30 13.6 40x16.5x6.7 101x42x17
System includes:
TracMaster Pro 720 1 12332378 8.4 3.81 26x8x8 71x20x20
Shoulder Strap for Receiver 1 12332380 0.4 0.2
Carrying/Shipment Case 1 12332385 30 13.6
Bulkhead-to-Client Device Cable Assy. 1 12332382
User Guide 1 00-3795-0613
D-Cell Batteries (set of 6) 1 12332926 2 0.9
FieldLink Programming Receiver (USB) 1 12332927

770 Multi-frequency Pig Tracking & Locating System


Weight Dimensions
Description Quantity Part Number Lb. Kg. in. cm
TracMaster™ Pro 770 Kit 1 12332411 30 13.6 40x16.5x6.7 101x42x17
System includes:
TracMaster Pro 770 1 12332379 8.4 3.81 26x8x8 71x20x20
Shoulder Strap for Receiver 1 12332380 0.4 0.2
Carrying/Shipment Case 1 12332385 30 13.6
Bulkhead-to-Client Device Cable Assy. 1 12332382
User Guide 1 00-3795-0613
D-Cell Batteries (set of 6) 1 12332926 2 0.9
FieldLink Programming Receiver (USB) 1 12332927

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2017 All rights reserved. T.D. Williamson, Inc.
Dimensions and Part Numbers

TracMaster Transmitters ™
5000.006.01 - p3

T-Series Legacy Fixed-Frequency Transmitter Specifications

Model Part Pipe Size Weight Dimension


Name Number (inch) Lb. Kg in. mm.
T0 00-7496-0019-00 6–12 2.0 0.9 7.56 x 1.63 192 x 41.3
T1A 00-7496-0048-00 8–28 4.0 1.8 10.19 x 2.00 258.8 x 50.8
T3 00-7496-0050-01 2–8 0.6 .27 6.30 x 0.875 160 x 22.23
T4 00-7496-0052-00 2–8 1.0 .45 3.06 x 1.38 76.2 x 35.25

Each Transmitter Set Includes: Stainless Steel Transmitter [rated up to 2500 psi / 172 bar], Knurled Hand Removable Cap, Removal Stainless Steel Flange Kit (where applicable),
Set of Alkaline Batteries, Spare O-Rings.
Options Available Upon Request: Pressure Activation Kit [from 15-3,000 psi (1-207 bar)]; high pressure titanium transmitter [rated up to 7500 psi / 517 bar] for the T1A size.
Transmitters may be custom programmed and/or equipped with lithium batteries to extend battery life.

Note: The range of transmitters varies by diameter and pipeline wall thickness. Transmitter battery life varies by model, type of batteries used, and pulse pattern emitted.

X-Series, Adjustable Frequency Transmitter Specifications

Model Part Pipe Size Weight Dimension ATEX Version


Name Number (inch) Lb. Kg in. mm. Available
X100-1N 12332358 2–8 0.6 0.27 3.06 x 1.38 1.96 x 1.00 No
X100-2N 12332359 3–10 0.6 0.27 3.35 x 1.00 3.35 x 1.00 No
X100-3N 12332362 4–12 0.6 0.27 4.54 x 1.00 4.54 x 1.00 No
X100-4N 12332363 6–12 1.0 0.45 5.73 x 1.00 5.73 x 1.00 No
X100-5N 12332364 6–14 1.0 0.45 6.92 x 1.00 6.92 x 1.00 No
X200-2AA 12332365 6–24 1.2 0.54 5.00 x 1.125 5.01 x 1.13 No
X200-3AA 12332366 8–28 1.2 0.54 7.07 x 1.125 7.07 x 1.13 No
X300-2C 12332367 6–24 3.0 1.36 5.77 x 1.74 5.77 x 1.74 Yes
X300-3C 12332368 8–28 4.0 1.81 7.74 x 1.74 7.74 x 1.74 Yes
X300-4C 12332369 12+ 4.0 1.81 9.61 x 1.75 9.61 x 1.74 Yes
X300-5C 12332370 14+ 5.0 2.26 11.54 x 1.74 11.54 x 1.74 Yes
X400-2D 12332371 6–24 6.0 2.72 6.7 x 2.50 6.73 x 2.50 Yes
X400-3D 12332372 8–28 7.0 3.17 9.01 x 2.50 9.08 x 2.50 Yes
X400-4D 12332373 12+ 10.0 4.50 11.5 x 2.50 11.48 x 2.50 Yes
X400-5D 12332374 14+ 11.0 4.98 13.84 x 2.50 13.83 x 2.50 Yes
*FieldLink
Programming
Transceiver 12332927

Each Transmitter Set Includes: Stainless Steel Transmitter [rated up to 2500 psi / 172 bar], Knurled Hand Removable Cap, Removal Stainless Steel Flange Kit (where applicable), Set of Alkaline
Batteries, Spare O-Rings.

*The FieldLink USB Programming Transceiver (USB dongle) is required for all X-Series Transmitters in order to program patterns and control output power (must be ordered separately).

OTher Options Available Upon Request: Pressure Activation Kit [from 15-3,000 psi (1-207 bar)]; high pressure titanium transmitter [rated up to 7500 psi / 517 bar] for the X100, X200, X300, and
X400 sizes; Pressure switches and titanium transmitters can not be ATEX-rated.

Note: Transmission range of transmitters varies by pipeline diameter and wall thickness. Furthermore, the X-Series transmitters have user-programmable battery life versus output power
programmability that further affects battery life and ranges. All X-Series transmitters have wireless programmability. Software and USB wireless communicates dongles (FieldLink) are sold
separately.

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2017 All rights reserved. T.D. Williamson, Inc.
Details and Specifications

TracMaster Pro & TracMaster Lite ™ ™


5000.006.01 - p4

Receiver Comparison Table

F E A T URE S TracMaster Lite 620 TracMaster Pro 720 TracMaster Pro 770
Tracks any 22 Hz Legacy Transmitter • • •
Tracks TracMaster Frequencies Beyond 22 Hz • • •
Max Transmitter Frequencies Supported 3 3 + MFL 8 + MFL
Tracks and Locates MFL Magnetizers • •
Graphical User Interface • •
Remote Antenna Option Available •
Remote Passage Flasher Option Available • • •
Remote Viewing via Bluetooth & PC Software • •
Remote Control via Bluetooth & PC Software • •
Pig Passage GPS Position & Data/Image Recording • •
Trackback to Previous Locations via GPS • •
Google Earth™ GPS Integration • •
LineStat Satellite Passage Notification Option Available • • •
Ships in Pelican™ Carry/Shipment Case • • •
Cold-Weather Operational to -40° Celsius (Option) •
Durable and Weatherproof • • •

North & South America: +1 918 447 5000 Europe / Africa / Middle East: +32 67 28 3611 Asia Pacific: +65 6364 8520 www.tdwilliamson.com
Data subject to change without notice. / Dimensions not for construction unless certified. / ® Registered trademark of T.D. Williamson, Inc. in the United States and other countries. / TM Trademark of T.D. Williamson, Inc. in the United States and other countries. / © Copyright 2017 All rights reserved. T.D. Williamson, Inc.
TDW Pipeline Services

Geometry Inspection Form No: gi 3/99

Application Data Form Date: March 1999


Supersedes: n/a
To help us better serve you in providing the right TDW products for your piping system
requirements, please complete this form and return to TDW by mailing or by fax (see below).

Company: Date:

Address: City: State: Country:

Contact: Phone: Fax:

Required Information

Pipeline Size: Length: Wall Thickness(es):

Minimum Bend Radius (indicate radius & degree of bend): Valve Type:

Type of Geometry Inspection

Diameter Reductions (indicate minimum size reductions to be detected): Sharp Ovality

Bend Detection (indicate size of bends to be detected):

New Construction

Number of sections and length of each section:

Pumping or Compressor Capacity: Estimated Pig Velocity:

Onstream

Product Media (gas, oil, etc.): Pressure: Temperature:

Line Flow Velocity (estimated pig speed):

Purpose of Inspection:

Pigging History:

TDW Pipeline Surveys Fax: 918-582-1423 T.D. Williamson (U.K.) Ltd. Fax: (44) 1-793/603601
2929 West 21 Street Faraday Road, Dorcan Way,
Tulsa, Oklahoma 74107 Toll Free: 800-571-7447 Swindon, Wiltshire Ph: (44) 1-793/603600
USA Phone: 918-447-5500 ENGLAND SN3 5HF
TDW Pipeline Services
®

Inline Inspection Form No: ii 2/11

Application Data Form Date: February 2011


Supersedes: n/a
To help us better serve you in providing the right TDW products for your piping system
requirements, please complete this form and return to TDW by mailing or by fax (see below).

TDW Services, Inc, Pipeline Integrity Products and Service TDW Services, Inc, Pipeline Integrity Products and Service
6747 South 65th West Avenue, Tulsa, Oklahoma 74131-2444; OR 4085 South 300 West, Salt Lake City, Utah 84107;
or Fax: 918-446-5550. or Fax: 801-169-1516.

Company:________________________________________________________________________________________________________________________ Date: _________________

Address:__________________________________________________________ City: ______________________________ State: ____________________ Country: _________________

Analysis Contact: _____________________________ Email: ____________________Phone: _________________________ Cell: ________________________ Fax: __________________

Field Contact: ________________________________ Email: ____________________Phone: _________________________ Cell: ________________________ Fax: __________________

® ®
Type of Inspection Tool: MFL IDOD Deformation Combo LGT KALIPER Tool Mapping KALIPER 360

Report Delivery Address: ________________________________ City: ______________________________ State: ________________Country: ______________


Invoice Delivery Address:________________________________ City: ______________________________ State: ________________Country: ______________

Location of Pipeline

Launch Site Name: ________________________________________________________________ Onshore Offshore


Launcher GPS Lat/Long or Directions:___________________________________________________________________________
City: _______________________________________________________________________ State: _______________________Country: ______________________________

Receiver Site Name: _______________________________________________________________ Onshore Offshore


Receiver GPS Lat/Long or Directions: ___________________________________________________________________________
City: _____________________________________________________________ State: ____________________ Country: __________________________________________

Reporting

Select measurement unit for reporting: English Metric


Provide sizing algorithm: ________________________________ Evaluation pressure: MOP: __________ MAOP: ___________
Provide pit interaction rule: ___________________________________________________________________________________
Preferred final report media: DVD qty: ___________ CD qty:_____________ Printed Report qty: ____________ Other: ____________
Line ID or section name to be used on final report: _________________________________________________________________

AGM & ROW Information

Marker Boxes: Quantity:____________________________ Type: Magnetic 20HZ Receiver


Tracking Company Name: ____________________________________________________________________________________
Tracking Company Contact: __________________________ Phone: ____________________ Cell: __________________
Pipeline Right of Way: _______________________________________________________________________________________
Type of Terrain: ____________________________________________________________________________________________
Accessibility: ______________________________________________________________________________________________
GPS Survey available: Yes No Line Maps available: Yes No
Is Pre-launch meeting required "AGM" training, etc? Yes No
Product Pressure & Flow

Product Type: Temp: __________ ºC ºF Gas Liquid Gas & Liquid


Line pressure during inspection: _______ PSIG ________ KPA Other: ___________________________
Flow rate during inspection: Units: ____________ Predicted tool velocity during inspection: ____________________
Interruptions in flow: ___________________________________ Bi directional pump stations: Yes No
Product related chemistry:
Parafin __________ % = Iron Sulfide CO2 __________ % =
H2S __________ % = Iron Oxide Inhibitor __________ % =
Norms Do you have procedures for decontamination and disposal of radioactive debris? Yes No

Pipe Description

Total Length: ___________________ Check if fill information is attached:


Pipe Material Pipe Length Minimum bend
Pipe Diameter and Grade Wall Thickness on W.T. Radius in W.T. ERW, Seamless Spiral

Fittings

Bends:
Are there any back to back bends with less than 3 diameters of straight pipe between them? Yes No Unknown
Details ___________________________________________________________________________________________________
Are there any heavy wall bends? Yes No Unknown
Details ___________________________________________________________________________________________________
Are there any miter bends? Yes No Unknown
Details ___________________________________________________________________________________________________
What is the minimum bend radius in the line? ____________________________________________________________________
Tees:
Are there any tees with less than 2 diameters of straight pipe between them? Yes No Unknown
Details ___________________________________________________________________________________________________
Are there any heavy wall tees? Yes No Unknown
Details ___________________________________________________________________________________________________
Are all full bore tees barred? Yes No Unknown
Details ___________________________________________________________________________________________________
Are there any flow tees? Yes No Unknown
Details ___________________________________________________________________________________________________
Are there any cross tees? Yes No Unknown
Details ___________________________________________________________________________________________________
Main Line Valves

Main Line Valve Types: ______________________________________________________________________________________


Any check valves in this line? Yes No Unknown
Details ___________________________________________________________________________________________________
Any valves with restrictive bore? Yes No Unknown
Details ___________________________________________________________________________________________________
Can check valves be pinned open? Yes No Unknown
Details ___________________________________________________________________________________________________
Are all valves full opening? Yes No Unknown
Details ___________________________________________________________________________________________________

Trap Information

Launcher Receiver
Length of oversize launcher/receiver barrel (A): ___________________ _________________
Length of nominal diameter (B): ___________________ _________________
Type of Valve (C): ___________________ _________________
Tee branch O.D. (D): ___________________ _________________
Distance from bypass/kicker to reducer (E): ___________________ _________________
O.D. of oversize pipe (F): ___________________ _________________
Trap height from work surface (G): ___________________ _________________
Reducer concentric or eccentric: Concentric Eccentric Concentric Eccentric
Closure door full open: Yes No Yes No
Pressure equalizing line installed: Yes No Yes No
Working distance in front of trap: ______________________________________________________________________________

A B
C

F
E
D
G

Miscellaneous Information

What equipment will be available to launch and receive the inspection tool? _____________________________________________
What equipment will be available to clean the inspection tool at receiver? _______________________________________________
Is there any site specific or specialized training required? ___________________________________________________________

Pigging Frequency

Has line been cleaned? Yes No Unknown Details ___________________________________


Types of cleaning pigs used? Known Unknown Details ___________________________________
Has line ever been inspected? Yes No Unknown Details ___________________________________
Types of previous inspection tools? Known Unknown Details ___________________________________
Has gauge pig been run? Yes No Unknown Details ___________________________________
® Registered Trademarks of T.D. Williamson, Inc. in the U.S. and foreign countries

Pigging Products Catalog Back Cover.indd 1 1/17/13 10:32 AM

Anda mungkin juga menyukai