To maintain the_x000D_
Misc M_ENG_DIES pressure envelope for_x000D_
conditions within_x000D_
design basis_x000D_
Misc M_ENG_DIES
Misc M_ENG_DIES
Functional Failures Failure Modes Failure effect Failure
(In what ways can it not fullfill its (What FM can cause the functional (What is the consequence when Pattern
function?) Failures?) the FM occurs?) (Wear out,
Starter motor insufficient oil (if power loss from engine Random,
applicable) infant
mortality)
Hydraulic oil starter failure RANDOM
Full air starter collector jar (if power loss from engine
applicable)
Fouling of strainer
Air starter motor failure RANDOM
Distributor wrongly timed power loss from engine
Fouling of starting air valves
RANDOM/
Valve failure WEAR OUT
Incorrect Fuel-Air ratio, fouling,
vibration, corrosion, erosion
RANDOM/
Valve failure WEAR OUT
Fouling, vibration, corrosion, erosion power loss from engine
Loss of lubeoil pressure
RANDOM/
Turbocharger failure WEAR OUT
External corrosive fluid leakage power loss from engine
loose holding down bolts
RANDOM/
Casing/bolting failure WEAR OUT
Vibration power loss from engine
internal leakage
Fuel-air mixture, fouling, corrosion,
erosion and wear RANDOM/
Cylinder failure WEAR OUT
Fouling, corrosion, erosion and wear power loss from engine
RANDOM/
Piston rings failure WEAR OUT
Electronic or mechanical failure power loss from engine
RANDOM/
Injector failure WEAR OUT
power loss from engine
RANDOM/
Electronic failures/ Fouling Air Fuel Module failure WEAR OUT
power loss from engine
RANDOM/
Misalignment Coupling failure WEAR OUT
power loss from engine
RANDOM/
Fouling Engine radiator failure WEAR OUT
power loss from engine
Leakage
Fouling of lube oil strainer
Lube oil pump wear
Lube oil pressure control valve RANDOM/
malfunctioning Lubrication system failure WEAR OUT
power loss from engine
Pump failure
Thermostatic valve failure RANDOM/
cooler fouling (internal) Cooling system failure WEAR OUT
power loss from engine
Vibration
Fan v-belt loose or breaks Cooling fan failure (coolant RANDOM/
bearing failure ineffective) WEAR OUT
power loss from engine
Vibration
Wear
Pump v-belt loose or breaks RANDOM/
seal leakage Cooling pump failure WEAR OUT
power loss from engine
RANDOM/
Fouling Cooling system radiator failure WEAR OUT
power loss from engine
RANDOM/
Fouling or cracking Turbo aftercooler failure WEAR OUT
power loss from engine
RANDOM/
Aging control components Stop failure WEAR OUT
RANDOM/
Aging control components Stop failure WEAR OUT
RANDOM/
Aging control components Stop failure WEAR OUT
Estimated Time How long will Price of TYPE OF What tasks can be done to prevent or predict this
between Failures it take to nonconformance TASK FM?
(without repair if FM (PONC) (Condition based monitoring, Failure finding,
conducting Occurs? How much will it FAILURE Check oil level
Restorative, of air starter
scheduled motor,
Discard, Notop-up if required.
Scheduled
maintenance) cost? ($) FINDING (If applicable)
maintenance)
(Parts, labor,etc) MAINTENA
NCE
CONDITION
BASED
MONITORI
NG
Clean cooling water radiator outside with low-pressure
water
CONDITION Check turbochargers hose connections between air
BASED filter and foundation bolts and check air filter clamps
MONITORI (If equipped).
NG
Remove charge air cooler and send it to the workshop
SCHEDULE for cleaning and pressure testing
D Reinstall charge air cooler and lube oil cooler
REMOVAL
Check coolant (glycol/water) mixture and correct to 30
CONDITION – 50 % glycol using coolant test kit.
BASED
MONITORI
NG
CONDITION Check engine protection devices and calibrate if
BASED required.
MONITORI
NG
Check for leakage of non-produced hydrocarbons
CONDITION
BASED
MONITORI
NG
Function Test Over speed Trip Protection
CONDITION
BASED
MONITORI
NG
How does What is the Who conducts Recommended Recommended Recommended
this task recommended frequency this task? frequency for X frequency for Y frequency for T
prevent, of this task? criticality? criticality? criticality?
predict or 1000 Hrs 1000 hours 3000 hours NA
mitigate
the FM?
OPERATION
1000 Hrs 1000 hours 3000 hours NA
8000 Hrs
8000 Hrs
OPERATION
32000 Hrs 32000 Hours 64000 Hours NA
Contractor
1M 1 MO 3 MO 6 MO
Contractor
8000 Hrs 8000 Hours
Contractor
36000 Hrs
Contractor
36000 Hrs.
Contractor
2000 Hrs.
Contractor
3M
Contractor
2000 Hrs
Contractor
8000 Hrs
Contractor
2000 Hrs
36000 Hrs
Contractor
1M
1000 Hrs
1000 Hrs
OPERATION
1M
2000 Hrs
18000 Hrs
Contractor
36000 Hrs.
Contractor
36000 Hrs.
Contractor
8000 Hrs
Contractor
8000 Hrs
Contractor
1000 Hrs
8000 hRS
1000 Hrs
Contractor
1000 Hrs
8000 HRS
2000 HRS
8000 HRS
36000 HRS
Contractor
1M
1000 hrs
2000 hrs
1000 hrs OPERATION
36000 hrs
1000 hrs
8000 hrs
Contractor
1000 hrs
Contractor
1000 hrs
Contractor
2000 hrs
OPERATION/RE
engineer
1M
2000 hrs
36000 hrs
OPERATION/Contr
actor
36000 hrs
OPERATION
1M
1000 hrs
Contractor
1M
1000 hrs
8000 hrs
1000 hrs
1000 hrs
8000 hrs
OPERATION/Contr
actor
1000 hrs
OPERATION/Contr
actor
36000 hrs
Contractor
8000 hrs
Contractor
8000 hrs
Contractor/RE engineer
1M
OPERATION
1Y
RE Engineer
How long What is the cost in What is the Estimated
does it take parts/ material time between
to excluding labor consequence with the
complete? recommended
maintenance task?
Object type M_ENG_DIES