Page 2 of 12
- Mesalamine (5-aminosalicylic acid) - for 2. Probenecid/ampicillin for reconstitution - treatment for
treatment of Crohn’s disease, distal ulcerative uncomplicated infections (urethral, endocervical or
colitis, proctosigmoiditis, and proctitis. rectal) - Neisseria gonorrhoeae
Page 3 of 12
readily absorbed and therefore more 1. Natural emulsifying agent
effective - These materials form hydrophilic colloids when
e. Emulsion to be applied externally can be added to water and generally produced
made such that the medicinal agent that are O/W emulsions. Acacia is most frequently use.
irritating to the skin surface may be Tragacanth and Agar - thickening agents in
incorporated in the internal phase than in the Acacia emulsified products.
external phase since the latter is in direct - These substances produce O/W emulsions.
contact with the skin The disadvantage of gelatin is that the
f. On the unbroken skin, a W/O emulsion can emulsion prepared from it is too fluid
usually be applied more evenly since the skin - Carbohydrates: acacia, tragacanth, agar,
is covered with a thin film sebum, and this chondrus, pectin
surface is more readily wetted by oil than by - Proteins: gelatin, egg yolk, casein
water. On the other hand, if it is easily 2. High Molecular Weight alcohols
removed from the skin, O/W is preferred. - These materials employed primarily as
thickening and stabilizing agents for O/W
Theories of Emulsification emulsions such as lotion and ointments
1. Surface Tension Theory - Cholesterol may also be employed in
- A property of liquids in which the exposed externally used emulsion and promote W/O
surface tends to contract to the smallest emulsions.
possible are. In a spherical drop of liquid there - E.g. stearyl alcohol, cetyl alcohol, glyceryl
are internal forces that tend to promote the monostearate
association of the molecule of the substance 3. Finely divided solids
to resist the distortion of the drop into a less - These materials generally form O/W emulsions
spherical form when the insoluble material is added to the
- The use of substances as emulsifiers & aqueous phase if there is greater volume of
stabilizers the aqueous phase than of the oleaginous
- Results in the lowering of the interfacial tension phase
of the 2 immiscible liquids, reducing the - Colloidal clays including: Bentonite,
repellant force between the liquids and Magnesium hydroxide, Aluminum hydroxide
diminishing each liquids attraction for its own 4. Synthetic
molecules. These tension lowering substances - (wetting agents), which may be:
are referred to as surface active (surfactants) a. Anionic: triethanolamine oleate and
or wetting agents. sodium lauryl sulfate
2. Oriented-Wedge Theory b. Cationic: benzalkonium chloride
- Assumes monomolecular layers of emulsifying c. Nonionic: sorbitan esters (span);
agent curved around a droplet of the internal polyethylene glycol 400 monostearate;
phase of the emulsion. polyoxyethylene sorbitan esters (Tweens)
- It is based on the presumption that certain
emulsifying agents orient themselves about Qualities Required for Emulsifiers
and within a liquid in a manner reflective of Must be compatible with other ingredients in the
their solubility in that particular liquid. formula
- An emulsifying agent having a greater Must not interfere with the stability and efficacy of the
hydrophilic character than hydrophobic therapeutic agent
character will promote an O/w emulsion and Must be stable to microorganisms
a W/O emulsion results through use of more Must be non-toxic
hydrophobic than hydrophilic emulsifiers. Must possess little or no odor, taste or color
3. Plastic or Internal Film Theory Must promote emulsification and maintain stability of
- Places the emulsifying agent at the interface the emulsion for intended shelf-life
between the oil and water, surrounding the
droplets of the internal phase as a thin layer of The HLB or Hydrophilic- Lipophile Balance
film adsorbed on the surface of the drops. Each emulsifying agents has a hydrophilic portion
- The film prevents the contact and the (water-loving) and a lipophilic portion (oil-loving) with
coalescence of the dispersed phase, the one or other being more or less predominant and
tougher and more pliable the film, the greater influencing
the stability of the emulsion. A method indicative of the substances polarity devised
4. Viscosity Theory and lead to the assigning of an HLB value for each
- States that the viscosity of an emulsion aids agent. The usual range is between 1 to 20.
emulsification by the mechanical hindrance Materials that are highly polar or hydrophilic have
to coalescence of the globules although it is assigned higher numbers than materials that are less
not the cause of emulsification. polar and were lipophilic
Emulsifying Agents
Page 4 of 12
Surfactants having an assigned HLB value from 3 to 6 added in preparing the initial or primary
are greatly lipophilic and produce W/O emulsions and emulsion.
those HLB values of from about 8 to 18 produce O/W For instance, if 40 mL of oil are to be
emulsions. emulsified, 20 mL of water and 10 g of gum
In selecting an Emulsifier for an emulsion, choose one would be employed, with additional water or
having the same or nearly the same HLB value as the other formulation ingredients being added
oleaginous phase afterward to the primary emulsion
Ex.: Mineral oil has assigned HLB of 4 if a W/O emulsion a. The acacia or other O/W emulsifier is
is desired and a value of 10.5 if O/W emulsion is triturated with the oil in a perfectly dry
prepared Wedgewood or porcelain mortar until
Therefore, use surfactant SPAN 80 (Sorbitan monoleate) thoroughly mixed.
with HLB 4.3 for W/O emulsion and methylcellulose with b. After the oil and gum have been mixed,
HLB of 10.5 for O/W. the two parts of water are then added all
at once, and the mixture is triturated
Examples of HLB Values for Selected Emulsifiers immediately, rapidly, and continuously
Ethylene glycol distearate .5 until the primary emulsion that forms is
Sorbitan tristearate (Span 65) 2.1 creamy white and produces a crackling
Propylene glycol monostearate 3.4 sound to the movement of the pestle
Triton X-15 3.6 c. Generally, about 3 minutes of mixing are
Sorbitan monooleate (Span 80) 4.3 required to produce such a primary
Sorbitan monostearate (Span 60) 4.7 emulsion
Diethylene glycol monolaurate 6.1 d. . Other liquid formulative ingredients that
are soluble in or miscible with the external
Examples of HLB Values for Selected Emulsifiers phase may then be added to the
Sorbitan monopalmitate (Span 40) 6.7 primary emulsion with mixing.
Sucrose dioleate 7.1 e. 5. Solid substances such as preservatives,
Acacia 8.0 stabilizers, colorants, and any flavoring
Amercol L-101 8.0 material are usually dissolved in a suitable
Polyoxyethylene lauryl ether (Brij 30) 9.7 volume of water and added as a solution
Gelatin 9.8 to the primary emulsion
Triton X-45 10.4 NOTE: A mortar with a rough rather than
Methylcellulose 10.5 smooth inner surface must be used to
Polyoxyethylene monostearate (Myrj 45) 11.1 ensure proper grinding action and the
Triethanolamine oleate 12.0 reduction of the globule size during the
Tragacanth 13.2 preparation of the emulsion. A glass
Triton X-100 13.5 mortar has too smooth a surface to
Polyoxyethylene sorbitan monostearate (Tween 60) produce the proper size reduction of the
14.9 internal phase.
Polyoxyethylene sorbitan monooleate (Tween 80) 2. English or wet gum method
15.0 3. Bottle or Forbes bottle method (G+O+W)
PSM (Tween 20) 16.7 For the extemporaneous preparation of
Pluronic F 68 17.0 emulsions from volatile oils or oleaginous
Sodium oleate 18.0 substances of low viscosities, the bottle
Potassium oleate 20.0 method is used. (2:2:1)
Sodium lauryl sulfate 40.0 Preparation:
a. The powdered acacia is placed in a dry
Activity and HLB Value of Surfactants bottle
Activity Assigned HLB b. Two parts of oil is then added, and the
1. Antifoaming 1 to 3 mixture is thoroughly shaken in the
2. Emulsifiers (W/O) 3 to 6 capped container.
3. Wetting agents 7 to 9 c. A volume of water approximately equal
4. Emulsifiers (O/W) 8 to 18 to the oil is then added in portions
5. Solubilizers 15 to 20 d. The mixture being thoroughly shaken
6. Detergents 13 to 15 after each addition
e. When all of the water has been added,
Methods of Preparation the primary emulsion thus formed may be
1. Continental or Dry gum method diluted to the proper volume with water
The method is also referred to as the “4:2:1” or other an aqueous solution of other
method because for every 4 parts (volumes) formulative agents
of oil, 2 parts of water and 1 part of gum are
Page 5 of 12
NOTE: This method is not suited for Example of Microemulsion
viscous oils, because they cannot 1. Turpentine Oil Emulsion
thoroughly agitated in the bottle. Rectified Turpentine oil 150 mL
4. Auxiliary method Acacia powder 50 g
An emulsion by either the wet gum or dry gum Purified water, q.s to make 1000 mL
methods can generally be increased in 2. Liquid Petrolatum Emulsion - Mineral oil Emulsion;
quality by passing it through a hand Liquid Paraffin
homogenizer. Mineral oil………………………………… 500 mL
In this apparatus, the pumping action of the Acacia …………………………………….. 125 g
handle forces the emulsion through a very Syrup ……………………………………… 100 mL
small orifices which reduces the globules of Vanilla …………………………………….. 40 mg
the internal phase to about 5 um and Alcohol ……………………………………. 60 mL
sometime less Purified water, q.s to make 1000 mL
5. In SITU soap method 3. Cod liver Oil Emulsion - laxative with empty stomach
Two types of soap developed by this method Cod liver oil …………………………….. 500 mL
are Calcium soaps and Soft soaps. Acacia ……………………………………… 125 g
Calcium soaps Syrup ………………………………………. 100 mL
water - in - oil emulsions which contain Methyl salicylate ……………………….. 4 mL
certain vegetable oil (e.g. Oleic acid) in Purified water, q.s to make 1000 mL
combination with lime water ( Syn: Calcium
Hydroxide Solution USP) and prepared by
mixing equal volumes of the oil and lime Emulsion Stability
water A stable emulsion is characterized by the following:
Example: Calamine Liniment (itchy, dry skin, 1. Absence of flocculation and creaming
sunburn) 2. Absence of coalescence of globules & separation of
the layers
Calamine……………………… 3. Absence of deterioration due to microorganisms
Zinc Oxide ……………………. 80.0 g 4. Maintenance of elegance with respect to
Olive oil ………………………… appearance, odor, color and consistency
Calcium Hydroxide Sol’n aa q.s ad 1000.0 mL Emulsion is considered physically unstable if:
The internal or dispersed phase upon standing tends to
6. Microemulsions form aggregates of globules.
Thermodynamically stable, optically Large globules or aggregates of globules rise to the top
transparent, isotropic mixtures of a biphasic or fall to the bottom of the emulsion to forconcentrated
oil-water system stabilized with surfactants. layer of the internal phase.
The diameter of droplets in a microemulsion If all or part of the liquid of the internal phase becomes
may be in the range of 100 A (10 microns) to “unemulsified” and forms a distinct layer on the top or
1000 A whereas in a microemulsion the bottom of the emulsion as result of the coalescing of
droplets may be 5000 angstroms in diameter. the globules of the internal phase
Both O/W and W/O microemulsions may be
formed spontaneously by agitating the oil and Terminology
water phases with carefully selected 1. Flocculation - is the joining together of globules to form
surfactant. large clumps or floccules which rise or settle in the
Advantages: emulsion more rapidly than do the individual particles
a. More rapid and efficient oral 2. Creaming - is the rising (upward creaming) or settling
absorption of drugs than through (downward creaming) of globules or floccules to form
solid dosage forms a concentrated layer at the surface or to the bottom of
b. Enhance transdermal drug delivery the emulsion
through increased drug diffusion into 3. Coalescence & breaking - unlike creaming, the
the skin coalescence of globules and the subsequent breaking
c. The technique potential application of an emulsion are irreversible processes. In creaming,
of microemulsion in the the globules are still surrounded by a protective
development of artificial red blood coating or sheath of emulsifying agent and may
cells and in the argeting of cytotoxic redispersed simply by agitating the product.
drugs to cancer cells 4. Detoriation by Microorganism - Molds, yeast and
bacteria may bring about decomposition and
contamination of the emulsion. Preservatives should be
more fungistatics than bacteriostatic
5. Miscellaneous Physical & Chemical Change - Light and
rancidity affect the color and the odor of oils and may
destroy their vitamin content. Freezing and thawing
Page 6 of 12
and high temperature result in the coarseness and - used as thickening agent in concentrations of
breaking of an emulsion. 1 to 5%
6. Imbibition - is taking up of a certain amount of liquid - swells in water to about 200 to 300 times its
without a measurable increase by a gel with an own weight without dissolving
increase volume 11. Carbomer
7. Swelling - is the taking up of a liquid by a gel with an - resins with high molecular weight
increase in volume. Only those liquid that solvate a gel allylpentaerythritol-cross-linked acrylic acid-
can cause swelling. The swelling of protein gels is based polymers modified with C10 to C30alkyl
influenced by pH and the presence of electrolytes acrylates
8. Syneresis - is when the interaction between particles of - fluffy white powders with large bulk density
the dispersed phase becomes so great than on (0.5 and 1% aqueous dispersion)
standing, the dispersing medium is squeezed out in - Ex.: Carbomers 910,934,934P,940 and 1342
droplets and the gel shrinks. Syneresis is a form of 12. Cetostearyl Alcohol
instability in aqueous and nonaqueous gels 13. Ethylcellulose
9. Thixotrophy - is a reversible gel-sol formation with no 14. Guar gum
change in volume or temperature-a type of non- 15. Hydroxypropryl cellulose
Newtonian flow. 16. Magnesium aluminum silicate
10. Xerogel - is formed when the liquid is removed from a 17. Methylcellulose
gel and only the framewok remains. Examples: gelatin 18. Povidone
sheet, tragacanth ribbons and acacia tears 19. Sodium alginate
20. Sodium starch glycolate
Classification and Types of Gels 21. Starch
Two general classification 22. TragacanthX
1. Inorganic hydrogels - are usually two phase systems 23. Xanthan gum
such as Aluminum Hydroxide Gel and Bentonite
Magma Other examples:
2. Organic Gels - are usually single phase systems and
may include such as gelling agents as Carbomer and 1. Carboxymethylcellulose - concentrations of 4 to 6% of
Tragacanth and those that contain an organic liquid, medium viscosity can be used to produce gel; glycerin
such Plastibase. may be added to prevent drying; incompatible with
Second classification Scheme alcohol
1. Hydrogels - include ingredients that are dispersible as 2. CMC sodium - soluble in water at all temperature
colloidals or soluble in water and include organic 3. Colloidal silicone dioxide - can be used with other
hydrogels, natural and sythetic gums and inorganic ingredients of similar refractive index to prepare
hydrogels transparent gels
Ex.: silica, bentonite, tragacanth, pectin, sodium 4. Gelatin - dispersed in hot water and cooled to form
alginate, methylcellulose, sodium gels
carboxymethylcellulose and alumina 5. Magnesium aluminum silicate (Veegum)
2. Organogels - include the hydrocarbons, animal and - concentrations of about 105 forms a firm
vegetable fats, soap base greases and the hydrophilic thixotropic gel
organogels. - material is inert and has few incompatibilities
Ex.: Hydrocarbon - Jelene, or Plastibase but is less used above pH 3.5
6. Plastibase (Jelene) - mixture of 5% low molecular
Preparation of Magmas and Gels weight polyethylene and 95% mineral oil
1. By freshly precipitating the disperse phase 7. Poloxamer (Pluronic)
2. By direct hydration in water - concentrations ranging from 15 to 50% to form
gel
Examples of Gelling Agents - poloxamers 124 (L-44 grade), 188 (F-68 grade),
1. Acacia 237 (F-87 grade), 338 (F-108 grade) and 407
2. Bentonite (F-127 grade) types are freely soluble in water
3. Carbocymethylcellulose sodium F = refers to flake form
4. Colloidal silicon dioxide L = refers to liquid form
5. Gelatin 8. Magnesium aluminum silicate (Veegum)
6. Hydroxyethylcellulose - concentrations of about 105 forms a firm
7. Hydroxypropryl methylcellulose thixotropic gel
8. Polyvinyl alcohol - material is inert and has few incompatibilities
9. Propylene carbonate but is less used above pH 3.5
10. Alginic acid 9. Polyvinyl alcohol (PVA)
- obtained from seaweed, prepared products is - used at concentrations of about 2.5% in the
tasteless, odorless, yellowish-white colored preparartion of various jellies that dry rapidly
fibrous powder when applied to the skin
Page 7 of 12
- borax is a good agent that will gel PVA dispersion of liquid and/or solid materials in gaseous
solutions medium
- for best result, dispersed PVA in cold water, The term Pressurized package is commonly used when
followed by hot water. It is less soluble in cold. referring to the aerosol container or completed
10. Povidone product. Pressure is applied to the aerosol system
- about 10% in concentrations to prepare gels through the use of one or more liquefied or gaseous
- also increase solubility of poorly soluble drugs propellants.
11. Sodium alginate Aerosols used to provide an airborne mist are termed
- 10 % to produce gels space sprays.
- aqueous preparations are most stable at pH 4 Ex.: room disinfectants, room deodorizers, and space
to 10; below pH 3, alginic acid is precipitated insecticides.
12. Tragacanth gum Aerosols intended to carry the active ingredient to a
- used to prepare gels that are most stable at surface are termed Surface sprays or surface coatings.
pH 4 to 8 Ex: dermatologic aerosols, pharmaceutical aerosols, as
- must be preserved with 0.1% benzoic acid or personal deodorant sprays, cosmetic hair lacquers and
.17% methylparaben and 0.03% propyl sprays, perfumes and cologne sprays, shaving lathers,
paraben toothpaste, surface pesticide sprays, paint sprays and
13. Methylcellulose others.
- 5% to form gels; dispersed with high shear in
about 1/3 of water Advantages of the Aerosol Dosage Forms
1. A portion of medication may be easily withdrawn from
MAGMAS and MILK the package without contamination or exposure to the
Are aqueous suspensions of insoluble, inorganic drugs remaining material.
and differ from gels mainly in that the suspended 2. Hermetic character, the aerosol container protects
particles are larger. When prepared, they are thick medicinal agents from atmospheric oxygen, moisture
and viscous, so need of a suspending agent and even from light.
Preparations 3. Topical medication may be applied in a uniform, thin
1. By Hydration – layer to the skin, without touching the affected area
Ex.: Hydration of Magnesium oxide thus, reducing irritation.
MgO + H2O Mg(OH)2 4. By proper formulation and valve control, the physical
2. Chemical Reaction form and the particles size of the emitted product may
Milk of Bismuth is made by reacting Bismuth be controlled which may contribute to the efficacy of
subnitrate with Nitric acid and Ammonium a drug. Example: the fine controlled mist of an inhalant
carbonate with Ammonium solution and then aerosol. Through the use of metered valves, dosage
mixing the resulting two solutions may be controlled.
2NaOH + MgSO4 Mg(OH)2 + Na2SO4 5. Aerosol application is “clean” process, requiring little or
(direct hydration) no “wash-up” by the user.
Page 8 of 12
Aerosol Container and Valve Assembly Nitrolingual spray - permits a patient to spray droplets onto or
The effectiveness of the aerosol depends on: under the tongue for acute relief of an attack, or prophylaxis, of
1. proper combination of formulation, angina pectoris due to coronary artery disease. The product
2. container contains 200 doses of nitroglycerin in a propellant mixture of
3. valve assembly. dichlorofluoromethane and dichlorotetrafluoroethane
The formulation must not chemically interact with the
container or valve components to avoid unstability of Filling Operations
the formulation. Fluorinated hydrocarbon gases may be liquefied by
The container and the valve must be capable of cooling below their boiling points or by compressing the gas at
withstanding the pressure required by the product room temperature. These 2 features are utilized in the filling of
It must be corrosive resistant aerosol containers with propellant.
Valve must contribute to the form of the product to be Cold Filling
emitted. Both the product concentrate and the propellant must
be cooled to temperatures of -300 to -40 0F. This temperature is
AEROSOL SYSTEMS necessary to liquefy the propellant gas. The cooling system may
SPACE AEROSOLS usually operate at pressures between be a mixture of dry ice and acetone.
30 to 40 psig (pounds per square inch gauge) at 700F Pressure Filling
and may contain as much as 85% propellant The product concentrate is quantitatively placed in the
SURFACE AEROLSOLS commonly contain 30 to 70% aerosol container, the valve assembly is inserted and crimped
propellant with pressures between 25 to 55 psig at 700F into place, and liquefied gas, under pressure, is metered into the
FOAM AEROSOLS usually operate between 35 and 55 valve stem from a pressure burette.
psig at 700F and may contain only 6 to 10% propellant
TWO PHASE SYSTEM = comprised (1) the liquid phase – Parts of Aerosol Valve
propellant and product concentrate (2) the vapor 1. The actuator is the button which the user presses to
phase activate the valve assembly for the emission of the
THREE PHASE SYSTEM = comprised (1) layer of water product.
immiscible liquid propellant, (2) layer of highly aqueous 2. The stem supports the actuator and delivers the
product concentrate, and (3) vapor pressure formulation in the proper form to the chamber of the
COMPRESSED GAS SYSTEM = compressed rather actuat
liquefied, gases may be used to pressure aerosols. The 3. The gasket, placed snugly with the stem, serves to
pressure of the compressed gas contained in the prevent leakage of the formulation when the valve is in
headspace of the aerosol container forces the product closed position
concentrate up the dip tube and out of the valve 4. The spring holds the gasket in place and also is the
Examples: Nitrogen; carbon dioxide; nitrous oxide mechanism by which the actuator retracts when
pressure is released, thereby returning the valve to the
Containers closed position
1. Glass, uncoated or plastic coated 5. The mounting cup, which is attached to the aerosol
2. Metal, including tinplated steel, aluminum, and stainless can or container, serves to hold the valve in place.
steel 6. The housing, located directly below the mounting cup,
3. Plastics serves as the link between the dip tube and the stem
The selection of containers for an aerosol product is based on and actuator. With the stem, its orifice helps to
1. Its adaptability to production methods determine the delivery rate and the form in which the
2. Compatibility with formulation components product is emitted.
3. Ability to sustain the pressure intended for the product 7. The dip tube, which extends from the housing down
4. The interest in design and aesthetic appeal on the part into the product, serves to bring the formulation from
of the manufacturer the container to the valve.
5. Cost
Testing the Filled Containers
VALVE ASSEMBLY Container is tested under various environmental conditions
The function of the valve assembly is to permit the 1. Leaks
expulsion of the contents of the can in the desired 2. Weakness in the valve assembly or container
form, at the desired rate, and, in the case of metered 3. Proper function s of the valve
valve, in the proper amount or dose. 4. The valve discharge rate - determine by discharging a
The materials used in the manufacture of valves must portion of the contents of a previously weighed aerosol
be inert and approved by BFAD. during a given period of time, and calculating, by the
Among the materials used in making valve parts are difference in weight, the grams of contents discharged
plastic, rubber, aluminum, and stainless steel per unit of time.
5. Particle size distribution of the spray
Metered Dose Inhalers (MDIs) 6. For accuracy and reproducibility of dosage when using
Ex.: Allupent. Each metered dose is delivered through the metered valves
mouthpiece upon actuation of the aerosol unit’s valve
Page 9 of 12
Topical Aerosols Preparations frequently used in the ear, with
Aerosols packages for topical use on the skin which suspensions or ointments also finding some application.
include: Usually placed in the ear canal by drops or small
- Antiinfectives: Povidone - iodine, Tolnaftate amounts for the removal of excessive cerumen (ear
and Thimerosal wax), or treatment of ear infections, inflammation, or
- Adrenocortical steroids: Betamethasone and pain.
Triamcinolone Acetonide
- Local anesthetic: Dibucaine hydrochloride Examples of Some Commercial Otic Preparations
Page 11 of 12
6. Clotrimazole - Lotrimin - dermal infections tinea pedis,
tinea cruris, and tinea corporus
7. indane - Kwell Lotion - Pediculicide; scabicide (twice a
week)
8. Hydrocortisone - Hytone - Adrenocortical steroid and
anti-inflammatory
9. Permethrin Rinse - Nix Crème Rinse - a synthetic
pyrethroid which is active against lice, i.e. pediculosis
10. Selenium Sulfide - Selsun and Selsun Blue - Anti-fungal,
antiseborrheic. Used principally in the treatment of
dandruff and seborrheic dermatitis
11. Urea Lotion - Ureacin 10 Lotion - Promotes hydration
and removal of excess keratin dry skin and
hyperkeratotic conditions.
Page 12 of 12