ŽƚŚĐŽŽůĞƌƐĂŶĚĚƌLJĞƌƐƌĞĚƵĐĞƚŚĞĂŵŽƵŶƚŽĨŵŽŝƐƚƵƌĞŝŶƚŚĞĐŽŵƉƌĞƐƐĞĚĂŝƌ͘,ŽǁĞǀĞƌ͕ŝŶƚŚĞĐĂƐĞŽĨĐŽŽůĞƌƐƚŚĞĐŽŵƉƌĞƐƐĞĚĂŝƌĂƚƚŚĞŽƵƚůĞƚŝƐƐƟůůϭϬϬйƐĂƚƵƌĂƚĞĚǁŝƚŚ
ŵŽŝƐƚƵƌĞ͘ŽŽůĞƌƐĂƌĞƚŚĞƌĞĨŽƌĞŵĂŝŶůLJƵƐĞĚĨŽƌƚĞŵƉĞƌĂƚƵƌĞƌĞĚƵĐƟŽŶ͕ǁŚŝůĞĚƌLJĞƌƐĂƌĞƐƉĞĐŝĮĐĂůůLJƵƐĞĚĨŽƌĚƌLJŝŶŐĐŽŵƉƌĞƐƐĞĚĂŝƌƚŽĂĚĞĮŶĞĚƉƌĞƐƐƵƌĞĚĞǁͲƉŽŝŶƚĂŶĚƚŚƵƐ
ĞŶƐƵƌĞƚŚĂƚŶŽĨƵƌƚŚĞƌĐŽŶĚĞŶƐĂƟŽŶĐĂŶĨŽƌŵ͘
ƌLJ͕ƵŶĚĞƌƐĂƚƵƌĂƚĞĚĐŽŵƉƌĞƐƐĞĚĂŝƌŝƐĂďůĞƚŽƚĂŬĞƵƉŵŽŝƐƚƵƌĞĂŐĂŝŶ͘dŚĞƌĞĨŽƌĞ͞ǁĞƚ͟ƐĞĐƟŽŶƐŽĨĂĐŽŵƉƌĞƐƐĞĚĂŝƌƐLJƐƚĞŵĐĂŶďĞĚƌŝĞĚƐƵďƐĞƋƵĞŶƚůLJǁŝƚŚĚƌLJĐŽŵƉƌĞƐƐĞĚĂŝƌ͘
&ƵƌƚŚĞƌďĂƐŝĐĂŶĚŝŶƚĞƌĞƐƟŶŐŝŶĨŽƌŵĂƟŽŶĂďŽƵƚĐŽŵƉƌĞƐƐĞĚĂŝƌĚƌLJŝŶŐĂŶĚƚŚĞŵŽŝƐƚƵƌĞƚĂďůĞĐĂŶďĞĨŽƵŶĚĂƚwww.fstweb.deŝŶƚŚĞƐĞĐƟŽŶWorth knowing about ...
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Good to know
Dryer types
ZĞĨƌŝŐĞƌĂƟŽŶĚƌLJĞƌ
Pressure dew-points down to +3°C can be achieved with refrigeration dryers. Fields of application:
The areas of application for compressed air dried with refrigeration dryers are generally frost-free ͻ ŽŵƉƌĞƐƐĞĚĂŝƌĚƌLJŝŶŐŝŶĐĞŶƚƌĂůĐŽŵƉƌĞƐƐĞĚĂŝƌƚƌĞĂƚŵĞŶƚ
indoor installations and compressed air applications with low requirements in terms of the degree to a “basic degree of drying”, suitable for all volume flow
of dryness, such as instrument air, blast air, pneumatic tools. Refrigeration dryers are usually used ranges
to centrally prepare the compressed air to a “basic degree of dryness”, which is suitable for most
ͻ ŽŵƉƌĞƐƐĞĚĂŝƌĚƌLJŝŶŐĨŽƌĨƌŽƐƚͲĨƌĞĞŝŶĚŽŽƌŝŶƐƚĂůůĂƚŝŽŶƐ
installed compressed air applications. Higher degrees of dryness are created for individual applica-
with temperatures over 5°C
tions in a decentralised process and thus only produced in the required amounts.
ͻ ŽŵƉƌĞƐƐĞĚĂŝƌĚƌLJŝŶŐĨŽƌĂƉƉůŝĐĂƚŝŽŶƐǁŝƚŚůŽǁƌĞƋƵŝƌĞ-
Refrigeration dryers promote premature condensation of the moisture contained in the com-
ments in terms of the degree of drying of the compressed
pressed air by actively cooling it. The condensate that forms is collected in the refrigeration dryer
air, e.g.
and drained off. The compressed air is then brought to a undersaturated state through warming
– Instrument air for pneumatic applications
+7°CÙ+3°C and thus dried.
– Blast air
Refrigeration dryers are suitable for continuous operation and are available for all volume flow – Pneumatic tools
ranges. The pressure range usually extends to 16 bar, however special versions are also available – .....
for higher operating pressures.
ĚƐŽƌƉƟŽŶĚƌLJĞƌ
Pressure dew-points down to -70°C can be achieved with adsorption dryers. Fields of application:
The areas of application for compressed air dried with adsorption dryers are generally outdoor ͻ ŽŵƉƌĞƐƐĞĚĂŝƌĚƌLJŝŶŐŝŶĐĞŶƚƌĂůŽƌĚĞĐĞŶƚƌĂůŝƐĞĚĐŽŵ-
installations that are at risk of frost and compressed air applications with very high requirements pressed air treatment to a high degree of drying, suitable
in terms of the degree of dryness, such as process air in the food, electronic, pharmaceutical, for all pressure and volume flow ranges
chemical, measuring and process technology industries. Adsorption dryers are used both in
ͻ ŽŵƉƌĞƐƐĞĚĂŝƌĚƌLJŝŶŐĨŽƌŽƵƚĚŽŽƌŝŶƐƚĂůůĂƚŝŽŶƐĂƚƌŝƐŬŽĨ
centralised and decentralised compressed air treatment due to their unrestricted scalability.
frost in temperatures below 5°C
Adsorption dryers remove the moisture directly from the compressed air. The desiccant used in
ͻ ŽŵƉƌĞƐƐĞĚĂŝƌĚƌLJŝŶŐĨŽƌĂƉƉůŝĐĂƚŝŽŶƐǁŝƚŚǀĞƌLJŚŝŐŚ
adsorption dryers binds the water molecules and completely separates the moisture from the
requirements in terms of the degree of drying of the
compressed air. In order to enable continuous operation, adsorption dryers consist of two vessels
compressed air, e.g.
filled with desiccant, which are alternately used to dry the compressed air (adsorption) and regen-
– Electronics industry
-25°CÙ-70°C erate the desiccant.
– Food industry
Adsorption dryers are suitable for continuous operation and are available for all volume flow and – Inspection devices, measuring apparatus
pressure ranges. Adsorption dryers also offer different regeneration types for efficient compressed – .....
air drying in the various performance ranges.
Membrane dryer
Pressure dew-points down to -40°C can be achieved with membrane dryers. Fields of application:
The areas of application for compressed air dried with membrane dryers are compressed air appli- ͻ ŽŵƉƌĞƐƐĞĚĂŝƌĚƌLJŝŶŐĨŽƌůŽǁǀŽůƵŵĞĨůŽǁƐ
cations with increased requirements in terms of the degrees of dryness and low compressed air
ͻ /ŶĐƌĞĂƐŝŶŐƚŚĞĚĞŐƌĞĞŽĨĚƌLJŝŶŐĨŽƌƐƉĞĐŝĨŝĐĂƉƉůŝĐĂƚŝŽŶƐ
demands (< 50 m³/h), such as measuring technology and test stations. Membrane dryers are only
with low compressed air consumption, e.g.
used to dry low volume flows due to their mode of operation and ratings.
– Individual production machines
Membrane dryers consist of a variety of hollow fibre membranes which only allow water mole- – Inspection devices, measuring apparatus
cules to diffuse through them. Expanded, compressed air from the membrane dryer outlet is led – .....
to the outside of the hollow fibres and removes the moisture from the compressed air flowing
through the hollow fibres. The membrane dryer technology enables small, compact designs and
does not require any electricity.
+5°CÙ-40°C Membrane dryers are suitable for continuous operation and are available for small volume flow
ranges. The pressure range normally extends to 12 bar.
4 5
Good to know
ZĞĨƌŝŐĞƌĂƟŽŶĚƌLJĞƌ
ĞƐŝŐŶĂŶĚĨƵŶĐƟŽŶ Take note!
ƐĂƌƵůĞ͕ƌĞĨƌŝŐĞƌĂƟŽŶĚƌLJĞƌƐƐŚŽƵůĚďĞĮƩĞĚǁŝƚŚĂƉƌĞͲĮůƚĞƌǁŚŝĐŚŝƐĮƩĞĚĚŝƌĞĐƚůLJĂƚƚŚĞŝŶůĞƚŽĨƚŚĞƌĞĨƌŝŐĞƌĂƟŽŶĚƌLJĞƌ͘ƉƌĞͲĮůƚĞƌŝƐƵƐĞĨƵůĨƌŽŵĂŶĞŶĞƌŐLJƉŽŝŶƚŽĨǀŝĞǁ
ĂŶĚŽīĞƌƐƚŚĞĨŽůůŽǁŝŶŐďĞŶĞĮƚƐ͗ ZĞĨƌŝŐĞƌĂƟŽŶĚƌLJĞƌƐĂƌĞƐƵďũĞĐƚƚŽŝƌĞĐƟǀĞϴϰϮͬϮϬϬϲͬĨŽƌƌĞĚƵĐŝŶŐƚŚĞĞŵŝƐƐŝŽŶƐŽĨŇƵŽƌŝŶĂƚĞĚŐƌĞĞŶŚŽƵƐĞŐĂƐĞƐ͘&ƵƌƚŚĞƌŝŶĨŽƌŵĂƟŽŶĐĂŶďĞĨŽƵŶĚĂƚwww.fstweb.de
ͻ ŽŶĚĞŶƐĂƚĞƚŚĂƚĂƌŝƐĞƐŝŶƚŚĞƉŝƉĞůŝŶĞƐƚŽƚŚĞƌĞĨƌŝŐĞƌĂƟŽŶĚƌLJĞƌŝƐƌĞŵŽǀĞĚĨƌŽŵƚŚĞĐŽŵƉƌĞƐƐĞĚĂŝƌďĞĨŽƌĞƚŚĞĚƌLJŝŶŐƉƌŽĐĞƐƐ͘dŚŝƐŵĞĂŶƐƚŚĞĨƵůůĐŽŽůŝŶŐĐĂƉĂĐŝƚLJŽĨƚŚĞ
ƌĞĨƌŝŐĞƌĂƟŽŶĚƌLJĞƌŝƐĂǀĂŝůĂďůĞĨŽƌĐŽŵƉƌĞƐƐĞĚĂŝƌĚƌLJŝŶŐ͘
ͻ KŝůLJĐŽŶƚĂŵŝŶĂŶƚƐŝŶƚŚĞĐŽŵƉƌĞƐƐĞĚĂŝƌĂŶĚŽƚŚĞƌĐŽŶƚĂŵŝŶĂƟŽŶĂƌĞƌĞŵŽǀĞĚĂŶĚĂƌĞƚŚƵƐƉƌĞǀĞŶƚĞĚĨƌŽŵĞŶƚĞƌŝŶŐƚŚĞŚĞĂƚĞdžĐŚĂŶŐĞƌƐŽĨƚŚĞƌĞĨƌŝŐĞƌĂƟŽŶĚƌLJĞƌ͘,ĞĂƚ
ĞdžĐŚĂŶŐĞƌƐĐŽŶƚĂŵŝŶĂƚĞĚǁŝƚŚŽŝůĂŶĚĚŝƌƚĞdžŚŝďŝƚŚŝŐŚĞƌƚŚĞƌŵĂůƚƌĂŶƐĨĞƌƌĞƐŝƐƚĂŶĐĞǁŚŝĐŚůŽǁĞƌƐƚŚĞĞĸĐŝĞŶĐLJŽĨƚŚĞĚƌLJŝŶŐƉƌŽĐĞƐƐ͘/ŶĂĚĚŝƟŽŶ͕ŽŝůLJĐŽŶƚĂŵŝŶĂŶƚƐĐĂŶ
ĂĐĐƵŵƵůĂƚĞŝŶůĂLJĞƌƐŝŶƚŚĞŚĞĂƚĞdžĐŚĂŶŐĞƌĂŶĚƵůƟŵĂƚĞůLJůĞĂĚƚŽďůŽĐŬĂŐĞƐ͘
6 7
Overview
9 Easy maintenance
Fine model range
ĨŽƌŽƉƟŵŝƐĞĚƐĞůĞĐƟŽŶ Electronic, level-controlled
With a total of 22 models, FST refrigeration dryers offer a fine range condensate drains
of grades which enable performance and cost optimised model All refrigeration dryers are fitted with electronic, level-controlled
selection for each individual requirement. The fine range of grades condensate drains as standard. Level-controlled condensate drains
provides a technically optimal “refrigeration dryer system” with measure the accumulated condensate via an integrated level
minimal space requirement at the lowest possible cost. measurement system and discharge the condensate in an automatic,
9 Minimum total operating costs loss-free, electronically controlled and monitored way.
ǁŝƚŚĚƵƌĂďůĞĐŽĂƟŶŐ
FST refrigeration dryers have robust metal housings, which feature a Energy-saving control system
resistant, durable powder coating and above-average wall thickness
for quiet, low-vibration and low-noise operation. Series DFE refrigeration dryers are equipped with an energy-saving
control system with 2-point control. The refrigerant circuit is switched
9 Rugged design and long life on and off depending on the load of the refrigeration dryer and
thus the required cooling capacity. The resulting energy saving phases
normally enable savings of 20-60% in partial load operation. The
sturdy, fully integrated and completely insulated heat exchanger takes
on the role of the cold accumulator with its thermal mass and
Fully integrated, completely thermally smoothes the pressure dew-point curve.
Simple, space-saving
,ŝŐŚĚĞŐƌĞĞŽĨŽǀĞƌůŽĂĚƉƌŽƚĞĐƟŽŶ ŝŶƐƚĂůůĂƟŽŶĂŶĚǁĂůůŵŽƵŶƟŶŐ
FST refrigeration dryers offer an above average level of overload With the DFX series, all connections required for the operation of
protection through the adequately sized refrigerant circuit and in par- the refrigeration dryer are made on one side. To save space the
ticular the generously designed and ventilated refrigerant condenser. refrigeration dryer can be directly placed next to a wall. The DFX 2
Safety shutdown is triggered if the pressure dew-point exceeds 20°C. to DFX 15 models additionally come ready for wall mounting as
In this way, FST refrigeration dryers ensure sufficient compressed air standard.
drying even under occasional unfavourable operating conditions and
In the case of the DFE series, the compressed air connection is on the
they provide a high level of availability.
top, all other connections are on one side. The DFE series can also be
9 Maximum operational reliability directly placed next to a wall in order to save space thanks to its air
9 Rugged design and long life inlet at the front and outlet on top.
8 9
ZĞĨƌŝŐĞƌĂƟŽŶĚƌLJĞƌƵƉƚŽϭϲďĂƌ
9^ŝŵƉůĞ͕ƐƉĂĐĞͲƐĂǀŝŶŐŝŶƐƚĂůůĂƟŽŶ DFX 23
DFX 30
225 m³/h
300 m³/h
2 - 14 bar
2 - 14 bar
G1¼
G1¼
ϴϳϬŵŵ
ϴϳϬŵŵ
ϰϴϬŵŵ
ϰϴϬŵŵ
660 mm
660 mm
56 kg
57 kg
– Inputs and outputs on the side/top
DFX 36 360 m³/h 2 - 14 bar G1½ ϴϳϬŵŵ ϰϴϬŵŵ 660 mm 61 kg
– Can be directly placed next to a wall DFX 45 450 m³/h 2 - 14 bar G1½ 230 V / 50 Hz ϴϳϬŵŵ ϰϴϬŵŵ 660 mm ϲϴŬŐ
– Ready for wall mounting (DFX 2-15) DFX 55 550 m³/h 2 - 14 bar G2 1055 mm 645 mm 920 mm 116 kg
DFX 65 650 m³/h 2 - 14 bar G2 1055 mm 645 mm 920 mm ϭϭϴŬŐ
9 Comprehensive standard equipment DFX 75 750 m³/h 2 - 14 bar G2 1055 mm 645 mm 920 mm 121 kg
DFX 85 ϴϱϬŵϹͬŚ 2 - 14 bar G2 1055 mm 645 mm 920 mm 155 kg
.. result in a dryer providing ..
DFE 55 550 m³/h 2 - 16 bar G2 1230 mm 904 mm ϴϬϱŵŵ 150 kg
9 Maximum operational reliability DFE 65
DFE 75
650 m³/h
750 m³/h
2 - 16 bar
2 - 16 bar
G2
G2
1230 mm
1230 mm
904 mm
904 mm
ϴϬϱŵŵ
ϴϬϱŵŵ
152 kg
166 kg
For detailed technical data and reference variables, please refer to the relevant product data sheet which can be downloaded at www.fstweb.de
10 11
Good to know
ĚƐŽƌƉƟŽŶĚƌLJĞƌ
ĞƐŝŐŶĂŶĚĨƵŶĐƟŽŶ Control types
Fixed cycle
In fixed cycle adsorption dryers work with fixed cycle times under the assumption of permanent full load, regardless of the inlet conditions.
The adsorption and regeneration phases are equally as long.
Regeneration
Regeneration
Adsorption
Adsorption
Vessel 1 Adsorption Regeneration
ZĞŐĞŶĞƌĂƟŽŶƉƌŝŶĐŝƉůĞƐ
Heatless regeneration Heat regeneration Regeneration with compressor heat ŽŵƉƌĞƐƐŽƌƐLJŶĐŚƌŽŶŝƐĂƟŽŶ
DPS, DHM, DHW series DTS series DTC series The compressor synchronisation control is normally used with heatless adsorption dryers and can be used both in fixed as well as variable cycles.
The compressor synchronisation control synchronises the adsorption dryer with the air compressor. If the compressor stops then no compressed
In the case of heatless regeneration, some During heat regeneration, ambient air In the case of heat regeneration utilising air is generated for drying and the adsorption dryer stops its cycle (standby). Likewise, if the compressor starts, the adsorption dryer continues
of the dried compressed air from the is drawn in by a vacuum pump/blower, the compressor heat, hot compressed air its cycle. No regeneration energy is required in the standby phases. This means that considerable energy savings can be achieved.
dryer outlet is taken, decompressed to heated to approximately 160°C and fed from an oil-free compressor is used for
atmospheric pressure and fed through through the regenerating vessel in order regeneration of the desiccant.
the regeneration vessel in order to regen- to regenerate the desiccant.
The hot, compressed air removes the Compressor ON OFF ON ON OFF ON
erate the desiccant.
The hot air removes the moisture from moisture stored in the desiccant and is
The dried, decompressed and thus ex- the desiccant and releases it to the then led to a condensation cooler. There
tremely undersaturated air extracts the environment at the outlet. If there is no the moisture condenses and is drained off
moisture stored in the desiccant and suitable ambient air available, expanded as condensate. Vessel 1 Adsorption Standby Adsorption Regeneration Standby Regeneration
discharges it to the environment via a compressed air can be used as an alter-
For DTC series dryers, the change interval
silencer. native.
between adsorption and regeneration is
Vessel 2 Regeneration Standby Regeneration Adsorption Standby Adsorption
For DPS series dryers, the change interval For DTS series dryers, the change interval 3 hours at nominal conditions. The cycle
between adsorption and regeneration is between adsorption and regeneration is time is therefore 6 hours.
5 minutes at nominal conditions. The 6 hours at nominal conditions. The cycle
cycle time is therefore 10 minutes. time is therefore 12 hours. With compressor synchronisation control, the cycle time is theoretically limitless, however it should not exceed one day.
ĞƚĂŝůĞĚŝŶĨŽƌŵĂƟŽŶƌĞŐĂƌĚŝŶŐƚŚĞĚŝīĞƌĞŶƚƌĞŐĞŶĞƌĂƟŽŶĂŶĚĐŽŶƚƌŽůƚLJƉĞƐĐĂŶďĞĨŽƵŶĚĂƚwww.fstweb.deŝŶƚŚĞƐĞĐƟŽŶWƌŽĚƵĐƚƐͬƌLJŝŶŐͬĚƐŽƌƉƟŽŶĚƌLJĞƌ
12 13
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ĚƐŽƌƉƟŽŶĚƌLJĞƌ
ŶĞƌŐLJƐĂǀŝŶŐƉŽƚĞŶƟĂůŽĨƚŚĞ Take note!
dew-point dependent control
Adsorption dryers are always designed for full load operation, i.e. maximum volume flow,
minimal operating pressure and maximum inlet temperature, in order to ensure the required
pressure dew-point is achieved even at correspondingly high load.
In full load operation, the adsorption and regeneration phases are equally as long. There is a
permanent requirement for regeneration energy.
However, the specified full load operating conditions rarely occur simultaneously, due to:
ͻ ^ĞĂƐŽŶĂůĂŶĚŵĞƚĞŽƌŽůŽŐŝĐĂůĨůƵĐƚƵĂƚŝŽŶƐŽĨƚŚĞŝŶůĞƚƚĞŵƉĞƌĂƚƵƌĞ
ͻ &ůƵĐƚƵĂƚŝŽŶƐŽĨƚŚĞŽƉĞƌĂƚŝŶŐƉƌĞƐƐƵƌĞǁŝƚŚŝŶŝƚƐƉƌĞƐƐƵƌĞͲďĂŶĚ
ͻ sĂƌLJŝŶŐǀŽůƵŵĞĨůŽǁƐĚƵĞƚŽƌĞƋƵŝƌĞŵĞŶƚĨůƵĐƚƵĂƚŝŽŶƐ
An adsorption dryer fitted with a dew-point sensor can detect this type of partial load situation
“Energy guzzlers” “Energy savers”
and implement corresponding energy saving phases.
The potential energy savings can be approximately determined with the following diagram „Cheap“ desiccant High-quality desiccant
using the example of a heatless adsorption dryer. Large amounts of regeneration air for heatless adsorption dryers High quality desiccants result in stable, low pressure dew-points
and high regeneration temperatures for heat regenerated adsorp- with minimum energy input for regeneration and at the same time
tion dryers require a large amount of energy for regeneration. they normally provide distinctly better long-term stability and a
longer service life.
Operation without dew-point dependent control Operation with dew-point dependent control
Without dew-point dependent control there is a permanent Dew-point dependent control facilitates energy saving phases
requirement for regeneration energy regardless of the load of without the need for regeneration energy of up to 230 minutes
the adsorption dryer. As adsorption dryers normally work with ĨŽƌŚĞĂƚůĞƐƐĂĚƐŽƌƉƚŝŽŶĚƌLJĞƌƐ;ϵϲйͿĂŶĚƵƉƚŽϴϰŚŽƵƌƐĨŽƌŚĞĂƚ
varying volume flows, operating pressures and inlet temperatures ƌĞŐĞŶĞƌĂƚĞĚĂĚƐŽƌƉƚŝŽŶĚƌLJĞƌƐ;ϴϴйͿƉĞƌĐLJĐůĞ͘^ĂǀŝŶŐƐŽĨϮϬͲϳϬй
in partial load mode, the energy saving potential is not utilised. are typically achieved with dew-point dependent control.
Regeneration process with purge air requirement Regeneration process without purge air requirement
Some regeneration processes for heat regenerated adsorption dry- Regeneration processes that do not require purge air are available,
ers require purge air. Purge air is large amounts of dry compressed e.g. fast cooling with vacuum or fast closed loop cooling. Com-
air, which is required over long periods to support the cooling pressed air is not required throughout the entire regeneration
phase. The air compressor uses a large amount of additional energy phase.
input to generate the purge air.
Actual energy requirement = 90% x 70% x 50% = 32% , i.e. 68% energy saving
The question of which regeneration type and which control type is the best for a specific application should be answered by means of a professional ŶĞƌŐLJĞĨĨŝĐŝĞŶƚĂĚƐŽƌƉƚŝŽŶĚƌLJĞƌƐĂůƐŽŽĨĨĞƌƚŚĞůŽǁĞƐƚƚŽƚĂůĐŽƐƚƐ͕ǁŚŝĐŚĐŽŵƉƌŝƐĞĞŶĞƌŐLJ;шϴϬйͿ͕ŵĂŝŶƚĞŶĂŶĐĞĂŶĚŝŶŝƚŝĂůŝŶǀĞƐƚŵĞŶƚĐŽƐƚƐ͘
profitability calculation. The energy savings and the resulting overall costs or payback periods that can be achieved through individual selection In addition, the criteria of operational reliability, durability, long-term stability and easy maintenance, which influence the total cost, should
and design of the dryer are enormous and sometimes amount to values of up to 90%. be evaluated.
14 15
Overview
WƌĞƐƐƵƌĞǀĞƐƐĞůƐD/E'ZDEzǁŝƚŚŚŝŐŚͲƋƵĂůŝƚLJĐŽĂƟŶŐ ^ƚĂŝŶůĞƐƐƐƚĞĞůƐĐƌĞĞŶĂŶĚĂĚƐŽƌƉƟŽŶĨƌŽŵďŽƩŽŵƚŽƚŽƉ
The pressure vessels of FST adsorption dry- The high-quality, durable coating of the pres- All FST adsorption dryers have a free all desiccant is used effectively and
ers are manufactured in Germany and have sure vessel also ensures a long service life flow area at the entrance to the desic- simultaneously reduces the differential
been produced under a certified quality and the safe operation of the adsorption cant filling, created by a stainless steel pressure. In addition, the side mounted
management system. The pressure vessels dryer. All pressure vessels are sandblasted demister/screen placed in the vessel. discharge nozzles allow for a very fast
are designed, manufactured and inspected ;/^KϴϱϬϭͿ͕ĨŽůůŽǁĞĚďLJĂƉŽǁĚĞƌĐŽĂƚŝŶŐŽƌ Combined with the adsorption flow and easy desiccant change.
according to recognised regulations and two coats of wet paint (primer and top coat). direction from bottom to top, the free
standards (AD2000 Codes, Directive 97/23/ Fully galvanised piping rounds off FST‘s claim flow area ensures optimal air distribu- 9 Minimum total operating costs
– High-quality, consistent
EC) and comply with the highest and latest of high-quality and long life adsorption tion over the entire cross-sectional area
performance and long life
safety standards. dryers. as well as pre-separating liquid contam-
desiccant bed
inants out of the compressed air. The
International approvals such as ASME (USA),
GOST (Russia), SQL (China stamp), AS1210
9 Maximum operational reliability result is a uniform flow through the
– Efficient and effective drying
– Low differential pressure
(Australia), etc. or application-specific ap- 9 Rugged design and long life desiccant over the entire filling volume
provals such as DNV (Det Norske Veritas),
without any dead spaces or “moisture
clusters” in the desiccant bed.
9 Easy maintenance
Germanischer Lloyd, etc. are available.
Pre-separation of liquid contaminants
reduces the liquid condensate load of
the desiccant and also reduces block-
age of the desiccant through oily con-
High-quality 2-layer desiccant bed taminants in the compressed air. This
extends the service life of the desiccant.
High-quality, robust desiccants form the ba- ration temperature which enables energy The uniform flow through the desiccant
sis for cost-effective, efficient and stable ad- savings of up to 33% to be achieved. over the entire filling area ensures that
sorption drying.
All FST adsorption dryers are filled with a
ĚƐŽƌƉƟŽŶ ĚƌLJĞƌƐ ǁŝƚŚ ƐĐƌĞĞŶ ĐĂŶ ďĞ
Heatless adsorption dryers from FST are 2-layer desiccant bed, i.e. with an additional ŝĚĞŶƟĮĞĚ ďLJ ƚŚĞŝƌ ĚĞƐŝĐĐĂŶƚ ƌĞŵŽ-
filled with robust, durable and high-grade water resistant silica gel WS safeguard layer ǀĂů ƉŽŝŶƚƐ͕ ůŽĐĂƚĞĚ ĂďŽǀĞ ƚŚĞ ďŽƩŽŵ
drying molecular sieve desiccant. With its at the inlet of the desiccant filling. This reli- welded seam of the pressure vessel.
large specific surface and high drying capac- ably prevents degradation of the desiccant
ity, molecular sieve ensures a stable and low caused by liquid water and ensures continu-
pressure dew-point down to -70°C. This re- ous, stable operation of the adsorption dryer
sults in long, energy-saving cycle times. Mo- as well as long service life of the desiccant.
lecular sieve also has the special ability to
achieve stable and low pressure dew-points 9 Maximum operational reliability The advantages at a glance
even under conditions that are unfavourable 9 –Minimum total operating costs ,ĞĂƚůĞƐƐĂĚƐŽƌƉƟŽŶĚƌLJĞƌ
for desiccant, e.g. in the case of low mois- High-quality, consistent performance
ture input due to an upstream refrigeration and long life desiccant bed
dryer. – Efficient and effective drying
– Energy efficient regeneration ZĞŐĞŶĞƌĂƟŽŶĨƌŽŵƚŽƉƚŽďŽƩŽŵ
Heat regenerated adsorption dryers are
principles stable and low pressure dew-point for
filled with high-capacity, high-grade drying Regeneration from top to bottom pre-
– Low maintenance costs the next switch-over.
silica gel N desiccant. Silica gel N possesses a vents turbulence of the upper, loose
comparably large specific surface and drying desiccant during depressurisation. This
The reduced desiccant abrasion and the
capacity as molecular sieve, it also achieves considerably reduces desiccant abra-
discharge of moisture via the water re-
pressure dew-points down to -70°C, how- sion and development of dust during
sistance area also extends the service
ever it possesses a distinctly lower regene- regeneration.
life of the desiccant and thus the per-
During regeneration, moisture stored in formance stability of the entire adsorp-
the desiccant, is removed from top to tion dryer.
bottom in reverse flow to adsorption
Desiccant type Specific
surface
Required
temperature for
heat regeneration
Energy requirement
for desorption
of water
via the bottom, wet and water re- 9 Minimum total operating costs
– High-quality, consistent
sistant area at the inlet of the dryer (re-
Molecular sieve ϴϬϬŵϸͬŐ ϮϭϬΣ ϭ͘ϮŬtŚͬŬŐ performance and long life
verse flow principle). This creates a
Silica gel N ϳϱϬŵϸͬŐ ϭϲϬΣ Ϭ͘ϴŬtŚͬŬŐ desiccant bed
highly regenerated layer of desiccant at
Silica gel WS ϲϱϬŵϸͬŐ ϭϲϬΣ Ϭ͘ϴŬtŚͬŬŐ
the outlet of the dryer, which ensures a
Activated alumina ϯϱϬŵϸͬŐ ϭϴϬΣ ϭ͘ϭŬtŚͬŬŐ
16 17
Overview
W^ϭͲϴǁŝƚŚůŽŽƐĞĚĞƐŝĐĐĂŶƚĮůůŝŶŐ
Even the smallest DPS series have loose and cost-effective as it does not pro-
desiccant filling. The available vessel duce unnecessary waste.
volume is completely filled with desic-
cant – to achieve maximum drying effi-
ciency with compact and space-saving
9 –Minimum total operating costs
Efficient and effective drying
designs. In comparison to cartridge so- – Low differential pressure
lutions, desiccant replacement does – Low maintenance costs
not have any height restriction for re-
moval and is environmentally-friendly 9 Easy maintenance External heater
In comparison to two internal heaters High-quality heater units with a high
integrated in the vessels, an external power reserve for long life – heating el-
heater offers many advantages. The ements with stainless steel casing tubes
external heater is located outside the ĂŶĚůŽǁƐƵƌĨĂĐĞŚĞĂƚůŽĂĚ;фϰtͬĐŵϸͿ͕
pressure vessel and can thus be directly thermostatic overheating control, etc.
and easily accessed for maintenance are used.
without any height restriction for dis-
DPS 1-100 with compact valve blocks assembly. There is no loss of pressure 9 Maximum operational reliability
dŚĞ ǀĂůǀĞ ďůŽĐŬƐ ŽĨ ƚŚĞ W^ ϭͲϴ ĂŶĚ
DPS 10-100 series have generously
are easy to remove and service and are
thus easy maintenance.
in the adsorption flow path due to an
inactive heater. The external heater,
9 Minimum total operating costs
– Low differential pressure
sized air flow cross-sections. All valves located outside the vessel, also permits
required for operation of the adsorp- 9 Minimum total operating costs
– Low differential pressure
compact designs as well as allowing the 9 Rugged design and long life
tion dryer are compact, free from
mechanical strain and integrated into
– Low maintenance costs
pressure vessel to be completely filled
with desiccant. In addition, the external
9 Easy maintenance
the blocks in a practically leak free 9 Easy maintenance positioning facilitates integration of 9 Comprehensive options to choose
– Integration of customer‘s
manner. In addition, the valve blocks the customer‘s existing heat sources,
energy sources
such as hot steam or hot water, into the
dryer system and thereby easily and
cost-effectively converts them into
energy savings.
ĸĐŝĞŶƚŶŽŝƐĞƌĞĚƵĐƟŽŶ
Generously sized silencers ensure effi- to 75 dB(A) is also optionally available. /ŶƚŚĞĐĂƐĞŽĨŚĞĂƚƌĞŐĞŶĞƌĂƚĞĚĂĚƐŽƌƉƟŽŶĚƌLJĞƌƐ͕ƌĞŐĞŶĞƌĂƟŽŶƚĂŬĞƐƉůĂĐĞǁŝƚŚŚĞĂƚĂƚƚĞŵƉĞƌĂƚƵƌĞƐŽĨƵƉƚŽϮϬϬΣ͘&ŽƌƐƵĐĐĞƐƐĨƵůƌĞŐĞŶĞƌĂƟŽŶ͕ĂůůŽĨƚŚĞĚĞƐŝĐĐĂŶƚŝŶĂ
ǀĞƐƐĞů͕ŝŶĐůƵĚŝŶŐƚŚĞǀĞƐƐĞůŝƚƐĞůĨ͕ŵƵƐƚďĞŚĞĂƚĞĚƚŽƚŚĞƐĞƚĞŵƉĞƌĂƚƵƌĞƐĂŶĚŬĞƉƚĂƚƚŚŝƐƚĞŵƉĞƌĂƚƵƌĞůĞǀĞůĨŽƌƐĞǀĞƌĂůŚŽƵƌƐ͘dŚĞƌŵĂůŝŶƐƵůĂƟŽŶŽĨƚŚĞǀĞƐƐĞůƐŝŵƉƌŽǀĞƐƚŚĞ
cient noise reduction for the escaping ĞīĞĐƟǀĞŶĞƐƐŽĨƚŚĞƌĞŐĞŶĞƌĂƟŽŶďLJƵƉƚŽϯϱйĂŶĚŝƐŽůĂƚĞƐƚŚĞĞŶƟƌĞƐLJƐƚĞŵĨƌŽŵĂŵďŝĞŶƚƚĞŵƉĞƌĂƚƵƌĞƐĂŶĚĚƌĂƵŐŚƚƐ͘
regeneration air. Noise reduction down
18 19
Overview
d^͘͘sĂŶĚd^͘͘s>ʹ C1
ĨĂƐƚĐŽŽůŝŶŐŝŶƐƵĐƟŽŶŵŽĚĞ;ǀĂĐƵƵŵͿǁŝƚŚŽƵƚƉƵƌŐĞĂŝƌ The C1 control unit is a compact, micropro- nance and alarm messages keep the user
cessor controller with plain text display, informed on the overall status of the dryer.
Cooling in suction mode with vacuum total energy balance of the adsorption
operation and alarm light and operating ele- All the parameters of the dryer can be direct-
does not involve any blower heat in the dryer. Heat regenerated adsorption dryers
ments for controlling heatless adsorption ly selected, displayed and edited via a simple
cooling phase. The cooling air, which is with vacuum regeneration exhibit better
dryers. The C1 control unit controls all oper- menu structure using the operating ele-
ƵƉ ƚŽ ϮϴΣ ĐŽŽůĞƌ ŝŶ ĐŽŵƉĂƌŝƐŽŶ ƚŽ ƚŚĞ total energy balance than dryers with
ating modes as standard – fixed cycle, vari- ments of the C1 control unit. With the help
blower regeneration, facilitates a rapid blower regeneration.
able cycle (dew-point dependent control in of the cycle counter, the intelligent service
and complete cooling phase – without
the use of purge air (see information). 9 –Minimum total operating costs
Energy efficient regeneration
ĐŽŶũƵŶĐƚŝŽŶ ǁŝƚŚ Ă ĚĞǁͲƉŽŝŶƚ ƐĞŶƐŽƌͿ ĂŶĚ
compressor synchronisation (remote on/
management calculates the time until main-
tenance is required using the actual load of
Cooling without purge air has a significant
principles off). The plain text display informs the user, the dryer and extends the maintenance in-
effect on the energy requirement of the
with the aid of symbols, about the current terval accordingly. The C1 control unit offers
entire regeneration phase and thus on the
operating status of each vessel, the remain- a variety of additional inputs and outputs as
ing time until the next cycle step and the standard, which enables not only an optimal
achieved pressure dew-point (dew-point integration into the control system of the
sensor required). A maintenance indicator compressed air station but also retrofitting
d^͘͘sʹĐŽŽůŝŶŐǁŝƚŚĂŵďŝĞŶƚĂŝƌĨƌŽŵďŽƩŽŵƚŽƚŽƉ
(displayed as a percentage) and mainte- of older, existing dryers.
When cooling with ambient air, the una- moisture from the outlet of the dryer
voidable moisture enters at the bottom, during cooling. Inputs Outputs
water resistant area of the desiccant bed
at the inlet of the dryer. The highly regen- 9 –Minimum total operating costs
Energy efficient regeneration
1
2
Digital input for compressor synchronisation (remote on/off)
Digital inputs, which can be used for monitoring
4
1
Digital outputs for the dryer valves
Digital output for an optional two stage expansion (DPS)
erated, dry top layer of the desiccant fill- – an electronic condensate drain and/or or pressurisation valve for high-pressure dryers (DHM, DHW)
principles – differential pressure gauges of the filters 1 4-20 mA analogue output for the pressure dew-point signal
ing at the outlet of the dryer remains dry.
1 Digital input for an external dew-point control system 1 Digital output as potential-free alarm contact
Dew-point peaks do not occur during 1 4-20 mA analogue input for a dew-point sensor ͻ KƉƚŝŽŶĂů'^DŵŽĚƵůĞĨŽƌĂŶĂůĂƌŵŵĞƐƐĂŐĞǀŝĂ^D^ŽƌĞͲŵĂŝů
switch-over and purge air is not required
(see information) to remove drawn in
C10
d^͘͘s>ʹĞŶĞƌŐLJͲƐĂǀŝŶŐ͕ƐĞƌŝĂůŚĞĂƟŶŐĂŶĚ
The C10 control unit is a compact, micropro- all the operating parameters and messages
ĨĂƐƚĐůŽƐĞĚůŽŽƉĐŽŽůŝŶŐŝŶƐƵĐƟŽŶŵŽĚĞ;ǀĂĐƵƵŵͿ cessor controller with a 5.7" touchscreen. of the last two months and offers the option
without purge air The C10 control unit controls all operating to view and analyse the data on the C10
modes for heat regenerated adsorption control unit itself or to transfer the data to
The DTS..BVL series combines the advan- ing and fast closed loop cooling, the
dryers as standard and offers corresponding, a USB stick. The C10 control unit can be
tages of blower and suction mode and DTS..BVL series provides the best possible
clearly structured, multilingual and graphical upgraded so it always represents state-of-
thus achieves the best possible total total energy balance and delivers stable
status indicators. The input screens can be the-art technology. The C10 control unit
energy balance. Heating is carried out in dew-points even under climatic condi-
directly operated using the touchscreen. offers a variety of additional inputs, outputs
blower mode using the blower heat and tions with a high proportion of moisture
The convenient information management and interfaces as standard, which enables an
thus reduces the energy requirement of in the ambient air.
has several levels and differentiates between optimal integration into the control system
the downstream electric heating by up to
21%. Cooling is carried out through fast 9 –Minimum total operating costs
Energy efficient regeneration
operation messages, warnings and error
messages. The structure continues with sep-
of the compressed air station.
cooling in suction mode without purge air
principles arate alarm contacts for operating message,
(see information) and also in closed loop
common warning and common error mes-
via a heat exchanger. The cooling phase is
thus independent from ambient air and
9 –Comprehensive options to choose
Integration of customer‘s energy
sage. The integrated trend recording stores
climatic conditions. The customer‘s exist- sources
ing cold sources, such as cooling water, Inputs Outputs/Interfaces
cold water, can be integrated for further PT01 – Pressure vessel 1 (4-20 mA) ͻ ŝŐŝƚĂůŽƵƚƉƵƚƐĨŽƌĚƌLJĞƌŽƉĞƌĂƚŝŽŶ
energy optimisation. Through serial heat- PT02 – Pressure vessel 2 (4-20 mA) 3 Digital outputs as potential-free contact
TT01 – Temperature of regeneration air at vessel inlet (PT100) (operating message, common warning, common error)
TT02 – Temperature of regeneration air at vessel outlet (PT100) 2 4-20 mA analogue outputs (pressure dew-point, operating pressure)
MT01 – Pressure dew-point (4-20 mA) [optional] 1 USB interface (download of trend recordings)
TSH01 – Heater temperature limiter 1 SD memory card slot (firmware upgrade)
WƵƌŐĞĂŝƌŝƐĚƌLJ͕ĞdžƉĂŶĚĞĚĐŽŵƉƌĞƐƐĞĚĂŝƌ͕ǁŚŝĐŚŝƐƚĂŬĞŶĨƌŽŵƚŚĞĂĚƐŽƌƉƟŽŶĚƌLJĞƌŽƵƚůĞƚŝŶŽƌĚĞƌƚŽĂĐĐĞůĞƌĂƚĞƚŚĞĐŽŽůŝŶŐƉŚĂƐĞĂŶĚĂĐŚŝĞǀĞƚŚĞĐŽŽůŝŶŐĞŶĚƚĞŵƉĞƌĂƚƵƌĞ͘
GS03 – Regeneration air valve final position switch 1 Ethernet interface (remote monitoring/remote control)
dLJƉŝĐĂůůLJϭϬͲϮϬйŽĨƚŚĞŶŽŵŝŶĂůǀŽůƵŵĞŇŽǁŽĨƚŚĞĚƌLJĞƌŝƐƚĂŬĞŶĂƐƉƵƌŐĞĂŝƌ͘/ŶƌĞůĂƟŽŶƚŽƚŚĞĞŶƟƌĞĐLJĐůĞ͕ƚŚŝƐƌĞƐƵůƚƐŝŶĂŶĂǀĞƌĂŐĞĐŽŵƉƌĞƐƐĞĚĂŝƌĐŽŶƐƵŵƉƟŽŶŽĨϮͲϯй
GS01 – Main valve final position switch [optional] with remote client for visualisation/operation from a PC
ŽĨƚŚĞŶŽŵŝŶĂůǀŽůƵŵĞŇŽǁŽĨƚŚĞĚƌLJĞƌ͘dŚĞƵƐĞŽĨĚƌLJĐŽŵƉƌĞƐƐĞĚĂŝƌĐƌĞĂƚĞĚǁŝƚŚŚŝŐŚĞŶĞƌŐLJŝŶƉƵƚŚĂƐĂĐŽŶƐŝĚĞƌĂďůĞŶĞŐĂƟǀĞĞīĞĐƚŽŶƚŚĞĞŶĞƌŐLJďĂůĂŶĐĞŽĨĂŚĞĂƚ
ͻ KƉƚŝŽŶĂůŝŶƚĞƌĨĂĐĞƐ͗WƌŽĨŝďƵƐ͕DŽĚďƵƐ͕EďƵƐ
ƌĞŐĞŶĞƌĂƚĞĚĂĚƐŽƌƉƟŽŶĚƌLJĞƌ͘dŚĞƌĞĨŽƌĞƵƐĞŽĨƉƵƌŐĞĂŝƌƐŚŽƵůĚďĞĂǀŽŝĚĞĚĂƚĂůůĐŽƐƚƐ͘
20 21
ĚƐŽƌƉƟŽŶĚƌLJĞƌƵƉƚŽϭϲďĂƌ
9 Easy maintenance For detailed technical data and reference variables, please refer to the relevant product data sheet which can be downloaded at www.fstweb.de
22 23
ĚƐŽƌƉƟŽŶĚƌLJĞƌƵƉƚŽϭϲďĂƌ
.. result in a dryer providing .. DPS 10 A 110 m³/h 4 - 16 bar G1 1460 mm 955 mm 515 mm 173 kg
DPS 15 A 150 m³/h 4 - 16 bar G1 1700 mm 955 mm 515 mm 195 kg
9 Maximum operational reliability DPS 20 A
DPS 25 A
200 m³/h
260 m³/h
4 - 16 bar
4 - 16 bar
G1
G1 230 V / 50-60 Hz
1710 mm
1735 mm
955 mm
955 mm
515 mm
515 mm
250 kg
300 kg
For detailed technical data and reference variables, please refer to the relevant product data sheet which can be downloaded at www.fstweb.de
24 25
ĚƐŽƌƉƟŽŶĚƌLJĞƌƵƉƚŽϭϭďĂƌ
9ϯͬϮͲǁĂLJďĂůůǀĂůǀĞǁŝƚŚĨƵůůĐƌŽƐƐƐĞĐƟŽŶ
ŇŽǁĂŶĚƉŽƐŝƟŽŶŝŶĚŝĐĂƚŽƌ
– Low differential pressures
Many other options, such as a frost protection heater, pneumatic control, special coatings, enhanced noise reduction, are available on request.
– Freely accessible allowing easy maintenance
9 C1 control unit
– Plain text display Technical data
– Prepared for dew-point dependent
Nominal Min./max.
control with variable cycle Model
volume flow*1 operating pressure
Connection Supply voltage Height Width Depth Weight
– Individual choice of alarm management DPS 120 1,200 m³/h 4 - 11 bar DN 50 2020 mm 1370 mm 570 mm 650 kg
– ... and much more DPS 150 ϭ͕ϰϴϬŵϹͬŚ 4 - 11 bar DN 65 2070 mm 1470 mm 650 mm ϴϰϬŬŐ
DPS 210 Ϯ͕ϬϴϬŵϹͬŚ 4 - 11 bar DN 65 230 V / 50-60 Hz 2100 mm 1620 mm 745 mm 960 kg
.. result in a dryer providing .. DPS 240 2,430 m³/h 4 - 11 bar EϴϬ 2200 mm 1750 mm ϴϬϬŵŵ ϭϬϴϬŬŐ
DPS 290 2,930 m³/h 4 - 11 bar EϴϬ 115 V / 50-60 Hz 2200 mm 1900 mm ϴϱϱŵŵ 1520 kg
9 Maximum operational reliability DPS 370
DPS 510
3,700 m³/h
ϱ͕ϬϴϬŵϹͬŚ
4 - 11 bar
4 - 11 bar
DN 100
DN 100
24 V DC 2340 mm
2600 mm
2070 mm
2220 mm
950 mm
1030 mm
2000 kg
2450 kg
9 Minimum total operating costs DPS 630 6,290 m³/h 4 - 11 bar DN 125 ϮϴϮϬŵŵ 2420 mm
*1ʹƐƚĂŶĚĂƌĚŝƐĞĚƚŽϭďĂƌ;ĂͿĂŶĚϮϬΣĨŽƌŽƉĞƌĂƟŶŐĐŽŶĚŝƟŽŶƐϳďĂƌŽƉĞƌĂƟŶŐƉƌĞƐƐƵƌĞ͕ŝŶůĞƚƚĞŵƉĞƌĂƚƵƌĞϯϱΣ͕ƉƌĞƐƐƵƌĞĚĞǁͲƉŽŝŶƚĂƚŽƵƚůĞƚͲϰϬΣ
1100 mm 2900 kg
26 27
ĐƟǀĂƚĞĚĐĂƌďŽŶŽŝůǀĂƉŽƵƌĂĚƐŽƌďĞƌƵƉƚŽϭϲďĂƌ
9^ƚĂŝŶůĞƐƐƐƚĞĞůŇŽǁĚŝƐƚƌŝďƵƚŽƌ
at inlet and outlet Technical data
– Uniform flow distribution
Nominal Max. allowable
– Reduced dust formation Model
volume flow rate*1 operating pressure
Connection Height Width Depth Weight
For detailed technical data and reference variables, please refer to the relevant product data sheet which can be downloaded at www.fstweb.de
28 29
ĚƐŽƌƉƟŽŶĚƌLJĞƌƵƉƚŽϭϭďĂƌ
9&ĂƐƚĐŽŽůŝŶŐŝŶƐƵĐƟŽŶŵŽĚĞ DTS 55 V
DTS 65 V
500 m³/h
645 m³/h
4 - 11 bar
4 - 11 bar
DN 40
DN 50
2225 mm
2325 mm
1190 mm
1310 mm
1000 mm
ϭϬϴϱŵŵ
560 kg
640 kg
– No blower heat input during cooling DTS 85 V 790 m³/h 4 - 11 bar DN 50 2325 mm 1310 mm ϭϬϴϱŵŵ ϳϴϬŬŐ
– No purge air required DTS 125 V 1,210 m³/h 4 - 11 bar EϴϬ 2705 mm 1460 mm 1150 mm 1020 kg
30 31
ĚƐŽƌƉƟŽŶĚƌLJĞƌƵƉƚŽϭϭďĂƌ
9 External heater
– No differential pressure in adsorption mode
– Freely accessible, thus easy to maintain
Many other options, such as special voltages, special control units, special coatings, are available on request.
– Easy integration of alternative energy sources
32 33
ĚƐŽƌƉƟŽŶĚƌLJĞƌƵƉƚŽϯϱϬďĂƌ
9ǀĞŶůLJĚŝƐƚƌŝďƵƚĞĚŇŽǁ
through stainless steel sieve plate
– Maximum drying efficiency
– Low differential pressures
– Extended desiccant service life
– Leak-free DHM 8/100 130 m³/h 30 - 100 bar G 1/2 1040 mm ϳϴϮŵŵ 370 mm ϴϱŬŐ
– Unique, compact design DHM 13/100 195 m³/h 30 - 100 bar G 1/2 1190 mm ϳϴϮŵŵ 370 mm 96 kg
– Easy, cost-effective service DHM 18/100 270 m³/h 30 - 100 bar G 1/2 1340 mm ϳϴϮŵŵ 370 mm 109 kg
DHM 26/100 345 m³/h 30 - 100 bar G 1/2 230 V / 50-60 Hz 1490 mm ϳϴϮŵŵ 370 mm 122 kg
ϳϴϮŵŵ
9 C1 control unit DHM 31/100
DHM 41/100
425 m³/h
565 m³/h
30 - 100 bar
30 - 100 bar
G 1/2
G 3/4
115 V / 50-60 Hz
24 V DC
1740 mm
1700 mm ϴϱϬŵŵ
370 mm
370 mm
134 kg
157 kg
– Plain text display DHM 52/100 670 m³/h 30 - 100 bar G 3/4 1900 mm ϴϱϬŵŵ 370 mm 172 kg
– Prepared for dew-point dependent DHM 59/100 760 m³/h 30 - 100 bar G 3/4 2100 mm ϴϱϬŵŵ 370 mm 193 kg
control with variable cycle DHM 66/100 ϴϮϱŵϹͬŚ 30 - 100 bar G 3/4 2350 mm ϴϱϬŵŵ 370 mm ϮϭϴŬŐ
– Individual choice of alarm management
DHM 8/350 225 m³/h 30 - 350 bar G 1/2 1040 mm ϳϴϮŵŵ 370 mm 130 kg
– ... and much more
DHM 13/350 350 m³/h 30 - 350 bar G 1/2 1190 mm ϳϴϮŵŵ 370 mm 151 kg
DHM 18/350 ϰϴϬŵϹͬŚ 30 - 350 bar G 1/2 1340 mm ϳϴϮŵŵ 370 mm 177 kg
.. result in a dryer providing .. DHM 26/350 620 m³/h 30 - 350 bar G 1/2 230 V / 50-60 Hz 1490 mm ϳϴϮŵŵ 370 mm 209 kg
DHM 31/350 750 m³/h 30 - 350 bar G 1/2 1740 mm ϳϴϮŵŵ 370 mm 237 kg
9 Maximum operational reliability DHM 41/350 1,100 m³/h 30 - 350 bar G 3/4
115 V / 50-60 Hz
24 V DC 1700 mm ϴϱϬŵŵ 370 mm ϮϴϰŬŐ
DHM 52/350 1,300 m³/h 30 - 350 bar G 3/4 1900 mm ϴϱϬŵŵ 370 mm 314 kg
9 Minimum total operating costs DHM 59/350 1,475 m³/h 30 - 350 bar G 3/4 2100 mm ϴϱϬŵŵ 370 mm 356 kg
DHM 66/350 1,600 m³/h 30 - 350 bar G 3/4 2350 mm ϴϱϬŵŵ 370 mm 397 kg
9 Long service life *1ʹƐƚĂŶĚĂƌĚŝƐĞĚƚŽϭďĂƌ;ĂͿĂŶĚϮϬΣĨŽƌŽƉĞƌĂƟŶŐĐŽŶĚŝƟŽŶƐŵĂdžŝŵƵŵƉĞƌŵŝƐƐŝďůĞŽƉĞƌĂƟŶŐƉƌĞƐƐƵƌĞ͕ŝŶůĞƚƚĞŵƉĞƌĂƚƵƌĞϯϱΣ͕ƉƌĞƐƐƵƌĞĚĞǁͲƉŽŝŶƚĂƚŽƵƚůĞƚͲϰϬΣ
9 Easy maintenance For detailed technical data and reference variables, please refer to the relevant product data sheet which can be downloaded at www.fstweb.de
34 35
ĚƐŽƌƉƟŽŶĚƌLJĞƌƵƉƚŽϯϱϬďĂƌ
DHW 5/250 115 m³/h 30 - 250 bar G 1/2 1155 mm 635 mm 400 mm 110 kg
.. result in a dryer providing .. DHW 9/250 140 m³/h 30 - 250 bar G 1/2 230 V / 50-60 Hz 1205 mm 635 mm 400 mm 115 kg
DHW 12/250 270 m³/h 30 - 250 bar G 1/2 1220 mm ϲϴϱŵŵ 400 mm 132 kg
For detailed technical data and reference variables, please refer to the relevant product data sheet which can be downloaded at www.fstweb.de
36 37
Membrane dryer up to 8.5 bar Point of use dryer up to 16 bar
Series DM membrane dryers can dry water molecules and therefore mois- Series FCA point of use dryers can dry removed from it by the desiccant (ad-
small amounts of compressed air to ture can diffuse through the fine pores small amounts of temporarily required sorption). The integrated dust filter
pressure dew-points down to -40°C. In of these bundles. Expanded, dry compressed air to pressure dew-points collects any abrasion particles from the
doing so, they create dry, thoroughly compressed air (purge air) from the down to -40°C. In doing so, they create desiccant. Downstream dust filtration
undersaturated compressed air in membrane dryer outlet is led to the dry, thoroughly undersaturated com- is not required.
which no further condensation takes outside of the hollow fibres and pressed air in which no further conden-
Oily contaminants would stick to the
place and thus no formation of liquid removes the moisture from the com- sation takes place and thus no for-
desiccant and therefore need to be
water can occur at compressed air pressed air flowing through the hollow mation of liquid water can occur at
kept away from it. If the compressed air
temperatures above the pressure dew- fibres by the means of diffusion. compressed air temperatures above
purity at the point of use dryer inlet is
point. the pressure dew-point.
Solid and oily contaminants must be not sufficient, then a suitable pre-filter
The pressure dew-point achieved by kept away from the sensitive hollow Series FCA point of use dryers are also must be used.
the membrane dryer is dependent on fibre membranes. If the compressed air used when sensitive applications with
The optional moisture indicator ap-
the inlet temperature and the set purity at the membrane dryer inlet is high requirements in terms of the de-
proximately determines the degree of
amount of purge air. From an energy not sufficient, then a suitable pre-filter gree of dryness of the compressed air
dryness of the compressed air and thus
point of view, the maximum pressure must be used. need to be protected against unexpect-
when the desiccant cartridge needs to
dew-point reduction should be 30°C. ed moisture appearance (safety level
Series DM membrane dryers are com- be replaced.
For example, at an inlet temperature of for adsorption dried compressed air).
pact, fully integrated compressed air
20°C, a pressure dew-point of -10°C is
dryers. The DM-SWC series also have Series FCA point of use dryers consist
achieved.
a 3 stage purge air setting option for of housings which are pressure-rated
Series DM membrane dryers consist of achieving different pressure dew- up to 16 bar and a desiccant cartridge
hollow fibre membrane bundles, which points. with integrated dust filter. As the com-
ĂƌĞ ƉƌĞƐƐƵƌĞͲƌĂƚĞĚ ƵƉ ƚŽ ϴ͘ϱ ďĂƌ͘ KŶůLJ pressed air flows through the desiccant
cartridge, the moisture is thoroughly
For detailed technical data and reference variables, please refer to the relevant product data sheet which can be downloaded at www.fstweb.de For detailed technical data and reference variables, please refer to the relevant product data sheet which can be downloaded at www.fstweb.de
38 39
FST GmbH
^ĂůĞƐŽĸĐĞ͗/ŵdĞĞůďƌƵĐŚϭϬϲʹϰϱϮϭϵƐƐĞŶͲ'ĞƌŵĂŶLJ
,ĞĂĚŽĸĐĞ͗tĞŝŚĞƌĚĂŵŵϭϳʹϱϳϮϱϬEĞƚƉŚĞŶͲĞƵnjͲ'ĞƌŵĂŶLJ
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