SK330-6E LC08-06201~
SK330LC-6E YC08-03001~
SK330NLC-6E YC08-03001~
PERIODIC INSPECTIONS
• After delivery of a machine, the Authorized KOBELCO Distributor will make periodic service inspections. These in-
spections will be free of charge to the owner of the machine and will be at time intervals set by KOBELCO. Contact an
authorized KOBELCO Distributor for any service related questions not explained in this manual.
NOTICE
• The contents of this manual may not reflect the specifications of the machine delivered. Contact an authorized KOBELCO
Distributor to obtain assistance in specifications for machines equipped with options not contained in this manual.
• Owing to the policy of continual improvement, changes may be made by KOBELCO CONSTRUCTION MACHINERY
CO., LTD, to any of its products without any obligation on the part of KOBELCO CONSTRUCTION MACHINERY CO.,
LTD.
• The letter “E” of 6E in the machine model expresses that the engine mounted on this machine is approved by the new
regulation established after the emission rate became more severe. Therefore the last letter “E” in the machine model,
represents the “Emission” or “Ecology”.
TABLE OF CONTENTS
Section I – SAFETY PRECAUTIONS ........................................................................................................ 1-0 ~ 1-28
Section II – MACHINE FAMILIARIZATION ................................................................................................. 2-0 ~ 2-45
Section III – BASIC MACHINE OPERATION ............................................................................................... 3-0 ~ 3-24
Section IV – MAINTENANCE ....................................................................................................................... 4-0 ~ 4-55
Section V – TRANSPORTATION ................................................................................................................. 5-0 ~ 5-9
Section VI – SPECIFICATIONS .................................................................................................................... 6-0 ~ 6-18
Section VII – TROUBLESHOOTING ............................................................................................................. 7-0 ~ 7-3
Section VIII – SCHEMATICS .......................................................................................................................... 8-0 ~ 8-8
Section IX – OPTIONAL EQUIPMENT ......................................................................................................... 9-0 ~ 9-10
Section X – SPECIAL PROCEDURES ...................................................................................................... 10-0 ~ 10-8
All rights reserved. Any use of editorial or pictorial content is strictly prohibited without express written permission from KOBELCO CONSTRUCTION MACHINERY CO., LTD.
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section I – SAFETY PRECAUTIONS
Table of Contents
GENERAL SAFETY INFORMATION ........................................................................................................... 1-1
SAFETY PRECAUTIONS ............................................................................................................................. 1-1 ~ 1-3
PRE-START SAFETY ................................................................................................................................... 1-4 ~ 1-6
SAFETY DURING OPERATION ................................................................................................................... 1-6 ~ 1-9
INSPECTION & MAINTENANCE SAFETY .................................................................................................. 1-9 ~ 1-11
BATTERY SAFETY ...................................................................................................................................... 1-12
WARNING LABELS & DECALS (EU ONLY) ............................................................................................... 1-13 ~ 1-19
WARNING LABELS & DECALS (OCEANIA ONLY) ................................................................................... 1-20 ~ 1-25
PROHIBITED MACHINE OPERATION ........................................................................................................ 1-26 ~ 1-27
END OF WORK SHIFT SAFETY .................................................................................................................. 1-27
USE FOPS AND FRONT GUARD ................................................................................................................ 1-28
USE SAFETY VALVE AND OVERLOAD ALARM ....................................................................................... 1-28
READ, UNDERSTAND AND FOLLOW ALL SAFETY PRECAUTIONS AND PROCEDURES FOUND IN THIS
MANUAL BEFORE ATTEMPTING ANY OPERATION, INSPECTION OR MAINTENANCE OF THIS MACHINE,
ATTACHMENT OR SYSTEMS. KOBELCO CANNOT ANTICIPATE EVERY POSSIBLE CIRCUMSTANCE THAT
MIGHT INVOLVE A POTENTIAL HAZARD. THE WARNINGS IN THIS PUBLICATION AND ON THE PRODUCT
ARE THEREFORE NOT ALL INCLUSIVE. IF A TOOL, PROCEDURE, WORK METHOD OR OPERATING TECH-
NIQUE NOT SPECIFICALLY RECOMMENDED BY KOBELCO IS USED, YOU MUST SATISFY YOURSELF THAT
IT IS SAFE FOR YOU AND OTHERS. YOU SHOULD ALSO ENSURE THAT THE PRODUCT WILL NOT BE
DAMAGED OR MADE UNSAFE BY THE OPERATION, LUBRICATION, MAINTENANCE AND/OR REPAIR PRO-
CEDURES YOU CHOOSE.
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Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section I – SAFETY PRECAUTIONS
1.1 GENERAL SAFETY INFORMATION c. CAUTION – Indicates a potentially hazardous situ-
ation which, if not avoided, may result in minor or
moderate injury. It may also be used to alert against
possible damage to the machine and its compo-
DO NOT OPERATE OR PERFORM ANY MAINTE- nents and is represented as follows:
NANCE ON THIS MACHINE UNTIL ALL INSTRUC-
TIONS FOUND IN THIS MANUAL HAVE BEEN
THOROUGHLY READ AND UNDERSTOOD.
IMPROPER OPERATION OR MAINTENANCE OF 4. It is very difficult to forecast every danger that may
THIS MACHINE MAY CAUSE ACCIDENTS AND occur during operation. However, safety can be en-
COULD RESULT IN SERIOUS INJURY OR DEATH. sured by fully understanding proper operating proce-
ALWAYS KEEP THIS MANUAL IN THE OPERATOR’S dures for this machine according to methods recom-
SEAT POCKET. mended by KOBELCO.
IF IT IS MISSING OR DAMAGED, PLACE AN OR-
DER WITH AN AUTHORIZED KOBELCO DISTRIBU- 5. While operating the machine, be sure to perform work
TOR FOR A REPLACEMENT. with great care, so as not to damage the machine, or
IF YOU HAVE ANY QUESTIONS, PLEASE CONSULT allow accidents to occur.
AN AUTHORIZED KOBELCO DISTRIBUTOR.
6. Continue studying this manual until all safety, opera-
1. Most accidents, which occur during operation, are due tion and Maintenance procedures are completely un-
to neglect of precautionary measures and safety rules. derstood by all persons working with the machine.
Sufficient care should be taken to avoid these accidents.
Erroneous operation, lubrication or maintenance ser-
vices are very dangerous and may cause injury or 1.2 SAFETY PRECAUTIONS
death of personnel. Therefore all precautionary mea-
sures, NOTES, DANGERS, WARNINGS and CAU-
TIONS contained in this manual and on the machine
should be read and understood by all personnel be- THE PROPER AND SAFE LUBRICATION AND MAIN-
fore starting any work with or on the machine. TENANCE FOR THIS MACHINE, RECOMMENDED
BY KOBELCO, IS OUTLINED IN THE OPERATOR’S
2. Operation, inspection, and maintenance should be MANUAL FOR THIS MACHINE.
carefully carried out, and safety must be given the first
IMPROPER PERFORMANCE OF LUBRICATION OR
priority. Messages of safety are indicated with marks.
MAINTENANCE PROCEDURES ARE DANGEROUS
The safety information contained in this manual is in-
AND COULD RESULT IN INJURY OR DEATH. READ
tended only to supplement safety codes, insurance
AND UNDERSTAND THE OPERATOR’S MANUAL
requirements, local laws, rules and regulations.
BEFORE PERFORMING ANY LUBRICATION OR
MAINTENANCE.
3. Messages of safety appear in this manual and on the
machine. All messages of safety are identified by the
The serviceman or mechanic may be unfamiliar with
words “DANGER”, “WARNING” and “CAUTION”.
many of the systems on this machine. This makes it
a. DANGER – Indicates an imminently hazardous important to use caution when performing service
situation which, if not avoided, will result in death work. A knowledge of the system and or components
or serious injury and is represented as follows: is important before the removal or disassembly of any
component.
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Section I – SAFETY PRECAUTIONS
THE FOLLOWING IS A LIST OF BASIC PRECAUTIONS 8. Use steps and grab handles when mounting or dis-
THAT MUST ALWAYS BE OBSERVED. mounting a machine. Clean any mud, grease, oil or
debris from steps, walkways or work platforms before
1. Read and understand all warning plates and decals using. Always face the machine when using steps,
on the machine before operating, maintaining or re- ladders and walkways. When it is not possible to use
pairing this machine. the designed access system, provide ladders, scaf-
folds, or work platforms to perform safe repair opera-
2. Always wear protective glasses and protective shoes tions.
when working around machines. In particular, wear
protective glasses when using hammers, punches or 9. To avoid back injury, use a hoist when lifting compo-
drifts on any part of the machine or attachments. Use nents which weigh 23 kg (50 lb) or more. Make sure
welders gloves, hood/goggles, apron and the protec- all chains, hooks, slings, etc., are in good condition
tive clothing appropriate to the welding job being per- and are the correct capacity. Be sure hooks are posi-
formed. Do not wear loose fitting or torn clothing. tioned correctly. Lifting eyes are not to be side loaded
Remove all rings from fingers, loose jewelry, confine during a lifting operation.
long hair and loose clothing before working on this
machinery. 10. To avoid burns, be alert for hot parts on machines
which have just been stopped and hot fluids in lines,
3. Disconnect the battery and hang a “Do Not Operate” tubes and compartments.
tag in the Operator’s compartment. Remove ignition
keys. 11. Be careful when removing cover plates. Gradually back
off the last two bolts or nuts located at opposite ends
4. If possible, make all repairs with the machine parked of the cover or device and carefully pry cover loose to
on a level, hard surface. Block the machine so it does relieve any spring or other pressure, before removing
not roll while working on or under the machine. Hang the last two bolts or nuts completely.
a “Do Not Operate” tag in the Operator’s compartment.
12. Be careful when removing filler caps, breathers and
5. Do not work on any machine that is supported only by plugs on the machine. Hold a rag over the cap or plug
lift, jacks or a hoist. Always use blocks or jack stands, to prevent being sprayed or splashed by liquids under
capable of supporting the machine, before perform- pressure. The danger is even greater if the machine
ing any disassembly. has just been stopped because fluids can be hot.
13. Always use the proper tools that are in good condition
and that are suited for the job at hand. Be sure you
DO NOT OPERATE THIS MACHINE UNLESS YOU
understand how to use them before performing any
HAVE READ AND UNDERSTAND THE INSTRUC-
service work.
TIONS IN THE OPERATOR’S MANUAL. IMPROPER
MACHINE OPERATION IS DANGEROUS AND
14. Reinstall all fasteners with the same part number. Do
COULD RESULT IN INJURY OR DEATH.
not use a lesser quality fastener if replacements are
necessary.
6. Relieve all pressure in air, oil or water systems before
any lines, fittings or related items are disconnected or 15. Repairs which require welding should be performed
removed. Always make sure all raised components only with the benefit of the appropriate reference in-
are blocked correctly and be alert for possible pres- formation and by personnel adequately trained and
sure when disconnecting any device from a system knowledgeable in welding procedures. Determine type
that utilizes pressure. of metal being welded and select correct welding pro-
cedure and electrodes, rods or wire to provide a weld
7. Lower the bucket, blade or other attachments to the metal strength equivalent at least to that of the parent
ground before performing any work on the machine. If metal. Make sure to disconnect battery before any
this cannot be done, make sure the bucket, blade or welding procedures are attempted.
other attachment is blocked correctly to prevent it from
dropping unexpectedly.
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Section I – SAFETY PRECAUTIONS
16. Do not damage wiring during removal operations. 23. Caution should be used to avoid breathing dust that
Reinstall the wiring so it is not damaged nor will be may be generated when handling components con-
damaged in operation of the machine by contacting taining asbestos fibers. If this dust is inhaled, it can be
sharp corners, or by rubbing against some object or hazardous to your health. Components in KOBELCO
hot surface. Do not connect wiring to a line containing products that may contain asbestos fibers are brake
fluid. pads, brake band and lining assemblies, clutch plates
and some gaskets. The asbestos used in these com-
17. Be sure all protective devices including guards and ponents is usually bound in a resin or sealed in some
shields are properly installed and functioning correctly way. Normal handling is not hazardous as long as air-
before starting a repair. If a guard or shield must be borne dust which contains asbestos is not generated.
removed to perform the repair work, use extra caution
and replace the guard or shield after repair is com-
plete. IF DUST WHICH MAY CONTAIN ASBESTOS IS
PRESENT, THERE ARE SEVERAL COMMON SENSE
18. The maintenance and repair work while holding the GUIDELINES THAT SHOULD BE FOLLOWED.
bucket raised is dangerous due to the possibility of a
falling attachment.
a . Never use compressed air for cleaning.
Do not fail to lower the attachment and place the bucket
to the ground before starting the work. b . Avoid brushing or grinding of asbestos containing
materials.
19. Loose or damaged fuel, lubricant and hydraulic lines, c . For clean up, use wet methods or a vacuum
tubes and hoses can cause fires. Do not bend or strike equipped with a high efficiency particulate air
high pressure lines or install ones which have been (HEPA) filter.
bent or damaged. Inspect lines, tubes and hoses care-
fully. Do not check for leaks with your hands. Very small d . Use exhaust ventilation on permanent machining
(pin hole) leaks can result in a high velocity oil stream jobs.
that will be invisible close to the hose. This oil can e . Wear an approved respirator if there is no other
penetrate the skin and cause personal injury. Use card- way to control the dust.
board, wood or metal to locate pin hole leaks.
f . Comply with applicable rules and regulations for
the work place.
20. Tighten connections to the correct torque. Make sure
that all heat shields, clamps and guards are installed g . Follow environmental rules and regulations for dis-
correctly to avoid excessive heat, vibration or rubbing posal of asbestos.
against other parts during operation. Shields that pro- h . Avoid areas where asbestos particles may be in
tect against oil spray onto hot exhaust components in the air.
event of a line, tube or seal failure must be installed
correctly.
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Section I – SAFETY PRECAUTIONS
1.3 PRE-START SAFETY GER
Many failures that occur during machine operation DAN CAUT
OF Bucke ION
or servicing result from neglecting fundamental safety C L EAR A d am ag
t can co
nt
e ca act and
P E
KEE ING AR
machi b w
CAUTIO ne equi h en
FOR N
some pped
attach with
precautions. The following safety precautions are SW INTER
FERE ments
.
C h ec k
betwee cl ea ra
given to prevent such failures, but they are only a OP cab be
n bu
cket
n ce
M A E R AT
Exerc
forre
WARNING
op
ise ca eration.
and
SK 330-6
from batteries.
on the machine thoroughly before operating the • Keep metallic articles away from batteries.
Ap 330 E • Keep all ventilation caps tightly secured.
machine. pli
cab L C-6 • Never check charge by placing metal articles
across battery terminals.
le m
E • Leave battery box open to improve ventilation
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Section I – SAFETY PRECAUTIONS
G. ENSURE SAFETY AT THE WORK SITE
Know the work area! Before operating the ma-
chine, carefully survey and record the land and
worksite features to prevent the machine from fall-
ing or the soil from caving in.
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Section I – SAFETY PRECAUTIONS
M. MOUNTING & DISMOUNTING MACHINE
KEEP STEP CLEAN AND
When getting on and off the machine, always main- IN GOOD CONDITION
tain three point contact by using the handrails and
step. Inspect and clean handrails, step, and mount-
ing parts. Remove slippery materials, such as lu-
bricants, and mud. Always place the cab door en-
trance parallel to the tracks before stopping the en-
gine for dismounting.
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Section I – SAFETY PRECAUTIONS
B. PASSENGERS
This equipment is not intended or designed for the
transportation of persons. Never allow persons to
ride on the machine. Serious injury or death can
result from allowing passengers on or in the ma-
chine.
C. TRAVEL
Make certain of the location of the travel motors
before operating travel controls. Sound horn before
moving the machine to inform persons that the ma-
chine is travelling. Position the attachment as shown NO PASSENGERS
in illustration before beginning travel.
Move the machine at slow speeds. Do not turn sud-
denly on rough terrain. Avoid travelling over ob-
stacles. Should it become necessary to travel over
an obstacle, keep the attachment low to the ground
and travel at extremely slow speed.
D. SWING
Make certain the swing area of machine is clear of
all persons and obstacles before operating swing
controls. Sound horn before swinging machine. If
necessary, have a flagman signal operator during TRAVEL MOTORS AT REAR OF MACHINE
operation to help prevent injury to persons or dam-
age to obstacles and equipment. KNOW TRAVEL MOTOR POSITION
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Section I – SAFETY PRECAUTIONS
G. WORKING AROUND UTILITIES
If it is suspected that utility lines such as gas, wa-
ter, phone or electrical power are in the work area,
contact the local utility authority for line location BE-
FORE beginning work in the area. Use extreme
caution around electrical power lines.
Keep a sufficient distance away from electrical lines
during operation. See chart below for minimum dis-
tances.
H. LIFTING
This machine is an excavator. Use extreme cau-
tion when lifting or moving heavy loads. Use proper
lifting equipment rated at a capacity to handle the
load. NEVER USE BUCKET TEETH TO LIFT OR
MOVE HEAVY LOADS.
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Section I – SAFETY PRECAUTIONS
K. RESTRICTED WORK AREAS
In work sites with limited height and swing areas
such as tunnels, bridges, around electrical power
lines, other utilities, or inside structures, use extreme
caution in keeping the machine and its attachment
a safe distance away to prevent personal injury and/
or equipment or structure damage. Use a flagman
to direct the operator.
M. STABILIZE ATTACHMENTS
Stabilize all attachments removed from the machine
to prevent the attachment falling over.
PARKING SAFETY
C. PERSONAL EQUIPMENT
Wear well fitting work clothes, hard hat, safety shoes
and gloves. Confine long hair, loose clothing and
remove all jewelry before attempting any inspec-
tion or maintenance procedures to this machine or
attachments. USE PROPER TOOLS
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Section I – SAFETY PRECAUTIONS
D. STOP THE ENGINE
LOCKED
BE CERTAIN TO TURN ENGINE OFF AND (UP) POSITION
PLACE THE SAFETY LOCK LEVER IN THE
“LOCKED” (UP) POSITION before attempting any
inspection or maintenance procedures to the ma-
chine. Failure to stop engine could result in serious
bodily injury or death.
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Section I – SAFETY PRECAUTIONS
I. REFUELING
Move the machine to a well ventilated area for refu-
eling. Use only specified fuel as described in the
MAINTENANCE section of this operator’s manual.
Immediately clean up all spilled fuel and dispose of
it properly. After refueling is complete, securely
tighten fuel cap.
J. HYDRAULIC PRESSURE
Under normal conditions, all circuits of the hydrau-
REFUELING
lic system are under extreme pressure. When in-
specting for leaks, use a small piece of cardboard,
wood or metal to locate leaks. SMALL (PINHOLE)
LEAKS CAN BE DANGEROUS IF CONTACT
WITH SKIN OR EYES IS MADE. Wear approved
safety glasses or face shield, gloves, hard hat,
safety shoes and work clothes during all inspection
and maintenance procedures.
L. ELECTRICAL SYSTEM
Before performing any inspection or maintenance
to the electrical system, or performing any welding USE CAUTION WHEN ADJUSTING TRACKS
procedures, disconnect the negative (–) cables from
the battery terminals. Not disconnecting the nega-
tive (–) cable could cause extensive damage to the
electrical system.
DISCONNECT BATTERY
NEGATIVE (-) CABLE WHEN
M. USE APPROVED WORK LIGHTS
INSPECTING ELECTRICAL
Use only approved work lights when performing OR WELDING
inspection and maintenance procedures to prevent
possible fire or explosion. Certain types of work
lights should not be used due to the possibility of
ignition of certain flammable gasses and fluids from ELECTRICAL SYSTEM PRECAUTION
the machine.
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Section I – SAFETY PRECAUTIONS
1.6 BATTERY SAFETY
C. CHARGING BATTERY
Charge battery off of and away from machine in a
well ventilated area. When charging battery, remove
POSITIVE (+) CABLE
cell covers to allow gasses to escape.
Avoid breathing gasses from battery. Wear ap-
proved safety equipment when working with bat-
teries.
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Section I – SAFETY PRECAUTIONS
1.7 WARNING LABELS & DECALS (EU ONLY)
Warning labels and decals are affixed to the machine SUPPLEMENTARY EXPLANATION
to remind operators and personnel specific safety The content of pictograph in ISO warning labels is de-
precautions in certain areas of the machine. The fol- scribed on the foot of a label in detail, so read it with good
lowing are illustrated examples of all warning labels understanding.
and decals along with their locations.
YN20T01358P1
ZL11M04124
4. ENGINE RUNNING-CAUTION
Located on engine cover.
Part Number - YN20T01363P1
YN20T01355P1
YN20T01363P1
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Section I – SAFETY PRECAUTIONS
5. HANDLING BATTERY-DANGER AND WARNING
Located on battery box access cover.
Part Number - YN20T01356P1 Improper booster cable connections
can cause an explosion resulting in
personal injury.
Connect booster cables using
following procedure.
1. Connect booster cable to positive
(+) battery terminal of discharged
battery. Connect other end of
booster cable to positive battery
terminal of normal battery.
2. Connect other booster cable to
negative (–) battery terminal of
normal battery. Connect other end
of booster cable to upper frame of
troubled machine.
YN20T01356P1
3. Start engine and remove booster
cables in reverse order.
CONNECTING A BOOSTER CABLE (RED)
NORMAL BATTERY
6. BOOSTER CABLE-WARNING
Located on battery box access cover.
DANGER EXPLOSIVE GASES Part Number - ZL11N01104
Cigarettes, flames or sparks could cause battery to explode. Always
shield eyes and face from battery. Do not charge or use booster cables
or adjust post connections without proper instruction and training.
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Section I – SAFETY PRECAUTIONS
7. PRESSURIZED HOT OIL & 8. DO NOT CLIMB-WARNING 9. STOP ENGINE-WARNING
COOLANT-WARNING Located on fuel tank. Located on engine radiator.
Located on top of engine radiator. Part Number - ZL11N02604 Part Number - ZL11N05204
Part Number - ZL11N00404
10. HOT PARTS-CAUTION 11. STOP ENGINE-WARNING 13. HEAVY LIFT SWITCH-
Located on engine radiator. Located on engine radiator. WARNING
Part Number - ZL11N00504 Part Number - ZL11N05104 Located inside cab R.H.
Part Number - YT20T01351P1
ZL11N00504 ZL11N05104
YN20T01351P1
ZL11M02708
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Section I – SAFETY PRECAUTIONS
14. SWING BRAKE RELEASE-CAUTION 16. POWER BOOST SWITCH-WARNING
Located on rear cover. Located inside cab R.H.
Part Number - YN20T01353P1 Part Number - YN20T01351P1
YN20T01353P1
YN20T01354P1
YN20T01350P1
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Section I – SAFETY PRECAUTIONS
18. DO NOT PINCH YOUR HAND(S)-CAUTION 20. KEEP CLEAR WORKING AREA-DANGER
Located on operator seat support. Located on arm.
Part Number - ZL11M03708 Part Number - ZL11M07508 (2-REQ'D)
ZL11M03708
ZL11N04204 ZL11N03704
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Section I – SAFETY PRECAUTIONS
22. READ OPERATOR'S MANUAL-WARNING 25. ELECTRICAL POWER LINES-WARNING
Located inside cab R.H. Located inside cab R.H.
Part Number - ZL11N00104 Part Number - ZL11N01304
ZL11N00104 ZL11N01304
23. LIFTING FRONT WINDOW-WARNING 26. ENGINE OIL PAN DRAIN PLUG-CAUTION
Located inside cab front window. Located on frame.
Part Number - ZL11M06008 Part Number - LC20T01016P1 (ME158710)
YN20T01696P1
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Section I – SAFETY PRECAUTIONS
28. ENGINE AUTO IDLING STOP-WARNING
Located inside cab R.H.
Part Number - YN20T01685P1
YN20T01685P1
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Section I – SAFETY PRECAUTIONS
1.8 WARNING LABELS & DECALS (OCEANIA ONLY)
Warning labels and decals are affixed to the machine to remind operators and personnel specific safety precau-
tions in certain areas of the machine. The following are illustrated examples of all warning labels and decals along
with their locations.
NORMAL BATTERY
DISCHARGED BATTERY
3. STOP ENGINE – WARNING (BLACK)
TO THE UPPER FRAME OF A
TROUBLED MACHINE
Located on top of engine radiator. YN20T01015P2
Part Number - YN20T01009P1
6. AVOID ACID BURNS – WARNING
Located on battery box access cover.
Part Number - YN20T01017P1
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Section I – SAFETY PRECAUTIONS
7. PRESSURIZED HOT OIL – WARNING 10. HANDLING BATTERY – DANGER
Located on top of hydraulic tank. Located on battery box access cover.
Part Number - YN20T01405P1 Part Number - PY20T01069P1
8. DO NOT CLIMB – WARNING 11. HOT PARTS – CAUTION 12. ROTATING & HOT PARTS –
Located on fuel tank. Located on engine cover. CAUTION
Part Number - 2432T6111 Part Number - YN20T01220P1 Located on engine cover.
Part Number - YN20T01012P1
9. FUEL TANK LIFTING – WARNING 13. DO NOT USE COUNTERWEIGHT LIFTING – DANGER
Located on fuel tank. Located on counterweight.
Part Number - YN20T01028P1 Part Number - YN20T01221P1 (2-REQ'D)
Lift eyes or tank can fail when Do not use counterweight lifting eyes
lifting tank containing fluids to lift whole machine.
and cause possible personal Lifting eyes can fall under this load
injury. resulting in personal injury.
Drain all fluids from tank before
lifting. Refer to operators manual for proper
YN20T01028P1
way of lifting machine.
YN20T01221P1
1 — 21
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Section I – SAFETY PRECAUTIONS
14. HANDLING PILOT HOSES – CAUTION 17. HYDRAULIC OIL CHECK POSITION – NOTICE
Located on cab rear side cover. Located on back side of pump comparnent door.
Part Number - YN20T01290P2 Part Number - 2432P3379
1 — 22
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Section I – SAFETY PRECAUTIONS
20. OPERATION BY FOOT PEDAL – CAUTION 23. SAFETY LOCK LEVER – WARNING
Located inside cab R.H. Located inside cab R.H.
Part Number - PY20T01062P1 (OPT.) Part Number - PY20T01073P1
Attachment operation by foot pedal. Machine may move suddenly and cause serious
Always check the foot pedal control pattern be- personal injury if a control lever is accidentally
fore operation. touched be sure the safety lever is disengaged
Always read operators manual before operating and in the locked position before exiting the cab.
machine. PY20T01073P1
PY20T01062P1
Contact with electrical power lines will result selector valve (When using nibbler, breaker or extra)
Mark SELECTION • Contamination and deterioration
in severe injury or death. of hydraulic oil may develop
N Nibbler
Keep machine and attachment a safe distance B Breaker malfunctioning of control valves,
from electrical power lines as per following E EXTRA early wear and seizure of
hydraulic pumps, and consequential
instruction. Please adjust suitable damage of entire hydraulic
VOLTAGE (Volts) SAFETY DISTANCE notch to capscrew. circuit.
(some mark may not be Replace filters and hydraulic oil,
50K OR LESS 3.0M (10FT) refering to the following table.
indicated)
50K TO 200K 4.5M (15FT) CAPSCREW
200K TO 350K 6.0M (20FT) Notch (1) Hydraulic oil change
350K TO 500K 7.5M (25FT) : Every 600 HRS.
(2) Hydraulic return filter change
500K TO 750K 10.5M (35FT) First : 50 HRS
750K OR OVER 13.5M (45FT) Regular : Every 250 HRS
Marks
YN20T01006P1 YY20T01039P1
1 — 23
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Section I – SAFETY PRECAUTIONS
27. ENGINE STOPPING – NOTICE 31. LIFTING FRONT WINDOW – CAUTION
Located inside cab R.H. Located inside cab front window.
Part Number - YN20T01007P1 Part Number - YN20T01416P1
Stopping engine without allowing it to cool Falling front window can cause injury.
can result in overheating and shortened Always lock securely in place with lock lever on
engine life. both sides. YN20T01416P1
1 — 24
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Section I – SAFETY PRECAUTIONS
35. ROTARY MULTI CONTROL VALVE – DANGER 38. ENGINE OIL PAN DRAIN PLUG-CAUTION
Located on cab rear side cover. Located on frame.
Part Number - YN20T01642P1 (OPT.) Part Number - LC20T01016P1 (ME158710)
36. SPECIAL ATTACHMENT OPERATION – NOTICE 39. ENGINE AUTO IDLING STOP-WARNING
Located inside cab R.H. Located inside cab R.H.
Part Number - YN20T01640P1 (OPT.) Part Number - YN20T01695P1 (OPT.)
1 — 25
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Section I – SAFETY PRECAUTIONS
1.9 PROHIBITED MACHINE OPERATION
The following examples of machine abuse and mis-
use should never be attempted by even the most
experienced operator. Such abuse and misuse of this
machine and its attachments can result in serious
bodily injury, death, severe equipment damage and
shortened service life of the machine. Under no cir-
cumstance should any of these operations be at-
tempted. Use common sense and follow proper op-
eration procedures found in this operator’s manual
while operating this equipment.
A. DO NOT USE TRACTIVE FORCE OF THE MA- DO NOT USE TRACTIVE FORCE
CHINE FOR LOADING THE BUCKET ATTACH-
MENT
Doing so will exert excessive force on the machine
structure, front end attachments and could cause
severe equipment damage. Use tracks for normal
travel operations only.
1 — 26
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section I – SAFETY PRECAUTIONS
E. DO NOT OPERATE BUCKET AND ARM CYLIN-
ALLOWANCES
DERS TO STROKE END REPEATEDLY
Extending the bucket and arm cylinders to stroke
end to clean debris from the bucket, will cause im-
pact to the bucket cylinder causing cylinder dam-
age. Use high pressure water or manually remove
stubborn material from the bucket.
1 — 27
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Section I – SAFETY PRECAUTIONS
1.11 USE FOPS AND FRONT GUARD (EU SPEC.)
For some jobs (e.g. demolition), a safety structure FOPS
(e.g. FOPS, Front guard) is needed. When your ma-
chine does not have this safety structure, you are
not allowed to use your machine for this kind of ap-
FRONT
plication. GUARD
Please check your local dealer in case of doubt.
FOPS : Falling Object Protective Structure
1 — 28
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section II – MACHINE FAMILIARIZATION
Table of Contents
FAMILIARIZATION ....................................................................................................................................... 2-1
GENERAL MACHINE NOMENCLATURE ................................................................................................... 2-1
OPERATOR CAB NOMENCLATURE .......................................................................................................... 2-2
COMPONENT & CONTROLS NOMENCLATURE ....................................................................................... 2-3 ~ 2-22
Right Hand Operator Console .............................................................................................................. 2-3 ~ 2-14
Tuner (FM & AM) ..................................................................................................................................... 2-7 ~ 2-13
Left Hand Operator Console ................................................................................................................. 2-14 ~ 2-22
Air Conditioner ....................................................................................................................................... 2-14 ~ 2-18
Rear Panel And Others .......................................................................................................................... 2-23 ~ 2-24
Operating Levers And Controls ............................................................................................................ 2-25 ~ 2-27
Gauge Cluster ........................................................................................................................................ 2-28 ~ 2-38
Operator Cab And Operator Seat ......................................................................................................... 2-39 ~ 2-43
Seat Belt .................................................................................................................................................. 2-44
Machine Access Panels And Doors ..................................................................................................... 2-44
2—0
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section II – MACHINE FAMILIARIZATION
2.1 FAMILIARIZATION 2.2 GENERAL MACHINE NOMENCLATURE
All operators, service mechanics and personnel re- The nomenclature drawing below (Figure 2.1), points
sponsible for operation, inspection and maintenance out locations of major components of the KOBELCO
of the machine should become thoroughly familiar SK330(LC)-6E and SK330NLC-6E hydraulic excavator.
with the controls and components and their functions Study these areas and locate these components on
before working with or on this equipment. the machine. Specific information regarding these
Study the information in this section to become fa- components are explained on the following pages of
miliar with the controls and components of this ma- this section.
chine.
ARM CYLINDER
ARM
BOOM
SWIVEL JOINT
BUCKET
CYLINDER
SWING MOTOR
BATTERIES
HANDRAIL
IDLER
LINK FUEL TANK
MAIN CONTROL VALVE
BUCKET BOOM CYLINDER
HYDRAULIC OIL TANK
LINK
MITSUBISHI
OPERATOR CAB 6D16-TLU2D
ENGINE
PUMP ACCESS
BUCKET
DOOR
FIGURE 2.1
2—1
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Section II – MACHINE FAMILIARIZATION
2.3 OPERATOR CAB NOMENCLATURE
The operator cab nomenclature (Figure 2.2), points Study these areas and locate these components on
out locations of operator controls of the KOBELCO the machine. Specific information regarding these
SK330(LC)-6E and SK330NLC-6E hydraulic excavator components are explained on the following pages of
operator cab. section VI.
RIGHT HAND
LEFT HAND OPERATOR OPERATOR CONTROL
CONTROL LEVER LEVER (POWER
(HORN SWITCH) BOOST SWITCH)
24V CIGARETTE
SAFETY LOCK LEVER LIGHTER
(FOR HYDRAULICS)
ASH-TRAY
ENGINE EMERGENCY
STOP CONTROL
OPERATORS SEAT
(3 WAY ADJUSTABLE)
FIGURE 2.2
2—2
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Section II – MACHINE FAMILIARIZATION
2.4 COMPONENT & CONTROLS NOMENCLA-
TURE KEY SWITCH POSITIONS
The following information provides a brief descrip-
tion and function of the components and controls of
the KOBELCO SK330(LC)-6E and SK330NLC-6E hy-
draulic excavator.
All personnel associated with this machine should
read and understand this information BEFORE be-
ginning any work with or on this equipment.
2—3
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Section II – MACHINE FAMILIARIZATION
b. M (manual) mode
This mode catches the movement of FLOW L Displayed
RATE min flow rate
control lever sensitively and is suitable
(b)
for the heavy load digging work giving
priority to the work load at high speed.
c. B (breaker) mode
When the attachments in option like
breaker, etc. are used, the operator can
(2) (3) (1)
adjust the max. flow rate.
NOTE
The buzzer sounding because of the preheat complete
operation and because of engine oil low pressure warn-
(2)
ing, can be stopped only by turning the key switch OFF.
(3) (1)
FIGURE 2.6
2—4
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Section II – MACHINE FAMILIARIZATION
4. Screen Change Switch (4) – FIGURE 2.7
Each time the screen change switch on
the gauge cluster is pressed, the engine
rpm and the accumulated time since last
replacement of engine oil, fuel filter, hy-
draulic oil filter, hydraulic oil are dis-
played in order.
After the engine starts, is dis-
played.
(4)
Press the gauge cluster screen change
switch once (Engine rpm)
1515 RPM
256Hr AFT
HYD OIL CH in order.
5. Wiper & Washer Switch (5), (6) – FIGURE 2.8 FIGURE 2.7
Press this switch, and the front window
wiper starts moving.
2—5
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section II – MACHINE FAMILIARIZATION
7. Auto Accel Switch (8) – FIGURE 2.9
When this switch is activated (ON) the
auto-accel system activates.
The auto-accel reduces the engine
speed to the idle level reducing fuel con-
sumption and noise under the following
conditions:
1. The accel dial position is set over the
idle level. (8)
2. The control lever and/or pedal are not
operated for 4 seconds or more.
When the control lever and/or pedal are
operated, the engine speed rises back
to the accel dial set level gradually, ac-
cording to the respective operating pilot
valve stroke.
Anytime this switch is deactivated (OFF)
the engine speed rises to the accel dial FIGURE 2.9
set level, independently by other opera-
tions.
2—6
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section II – MACHINE FAMILIARIZATION
9. Throttle Potentiometer – FIGURE 2.11
The throttle potentiometer is located on the right
hand operator console and controls engine RPM.
When the throttle potentiometer is rotated to any
position it increases or decreases engine rpm and
maintains engine at the programed RPM for that
particular position on the dial. THROTTLE
POTENTIOMETER
(CONTROL)
NOTE
Auto accel operation and control.
In operation, if the remote control pressure for the control
lever and control pedal does not act for 4 seconds, the
auto accel function is automatically activated when the
accel dial position is at idle lever or over, and the engine
speed drops to idle level.
2—7
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Section II – MACHINE FAMILIARIZATION
2. How to select station – FIGURE 2.11B
a. How to select station by hand
Press tuning button (5) and select the desired
frequency band.
The frequency band runs at a time every press-
ing.
AM : 9 kHz FM : 0.1 MHz
2—8
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Section II – MACHINE FAMILIARIZATION
5. Speaker balance adjustment – FIGURE 2.11D
FIGURE 2.11D
SUPPLEMENTARY EXPLANATION
This operator’s manual doesn’t describe the operating
method of tuner, because the tuner procured in EU area
is applied on this machine.
2—9
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section II – MACHINE FAMILIARIZATION
11.Tuner (AM/FM 2 BANDS) (Applicable No. LC09-06588~, YC09-03278~)
3 4 5 1
7 6 2 8
1. Control Switches
1. Power switch
2. Tone control
3. AM & FM selector
4. Display selector
5. Preset selector buttons
6. Time adjusting buttons
7. LCD display
8. Volume control
2 — 10
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section II – MACHINE FAMILIARIZATION
2.2 How to select the radio station automatically
1. Press the power switch (1) to turn on the radio. 1
2. Press the station selector button "UP" or "DOWN"
for more than 0.5 second to select the desired
station.
3. When you press the "UP" button or "DOWN"
button, the frequency varies continuously until
the desired frequency is caught.
4. When you press either "UP/DOWN" button dur-
ing automatic seeking, if you press the button for
less than 0.5 second, the radio returns to manual
selection.
5. In this automatic selection, above-mentioned
manual selection's par. 4 and 5 are available in
the same way.
6. When you switch the band during automatic tun-
ing, the frequency returns to the previous receipt
frequency. The same condition is achieved too,
if "ON/OFF" switching operation is done.
2 — 11
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Section II – MACHINE FAMILIARIZATION
3. How to adjust the clock
1. After the radio is turned on, use the time set but- 1
tons (6) "H, M and RST" to adjust the time.
2. Press "RST" button for more than one second to
select the time set mode. The display for time
starts flickering.
3. Use "H" button to set the hour and "M" button to
set the minutes.
6
4. "H" button gains 1 hour at a time every pressing.
"M" button gains 1 minute at a time every press-
ing. If the "H" or "M" button is kept pressing, it
gains continuously until the button is released.
5. For example, when the hour display indicated 12,
if you press "H" once, the display will change to
1. When the minute display indicated 59, if you
press "M" once, the display will change to 0. But
in this case, the digit of hour doesnAft change.
6. When the time is set, press "RST" for more than
one second or when the power switch is turned
"Off", the time set is completed and the flickering
changes to lighting.
2 — 12
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Section II – MACHINE FAMILIARIZATION
6. How to adjust the volume
1. Use the volume control (8) to adjust the volume. 1
2. The volume control is rotary type, and the rotat-
ing angle is 290˚ to 310˚.
3. Turn this control clockwise to turn up the volume,
and turn it counterclockwise to lower the volume.
8. Power switch
1. Press the power switch (1) to turn on the radio. 1
2. Every time you press the power switch, the power
is switched alternately from/to ON and OFF.
2 — 13
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Section II – MACHINE FAMILIARIZATION
12. 24 Volt Cigarette Lighter – FIGURE 2.12
The cigarette lighter is located on the right wall of
cab. To use the cigarette lighter the key switch must
be in the ON position. Push the lighter in and wait
approximately 30 seconds for it to “POP” out. Pull
lighter from the socket to use. Replace lighter back
into its socket after use.
FIGURE 2.12
FIGURE 2.13
(A)
Air outlet selector
Select a preferable blowout direction moving grille
by hand. (B)
(A), (B), (C), (D) ........ Air outlet (D)
FIGURE 2.14
2 — 14
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Section II – MACHINE FAMILIARIZATION
I . Control Panel Description
AIR OUTLET MODE FRESH AND RECIRCULATE LCD COMPRESSOR AUTO CONTROL
SELECTOR SWITCH AIR SELECTOR SWITCH DISPLAY SWITCH SWITCH
FIGURE 2.15
SUPPLEMENTARY EXPLANATION
The LCD display indicates temperature, air outlet mode,
compressor ON - OFF, AUTO, recirculate and fresh air
and fan speed.
Each switch, FAN mark of blower, and TEMP mark are
illuminated green at night.
II. Fundamental use – FIGURE 2.16 FRESH AND RECIRCULATE COMPRESSOR AUTO
Before turning air-conditioner on, close doors of cab AIR SELECTOR SWITCH SWITCH CONTROL
and windows to achieve the best performance. SWITCH
2 — 15
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Section II – MACHINE FAMILIARIZATION
III. Control Panel Functions
NOTE
The key switch will switch air-conditioner OFF, but the
operating condition just before switching off may not be
restored when the key switch is turned ON again.
2 — 16
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Section II – MACHINE FAMILIARIZATION
d. The set temperature 18.5°C (65.3°F) is the low-
est cooling temperature, and 31.5°C (88.7°F) is
the highest heating temperature.
Control beyond either of these limits is not pos-
sible.
LCD DISPLAY
FIGURE 2.21
6. Recirculate and fresh air selector switch and
display – FIGURE 2.21
a. Suction (fresh air intake) mode is indicated on
LCD display
b. Each time recirculate and fresh air capacity se-
lector switch is pressed, the mode is switched
to air recirculate or fresh air intake.
2 — 17
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Section II – MACHINE FAMILIARIZATION
7. Compressor switch and display – FIGURE 2.22
Press compressor switch in the condition where LCD FAN COMPRESSOR
DISPLAY SPEED SWITCH
mark on LCD display is unlit, compressor starts DISPLAY
operating and indicator lamp of mark on LCD dis-
play goes on.
Press it again, and compressor turns off, and indi-
cator lamp of mark on LCD display goes out.
FAN SPEED
SELECTOR SWITCH
FIGURE 2.22
OCEANIA spec.
HORN SWITCH
FIGURE 2.23B
2 — 18
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section II – MACHINE FAMILIARIZATION
3. Auto warm up selector switch – FIGURE 2.24
Place the ignition switch to the “on position” (Do not
start the engine yet). Turn on the warm up switch lo-
cated on the left panel and then start the engine.
PRESS HERE
a. Warming up of engine FOR "OFF"
The “WARMING UP” is displayed on the multi dis-
play after operating the engine for 3 minutes at auto
accel speed (1050 rpm.) when the accel dial set
value is the value for deceleration or lower, the en-
gine speed returns to the speed set by the accel
dial.)
c. Warming up complete
After an elapse of about 26 minutes of warming of hy-
draulic oil, or when the hydraulic oil temperature switch
turns OFF, the WARMING UP indication(“WARMING
UP”) on the multidisplay disappears, and concurrently
buzzer sounds for 5 seconds. Turn the auto warm up
switch OFF.
NOTE
While warming up the engine, operate the pilot lever and
the warming up is forcibly disconnected.
Turn the auto warm up switch OFF, and the warming up is
forcibly stopped. While warming the hydraulic oil, operate
the lever and the warming is stopped temporarily, and af-
ter an elapse of 10 seconds of the neutral condition the
warming operation restarts.
2 — 19
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section II – MACHINE FAMILIARIZATION
4. Auto idling stop select switch – FIGURE 2.24A
(Applicable No. LC09-06323~, YC09-03088~)
PRESS HERE
Please symbol mark corresponding to this switch to FOR "ON"
turn “ON”, and the engine in operation stops automati-
cally after a constant elapse of time with safety lock PRESS HERE
FOR "OFF"
lever (1) remaining locked. Consequently the fuel con-
sumption is reduced.
And, press the switch no symbol mark is given, and the
auto idling stop function canceled.
NOTE
1. Put safety lock lever to “Locked Position”, and the rota-
tion changes to the decel rotation about 4 seconds later.
2. Buzzer sounds before 5 seconds from engine stop and
for 10 seconds after engine stop.
EU··············· STD.
OCEANIA··· OPT.
After auto idling stop, to restart engine;
a. Make sure that the buzzer stops sounding. FIGURE 2.24A
Don’t restart the engine while the buzzer is sounding FIGURE 2.24B
after the engine stops through auto idling stop switch.
The engine starter motor may be damaged.
Where being apart from the machine, be sure to switch In the following cases, the auto idling stop switch can’t
the key “OFF”. The discharge of battery may occur. be functioned regardless of the idling stop select switch
position.
• When the warning of “HIGH E/G COOL TEMP” is given
on LCD or by means of lamp,
When the following functions are applied to it, turn the • When auto warm-up is being operated.
auto idling stop select switch “OFF”.
While keeping the safety lock lever on “LOCKED PO-
SITION”.
• When required warm up the engine;
• When required to operate the air-con continuously;
• When keeping the working light on;
2 — 20
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section II – MACHINE FAMILIARIZATION
5. Over load alarm select switch – FIGURE 2.25
The over load alarm select switch is located on the
PRESS HERE
right hand control console. The over load alarm switch FOR "ON"
is a 2 position rocker switch and used for lifting opera-
tions. PRESS HERE
FOR "OFF"
“ON” ...... Push the symbol side of switch down to turn
over load alarm ON when performing lifting
operations.
“OFF” .... Push the empty side of switch down to turn
over load alarm OFF when performing other
operations.
EU SPEC.
FIGURE 2.25
EU SPEC.
FIGURE 2.26
EU SPEC.
FIGURE 2.27
2 — 21
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Section II – MACHINE FAMILIARIZATION
8. Heavy lift switch – FIGURE 2.28
The heavy lift switch is located on the left hand control
DEPRESS THIS SIDE
console. The heavy lift switch is a 2 operating func- TO TURN "ON"
tions. The heavy lift function is used when precision
control of heavy lifting operations is required. DEPRESS THIS SIDE
TO TURN "OFF"
“ON” ...... Push the symbol side of switch down to turn
heavy lift function on.
“OFF” .... Push back of switch down to turn heavy lift
function off.
Normal condition
ORANGE
Starter switch Starter switch
"ON" "START"
Lamp (Red) ON OFF
Lamp (Orange) ON OFF
Condition Normal Normal
FIGURE 2..29
Abnormal condition
For abnormal condition, there are two cases, first the
engine does not start, and second, the engine starts
but the controller does not operate normally. Then,
contact our service shop for inspection immediately.
Starter switch Starter switch Starter switch
"ON" "ON" "START"
Lamp
ON OFF OFF
(Red)
Lamp
OFF ON ON
(Orange)
Don't
Condition Start E/G Start E/G
start E/G
2 — 22
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Section II – MACHINE FAMILIARIZATION
C. REAR PANEL AND OTHERS
SET SCREW
FIGURE 2.30
FIGURE 2.31
COVER
FIGURE 2.32
2 — 23
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Section II – MACHINE FAMILIARIZATION
4. Fuse Box – FIGURE 2.33
The fuse box is located behind the operator’s seat.
It contains all necessary fuses for the electrical cir-
cuits of the machine. Should it become necessary to
inspect or change a fuse, remove the fuse box cover
by gently pulling each end away from the box. Should
a fuse require replacement, use a replacement fuse
of the same type and amperage.
Turn key switch to “OFF” and wait approximately 4
seconds for all electrical power to stop before re-
moving or replacing a bad or blown fuse. The fuse
cover incorporates a fuse puller to remove fuses.
Refer to the maintenance section of this manual for COVER FUSE BOX
a detailed diagram and description of fuse box.
FIGURE 2.33
HOUR METER
FIGURE 2.34
FIGURE 2.35
2 — 24
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Section II – MACHINE FAMILIARIZATION
D. OPERATING LEVERS AND CONTROLS
ENGINE EMERGENCY
1. Engine Emergency Stop Control – FIGURE 2.36 STOP CONTROL
The engine emergency stop control located at the
lower right hand side of operator seat. It is used only
in an emergency situation to stop the engine quickly.
It has 2 operating positions.
“IN” ........ Releases the fuel stop lever on the gover-
nor to allow normal starting of the engine.
“OUT” .... Activates the fuel stop lever on the engine
governor to immediately stop the engine.
FIGURE 2.36
2 — 25
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section II – MACHINE FAMILIARIZATION
4. Left Hand Operator Control Lever – FIGURE 2.38 L.H. CONTROL LEVER ARM OUT
(ISO PATTERN)
2 — 26
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section II – MACHINE FAMILIARIZATION
5. Right Hand Operator Control Lever – FIGURE 2.39
BOOM DOWN R.H. CONTROL LEVER
The right hand operator control lever is located at (ISO PATTERN)
the top front of the R.H. operator console. Its pur-
pose is to allow the operator to control operations of
the boom and bucket. Operating speed of function is
variable from stop to full stroke depending on how
BUCKET OUT
far lever is operated. The right hand operator control
has 4 basic operational functions. BUCKET IN
FIGURE 2.39
(H1).
H2
b. If it set to the medium position (H2), the valve (con-
trol lever) height is raised 15 mm (0.6˝). H3
c. When it is set to the lowest position (H3), the valve
(control lever) height is raised max. 29 mm (1.1˝). FIGURE 2.41
2 — 27
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Section II – MACHINE FAMILIARIZATION
E. GAUGE CLUSTER
The monitor displays information sent from sensors positioned at various places on the excavator, making it possible
to monitor the excavator’s operating working conditions.
LCD DISPLAY
LCD DISPLAY
6 LOW E/G
OIL PRESS
FIGURE 2.42
2 — 28
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Section II – MACHINE FAMILIARIZATION
4. L.C.D. Display – FIGURE 2.43 (EU Only) a . Normal Displays
The L.C.D. display is illustrated below and will display The seven status are appear on the display by press-
the icons listed on this page. Study these icons and ing the screen change switch ( ).
their definitions so that possible problems will be quickly Utilize this function checking total cumulative time of
recognized and repairs made in a timely fashion. inspection and maintenance.
2 — 29
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section II – MACHINE FAMILIARIZATION
b . Warning Displays 5. Engine oil pressure icon
6
This icon will display and the buzzer
WARNING DISPLAYS will sound should the engine oil pres-
The buzzer will sound the instant #2, #4, #5, #6, #9 and sure drop below safe operating pres-
#18 warning icons are displayed. sure. If this icon is on display and
buzzer is sounding, stop the engine
1. I.T.C.S controller-CPU icon immediately and check engine oil
1 This icon will display when a prob- level. Fill engine to proper level with
CPU
lem exists in the I.T.C.S. (Intelligent approved engine oil. In case of en-
Total Control System). Turn key gine LOW OIL PRESSURE, the en-
switch “OFF” and back to “ON” to try gine will automatically go to “LO”
and reset CPU programming. Should Idle RPM.
this icon remain on display, stop op- This icon will display only if alterna-
eration, stop engine call KOBELCO tor is charging.
distributor.
6. Engine coolant temperature icon
2. Swing parking brake release icon 7 This icon will display and the buzzer
2 Turn the “Swing parking brake re- will sound should the engine coolant
lease switch” on the rear side of temperature rise above safe operat-
operator’s seat to the “RELEASE” ing temperature. Should this icon dis-
position, and this warning is dis- play and buzzer sound, reduce engine
played. While this warning is dis- RPM to idle and stop operation until
played, the swing parking brake does engine coolant temperature reaches
not actuates. So this switch should safe operating temperature range.
be used only in the event of emer-
7. Engine oil filter restriction icon
gency. Call KOBELCO distributor for
8 This icon will display, if the engine oil
assistance.
filter becomes too clogged due to con-
3. Engine pre-heating icon tamination. This symbol is only dis-
4 This symbol is displayed when key played when the alternator is charg-
switch is turned to heat position and ing. If this symbol is displayed, replace
the engine preheat circuit is acti- the engine oil filters immediately.
vated.
8. Engine air cleaner icon
This display goes out at completion
9
This icon will display the engine air
of pre-heating, at which time 5
2 — 30
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Section II – MACHINE FAMILIARIZATION
10. Battery charging system icon 16. Heavy lift pressure icon
11
This icon will display the electrical 20 This icon will display when the heavy
charging system not function prop- lift switch is in the “ON” position. This
erly. Should this icon display has icon is displayed only when this sys-
electrical charging system repaired tem is activated during operation.
immediately. Icon displays only when
17. Auto warning up icon
engine is running with normal oil
This icon is displayed to indicate the
pressure and a problem occurs in the 21 WARMING UP
warming up operation of the engine
charging system.
and hydraulic oil when the engine
11. Fuel level icon rotates in decel condition after the key
12
This icon will display should the fuel switch is turned on and the auto
level in fuel tank reaches 54 liters warming up selector switch on the left
(14 Gal.) or less. Should this icon dis- console is set to “ON” position.
play refill fuel tank immediately us- Turn the auto warming up select
ing approved fuel oil. switch, hydraulic oil temperature
switch and the key switch OFF, and
12. Hydraulic oil level icon the warming up operation stops forc-
13 This icon will display should the hy-
ibly and the display disappears.
draulic oil level in hydraulic oil reser-
voir fall below safe operating level. 18. Auto warming up finish icon
Should this icon display before start- 28
This icon is displayed when the
FINISH
ing engine, position the machine in warming up of the engine or hydrau-
hydraulic oil check position and check lic oil is finished or the warming up is
sight gauge for oil level. Full hydrau- stopped forcibly by operating the le-
lic reservoir to proper level using ap- ver or turning the auto warm-up
proved hydraulic oil. This icon will not switch OFF forcibly, and concurrently
display with engine running and a the buzzer sounds continuously for
loss of hydraulic oil is experienced. about 5 seconds.
13. Engine coolant level icon 19. Replace engine oil icon
14 This icon will display should the en- 29
This icon will display at every 500
gine coolant level fall below safe op- hours of machine operation to remind
erating level. Should this icon display operator of scheduled engine oil
before starting the engine, check and change. The recommended oil change
fill coolant level in the radiator and interval for MITSUBISHI engines is
coolant reservoir. Icon will not display every 500 hours of operation.
if alternator is charging and a sud- When this icon is displayed, and a
den loss of coolant is experienced. second time to reset the oil change
interval to zero. Make sure to
14. Engine oil level icon recalibrate the engine oil change in-
This icon is displayed when the en-
15 terval as indicated in page 2-37.
gine oil level of the engine oil pan is
low. Check the engine oil level im-
mediately and make up the shortage SUPPLEMENTARY EXPLANATION
of the engine oil.
For the correcting procedure of the accumulated time of
15. Attachment boost pressure icon engine fueling, see page 2-37.
19 This icon will display when the power
boost switch is depressed. This icon
is displayed only when this system is
activated during operation.
2 — 31
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Section II – MACHINE FAMILIARIZATION
20. Display of starting number of engine auto idling stop
(Applicable No. LC09-06323~, YC09-03088~)
NO.1
MAIN CONT P/N
STARTER CHG
PROGRAM VER
Indicates the appeal of starter change
VER 4.00
SUPPLEMENTARY EXPLANATION
The limit number of durable starting times of starter motor
varies according to the model of machine.
2 — 32
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Section II – MACHINE FAMILIARIZATION
5. L.C.D. Display – FIGURE 2.44 (Oceania Only) a . Normal Displays
The L.C.D. display is illustrated below and will display The seven status are appear on the display by press-
the icons listed on this page. Study these icons and ing the screen change switch ( ).
their definitions so that possible problems will be quickly Utilize this function checking total cumulative time of
recognized and repairs made in a timely fashion. inspection and maintenance.
2 — 33
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section II – MACHINE FAMILIARIZATION
b . Warning Displays 5. Engine oil pressure icon
6
This icon will display and the buzzer
WARNING DISPLAYS LOW E/G
OIL PRESS will sound should the engine oil pres-
The buzzer will sound the instant #2, #4, #5, #6, #9 and sure drop below safe operating pres-
#18 warning icons are displayed. sure. If this icon is on display and
buzzer is sounding, stop the engine
1. I.T.C.S controller-CPU icon immediately and check engine oil
1 MECHATRO This icon will display when a prob- level. Fill engine to proper level with
CPU
CONT. FAIL lem exists in the I.T.C.S. (Intelligent approved engine oil. In case of en-
Total Control System). Turn key gine LOW OIL PRESSURE, the en-
switch “OFF” and back to “ON” to try gine will automatically go to “LO”
and reset CPU programming. Should Idle RPM.
this icon remain on display, stop op- This icon will display only if alterna-
eration, stop engine call KOBELCO tor is charging.
distributor.
6. Engine coolant temperature icon
2. Swing parking brake release icon 7 HIGH E/G
This icon will display and the buzzer
2 Turn the “Swing parking brake re- COOL TEMP will sound should the engine coolant
SWINGBRAKE
DISENGAGED lease switch” on the rear side of temperature rise above safe operat-
operator’s seat to the “RELEASE” ing temperature. Should this icon dis-
position, and this warning is dis- play and buzzer sound, reduce engine
played. While this warning is dis- RPM to idle and stop operation until
played, the swing parking brake does engine coolant temperature reaches
not actuates. So this switch should safe operating temperature range.
be used only in the event of emer-
7. Engine oil filter restriction icon
gency. Call KOBELCO distributor for
8
This icon will display, if the engine oil
assistance. REST'D E/G
OIL FILTER filter becomes too clogged due to con-
3. Engine pre-heating icon tamination. This symbol is only dis-
This symbol is displayed when key played when the alternator is charg-
4 E/G
PREHEAT switch is turned to heat position and ing. If this symbol is displayed, replace
the engine preheat circuit is acti- the engine oil filters immediately.
vated.
8. Engine air cleaner icon
This display goes out at completion
9
This icon will display the engine air
of pre-heating, at which time 5
REST'D AIR
CLEANER cleaner element(s) (FILTERS) be-
is displayed.
come too dirty to allow proper air flow
4. Engine pre-heat complete icon to the engine. Should this icon dis-
This icon is displayed when the PRE- play stop engine immediately and
5 FINISH
PREHEAT HEAT is completed. clean or replace engine air cleaner
If the buzzer sounds and can’t be element(s) as required.
stopped, turn key switch to the OFF This icon will display only if alterna-
position and wait for 4 sec’s until the tor is charging.
electrical system is turned off. Then 9. Over load alarm icon (EU only)
start engine. Continuous preheat af- The icon will display and the buzzer
10 ATTACHMENT
ter this icon is displayed could cause will sound if the boom cylinder circuit
OVER LOAD
damage to the engine. pressure exceeds the set, specified
pressure. If this happens, the opera-
NOTE tor should be aware that he is oper-
Do not operate the preheat position of the key switch for ating the machine in a range of low
more than 20 seconds at one time. machine stability. The operator
should reduce the attachment reach
in order to increase machine stabil-
ity for safer operation.
2 — 34
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section II – MACHINE FAMILIARIZATION
10. Battery charging system icon 16. Heavy lift pressure icon
11 This icon will display the electrical 20 This icon will display when the heavy
CHARGING HEAVY LIFT
PROBLEM charging system not function prop- lift switch is in the “ON” position. This
erly. Should this icon display has icon is displayed only when this sys-
electrical charging system repaired tem is activated during operation.
immediately. Icon displays only when
17. Auto warning up icon
engine is running with normal oil
This icon is displayed to indicate the
pressure and a problem occurs in the 21 WARMING UP
warming up operation of the engine
charging system.
and hydraulic oil when the engine
11. Fuel level icon rotates in decel condition after the key
12
This icon will display should the fuel switch is turned on and the auto
LOW
FUEL LEVEL level in fuel tank reaches 54 liters warming up selector switch on the left
(14 Gal.) or less. Should this icon dis- console is set to “ON” position.
play refill fuel tank immediately us- Turn the auto warming up select
ing approved fuel oil. switch, hydraulic oil temperature
switch and the key switch OFF, and
12. Hydraulic oil level icon the warming up operation stops forc-
This icon will display should the hy-
13 LOW HYD ibly and the display disappears.
OIL LEVEL draulic oil level in hydraulic oil reser-
voir fall below safe operating level. 18. Auto warming up finish icon
Should this icon display before start- 28
This icon is displayed when the
FINISH
ing engine, position the machine in warming up of the engine or hydrau-
hydraulic oil check position and check lic oil is finished or the warming up is
sight gauge for oil level. Full hydrau- stopped forcibly by operating the le-
lic reservoir to proper level using ap- ver or turning the auto warm-up
proved hydraulic oil. This icon will not switch OFF forcibly, and concurrently
display with engine running and a the buzzer sounds continuously for
loss of hydraulic oil is experienced. about 5 seconds.
13. Engine coolant level icon 19. Replace engine oil icon
14
This icon will display should the en- 29
This icon will display at every 500
LOW E/G CHANGE
COOL LEVEL gine coolant level fall below safe op- E/G OIL hours of machine operation to remind
erating level. Should this icon display operator of scheduled engine oil
before starting the engine, check and change. The recommended oil change
fill coolant level in the radiator and interval for MITSUBISHI engines is
coolant reservoir. Icon will not display every 500 hours of operation.
if alternator is charging and a sud- When this icon is displayed, and a
den loss of coolant is experienced. second time to reset the oil change
interval to zero. Make sure to
14. Engine oil level icon recalibrate the engine oil change in-
This icon is displayed when the en-
15 LOW E/G terval as indicated in page 2-37.
OIL LEVEL gine oil level of the engine oil pan is
low. Check the engine oil level im-
mediately and make up the shortage SUPPLEMENTARY EXPLANATION
of the engine oil.
For the correcting procedure of the accumulated time of
15. Attachment boost pressure icon engine fueling, see page 2-37.
2 — 35
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section II – MACHINE FAMILIARIZATION
20. Display of starting number of engine auto idling
stop (Opt.)
(Applicable No. LC09-06323~, YC09-03088~)
NO.1
MAIN CONT P/N
STARTER CHG
PROGRAM VER
Indicates the appeal of starter change
VER 4.00
SUPPLEMENTARY EXPLANATION
The limit number of durable starting times of starter motor
varies according to the model of machine.
2 — 36
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section II – MACHINE FAMILIARIZATION
6. How to Calibrate the Engine Oil Change Interval
SUPPLEMENTARY EXPLANATION
The accumulated time for fuel filter, hydraulic oil filter, hy-
draulic oil, etc. can be corrected by the procedure for cor-
rection of the accumulated time for engine oil supply after
the adjusting items have been displayed.
While correcting the time, press the mode switch and
buzzer stop switch for 5 seconds simultaneously, and all
LCD items are cleared.
DISPLAY
256Hr AFT
E/G OIL CH
MODE
SWITCH
SCREEN
CHANGE
SWITCH
(Eg.) The procedure for correction of the accumulated time for engine oil supply.
PROCEDURE OPERATING PROCEDURE DISPLAY ON MULTIDISPLAY
(Normal)
A Turn the starter switch on.
Press the screen change switch for 5 to 10 100Hr AFT 256Hr AFT 100Hr AFT
D seconds and release the hand, it returns to the E/G OIL CH FUEL FIL CH E/G OIL CH
correction mode.
Press the work mode selector switch and the 100Hr AFT Cumulative time 101Hr AFT
E E/G OIL CH E/G OIL CH
cumulative time increases. (once 1 Hr) increases
Press the buzzer stop switch, the cumulative time 100Hr AFT The cumulative 99Hr AFT
F E/G OIL CH E/G OIL CH
decreases. (once 1 Hr) time decreases
Press the gauge cluster screen change switch
once the correcting time is stored, and exits from 99Hr AFT Complete the 256Hr AFT
G the correction mode and is displayed and
256Hr AFT
E/G OIL CH FUEL FIL CH
FUEL FIL CH correction
the correction is completed.
NOTE : 1. Press the screen change switch once after the procedure D, and the condition is stored and the correction is
completed.
2. To correct the each accumulated time of fuel filter, hydraulic oil filter and hydraulic oil, press the screen
change switch and display the accumulated time screen for the items required to correct, then repeat the
procedure D to G.
3. The engine oil change time is warned on the multidisplay by 500 hours, but no buzzer sounds.
4. For the fuel filter, hydraulic oil filter and hydraulic oil, press the screen change switch, and the “ ” is
displayed, but no warning and no buzzer are given.
5. The time is displayed with 4 digits for hydraulic oil, and 3 digits for others.
2 — 37
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Section II – MACHINE FAMILIARIZATION
The following chart is aimed at familiarizing personnel with EXAMPLE:
the priority of the gauge cluster display icons. Pay close If the engine oil pressure is abnormal and fuel level is low,
attention to these icons as they can aid in avoiding un- the engine oil pressure icon will display and buzzer will
necessary repairs and expense. sound. After the oil pressure is back to safe operating pres-
The icon in the chart below are listed in priority from the sure, the low fuel icon will display.
most serious to least serious.
Press it once
1515 RPM
after E/G starts
Press once Press once
1920Hr AFT 256Hr AFT
NO SOUNDING
HYD OIL CH E/G OIL CH
NORMAL
Press once Press once Use to ensure the time of the
DISPLAY
replacement for the inspection,
256Hr AFT 256Hr AFT
HYD FIL CH FUEL FIL CH service, etc.
Press once
Supplementary Explanation:
The screen can be switched into six images by pressing the
screen change switch.
NO SOUNDING
1 MECHATRO 9 REST'D AIR 19 POWER • #2, #5, #6, #7, #10, #28
CPU
CONT. FAIL CLEANER BOOST ON buzzer sounds.
2 10 20
Supplementary Explanation:
SWINGBRAKE ATTACHMENT HEAVY LIFT
Icons #5 and #6 are displayed
DISENGAGED OVER LOAD
and buzzers do not stop
sounding even if the buzzer
4 E/G 11 CHARGING 21 WARMING UP stop switch is pressed.
PREHEAT PROBLEM
Icon #7 is displayed and buzzer
stops sounding when the
5 FINISH 12 LOW 28 FINISH
WARNING buzzer stop switch is pressed.
PREHEAT FUEL LEVEL
Icons #2, #10 and #28 are
displayed and buzzers sound
6 LOW E/G 13 LOW HYD 29 CHANGE intermittently and stop sounding
OIL PRESS OIL LEVEL E/G OIL
after 5 seconds.
2 — 38
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Section II – MACHINE FAMILIARIZATION
F. OPERATOR CAB AND OPERATOR SEAT
FIGURE 2.45
FIGURE 2.46
FIGURE 2.47
FIGURE 2.48
2 — 39
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Section II – MACHINE FAMILIARIZATION
3. Housing of Front Window (Upper) LEVER (1 EACH SIDE)
• To open
The front window (upper) can be stored in the ceiling.
And also, if the levers are not securely tightened, the FIGURE 2.49
wiper interlock does not work, and when the wiper motor
is turned ON, the wiper may be damaged because the
wiper bumps into the cab frame.
• To close
a . To close the front window (upper), pull and loosen
the levers near side (downward), grip the handles
on the center section of upper side and the lower
section of left side, and lower it slowly while lifting
the rear side a little.
b . After returning the front window (upper) to the origi-
nal position, turn levers upward to secure the front
window.
2 — 40
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Section II – MACHINE FAMILIARIZATION
4. Removing & Storing Lower Front Window
HOLDER
a . After placing upper front window in ceiling, hold
lower front window by hands and remove it from
window frame.
FIGURE 2.51
FIGURE 2.52
FIGURE 2.53
FIGURE 2.54
2 — 41
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Section II – MACHINE FAMILIARIZATION
8. Storage Compartment
The operator and parts manual storage compartment
MANUAL STORAGE
is a pouch located on the back of the operator’s seat.
Keep the operator and parts manual for this machine
in this location at all times for quick, easy reference.
See Figure 2.55.
FIGURE 2.55
FIGURE 2.56
FIGURE 2.57
PULL UP TO ADJUST
SEAT RECLINING
POSITION
FIGURE 2.58
2 — 42
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Section II – MACHINE FAMILIARIZATION
d . Seat front to back adjustment – FIGURE 2.59 USE BOTTOM BAIL TO USE TOP BAIL TO
Pull up on seat adjustment bail and move seat ADJUST CONTROL ADJUST OPERATOR
STAND SEAT ONLY
forward or backward to desired position.
FIGURE 2.59
FIGURE 2.60
FIGURE 2.61
2 — 43
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Section II – MACHINE FAMILIARIZATION
G. SEAT BELT – FIGURE 2.62
2. Sit on the seat, and draw out the belt. RED BUTTON
NOTE
If the belt is stopped drawn out halfway, the belt is locked
at the stopped position. Return it once to draw it out again. BUCKLE
3. When the seat belt is used, draw it out moderately FIGURE 2.62
long and insert it in the buckle until rattling sound is
heard.
Release hands, and the length is automatically ad-
justed and the belt is locked.
FIGURE 2.63
2 — 44
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Section II – MACHINE FAMILIARIZATION
2. Main Pump Access Door – FIGURE 2.64
MAIN PUMP ACCESS DOOR
Locate on the right side of the machine this door al-
lows access to the main pump.
FIGURE 2.64
FIGURE 2.65
it up with fuel.
FIGURE 2.66
FIGURE 2.67
2 — 45
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section III – BASIC MACHINE OPERATION
Table of Contents
PRE-START CHECK .................................................................................................................................... 3-1
STARTING & STOPPING MACHINE ENGINE WITH ABOVE 0°C (32°F) ................................................... 3-1
Starting Engine ...................................................................................................................................... 3-1
Stopping Engine .................................................................................................................................... 3-2
Emergency Engine Shut Down ............................................................................................................. 3-2
STARTING & STOPPING MACHINE ENGINE WITH BELOW 0°C (32°F) .................................................. 3-2
Starting Engine ...................................................................................................................................... 3-2
Stopping Engine .................................................................................................................................... 3-3
Emergency Engine Shut Down ............................................................................................................. 3-3
STARTING MACHINE ENGINE WITH BOOSTER CABLES ....................................................................... 3-4 ~ 3-5
Connecting Booster Cables .................................................................................................................. 3-4
Starting Boosting Machine Engine ...................................................................................................... 3-5
Starting Disabled Machine Engine ....................................................................................................... 3-5
Disconnecting Booster Cables ............................................................................................................. 3-5
MACHINE WARM-UP ................................................................................................................................... 3-6
Auto Warm Up ........................................................................................................................................ 3-6
Manual Warm Up .................................................................................................................................... 3-6
CONTROLS DECAL ..................................................................................................................................... 3-7
Operating Pattern ................................................................................................................................... 3-7
Operating Pattern Decal ........................................................................................................................ 3-7
BASIC OPERATION OF HYDRAULIC CONTROLS ................................................................................... 3-8 ~ 3-15
Safety Lock Lever .................................................................................................................................. 3-8
KPSS (KOBELCO Power Sensing System) Work Mode Switch ........................................................ 3-9
Machine Travel Controls ....................................................................................................................... 3-10 ~ 3-12
Machine Attachment & Swing Controls ............................................................................................... 3-13 ~ 3-14
Using Power Boost ................................................................................................................................ 3-14
Using Auto-accel .................................................................................................................................... 3-15
Towing the Machine ............................................................................................................................... 3-15
PRACTICES TO IMPROVE EFFICIENCY ................................................................................................... 3-16 ~ 3-17
MACHINE OPERATION IN ADVERSE WEATHER CONDITIONS .............................................................. 3-18
FLAGMAN HAND SIGNALS ........................................................................................................................ 3-19 ~ 3-24
3—0
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Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section III – BASIC MACHINE OPERATION
3.1 PRE-START CHECK
Perform pre-start inspection and maintenance pro-
cedures before starting the machine. Refer to the
maintenance section of this manual for specific in-
structions.
FIGURE 3.2
NOTE
If engine fails to start after 3 attempts, inspect fuel system
and correct any problems found.
When cranking engine, the absence of “Blue” or “White”
smoke from the exhaust indicates no fuel is reaching the When you do the work which has fear, such as fall
engine cylinders. of a load, when engine stops, please be sure to turn
OFF an auto idling stop switch.
NOTE
Applicable machines : LC09-06323~, YC09-03088~ are The auto idling stop function for cutting down generat-
provided with auto idling stop function. ing of the useless fuel consumption and an exhaust
gas at the time of a stop in this machine is carried. When
EU................. STD. you use it, be careful of the following things.
OCEANIA ..... OPT.
· When you start the engine again after an auto idling
stop, please be sure to start after once returning a
key switch at ACC or OFF and also returning a throttle
potentiometer to Lo. But the engine cannot be again
started until a buzzer stops, after engine stops.
· When you leave from a cab for a long time, please be
sure to turn OFF a starter switch.
· When the engine coolant temperature error are dis-
played with the LCD or lamp, it does not operate, even
if the auto idling stop switch is turned on ON.
Please read the operator's manual.
3—1
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Section III – BASIC MACHINE OPERATION
B. STOPPING ENGINE – NORMAL CONDITIONS
MACHINE ON FIRM, ATTACHMENT IN
1. Move machine to a firm, level area and place the LEVEL SURFACE HYDRAULIC OIL
attachment in the hydraulic oil check position. See CHECK POSITION
Figure 3.3.
2. Move throttle control to “LO” position. See Figure 3.1.
Allow engine to idle for 5 minutes.
3. Turn key switch to “OFF”.
FIGURE 3.5
NOTE
• In the cold weather, use the auto warm up switch de- FIGURE 3.6
scribed in page 3-6 of Section III, and warm the engine
and hydraulic oil. SOUND
HORN
• If engine fails to start after 3 attempts, inspect fuel sys-
tem and correct any problems found.
• When cranking engine, the absence of “Blue” or “White”
smoke from the exhaust indicates no fuel is reaching
the engine cylinders.
FIGURE 3.7
3—2
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Section III – BASIC MACHINE OPERATION
NOTE
Applicable machines : LC09-06323~, YC09-03088~ are
provided with auto idling stop function.
EU................. STD. When you do the work which has fear, such as fall
OCEANIA ..... OPT. of a load, when engine stops, please be sure to turn
OFF an auto idling stop switch.
FIGURE 3.8
FIGURE 3.9
3—3
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Section III – BASIC MACHINE OPERATION
3.4 STARTING MACHINE ENGINE WITH
KEY SWITCH POSITIONS
BOOSTER CABLES
A. CONNECTING BOOSTER CABLES
1. Move vehicle or machine to be used for boosting as
close to the battery box of the disabled machine as
possible.
3—4
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Section III – BASIC MACHINE OPERATION
B. STARTING BOOSTING MACHINE ENGINE
CABLE DISCONNECTING ORDER
1. Start engine of boosting machine in normal manner
according to climate conditions. Refer to pages 3-1
& 3-2 for specific starting instructions.
2. Allow five minutes or more to provide partial charge
to the discharged batteries.
12V 12V 12V 12V
C. STARTING DISABLED MACHINE ENGINE
NORMAL DISCHARGED
Start engine of disabled machine in normal manner BATTERIES BATTERIES
according to climate conditions. Refer to pages 3-1 &
3-2 for specific starting instructions.
UPPER FRAME OF
DISABLED MACHINE
FIGURE 3.13
FIGURE 3.14
3—5
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Section III – BASIC MACHINE OPERATION
3.4 MACHINE WARM UP
A. AUTO WARM UP-FIGURE3.15
1. Warming Up of Engine
The “WARMING UP” is displayed on the multidisplay PRESS HERE
after operating the engine for 3 minutes at auto accel FOR "OFF"
speed (1,050 rpm.) when the accel dial set value is
the value for deceleration or lower, the engine speed
returns to the speed set by the accel dial.
2. Warming of Hydraulic Oil
After performing the operation of pump max, flow rate
at the engine speed (1,050 rpm) for 3 minutes
pump max. flow rate at the engine speed (1600 rpm)
for 5 minutes pump max. flow rate and control
valve full open at the engine speed (1600 rpm) for 5
minutes max. flow rate at the engine auto accel
speed (1,050 rpm) for 10 minutes, “WARMING UP”
is displayed on the multidisplay.
3. Warming Up Complete
After the auto warming up has gone by about 26 FIGURE 3.15
minutes, or when the oil temperature switch (installed
on the tank port of solenoid proportional block)
senses 10°C or higher and is turned off, the “WARM
FINISH” is displayed on the multidisplay and the NOTE
buzzer sounds intermittently. While warming up the engine, operate the lever and the
In 5 minutes, the buzzer stops sounding, and the warming up is forcibly finished.
display on the multidisplay disappears. Turn the auto warm up switch OFF, and the warming up is
Then, turn the auto warming up switch OFF. forcibly stopped. While warming the hydraulic oil, operate
the lever and the warming is stopped temporarily, and af-
B. MANUAL WARM UP
ter and elapse of 10 seconds of the neutral condition the
NOTE warming operation restarts.
In warming up the engine, turn auto idling stop select switch
OFF.
3—6
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Section III – BASIC MACHINE OPERATION
3.6 CONTROLS DECAL B. OPERATING PATTERN DECAL
Figure 3.17 is a representation of the “CONTROLS”
A. OPERATING PATTERN
decal located on the right side window inside the op-
The operating and travel controls of this machine are
erator cab. Study this decal and understand the direc-
factory set to ISO standard operating patterns for opti-
tions each control can be operated and the functions
mum performance of the machine and its systems.
associated with each movement of particular control.
Detailed instructions for each control and its functions
are explained on the following pages of this section.
CHECK AND MAKE SURE THAT OPERAION’S PAT- Should this decal become damaged or missing, install
TERN CONTROL MATCHES THE DECAL PRO- new decal KOBELCO Part Number YT20T01072P1.
VIDED INSIDE THE RIGHT SIDE WINDOW.
LEFT RIGHT
LEFT CONTROL LEVER TRAVEL TRAVEL
RIGHT CONTROL LEVER
LEVER LEVER
AND AND
PEDAL PEDAL
NOTE
Travel motors are positioned
behind the operator's cab.
FIGURE 3.17
3—7
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Section III – BASIC MACHINE OPERATION
3.7 BASIC OPERATION OF HYDRAULIC CON-
TROLS
The following instructions are aimed at providing an
operator with the basic function of each hydraulic
control. Use of these instructions, and practice with
a machine, will allow a given operator to become
more efficient in the operation of this equipment.
Each operator must read, understand and follow
these basic instructions along with all safety precau-
tions found in this manual and on the machine be-
fore operating this equipment.
3—8
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Section III – BASIC MACHINE OPERATION
B. KPSS (KOBELCO POWER SENSING SYSTEM) MODE SWITCH – FIGURE 3.20
Press the work mode selector switch in order, and , or mode can be selected.
Select the effective work mode according to the work condition and working target from the table shown below.
For the selected work mode, refer to the table shown below.
L.C.D. DISPLAY
KPSS WORK
MODE SWITCH
FIGURE 3.20
3—9
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Section III – BASIC MACHINE OPERATION
C. MACHINE TRAVEL CONTROLS
FORWARD TRAVEL
This machine incorporates several travel controls for
the convenience of the operator. Each track can be
operated independently to turn the machine or simul-
taneously to spinturn the machine or to travel straight.
NOTE
The distance travel levers are pushed or pulled determines
travel speed of the machine.
EXAMPLE: Travel levers are pulled or pushed to full stroke
- machine will travel at top speed.
Travel levers are pulled or pushed to mid po-
sition - machine will travel at 1/2 speed.
3 — 10
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Section III – BASIC MACHINE OPERATION
3. Turning Machine
LEFT FORWARD
TRAVEL
a. Push the L.H. travel lever toward front of machine
to turn machine RIGHT in forward motion. See Fig-
ure 3.24.
d. Pull R.H. travel lever toward operator seat to turn FIGURE 3.24
machine to the RIGHT in reverse motion.
RIGHT FORWARD
4. Counter Rotating Machines TRAVEL
NOTE
All the functions explained with use of travel levers can FIGURE 3.25
also be performed using the travel pedals.
COUNTER ROTATING
TO THE LEFT
FIGURE 3.27
3 — 11
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Section III – BASIC MACHINE OPERATION
5.Travel Safety
a. Make certain travel motor location is known before
performing any travel operation.
b. Travel on firm, level surfaces as much as possible.
WATER
c. When traveling on rough terrain, travel in SLOW ( ) DEPTH
speed with engine at a low idle.
d. Travel with the travel motors in back of the machine
for long distance travel.
e. When traveling or operating machine on snow or
icy surfaces, clean track shoes frequently to pre- BED MUST BE
vent clogging. This will help keep the machine from FIRM & STABLE
sliding unexpectedly.
MODEL MAXIMUM WATER DEPTH
f . Keep a safe distance from stationary objects and SK330(LC)-6E
800 mm (2´-7˝)
electrical power lines. SK330NLC-6E
g. Be aware of load capacities of bridges and road
shoulders. Reinforce if necessary. FIGURE 3.28
NOTE
If the machine is operated while the slewing bearing is
submerged in water, then the slewing bearing, slewing
pinion, and the swivel joint may wear out prematurely. Im-
mediate replacement of grease in grease bath and over-
haul of the slewing bearing is required. See maintenance
section.
3 — 12
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Section III – BASIC MACHINE OPERATION
D. MACHINE ATTACHMENT & SWING CONTROLS
The following instructions are to be used with hoe bucket
attachment only. If other attachments are being used,
consult the operator’s manual for the particular attach-
ment.
3 — 13
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Section III – BASIC MACHINE OPERATION
4. Swing Operation - FIGURE 3.32
PUSH LEFT TO SWING LEFT
NOTE
Use swing flashers during swing operations.
FIGURE 3.32
NOTE
If the power boost switch is left depressed while perform-
ing other hydraulic operations the operator will experience
slower operation of the hydraulic functions. While power
boost switch is depressed the power boost icon ( ) will DEPRESS WITH
be displayed on the gauge cluster display. THUMB TO TURN "ON"
OCEANIA spec.
FIGURE 3.33
3 — 14
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Section III – BASIC MACHINE OPERATION
F . USING AUTO ACCELERATION – FIGURE 3.34
Press the symbol mark on this switch to switch ON
(LED is illuminated). If the remote control pressure of
the operating pedal (in option) does not actuate for 4
14 : 20
seconds, when the accel dial is placed on the decel
position (1,050 rpm) or higher, the auto accel actuates
automatically resulting in the decel speed, conse-
quently the fuel consumption and noise are reduced.
By operating the control lever and the operating pedal,
the engine speed rises to the speed equivalent to the
accel dial set position gradually corresponding to the
motion of control lever or pedal.
And, when operating at decel speed, press the no sym- AUTO ACCEL SWITCH
HI
LO
THROTTLE
POTENTIOMETER
FIGURE 3.34
NOTE
Do not pull the machine utilizing the holes provided for
pulling lightweight objects.
Otherwise the holes may break.
FIGURE 3.35
FIGURE 3.36
3 — 15
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Section III – BASIC MACHINE OPERATION
3.8 PRACTICES TO IMPROVE EFFICIENCY
USE ARM IN ACTION
AS MUCH AS POSSIBLE
A. USE ARM IN ACTION – FIGURE 3.37
Operate the bucket at shallow depths and use the arm
in action to fill the bucket. Setting the bucket too deep
will decrease the machine’s efficiency.
FIGURE 3.37
FIGURE 3.38
FIGURE 3.39
90°~110°
FIGURE 3.40
3 — 16
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Section III – BASIC MACHINE OPERATION
E . CLEANING SAND & SOIL FROM BUCKET – FIGURE
3.41
Operate arm to a near level position and bring the
bucket to a dumping position. If sand and soil do not
fall out, move the bucket lever right and left a few times.
NOTE
Do not push or pull material with the bucket like a bull-
dozer when using the machine to level material.
3 — 17
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Section III – BASIC MACHINE OPERATION
I . MACHINE OPERATION IN ADVERSE WEATHER
CONDITIONS
1. Operation in Extreme Cold Do not allow dirt and debris to accumulate in the radia-
tor fins, oil cooler fins or debris screen.
a. Follow procedures on page 3-2 as starting en-
gine may be difficult due to extremely cold tem-
peratures. c. Keep all belts properly tensioned.
b. Use an engine oil, hydraulic oil and diesel fuel d. Make certain that the engine coolant mixture is
designed for use in cold climates. See mainte- sufficient to keep the machine safe.
nance section, page 4-8 for reference. Also, keep e. If the machine becomes overheated, idle the ma-
battery fully charged. chine to help cool the engine, turn engine “OFF”
c. Make certain to perform machine warm-up pro- and check coolant level. After filling to proper level
cedures as described on page 3-6 to prevent pre- the machine continues to over heat, stop engine,
mature wear or damage to pumps, motors and allow to cool, drain and flush entire cooling sys-
other components. tem and refill with the proper mixture of fresh,
clean coolant.
NOTE f . Check the battery electrolyte (acid) level fre-
In extremely frigid climates, covering the radiator is a
quently and fill as necessary with distilled water.
method to aid the machine warm-up. IF NECESSARY TO
MAINTAIN OPERATING TEMPERATURES, COVER g. Keep a close watch on the gauge cluster for warn-
THE OUTER EDGES OF THE RADIATOR, LEAVING AN ing icons during operation. Avoid unnecessary low
OPENING IN THE CENTER PART OF THE COVER - speed running of the engine during operation.
THUS AVOIDING FAN OVERLOADING. Keep a close During slow, or no work periods, place throttle
watch on the gauge cluster for warning icons during op- potentiometer in “LO” idle position.
eration. It may be necessary to use a coolant heater, fuel 3. Operation in High Altitudes
heater, engine heater jacket, and/or additional battery
power to aid engine starting. a. Due to low atmospheric pressure at high altitudes,
a decrease in engine power will be experienced.
Be aware of this fact when placing machine un-
d. Make certain that the engine coolant mixture is
der heavy load in high altitude climates.
sufficient to keep the machine safe. Take into con-
sideration wind chill factors when mixing coolant b. Keep close watch on the engine temperature
ratios. gauge to avoid overheating of the engine.
4. Operation in Sandy and Dusty Areas
NOTE
Mix coolant to a protection temperature of 5˚C (9˚F) lower a. Check the engine air cleaner elements frequently
than the machine will experience during operation, stor- in sandy or dusty conditions.
age or transport. b. When air cleaner restriction lamp is lit, change
filters immediately regardless of time intervals.
e. Keep battery terminals free of ice and snow. Ice c. Service fuel filter, water separator, and all hydrau-
and snow could cause the terminals to short cir- lic filters frequently.
cuit and cause extensive damage to the machine
systems. Check the battery electrolyte (acid) level 5. Operation at Seashore or Salty Climate
frequently and fill as necessary with distilled wa- a. Thoroughly wash machine daily to help avoid cor-
ter. If the machine will be left outside overnight, it rosion of machined areas, electrical components
is recommended to remove the batteries and store and cylinder rods.
in a warm area.
b. Frequently check all mounting hardware for proper
2. Operation in Extreme Heat tightness. Torque to proper value to aid in pre-
a. Use an engine oil, hydraulic oil and fuel oil de- venting salt from entering the machine systems.
signed for use in hot climates. Also, keep battery 6. Operation in Humid Climate
fully charged.
a. In climates with high humidity, thoroughly wash
b. Clean radiator, oil cooler and debris screen often
the machine daily and coat all bare surfaces with
to prevent damage or overheating of the machine.
an oil based lubricant to help prevent corrosion.
3 — 18
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Section III – BASIC MACHINE OPERATION
3.9 FLAGMAN HAND SIGNALS
The following is a compilation of the hand signals to
be used when a flagman is required for excavator
operation. All personnel associated with the opera-
tion of the excavator should know these signals and
their meaning before attempting to operate this ma-
chine.
FIGURE 3.46
FIGURE 3.47
FIGURE 3.48
3 — 19
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Section III – BASIC MACHINE OPERATION
E. RAISE BOOM
Face machine operator, extend right arm out horizon-
tally from shoulder, make a fist with thumb up. See
Figure 3.49.
FIGURE 3.49
F . LOWER BOOM
Face machine operator, extend right arm out horizon-
tally from shoulder, make a fist with thumb down. See
Figure 3.50.
FIGURE 3.50
G. SWING LEFT
Face machine operator, extend right arm out horizon-
tally from shoulder, make a fist with index finger point-
ing in swing direction. See Figure 3.51.
FIGURE 3.51
H. SWING RIGHT
Face machine operator, extend left arm out horizon-
tally from shoulder, make a fist with index finger point-
ing in swing direction. See Figure 3.52.
FIGURE 3.52
3 — 20
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Section III – BASIC MACHINE OPERATION
I . ARM IN
Face machine operator, bend at elbows with arms fac-
ing operator, make fists and point thumbs in toward
each other. See Figure 3.53.
FIGURE 3.53
J . ARM OUT
Face machine operator, bend at elbows with arms fac-
ing operator, make fists and point thumbs out away
from each other. See Figure 3.54.
FIGURE 3.54
K. COUNTER ROTATE LEFT
Face machine operator, place right hand on top of hard
hat, bend left arm at elbow to the right, make a fist with
left hand with index finger pointing out and rotate hand
in a reverse circular motion. See Figure 3.55.
FIGURE 3.55
L . COUNTER ROTATE RIGHT
Face machine operator, place left hand on top of hard
hat, bend right arm at elbow to the left, make a fist with
right hand with index finger pointing out and rotate hand
in a forward circular motion. See Figure 3.56.
FIGURE 3.56
3 — 21
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Section III – BASIC MACHINE OPERATION
M. TRAVEL FORWARD
Face machine operator, bend both elbows in,
make fists and rotate fists one over the other in a re-
verse circular motion. See Figure 3.57.
FIGURE 3.57
N. TRAVEL REVERSE
Face machine operator, bend both elbows in,
make fists and rotate fists one over the other in a for-
ward circular motion. See Figure 3.58.
FIGURE 3.58
FIGURE 3.59
FIGURE 3.60
3 — 22
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Section III – BASIC MACHINE OPERATION
Q. TURN LEFT
Face machine operator, raise right forearm up, make
fist with right hand and hold stationary, bend left arm
in, make fist with left hand and rotate left fist in a small
reverse circular motion. See Figure 3.61.
FIGURE 3.61
R. TURN RIGHT
Face machine operator, raise left forearm up, make
fist with left hand and hold stationary, bend right arm
in, make fist with right hand and rotate right fist in a
small forward circular motion. See Figure 3.62.
FIGURE 3.62
FIGURE 3.63
T . MOVE SLOWLY
Face machine operator, raise left arm out horizontally
toward right shoulder with hand open and facing down,
point right index finger up toward open left hand and
rotate right hand in a reverse circular motion. (Raise
load slowly is illustrated.) See Figure 3.64.
FIGURE 3.64
3 — 23
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Section III – BASIC MACHINE OPERATION
U. STOP
Face machine operator, raise left arm out horizontally
from shoulder with hand open and facing down, move
arm in a horizontal motion back and forth. See Figure
3.65.
FIGURE 3.65
V. EMERGENCY STOP
Face machine operator, raise both arms out horizon-
tally from shoulders with hands open and facing down,
move arms in a horizontal motion back and forth. See
Figure 3.66.
FIGURE 3.66
W.STOP ENGINE
Face machine operator, right arm at side, draw left
thumb or index finger across throat. See Figure 3.67.
FIGURE 3.67
3 — 24
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Section IV – MAINTENANCE
Table of Contents
GENERAL INFORMATION .......................................................................................................................... 4-1
GENERAL SAFETY ..................................................................................................................................... 4-1 ~ 4-4
INSPECTION AND MAINTENANCE CHART .............................................................................................. 4-5 ~ 4-7
FLUIDS AND FILTERS ................................................................................................................................. 4-8 ~ 4-9
Required Fluids And Quantities ........................................................................................................... 4-8
Required Filters ...................................................................................................................................... 4-8
KOBELCO Fluids And Lubricants ........................................................................................................ 4-8
Lubricant Specifications ....................................................................................................................... 4-9
PRE-START (EVERY 8 HOURS) INSPECTION & MAINTENANCE ........................................................... 4-10 ~ 4-20
Engine Oil Level ..................................................................................................................................... 4-10
Engine Coolant Level ............................................................................................................................ 4-10
Engine Fluid Leaks ................................................................................................................................ 4-11
Fan Belt Wear And Tension ................................................................................................................... 4-11
Air Cleaner .............................................................................................................................................. 4-12
Engine Electrical .................................................................................................................................... 4-13
Fuel Level ............................................................................................................................................... 4-14
Hydraulic Oil Level ................................................................................................................................. 4-15
Hydraulic Functions .............................................................................................................................. 4-16
Hydraulic Oil Leaks ................................................................................................................................ 4-16
Machine Electrical .................................................................................................................................. 4-16
Step And Handrails ................................................................................................................................ 4-17
Frame Structure ..................................................................................................................................... 4-17
Tracks And Components ....................................................................................................................... 4-17 ~ 4-18
Track Tension ......................................................................................................................................... 4-19
Boom And Arm ....................................................................................................................................... 4-20
Bucket Teeth And Side Cutters ............................................................................................................. 4-20
50 HOUR (WEEKLY) & NEW MACHINE BREAK-IN INSPECTION & MAINTENANCE ................................ 4-21 ~ 4-28
Engine Oil And Filter Element ............................................................................................................... 4-21
Engine Oil ............................................................................................................................................... 4-22
Fuel Tank Drain ...................................................................................................................................... 4-23
Water Separator ..................................................................................................................................... 4-23
Air Intake System ................................................................................................................................... 4-23
Radiator, Oil Cooler And Debris Screen .............................................................................................. 4-24
Hydraulic Return Filters (Applicable No. LC08-06201~06322, YC08-03001~03087) ........................ 4-25
Hydraulic Return Filters (Applicable No. LC09-06323~, YC09-03088~) ............................................ 4-26
Batteries .................................................................................................................................................. 4-27 ~ 4-28
Attachment Lubrication ......................................................................................................................... 4-29
120 HOUR INSPECTION & MAINTENANCE .................................................................................................. 4-30 ~ 4-31
Swing Motor Reduction Oil ................................................................................................................... 4-30
Travel Motors Reduction Oil ................................................................................................................. 4-31
4—0—1
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Section IV – MAINTENANCE
4—0—2
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section IV – MAINTENANCE
4.1 GENERAL INFORMATION
4—1
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Section IV – MAINTENANCE
C. HOT SURFACES & FLUIDS – FIGURE 4.5
Use caution and wear the proper safety equipment
when working around hot areas. Never change oils,
engine coolant or filters immediately after a machine
has been stopped. Allow machine to cool before per-
forming maintenance procedures.
CHECK FOR
G. PREVENT CONTAMINATION – FIGURE 4.8 DEBRIS
FIGURE 4.7
Never allow a hydraulic line or component to become
contaminated. This could cause severe system dam-
age. Contact an authorized KOBELCO distributor to
obtain the proper caps and plugs to be used on this
machine.
FIGURE 4.8
4—2
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Section IV – MAINTENANCE
I . STOP ENGINE
Never attempt any MAINTENANCE with engine run-
ning. Always stop the engine and allow machine to cool.
FIGURE 4.9
K. CLEANING PARTS
Use only approved cleaning solvents and proper equip-
ment to clean parts. DEPRESS RUBBER CAP
TO RELEASE PRESSURE
FIGURE 4.10
L . HYDRAULIC TANK PRESSURE
Always release the internal pressure of the hydraulic
tank before performing inspection or maintenance pro-
cedures.
FIGURE 4.11
M. WELDING SAFETY
4—3
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Section IV – MAINTENANCE
N. RELEASING INNER PRESSURE IN HYDRAULIC
SYSTEM
1. Select the hard and flat area and place the machine
in the position shown in Figure 4.13.
DEPRESS RUBBER CAP
TO RELEASE PRESSURE
2. Stop the engine.
4. Press valve with rubber cap on the upper surface of FIGURE 4.14
hydraulic tank several times(5 or 7 times) and re-
lease the pressure in the hydraulic tank. See Figure
4.14.
4—4
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Section IV – MAINTENANCE
4.3 INSPECTION AND MAINTENANCE CHART
Follow the chart below for recommended intervals
of regular inspection and maintenance procedures. READ, UNDERSTAND AND FOLLOW ALL SAFETY
PRECAUTIONS FOUND IN THIS MANUAL BEFORE
PERFORMING INSPECTION & MAINTENANCE.
4—5
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Section IV – MAINTENANCE
4—6
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Section IV – MAINTENANCE
4—7
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Section IV – MAINTENANCE
4.4 FLUIDS AND FILTERS
The following charts list all the necessary lubricants, oils, greases, fuels, coolants and filters required for the KOBELCO
SK330(LC)-6E and SK330NLC-6E hydraulic excavators. Also a chart is provided giving specific information for the
proper lubricants, oils, greases, fuels and coolants to be used in certain climates. Contact KOBELCO distributor to
order the required filters, fluids and lubricants.
4—8
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Section IV – MAINTENANCE
D. LUBRICANT SPECIFICATIONS
The following information is designed to allow usage of the proper oils, greases, fuels and coolants in various cli-
mates and certain working conditions.
LUBRICANT
FOR ROLLERS AND IDLERS ON ALL MODELS.
ENGINE OIL A.P.I. Classification for "Service CD"-SAE30
(FOR GENERAL PURPOSE LUBRICATION)
LUBRICANT FOR SWING MOTOR REDUCTION UNIT AND TRAVEL MOTOR REDUCTION
UNITS ON THE FOLLOWING MODELS : SK330(LC)-6E, SK330NLC-6E
GEAR OIL EXTREME PRESSURE GEAR OIL #90
GRADE GL-4 BY A.P.I. CLASSIFICATION
4—9
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Section IV – MAINTENANCE
4.5 PRE-START(EVERY 8 HOURS) INSPEC-
TION & MAINTENANCE
The following procedures are to be performed every
8 hours or daily, before the machine is started.
ENGINE OIL
FILLER CAP
BE CAUTIOUS OF HOT FLUIDS AND SURFACES.
WEAR GOGGLES, SAFETY SHOES, HARD HAT, ENGINE OIL DIPSTICK
ON SIDE OF ENGINE
WORK CLOTHES AND WORK GLOVES TO PER-
FORM INSPECTION AND MAINTENANCE ON THIS
MACHINE.
H
A. ENGINE OIL LEVEL
L
1. Raise engine bonnet.
BETWEEN
LOW & HIGH
2. Locate and pull engine dipstick. Clean it with a clean, IS 5 LITER
dry, lint free cloth. Reinsert into engine. Pull out and
visually inspect the engine oil level on dipstick. See
Figure 4.15. FIGURE 4.15
NEVER REMOVE RADIATOR CAP WHEN ENGINE DO NOT REMOVE WHEN ENGINE IS HOT
IS HOT. ALLOW ENGINE TO COOL BEFORE RE- FIGURE 4.17
MOVING RADIATOR CAP.
4 — 10
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Section IV – MAINTENANCE
C. ENGINE FLUID LEAKS
USE CARDBOARD TO CHECK
FOR PRESSURE LEAKS
1. Inspect complete engine for signs of fluid leaks.
FIGURE 4.18
FIGURE 4.19
3. Loosen adjusting bolt, adjust fan belt to the speci- ADJUSTING BOLT MOUNTING NUT
fied tension, and tighten mounting nut and adjusting 8.4 ± 1.0 kgf·m
nut. See Figure 4.20. (61 ± 7 lbf·ft)
NOTE
When moving the alternator, try not to damage the stater ADJUSTING NUT
coil section between the front and rear brackets or the 7.7 ± 1.5 kgf·m Force : approx.
(56 ± 11 lbf·ft)
bolts. 98N (22lbf, 10kgf)
FIGURE 4.20
4 — 11
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Section IV – MAINTENANCE
E. AIR CLEANER
9 REST'D AIR
CLEANER
NOTE
• The air restriction indicator will not signal if the element is FIGURE 4.21
torn or if the air cleaner compartment is not sealed prop-
erly. If “REST’D AIR CLEANER” icon is displayed, as in-
dicated in Figure 4.21, inspect, clean, and/or replace the
air cleaner elements.
• The removal and cleaning of inner element are not al-
lowed. It may cause engine trouble due to the entry of
dust.
.• When replacing element, cover the engine intake port
to prevent it from the entry of dust.
ENGINE AIR CLEANER
ACCESS DOOR
SUPPLEMENTARY EXPLANATION
Cleaning and replacement of outer element.
FIGURE 4.22
Cleaning .......... When warning is indicated on multidisplay
Replacement ... After cleaning of 6th time or an elapse of
1 year
WING NUT
1. Cleaning or Replacement of Outer Element
c. Loosen the wing nut, and then pull out the outer
element. See Figure 4.24. FIGURE 4.23
FIGURE 4.24
4 — 12
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Section IV – MAINTENANCE
g. Set outer element, and install cover.
FIGURE 4.25
F . ENGINE ELECTRICAL
NEGATIVE (-) CABLE
1. Visually and manually inspect all engine electrical
wiring, connectors and components for signs of dam-
age and malfunction. See Figure 4.27.
4 — 13
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Section IV – MAINTENANCE
G. FUEL LEVEL
1. Right hand fuel tank side and view the fuel level
gauge on side of fuel tank. See Figure 4.28.
2. The fuel tank can be filled through the fuel filler cap
located on top of the fuel tank or by using the auxil-
iary fuel pump located the Battery access cover in
side.
b. Filling tank using auxiliary fuel pump (EU spec.) FIGURE 4.28
1. Open battery access cover, remove the filter end
of the fuel pump suction hose from its storage
housing and insert the fuel suction hose into fuel
FUEL PUMP
supply reservoir. See Figure 4.29. SUCTION HOSE
2. Locate the auxillary fuel pump switch inside the
storage box access door. Place the switch in the
“ON” position. See Figure 4.30. Place pump switch
in the “OFF” position when fuel tank is full.
NOTE
Delivery rate of the auxiliary fuel pump is 30 liters per
minute (7.9 U.S. Gal per minute).
• Do not pump petrol on products with flashpoints below
37°C (98.6°F).
• Do not run dry for more than 30 seconds.
FIGURE 4.29
NOTE
• The suction head of fuel pump is approx. 2.5 m (7.5
feet) locate the fuel drum as near as possible to the
machine.
FUEL PUMP
• After the switch is turned ON, if the fuel pump does not SWITCH
FUEL PUMP
actuate, check the fuse in the fuse box for possible dam- SWITCH
age. The fuse is 15 A (tubular fuse). Applicable No. : Applicable No. :
LC08-06201~06294 LC08-06295~
YC08-03001~03070 YC08-03071~
4 — 14
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Section IV – MAINTENANCE
H. HYDRAULIC OIL LEVEL
HYDRAULIC OIL CHECK POSITION
1. Place the machine in the oil check position on a firm
surface as shown in Figure 4.31.
FIGURE 4.31
FIGURE 4.32
4 — 15
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Section IV – MAINTENANCE
I . HYDRAULIC FUNCTIONS
CHECK ALL CONTROLS
FOR PROPER FUNCTION
1. Check all hydraulic controls for proper function be-
fore operating the machine. See Figure 4.35.
1. Check complete hydraulic system for leaks. Use a USE CARDBOARD TO CHECK
small piece of cardboard when checking areas with FOR PRESSURE LEAKS
high pressure. See Figure 4.36.
K. MACHINE ELECTRICAL
4 — 16
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Section IV – MAINTENANCE
L . STEPS AND HANDRAILS
KEEP STEP CLEAN AND
IN GOOD CONDITION
1. Carefully inspect all mounting steps and handrails
on the machine to make sure they are clean and in
safe working condition. See Figure 4.38.
M. FRAME STRUCTURE
FIGURE 4.41
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Section IV – MAINTENANCE
2. Track links
FIGURE 4.42
3. Sprockets
INSPECT THESE BOLTS
FIGURE 4.43
4. Idlers
FIGURE 4.44
5. Rollers
LOWER ROLLER UPPER ROLLER
a. Inspect rollers for excessive wear and damage. See INSPECT THESE SURFACES
Figure 4.45.
FIGURE 4.45
4 — 18
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Section IV – MAINTENANCE
O. TRACK TENSION
MACHINE
POSITION
1. Operate swing, arm, bucket and boom controls until
machine is set up as shown in Figure 4.46.
and reverse for the track being adjusted. This will balance
the tension between the idler and the sprocket. Then re-
measure as shown in Figure 4.47.
4 — 19
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Section IV – MAINTENANCE
P. BOOM AND ARM
FIGURE 4.49
FIGURE 4.50
4 — 20
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Section IV – MAINTENANCE
4.6 50 HOUR (WEEKLY) & NEW MACHINE
BREAK-IN INSPECTION & MAINTENANCE LOOSEN BOLTS
PROCEDURES TO LOWER COVER
NOTE
One new oil filter is shipped with the machine in the sup-
port kit. This is to be used at the 50 hour oil & filter change.
REMOVE BOLTS AND
LOWER COVER
FIGURE 4.53
2. Remove the four mounting bolts from the engine
lower cover plates. See Figure 4.52.
3. Place the oil container under the filter.
APPLY CLEAN ENGINE OIL
4. Remove the oil filter by turning counterclockwise. See
Figure 4.53.
5. To install the oil filter, apply a thin coat of engine oil
to the gasket of the oil filter, and then secure the
filter by tightening prescribed number of rotations
after the gasket comes in contact with the oil filter
head. See Figure 4.54.
6. When replacing the element only, and not the en-
gine oil, the amount of oil to be added is shown be-
low. FIGURE 4.54
Partially fill filter with oil before installing.
Oil volume ...... Approx. 1.1 Lit (0.29 GAL)
7. Start engine, operate it at idling operation for sev-
eral minutes. Then check filter fitting section for oil
leakage.
8. Install cover just below the engine to the regular po-
sition.
4 — 21
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Section IV – MAINTENANCE
B. ENGINE OIL
LOOSEN BOLTS
1. Move the machine to a firm, level surface and run TO LOWER COVER
engine for 5 minutes to warm the oil.
2. Remove the six retaining bolts from the oil pan ac-
cess cover on the bottom, rear center of machine.
See Figure 4.55. FIGURE 4.55
FIGURE 4.56
4 — 22
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Section IV – MAINTENANCE
C. FUEL TANK DRAIN
FIGURE 4.58
D. WATER SEPARATOR
The water separator isolates water that mixes in with AIR PLUG
the fuel. The case is equipped with a float. When wa-
ter accumulates, the float rises. When the float rises to
WATER SEPARATOR
the level line, drain the water. See Figure 4.59.
FIGURE 4.59
FIGURE 4.60
4 — 23
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Section IV – MAINTENANCE
F . RADIATOR, OIL COOLER AND DEBRIS SCREEN
ENGINE COOLANT
1. Clean radiator after every 50 hours of operation us- TANK ACCESS DOOR
ENGINE RADIATOR
ACCESS DOOR
FIGURE 4.62
REMOVE BOLTS
FIGURE 4.64
4 — 24
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Section IV – MAINTENANCE
G. HYDRAULIC RETURN FILTERS
(Applicable No. LC08-06201~06322, YC08-03001~03087) DEPRESS RUBBER CAP
TO RELEASE PRESSURE
Change the hydraulic tank return filter on a new ma-
chine after the first 50 hours of engine operation then
change every 500 hours.
NOTE
One new hydraulic return filter is shipped with the ma-
chine in the support kit. This is to be used at the 50 hours
filter change. HYDRAULIC TANK
Move machine to firm leveled ground and place attach-
FIGURE 4.65
ment in oil level check position.
2. Remove the six mounting bolts from the hydraulic FIGURE 4.66
return cover plate. See Figure 4.66.
BOLT
Slowly remove the mounting bolts. The filter cover plate COVER
SPRING
is under spring tension. WASHER
O-RING
4. Remove the filter from the housing. See Figure 4.67. BYPASS VALVE
4 — 25
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Section IV – MAINTENANCE
H. HYDRAULIC RETURN FILTERS
(Applicable No. LC09-06323~, YC09-03088~) DEPRESS RUBBER CAP
TO RELEASE PRESSURE
Change the hydraulic tank return filter on a new ma-
chine after the first 50 hours of engine operation then
change every 1,000 hours.
NOTE
One new hydraulic return filter is shipped with the ma-
chine in the support kit. This is to be used at the 50 hours
filter change. HYDRAULIC TANK
Move machine to firm leveled ground and place attach-
FIGURE 4.65A
ment in oil level check position.
(3)
Slowly remove the mounting bolts. The filter cover plate (B)
is under spring tension.
(C) (5)
3. Remove “O”-ring (5) and spring (4). See Figure 4.67A.
ELEMENT
(D) (5)
4. Disassemble element assy (A) while turning the handle. ASSY
Disassembling parts ...... (B), (C), (D), (E), (F) (A) (C)
(E)
5. Replace “O”-ring (C) of check valve (B).
(F) (D)
6. Replace packing (F) of plate (E).
4 — 26
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Section IV – MAINTENANCE
I . BATTERIES
Perform complete battery service on a new machine
after the first 50 hours of engine operation.
Then, check electrolyte (acid) every 50 hours.
4 — 27
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Section IV – MAINTENANCE
6. Use a hydrometer to check the specific gravity of
each cell. Compare readings to the chart below.
NOTE
Use hydrometer according to its manufacturer’s instruc- DISCONNECT BATTERY
tions. NEGATIVE (-) CABLE WHEN
. INSPECTING ELECTRICAL
OR WELDING
AMBIENT TEMPERATURE
CHARGE % 20°C 0°C -10°C
(68 F)
° (32 F)
° (14°F)
FIGURE 4.71
100 % 1.26 1.27 1.28
90 % 1.24 1.25 1.26
80 % 1.22 1.23 1.24
75 % 1.21 1.22 1.23
NOTE
Battery life can be shortened by overdischarging and over
discharging of the battery. Replace any battery that will
not hold chrage or is difficult to charge.
4 — 28
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Section IV – MAINTENANCE
J . ATTACHMENT LUBRICATION
Lubricate attachment pins every 50 hours of engine
operation. Use extreme pressure multi-purpose grease
No.2 EP type grease. Lubricate all points until grease
oozes.
NOTE
If attachment is sank in water, it is recommended to lubri-
cate it every 8 hours. BOOM CYLINDER
HEAD PINS
FIGURE 4.72
FIGURE 4.73
BUCKET CYLINDER
HEAD PIN
FIGURE 4.74
8. Bucket link pins. See Figure 4.75. BUCKET CYLINDER IDLER LINK TO
ROD END ARM PIN
9. Idler link to arm pin and arm to bucket pin. See Fig-
ure 4.75.
ARM TO
BUCKET PIN
TOP BUCKET
LINK PIN BOTTOM BUCKET
LINK PIN
FIGURE 4.75
4 — 29
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Section IV – MAINTENANCE
4.7 120 HOUR INSPECTION & MAINTENANCE
PROCEDURE DIPSTICK
4 — 30
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Section IV – MAINTENANCE
B. TRAVEL MOTORS REDUCTION OIL
Inspect oil level of travel motor reduction unit on a new FILL / LEVEL PLUG
machine after the first 50 hours of engine operation.
Then check every 120 hours.
FIGURE 4.78
TRAVEL REDUCTION UNIT COULD BE UNDER
PRESSURE. CAREFULLY LOOSEN PLUG AND RE-
MOVE SLOWLY TILL AIR PRESSURE IS RELEASED.
NOTE
Capacity of each travel motor reduction unit is 10.5 liters
(2.8 Gallons).
DRAIN PLUG
4 — 31
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Section IV – MAINTENANCE
4.8 250 HOUR (3-MONTH) INSPECTION & ALTERNATOR FAN PULLEY ADJUSTING BOLT
MAINTENANCE PROCEDURE
NOTE
Perform all pre-start (every 8 hour and 50 hour) inspec-
tion & maintenance procedures along with the following
120 hour inspection and maintenance procedures.
BELT DEFLECTION
CRANK PULLEY COMPRESSOR
Fan belt 8 mm ~ 15 mm (0.3˝ ~ 0.6˝)
FIGURE 4.80
Air conditioner 7 mm ~ 10 mm (0.3˝ ~ 0.4˝)
FIGURE 4.81
4 — 32
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Section IV – MAINTENANCE
B. AIR CONDITIONER FILTERS
SCREW SCREW REAR COVER SCREW
Cleaning recirculate and fresh air filters.
Recirculate air filter ... Every 500 hours
Fresh air filter ............ Every 250 hours
NOTE
Water washing is not allowed to clean air filter because it REAR COVER
COVER
NOTE
Washing with organic solvent (gasoline, trichlene, thinner,
etc.) is strictly prohibited.
COUNTERWEIGHT
Striking counterweight against obstruction may cause ATTACHING BOLT
loosening of bolts. Check bolts for loosening after 50
hours the first time, and every 250 hours after that.
4 — 33
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Section IV – MAINTENANCE
4.9 500 HOUR INSPECTION & MAINTENANCE
PROCEDURES
NOTE
Perform all pre-start (every 8 hour and 50 hour) inspec-
tion & maintenance procedures along with the following APPLY CLEAN FUEL
250 hour inspection and maintenance procedures.
REMOVAL
A. FUEL FILTER
FILTER WRENCH
3. Clean the filter base and apply clean fuel on the gas-
ket section of new fuel filter lightly.
4. Push it in until the filter gasket of fuel filter comes
into contact with the filter base by hand, and tighten
it with filter wrench 3/4 to 1 turn.
5. Start the engine and idle it several minutes, then
make sure that there is no leakage of fuel.
FIGURE 4.86
NOTE
Do not over grease the water pump bearing. It only re-
quires about one shot of a manual grease gun, which is
equivalent to aprox. 6.1 cc. NEVER USE A PNEUMATIC
GREASE GUN.
4 — 34
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Section IV – MAINTENANCE
C. BLEEDING AIR FROM THE FUEL SYSTEM
AIR PLUG
NOTE
Cover the air plug with a cloth before performing this op-
eration. AIR PLUG
4. Tighten the air plug when the air bubbles stop issu-
ing from it.
NOTE
Wipe away all spilled fuel before starting up the engine.
After engine has started, check for fuel leaks.
TO UPPER RIGHT
FIGURE 4.87
4 — 35
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Section IV – MAINTENANCE
D. GREASING THE SLEWING RING GREASING SWING
BEARING
1. EXTREME-PRESSURE.
MULTIPURPOSE GREASE.
1. Locate the grease nipple at the front of the slewing N.L.G. I No.2 LITHIUM BASE
GREASE EP TYPE.
2. ADD GREASE EVERY 500 HOURS.
3. ROTATE UPPER FRAME ADDING
ring. See Figure 4.88. GREASE EVERY 90° (TOTAL 4X)
2432P2689
4 — 36
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Section IV – MAINTENANCE
G. CHECKING THE AIR CONDITIONER REFRIGERANT
AIR CAPACITY COMPRESSOR
SELECTOR SWITCH SWITCH
1. Start the engine. Set the engine speed to the middle
speed position.
4 — 37
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Section IV – MAINTENANCE
4.11 2000 HOUR INSPECTION & MAINTENANCE
REMOVE CAP
PROCEDURES SLOWLY
Perform all other inspection & maintenance proce-
dures as previously described in this section.
1. Raise engine bonnet and slowly remove radiator cap. DEBRIS SCREEN
WASH OUT COVER
See Figure 4.91.
7. After draining, clean it with radiator flush. Clean it ENGINE DRAIN PLUG RADIATOR DRAIN VALVE
following instruction manual for flush in use.
FIGURE 4.93
8. After cleaning, open drain valve and drain plug, then
close them after completely draining water, and fill it
with water and clean out radiator flush material com- NOTE
pletely.
Expected minimum temperature Long life coolant
-14.5˚C (5.9˚F) 30% mixed
NOTE -34˚C (-29.2˚F) 50% mixed
Never spill the coolant on the ground that can cause the Change contaminated and foamy coolant with new one
environmental pollution. as soon as possible.
Cooling water other than long life coolant should be
changed two times a year, in spring and autumn.
4 — 38
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Section IV – MAINTENANCE
9. Fill radiator with water, open drain valve and drain
plug, and clean it flowing water with engine in a low
idling state until clean water is flowing out.
Adjust water feeding and draining so as to keep ra-
diator in full condition.
10. After clean water has drained out, stop engine and
close drain valve and drain plug. See Figure 4.94.
Fill with "long life coolant" in appropriate concentra-
tion. ENGINE DRAIN PLUG RADIATOR DRAIN VALVE
Refer to pages 4-8.
FIGURE 4.94
11. Run engine at low idling for 5 minutes and high idling
for 5 minutes to bleed air contaminated in coolant
(with cap of radiator removed).
14. Return engine bonnet and access door to the closed LOW
position respectively.
FIGURE 4.95
NOTE
Total cooling system volume is approximately 34 liters (9.0
Gal).
4 — 39
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Section IV – MAINTENANCE
B. REMOVAL AND INSTALLATION OF ENGINE RADIA-
RADIATOR
TOR – SEE FIGURE 4.96 (3) OIL COOLER
The radiator removal and installation procedure is de-
scribed below.
(4) (1)
1. Remove one under cover on the lower side of radia-
tor.
2. Open cap and radiator drain cock and pour the cool- (2)
COVER
ing water into container.
8. Shift the radiator to the oil cooler side, and hang it (7)
paying attention not to damage the insulation. PULL UP
Radiator weight : 36 kg (79 lb)
SHIFT IT TO THE OIL COOLER SIDE
9. After cleaning, install it by the reverse procedure.
4 — 40
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Section IV – MAINTENANCE
C. CHANGE HYDRAULIC OIL
HYDRAULIC OIL CHECK POSITION
NOTE
The following procedures are to be used for normal chang-
ing of the hydraulic oil only.
NOTE
If machine is cold, warm the hydraulic oil by operating SLOWLY REMOVE
attachment controls before placing machine in the hydrau- BOLTS & COVER
lic oil check position. See Sec. III (page 3-5).
FIGURE 4.99
SUCTION
NOTE STRAINER
Never spill the hydraulic oil on the ground, that can case
the environmental pollution.
FIGURE 4.100
4 — 41
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Section IV – MAINTENANCE
5. Install special suction stopper, part number 24100P978F5,
over suction tube inside hydraulic tank. See Figure 4.101. HYDRAULIC
TANK
SUCTION
TUBE
FIGURE 4.101
)
2˝
6.
(2
m
m
666
FIGURE 4.105
4 — 42
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Section IV – MAINTENANCE
13. Install new “O”-ring, part number ZD11G20000, in
BOLT
cover plate mounting surface groove and install suc-
tion strainer cover plate onto hydraulic tank. Make SPRING
WASHER
certain plate boss is inside suction strainer holder. COVER
See Figure 4.106.
NOTE
This machine was shipped from the factory with ISO
VG32S viscosity hydraulic oil in hydraulic system.
FIGURE 4.106
4 — 43
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Section IV – MAINTENANCE
D.HYDRAULIC TANK BREATHER
DEPRESS RUBBER CAP
1. Release hydraulic tank pressure. See Figure 4.107. TO RELEASE PRESSURE
FILTER
BREATHER
HOUSING
FIGURE 4.108
FIGURE 4.109
4 — 44
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Section IV – MAINTENANCE
E . CHANGE OIL IN TRAVEL MOTOR REDUCTION UNITS
Change the travel reduction units oil on a new ma- FILL / LEVEL PLUG
chine after the first 500 hours of engine operation then
change every 2000 hours.
DRAIN PLUG
1. Move machine to a firm, level surface. Operate travel
until “FILL/LEVEL” plugs on travel motors are at top. FIGURE 4.110
See Figure 4.110.
3. To add oil, remove the oil fill plug and add extreme TRAVEL REDUCTION UNIT COULD BE UNDER
pressure gear oil #90 grade GL-4 until oil just begins
PRESSURE, CAREFULLY LOOSEN PLUG AND RE-
to flow from level plug.
MOVE SLOWLY TILL AIR PRESSURE IS RELEASED.
4. To drain oil, remove “FILL/LEVEL” plug and drain
plug. Allow oil to drain into a 12 liter (3 Gal) capacity
container. Replace drain plug, remove level plug and
fill through fill port using extreme pressure gear oil
#90 grade GL-4.
NOTE
Capacity of each travel motor reduction unit is 10.5 liters
(2.8 Gallons).
ELEMENT
4 — 45
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Section IV – MAINTENANCE
2. Loosen the manifold block case with spanner 24mm
(0.94˝).
FIGURE 4.112
1. Remove the drain plug on the rear lower side of the FIGURE 4.113
swing reduction unit to drain oil to the container. See
Figure 4.114.
2. Clean the drain plug seal it with teflon tape, and in-
stall.
3. Remove the oil filler plug and fill with extreme pres-
sure gear oil #90 grade GL-4.
DRAIN PORT
NOTE
Capacity of each swing reduction unit is 21.5 liters (5.7
Gallons).
4 — 46
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section IV – MAINTENANCE
H. ATTACHMENT & DUST SEALS
STABILIZE BUCKET
ON GROUND
1. Bucket Clearance
Inspect bucket clearance frequently for wear. If clear-
ance between bucket and bucket link and/or between
arm and bucket is greater than 1.2mm (0.05˝) adjust
clearance according to instructions.
NOTE
Make certain “O”-rings are on bucket boss for reinstalla- FIGURE 4.116
tion.
BOLT
NUT
NOTE
Inspect “O”-rings for damage or excessive wear. If worn MAIN PINS BUCKET
or damaged replace with new parts to protect seals, pins LINK HERE
and surfaces from dirt and debris which can cause pre-
mature failure. FIGURE 4.117
“O”-Ring Part Number (4 Required) 2445Z1538
BUCKET ARM
LINK HERE HERE
FIGURE 4.118
4 — 47
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section IV – MAINTENANCE
3. Dust Seals
ATTACHMENT LUBRICATION POSITION
a. The attachment incorporates several dust seals
(8)
that should be periodically checked for damage and (7)
excessive wear. See Figure 4.119. (1)
(8) (2)
b. If excessive wear or damage is found remove seal
(6)
and replace with new parts. (5)
NOTE (10)
Order the following part numbers for replacement seals: (3)
(9) (4)
1. BOOM FOOT – 2445R138D10 (2 Req’d)
2. ARM to BOOM – 2445R138D10 (2 Req’d) FIGURE 4.119
3. ARM to IDLER LINK – 2445R138D7 (2 Req’d)
4. BKT CYLINDER to BKT LINK – 2445R138D8 (4 Req’d)
5. ARM to BUCKET – 2445R220D6 (2 Req’d) LIP OUT
BUSHING
SEAL
FIGURE 4.120
FIGURE 4.121
4 — 48
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Section IV – MAINTENANCE
J . CHANGE GREASE IN SLEWING RING GREASE BATH
FIGURE 4.122
FIGURE 4.123
4 — 49
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Section IV – MAINTENANCE
4.12 MISCELLANEOUS
A. FUSES
Follow the procedures below to replace “blown” or faulty
fuses.
FIGURE 4.124
NOTE
When ordering replacement fuses, order the following part
numbers: 11 12 13 14 15 16 17 18 19 20
10 AMP – Part number 2479R655S8 No. AMPS FUNCTION
20 AMP – Part number 2479R655S9 1 20A Mechatro Controller (CPU)
2 10A Wiper, Washer Relay
3 10A Engine Controller
4 10A Engine Controller
5 10A Cigar Lighter
6 10A Horn
7 NONE None
8 20A Fuel Supply Pump
9 10A Dome Lamp, Converter (Back up)
10 20A Starter Switch
11 10A DC to DC Converter
12 20A Swing Flasher
13 10A Gauge Cluste
14 20A Wiper, Washer
15 10A Solenoid Valve (Safety Lock Lever)
16 20A Working Light (Front)
17 20A Cab Light (OPT)
18 20A Air Conditioner
19 10A Controller (A/C)
20 20A Spare 24V
FIGURE 4.125
4 — 50
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Section IV – MAINTENANCE
B. PERIODICAL INSPECTION ITEMS
Since there is no definite time table for the replace-
ment of hydraulic lines, tubes and hoses, inspect the
following periodically for tightness and signs of dam-
HEATER
age. Replace all damaged lines, tubes and hoses with HOSES
new parts. Refer to the parts manual for correct part
numbers when ordering.
1. Heater Hoses
Inspect the heater hoses between heater and en- FIGURE 4.128
gine for signs of damage and wear. See Figure 4.126.
4 — 51
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Section IV – MAINTENANCE
4. Bucket Hoses & Tubes
Inspect bucket head and rod hoses and tubes for
damage, wear and loose connections. See Figure
4.129.
FIGURE 4.129
FIGURE 4.130
FIGURE 4.131
8. Foam Seals
Inspect the foam rubber seals around the radiator,
oil cooler and on the engine cover. Make certain they
are in place and secure to prevent overheating of
the engine. See Figure 4.132.
FOAM SEALS
FIGURE 4.132
4 — 52
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Section IV – MAINTENANCE
9. Fuel Filler Strainer
Inspect the fuel filler strainer beneath fuel filler cap
FUEL FILLER
for damage, dirt and debris. Make certain the strainer STRAINER
is clean and in place before fueling the machine. See
Figure 4.133. If the strainer is damaged, replace with
a new part. Order part number 2446R326.
NOTE
Do not remove this filter to refuel machine. To do so may
allow dirt and debris to enter fuel tank.
FIGURE 4.133
FIGURE 4.133A
FIGURE 4.133B
4 — 53
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Section IV – MAINTENANCE
C. MACHINE STORAGE 3. Completely fill fuel tank with fresh, clean fuel to aid
Perform the following procedure to prepare the ma- in preventing condensation of moisture inside the fuel
chine for long term storage. tank.
1. Perform all inspection and maintenance procedures 4. Move machine to an indoor location for storage.
as previously described in this section.
5. Operate bucket and arm completely “IN” extending
2. Thoroughly clean the machine, inspect for damaged cylinders. Then lower boom until attachment is rest-
or worn parts and components and replace or repair ing on the floor. See Figure 4.134.
all damaged or worn parts.
6. Coat cylinder rods with a heavy coat of grease to
prevent corrosion during storage.
FIGURE 4.134
4 — 54
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
INSPECTION MAINTENANCE CHECKLIST
4 — 55
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Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section V – TRANSPORTATION
Table of Contents
TRANSPORTING MACHINE ........................................................................................................................ 5-1 ~ 5-3
Machine Preparation .............................................................................................................................. 5-1
Loading the Machine ............................................................................................................................. 5-1
Securing Machine to Trailer .................................................................................................................. 5-2
LIFTING MACHINE ...................................................................................................................................... 5-3
LIFTING MACHINE WITHOUT ATTACHMENT ........................................................................................... 5-5
SHIPPING DIMENSIONS ............................................................................................................................. 5-7
Machine With Standard Attachments ................................................................................................... 5-7
Boom With Arm Cylinder – Figure 5.13 ................................................................................................ 5-8
Arm With Bucket Cylinder and Bucket – Figure 5.14 ......................................................................... 5-8
Arm With Bucket Cylinder – Figure 5.15 .............................................................................................. 5-8
Bucket - Figure 5.16 ............................................................................................................................... 5-9
5—0
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Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section V – TRANSPORTATION
5.1 TRANSPORTING MACHINE
3. Obtain any permits required from proper government
A. MACHINE PREPARATION agencies for transport of machine.
1. Know the total weight, length, width and height of 4. Use only a trailer with a rated capacity sufficient to
the machine being transported. See Figure 5.1. transport the machine.
2. Know route to be traveled. Investigate bridges, over- 5. Make certain trailer has ramps or a ramp is available
passes, trusses and traffic flow on route. for loading and unloading the machine.
3,460 mm (11´-4˝)
(2´-2˝) 4,120 mm (13´-6˝)
100 mm (3.9˝)
700 mm
(2´-4˝)
mm
660
Dimensions and weights are with 3.3 m (10´-10˝) Arm,
1.40 m3 (1.83 cu yd) Bucket and 6.5 m (21´-4˝) Boom
FIGURE 5.1
FIGURE 5.2
5—1
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section V – TRANSPORTATION
4. Slowly travel machine up trailer ramps and over rear
axles of trailer. See Figure 5.3.
SECURE
Place a cover over the exhaust pipe of the machine FRONT & REAR
and secure to avoid water entering the engine. OF EACH TRACK
FIGURE 5.5
5—2
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section V – TRANSPORTATION
5.2 LIFTING MACHINE
The following procedures are for lifting the machine,
as built by KOBELCO CONSTRUCTION MACHIN-
ERY CO., LTD. These procedure do not take into ALWAYS USE PROPER LIFTING EQUIPMENT AND
account modifications made to the machine that af- DEVICES.
fect machine weight or center of gravity. USE OF IMPROPER LIFTING EQUIPMENT COULD
1. Locate lifting locations at the front and rear of each ALLOW THE LOAD TO SHIFT OR FALL CAUSING
crawler frame. See Figure 5.6 to 5.8. SEVERE DAMAGE, SERIOUS INJURY OR DEATH.
2. Attach cables or wire rope with a capacity rating suf-
ficient to lift the machine, at lifting locations.
Place a hardwood or steel block between cables and DO NOT USE COUNTERWEIGHT LIFTING EYES TO
crawler frame to prevent damage to the tracks from LIFT WHOLE MACHINE.
cables during lifting. See Figure 5.6 to 5.8. LIFTING EYES CAN FALL UNDER THIS LOAD RE-
SULTING IN PERSONAL INJURY.
3. Bring loose ends of cables together at machine cen- REFER TO OPERATOR’S MANUAL FOR PROPER
ter of gravity and attach to an overhead lifting device WAY OF LIFTING MACHINE.
with a rated lifting capacity sufficient to lift the ma-
chine. See Figure 5.6 and 5.8.
TOOLS
NOTE
It may be necessary to place reinforced spreader bars ITEM SIZE Q'TY
between lifting cables to prevent damage to the machine CABLE (A) Ø 45.0 X 15.7 m 1
during lifting. See Figure 5.6 and 5.8. CABLE (B) Ø 45.0 X 15.6 m 1
SPREADER BARS (C) 4.0 m 2
4. Slowly lift and move machine to desired location.
FIGURE 5.6
5—3
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Section V – TRANSPORTATION
TOOLS
ITEM SIZE Q'TY
CABLE (A) Ø 45.0 X 15.7 m 1
CABLE (B) Ø 45.0 X 15.7 m 1
SPREADER BARS (C) 4.0 m 2
2,000mm
(1
(6´-7˝)
°) (45 °
ARM : 3.3 m (10´-10˝) 4° °)
) (13 ) (45
SHOE : 600 mm (23.6˝) CENTER OF GRAVITY 4,000mm (13´-1˝)
MODEL : SK330LC-6E
3,600mm (11´-10˝)
780mm 205mm 755mm
(30.7˝) (8.1˝) (29.7˝)
NOTE
Lifting machine with wider track shoes will tend PLACE BLOCK
BETWEEN EACH
to shift the center of gravity slightly forward, CABLE AND FRAME DO NOT USE THE COUNTERWEIGHT
toward the center of the slewing ring. LIFTING EYES TO LIFT MACHINE.
FIGURE 5.7
TOOLS
ITEM SIZE Q'TY
CABLE (A) Ø 45.0 X 15.7 m 1
CABLE (B) Ø 45.0 X 15.5 m 1
SPREADER BARS (C) 4.0 m 2
(1
(6´-7˝)
°) (45 °
ARM : 3.3 m (10´-10˝) 5° 1 °)
) (1 ) (45
SHOE : 600 mm (23.6˝) CENTER OF GRAVITY 4,000mm (13´-1˝)
MODEL : SK330NLC-6E
3,600mm (11´-10˝)
NOTE
Lifting machine with wider track shoes will tend PLACE BLOCK
BETWEEN EACH
to shift the center of gravity slightly forward, DO NOT USE THE COUNTERWEIGHT
CABLE AND FRAME
toward the center of the slewing ring. LIFTING EYES TO LIFT MACHINE.
FIGURE 5.8
5—4
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Section V – TRANSPORTATION
5.3 LIFTING MACHINE (WITHOUT ATTACHMENT) TOOLS
Lift up machine without attachment is the procedure ITEM SIZE Q'TY
described below. See Figure 5.9 to 5.11. CABLE (A) Ø 45.0 X 16.4 m 1
CABLE (B) Ø 45.0 X 15.2 m 1
SPREADER BARS (C) 4.0 m 2
2,000mm
SHOE : 600 mm (23.6˝)
(6´-7˝)
MODEL : SK330-6E (45 ° °)
) (45
(2
2 °) 4,000mm (13´-1˝)
(1 )
°
CENTER OF GRAVITY
3,600mm (11´-10˝)
740mm (29.1˝) 990 mm 740mm
(40.0˝) (29.1˝)
NOTE
PLACE BLOCK BETWEEN Lifting machine with wider track shoes will tend
EACH CABLE AND FRAME
DO NOT USE THE COUNTERWEIGHT to shift the center of gravity slightly forward,
LIFTING EYES TO LIFT MACHINE. toward the center of the slewing ring.
FIGURE 5.9
TOOLS
ITEM SIZE Q'TY
CABLE (A) Ø 45.0 X 16.4 m 1
CABLE (B) Ø 45.0 X 15.2 m 1
SPREADER BARS (C) 4.0 m 2
(2
3° (C)
(6´-7˝)
FIGURE 5.10
5—5
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section V – TRANSPORTATION
TOOLS
ITEM SIZE Q'TY
CABLE (A) Ø 45.0 X 16.4 m 1
CABLE (B) Ø 45.0 X 15.2 m 1
SPREADER BARS (C) 4.0 m 2
2,000 mm
(2
4° (C)
(6´-7˝)
SHOE : 600 mm (23.6˝) ) °) (45 ° °)
(2 ) (45
MODEL : SK330NLC-6E
CENTER OF GRAVITY 4,000 mm (13´-1˝)
3,600 mm (11´-10˝)
780mm (30.7˝) 1,085 mm 755mm (29.7˝)
(42.7˝)
PLACE BLOCK BETWEEN NOTE
EACH CABLE AND FRAME Lifting machine with wider track shoes will tend
DO NOT USE THE COUNTERWEIGHT to shift the center of gravity slightly forward,
LIFTING EYES TO LIFT MACHINE. toward the center of the slewing ring.
FIGURE 5.11
5—6
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section V – TRANSPORTATION
5.4 SHIPPING DIMENSIONS
A. SK330-6E, 330LC-6E AND SK330NLC-6E
11,200mm (36´-9˝)
3,500mm (11´-6˝)
*1,200mm (3´-11˝)
3,360mm (11´-0˝)
3,120mm (10´-3˝)
(19.7˝)
500
mm
4,650mm (15´-3˝) / 4,980mm (16´-4˝)-LC·NLC 600mm (23.6˝ )
5,830mm (19´-2˝) / 5,990mm (19´-8˝)-LC·NLC 3,200mm (10´-6˝ )-STD,LC
3,000mm (9´-10˝ )-NLC
* Marked dimensions do not include height of shoe lug.
FIGURE 5.12
5—7
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section V – TRANSPORTATION
B. BOOM WITH ARM CYLINDER – FIGURE 5.13
H
L
FIGURE 5.13
FIGURE 5.14
FIGURE 5.15
5—8
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section V – TRANSPORTATION
E . BUCKET – FIGURE 5.16
Standard bucket is 1.40 m3 (1.83 cu yd)
(A) Length is 1,640 mm (5´-5˝)
(B)
(B) Height is 1,460 mm (4´-9˝)
(C) Width without side cutters is 1,300 mm (4´-3˝)
(D) Width with side cutter is 1,430 mm (4´-8˝)
(E) Bucket weight is 1,040 kg (2,290 lb)
(A)
(C)
(D)
FIGURE 5.16
5—9
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Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VI – SPECIFICATIONS
Table of Contents
GENERAL SPECIFICATIONS ...................................................................................................................... 6-1 ~ 6-13
Machine Dimensions ............................................................................................................................. 6-1
Working Ranges ..................................................................................................................................... 6-1
Boom ....................................................................................................................................................... 6-2
Arm .......................................................................................................................................................... 6-2
Bucket ..................................................................................................................................................... 6-2
Shoes ...................................................................................................................................................... 6-2
Performance Specifications .................................................................................................................. 6-3
Travel speed ...................................................................................................................................... 6-3
Swing speed ...................................................................................................................................... 6-3
Gradeability ....................................................................................................................................... 6-3
Engine ................................................................................................................................................ 6-3
Hydraulic Components ..................................................................................................................... 6-3
Machine and Components Weights ..................................................................................................... 6-3
Lifting Capacities ................................................................................................................................... 6-4 ~ 6-13
OPTIONAL ATTACHMENTS SPECIFICATIONS ......................................................................................... 6-14
Working Ranges ..................................................................................................................................... 6-14
Bucket and Arm Combinations ............................................................................................................. 6-15
TORQUE SPECIFICATIONS ........................................................................................................................ 6-15
Capscrews and Nuts .............................................................................................................................. 6-15
Nuts and Sleeves ................................................................................................................................... 6-16
Flare Type Fitting Joints ........................................................................................................................ 6-16
Nylon Tube Fitting Joints ...................................................................................................................... 6-16
ORS Joints .............................................................................................................................................. 6-16
Torque Values for Most Common Bolts ............................................................................................... 6-17
MISCELLANEOUS INFORMATION ............................................................................................................. 6-18
Temperature Table ................................................................................................................................. 6-18
Special Pipe Wrenches .......................................................................................................................... 6-18
Weight of Materials Table ...................................................................................................................... 6-18
Caps and Plugs for Tubes and Hose Fitting ........................................................................................ 6-18
6—0
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Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VI – SPECIFICATIONS
6.1 GENERAL SPECIFICATIONS A. MACHINE DIMENSIONS – FIGURE 6.1
The specifications found in this section are given on These dimensions consider the following:
the standard SK330(LC)-6E and SK330NLC-6E hydrau- a. Standard boom ........ 6.5 meter (21´-4˝)
lic excavator as manufactured by KOBELCO CON-
b. Standard arm ........... 3.3 meter (10´-10˝)
STRUCTION MACHINERY CO., LTD. No modifica-
tions or options are taken into consideration in re- c. Bucket ...................... 1.40 m3 (1.83 cu yd)
gard to these specifications. d. Standard shoe .......... 600 mm (23.6˝)
11,200mm (36´-9˝)
3,500mm (11´-6˝)
*1,200mm (3´-11˝)
3,360mm (11´-0˝)
3,120mm (10´-3˝)
(19.7˝)
500
mm
4,650mm (15´-3˝) / 4,980mm (16´-4˝)-LC·NLC 600mm (23.6˝ )
5,830mm (19´-2˝) / 5,990mm (19´-8˝)-LC·NLC 3,200mm (10´-6˝ )-STD,LC
3,000mm (9´-10˝ )-NLC
* Marked dimensions do not include height of shoe lug.
FIGURE 6.1
FIGURE 6.2
6—1
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VI – SPECIFICATIONS
C. BOOM – FIGURE 6.3
Standard boom is 6.5 m (21´-4˝)
C
A: Length is 6.5 m (21´-4˝)
Center line to center line of pins.
ARM CYLINDER
B: Height is 1,135 mm (3´-9˝) BOSS
From centerline of boom end to centerline of arm
cylinder boss.
B
C: Width is 830 mm (32.7˝) GROUND LEVEL
B
Center line to center line of pins.
B: Width is 380 mm (15.0˝)
From edge to edge of arm end.
Weight : Approximately 1,090 kg (2,400 lb)
A
FIGURE 6.4
FIGURE 6.5
2. Quantity of shoes ;
SK330-6E ....................................... 45 per track
SK330LC-6E, SK330NLC-6E ..... 48 per track TRIPLE
GROUSER
SHOE
FIGURE 6.6
6—2
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VI – SPECIFICATIONS
G. PERFORMANCE SPECIFICATIONS H. MACHINE AND COMPONENT WEIGHTS
The following performance specifications are based on The following weight specifications are based on the
the standard machine with standard attachment. standard machine with standard attachment.
1. Travel speed, swing speed gradeability & swing torque 1. Component weights Unit : kg (lb)
DESCRIPTION SPECIFICATION COMPONENT SK330-6E SK330(N)LC-6E
5.7 km per hr (3.5 mph) in mode. COMPLETE MACHINE (STANDARD) 33,300 (73,410) 33,800 (74,510)-NLC
TRAVEL SPEED (EU) 33,900 (74,700)
3.3 km per hr (2.2 mph) in mode. COMPLETE MACHINE (STANDARD) 33,300 (73,410) 33,700 (74,300)-NLC
(OCEANIA) 33,800 (74,500)
SWING SPEED 8.6 min-1 IN M-Mode / "HI" idle.
UPPER FRAME ASSEMBLY 16,300 (35,930) 16,300 (35,930)
GRADEABILITY 70 % (35°)
Counterweight 8,420 (18,600) 8,420 (18,600)
SWING TORQUE 111.6 kN Cab 260 (570) 260 (570)
Boom Cylinder* 270 (600) X 2 270 (600) X 2
2. Engine
Engine* 580 (1,280) 580 (1,280)
Major engine specifications
Radiator & Oil Cooler 170 (370) 170 (370)
Engine maker Mitsubishi (MMC) Pump Assembly 126 (280) 126 (280)
Model 6D16-TLU2D Control valve 170 (370) 170 (370)
Type 4-cycle, water cooled, direct injection Fuel Tank* 204 (450) 204 (450)
with intercooler turbocharger , diesel
Hydraulic Tank* 172 (380) 172 (380)
Number of cylinders-Bore X Stroke 6-118 mm X 115 mm (4.65˝ X 4.53˝)
Swing Motor & Reduction Unit 510 (1,120) 510 (1,120)
Displacement 7,545 liter (460 cu in.)
LOWER FRAME ASSEMBLY (EU) 10,900 (24,030) 11,530 (25,130)
11,400
(25,410)
-NLC
Compression ratio 17.5 : 1
LOWER FRAME ASSEMBLY 10,900 (24,030) 11,340 (25,000)-NLC
Output rating 184 kW / 2,200 rpm (OCEANIA) 11,430 (25,200)
Maximum torque 824 N·m / 1,800 rpm Slewing ring 585 (1,290) 585 (1,290)
Travel Motor & Reductin Unit 360 (790) X 2 360 (790) X 2
Ignition order 1 - 5 - 3 - 6 - 2 - 4 clockwise rotation
Idler Assembly 170 (370) X 2 170 (370) X 2
Injection timing 8° Before Top Dead Point
Lower Roller Assembly (EU) 58 (130) X 14 58 (130) X 18
Intake valve clearance Cold 0.4 mm (0.0157˝)
Lower Roller Assembly (OCEANIA) 58 (130) X 14 58 (130) X 16
Exhaust valve clearance Cold 0.4 mm (0. 0157˝) 30 (66) X 4
Upper Roller Assembly 30 (66) X 4
Electrical system D.C. 24V Track Tension Assembly 190 (420) X 2 190 (420) X 2
Starting motor 24 V – 5 kW Sprocket 88 (190) X 2 88 (190) X 2
Alternator 24 V – 35 A Swivel Joint 30 (66) 30 (66)
Batteries 2 - 12 V - (136 Ah) Track Link w/600mm (23.6˝) Shoes 1,870 (4,120) X 2 1,995 (4,400) X 2
Engine dry weight* 580 kg (1,280 lb) Track Link 840 (1,850) X 2 900 (1,980) X 2
Wax type thermostat ATTACHMENT (STANDARD) 6,000 (13,200) 6,000 (13,200)
Thermostat (bottom by-pass type) Bucket Assembly [1.40m3 (1.83cu yd)] 1,040 (2,290) 1,040 (2,290)
Cooling fan drive method Ø620 (Ø24.4˝) suction type, Arm Assembly [3.3m (10´-10˝)] 1,770 (3,900) 1,770 (3,900)
belt drive, pulley ratio : 0.9
Arm [3.3m (10´-10˝)] 1,160 (2,560) 1,160 (2,560)
Air cleaner Dry type with safety elements
Bucket cylinder* 260 (570) 260 (570)
HEIGHT (m)
LIFT POINT (AXIS)
AXIS
10
ARM (See the following table)
9
8
BOOM (See the following table)
7
Z2
LD 6
COUNTERWEIGHT 8,420 kg
5
4
WORKING CONDITIONS: 3
– with no tool (bucket, clamshell..).
If object handling is performed with 2
tool installed, the weight of the tool 1
shall be deducted from the values
of this table. 0 Z1
1
– with extended bucket cylinder. WORKING CIRCUIT 2
PRESSURE 34,300 kPa
– on a compact or horizontal, level 3
HOLDING CIRCUIT
ground.
PRESSURE 34,300 kPa 4
– in complete swing of the upper 5 Z3
structure 6
AXIS OF ROTATION
7
0 1 2 3 4 5 6 7 8 9 10 11
OUTREACH (m)
THESE LOADS ARE VALID FOR THE HEIGHT OF
THE CONSIDERED ZONE (Z.) FOR THE INTENDED OUTREACH
BOOM LENGTH 6.50 m
ARM OUTREACH IN m
LENGTH LOADS IN kg (BOOM FOOT HEIGHT)
(m) OUTREACH (m) 3 4.5 6 7.5 9 MAX REACH
Z2 – 8270 6550 – –
2.60 LD=3.03 Z1 16350 10600 7880 5690 4470 4500 ( 9.02m)
Z3 14600 7960 – – –
Z2 – 7480 5580 4850 –
3.30 LD=3.73 Z1 7110 8810 7870 5650 4370 4070 ( 9.63m)
Z3 17380 7860 5660 – –
Z2 – – 5740 4750 –
4.15 LD=4.57 Z1 11640 10190 7760 5550 4190 3240 (10.40m)
Z3 15540 7650 5470 4180 –
LD:BOOM POINT TO HOOK POINT DISTANCE LC20T01017P2
6—4
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VI – SPECIFICATIONS
HEIGHT (m)
(HEAVY LIFT)
AXIS
10
ARM (See the following table)
9
8
BOOM (See the following table)
7
Z2
LD 6
COUNTERWEIGHT 8,420 kg
5
4
WORKING CONDITIONS: 3
– with no tool (bucket, clamshell..).
If object handling is performed with 2
tool installed, the weight of the tool 1
shall be deducted from the values
of this table. 0 Z1
1
– with extended bucket cylinder. WORKING CIRCUIT 2
PRESSURE 37,730 kPa
– on a compact or horizontal, level 3
HOLDING CIRCUIT
ground.
PRESSURE 37,730 kPa 4
– in complete swing of the upper 5 Z3
structure 6
AXIS OF ROTATION
7
0 1 2 3 4 5 6 7 8 9 10 11
OUTREACH (m)
THESE LOADS ARE VALID FOR THE HEIGHT OF
THE CONSIDERED ZONE (Z.) FOR THE INTENDED OUTREACH
BOOM LENGTH 6.50 m
ARM OUTREACH IN m
LENGTH LOADS IN kg (BOOM FOOT HEIGHT)
(m) OUTREACH (m) 3 4.5 6 7.5 9 MAX REACH
Z2 – 9400 6550 – –
2.60 LD=3.03 Z1 18100 11990 7880 5690 4470 4500 ( 9.02m)
Z3 16720 7960 – – –
Z2 – 8510 6270 4850 –
3.30 LD=3.73 Z1 7950 10170 7870 5650 4370 4070 ( 9.63m)
Z3 19830 7860 5660 – –
Z2 – – 6580 4940 –
4.15 LD=4.57 Z1 12930 11560 7760 5550 4190 3240 (10.40m)
Z3 17810 7650 5470 4180 –
LD:BOOM POINT TO HOOK POINT DISTANCE LC20T01018P2
6—5
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VI – SPECIFICATIONS
HEIGHT (m)
LIFT POINT (AXIS)
AXIS
10
ARM (See the following table)
9
8
BOOM (See the following table)
7
Z2
LD 6
COUNTERWEIGHT 8,420 kg
5
4
WORKING CONDITIONS: 3
– with no tool (bucket, clamshell..).
If object handling is performed with 2
tool installed, the weight of the tool 1
shall be deducted from the values
of this table. 0 Z1
1
– with extended bucket cylinder. WORKING CIRCUIT 2
PRESSURE 34,300 kPa
– on a compact or horizontal, level 3
HOLDING CIRCUIT
ground.
PRESSURE 34,300 kPa 4
– in complete swing of the upper 5 Z3
structure 6
AXIS OF ROTATION
7
0 1 2 3 4 5 6 7 8 9 10 11
OUTREACH (m)
THESE LOADS ARE VALID FOR THE HEIGHT OF
THE CONSIDERED ZONE (Z.) FOR THE INTENDED OUTREACH
BOOM LENGTH 6.50 m
ARM OUTREACH IN m
LENGTH LOADS IN kg (BOOM FOOT HEIGHT)
(m) OUTREACH (m) 3 4.5 6 7.5 9 MAX REACH
Z2 – 8270 6630 – –
2.60 LD=3.03 Z1 16350 10600 8170 5900 4640 4870 ( 9.02m)
Z3 14600 8220 – – –
Z2 – 7480 5580 5020 –
3.30 LD=3.73 Z1 7110 8810 8150 5870 4540 4220 ( 9.63m)
Z3 17380 8140 5870 – –
Z2 – – 5740 4750 –
4.15 LD=4.57 Z1 11640 10190 7790 5770 4360 3240 (10.40m)
Z3 15540 7930 5690 4350 –
LD:BOOM POINT TO HOOK POINT DISTANCE LC20T01019P2
6—6
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VI – SPECIFICATIONS
HEIGHT (m)
(HEAVY LIFT)
AXIS
10
ARM (See the following table)
9
8
BOOM (See the following table)
7
Z2
LD 6
COUNTERWEIGHT 8,420 kg
5
4
WORKING CONDITIONS: 3
– with no tool (bucket, clamshell..).
If object handling is performed with 2
tool installed, the weight of the tool 1
shall be deducted from the values
of this table. 0 Z1
1
– with extended bucket cylinder. WORKING CIRCUIT 2
PRESSURE 37,730 kPa
– on a compact or horizontal, level 3
HOLDING CIRCUIT
ground.
PRESSURE 37,730 kPa 4
– in complete swing of the upper 5 Z3
structure 6
AXIS OF ROTATION
7
0 1 2 3 4 5 6 7 8 9 10 11
OUTREACH (m)
THESE LOADS ARE VALID FOR THE HEIGHT OF
THE CONSIDERED ZONE (Z.) FOR THE INTENDED OUTREACH
BOOM LENGTH 6.50 m
ARM OUTREACH IN m
LENGTH LOADS IN kg (BOOM FOOT HEIGHT)
(m) OUTREACH (m) 3 4.5 6 7.5 9 MAX REACH
Z2 – 9400 6760 – –
2.60 LD=3.03 Z1 18100 11990 8170 5900 4640 4870 ( 9.02m)
Z3 16720 8250 – – –
Z2 – 8510 6270 5020 –
3.30 LD=3.73 Z1 7950 10170 8150 5870 4540 4220 ( 9.63m)
Z3 19830 8140 5870 – –
Z2 – – 6580 5110 –
4.15 LD=4.57 Z1 12930 11560 8050 5770 4360 3670 (10.40m)
Z3 17810 7930 5690 4350 –
LD:BOOM POINT TO HOOK POINT DISTANCE LC20T01020P2
6—7
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VI – SPECIFICATIONS
HEIGHT (m)
LIFT POINT (AXIS)
AXIS
10
ARM (See the following table)
9
8
BOOM (See the following table)
7
Z2
LD 6
COUNTERWEIGHT 8,420 kg
5
4
WORKING CONDITIONS: 3
– with no tool (bucket, clamshell..).
If object handling is performed with 2
tool installed, the weight of the tool 1
shall be deducted from the values
of this table. 0 Z1
1
– with extended bucket cylinder. WORKING CIRCUIT 2
PRESSURE 34,300 kPa
– on a compact or horizontal, level 3
HOLDING CIRCUIT
ground.
PRESSURE 34,300 kPa 4
– in complete swing of the upper 5 Z3
structure 6
AXIS OF ROTATION
7
0 1 2 3 4 5 6 7 8 9 10 11
OUTREACH (m)
THESE LOADS ARE VALID FOR THE HEIGHT OF
THE CONSIDERED ZONE (Z.) FOR THE INTENDED OUTREACH
BOOM LENGTH 6.50 m
ARM OUTREACH IN m
LENGTH LOADS IN kg (BOOM FOOT HEIGHT)
(m) OUTREACH (m) 3 4.5 6 7.5 9 MAX REACH
Z2 – 8270 6630 – –
2.60 LD=3.03 Z1 16350 10600 8280 5970 4700 4730 ( 9.02m)
Z3 14600 8220 – – –
Z2 – 7480 5580 5080 –
3.30 LD=3.73 Z1 7110 8810 8250 5940 4600 4280 ( 9.63m)
Z3 17380 8240 5940 – –
Z2 – – 5740 4750 –
4.15 LD=4.57 Z1 11640 10190 7790 5840 4420 3240 (10.40m)
Z3 15540 8030 5760 4410 –
LD:BOOM POINT TO HOOK POINT DISTANCE LC20T01021P2
6—8
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VI – SPECIFICATIONS
HEIGHT (m)
(HEAVY LIFT)
AXIS
10
ARM (See the following table)
9
8
BOOM (See the following table)
7
Z2
LD 6
COUNTERWEIGHT 8,420 kg
5
4
WORKING CONDITIONS: 3
– with no tool (bucket, clamshell..).
If object handling is performed with 2
tool installed, the weight of the tool 1
shall be deducted from the values
of this table. 0 Z1
1
– with extended bucket cylinder. WORKING CIRCUIT 2
PRESSURE 37,730 kPa
– on a compact or horizontal, level 3
HOLDING CIRCUIT
ground.
PRESSURE 37,730 kPa 4
– in complete swing of the upper 5 Z3
structure 6
AXIS OF ROTATION
7
0 1 2 3 4 5 6 7 8 9 10 11
OUTREACH (m)
THESE LOADS ARE VALID FOR THE HEIGHT OF
THE CONSIDERED ZONE (Z.) FOR THE INTENDED OUTREACH
BOOM LENGTH 6.50 m
ARM OUTREACH IN m
LENGTH LOADS IN kg (BOOM FOOT HEIGHT)
(m) OUTREACH (m) 3 4.5 6 7.5 9 MAX REACH
Z2 – 9400 6830 – –
2.60 LD=3.03 Z1 18100 11990 8260 5970 4700 4730 ( 9.02m)
Z3 16720 8340 – – –
Z2 – 8510 6270 5080 –
3.30 LD=3.73 Z1 7950 10170 8250 5940 4600 4280 ( 9.63m)
Z3 19830 8240 5940 – –
Z2 – – 6580 5170 –
4.15 LD=4.57 Z1 12930 11560 8140 5840 4420 3710 (10.40m)
Z3 17810 8030 5760 4410 –
LD:BOOM POINT TO HOOK POINT DISTANCE LC20T01022P2
6—9
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VI – SPECIFICATIONS
HEIGHT (m)
LIFT POINT (AXIS)
AXIS
10
ARM (See the following table)
9
8
BOOM (See the following table)
7
Z2
LD 6
COUNTERWEIGHT 8,420 kg
5
4
WORKING CONDITIONS: 3
– with no tool (bucket, clamshell..).
If object handling is performed with 2
tool installed, the weight of the tool 1
shall be deducted from the values
of this table. 0 Z1
1
– with extended bucket cylinder. WORKING CIRCUIT 2
PRESSURE 34,300 kPa
– on a compact or horizontal, level 3
HOLDING CIRCUIT
ground.
PRESSURE 34,300 kPa 4
– in complete swing of the upper 5 Z3
structure 6
AXIS OF ROTATION
7
0 1 2 3 4 5 6 7 8 9 10 11
OUTREACH (m)
THESE LOADS ARE VALID FOR THE HEIGHT OF
THE CONSIDERED ZONE (Z.) FOR THE INTENDED OUTREACH
BOOM LENGTH 6.50 m
ARM OUTREACH IN m
LENGTH LOADS IN kg (BOOM FOOT HEIGHT)
(m) OUTREACH (m) 3 4.5 6 7.5 9 MAX REACH
Z2 – 8270 6020 – –
2.60 LD=3.03 Z1 16350 10600 7160 5180 4070 4100 ( 9.02m)
Z3 14600 7230 – – –
Z2 – 7480 5580 4440 –
3.30 LD=3.73 Z1 7110 8810 7140 5140 3970 3700 ( 9.63m)
Z3 17380 7130 5140 – –
Z2 – – 5740 4530 –
4.15 LD=4.57 Z1 11640 10190 7040 5040 3800 3190 (10.40m)
Z3 15540 6920 4960 3780 –
LD:BOOM POINT TO HOOK POINT DISTANCE LC20T01023P2
6 — 10
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VI – SPECIFICATIONS
HEIGHT (m)
(HEAVY LIFT)
AXIS
10
ARM (See the following table)
9
8
BOOM (See the following table)
7
Z2
LD 6
COUNTERWEIGHT 8,420 kg
5
4
WORKING CONDITIONS: 3
– with no tool (bucket, clamshell..).
If object handling is performed with 2
tool installed, the weight of the tool 1
shall be deducted from the values
of this table. 0 Z1
1
– with extended bucket cylinder. WORKING CIRCUIT 2
PRESSURE 37,730 kPa
– on a compact or horizontal, level 3
HOLDING CIRCUIT
ground.
PRESSURE 37,730 kPa 4
– in complete swing of the upper 5 Z3
structure 6
AXIS OF ROTATION
7
0 1 2 3 4 5 6 7 8 9 10 11
OUTREACH (m)
THESE LOADS ARE VALID FOR THE HEIGHT OF
THE CONSIDERED ZONE (Z.) FOR THE INTENDED OUTREACH
BOOM LENGTH 6.50 m
ARM OUTREACH IN m
LENGTH LOADS IN kg (BOOM FOOT HEIGHT)
(m) OUTREACH (m) 3 4.5 6 7.5 9 MAX REACH
Z2 – 8670 6020 – –
2.60 LD=3.03 Z1 18100 11060 7160 5180 4070 4100 ( 9.02m)
Z3 16720 7230 – – –
Z2 – 8510 6170 4440 –
3.30 LD=3.73 Z1 7950 10170 7140 5140 3970 3700 ( 9.63m)
Z3 19830 7130 5140 – –
Z2 – – 6320 4530 –
4.15 LD=4.57 Z1 12930 10760 7040 5040 3800 3190 (10.40m)
Z3 17810 6920 4960 3780 –
LD:BOOM POINT TO HOOK POINT DISTANCE LC20T01024P1
6 — 11
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VI – SPECIFICATIONS
HEIGHT (m)
LIFT POINT (AXIS)
AXIS
10
ARM (See the following table)
9
8
BOOM (See the following table)
7
Z2
LD 6
COUNTERWEIGHT 8,420 kg
5
4
WORKING CONDITIONS: 3
– with no tool (bucket, clamshell..).
If object handling is performed with 2
tool installed, the weight of the tool 1
shall be deducted from the values
of this table. 0 Z1
1
– with extended bucket cylinder. WORKING CIRCUIT 2
PRESSURE 34,300 kPa
– on a compact or horizontal, level 3
HOLDING CIRCUIT
ground.
PRESSURE 34,300 kPa 4
– in complete swing of the upper 5 Z3
structure 6
AXIS OF ROTATION
7
0 1 2 3 4 5 6 7 8 9 10 11
OUTREACH (m)
THESE LOADS ARE VALID FOR THE HEIGHT OF
THE CONSIDERED ZONE (Z.) FOR THE INTENDED OUTREACH
BOOM LENGTH 6.50 m
ARM OUTREACH IN m
LENGTH LOADS IN kg (BOOM FOOT HEIGHT)
(m) OUTREACH (m) 3 4.5 6 7.5 9 MAX REACH
Z2 – 8270 6210 – –
2.60 LD=3.03 Z1 16350 10600 7420 5370 4230 4260 ( 9.02m)
Z3 14600 7490 – – –
Z2 – 7480 5580 4800 –
3.30 LD=3.73 Z1 7110 8810 7400 5330 4130 3850 ( 9.63m)
Z3 17380 7390 5340 – –
Z2 – – 5740 4690 –
4.15 LD=4.57 Z1 11640 10190 7290 5230 3950 3240 (10.40m)
Z3 15540 7180 5150 3940 –
LD:BOOM POINT TO HOOK POINT DISTANCE LC20T01025P2
6 — 12
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VI – SPECIFICATIONS
HEIGHT (m)
(HEAVY LIFT)
AXIS
10
ARM (See the following table)
9
8
BOOM (See the following table)
7
Z2
LD 6
COUNTERWEIGHT 8,420 kg
5
4
WORKING CONDITIONS: 3
– with no tool (bucket, clamshell..).
If object handling is performed with 2
tool installed, the weight of the tool 1
shall be deducted from the values
of this table. 0 Z1
1
– with extended bucket cylinder. WORKING CIRCUIT 2
PRESSURE 37,730 kPa
– on a compact or horizontal, level 3
HOLDING CIRCUIT
ground.
PRESSURE 37,730 kPa 4
– in complete swing of the upper 5 Z3
structure 6
AXIS OF ROTATION
7
0 1 2 3 4 5 6 7 8 9 10 11
OUTREACH (m)
THESE LOADS ARE VALID FOR THE HEIGHT OF
THE CONSIDERED ZONE (Z.) FOR THE INTENDED OUTREACH
BOOM LENGTH 6.50 m
ARM OUTREACH IN m
LENGTH LOADS IN kg (BOOM FOOT HEIGHT)
(m) OUTREACH (m) 3 4.5 6 7.5 9 MAX REACH
Z2 – 8930 6210 – –
2.60 LD=3.03 Z1 18100 11440 7420 5730 4230 4260 ( 9.02m)
Z3 16720 7490 – – –
Z2 – 8510 6270 4600 –
3.30 LD=3.73 Z1 7950 10170 7400 5330 4130 3850 ( 9.63m)
Z3 19830 7390 5340 – –
Z2 – – 6520 4690 –
4.15 LD=4.57 Z1 12930 11140 7290 5230 3950 3330 (10.40m)
Z3 17810 7180 5150 3940 –
LD:BOOM POINT TO HOOK POINT DISTANCE LC20T01026P2
6 — 13
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VI – SPECIFICATIONS
6.2 OPTIONAL ATTACHMENTS SPECIFICA- A
TIONS B
The following working ranges specifications are based H
on the standard machine with optional attachments.
D
b. ARM ................................ 4.15 m (13´-7˝)
E
c. BUCKET
SAE heaped .................... 1.20 m3 (1.57 cu yd)
Struck .............................. 0.84 m3 (1.10 cu yd)
F
Width with side cutters .... 1,240 mm (4´-1˝)
Width w/o side cutters ..... 1,110 mm (3´-8˝)
Weight ............................. 930 kg (2,050 lb)
G
A Maximum digging reach 11,980 39´- 4˝
C
B Maximum digging reach at ground 11,800 38´- 9˝
C Maximum digging depth 8,340 27´- 4˝
D Maximum digging height 10,750 35´- 3˝
E Maximum dumping clearance 7,570 24´- 10˝
F Minimum dumping clearance 1,770 5´- 10˝
FIGURE 6.7
G Max. vertical wall digging depth 7,290 23´- 11˝
H Minimum swing radius 4,370 14´- 4˝
2. Attachment with :
a. BOOM ............................. 6.5 m (21´-4˝)
b. ARM ................................ 2.6 m (8´-6˝)
c. BUCKET
SAE heaped .................... 1.60 m3 (2.09 cu yd)
Struck .............................. 1.20 m3 (1.57 cu yd)
Width with side cutters .... 1,610 mm (5´-3˝)
Width w/o side cutters ..... 1,480 mm (4´-10˝)
Weight ............................. 1,130 kg (2,490 lb)
6 — 14
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VI – SPECIFICATIONS
B. BUCKET AND ARM COMBINATIONS
2. Metric fine thread standard tightening torque values. Make certain to tighten all capscrews & nuts to proper torque
values.
Torque Value Unit : kgf·m (lbf·ft)
Classification 4.8 T 7T 10.9 T
NOMINAL SIZE NO LUBRICATION OIL LUBRICATION NO LUBRICATION OIL LUBRICATION NO LUBRICATION OIL LUBRICATION
M8 P=1.0 1.15 ± 0.11 (8.3 ± 0.8) 0.97 ± 0.1 (7.0 ± 0.7) 2.5 ± 0.2 (18.0 ± 1.4) 2.1 ± 0.2 (15.2 ± 1.4) 4.5 ± 0.4 (32.5 ± 2.9) 3.8 ± 0.4 (27.4 ± 2.9)
M10 P=1.25 2.3 ± 0.2 (16.6 ± 1.4) 1.91 ± 0.19 (13.8 ± 1.4) 4.9 ± 0.5 (35.4 ± 3.6) 4.2 ± 0.4 (30.3 ± 2.9) 8.9 ± 0.9 (64.2 ± 6.5) 7.5 ± 0.7 (54.2 ± 5.1)
M12 P=1.25 4.0 ± 0.4 (28.9 ± 2.9) 3.4 ± 0.3 (24.5 ± 2.2) 8.7 ± 0.9 (62.8 ± 6.5) 7.3 ± 0.7 (52.7 ± 5.1) 15.7 ± 1.6 (113 ± 13) 13.2 ± 1.3 (95.3 ± 9.4)
M16 P=1.5 9.4 ± 0.9 (67.9 ± 6.5) 7.9 ± 0.8 (57.0 ± 5.8) 20 ± 2 (144 ± 14) 17.2 ± 1.7 (124 ± 12) 37 ± 4 (267 ± 29) 31 ± 3 (224 ± 22)
M20 P=1.5 19 ± 9 (137 ± 14) 15.8 ± 1.6 (114 ± 14) 41 ± 4 (296 ± 29) 34 ± 3 (246 ± 22) 74 ± 7 (535 ± 51) 62 ± 6 (448 ± 43)
M24 P=2 32 ± 3 (231 ± 22) 27 ± 3 (195 ± 22) 70 ± 7 (506 ± 51) 58 ± 6 (419 ± 43) 126 ± 12 (910 ± 87) 105 ± 10 (758 ± 72)
M30 P=2 65 ± 6 (469 ± 43) 54 ± 5 (390 ± 36) 142 ± 14 (1030 ± 100) 118 ± 12 (852 ± 87) 255 ± 26 (1840 ± 190) 212 ± 21 (1530 ± 150)
M36 P=3 109 ± 11 (787 ± 79) 91 ± 9 (657 ± 65) 238 ± 23 (1720 ± 170) 198 ± 20 (1430 ± 140) 428 ± 43 (3090 ± 310) 357 ± 36 (2580 ± 260)
6 — 15
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VI – SPECIFICATIONS
B. NUTS AND SLEEVES
B
SLEEVE NUT
NUT
6 — 16
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VI – SPECIFICATIONS
F. TORQUE VALUES FOR MOST COMMON BOLTS
Follow the table below and tighten or retighten every capscrew and nut. Check for any loose or missing capscrews or
nuts before daily operation and during periodical inspections. Retighten or supply new parts for missing ones as
required.
6 — 17
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VI – SPECIFICATIONS
6.4 MISCELLANEOUS INFORMATION D. CAPS AND PLUGS FOR TUBES AND HOSE FITTINGS
A. TEMPERATURE TABLE C
G C Male PF Plugs
"D"
"C"
D
F E Unit : mm (in) "B"
TUBE PART
A B C D E F G
DIA. No.
15 27 70 22 12.7 8 40 16
2421T160 "A"
(0.591) (1.06) (2.76) (0.87) (0.50) (0.32) (1.57) (0.63)
Dia. (ø)
18 32 70 22 12.7 11 42 19
2421T138
(0.709) (1.26) (2.76) (0.87) (0.50) (0.43) (1.65) (0.75)
22 36 70 22 12.7 11.5 48 23
2421T130
(0.866) (1.42) (2.76) (0.87) (0.50) (0.44) (1.89) (0.91)
28 41 109 22 12.7 14.5 60 29 60˚
2421T115
(1.10) (1.614) (4.29) (0.87) (0.50) (0.57) (2.36) (1.14)
35 55 90 45 20 20.5 81 41 Unit : mm
2421T314
(1.38) (2.17) (3.54) (1.77) (0.79) (0.81) (3.19) (1.61) PLUG PART "A" "B" "C" "D"
SIZE NUMBER O.D. (Ø) LENGTH LENGTH FLATS
C. WEIGHT OF MATERIALS TABLE PF 1/4 2444Z2728D1 13.5 16.5 24.5 14
lb/yd3 kg/m3 Material (loose weight) PF 3/8 2444Z2728D2 16.6 17.5 25.5 17
700 420 Wood chips
PF 1/2 2444Z2728D3 20.6 20.0 31.0 22
750 440 Peat, dry
950 560 Cinders PF 3/4 2444Z2728D4 26.2 21.5 34.0 27
1170 690 Peat, wet PF 1 2444Z2728D5 33.3 23.5 36.0 36
1600 950 Topsoil
1780 1050 Coal
2100 1250 Calcite
2100 1250 Earth, loam Female PF caps
2250 1330 Shale
SIZE PART NUMBER
2400 1420 Sand, dry
2500 1480 Clay, dry PF 1/4 2444Z2729D1
2550 1510 Earth, dry PF 3/8 2444Z2729D2
2600 1540 Limestone, broken or crushed PF 1/2 2444Z2729D3
Thread Screw
2700 1600 Earth, wet
PF 3/4 2444Z2729D4
2800 1660 Clay, wet
2800 1660 Rock, granite, blasted & broken PF 1 2444Z2729D5
2850 1690 Sand, moist PF 1 1/4 2444Z2729D6
2900 1720 Sand and gravel, dry
3100 1840 Sand, wet
3400 2020 Sand and gravel, wet
6 — 18
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Section VII – TROUBLESHOOTING
Table of Contents
GENERAL TROUBLESHOOTING ............................................................................................................... 7-1 ~ 7-3
7—0
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VII – TROUBLESHOOTING
7.1 GENERAL TROUBLESHOOTING
This troubleshooting information covers the compo- replacement of components or adjustment of valves
nents and systems as described in this operator’s be required, contact KOBELCO distributor for assis-
manual. Should in depth troubleshooting, repair or tance.
7—1
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VII – TROUBLESHOOTING
and icon displays) c . Wrong oil viscosity a. Replace with proper oil
a . Low coolant a. Fill to proper level
b. Coolant leaking a. Repair & fill to proper level
2. Abnormal rise in the c . Loose radiator cap a. Tighten
coolant temperature
d. Radiator core clogged a. Clean cooling system
(Buzzer sounds and
icon displays) e . V-belt loose or damaged a. Tighten to proper tension
f . Rust or scale in coolant a. Flush system / fill to level
g. Faulty thermostat a. Replace
a . Clogged air cleaner a. Replace elements
3. Air cleaner clogged
b. Hoses from air cleaner to turbo clogged a. Clean, repair or replace
a . Battery disconnected a. Connect
1. Starter does not turn b. Battery discharged a. Charge
or turns slowly which
c . Battery terminals disconnected, loose, or corroded a. Clean and connect
does not start the
engine d. Ground cable disconnected a. Connect
e . Engine oil viscosity too thick (Cold weather) a. Change to proper oil
a . Insufficient fuel a. Refuel
b. Improper starting procedure a. Refer to pages 3-2~3-4
2. Starter turns but c . Air in fuel line a. Bleed
engine does not start d. Clogged fuel filter a. Replace element
e . Clogged air cleaner a. Replace elements
f . Air heater circuit malfunctioning a. Check circuit
a . Low idling RPM a. KOBELCO serviceman
3. Engine tends to stop b. Fuel filter clogged a. Replace element
at low speed c . Air cleaner clogged a. Replace element
ENGINE
7—2
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VII – TROUBLESHOOTING
7—3
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VIII – SCHEMATICS
Table of Contents
ELECTRIC CIRCUIT DIAGRAM (A) (Applicable No. LC08-06201~06322, YC08-03001~03087) ............. 8-1
ELECTRIC CIRCUIT DIAGRAM (B) (Applicable No. LC08-06201~06322, YC08-03001~03087) ............. 8-2
ELECTRIC CIRCUIT DIAGRAM (C) (Applicable No. LC08-06201~06322, YC08-03001~03087) ............. 8-3
ELECTRIC CIRCUIT DIAGRAM (D) (Applicable No. LC08-06201~06322, YC08-03001~03087) ............. 8-4
ELECTRIC CIRCUIT DIAGRAM (A) (Applicable No. LC09-06323~, YC09-03088~) ................................. 8-5
ELECTRIC CIRCUIT DIAGRAM (B) (Applicable No. LC09-06323~, YC09-03088~) ................................. 8-6
ELECTRIC CIRCUIT DIAGRAM (C) (Applicable No. LC09-06323~, YC09-03088~) ................................. 8-7
ELECTRIC CIRCUIT DIAGRAM (D) (Applicable No. LC09-06323~, YC09-03088~) ................................. 8-8
8—0
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VIII – SCHEMATICS
8.1 SK330(LC)-6E & SK330NLC-6E ELECTRICAL SCHEMATICS
CONVERTER BACK UP
ENG.CONTROLLER
4 ENG.CONTROLLER
A. ELECTRIC CIRCUIT DIAGRAM (A)
RY 1B CONTROLLER
Applicable No. LC08-06201~06322
5 CIGARETTE
MECHATRO
YB 9 ROOM LIGHT
LIGHTER
KEY SW.
YC08-03001~03087 C-6 : ENG. CONTROLLER
RELAY
HORN
SW-45 : MEMORY RESET SW.
RY 1A
3A
3B
WV 10
WY 2
WG 6
328 GrR 301 Sb B SW-44 :
4 6-82 6-71
1.25
1.25
WV
DIAG DISPLAY SW. (NORMAL CONNECT)
YL
G
302 BrW
Y
R 6-37
F-1 : FUSE BOX 3B 6-93
E-18 : Q-ADJ RESISTOR
20A
10A
10A
10A
10A
10A
20A
10A
20A
G
51 2W 3A 6-92 303 BrG
6-46
54 2R 52 5R E4 B
22 6-99 Y
55 1.25WP 4 16
E5 B
50 1.25L 23 6-100 304 GB
53 5Y 6-56 7
SHIELD
305 GL
10A
20A
10A
20A
10A
20A
20A
20A
10A
20A
6-58 1 ENG.CONTROLLER CHECK CONNECTOR
C-6 : B
4
ENG. CONTROLLER
WG
1.25
1.25
RW
1.25
1.25
1.25
RESERVE 20 1.25
WR
WB
RG
WL
B
RB
CONVERTER 11 OL
RL
B
W
6-87 5 MMC ENG. HARNESS
23 22
B
FLASHER WORK 12
CLUSTER 13
WIPER, 14
SOLENOID 15
WORK 16
OPT. WORK 17
AIR CON. 18
AIR CON. 19
6-42
WASHER
LIGHT
306 W Y SE-30 :
GAUGE
LIGHT ALARM
6-4
ENG. REVOLUTION
LIGHT
C-1 : 307 B B SENSOR FOR ELECTRIC
6-15
MECHATRO GOVENOR CONT.
SHIELD
CONTROLLER 55 1.25WP
4 3 SHIELD
6-54
54 G
308 G
6-34
E4 B
309 B
6-52
54 R
310 R R VB
6-33
E5 W
311 W W POWER GND
6-51
SHIELD
60A 312 LW L PWM
6-35
51 G
60A 313 BW G
E-12 : E-12 : 6-43 BUF VIST
E2 B
BATTERY BATTERY 314 YV Y
6-36 VCC
51 R 60B 60B 60B
315 BrY Br SIGNAL GND
B 6-53
E3 W 67 BG
6-1 316 BP B PULL DOWN
6-9
GOV.
SHIELD R-22 :
700 WG 6-60 317 V V
ENG. EMERGENCY STOP RELAY 6-22 LIMP HOME
R-21 : KEY ON 62 W
R
R-1 : BATTERY RELAY 6-61 VB
GLOW
RELAY W POWER GND
POSITION
SW-1 : 4 2
PREHEATING
TERMINAL
762 GL
58 P
START
319 BrB Br
6-17 SIGNAL GND
ACC
OFF
D-1
ON
331 YB Y
10 1.25WV 6-45 VCC
10 B
ENGINE START 63 WY 320 WR O
ACC 6-65 6-5 NE SENSOR 2
M
61 GrB L-13 : DIAG LAMP (RED)
60B
S
E-2 : ALTERNATOR 323 YR YL
M-2 : STARTER RELAY 64 LW B 6-75
S E 5B
B E WATER TEMP.
D-3 66 L SENSOR
59 W 324 BrL Y
R R 6-27
30 G
P P 325 L (5V) YR
65 WR 6-6
L L 326 OL (SIG) LW BOOST
6-18
R-4 : SAFETY RELAY 327 GrL (GND) GW SENSOR
6-28
C-1 : MECHATRO CONTROLLER
E3 B
CONTROLLER EARTH 4 15-26 TO PAGE
YB 15-14 8-2
9
LC03Z00020P1 (01)
8—1
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VIII – SCHEMATICS
B. ELECTRIC CIRCUIT DIAGRAM (B) FROM
PAGE 8-1
Applicable No. LC08-06201~06322
YC08-03001~03087 WR (5V) C-1 :
11-33 MECHATRO CONTROLLER
SE-16 : 517 P
11-32
ACCEL POTENTIO 967 BW (GND)
11-31
PRESS.SENSOR 900 RB (5V)
11-15
SE-1 : 500 LgR
11-14
BUCKET DIGGING 950 BrR (GND)
11-13
901 RL (5V)
SCHEMATIC NOMENCLATURE SE-2 : 501 LgW
11-16
11-17
BUCKET DUMP 951 BL (GND)
SYMBOL COLOR Example of wire color : 11-18
902 W (5V)
SE-3 : 502 LgY 11-3
B Black BOOM RAISING 952 BR (GND)
11-2
11-1
N
903 OB (5V) IO AL SE
G Green SIT RM LEA
TERMINAL
Stripe color (Blue) SE-4 : 503 LO
11-4
11-5
PO NO RE
BOOM LOWERING SW-4 : SWING PARKING RELEASE SW.
953 BrW (GND)
L Blue 904 OL (5V)
11-6
545 Lg
11-9 12-18 1 SV-1 :
R Red Base color (White) SE-7 : ARM IN
504 PG
954 BrL (GND)
11-8 2
720 PB B
SWING PARKING
11-7 701 V
15-22 3 BRAKE SOL.
905 OW (5V)
W White SE-8 : ARM OUT
505 PL
11-10
11-11 702 LgB B SV-3 :
15-21
Abreviations : BZ • • • • • Buzzer 955 Gr (GND) 11-12 TWO-SPEED SELECT SOL.
Y Yellow 906 YB (5V) 703 P B SV-2 :
SV • • • • • Solenoid valve SE-6 : 506 VY
11-21
11-20
15-23
POWER BOOST SOL.
P Pink SW • • • • Switch SWING RIGHT 956 GrL (GND) 11-19
907 YG (5V)
O Orange SE • • • • • Sensor SE-5 : 507 VG
11-22 15-6
740 BO PSV-B :
11-23 741 GrR P2 BY-PASS CUT
SWING LEFT 957 Br (GND)
Br Brown M • • • • • • Motor 908 YL (5V)
11-24 15-7 PROPORTIONAL SOL.
11-27
Lg Light Green R • • • • • • • Relay SE-9 : 508 VY
11-26 15-8
742 VR PSV-C :
TRAVEL PRIORITY
TRAVEL RIGHT 958 BY (GND) 743 GrB
11-25
L • • • • • • • Light 909 YR (5V)
15-9 PROPORTIONAL SOL.
Gr Gray SE-10 :
11-28
PSV • • • Proportional solenoid valve TRAVEL LEFT
509 Sb
959 BG (GND)
11-29 15-4
744 BP PSV-D :
P1 BY-PASS CUT
Sb Sky Blue D • • • • • • • Diode
11-30 15-5
745 PW
PROPORTIONAL SOL.
910 WY (5V)
12-9
SE-26 :
V Violet E • • • • • • • Electrical fitting P1 NEGA-CON.
510 GR
960 BY (GND)
12-8 15-10
746 BrG PSV-A :
PUMP VALUABLE
12-7 747 YV
15-11 RECIRCULATION
911 RG (5V)
12-10 PROPORTIONAL SOL.
SE-27 : 511 LY
12-11
P2 NEGA-CON. 961 BW (GND)
12-12
912 RW (5V)
SE-28 : 13-15
512 Sb
BACK PRESS. 13-14
962 GrG (GND)
13-13
915 YL (5V)
12-3
515 V 749 GrG
SE-22 : PUMP P1 12-2 15-18 PSV-P1 :
965 BrB (GND)
12-1 748 VR PUMP P1
15-17 PROPORTIONAL SOL.
916 YR (5V)
12-4
516 L
C-2 : CLUSTER GAUGE SE-23 : PUMP P2 12-5
966 BrY (GND)
12-6
W 21-7
13 751 GY
SE-14 : ENG. WATER 913 RB (5V) 15-20 PSV-P2 :
600 YR 21-3 TEMP INDICATOR 13-4 PUMP P2
COOLANT THERMO 513 LgR 750 VW
C-1 : SE-20 : P1 OPT. 13-5 15-19 PROPORTIONAL SOL.
SENSOR 553 VW 963 BW (GND)
5 MECHATRO 13-6
CONTROLLER FUEL METER 914 RL (5V)
B 601 BrR 21-4 13-3
SE-15 :FUEL SENSOR 514 GO
SE-11 : P2 OPT. 13-2
964 BL (GND)
13-1 738 WG
16-7 PSV-H :
739 G SWING PRIORITY
16-8
PROPORTIONAL SOL.
B 542 GrG
SW-21 : POWER BOOST SW. 14-11
B 543 GO
SW-35 : HEAVY LIFT SW. 17-9
B
21-6
A M B SE-13 : 580 W
12-20
ENG. REVOLUTION SENSOR 581 B
FOR MECHATRO CONTROLLER 12-21
LCD SHIELD
12-22
21-2 770 R
14-25
21-1 582 W
14-26
21-8 980 B
14-27
SHIELD
14-28
8—2
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VIII – SCHEMATICS
C. ELECTRIC CIRCUIT DIAGRAM (C) C-1 : MECHATRO CONTROLLER C-3 : SW.BOX ASSY
FROM
Applicable No. LC08-06201~06322 PAGE 8-2
JIB
JIB + N&B
YC08-03001~03087 JIB + EXTRA
JIB + N&B + EXTRA
547 GB
SW-6 : ENG. WATER TEMP. SW. 14-1 32-12 590 LY SW-43 : JIB PRESS. SW.
OPT.
548 GY
SW-7 : ENG. OIL PRESS. SW. 14-2
32-8 562 O SW-43 : WARM-UP SW.
B 549 Lg
SW-8 : AIR FILTER RESTRICTION SW. 14-3 930 RG (5V) 31-6
14-18
B 550 BG 704 LgR 31-4 32-9 564 LY 982 BG SW-15 :
SW-23 : ENG.OIL LEVEL SW. 14-5 14-20 17
705 LG 31-3 CONFLUX / SINGLE SELECT SW.
14-21 C-3
B 551 GL 706 VW 31-2
SW-24 : ENG. COOLANT LEVEL SW. 14-6 14-22 OPT.
707 LY 31-1
B 552 BrL 14-23
SW-25 : HYD. FLUID LEVEL SW. 14-7 556 BrW 31-5 R-5 : HORN RELAY
14-19
330Ω 981 GW (GND) 31-8 6 WG 83 GO B
60 RY 14-24 6 E-5 : HORN HIGH
1B
84 WR B B
553 VW
E-6 : HORN LOW
SE-15 : FUEL SENSOR 5 14-8 SW-10 : HORN SW.
5 YL B
5 E-14 : CIGARETTE LIGHTER
2
PREVENT SPARK WIPER MOTOR RELAY
RELAY E-10 :
1.25RB 1 3 80 GrR M-3 : RECEIVER DRIER
14 R-6 : E-11 : AIR COMPRESSOR CLUTCH
708 LR 6 WIPER MOTOR 85 WB C-4 : 150 BP 155 BR
14-12 WORKING LIGHT 7
AIR
B 583 VW 540 LG 709 GB 7 18 1.25WG CON. 1.25B SW-13 :
13-16 14-13 18
AMP. AIR CONDITIONER SW.
SW-39 : SW-12 : WIPER MOTOR
19 RL 151 R
OVER LOAD OVER LOAD REVERSING RELAY B 19 24V 24V
B 10 152 G
DETECT SW. ALARM SELECT SW. 4 81 GrB TXD RXD
710 Gr 8 153 W
14-14 RXD TXD
154 B
GND
SHIELD
WINDOW WASHER M-4 :
MOTOR RELAY WASHER MOTOR
5 COOLING
82 GO B
UNIT
711 GrL 9
14-15
557 L
14-9
558 G
14-10
R-20 : TIMER
15
15 WB 87 YV E D 86 OW B
SW-11 : SV-4 :
LEVER LOCK SW. OPERATING LEVER LOCK SOL.
B
TIMER A
17-11
TO PAGE
8-4
8—3
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VIII – SCHEMATICS
D. ELECTRIC CIRCUIT DIAGRAM (D)
Applicable No. LC08-06201~06322
YC08-03001~03087 C-1 :
MECHATRO CONTROLLER
FROM
PAGE 8-3
100 LR
PB 559 B 96 WG 2 (+)
17-13 SW-19 : WIPER INTERLOCK SW. 4 101 OB E-9 : SPEAKER RIGHT
8 (-)
R-6 : WB 97 YV (BACK UP) B
L-6 : BOOM WORKING LIGHT RIGHT 11 9
WORK LIGHT RELAY
16
1.25 RW 85 1.25WB WB
L-1 : BOOM WORKING LIGHT LEFT
WY
2 7 WB B
C-4 : L-2 : FRAME WORKING LIGHT RIGHT
INSTALLED ON THE SPOT
713 BrY AIR CONDITIONER AMP.
14-16
R-19 : FLASHER RELAY L-3 SWING FLASHER LEFT & REAR WORKING LIGHT
RG 401 GR W
12
R R-9 : CAB WORKING LIGHT RELAY 1
1.25WL 90 RY RY B L-7 :
714 WB 17 CAB WORKING LIGHT FRONT 1
14-17
WL 89 BrL B RY B L-8 :
715 GW 402 YG Y SW-26 : CAB WORKING LIGHT FRONT 2
17-3
CAB WORKING RY B L-15 :
LIGHT SW. CAB WORKING LIGHT FRONT 3
716 WV 1.25WL 92 RW RW B L-16 :
17-4 403 Br R B B CAB WORKING LIGHT FRONT 4
WL 89 RW B L-18 :
SW-9 : CAB WORKING LIGHT BACK
B 560 LgY RW B
SWING FLASHER 17-10
R-11 : CAB WORKING LIGHT RELAY 2 L-17 : BACK LIGHT
SW.
401 GR W
R OPT.
SW-40 :
ROTARY LIGHT SW.
WL 91 Y B
402 YG Y 17 L-10 : ROTARY LIGHT
8—4
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VIII – SCHEMATICS
8.2 SK330(LC)-6E & SK330NLC-6E ELECTRICAL SCHEMATICS
A. ELECTRIC CIRCUIT DIAGRAM (A)
Applicable No. LC09-06323~
YC09-03088~
NOTE
Auto idling stop function
EU ...................... STD.
OCEANIA ........... OPT.
LC03Z00030P1 (01)
8—5
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VIII – SCHEMATICS
B. ELECTRIC CIRCUIT DIAGRAM (B)
Applicable No. LC09-06323~
YC09-03088~
SCHEMATIC NOMENCLATURE
SYMBOL COLOR Example of wire color :
B Black
G Green Stripe color (Blue)
L Blue
R Red Base color (White)
W White
Abreviations : BZ • • • • • Buzzer
Y Yellow
SV • • • • • Solenoid valve
P Pink SW • • • • Switch
O Orange SE • • • • • Sensor
Br Brown M • • • • • • Motor
Lg Light Green R • • • • • • • Relay
L • • • • • • • Light
Gr Gray
PSV • • • Proportional solenoid valve
Sb Sky Blue D • • • • • • • Diode
V Violet E • • • • • • • Electrical fitting
8—6
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VIII – SCHEMATICS
C. ELECTRIC CIRCUIT DIAGRAM (C)
Applicable No. LC09-06323~
YC09-03088~
8—7
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section VIII – SCHEMATICS
D. ELECTRIC CIRCUIT DIAGRAM (D)
Applicable No. LC09-06323~
YC09-03088~
8—8
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section IX – OPTIONAL EQUIPMENT
Table of Contents
HYDRAULIC BREAKER .............................................................................................................................. 9-1 ~ 9-4
SAFETY PRECAUTIONS ............................................................................................................................. 9-5 ~ 9-6
MAINTENANCE FOR NIBBLER / BREAKER ............................................................................................. 9-7
REINFORCEMENT OF ATTACHMENT ....................................................................................................... 9-7
EXTRA (GRAPPLE, CLAMSHELL, ETC.) AND EXTRA & BREAKER ....................................................... 9-8
ROTARY MULTI CONTROL VALVE (OCEANIA SPEC.) ............................................................................. 9-9
9—0
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section IX – OPTIONAL EQUIPMENT
9.1 HYDRAULIC BREAKER
A. SELECTION OF THE HYDRAULIC BREAKER
When mounting the breaker on the hydraulic excavator, it is necessary to match stability, hydraulic pressure, and the
oil level for each breaker. To select hydraulic breakers, contact your KOBELCO distributor.
Before starting operation, check the capscrews on the tube fixing clamps for looseness, and the connections of the
tubes and hoses for oil leakage.
D. BASIC OPERATION
9—1
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section IX – OPTIONAL EQUIPMENT
E. BREAKER AND NIBBLER SELECTOR SWITCH
This machine is provided with breaker or nibbler single
circuit and nibbler and breaker Bi direction flow circuit.
To use breaker or nibbler, select circuit appropriate to
the specification through switch on the rear side of
driver’s seat. See Figure 9.3.
1. Switch Position
Specification Switch Position Circuit
Breaker Single flow
Nibbler
Nibbler Bi direction flow
9—2
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section IX – OPTIONAL EQUIPMENT
G. CONTROL PEDAL
Nibbler
Foot pedal depressing section Operating condition
Depress toe section Nibbler close
Depress heel section Nibbler open
9—3
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section IX – OPTIONAL EQUIPMENT
H. SETTING SELECTOR VALVE – FIGURE 9.7
For machines provided in nibbler and breaker specifi-
cation, the selector valve installed on the main control
valve is required to be switched to the position corre-
sponding to the specification.
NOTE (A)
1. Tools Used B
TO ATT
N
SELECTOR CIRCUIT TOOLS
VALVE
Spanner (24 mm) TO C/V
MAIN
(A)
(Circuit) Allen Wrench (5 mm)
FIGURE 9.8
1. Tools Used
FREE STOP
FIGURE 9.10
9—4
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section IX – OPTIONAL EQUIPMENT
9.2 SAFETY PRECAUTIONS
The following safety precautions should be used in
conjunction with all other safety precautions found
in this manual.
FIGURE 9.11
B. PASSENGERS
Never allow passengers on the attachment or machine. INSTALL GUARD
AND CLOSE WINDOWS
FIGURE 9.14
9—5
Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section IX – OPTIONAL EQUIPMENT
F . HOSE SURGE – FIGURE 9.15
Should the hydraulic hoses begin to surge or vibrate
abnormally during operation of a breaker or nibbler,
immediately stop operation and contact KOBELCO
distributor for assistance. This problem often is a re-
sult in damaged accumulators and can also result in
valve failure.
FIGURE 9.15
G. DO NOT USE DROPPING FORCE – FIGURE 9.16
Never use the dropping force of the attachment to break
or drive objects. This will cause extensive damage to
the attachment and machine structure.
FIGURE 9.16
H. DO NOT USE SWING FORCE – FIGURE 9.17
Never use the swing force of the machine for pushing
or sliding objects. This will cause premature failure of
the attachment and other machine components.
FIGURE 9.17
I . DO NOT LIFT – FIGURE 9.18
Never use an optional attachment to lift or transport
objects or material. Doing so can cause extensive dam-
age to the attachment, the machine structures and
cause injury or death.
FIGURE 9.18
J . WORKING RANGES – FIGURE 9.19 UNACCEPTABLE WORK RANGE
Never operate an optional attachment over the sides
of the machine. Only operate over the front or rear of
the tracks.
ACCEPTABLE ACCEPTABLE
WORK RANGE WORK RANGE
FIGURE 9.19
9—6
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Section IX – OPTIONAL EQUIPMENT
9.3 ADDITIONAL MAINTENANCE FOR NIBBLER
/ BREAKER DEPRESS RUBBER CAP
TO RELEASE PRESSURE
It is necessary to perform the following maintenance
schedule in regard to hydraulic oil and filters along
with normal inspection and maintenance as described
in Section IV of this manual for the nibbler / breaker
optional attachment.
HYDRAULIC TANK
FIGURE 9.20
REPLACEMENT SCHEDULE
1ST 2ND REGULAR
COMPONENT LOCATION
MAINTENANCE MAINTENANCE MAINTENANCE
CHANGE HYDRAULIC OIL HYDRAULIC TANK EVERY 600 HOURS
RETURN FILTER FOR
NIBBLER/BREAKER
(P/No. YN50V00009P1) HYDRAULIC TANK 50 HOURS 250 HOURS EVERY 250 HOURS
Applicable No. : LC08-06201~06322
YC08-03001~03087
RETURN FILTER ELEMENT KIT
FOR STD & NIBBLER/BREAKER
(P/No. YN52V01008R100) HYDRAULIC TANK 50 HOURS 250 HOURS EVERY 250 HOURS
Applicable No. : LC09-06323~
YC09-03088~
9—7
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Section IX – OPTIONAL EQUIPMENT
9.5 EXTRA (GRAPPLE, CLAMSHELL, ETC) AND
EXTRA & BREAKER
A. BASIC OPERATION
1. Start machine and place the safety lock lever in the FIGURE 9.22
“UNLOCKED” (Down) position. See Figure 9.22.
PLACE EXTRA SWITCH
2. Move throttle control to the “HI” idle position. IN THE "ON" POSITION
SUPPLEMENTARY EXPLANATION
For machine provided in extra & breaker specification,
before starting operating, unlock left control pedal. See
Figure 9.24.
FIGURE 9.24
9—8
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Section IX – OPTIONAL EQUIPMENT
9.6 ROTARY MULTI-CONTROL VALVE KNOB (1)
This machine can provide 4 types of control pattern
(ISO, K, H, M) only by changing the lever of rotary
multi-control valve.
4. After setting the control pattern, tighten screw (1) to TURN LEVER WITH
STOP THE ENGINE
WITHOUT FAIL AT
fix lever (2) with hand. Never use tools. PULLING THE KNOB TIME OF CHANGEOVER
6. Operate the attachment and make sure that the con- FIGURE 9.26
trol lever pattern is adjusted to the desired one.
9—9
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Section IX – OPTIONAL EQUIPMENT
B. RESTICKING OPERATION PATTERN LABEL
NOTE
The control pattern label is a magnet sticking type. It should
be store because it is required when changing the control
pattern.
9 — 10
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Section X – SPECIAL PROCEDURES
Table of Contents
GENERAL ..................................................................................................................................................... 10-1
RELEASING TRAVEL MOTOR BRAKES .................................................................................................... 10-1 ~ 10-3
LOWERING ATTACHMENT WITH ENGINE FAILURE ................................................................................ 10-4
RELEASING SWING BRAKE ...................................................................................................................... 10-6 ~ 10-8
10 — 0
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Copyright © 2017 Kobelco Construction Machinery Co.,Ltd. All rights reserved. [S2LC00014ZE03] [0428CsCshWbYs]
Section X – SPECIAL PROCEDURES
10.1 GENERAL
ATTACHMENT ON
The SK330LC-6E & SK330NLC-6E machine incorpo- GROUND
rates automatically applied spring brake systems in
the travel motors and swing motors. These systems
will automatically engage the brakes when engine is
stopped making it impossible to move the machine.
This section contains the required procedures for re-
leasing the travel motor brakes, the swing motor brake
and lowering the attachment to the ground should
sudden engine failure be experienced.
CHOCK BLOCKS AT
FRONT AND REAR OF
EACH TRACK
10 — 1
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Section X – SPECIAL PROCEDURES
5. Place a clean 12 liter (3.2 gallon) capacity drain pan REMOVE DRAIN
under each travel motor drain plug and remove drain PLUG WITH
14 mm SOCKET
plug using the 14 mm socket head wrench. See Fig- WRENCH
ure 10.4.
6. After all of the gear oil has drained, cover the drain
pans to prevent contamination and move them to an
area away from the machine.
7. Remove the sixteen plate mounting bolts from the 12 LITER (3.2 GAL)
travel motor reduction unit cover plates. See Figure CAPACITY DRAIN PAN
10.5.
8. Remove the two bolts from the bossed areas and FIGURE 10.4
install the two M10-1.5 X 30 mm lifting eyes into each
REMOVE 22
of these holes. See Figure 10.6. MOUNTING BOLTS
9. Attach the overhead lifting device to the lifting eyes WITH 8 mm SOCKET
WRENCH
and remove most of the slack from the chain or cable.
10. Using a rubber mallet, gently strike the edge of the
cover plate to help release plate from housing.
13. Attach the overhead lifting device to the lifting eye FIGURE 10.6
and remove most of the slack from the cable or chain.
See Figure 10.7. INSTALL M12-1.75 X 20 mm
LIFTING EYE INTO PINION
14. Carefully by hand work the planetary gear assembly GEAR SHAFT
free from the housing. See Figure 10.7.
FIGURE 10.7
10 — 2
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Section X – SPECIAL PROCEDURES
15. Lower the planetary gear assembly to a clean sur-
face such as a piece of plywood with the “Sun Gear
B” facing up. See Figure 10.8.
REMOVE / INSTALL
"SUN GEAR B"
16. Carefully remove “Sun gear B” from the planetary AND LAY ON A
CLEAN SURFACE
gear assembly by hand and lay aside. See Figure
10.8.
18. Install “sun gear B” back into the planetary gear as-
sembly. See Figure 10.8.
22. Install drain plug into cover plate and replace gear
oil into travel reduction unit through fill / check port to
proper level.
FIGURE 10.9
24. After repairs are made reinstall the “drive gear” in
reverse order. Use the following torque specifications
for bolts and plugs.
REMOVE
TORQUE SPECIFICATIONS "SPLINED COUPLING"
AND LAY ON A CLEAN
COVER BOLTS ..... 5.5 ~ 6.5 kgf·m (40 ~ 47 lbf·ft) SURFACE
PLUGS .................. 5 ~ 6.5 kgf·m (36 ~ 47 lbf·ft)
(Use thread sealant on plugs)
FIGURE 10.10
10 — 3
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Section X – SPECIAL PROCEDURES
10.3 LOWERING ATTACHMENT WHEN SUDDEN ENGINE FAILURE OCCURS
P P
R R
PBb
PLc1
Drc
Bb
BOOM (Ab)
CYLINDER
R R
H H
FIGURE 10.11
10 — 4
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Section X – SPECIAL PROCEDURES
B. HOW TO LOWER ATTACHMENT – FIGURE 10.12
When engine stops because of troubles, the relief
valve incorporated in the holding valve mounted on
the boom cylinder head side is available to lower at-
tachment.
As shown in the figure, after loosening lock nut of
stop valve as setscrew is loosened, the poppet is
opened and then the oil remaining in the boom cylin-
der head side returns to the tank through T port en-
HOLDING
abling attachment to be lowered. VALVE
NOTE RELIEF
After lowering attachment, tighten the above setscrew to VALVE
the specified torque without fail.
FIGURE 10.12
FIGURE 10.13
10 — 5
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Section X – SPECIAL PROCEDURES
10.5 RELEASING SWING BRAKE
DB
In highly contaminated environments it is recommended B PB
IP
to remove the whole swing motor assembly, if a hy- PG
draulic hand pump is not available. Refer to the shop A PA
manual for special instructions or contact your
KOBELCO distributor for assistance. When the swing
motor is removed, make sure to use caps and plugs M
on hoses, tubes and fittings to protect the hydraulic 2-M12 DEPTH 18
SIDE VIEW LIFTING CAPACITY
system from any contamination. Also, a cover must be PB PA 220kg/2 bolts
SWING
used to protect the swing reduction unit. If this approach SHOCKLESS
L
VALVE
is taken, and the swing reduction unit becomes con- RELIEF
M DB VALVE
taminated, make sure to flush and clean the swing re-
duction unit. Refer to page 4-8 and 4-9 for proper oil A,B
and component capacity.
FIGURE 10.15
10 — 6
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Section X – SPECIAL PROCEDURES
A. TOOLS & EQUIPMENT REQUIRED
7. Plenty of clean, dry shop rags and/or paper towels. REMOVE THE TWO PLUGS
AND INSTALL LIFTING EYES
8. 17 mm allen wrench. (M12-1.75 X 23 mm)
B. PROCEDURES
Use only plugs and caps designed to properly seal the SWING SHOCKLESS VALVE
specific hose, tube or fitting they are to be installed on.
NOTE
Place a large quantity of clean, dry shop rags around the
swing motor to help catch any overflow of hydraulic oil
from the removal of the top plate.
5. Loosen the four top plate mounting bolts with the 17 FIGURE 10.18
mm allen wrench. See Figure 10.17.
10 — 7
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Section X – SPECIAL PROCEDURES
6. Remove two top plate mounting bolts from corners
REMOVE TWO BOLTS,
opposite of each other. See Figure 10.19.
OPPOSITE CORNERS
OF EACH OTHER
7. Attach overhead lifting device to the lifting eye and
remove most of the slack from the cable or chain.
12. Carefully place the top plate over the swing motor
and align the dowel pins of the top plate with the
holes in the distributor plate. See Figure 10.22.
13. Carefully and slowly lower the top plate into position
on the swing motor and install, by hand, the four top
FIGURE 10.21
plate mounting bolts.
DOWEL PINS
Make certain the top plate dowel pins and the distribu-
tor plate holes mesh together.
FIGURE 10.22
10 — 8
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