PROJECT: GABY

OBJECT: Leach Pad Conveying System

DATE: 30. November 2006
REV. Rev. 0

Leachpad Stacking System Ripios Reclaiming System

Conveyor 160-CV-019 160-CV-020 160-CV-021 220-CV-001 220-CV-002 220-CV-003 220-CV-005 220-CV-006 220-CV-007 220-CV-008

Leach Pad Overland Conveyor Conveyor on Stacking Bridge Stacker Cross Conveyor Conveyor on BW reclaimer Conveyor on Reclaiming Bridge Ripios Overland Conveyor Ripios Transfer Conveyor Ripios Radial Disposal Conveyor Ripios Reception Conveyor Ripios Spreader Conveyor

Drive Concept WRIM SCIM with Fluid Coupling SCIM with Fluid Coupling SCIM with Fluid Coupling SCIM with Fluid Coupling WRIM WRIM WRIM SCIM with Fluid Coupling SCIM with Fluid Coupling

Drive Station Drive pulley with two drives at head Drive pulley with two drives at head Drive pulley with two drives at tail Drive pulley with two drives at head Drive pulley with two drives at tail Drive pulley with one/two drives at head end Drive pulley with two drives at head Two Drive pulleys with one/two drives at tail end Drive pulley with two drives at head Drive pulley with two drives at tail
end end end end end end and two drives at tripper car end end

PHASE 1 PHASE 2 PHASE 1 PHASE 2

Capacity (Mass) t/h 8.300 8.300 8.300 9.291 9.291 5.834 9.291 9.291 5.834 9.291 9.291 9.291
3
Bulk Density t/m 1,6 1,6 1,6 1,85 1,85 1,85 1,85 1,85 1,85 1,85 1,85 1,85
3
Capacity (Volume) m /h 5.188 5.188 5.188 5.022 5.022 3.154 5.022 5.022 3.154 5.022 5.022 5.022
Capacity Utilization (CEMA) % 78 78 78 80 86 51 86 86 51 86 86 86

Belt Width mm 1.600 1.600 1.600 1.800 1.600 1.600 1.600 1.600 1.600 1.600 1.600 1.600
Belt Speed m/s 5,30 5,30 5,30 4,60 5,30 5,30 5,30 5,30 5,30 5,30 5,30 5,30

Lenght Between Centers m 1.943 415 23 24 416 1.475 1.475 1.315 2.125 2.125 70 50
Lift m -18,6 +/-13,4 2 6 +/-13,5 -19,5 -19,5 -20,6 10 10 10,1 8
Lift in Tripper Car m 7,5 4,0 9 9

Required Power All Sections Loaded kW 1.198 877 179 257 891 508 732 590 1.645 2.475 420 358
Required Power Ascending Sections
Loaded kW 620
Required Power Descending Sections
Loaded kW 20
Required Power All Sections Empty kW 344 121 26 25 147 245 245 230 430 435 36 36

Number of Drive Pulleys 1 1 1 1 1 1 1 1 2 2 1 1

Number Of Drives 2 2 2 2 2 1 2 1 3 4 2 2
Drive Size kW 630 450 105 140 450 630 630 630 630 630 220 220
Installed Power kW 1.260 900 210 280 900 630 1.260 630 1.890 2.520 440 440

Start-up Factor Related to Motor Name

Plate 1,30 1,50 1,50 1,50 1,50 1,30 1,30 1,30 1,30 1,30 1,50 1,50
Max Start-up Factor Related to Motor
Running Torque 1,37 1,54 1,76 1,63 1,52 1,61 2,24 1,39 1,49 1,32 1,57 1,84
Start-up Time All Sections Loaded s 102 23 6 5 25 80 38 152 49 73 8 5
Start-up Time All Sections Empty s 17 3 2 1 3 25 12 25 13 10 1 1

Motor Speed rpm 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500 1.500
Gear Box Ratio 15,2 12,4 9,4 12,6 12,4 15,2 15,2 15,2 15,2 15,2 12,7 12,7

Braking Torque Nm 2 x 5.900 2 x 2.000 - - 2 x 3500 1 x 6.400 2 x 6.400 12.800 3 x 4.700 4 x 4.700 0 0
Braking Time Fully Loaded s 14 max 16 15 5 max 9 18 13 12 10 10 7 7
Braking Time Empty Belt s 6 6 120 107 3 7 5 3 6 5 74 70
Holding Torque at Motor Shaft (incl.
Safety Factor 1.5) Nm 1420 Nm for brake 2122 Nm for brake 400 for backstop 1220 for backstop 1400 for brake - - - - 540 for brake 2000 for backstop 1550 for backstop

Belt Tensions Empty Belt

1) 2) 3) 4) 4) 1) 1)
Belt Tension T1empty (steady/start/stop) kN 405/450/220 165/265/115 50/60/45 65/90/60 260/330/200 440/490/270 440/490/270 485/505/290 305/350/170 385/430/260 125/160/125 135/160/135
1)
Belt Tension T2empty (steady/start/stop) kN 350/305/490 145/70/1802) 45/30/45 60/40/60 240/150/305
3)
400/360/5404) 400/360/5404) 445/425/610 260/220/360
1)
350/320/4301) 120/90/125 130/100/135
1)
Belt Tension T3empty (steady/start/stop) kN 380/370/390 150/140/1602) 45/50/45 60/65/60 260/270/2503) 430/425/4404) 430/425/4404) 470/470/490 275/290/2401) 370/400/2901) 120/120/120 140/155/135
1) 1)
Belt Tension T4empty (steady/start/stop) kN 250/230/330 330/285/460

Belt Tensions Fully Loaded

1)
Belt Tension T1loaded (steady/start/stop) kN 515/565/130 265/320/1052) 55/65/50 100/115/75 290/310/200
3)
475/505/2804) 500/600/1504) 540/560/185 430/495/95
1)
570/620/1501) 180/200/140 150/160/140
1) 2)
Belt Tension T2loaded (steady/start/stop) kN 310/285/475 125/90/185 25/20/40 45/40/60 130/80/3603) 385/365/475
4)
380/330/530
4)
430/420/585 240/220/3401) 360/345/395
1)
100/90/120 105/60/120
1) 2) 3) 4) 4) 1) 1)
Belt Tension T3loaded (steady/start/stop) kN 340/325/455 125/100/160 55/60/50 45/40/55 290/300/225 415/405/465 400/370/510 480/470/565 265/260/270 370/370/330 100/90/110 150/160/145
1) 1)
Belt Tension T4loaded (steady/start/stop) kN 200/120/395 220/90/580

Moment Of Inertia All Sections Loaded kgm² 1.444 326 26 24 350 865 1.250 1.060 1.354 1.875 61 48
Moment Of Inertia All Sections Empty kgm² 487 119 20 12 110 340 412 312 595 666 24 21
Take-up Unit Take-up Winch @ Tail End Fixed Take-up @ Head End Screw Take-up @ Head End Screw Take-up @ Tail End Fixed Take-up @ Tail End Take-up Winch @ Tail End Take-up Winch @ Tail End Take-up Winch @ Tripper Car Screw Take-up @ Tail end Screw Take-up @ Head end
Empty Running Take-up Force kN 748 286 90 116 470 850 850 936 500 683 230 271

Diameter Drive Pulley W/O Lagging mm 1.000 800 630 700 800 1.000 1.000 1.000 1.000 1.000 800 800

Diameter Idlers In Upper Strand mm 152 152 152 152 152 152 152 152 152 152 152 152
Bearing Type Idlers In Upper Strand 6306 6306 6306 6310 6306 6306 6306 6306 6308 6308 6306 6306
Diameter Idlers In Lower Strand mm 152 152 152 152 152 152 152 152 152 152 152 152
Bearing Type Idlers In Lower Strand 6306 6306 6306 6310 6306 6306 6306 6306 6306 6306 6306 6306

Idler Spacing Upper Strand m 1,5 1,5 1,2 1 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5
Idler Spacing Lower Strand m 3,75 3 3 3 3 3,75 3,75 3,75 3,75 3,75 3 3

Belt Type ST 2250 ST 2250 EP 630/4 EP 630/4 St 2250 ST 2250 ST 2250 ST 2250 ST 2250 ST 2250 ST 2250 ST 2250
Belt Weight kg/m 55 55 45 50 55 55 55 55 55 55 55 55
Belt Top Layer Thickness mm 10 10 14 14 10 10 10 10 10 10 10 10
Belt Bottom Layer Thickness mm 6 6 6 6 6 6 6 6 6 6 6 6
Minimum Belt Safety 6,4 11,4 16,7 10,0 11,0 7,1 6,0 5,9 7,3 5,8 18,2 22,5
Belt Safety Steady State 7,0 13,6 18,6 11,6 12,5 7,6 7,2 6,8 8,4 6,4 20,7 24,3

1)
Belt tensions for tripper car at head end
2)
Belt tensions for +13.4 m lift and tripper car at head end
3)
Belt tensions for +13.5 m lift and hopper car at tail end
4)
Belt tensions for hopper car at tail end

Bearbeiter: Dilefeld GABY_Conveyor Calc_Rev_0.xls, Seite 1 von 1 30.11.2006