Overload
A slow and small overcurrent situation that causes the ampacity and
temperature of the circuit to gradually increase over time. This type of ABB current limiting breaker
event is characterized by a slight increase in the load (ampacity) on the
circuit and is interrupted by the thermal trip unit of the breaker.
Tripping lever Electro-magnetic protection
Upper
Thermal Example terminal
15A Thermal
10A protection-
bimetal
Operating
mechanism
Breaker
Light
Short circuit
A rapid and intense overcurrent situation that causes the ampacity of
the circuit to increase. This type of event is characterized by a dramatic
increase in the load (ampacity) on the circuit and is interrupted by the
Arc
magnetic trip unit of the breaker. chamber
15
Magnetic Example
10A Fixed
10A contact
Space for
identification
marker
Moving
contact
Breaker
Light
The wire connected between the light and Lower terminal DIN rail holder
breaker is cut and shorted to ground
creating a short circuit.
Thermal / Magnetic trip units definition Magnetic trip units (short circuit protection)
ABB Current Limiting Breakers use an electromechanical (Thermal / The Magnetic trip unit protects against a short circuit. The magnetic trip
Magnetic) trip unit to open the breaker contacts during a overcurrent unit is comprised of an electromagnet and an armature.
event. The thermal trip unit is temperature sensitive and the magnetic trip
unit is current sensitive. Both units act independently and mechanically Armature and Plunger
with the breaker’s trip mechanism to open the breaker’s contacts.
Movable Contact Magnet Trip Unit
The time required for the bimetal to bend and trip the breaker varies
inversely with the current. Because of this, the tripping time becomes
quicker as current increases in magnitude.
15
Overload protection is applicable to any installation, conductor, or
component which can be subjected to low-magnitude but long-time over-
currents. Low-magnitude, long-time over-currents can be dangerous
because they reduce the life of the electrical installation, conductor, and
components and if left unchecked could result in fire.
Trip Bar
Example using the curve above: If you had a 10 amp breaker the magnetic
trip element would interrupt a short circuit between 10 and 30 amps (10
amp breaker x multiple of 2 and 3) in 2.3 to 2.5 milliseconds.
15
Moving Contacts
(Region Three)
A current limiting breaker “runs” the arc down the breaker arc runner into 400 8
an arc chute that extinguishes the arc.
A zero crossing breaker does not attempt to extinguish the arc. The 300 6
breaker is designed to withstand the energy of the arc long enough for
the waveform to cross zero. When the wave form crosses zero the
potential energy is zero and the arc naturally extinguishes itself. 200 4
ABB’s current limiting breakers interrupt the arc energy in 2.3ms to 2.5ms
(1/8 cycle) and a zero crossing breaker allows the arc to be present for up 100 2
to 8.3ms (1/2 cycle). A zero crossing breaker will let through 100 times
as much energy as an ABB current limiting breaker. U-BCP L2 I-L2
100 /div 2 k/div
-300 -6 Legend
Voltage
-400 -8 Amps
400 8
15
300 6
200 4
100 2
U-L2 I-L2
100 /div 2 k/div
-100 -2
-200 -4
Legend
-300 -6
Voltage
Amps
-400 -8
Short circuit
ABB’s current limiting branch breakers can coordinate between the main
breaker up to 35kA.
35 kA or 65 kA short circuit
15
Thermal
protection-bimetal
Operating
mechanism
Operator
Arc chamber
15
Fixed contact
Space for
identification marker
Moving contact