NHB 2009 en

Highlights 2010
Highlights 2010
Added value
Reduce costs, ensure quality –
with simpler solutions
Biomechatronics
Future in motion
Services
Safety Partner 100 % system availability,
Quite simply safer – with the
new machinery directive
for Success implemented cost-efficiently
Mechatronic Motion Solutions

Didactic One platform for the whole world
of automation
Training and consulting – first-hand
industry know-how
Electrical terminal CPX

Integrates a large number of technologies:
the new centre for the entire control sequence
4
Overcoming the economic crisis together – and creating added value!
As hard as the economic crisis may have hit machine construction

and its related sectors, it does have one inherent benefit: it focuses
the mind on what’s important and shows who the real partners of
customers are.
That’s why many companies have become – and remained –

our customers. Because the two things that the crisis has made
blatantly obvious is that firstly, Festo is the ideal partner for its
customers and secondly, we offer vital added value:
• As a family business and reliable partner today and in the future.

• Through true problem solving processes that support the client.
• With a well thought-out, rigorously pursued quality and portfolio
policy: everything from a single source.
• With a range of services for maximised system availability that
represents a benchmark worldwide.
• In the vanguard of technological development with biomechatronics.
You’ll find some of these benefits presented in this brochure, but can
learn far more from our sales engineers during a face-to-face discussion.
Dr. Eberhard Veit

Chairman of the Management Board and
Member of the Management Board Technology
and Market Positioning of Festo AG
5
Content
Focus on efficiency: intelligent automation

8 Simply added value – reduce costs, ensure quality
10 Mechatronic Motion Solutions – exceptionally compatible
12 More economical: the integrated automation platform CPX
14 Simpler, safer, more economical: your partner for safety technology
16 Greater system availability – through an extensive range of services
18 Technology inspired by nature: biomechatronics
20 Benefit from training and consulting: Festo Didactic
Drives
Pneumatic drives
22 Round cylinder DSNU-PPS with self-adjusting cushioning
22 Stainless steel round cylinder CRDSNU
23 Clean Design standard cylinder DSBF
23 Guided drive DGRF
24 Parallel gripper HGPT-...-B
24 Pneumatic mini slide DGSL
Electric drives
25 Electric mini slide EGSL
25 Rotary lifting module EHMB
26 Electric axis ELGR
26 Electric spindle axes EGSK/EGSP
27 Electric linear axis EGC
27 Electric linear axis EGC-HD
28 Linear motor axis ELGL-LAS with air bearing
28 Electric linear motor cylinder DNCE-LAS
29 Guided linear motor cylinder DFME-LAS
29 Servo motor double controller CMMD-AS
30 Product range extensions and add-ons
Valves and valve terminals

Electrical peripherals on CPX
32 CPX-CEC CoDeSys-integrated controller for CPX
Servopneumatics
32 Positioning controller CPX-CMAX for pneumatic drives
33 Soft Stop CPX-CMPX for pneumatic drives
Valve terminals
33 Analogue input module CPX-4AE-P with four pressure sensors for CPX
34 Connection accessories NECU-M-… M12 b-coded for Profibus
34 Add-ons for valves and installation technology for MPA
35 Valve terminal MPA-L
35 Standard valve terminal VTSA
Valves
36 Standard valves VSVA with M12 central plug connection
36 Compact valve series VUVG
37 Valve terminal VTOC
37 Valve for medical applications MHA1

Compressed air preparation and connection technology
Compressed air preparation
40 MS6 service units: fine, micro filter and activated carbon cartridges MS6-LFM-...HP
40 MS service units: new size MS9
41 Pressure regulator MS12-LR-G-PE6 with integrated proportional valve VPPE
Vacuum technology
41 Vacuum generator OVEM
Pneumatic connection technology and control elements

42 Pneumatic control elements VFOF/VBQF/VBNF
42 Velcro fastener NPAW
Electronic systems
Image processing
44 Intelligent Compact Vision System SBOC-Q/SBOI-Q
Control technology
44 Graphical display and control units FED 300 … 5000
Sensors
45 Position transmitter SMAT-8M
Electrical connection technology

45 Modular kit for connecting cables NEBU
Services
47 Festo Energy Saving Services
Process automation
48 Positioner CPPC
48 2/2-way valves for process automation VZWP, VZWD
49 2/2-way valves for process automation VZXF, VZWF
49 Sensor box SRBF
Didactic
50 Electric drive seminars
50 Safety engineering seminars
51 Process automation seminars
Industries
52 Everything from a single source – automation know-how for numerous industries
Focus on efficiency: Intelligent automation | Drives | Valves and valve terminals |
Simply added value:

reduce costs, ensure quality
Optimise your machine concepts and process sequences by means of

simpler automation solutions.
Innovation can be that easy. Simpler solutions are a tried and tested way
of reducing costs without compromising on productivity. To come up with
a strategy for simpler solutions, we looked at machine concepts and the
associated process sequences with leading users. The result is a signifi-
cant improvement in the relationship between input and output in many
lead users’ systems – without any losses in quality.
Added value through innovative pneumatic components

That combines, for example, the compact valve VUVG and the exceptional
PPS cushioning for round cylinders.
Added value through reduced overall costs (TCO)

Reduce your overall costs (TCO) across the board with our supporting
services. From engineering through procurement and commissioning
to operation.
8
Compressed air preparation | Electronic systems | Services | Process automation | Didactic
Best in class! Unique in the world: cushioning Reduce process costs: Festo
Compact valves VUVG system PPS Online Shop Edition II is here!
For round cylinders DSNU: Reduce your ordering and ware-
self-adjusting pneumatic cush- housing costs and know that
ioning – PPS for short. the quality of your processes
• Simply get started: no need will be right – or even improve.
for manual adjustment during Our added value for your suc-
installation and operation cess:
• No stick-slip effect: optimum • Eliminate complicated process
cushioning even with changes steps
in load and speed • Complete overview of all
Limitless in use: for all compact, • Standard DSNU or in stainless orders
cost-effective solutions with high steel • Continuous availability (24x7)
flow rate. • Project work online, without
• Increase in flow rate of up to waiting times
100 % for higher productivity • Error-free order processes
combined with minimal space
requirement
• Easy to install, e. g. electronics Easy and reliable procurement
box is attached to the valve thanks to the following steps:
with just one click
• Powerful and durable thanks 1. Log (re)orders in the ware-
to the patented cartridge Savings potential thanks to PPS house by means of barcode
principle cushioning – an example scanner
• Multiple pressure zones possi- A system for sorting packages 2. Easy importing of the data
ble and easily achieved consists of 60 stations, each into the online shop
with one round cylinder DSNU. 3. Availability, delivery time
Assembly and setting are short- and price can all be checked
ened by 5 minutes per cylinder: 4. Fast and free ordering and
300 minutes in total Z saving tracking
of 5 working hours. Just install 5. Fast and reliable delivery
and get started.
More: www.festo.com/onlineshop
For products related to the topics see . . . . . . . . . . . . . . . . . . . . . . page

Round cylinder DSNU-PPS with self-adjusting cushioning . . . . . . . . 22
Compact valve series VUVG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Pneumatic control elements VFOF/VBQF/VBNF . . . . . . . . . . . . . . . . . 42
Service units MS9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9
Mechatronic Motion Solutions –

exceptionally compatible
Unique in the world: a platform strategy with free combination of

technologies. Key advantage: the right solutions for reliable,
economical automation.
Linear and rotary movement, vacuum applications, gripping and control:

Mechatronic Motion Solutions combine components, modules and
systems for all types of automation solutions, whether pneumatic, servo-
pneumatic, electric or a mix of these. Software solutions are included.
The integrated automation platform CPX and motion control make for an
extremely compatible combination.
The simultaneous development of mechanical, electrical and electronic

components as well as software decisively shortens engineering and
market launch times. Rapid commissioning and increased process
reliability in operation ensure a fast return on investment.
10
Electric drives – variety, preci- Together towards a solution: Electric linear motor cylinder
sion and dynamics partnership in mechatronics DNCE-LAS
“Different motors, controllers The system at the company • Highly dynamic
and axis mechanisms make the MüKo inspects cast channels in • Pre-assembled complete
variety of electric drives almost an aluminium sub-base, screws system
incomprehensible. Whether in terminals and mounts electric • No strong magnetic fields
highly precise in the μm range or plug connectors – all in the
extremely dynamic, with differ- smallest of spaces. The complex
ent load classes and mechanical requirements can be easily and
dimensions, different drive tech- reliably translated into a 3D
nologies and specific attributes, structure by combining electric
the only way to handle the com- and pneumatic components and
plexities of selection and design the coordinated interfaces in
is with intelligent software and the hardware and software.
a coordinated component Servo motor double controller
system. Siegmar Koblitz, Sales and De- CMMD-AS
sign Manager: “Everything from • Independent control of
Not only does Festo have the a single source and everything 2 servo motors
right knowledge needed for this, fully harmonised: drives, motors, • Outstanding economy
it also has the ideal software controllers and grippers, even • SD card slot
packages. The right interfaces the vision system that checks the
also make the solution simple, aluminium sub-bases … we were
Michael Fraede
Electric Drives Sales Man- reliable and tailored to the appli- able to rely completely on
agement, Western Europe: cation – even with complete 3D Festo’s PositioningDrives soft-
Every application requires systems integrated in existing ware when it came to designing
its specialists control hierarchies.” and sizing the electric axes.”
Electric slide EGSL

• Freely positionable
• High repetition accuracy
• Precision and resilient guide
• Flexible motor attachment
Handling system overview

Electric axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25–27
Electric linear motor axes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28–29
Motor controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Motion controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Parallel gripper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Vacuum generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Servopneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32–33
11
More economical: the integrated

automation platform CPX
Function integration sets new standards: the automation platform CPX

is the new standard – and the answer to special requirements.
For you, this means more integrated and economical solutions from a
single source. That’s because Festo’s integrated automation platform
combines many different technologies that were previously separate and
can now be integrated on one platform:
• Electric and pneumatic components – combined with motion control.

• Proportional pneumatics and servopneumatics – on one platform.
• Safety technology – with cut-off concepts up to performance level d
(Cat. 3) that can be realised immediately.
With an integrated controller, diagnostics concept and web monitor and

various IT services on-site a seamless integration into existing control
concepts is assured. More than 10000 successful applications in factory
and process automation and numerous references worldwide demon-
strate: CPX stands for the future of automation.
12
Diverse in use Robert Bürkle GmbH specialises Integrated controller CPX-CEC

The integrated automation plat- in press and coating technology. • One of the best performing
form CPX is unbelievably diverse The contact pressure of the and fastest controllers of
in use: directly in the field, in gravure cylinder doctor blade this design
IP65, with control cabinet, etc. has a considerable influence on • CoDeSys-capable
the quality of the printed product • 400 MHz 32-bit processor
– and is precisely regulated by • Serial interface
means of proportional pressure
regulators from Festo.
Festo: The introduction of new

technologies is often a critical
phase. What do you expect of
your partners during this phase?
Sascha Lämmle, design engineer
Handling: loading and unloading, at Robert Bürkle GmbH: Positioning module CPX-CMAX
CPX controls a mix of technolo- I expect suggestions for solu- for servopneumatic drives
gies consisting of standard and tions, including technical ones. • Servopneumatic drives
servopneumatics as well as elec- The integration of proportional • Maximum power density
tric drive technology. technology on a valve terminal • Maximum dynamism,
is a good example of this. Later, force and flexibility
Jörg Müller, Head of Tech- during assembly and commis- • Positioning down to ±0.2 mm
nical Purchasing at B+R: sioning, Festo’s services help
“Effective control helps
us to ensure, monitor and
us to get everything installed
document the quality.” faster and to deliver to cus-
tomers on time.
B+R Project Manager Dipl.-
Ing. (FH) Mike Botsch:
“We developed this ser-
vopneumatic axis together
with Festo. What were im-
portant issues for us were B+R Maschinenbau GmbH in
high speeds and the pre-
cision force control that
Königswinter-Oberpleis uses Positioning modules for
helps when it comes to Festo’s proportional directional electric drives
joining.”
control valves VPPM-MPA with • CMXX: 2.5D synchronous,
CPX for customer-specific solu- 2x4 axes
tions for heating-element weld- • CM-HPP: asynchronous,
ing of blow-moulded fuel con- 1…4 axes
tainers made from plastic. The • CEC-C1: asynchronous,
right welding force is critical for up to 31 axes via CANopen
the quality of the containers.
CPX-Terminal
CPX-MMI
PSI+ on CPX FHPP-Profile (CAN-Bus)

3x Planet fieldbus
(Profinet, EtherNet/IP,
EtherCat)
SFC-LAC SFC-DC MTR-DCI CMMx-xx

CPX-CEC CoDeSys Front End Controller . . . . . . . . . . . . . . . . . . . . . . . . 32
CPX-CMPX Soft Stop on CPX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
CPX-CMAX servopneumatic positioning system . . . . . . . . . . . . . . . . . 32
Standard valve terminal VTSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Add-ons, valves and installation technology for MPA . . . . . . . . . . . . 34
13
Simpler, safer, more economical:

your partner for safety technology
Leading manufacturers in machine construction implemented the new

machinery directive and the associated EN ISO 13849-1 in pilot projects
back in 2009. The first real-life solutions give grounds for optimism:
a proper approach makes the new standard easier to implement.
The reasons for this are simple: the safety assessments of electric, pneu-
matic and mechanical components are being performed in an integrated
manner for the first time. This standardisation also has an effect on the
uniformity of the procedure and so makes evaluating the safety class
easier.
Having Festo as a partner for safety technology makes it even easier as

Festo has predefined the 10 most frequent safety functions. This helps
to achieve the current safety objectives without any difficulty.
It also establishes integrated safety concepts that not only increase

protection for people, but can also increase the productivity of machines.
14
Safety from a single source Machine safety doors: Soft-start and exhaust valve
The 10 safety functions shown faster and safer MS6-SV
below can be defined and re- • Certified to EN 954-1 Cat. 4,
alised using the following four ISO 13849-1, PL “e”
operating modes: • AS-interface Safety@Work
• Initial position/standstill bus interface on request
• Normal operation
• Set-up and service operation
• Emergency operation
Details about these functions
as well as about safe circuits Enclosures and so-called “power opera-
and components from Festo ted doors” provide workers with reliable
can be found in the “Safety protection from dangerous production
processes.
Engineering Guidelines”.
Machine safety doors have to Customer-specific complete
New approaches – 10 typical open and close quickly to min- solutions up to max. PL “d”
safety functions imise unproductive idle periods – • Two-handed operation as
Use Festo’s solution package and at the same time meet the a ready-to-install solution
for easy compliance with the high safety requirements of the • Safe venting
necessary performance level to new machinery directive. • Safe reversing
EN ISO 13849-1. The package • Safe pressure reduction
also includes the bundled data An example of an integrated
for evaluation to EN ISO 13849-1 safety solution combining me-
and certification by a trade chanical and pneumatic compo-
association. nents are the safety doors from
Strasser Maschinenbau GmbH.
A valve manifold, developed in
close cooperation with Festo,
Pressurising Maintaining
that drives the safety devices
system parts pressure with top speeds of up to 3 m/s Safety on the valve terminal
and fulfils all relevant safety VTSA
requirements. The design fits • Valves with special safety
perfectly with the patented functions/switching position
Reducing pressure Exhausting system
and force components MecLock system from Strasser, sensing
a mechanical contact strip that • Integrated two-channel
blocks safety doors if there is solutions for “Safe venting/
the least contact. reversing” and “Protection
Two-hand control Prevention
against unexpected start-up”
of manipulation
up to PL “d” (Cat. 3)
Reducing speed Switching to

unpowered
Stopping or blocking Reversing

a movement a movement
4 operating modes – 10
safety functions

Valve terminal VTSA with integrated safety technology . . . . . . . . . . . 35
Positioning controller CMAX with safety function . . . . . . . . . . . . . . . . 32
Seminars on the topic of safety . . . . . . . . . . . . . . . . . . . . . . . 21, 50 – 51
15
Maximum system availability –

through an extensive range of services
As unique as your fingerprint: services for machine operation,

individually tailored to your needs.
The focus during system operation is on economy and 100 % availability.

Our range of services is precisely tailored to this. Our on-site technical
customer service as well as our spare parts and repair service guarantee
fast assistance. And our Energy Saving Services and Modernisation or
Condition Monitoring Service create energy and cost-saving systems with
cutting-edge technology.
The service contracts for preventative maintenance deliver maximum

system performance and reliable production processes. Use the excep-
tional knowledge of our specialists worldwide and benefit from maximum
service quality.
16
Energy efficiency as a service Festo Energy Saving Services – First-rate: Festo Energy Saving
“We use Energy Saving Services the tailor-made service package Services. The Ministry of the
in our production plant in for users of compressed air. Environment of the German
Berkheim. First we analysed This will help you to achieve State of Baden-Württemberg
the entire compressed air supply the maximum savings potential confirmed this by awarding us
and checked all the systems for with compressed air. the Environmental Technology
leaks. The result was approx. Prize for 2009.
500 leaks with a loss of about Advantages:
3300 l/min in a production area • Decreasing energy costs Excerpt from the commendation:
of around 15000 m². With an • Increasing production capacity “Mechanical engineering is a
average price of 2.5 cent/m³ for vital part of the economy of
compressed air, we’re saving The result is a cost saving Baden-Württemberg. Festo has
€42000 per annum – approx. of up to 60 % and increased recognised the signs of the times
13 % of our overall costs for productivity. and through its Energy Saving
compressed air—just by getting Services is helping to further
rid of the leaks. The modular structure enables extend our international tech-
you to tailor the service package nological leadership to include
In a second step we’re planning to your needs. You’ll find further energy efficiency. A clear gain
to analyse and optimise non- information in the “Energy for the environment and a worth-
energy-efficient applications. Saving Services” brochure. while investment for individual
And we’ve integrated the Energy users”, says Environment Minis-
Anton Thomaser
Saving Services into our mainte- ter Tanja Gönner, commenting
Head of the Global nance concept to guarantee the on the jury’s decision.
Production Centre
savings achieved in the long
in Berkheim
term.”
and in the Internet under

http://www.festo.com/cms/de_
de/Energy_Saving_Service.htm.
For services related to the topic . . . . . . . . . . . . . . . . . . . . . . . . see page

Energy Saving Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
17
Technology inspired by nature:

biomechatronics
In its role as a learning company, Festo systematically researches the princi-

ples of natural movement and transfers them to biomechatronic applications
in the Bionic Learning Network.
There are four stages on the path to a bionic system: identifying, evaluating
and analysing the biological principles, then translating them into basic tech-
nical principles. The bionic adaptation is then applied to the technical applica-
tion, often with movement patterns and drive concepts that are (r)evolutionary.
New materials and production methods such as rapid manufacturing, for

example, open up new perspectives. Only minimal resources are required for
construction and manufacturing, which is good for the environment, while the
low weight of the moving system components significantly reduces energy
consumption. And it’s fast: a wide range of workpieces can be manufactured
and supplied overnight, and at costs that make them suitable for everyday use.
18
The Bionic Handling Assistant

After many years of research into
combining the principles of bion-
ics, mechatronics and robotics,
Festo has succeeded for the first
time in developing a naturally
light, mobile and resilient tool:
the prototype for a Bionic Han-
dling Assistant.
It looks like an organic structure.

It is sleek and energy-efficient,
it can execute any 3D movement
and can even change its linear
expansion.
The astonishingly low weight

of only 3 kg enables the Bionic A 30-degree deflection of the in- modular design. The robotics
Handling Assistant to offer a tegrated wrist axis offers further controller CMXR combined with
load/effective load ratio of 4:1, 3D freedom. minicontrollers directly at the
including the ability to change modules also significantly re-
its length. And the system al- The Bionic Handling Assistant duces the moving load and the
ways remains highly mobile. already has possible applica- cable harness needed.
tions in different areas:
The new and unfamiliar flexibility The front end is flexible and can
and resilience of the entire struc- 1. Industry and workshops be quickly changed: an adapter
ture impresses even when it 2. Agricultural technology plate with bayonet lock permits
comes into direct contact with 3. Private households and many applications with a wide
people or fragile objects. The educational institutions range of gripper types and vac-
Bionic Handling Assistant re- 4. Medical technology uum applications as well as bit
sponds flexibly to collisions so or tool holders.
that no injuries occur and it does Modular Lightweight Handling
not have to suspend its activity. Reducing the moving load for
energy-saving operation, full
This inherent system safety cre- robotics functionality and low
ates the prerequisites for direct costs were top priorities when
and safe human/machine coop- designing this lightweight robot.
eration for the first time. It provides an alternative to
large industrial robots, whether
Front End: FinGripper for training purposes or for ap-
The actuating front end of the plications that do not require
Bionic Handling Assistant forms complex functionalities.
a handling unit when combined
with Fin Ray Effect®: its gripping Its delicate structure and light-
function is both adaptive and weight construction are surpris-
positive-locking and it moves ing. The robot can be extended
almost all object shapes safely, from a single-axis to a six-axis
gently and auto-adaptively. kinematic system thanks to its
Fin Ray Effect® is a trademark of Evologics
GmbH, Berlin
19
Benefit from training and consulting:

Festo Didactic
Benefit from the synergies afforded by Festo Didactic’s proximity with

industry and its training expertise.
Festo Didactic is a world leader in industrial basic and further training. As

a provider of training for production and process automation, its offering
includes equipment for basic and further educational institutions as well
as training and consulting.
Consistently geared towards added value

40 years of experience in the area of training and 20 years in process
optimisation and consulting means we have experienced trainers and
consultants and the right set-up to increase your employees’ and your
company’s success – sustainably and verifiably.
In the ideal scenario, training and consulting are combined to produce

sustained process optimisation, as the example of the HUBER Packaging
Group shows.
20
HUBER Packaging Group From theory to practice Strategic objective:

The HUBER Packaging Group Working in teams on-site, ISO certification
wanted to build a company- the employees analyse work With HPS, the HUBER Packaging
specific production system for processes, clarify requirements, Group also worked out criteria to
process optimisation. It chose develop measures for improve- obtain the internationally recog-
Festo Didactic because of its ment and translate these into nised quality standard ISO certi-
integrated approach to training practice. The high level of ac- fication DIN EN ISO 9001:2000.
and consulting. ceptance shows that it is worth Festo Didactic assisted the com-
involving everyone in the pany during the development
The procedure in the change change process. and application. The certification
process system looks at the entire
Business game – value stream Great prospects process:
analysis – employee training – The project has now gained con-
auditing siderable momentum and inter- • Customer orientation
nally trained moderators have • Management responsibility
The result assumed responsibility for im- • Integration of the people
• Shorter throughput times plementing the change process. involved
• Reduced stocks Festo Didactic is still giving ad- • Process-oriented approach
• Lower production costs vice to the HUBER Packaging • System-oriented management
• Improved delivery capability Group. “We have to keep check- approach
ing our progress. If we’re on • Continuous improvement
The company worked with Festo new ground or we’re stuck with • Fact-based decision-making
to work out the approach. The something, we fall back on Festo approach
plan? To combine process opti- Didactic’s experience”, says • Mutually beneficial supplier
misation and employee develop- Wolfgang Merkle, Factory Man- relationships
ment. From a business game, ager at HUBER Packaging.
geared towards the products, This certification is a strategic
the everyday production, the decision; it safeguards and cre-
company culture and the sub- ates competitive advantages
sequent value stream analysis, through consistent customer
they developed the structure for orientation.
the project “Huber Production
System (HPS)”, which was used
to train HPS specialists using
real problems from everyday
production scenarios.
HUBER
Packaging Group GmbH & Co. KG
Öhringen, Baden-Württemberg/Germany
Products: metal packaging for chemical/technical filling materials,
dyes and paints as well as foodstuffs, drink and tobacco
www.huber-packaging.com
Additional information
Seminars on pages 50 – 51
Learning systems: www.festo.com/didactic
Training and consulting: www.festo-tac.com
www.festo-tac.de/maschinenrichtlinie
21
Round cylinder DSNU-PPS Stainless steel round cylinder

with self-adjusting cushioning CRDSNU
Unbeatable in its own performance class: round cylinder Easy-to-clean stainless steel cylinder range with
DSNU-PPS with self-adjusting pneumatic cushioning. numerous mounting options and a large assortment
Reduced installation time and easier assembly result in of variants. The latest generation of the CRDSNU is
enormous time savings – and the cylinder is always per- distinguished by innovative technological solutions, for
fectly adjusted. It advances dynamically, but gently, into example the completely redesigned, extremely durable,
the end-position without any manual intervention. dry-running seal and self-adjusting cushioning which
makes the use of flow controls entirely superfluous –
Benefits and makes for exceptionally easy cleaning!
• Self-adjusting for constant, ideal settings even with
changing loads and/or speeds Benefits
• Unintentional adjustment is entirely excluded • Modular cylinder system with many variants
• Also available as CRDSNU-PPS stainless steel cylinder • Dimensions largely to ISO 6432
• Designed out consistently in accordance with clean
A sample calculation of the potential savings with PPS design criteria
cushioning: • FDA approved lubrication and seals in the basic variant
An installation for sorting packages consists of 60 sta- • Good corrosion resistance even under aggressive
tions, each with one DSNU round cylinder, making 60 ambient conditions
cylinders in all. This saves up to 5 minutes in installation • Long service life with optional dry-running seal
and set-up time per cylinder. Given that a total of • Quick replacement of the piston-rod scraper via split
60 cylinders are installed, the total potential savings bearing cap
are 300 minutes or 5 working hours. • Available with self-adjusting PPS end-position
cushioning
22 DSNU-PPS: different weights – always perfectly adjusted Ideal for use in the food zone thanks to easy-to-clean
stainless steel
Clean Design standard Guided drive

cylinder DSBF DGRF
Ideally suited for use in applications in the food, bever- Guided drive in Clean Design for reliable workpiece
age or packaging industry: easy-to-clean cylinder DSBF handling, even in difficult environments. Ideal for use
in Clean Design, with standard dimensions and a compre- in the food, beverage or packaging industry
hensive range of mounting accessories.
Reliable workpiece handling, even under difficult ambient
Benefits conditions with the easy-to-clean guided drive DGRF in
• Standard cylinder to ISO 15552 with increased corrosion Clean Design.
protection Ideally suited for use in applications in the food, beverage
• Resistant to commercially available cleaning agents or packaging industry.
• FDA-approved lubrication and sealing on the basic
version Benefits
• Long service life thanks to optional dry-running seal • Systematically designed according to “Clean Design”
• Available with self-adjusting cushioning PPS criteria
• Hygienic mounting of the sensors possible • Long service life thanks to optional dry-running seal
• Comprehensive range of mounting accessories for just • FDA-approved lubrication and sealing on the basic
about every type of installation version
• Good corrosion resistance and smooth surfaces
• Hygienic mounting of the sensors possible
• Compact design with high guidance accuracy and
load capacity
DSBF – ideally suited for the packaging area Ideally suited for use in the food industry 23
Parallel gripper Pneumatic mini slide

HGPT-...-B DGSL
Sturdy, powerful and especially lightweight thanks to DGSL – the outstanding slide range. Unique in its
the systematic selection of materials used: the new precision, load capacity, compact design and ease of
HGPT-B with gripping force retention, sealing air and installation. New: now also with optional protective
4 sensor slots. Perfect for applications in harsh machine cover and additional cushioning variants.
manufacturing because the gripper automatically keeps
harmful particles at a distance and its sensors are Benefits
mounted flush with the housing or the slot. • Stable process sequences and maximum service life:
maximum linear and parallel precision, even in the
Benefits 1/100 mm range via 4-row ball bearing cage guide
• Up to 25% more gripping force than before, high-force • Optimised installation, low space requirement, lighter
variant with twice the force and half the gripping stroke and more cost-effective
• Sturdy, precise kinematics for outstanding torque resist- • Sturdy design with wide and rigid guide for high torques
ance and long service life and forces: enables a smaller size to be used in some
• Reliable gripping thanks to the T-slot guide, even with cases
high torque loads • Precise positioning, top quality: the metal stop with
• Integrated sealing air enables use in harsh environ- elastic cushioning guarantees optimum repetition
ments accuracy of 0.01 mm
• 4 sensor slots for up to 4 flush mounted sensors • Tailored functionality via the modular system: shock
• No dropping of workpieces thanks to optional gripping absorber, dirt protection cover, clamping unit and end-
force retention position locking
• Extremely simple servicing and optimum diagnostics:
Technical data optional sensors are clearly visible when mounted in
• 8 sizes with forces from 85 to 3175 N the integrated slot
• Force variant: up to 7080 N with half the stroke length • Full and easy integration in the mechatronic multi-axis
• Repetition accuracy of all sizes and variants: ±0.03 mm modular system thanks to interfaces that are both
standardised and harmonised
24 Sturdy and reliable for any application Precisely guided – easily combined
Electric mini slide Rotary lifting module

EGSL EHMB
Maximum performance in tight spaces: the electric One unit for linear and rotary movements. Both axes
slide series EGSL. Its precision, load carrying ability and move independently of each other. Electric rotary and
dynamic response with strokes of up to 300 mm make linear movements are always freely positionable. Linear
positioning extremely efficient. Ideal especially for verti- movements can be executed either pneumatically with
cal applications and for short-stroke slide functions with the cylinder DNC or electrically with the cylinder DNCE.
variable positioning. EGSL – for high-precision sliding,
picking and inserting, even under high mechanical loads. Size 20, which can be configured for high dynamic re-
Linearity and parallelism in the 1/100 mm range. sponse or economical operation, is suitable for Cartesian
systems with a Z-movement as lifting and rotary move-
Benefits ment. Size 25 can be used as a stationary system for
• Free positioning with repetition accuracy of ≤ ±0.02 mm loading and unloading operations or in stacking systems.
• Very high rating of slide loads, ideal for vertical applica-
tions such as press-fitting or joining Benefits
• Reliable: the completely closed spindle stops dirt or • Complete: a combined and configurable rotary/lifting
small parts getting into the guide area movement
• Flexible: motor can be attached laterally or axially, in • Dynamic, flexible, economical thanks to the modular
this case turned by 4 x 90° drive concept for linear motion
• Matching software tools in the FCT software package • Hollow axis with large internal diameter makes laying
from Festo power supply lines simple, convenient and safe
• Extremely short positioning times thanks to high
dynamic response during rotation, e.g. 0.25 s when
swivelling a load of 1 kg by 180°
Size 20/25
Max. stroke [mm] 100, 200
Max. effective load [kg] 3/5
Max. torque [Nm] 3.15/8.8
Max. force [N] 280
Diameter of hollow axis [mm] 14/21
EGSL: strong, dynamic, precise and flexible 25

Electric axis Electric spindle axes

ELGR EGSK/EGSP
For simple automation tasks and, at the same time, For highly precise and space-saving applications:
a long service life of 5000 km. The electric toothed belt linear axes EGSK and EGSP. The EGSK version comprises
axis with cost-optimised design is the first choice where a spindle axis with recirculating ball bearing, and EGSP
only comparatively minimal requirements need to be has a spindle axis with an innovative caged ball chain.
fulfilled with regard to load, dynamics and precision. Both have an extremely compact design. Spindle axis
and recirculating ball bearing guide – the proven principle
Benefits for precision and excellent running characteristics.
• Motor can be mounted at any desired position with
identical mounting accessories for any installation Benefits
situation • Higher process quality and thus efficient systems:
• Also suitable for use with motors from other manu- repetition accuracy up to 10 m
facturers thanks to open motor interface • Quieter running, less noise, longer service life and
• Variants available with long slide, as well as with up service intervals thanks to ball bearing chain
to two additional slides, for high loads and better • Optimum use of space and appealing design: its com-
guide performance pact dimensions and high mechanical rigidity are
• Complete kit for simple, space saving end-position impressive
sensing ensures reliable operation • Compact sensing with SIES-8M sensor in profile slot
• Quick commissioning after simple axis layout with the • Part of the modular mechatronic multi-axis system with
help of PositioningDrives software, as well as prede- compatible interfaces
fined parameter sets included in FCT configuration • Efficient in combination with servo motor EMMS-AS and
software motor controller CMMP-AS, or the ServoLite stepper
motor EMMS-ST and motor controller CMMS-ST
Technical data
• 3 sizes with strokes of up to 1.5 metres Technical data
• Maximum speed of up to 3 metres per second • Spindle axis in 5 sizes with strokes of up to 800 mm
• Repetition accuracy of all variants: ± 0.1 mm • Positioning accuracy down to 3 μm
26 Flexible interface to all motors EGSP with ball bearing chain: innovative
and highly precise
Electric linear axis Electric linear axis

EGC EGC-HD
The electric linear axis EGC with recirculating ball EGC-HD – the all-rounder for very heavy loads can even
bearing guide: maximum dynamic response and speed replace duo axes in handling systems and 2D/3D
with improved rigidity. Toothed belt drive for maximum gantries. Three sizes, each with toothed belt and spindle
dynamic response or spindle drive for high precision; drive, offer maximum power when it comes to torques and
optionally with connecting module for central lubrication. loads – and significantly reduce the costs compared with
previous solutions.
Benefits
• Increased load capacity and greater torque resistance The design of the EGC makes the EGC-HD the new mem-
due to more rigid aluminium profiles and externally ber of the mechatronic multi-axis modular system – and it
located bearing guide – reliable due to an additional perfectly matches all motors from Festo. Two guide rails
wiper seal on extremely rigid aluminium profiles then supply the
• Downsizing option: use of smaller sizes for same loads EGC-HD with power.
• Suitable for all motor types: motor connection on
the right and left side and on both ends of the axis. Benefits
Including option for subsequent conversion • Absorbs many times the loads and torques absorbed
• New module for connecting the guide (and spindle) by the EGC-KF
to a central lubrication device • As with the EGC: external bearing guide near the guide
• Reliable thanks to integrated sensors and optional for optimum torque resistance
emergency buffers • Economical to procure, mount, commission and operate
• Minimal fitting space
Technical data • Full flexibility when connecting the motor to the toothed
• Toothed belt axis in 5 sizes with strokes of up to 10 m belt axis – as with the EGC-TB
• Spindle axis in 4 sizes with strokes of up to 3 m • Wide range of accessories – as with the EGC with recir-
• Maximum speed of up to 5 metres per second culating ball bearing guide
• Maximum feed force of up to 3 kN • Optimum configuration using PositioningDrives software
Quick and easy layout with PositioningDrives One for two: EGC-HD can replace duo axes 27
Linear motor axis with air Electric linear motor cylinder

bearing ELGL-LAS DNCE-LAS
Maximum precision and linearity: a revolutionary linear Top performance with extremely short positioning times.
motor axis with an integrated displacement encoder and A highly dynamic, complete system for small loads in
air bearing. Its magnetically preloaded air bearing acts combination with the motor controller SFC-LACI: ideal
as a holding brake. All in one: linear motor, displacement in the electronics industry and for small parts assembly
encoder and guide. The ELGL-LAS should be your axis of
choice whenever horizontal and vertical positioning are Benefits
required together with highly dynamic operation and • Festo plug and work® for clear logistics and quick as-
maximum precision. sembly. All of the required components such as linear
motor, displacement encoder, guide and reference
Benefits switch create a ready-to-use axis
• Precision and very long service life thanks to air bearing • External power electronics with the motor controller
which ensures excellent positioning accuracy and linear- SFC-LACI with IP 54 protection: freely adjustable speed,
ity. Maintenance-free because none of the moving parts force and position, as well as various connection
are in contact with each other. The system requires options via I/O or fieldbus
neither grease nor oil. • Configuration and commissioning with the Festo Con-
• High levels of safety even with vertical applications. figuration Tool (FCT): just enter the parameters and
The magnetically preloaded air bearing acts like an inte- the position sets and you’re ready.
grated holding brake • Long service life and virtually maintenance-free oper-
• The air bearing provides maximum protection against ation: internal plain-bearing guide with integrated
dirt; dry and non-adhesive particles are blown away. grease reserves reduces maintenance costs and
• The design principle enables independent movement downtime to a minimum.
of several carriages on one axis.
Technical data
Areas of applications • 2 sizes with strokes of up to 400 mm
• Electronic, semiconductor and photovoltaic industry, • Peak force of up to 257 N
measurement systems • Repetition accuracy of all variants: ± 20 μm
• Scanner applications, medical technology, glass fibre
production
28 Dynamic and reliable: air bearing as holding brake Cylinder with clamping cartridge and position controller,
configured as a complete system
Guided linear motor cylinder Servo motor double controller

DFME-LAS CMMD-AS
A complete system for small loads that is dynamic, Ideal for standard functions: the economical double
precise and has minimal positioning times. A powerful controller CMMD-AS. Guides two servo motors independ-
duo: electric guide axis with linear motor DFME-LAS and ently of each other. In addition to standard applications,
motor controller SFC-LACI. Ideal in packaging technology its strengths are simple positioning tasks with I/O
and small parts assembly. connection.
Benefits The combination of two controllers in one device makes

• Festo plug and work® for trouble-free logistics and the CMMD-AS extremely economical. The combined con-
assembly. All the required components, such as linear troller modules ensure reduced costs together with fully
motor, displacement encoder, guide and reference independent control of two servo motors.
switch create a ready-to-use axis
• External power electronics with the motor controller Benefits
SFC-LACI with IP 54 protection enables freely adjustable • Only one piece of controller hardware required to
speed, force and position, as well as various connection move two servo motors independently of each other
options via I/O or fieldbus • The motor current of 2 x 4 A can be arbitrarily dis-
• Festo Configuration Tool (FCT): just enter the parame- tributed between the two controllers in a ratio of up
ters and the position sets and you’re ready to 2 A/6 A
• Long service life and maintenance-free operation: • Easy and user-friendly: commissioning and firmware
internal plain-bearing guide with integrated grease updates via SD card slot
reserves for minimal maintenance costs and reduced • Programming and parameterisation via software tools
downtime • Jerk-free and infinite positioning by means of closed-
loop operation
Technical data • Reliable restart blocking for safety-oriented uses
• 2 sizes with strokes of up to 400 mm
• Peak forces of up to 257 N
• Repetition accuracy of all variants: ± 20 μm
CMMP-AS Highly functional

servo motor controller
CMMS-AS Servo motor controller
CMMP-AS with standard functions
CMMD-AS Servo motor double
controller with standard functions
CMMS-ST ServoLite motor
controller
CMMS-ST CMMS-AS/ CMMD-AS
Quickly configured and ready to use Performance areas for the motor/controller combinations 29
Product range extensions and add-ons

Drives
Rodless drive DGC

The standard for rodless drives. Precision, guide charac-
teristics, load capacity and an excellent price/perfor-
mance ratio. New: DGCI-KF with recirculating ball bearing
guide, integrated displacement encoder and central
lubrication device.
Twin-piston semi-rotary actuator DRQD-B

The powerhouse with powerful and resilient twin-piston
principle for swivel angels of 90°, 180° and 360° and X
angle. Adjustable end-position cushioning with precision
adjustment of the end positions – pneumatically or via
hydraulic shock absorbers. New: flexible cushioning with
metal end position.
Adjustable shock absorber DYSR

Optimum motion: brake loads quickly and smoothly
with the new, adjustable shock absorber DYSR. Ideal
for applications in handling technology and mechanical
engineering.
30
Electric cylinder with piston rod DNCE

Stick-slip-free with lead screw or ball screw. Freely pro-
grammable: positions, travel distance, force control and
speeds with smooth acceleration. Plug & work thanks to
the modular system. New: optionally with bellows on the
piston rod for greater protection.
Electric handling module HSW-AE

The handling module HSW-AE as a ready-to-install, com-
plete pick and place solution repositions small parts by
90°. The HSW-AE has an active wait position in both end
positions and is guided by means of a slotted guide plate
with adjustable angle, a linear guide and a ball bearing.
Motor controller CMMx-AS for servo motor EMMS-AS

Servo motor and motor controller with standard functions
or with extended function. CMMS-AS for 90 % of all au-
tomation tasks with servo motors, CMMP-AS for elec-
tronic cam disk control and highly dynamic movements.
Easy sizing with PositioningDrives, matching software for
configuration (FCT) and operation (FHPP and fieldbus).
New: can be extended to 8 I/O; CMMP-AS optionally with
Ethercat interface.
31
CPX-CEC Positioning controller

CoDeSys-integrated CPX-CMAX for pneumatic
controller for CPX drives
The benefits of free programming and automation Worldwide unique: the positioning controller CMAX.
to IEC 61131-3: as an intelligent remote I/O terminal in The CMAX controls various pneumatic drive series – linear
IP65/IP67 mounted directly at the machine, the CPX-CEC as well as rotary – as a module on a valve terminal. The
reduces installation costs and is also ideal for decen- dynamic response, force and flexibility of the pneumatic
tralised control tasks. The integrated serial interface components can thus be used for a large number of
enables communication between and connection of the positioning tasks. An economical and reliable controller
control panels FED as well as further serial components. thanks to auto-identification and comprehensive diag-
nostics.
Benefits
• Full flexibility: modular I/O system, up to 512 I/Os, Benefits
RS232 interface • Faster processes, higher productivity
• Diagnostics and condition monitoring: extensive • Positioning and force control in one step
CoDeSys function library • Cost-optimised positioning system for heavy-duty
• Stand-alone open and closed-loop control: economical applications
automation, for example of manual workstations
• Remote control on-site: preprocessing on all currently Data and applications
used fieldbus/Ethernet protocols • Travel speeds of up to 3 m/s
• The only fully integrated automation platform in the • Acceleration values of up to 30 m/s²
world in IP65: for standard pneumatics, proportional • Accuracy of ±0.2 mm
pneumatics, servopneumatics and sensors • Loads from 1 kg to 300 kg
• Strokes of up to 2 m (depending on the drive)
• Up to 8 axes per CPX terminal
Safety functions to ISO 13849-1

• Venting, stopping a movement, reversing a movement,
reducing speed, protection against unexpected start-
up are available on request for the servopneumatic
systems CMAX and CMPX
Electric terminal CPX

with positioning module CMAX
Proportional
valve VPWP
Pneumatic linear drive with integrated

displacement encoder DGCI
32 A new dimension in performance – the CPX-CEC as an Function and system integration – CMAX and CMPX
automation platform
Soft-stop CPX-CMPX Analogue input module

for pneumatic drives CPX-4AE-P with four pressure
sensors for CPX
CPX terminal CMPX-C-1-H1: electronic end-position Maximum function integration in the tightest of spaces
controller for pneumatic drives. Soft Stop enables pneu- with the CPX-4AE-P for all processes with pressure
matic drives to brake gently and then to accelerate faster. sensors. This parameterisable pressure sensor module
The function of the end-position controller CMPX-C-1-H1 in IP65/67 offers up to four relative pressure meas-
corresponds to the Soft Stop System SPC11. urements or two differential pressure measurements.
Whether in process automation or production processes,
Benefits the CPX-4AE-P greatly simplifies both installation in the
• A reduction of approx 30 % in both travel times and air field and engineering.
consumption compared with standard pneumatics
• Increased cylinder service life Benefits
• No vibrations when returning to the end positions • Faster installation, lower space requirement – with no
• Suitable for use with all fieldbuses/Ethernet and FEC external sensors
available in CPX • Faster and more reliable commissioning – preassem-
• Easy commissioning, Festo plug and work® bled and tested
• Reduced channel costs – 4 channels per module
Data and areas of application • Lower system costs – easy function integration on
• Time and vibration-critical applications with working fieldbus/Ethernet
loads from 1 to 300 kg • Universal use – pressure range 0 ... 10 bar, vacuum
• Strokes: drive-specific, up to 2 m -1…+1 bar
• Accuracy: precise in the end positions via fixed stop, • No programming – direct transfer of the pressure
+ 2 mm in the intermediate positions valves as mbar, psi, kPa
• Direct connection – up to four tubes via 4 mm push-in
New functions connector QS
• Digital data handling • Display of the pressure values and diagnostics – via
• Reliable pressure regulation due to cascade controller LCD display
• Two recordable intermediate positions • Reduced downtimes – thanks to channel-oriented
• Brake output at the VPWP proportional valve diagnostics
External displacement encoders
Internal displacement en-

DNC coders
DGPL
DNCI
DGCI
DSMI
Wide range of combination options for CMPX/CMAX Four-fold function integration on CPX: measures pressure 33
more easily and efficiently
Connection accessories Add-ons Valves and instal-

NECU-M-… M12 b-coded lation technology for MPA
for Profibus
High-quality standard: M12 b-coded connection acces- MPA functions for an extended application environment
sories for Profibus. Fieldbus plug, socket and terminating • Continuous and reliable processes in special machine
resistor. In total, modular complete solutions for maxi- construction or the process industry
mum flexibility and versatility on Profibus. This globally • Simplified assembly in the control cabinet
successful bus system has established the M12 b-coded
connection technology as a standard. Festo offers numer- Benefits
ous connections in IP65/67. Pressure shut-off plate (hot-swap)
• Valve replacement under pressure in continuous
Benefits processes
• Choice of Sub-D or 2xM12 connections with different • Increased reliability for the system operator
outlet directions for optimum installation • Controlled venting of process drives
• Sturdy and reliable metal housing in IP65/67–
• Everything from a single source for maximum reliability: Sub-base with integrated non-return valves
fieldbus devices and accessories are harmonised and • Avoid pressure peaks at process drives
tested together (with 3/2-way valves)
• One order for the valve terminal and all pneumatic and • Reliable and reaction-free switching of pilot
electrical accessories valves/process drives
• Up to 128 3/2-way valves cost-optimised on one
Technical data valve terminal
• Plug connector NECU-M-S-B12G5-C2-PB: Profibus • 2 x 3/2-way valves with spring return
M12 incoming, b-coded, screened
• NECU-M-B12G5-C2-PB: Profibus M12 outgoing, CPX/MPA brings you maximum modularity and flexi-
b-coded, screened bility for successful processes – with fieldbus, Ethernet
• CACR-B12G5-220-PB: Profibus terminating resistor and remote diagnostics included.
M12-4POL
• Also fits standardised third-party devices
34 M12 connection on Profibus for I/O, valves and motion CPX/MPA: optimised for the process industry
devices: modular complete solutions from Festo
Valve terminal Standard valve terminal

MPA-L VTSA
Building on existing strengths. The pro among valve A worldwide unique champion – now up to ISO size 2
terminals has now been extended to include an even (52 mm) and with four valve sizes on one valve terminal.
more flexible system for individual sub-bases: single- The addition of the CPX terminal in metal design opens up
increment modularity. This means that the high pneu- new perspectives for tough applications combined with
matic performance and functionality of the MPA-L can be function and system integration.
adapted perfectly to every application and at the same
time saves space and costs. Standard valve terminal VTSA
• New modules for vacuum generation with integrated
Benefits pressure sensor as well as voltage supply with galvanic
• A universal valve terminal for numerous industries, isolation
for example production engineering, special machine • Unique: four valve sizes integrated on one valve termi-
construction as well as process engineering, for exam- nal – without adapters!
ple for piloting process valves • High flow rate: up to 3,000 l/min with ISO size 2
• Valves can be individually combined or extended at (52 mm) and flow rate 30% higher than is standard
any time with VTSA-F
• Conversions possible quickly and without difficultly • Standardised: 100% ISO 15407-2 and ISO 5599-2
at any time • Flexible: full vertical stacking range in all four sizes
• Durability and inexpensive technical layout • Complete installation solution
• Particularly lightweight and corrosion-resistant sub- • Integrated: comprehensive diagnostic concept
bases made from plastic • Versatile: adapts perfectly to all requirements and
• Resistant, durable end plates made from coated even to subsequently changed configurations
aluminium
Safety@Festo: safety functions to ISO 13849-1
Technical data • Two-channel disconnection of electrical and pneumatic
• Up to 32 valves/solenoid coils components up to performance level d (cat. 3)
• Large number of valve functions: 5/2, 5/3, 3/2, 2/2 • Protective functions: venting, reversing, restart blocking
• Protection class: IP67
• Multi-pin plug or CPX connection
Single-increment modularity Performance – to the point 35

Standard valves VSVA with Compact valve series

M12 central plug connection VUVG
M12 central plug connection as standard – now ex- Best in class! The VUVG stands for an increase in flow
tended to include the fourth size (52 mm) of the sturdy rate of up to 100% and higher productivity combined with
standard valves VSVA. User-friendly system, suitable minimal space requirement. The integrated easy installa-
for challenging pneumatic tasks with a high degree of tion philosophy is as impressive as the performance and
standardisation and automation. Difficult conditions durability, which the VUVG owes to the patented cartridge
are no problem! principle.
Benefits Benefits
• Standardised valve concept for ISO valves from the • Limitless in use: for all compact, cost-effective solutions
individual valve to Industrial Ethernet with high flow rate
• Flexibility: high flowrate standard valves to ISO 15407-1 • Easy mounting: one click and you're done! The elec-
in 18 and 26 mm, as well as to ISO 5599-1 in 42 mm. tronics box is then mounted on the valve
New: flow rate of up to 3,000 l/min for 52 mm • 2 x 3/2-way valves in one: one VUVG controls two
• All four sizes with M8, M12 or square plug type C single-acting cylinders
connection • Multiple pressure zones can be easily realised
• Reading off/regulating cylinder force and pressure: • Pressure range of up to 10 bar possible for greater
manually, on-site including pressure gauge power and productivity
• Variety of vertical stacking components: pressure • LED: 360 degrees of visibility for a fast status overview
regulators, exhaust air flow control valves, pressure and reduced downtimes
supply and pressure shut-off plates • Sturdy housing made from aluminium
• Generous exhaust cross sections and reversible closed-
loop controllers: 50% greater exhaust performance, Technical data
reduced cycle times, longer service life • Valve functions: 5/2, 5/3, 3x 3/2
• Ducted pilot air optional: with heavy dust and exposure • Flow rate 100, 220, 380, 750 l/min
to moisture • Operating pressure: 1.5 ... 8 bar (-0.9 ... 10 for S type)
• Safety@Festo: individual switching position sensing or • Temperature range: -5 ... 60 ˚C (-5 ... 50)
with two channels interlinked, for example for pressure • Pneumatic connection: M3, M5, M7, G1/8
actuators
VUVG
Competitors’
valves
36 Standardised valve range from individual valves to Impressive: greater dynamic response and an increase
valve blocks in flow rate of up to 100 %
Valve terminal Valve for medical

VTOC applications MHA1
The compact and versatile valve series VTOC is designed Compact and flow-rate optimised: a high flow rate and
for use as a pilot valve. Its preferred use is as a pilot extremely compact dimensions make this valve ideal for
valve for process valves in the semiconductor and process medical technology. Also available as a complete integra-
industry, for example for actuating gas valves. The valve tion solution on a printed circuit board: valve, sub-base,
series VTOC delivers maximum compactness on a single sensors and control electronics – everything from a single
valve manifold. source.
Benefits Areas of application

• Very compact and space-optimised valve terminal • Compact and lightweight medical devices used for
• Valve functionality in minimum installation space metering air and oxygen flows
• Wide range of electrical actuation options • Applications with requirements for mobile compressed
• Each coil can be two-pole actuated gas supply/small compressors or small tanks
• Versatile thanks to configurable manifold rails, both
pneumatic as well as electric Benefits
• High process reliability thanks to integrated fibre- • Flexible: suitable for extremely small fitting spaces,
optic cable system with variable connection design
• Optional: customer-specific versions and adaptations • Safe and free from contamination: thanks to materials
• Wide range of functions: up to 48 3/2-way valve that are compatible with oxygen and absolutely free
functions per valve terminal from grease
• Convenient: optical monitoring of the switching status
by means of LED display possible from all sides
• Reliable and sturdy: for a demand-driven and precise
oxygen supply, unlike conventional standard systems
Valve function 3/2 NC

Design Poppet valve
Pneumatic connection QS 3, QS 4
Electrical connection Sub-D, 25-pin or 44-pin
Flat cable 26, 40 or 50-pin
Flow rate 10 l/min
Operating pressure range 0 … 8 bar
Power consumption 0.3 W with holding current reduction
Temperature -5 … +50 °C
Protection class IP40
MHA1: oxygen regulation on demand! 37

Programmerweiterungen und -ergänzungen

Ventile und Ventilinseln
CoDeSys-integrated controller for CPX: CPX-CEC-C1

with CANopen master
The benefits of free programming and automation to
IEC 61131-3: as an intelligent remote I/O terminal in
IP65/IP67, the CPX-CEC-C1 reduces installation costs
and is ideally adapted to the CPX terminal as well as
motion applications with up to 31 electric drives. Im-
proved cycle times are an additional benefit.
4-pin M8 plug connector NECU-S-M8G4-C2

Saves space and fits the compact I/O modules of the
CPX or CPI range: the 4-pin M8 plug for self assembly
by the user simplifies the installation of two outputs or
inputs on just one M8 slot.
Valve terminal CPV10 for the process industry

2 x 3/2-way valves with integrated non-return function
for reliable and reaction-free switching operations,
specifically in the process industry. New: pneumatic
multi-pin plug for QS8.
Proportional pressure regulator VPPE with display

Everything in view, under control and at an optimum
cost/benefit ratio. Powerful, energy-efficient and user-
friendly, the compact VPPE with display adds value to
a wide range of basic applications.
38
Proportional technology on the fieldbus: VPPM-MPA

Unique combination of two state-of-the-art technologies:
proportional technology VPPM meets CPX/MPA. The
VPPM-MPA extends the innovative technology platform
CPX/MPA to include a wide range of pneumatic and elec-
trical functionalities. Individual, modular and configurable
at all levels.
Fast-switching valves MHJ

With five billion switching cycles, unrivalled durability
with extremely short switching times and excellent repro-
ducibility. Designed for ultra-fast sorting applications
with up to 1,000 Hz.
Valve series VUVB

Flexibility at an attractive price: the valve series VUVB in
the size VB20 and the new size VB12. Offers an excellent
price/performance ratio, size and flow rate, is easy to
install and assemble thanks to integrated QS fitting con-
nections. New: ATEX certification for the VUVB and the
extended pneumatic connection NPT.
39
MS6 service units: fine filter, MS service units:

micro filter and activated carbon new size MS9
cartridges MS6-LFM-...HP
Optimised performance and maximum process reliabil- A 600% increase in flow rate? Now possible with the
ity: compressed air quality for sealing air with lasers new size MS9 with 1" connection size. The full flow rate
and precision glass scales. The new fine and micro filter of the innovative MS service units can be optimised with
cartridges as well as the activated carbon cartridges are fine filters (LFM-B), micro filters (LFM-A) and activated
specially developed for use in applications requiring low carbon filters (LFX) in the size MS9. New: filter (LF) and
flow rates. They are integrated in the MS6 service units. distributor modules (FRM).
Benefits High-performance combinations

• Proven in use: filtration of errant particles for maximum Reduce costs and minimise space requirements by com-
precision and service life of lasers and precision glass bining different sizes using adapters AMV/RMV. The filter
scales size MS9 replaces the filters MS6 in the MS6 service unit;
• Optimised performance: flow rate values are designed this increases the flow rate by up to 600%.
for sealing air applications
• Improved filter technology: greater absorbing capacity Benefits
for improved service life and extremely reliable opera- • Maximum efficiency through a cost-effective mix of sizes
tion • Increased service life of the fine and micro filters
• Combinable compressed air preparation modules: through prefiltration with the new filter MS9-LF
easily adaptable to different environmental conditions • Economical: different compressed air qualities via
distributor module FRM
Technical data:
• Size MS6, grid dimensions 62 mm
• Flow rate range [Nl/min.]: 45 to 500
• Grades of filtration [ m]: 1 (LFM-A), 0.01 (LFM-B),
activated carbon filter (LFX)
Connection
40 Optimised performance through compressed air quality Maximum efficiency: new size MS9 with 1"connection size
for sealing air with lasers and precision glass scales
Pressure regulator MS12-LR-G-PE6 Vacuum generator

with integrated proportional valve OVEM
VPPE
Precision adjustment of the pressure even in difficult- Condition monitoring with OVEM: increases process
to-access areas with the integrated proportional valve reliability and prevents machine downtime. OVEM moni-
VPPE in the MS12 pressure regulator. tors selected evacuation and ejection times for each cycle
and provides automatic, prompt error messages. Vacuum
Benefits pressure levels can be read from the LCD either numeri-
• Convenient remote control through transmission of cally or as a bar graph and analysed during operation.
electrical signals to the proportional controller
• Reliable compressed air supply for your applications Benefits
thanks to maximum flow rates even with low primary • Quick, precise and reliable placement of the workpiece
pressure thanks to the ejector pulse
• Precision pressure adjustment and reproducible results • Can be configured as desired with a wide selection of
through the low hysteresis of the pilot control different functions
• Full range of the MS series with many variants for all • Easy, clear operation: all controls on one side
requirements for compressed air quality and flow rate • Space optimised: all functions integrated into a single
unit
Technical data: • Nearly maintenance-free thanks to open silencer and
Pressure range [bar] 0.15 to 6 bar filter with viewing window
Pn. connection 1,2 1", 1 1/4", 1 1/2" and 2" • Extremely easy installation with M12 multi-pin plug
Actuation electrical
Max. pressure hysteresis [bar] 0.04 Technical data
Flow rates [l/min] 12,000 ... 21,000 • Laval nozzle nominal diameters:
0.45, 0.7, 0.95 or 1.4 mm
• Max. vacuum: 90 %
• Switching outputs: PNP, NPN
MS12-LR-G-PE6 in use in air spinning machines Analysis at a glance: condition monitoring with OVEM 41
Pneumatic control elements Velcro fastener

VFOF/VBQF/VBNF NPAW
Highly innovative: the new compact control elements Easy bundling and securing of tubing and pipes:
from Festo for pneumatic drive solutions. Save valuable with the Velcro fastener NPAW. Reduces the risk of injury
installation space through improved design and integra- and makes assembly more secure, even with one hand –
tion of several control functions in one component. And particularly in confined surroundings such as control
gain more time and reliability during commissioning. cabinets, for example.
Benefits Benefits
• Save up to 50% on space: VFOF/VBNF/VBQF lie flat • Reusable
and very close to the cylinder • Wear-free thanks to Velcro fastener
• Convenient and user-friendly, 1 tool and 1 direction • Suitable for wall and profile mounting
for setting the functions • Flame-retardant and self-extinguishing Velcro fastener
• Fast installation and assembly, without additional • Suitable for thin and delicate fibre-optic cables
mounting attachments
• Save time and costs: up to three different control
functions in one component
• Reduce costs from procurement to warehousing
• Improved performance and noise emissions
The control functions

• Flow rate regulation for variable piston speeds (VFOF)
• Holding the position of the cylinder piston (VBNF)
• Combined functions (VFOF-LE-BAH)
• Manual venting (VBNF) of the appropriate cylinder
chamber, reliable solution for servicing
• Significantly increased piston speeds (VBQF),
optimised cycle times
42 Number 1 for space savings! Additional tubing and cables? Easily added with NPAW!
Compressed
Effizienz im
airFokus:
preparation
Intelligente
| Automatisierung
Electronic systems
| Antriebe
| Services
| Ventile und
| Ventilinseln
Process automation
| Druckluftaufbereitung
| Didactic

Compressed air preparation, vacuum and connection technology
Soft-start and exhaust valve MS6-SV

Maximum safety for man and machine:
approval by the German institute for health and safety
to DIN EN ISO 13849-1, category 4, performance level E
Polypropylene fitting NPQP

The cost-effective alternative to stainless steel: NPQP is
largely resistant to all common cleaners in combination
with the tubing PLN.
Polypropylene fitting NPQM

Cost-effective metal variant for a wide range of applica-
tions, whether in the body shop, the electronics industry
or workshop environments. NPQM is above all suitable
for media such as compressed air and vacuum.
One-way flow control valve GRLSA with fixed offset

Digital and analogue functions combined in one compo-
nent – this significantly reduces the time required to set
up machines and systems. Included: optimum adjustment
of the required flow rate and any desired reproducibility.
43
Intelligent Compact Vision Graphical display and control

System SBOC-Q/SBOI-Q units FED 300 … 5000
The intelligent Compact Vision System SBOx-Q redefines New in the range: FED 400 and FED 550. Powerful and
flexibility in quality assurance. For guaranteed, reliable user-friendly. With integrated Ethernet interface and TFT
test results in an extremely broad range of applications, screen as well as wide screen for the FED 400, they are
particularly in the mechatronic multi-axis modular system. the ideal addition to the product portfolio.
From detecting the position and rotary orientation of
parts, reading OCR and 1D/2D codes to precision posi- They are multifunctional: whether single-axis controller,
tioning axes. CPX applications, multi-axis controllers in handling tech-
nology or process automation, the proven graphical
Benefits display and control units FED 300 … 5000 set standards
• Up to 256 test programs with 256 test characteristics in functionality and integration as a Human Machine
each can be stored. New, optional functions: OCR text Interface.
recognition, reading of barcodes and data matrix codes
• CoDeSys embedded: complex test sequences can be Benefits
easily created using the integrated PLC with the stan- • Communicative: can be used and networked in a
dardised languages to IEC 61131-3. Direct actuation variety of ways via Ethernet
of servo controllers is possible via CANopen. • Powerful: thanks to extensive function libraries and
• SBOx-Q communicates with a large number of Festo an extended recipe storage area
and third-party controllers by means of standardised • Functional: fast, easy project planning with the
software interfaces via Ethernet (TCP-IP, Easy IP, Telnet, Festo Designer Tool
Modbus TCP) and CAN, with integrated 24 V I/O. • User-friendly: convenient visualisation on TFT screens,
in some cases also as a wide-screen display
44 Versatile communication Communication in a network – via Ethernet

Position transmitter Modular kit for connecting

SMAT-8M cables NEBU
The SMAT-8M is the first position transmitter of its kind Find the best connecting cable quickly with our modular
to be manufactured as a proximity sensor. The sensing cable system and its unlimited combination options for
range is up to 40 mm, depending on the drive unit. It connection sockets, cable lengths and qualities as well
indicates piston motion via an analogue voltage signal. as plugs. Perfectly matched to all devices with M8 and
Ideally suited for press-fitting and clamping, location/ M12 plugs.
position sensing, sorting of good and reject parts as
well as workpiece replacement. Benefits
• Significantly longer cable service life thanks to appli-
Benefits cation-specific cable quality. From basic and standard
• Direct connection to the controller via standardised, to energy chains and robot technology
analogue interface • Maximum flexibility through free configuration of the
• Simple and secure mounting, similar to Festo proximity plug and socket sides
sensors • Free choice of cable length from 0.1 to 30 metres
• Installation in the tightest of spaces thanks to its • Considerable cost savings with cable lengths that can
compact design be fabricated to any length
• No need for expensive special solutions via external • Easy, uncomplicated ordering and fast delivery
potentiometers
• Integrated “out-of-range” detection New
• Analogue measurement, for cylinders with T-slot from • Basic cable quality for static applications
Festo • Angled socket M12 with 3 LEDs for VW standard
• Socket M8 with 1 LED for connecting CPE valves
Technical data
• Reproducibility: typically ± 0.1 mm, on grippers:
± 0.025 mm
• Measuring range: up to 40 mm, depending on the drive
• Output: 0 – 10 V
• Connecting cable: 0.3 m long, 4-pin M8 plug
• IP 65 and IP 68 protection
s = position measuring range
Simple position measurement in a defined area Economical thanks to application-specific cable qualities 45

Electronic systems
Integrated controller FED-CECCAN

The attractively priced controller for installation in display
and control units FED 400…5000, wherever an Ethernet
interface has already been integrated in the FED panel.
Analogue sensor boxes SRAP for quarter-turn actuators

Complete, reliable, compatible. The analogue position
sensor supplies an output signal of 4–20 mA and is used
for monitoring the position of semi-rotary drives. The ana-
logue signal output detects not just the end positions,
but the entire swivel angle.
Binary sensor boxes SRBP for quarter-turn actuators

Flexible position sensing as standard. The binary SRBP
sensor boxes not only convert the mechanical open and
closed position of the actuator or process valve into elec-
trical output signals, but also has an option to enable
a mid-position to be sensed.
Flow sensor SFAM-62

Intelligent and compact, whether as a stand-alone device
or combined with the service units from the MS series,
the high flow rate sensor SFAM adapts perfectly to its
application.
Plug connector NECU-S-M8/M12

One for all – for both valves and sensors.
Quick-connection plug connector in M8 and M12 for fast,
easy connection of connecting cables with open end. No
tools needed.
46
Festo Energy Saving Services
Analysis of the compressed air supply of production Determine and optimally size the system’s compressed
locations air consumption
The Festo Energy Saving Services help system operators Festo Energy Saving Services
to identify potential savings in compressed air consump- Analysis
tion and exploit them to the full. This helps to reduce • Compressed air supply analysis
costs. • Compressed air quality analysis
• Compressed air consumption measurement
Benefits • Leakage detection
• Energy-efficient and environmentally conscious system
operation Planning
• Reduced operating costs • Development of a leakage management concept
• Extended component service life • Development of a modernisation concept
• High system availability • Development of a condition monitoring concept
• Reliable process sequences
• Use of up-to-date and energy-saving technologies Implementation
• Compressed air supply based on requirements • Carrying out repairs
• Fast implementation and amortisation of the savings • Implementation of modernisation concept
measures • Implementation of a condition monitoring system
• Regular inspection of the system condition
• Continuous monitoring of critical machine processes Maintenance
• Regular analysis of compressed air supply, quality
and consumption
• Regular leakage detection
• Regular preventative and corrective maintenance
• Training and education
Improve compressed air quality and minimise Localise, classify and systematically record leakages 47
machine failures
Positioner 2/2-way valves for process

CPPC automation VZWP, VZWD
CPPC: the cost-optimised electropneumatic positioner. Made for differential pressure: the pilot-controlled
For universal use in process automation for positioning piston valve VZWP works with differential pressure and
linear and quarter-turn actuators with distance measuring can be operated with up to 40 bar. Sealing materials
system. Always suitable for simple tasks without chang- NBR (nitrile rubber) and FKM (fluoro elastomer).
ing the control algorithm.
Benefits of VZWP
Benefits • Use for high pressure ranges up to 40 bar such as
• Flow rate of 200 l/min – powerful and fast even with washing machines, water applications, etc.
large actuators • Choice of sealing materials for different applications
• Setpoint signal from 4 … 20 mA that require a specific temperature or media com-
• Sturdy patibility
• Self-initialisation function: zero point, range and travel • Use of an armature tube to avoid the medium coming
speed are automatically adjusted into direct contact with the coil
• Separate adjustment of the speed for forwards and • Energy-saving thanks to pilot control: coils require
backwards movement in both end positions less power
• Safety position in the event of power failure
• Controlled: the entire system is checked during self- Made for high pressure. Huge pressure range: the
initialisation – and immediately terminated if the con- directly controlled poppet valve VZWD offers an impres-
figuration is not correct sively large pressure range of 0 to 90 bar, low flow rates
are possible at high pressures.
Benefits of VZWD
• Ideal at high pressures of up to 90 bar, for example for
metering applications or high-pressure cleaning
Maximum
pressure
Differential
pressure
Pressure of the medium to be controlled
48 Cost-effective, simple, reliable! The right valve for each pressure ratio
2/2-way valves for process Sensor box

automation VZXF, VZWF SRBF
Insensitive Process reliability in focus: the sensor box SRBF senses

The externally controlled angle seat valve VZXF works and visualises the end positions of quarter-turn actuators.
above 0 bar and can be used with slightly contaminated When the end position is reached, two separately adjus-
media and is suitable for applications involving steam. table cams activate micro switches so that an electrical
signal can indicate via the connected cables that the end
Benefits of VZXF position has been reached. This is also indicated visually
• Can also be used with slightly contaminated media via a plastic hood.
• Can be used for applications involving steam
• Direct pilot air supply Benefits
• Four sensor boxes with preassembled mounting
Forced control: ideal for applications where the actual adapters are available for quarter-turn actuators
medium is not suitable for piloting valves as the forced with interface to VDI/VDE 3845 (Namur interface)
poppet valve VZWF has a range from 0 to 16 bar. Sealing • IP67 – can be used in harsh environments
materials: NBR, FKM or EPDM (ethylene propylene diene • Quick and easy adjustment of the actuating cams in
monomer) as appropriate to the requirements. the sensor box without using an additional tool
• Extremely good value for money
Benefits of VZWF
• Suitable for closed applications such as cooling
systems or filling systems
• Choice of sealing materials for different applications
that require a specific temperature or media com-
patibility
• Use of an armature tube to avoid the medium coming
into direct contact with the coil
Customised: choice of seals depending on the field Reliability at a glance: end position reached 49
of application
Effizienz
Focus on im
efficiency:
Fokus: Intelligente
Intelligent automation
Automatisierung | Antriebe
Drives
| Ventile |und Ventilinseln
Valves and| valve
Druckluftaufbereitung
terminals |
Seminars
xxxxxxxx Seminars
xxxxxxxx
xxxxxxxxxx
Electric drives xxxxxxxxxx
Safety engineering
xxxxxxxx
www.festo-tac.com xxxxxxxx
www.festo-tac.com
Electric drive technology is catching up on pneumatics. The new Machinery Directive 2006/42/EC
The new generation of drives is energy-efficient and can Do you operate or build systems? Then the new Machi-
be used for a wide variety of applications. However, the nery Directive applies to you! Are you prepared for the
interaction of mechanical components, electrical compo- changeover to safety engineering? Are you familiar with
nents and software gives rise to new requirements for the performance levels for safety functions? Find out all
the planning, further development and maintenance of the essential information during our focussed, concise
systems. and practical one-day event.
1 day, order no.: 567355
Fundamentals of electric drive technology
Participants learn about the new electric drives, their Safe circuit technology for maintenance staff
function and method of operation as well as their Participants are able to troubleshoot, repair and recom-
mechanical behaviour. They can set up, program and mission systems, taking into consideration the applicable
test appropriate configurations as well as assess and safety regulations and safety measures. They learn about
check the positioning behaviour of the drives. Finally the respective control categories and their stipulations,
they can apply what they have learned in their day-to- observe the potential hazards in pneumatic circuits and
day work. choose the right spare parts. They thus acquire the
4 days, order no.: 562553 knowledge they need to observe the applicable safety
specifications in their working environment.
The right mechanical/electric drive combination – 4 days, order no.: 570881
quickly and efficiently
Participants from design departments learn about Register online for current dates and prices:
electric drives, their dynamic behaviour and the inter- http://www.festo-didactic.com
action between mechanical and electrotechnical compo-
nents. They can correctly size axes with the help of the
„PositioningDrives“ software. They observe the relevant
safety specifications and standards and can apply these
in their work environment.
2 days, order no.: 570024
Register online for current dates and prices:

http://www.festo-didactic.com
50
Vakuum- undair
Compressed Verbindungstechnik
preparation | | Electronic
Sensoren systems
| Bildverarbeitung
| Services
| Steuerungstechnik
| Process automation
| Services | | Didactic
xxxxxxxx Process automation

xxxxxxxx
xxxxxxxxxx xxxxxxxxxx
seminars
xxxxxxxx xxxxxxxx
www.festo-tac.com
Understanding process automation

New seminars for designers, maintenance staff, skilled
staff and management. Specially tailored to the
knowledge requirements of each group.
Valves and fittings in process automation –

Fundamentals
Valves and fittings in process automation –

Continuation
3 days, order no.: 565673
Explosion protection (ATEX) – Fundamentals

Explosion protection (ATEX) 1 day, order no.: 565676
Participants learn about the various designations in ac-
cordance with the explosion protection directive 94/9/EC Explosion protection (ATEX) – Continuation
(ATEX 95/100) and what they mean and can make classi- 3 days, order no.: 565675
fications for simple hazardous systems and areas. They
learn to identify and assess the differences between po- Safety Integrity Level (SIL) – Fundamentals
tentially explosive gas and dust atmospheres and become 1 day, order no.: 565678
familiar with the underlying standards and guidelines.
Participants also learn about the structure of an explosion Safety Integrity Level (SIL) – Continuation
protection document and can interpret these documents. 3 days, order no.: 565677
Finally, participants will be able to assess the conditions
of use of the various components using their specificati- Symbols in process automation (ISA) –
ons and put these into practice. Fundamentals
1 day, order no.: 565676 Fundamentals 1 day, order no.: 565680
3 days, order no.: 565675 Continuation
Symbols in process automation (ISA)
Safety Integrity Level (SIL) 3 days, order no.: 565679
Participants learn about the various methods of the
Safety Integrity Level (SIL) classification and will be able Control circuits – P, I, D and PID control and
to make these classifications for simple systems. They optimisation – Fundamentals
can assess the influence of the service life of a component 1 day, order no.: 565681
or system on the SIL. They also learn about the underlying
standards and guidelines. Finally, participants can assess Control circuits – P, I, D and PID control and
the pros and cons of the various system approaches and optimisation – Continuation course with applications
put this into practice. 4 days, order no.: 565682
1 day, order no.: 565678 Fundamentals
3 days, order no.: 565677 Continuation MCT technology – Introduction – Fundamentals
http://www.festo-didactic.com MCT technology – Introduction – Intensive
Overview of process engineering – Summary


http://www.festo-didactic.com
51
Everything from a single source ...
52
... automation know-how for numerous industry sectors
Solutions for the factory automation
Machine tools Conveyor technology Special machine building
Automotive industry Food and packaging industry Woodworking and processing industry
Paper and printing machine manufacture Handling and assembly technology Textile industry
Electronics industry/light assembly Photovoltaics Aluminium industry
Solutions for the process automation
Process industry Biotech/pharmaceutical industry Water treatment, industrial and municipal
Chemical industry Mining Medical engineering
53
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www.festo.com/productextensions
Follow this link to find further detailed information

on Festo’s products and services.
54
Festo worldwide
Argentina Finland Latvia Slovenia

Festo S.A. Festo OY Festo SIA Festo d.o.o. Ljubljana
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Highlights 2010

Mechatronic Motion Solutions

Electrical terminal CPX

As hard as the economic crisis may have hit machine construction

That’s why many companies have become – and remained –

• As a family business and reliable partner today and in the future.

Dr. Eberhard Veit

Focus on efficiency: intelligent automation

30 Product range extensions and add-ons

Valves and valve terminals

38 Product range extensions and add-ons

Pneumatic connection technology and control elements

43 Product range extensions and add-ons

Electrical connection technology

46 Product range extensions and add-ons

Simply added value:

Optimise your machine concepts and process sequences by means of

Added value through innovative pneumatic components

Added value through reduced overall costs (TCO)

For products related to the topics see . . . . . . . . . . . . . . . . . . . . . . page

Mechatronic Motion Solutions –

Unique in the world: a platform strategy with free combination of

Linear and rotary movement, vacuum applications, gripping and control:

The simultaneous development of mechanical, electrical and electronic

Electric slide EGSL

Handling system overview

For products related to the topics see . . . . . . . . . . . . . . . . . . . . . . page

More economical: the integrated

Function integration sets new standards: the automation platform CPX

• Electric and pneumatic components – combined with motion control.

With an integrated controller, diagnostics concept and web monitor and

Diverse in use Robert Bürkle GmbH specialises Integrated controller CPX-CEC

Festo: The introduction of new

PSI+ on CPX FHPP-Profile (CAN-Bus)

SFC-LAC SFC-DC MTR-DCI CMMx-xx

For products related to the topics see . . . . . . . . . . . . . . . . . . . . . . page

Simpler, safer, more economical:

Leading manufacturers in machine construction implemented the new

Having Festo as a partner for safety technology makes it even easier as

It also establishes integrated safety concepts that not only increase

Reducing speed Switching to

Stopping or blocking Reversing

For products related to the topics see . . . . . . . . . . . . . . . . . . . . . . page

Maximum system availability –

As unique as your fingerprint: services for machine operation,

The focus during system operation is on economy and 100 % availability.

The service contracts for preventative maintenance deliver maximum

and in the Internet under

For services related to the topic . . . . . . . . . . . . . . . . . . . . . . . . see page

Technology inspired by nature:

In its role as a learning company, Festo systematically researches the princi-

New materials and production methods such as rapid manufacturing, for

The Bionic Handling Assistant

It looks like an organic structure.

The astonishingly low weight

Benefit from training and consulting:

Benefit from the synergies afforded by Festo Didactic’s proximity with

Festo Didactic is a world leader in industrial basic and further training. As

Consistently geared towards added value

In the ideal scenario, training and consulting are combined to produce

HUBER Packaging Group From theory to practice Strategic objective:

Round cylinder DSNU-PPS Stainless steel round cylinder