05–661

DIAGNOSTICS – MULTI–MODE MANUAL TRANSMISSION SYSTEM

05L3X–01

INITIALIZATION AND LEARNING

1. INITIALIZATION OF MULTI–MODE MANUAL TRANSMISSION SYSTEM
HINT:
S The calibration values and the DTC history of the multi–mode manual transmission system are stored
in the EEP ROM in the transmission control ECU. The stored information will not be cleared even when
the negative terminal of the battery is removed. To clear all the stored information, initialize the trans-
mission control ECU.
S If the input of initialization of the multi–mode manual transmission system has failed, perform the op-
eration again from step (a) more than 15 seconds after turning the engine switch off.
S There may be a malfunction with the shift lever position sensor, NE signals, or CAN communication
when initialization cannot be performed normally.
Parts to be replaced or removed and installed Operation
TRANSMISSION CONTROL ECU Initialization of ECU
CLUTCH ACTUATOR
CLUTCH DISC AND CLUTCH DISC COVER
FLYWHEEL
CRANKSHAFT
CLUTCH RELEASE BEARING
CLUTCH RELEASE FORK
END PLATE
S When the clutch actuator is removed from the transmission assy during
installation of any the following parts.
TRANSMISSION ASSY
TRANSMISSION PARTS (INSIDE GEAR BOX)
CLUTCH STROKE SENSOR Initialization of clutch
SHIFT STROKE SENSOR Initialization of transmission
SELECT STROKE SENSOR
SHIFT AND SELECT ACTUATOR
TRANSMISSION PARTS (INSIDE GEAR BOX)

(a) Prepare the vehicle:

S Stop the vehicle.
S Shift the lever into the ”N” position.
S Turn the engine switch off.
S Engine is stopped.

(b) Using SST, connect terminals TC and CG of the DLC3.

TC SST 09843–18040
(c) Wait at least 10 seconds or more.
(d) Turn the engine switch on (IG).

DLC3
CG
C52361

COROLLA VERSO REPAIR MANUAL (RM1100E)

05–662
DIAGNOSTICS – MULTI–MODE MANUAL TRANSMISSION SYSTEM

(e) Depress the brake pedal 7 times or more within 3 se-

conds.
(1) The buzzer sounds twice at intervals of 0.25 se-
conds.

BR3890

(f) Prepare the vehicle:

(1) Depress the brake pedal.
(2) Move the shift lever as follows:
S When initializing the ECU: ”N → E → M → – → M → – → M → – → M → – → E → N”
S When initializing the clutch: ”N → E → M → + → M → – → M → + → M → – → E → N”
S When initializing the transmission: ”N → E → M → – → M → – → M → + → M → + → E
→ N”
(3) Release the brake pedal.

(g) Depress the brake pedal.

(1) The buzzer sounds at intervals of 0.5 seconds as
follows. (An interval of 0.25 seconds exists for each
cycle.)
S Twice when initializing the ECU (one cycle)
S Three times when initializing the clutch (one
cycle)
S Four times when initializing the transmission
BR3890 (one cycle)
HINT:
S Wait at least 15 seconds after turning the engine switch
off and perform the procedures from step (a) again if the
buzzer does not sound as specified.
S Wait at least 15 seconds after turning the engine switch
off and perform the procedures from step (a) again if the
buzzer sounds at intervals of 1 second (not at intervals of
0.5 seconds).
(h) Depress the brake pedal 3 times or more within 2 se-
conds.
(1) The buzzer sounds twice at intervals of 0.25 se-
conds.
(i) Turn the engine switch off.
(j) Complete ”initialization of multi–mode manual transmis-
sion system”.
(k) Disconnect the SST from terminals TC and CG of the
DLC3.

COROLLA VERSO REPAIR MANUAL (RM1100E)

 05–663
DIAGNOSTICS – MULTI–MODE MANUAL TRANSMISSION SYSTEM

2. LEARNING OF MULTI–MODE MANUAL TRANSMISSION SYSTEM

HINT:
S Perform the procedure below to ensure that the initialized transmission control ECU memorizes the
adjusted clutch position or gear position.
S If the input of learning of the multi–mode manual transmission system has failed, perform the operation
again from step (a) more than 15 seconds after turning the engine switch off.
(a) Prepare the vehicle:
S Stop the vehicle.
S Shift the lever into the ”N” position.
S Turn the engine switch off.
S Engine is stopped.
(b) Turn the engine switch on (IG).
(c) Wait at least 40 seconds or more.
(d) Start the engine under the following conditions:
S Shift the lever into the ”N” position.
S Brake pedal is depressed.
HINT:
After starting the engine, the shift ”N” position indicator changes from blinking to constant.
(e) Turn the engine switch off.
(f) Wait at least 15 seconds or more.
(g) Complete ”learning of multi–mode manual transmission system”.

COROLLA VERSO REPAIR MANUAL (RM1100E)