Tablet Manufacturing

Granulation area

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TOTAL SCORE

% OF SCORE
Designation
Sr
. SPECIAL

a1

a2

a3

a4

a5

a6

a7

a8

a9
Name
N REMARKS
o.

1 op
2 op
3 op
Average Skill Score 2.3
2 4 3 2 1 4 2 2 4 24 66.7%
3 1 4 1 2 2 3 4 5 25 69.4%
4 2 3 3 1 1 4 2 3 23 63.9%
1 1 2.8%
1 1 2.8%
1 1 2.8%
4 4 11.1%
0 0.0%
0 0.0%
0 0.0%
0 0.0%
2.3 3.3 2.0 1.3 2.3 3.0 2.7 4.0

Minimum skill
Required to work 3 3 3 3 3 3 3 3 3
alone
Available skilled
3 1 3 1 0 1 2 1 3
Operators
Equipment 2 2 2 2 2 2 2 2 2
24x7 working 6 6 6 6 6 6 6 6 6
Spare against
0 0 0 0 0 0 0 0 0
absentism
Total required 6 6 6 6 6 6 6 6 6
Index 0.50 0.17 0.50 0.17 0.00 0.17 0.33 0.17 0.50
Persons to be
3 5 3 5 6 5 4 5 3
trained

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 Tablet Manufacturing
Granulation area

FBD Bag & PLC setting

Problem identification
Paste preparation &
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TRAINING DATE
LOD verification

Problem solving

TOTAL SCORE
Machine setting
RMG operation
Designation

FBD operation

Change over

Binding
Sr.
Name
No.

1 I 1 1 1 1 1 1 1 1 1 9

2 I 1 1 1 1 1 1 1 1 1 9

3 I 1 1 1 1 1 1 1 1 1 9

4 I 1 1 1 1 1 1 1 1 1 9

5 I 1 1 1 1 1 1 1 1 1 9

6 I 1 1 1 1 1 1 1 1 1 9

7 I 1 1 1 1 1 1 1 1 1 9

8 O 1 1 1 1 1 1 1 0 6-Apr 0 25-Mar 7

9 P 1 1 1 1 1 1 1 0 0 26-Mar 7

10 O 1 1 1 1 1 1 1 0 0 7

11 O 1 1 1 1 1 1 1 0 31-Mar 0 27-Mar 7

12 O 0 19-Mar 1 1 1 0 25-Mar 0 1-Mar 1 0 2-Apr 0 28-Mar 4

13 O 1 1 1 1 0 26-Mar 1 1 0 3-Apr 0 29-Mar 6

14 O 0 20-Mar 1 1 1 1 1 1 0 4-Apr 0 30-Mar 6

15 N 1 0 15-Mar 1 0 8-Mar 0 27-Mar 0 2-Mar 0 21-Feb 0 5-Apr 0 31-Mar 2

16 N 0 21-Mar 0 16-Mar 1 0 9-Mar 0 28-Mar 0 3-Mar 0 22-Feb 0 0 1

17 N 0 22-Mar 0 17-Mar 1 0 10-Mar 0 29-Mar 0 4-Mar 0 24-Feb 0 0 1

18 N 0 23-Mar 0 18-Mar 1 0 11-Mar 0 30-Mar 0 5-Mar 0 25-Feb 0 0 1

19 N 0 24-Mar 0 1 0 0 0 0 0 0 1

20 N 0 0 1 0 0 0 0 0 0 1

21 N 0 0 1 0 0 0 0 0 0 1

22 N 0 0 1 0 0 0 0 0 0 1

23 N 0 25-Mar 0 20-Mar 1 0 12-Mar 0 31-Mar 0 6-Mar 0 0 0 1

24 N 0 26-Mar 0 21-Mar 1 0 13-Mar 0 1-Apr 0 7-Mar 0 0 0 1

25 N 0 0 0 0 0 0 0 0 0 0

26 N 0 0 0 0 0 0 0 0 0 0

2 of 5
 Tablet Manufacturing
Granulation area

FBD Bag & PLC setting

Problem identification
Paste preparation &
TRAINING DATE

TRAINING DATE

TRAINING DATE

TRAINING DATE

TRAINING DATE

TRAINING DATE

TRAINING DATE

TRAINING DATE

TRAINING DATE
LOD verification

Problem solving

TOTAL SCORE
Machine setting
RMG operation
Designation

FBD operation

Change over

Binding
Sr.
Name
No.

27 N 0 0 0 0 0 0 0 0 0 0

28 N 0 0 0 0 0 0 0 0 0 0

29 N 0 0 0 0 0 0 0 0 0 0

30 N 0 0 0 0 0 0 0 0 0 0

31 N 0 0 0 0 0 0 0 0 0 0

32 N 0 0 0 0 0 0 0 0 0 0

33 N 0 0 0 0 0 0 0 0 0 0

34 N 0 0 0 0 0 0 0 0 0 0

35 N 0 0 0 0 0 0 0 0 0 0

36 N 0 0 0 0 0 0 0 0 0 0

37 N 0 0 0 0 0 0 0 0 0 0

Summary 13 14 24 14 12 13 14 7 7

Equipment 5 6 6 6 6 6 6 6 6
For three shift working 15 18 18 18 18 18 12 12 12
24x7 working 18 22 22 22 22 22 15 15 15

Spare against absentism 0 0 0 0 0 0 0 0 0

Total required 18 22 22 22 22 22 15 15 15

Index 0.72 0.64 1.09 0.64 0.55 0.59 0.93 0.47 0.47
Persons to be trained 5 8 0 8 10 9 1 8 8

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 Tablet Manufacturing
% OF SCORE
Granulation area

SPECIAL REMARKS

100.0%

100.0%

100.0%

100.0%

100.0%

100.0%

100.0%

77.8%

77.8%

77.8%

77.8%

44.4% Helper

66.7% Helper

66.7% Helper

22.2% Helper

11.1%

11.1% Helper

11.1% Helper

11.1% Helper

11.1% Helper

11.1% Helper

11.1% Helper

11.1% Helper

11.1% Helper

0.0% Helper

0.0% Helper

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 Tablet Manufacturing
% OF SCORE
Granulation area

SPECIAL REMARKS

0.0% Helper

0.0% Helper

0.0% Helper

0.0% Helper

0.0% Helper

0.0% Helper

0.0% Helper

0.0% Helper

0.0% Helper

0.0% Helper

0.0% Helper

5 of 5