LEMBAR PENGESAHAN

LAPORAN KERJA PRAKTIK INDUSTRI

PT. INDO ACIDATAMA Tbk.
DI DEPARTEMEN PRODUKSI (FERMENTASI)
KARANGANYAR-JAWA TENGAH

Periode : 1 Maret 2018 – 31 Maret 2018

Disusun oleh:
Brian Obiedyan (121140010)

Mengetahui

Pembimbing Lapangan

(A.Aristya Hendro P, S.T)

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 LEMBAR PENGESAHAN

LAPORAN KERJA PRAKTIK INDUSTRI

PT. INDO ACIDATAMA Tbk.
DI DEPARTEMEN PRODUKSI (FERMENTASI)
KARANGANYAR-JAWA TENGAH

Periode : 1 Maret 2018 – 31 Maret 2018

Disusun oleh:
Brian Obiedyan (121140010)

Disetujui Oleh,

Dosen Pembimbing Kerja Praktik Industri

DRA. Sri Wahyu Murni, MT

NIK. 19670310 199203 2 001

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 KATA PENGANTAR

Puji syukur penyusun panjatkan kepada Allah SWT, karena atas segala
rahmat dan hidayah-Nya, penyusun dapat menyelesaikan kerja praktik di PT.
INDO ACIDATAMA Tbk. periode 1 Maret – 31 Maret 2018 dan dapat
menyelesaikan laporan kerja praktik dengan baik. Laporan ini disusun untuk
memenuhi salah satu tugas akademik di Program Studi Teknik Kimia Fakultas
Teknik Industri Universitas Pembangunan Nasional “Veteran” Yogyakarata.
Rangkaian kegiatan Kerja Praktik serta penyusunan laporan ini dapat
diselesaikan karena adanya bantuan dari berbagai pihak. Oleh karena itu,
penyusun mengucapkan terimakasih kepada:
1. Dr. Eng. Y. Deddy Hermawan, ST, MT, selaku Ketua Jurusan Teknik
Kimia, Fakultas Teknik Industri, UPN “Veteran” Yogyakarta.
2. DRA. Sri Wahyu Murni, MT, selaku dosen pembimbing kerja praktek
industri atas saran dan bimbingannya.
3. Bapak Dwi Teguh Santosa yang membantu selama proses registrasi dan
masa kerja praktek di PT. INDO ACIDATAMA Tbk.
4. Bapak A.Aristya Hendro P,S.T selaku pembimbing lapangan PT. INDO
ACIDATAMA Tbk dan Bapak Sriono yang telah membimbing kami
selama belajar di unit fermentasi.
5. Segenap karyawan di Control Room dan Operator lapangan yang bertugas,
yang telah memberikan pengalaman dan pengetahuan di PT. INDO
ACIDATAMA Tbk

Semoga laporan ini dapat dijadikan sebagai bahan pembelajaran dan

pengembangan wawasan serta bermanfaat bagi pembaca. Penulis mengharapkan
adanya kritik dan saran yang membangun bagi perbaikan laporan ini.
Yogyakarta, April 2018

Penyusun

Brian Obiedyan

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 DAFTAR ISI
HALAMAN JUDUL............................................................................................. i
LEMBAR PENGESAHAN PEMBIMBING LAPANGAN ................................. ii
LEMBAR PENGESAHAN PEMBIMBING KAMPUS ...................................... iii
KATA PENGANTAR .......................................................................................... iv
DAFTAR ISI ......................................................................................................... v
DAFTAR TABEL ................................................................................................. vi
DAFTAR GAMBAR ............................................................................................ viii
BAB I PENDAHULUAN ..................................................................................... 1
I.1. Sejarah Perusahaan .................................................................................... 1
I.2. Lokasi dan Tata Letak Perusahaan ............................................................. 2
I.3. Stuktur Organisasi Perusahaan................................................................... 5
BAB II KONDISI UMUM PERUSAHAAN........................................................ 11
II.1. Gambaran Umum...................................................................................... 11
II.2. Produksi ................................................................................................... 12
II.2.1. Etanol .............................................................................................. 12
II.2.2. Asam Asetat .................................................................................... 12
II.2.3. Etil Asetat ....................................................................................... 13
II.2.4. Pupuk Bio Organik ......................................................................... 13
BAB III DESKIPSI PROSES ............................................................................... 14
III.1.Proses Umum ........................................................................................... 14
III.1.1. Proses Fermentasi .......................................................................... 15
III.1.2. Poses Distilasi ............................................................................... 15
III.2. Unit Tetes Tebu (Area 100) ..................................................................... 16
III.3. Unit Fermentasi (Area 200) ..................................................................... 16
III.3.1. Tangki Seed Fermentor ................................................................. 16
III.3.2. Tangki Pre Fermentor ................................................................... 18
III.3.3.Tangki Main Fermentor ................................................................. 18
III.4. Unit Etanol (Area 300) ............................................................................ 19
III.4.1. Menara Penyulingan Mash ............................................................ 19
III.4.2. Menara Hidroseleksi ...................................................................... 19
III.4.3. Menara Pemurnian......................................................................... 20
III.4.4. Menara Pemungutan ...................................................................... 20
BAB IV UTILITAS DAN PENGOLAHAN LIMBAH ....................................... 28
IV.1 Utilitas ..................................................................................................... 28
IV.1.1 Cooling Tower ............................................................................... 28
IV.1.2 BBM Plant ..................................................................................... 32
IV.1.3 Biogas Plant ................................................................................... 33
IV.1.4 Boiler ............................................................................................. 33
IV.1.5 Power Station Unit ........................................................................ 38

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 IV.1.6 Kompresor ..................................................................................... 39
IV.2 Instrumentasi ........................................................................................... 41
IV.3 Waste Water Treatment............................................................................ 42
IV.3.1 Pengolahan Limbah ....................................................................... 42
IV.3.2 Unit Penanganan Limbah .............................................................. 43
BAB V.TUGAS KHUSUS ................................................................................... 47
V.1 Latar Belakang ........................................................................................ 47
V.2 Tujuan ..................................................................................................... 47
V.3 Tinjauan Pustaka ..................................................................................... 48
V.4 Landasan Teori........................................................................................ 49
V.4.1 Shell and Tube ............................................................................... 49
V.4.2 Plate and Frame ............................................................................ 52
V.5 Analisa Evaluasi Heat Exchanger .......................................................... 54
V.6 Metodelogi .............................................................................................. 57
V.6.1.Pengumpulan Data .......................................................................... 57
V.7 Hasil Perhitungan .................................................................................... 59
V.8 Pembahasan ............................................................................................. 61
BAB VI. KESIMPULAN...................................................................................... 62
DAFTAR PUSTAKA
LAMPIRAN

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 DAFTAR TABEL

Tabel 3.1.Pengaruh Biofouling di Cooling System................................................ 30

Tabel 3.2.Parameter Standart Cooling Tower ....................................................... 31
Tabel 3.3.Parameter Kontrol Air di Boiler............................................................ 35
Tabel 3.4.Spesifikasi Boiler Omnical ................................................................... 35
Tabel 3.5.Spesifikasi Boiler Alstom ..................................................................... 37
Tabel 3.6.Spesifikasi Boiler Basuki ...................................................................... 38
Tabel 3.7.Pembagian Power COS ......................................................................... 38
Tabel 5.1. Data Kondisi Operasi Main Fermentor ............................................... 57
Tabel 5.2. Data-data penunjang perhitungan ........................................................ 58
Tabel 5.3. Hasil Kebutuhan air ............................................................................. 59

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 DAFTAR GAMBAR

Gambar 1.1.Lokasi Pabrik PT. INDO ACIDATAMA Tbk. ................................. 2

Gambar 1.2. Layout Pabrik PT. INDO ACIDATAMA Tbk................................. 4
Gambar 1.3.Stuktur Organisasi PT. INDO ACIDATAMA Tbk .......................... 5
Gambar 2.1.Diagram Alir Proses Fermentasi ....................................................... 18
Gambar 2.2.Diagram Alir Proses Alkohol ............................................................ 21
Gambar 2.3.Diagram Alir Proses Asetaldehid ...................................................... 23
Gambar 2.4.Diagram Alir Proses Asam Asetat .................................................... 24
Gambar 2.5.Diagram Alir proses Etil Asetat ........................................................ 27

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