Anda di halaman 1dari 242

DK51280 DK51280

1103A-33T 2011/02/25

The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.

Always refer to your local Perkins outlet before purchasing any parts

Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 11

5. Parts Lists & Illustrations Pg. 13

6. Parts Index Pg. 232


Introduction

The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine

Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.

Front Page
This lists your build list number and the date of publication of this book

Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.

Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations


This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.

The illustrations used in this parts book are representational only and should only be used for
identification purposes.

For fitting instructions please refer to your engine Service Manual.

Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown

Section Page Section Page

Short Engine 13 High Pressure Fuel Pipes 43


ACED9167 AFHD4414

Cylinder Block & Liners 17 Fuel Injection Pump 45


ACHD0842 AFHD4414

Rear End Oil Seal 19 Fuel Injection Pump 47


ACHD0842 AFHD4414

Crankshaft, Main & Big End Bearings 21 Atomisers 49


ACHD0842 AFHD4414

Crankshaft, Main & Big End Bearings 23 Fuel Leak-Off Pipe 51


ACHD0842 AFHD4414

Cylinder Head Assembly 25 Fuel Leak-Off Pipe 53


ACHD0842 AFHD4414

Cylinder Head Assembly 29 Pick-Up Sensor 55


ACHD0842 AFHD4414

Pistons & Rings 31 Boost Control Pipe 57


ACHD0842 AFHD4414

Rocker Shaft Assembly 33 Flywheel Housing 59


ACHD0842 CDHD1091

Timing Gear & Camshaft 35 Flywheel Housing 61


ACHD0842 CDHD1124

Push Rods & Tappets 37 Flywheel & Starter Ring 63


ACHD0842 DDHD2088

Connecting Rods 39 Starter Motor 65


ACHD0842 EDHD0965

High Pressure Fuel Pipes 41 Fan Drive 67


AFHD4414 FBHD0898

Page 5
Engine Breakdown

Section Page Section Page

Sump 69 Oil Cooler 95


GBHD2895 JBHD2604

Dipstick & Filler Tube 71 Oil Cooler Connections 97


GBHD2895 JBHD2604

Oil Strainer 73 Oil Cooler Connections 99


GBHD2895 JBHD2604

Cylinder Head Cover 75 Oil Filter 101


HBHD3180 JBHD2604

Breather 77 Blanking Plates 103


HBHD3180 JBHD2604

Blanking Plates 79 Oil Filter 105


HBHD3180 JBHD2606

Cylinder Head Cover 81 Oil Cooler 107


HBHD3384 JBHD2606

Breather 83 Oil Cooler Connections 109


HBHD3384 JBHD2606

Blanking Plates 85 Oil Cooler Connections 111


HBHD3384 JBHD2606

Cylinder Head Cover 87 Blanking Plates 113


HBHD3178 JBHD2606

Filler 89 Oil Filter 115


HBHD3178 JDHD0027

Breather 91 Front End Drive Input 117


HBHD3178 KBHD0106

Blanking Plates 93 Water Pump 119


HBHD3178 LBHD2285

Page 6
Engine Breakdown

Section Page Section Page

Pipes 121 Lubricating Oil Pump & Delivery 147


LBHD2285 Housing
RBHD0031

Water Pump 123


LBHD2286 Turbocharger 149
SBHD1609

Pipes 125
LBHD2286 Feed Pipes 151
SBHD1609

Water Outlet Housing 127


LDHD0702 Leak-Off Pipes 153
SBHD1609

Water Outlet Housing 129


LDHD0702 Exhaust Manifold 155
SBHD1609

Fan 131
MDHD1369 Pipework & Connections 157
SBHD1609

Alternator 133
NDHD2711 Pipework & Connections 159
SBHD1609

Alternator Bracket & Fixings 135


NDHD2711 Pipework & Connections 161
SBHD1609

Pulleys 137
NDHD2711 Air Filters 163
SBHD1609

Timing Case 139


QCHD0022 Air Filters 165
SBHD1609

Timing Cover 141


QCHD0022 Induction Manifold 167
TBHD1126

Timing Cover 143


QCHD0022 Lift Pump 169
VBHD2178

Blanking Plugs 145


QDHD1368

Page 7
Engine Breakdown

Section Page Section Page

Lift Pump 171 Cold Start System 197


VBHD2178 WDHD0377

Filter to Injection Pump Pipe 173 Engine Lifting Eyes 199


VBHD2178 XBHD0458

Injection Pump to Filter Pipe 175 Engine Mounts 201


VBHD2178 ZCHD1199

Lift Pump 177 Lubricating Oil Pressure Switch/Gauge 203


VBHD2355 ZJHD0533

Lift Pump 179 Lubricating Oil Pressure Switch/Gauge 205


VBHD2355 ZJHD0533

Filter to Injection Pump Pipe 181 Temperature Gauge & Sender 207
VBHD2355 ZLHD0382

Injection Pump to Filter Pipe 183 Temperature Gauge & Sender 209
VBHD2355 ZLHD0382

Lift Pump 185 Radiator & Cowling 211


VBHD2534 ZMHD1372

Lift Pump 187 Radiator Bracket & Fixings 213


VBHD2534 ZMHD1372

Lift Pump 189 Radiator Bracket & Fixings 215


VBHD2534 ZMHD1372

Fuel Filter 191


VBHD2534

Filter to Injection Pump Pipe 193


VBHD2534

Injection Pump to Filter Pipe 195


VBHD2534

Page 8
Engine Breakdown

Section Page

Radiator & Hoses 217


ZMHD1372

Guards 219
ZMHD1372

Fuel Pre-Lift Pump 221


ZVHD1025

Water Trap 223


ZVHD1025

Fuel Pre-Lift Pump 225


ZVHD1119

Miscellaneous & Auxiliaries 227


ZZHD1012

Top Service Kit 229


SACD0355

Bottom Service Kit 231


SGBD0379

Page 9
Engine Breakdown

Page 10
Symbols and Notes

Symbol Description

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

E Alternative

F Order

G Remanufactured Part

H New for Old Part

I Number of Teeth

J Thickness

K Bottom

L Top

M Left Hand

N Right Hand

O Reference for Detailed Breakdown

P Other Service Options Available

Q Cylinder Number

R See History Section

Page 11
Short Engine Plate A

ACED9167

Page 12
Short Engine Plate A

ACED9167

Item Part No. References Qty. Description Notes

1 DK39167 1 SHORT ENGINE - ASSEMBLY


2 4181V016 1 CYLINDER BLOCK ASSEMBLY
3 1 CYLINDER BLOCK ASSEMBLY
4 F 4181V016 1 CYLINDER BLOCK
5 F 4181V016 1 BEARING CAP
6 F 4181V016 1 BEARING CAP
7 F 4181V016 1 BEARING CAP
8 F 4181V016 1 BEARING CAP
9 33142111 8 THIMBLE
10 32166329 8 SCREW
11 3112D071 1 CAMSHAFT BUSH
12 3241A012 1 PLUG
13 0650588 1 PLUG
14 0650710 1 PLUG
15 3241A011 2 PLUG
16 3212P008 1 PLUG
17 32141316 2 PLUG
18 3313A022 1 WATER PIPE
19 2485A108 1 PLUG
20 3212V006 3 PLUG
21 2113A003 3 PISTON COOLING JET
22 2314F001 2 SCREW
23 3623A009 2 BLANKING PLATE
24 3688A039 8 GASKET - OIL FILTER HEAD
25 2314H033 1 SCREW
26 0650594 1 PLUG
27 2314C049 1 SCREW
28 2415D053 1 WASHER
29 2418F704 1 SEAL - REOS HOUSING
30 3211C002 10 METRIC BOLT
31 4181V017 1 CRANKSHAFT KIT
32 F 4181V017 1 CRANKSHAFT
33 U5MB0019 P 1 MAIN BEARING KIT
34 4 MAIN SHELL BEARING
35 4 MAIN SHELL BEARING
36 U5ME0027 1 BIG END BEARING KIT
37 6 BEARING
38 31137551 P 2 THRUST WASHER
39 31137561 P 2 THRUST WASHER
40 4115P025 P 3 PISTON AND RING KIT
41 F 4115P025 1 PISTON AND RING KIT
42 F 4115P025 1 PISTON
43 F 4115P025 1 GUDGEON PIN
44 UPRK0002 1 PISTON RING KIT
45 F UPRK0002 1 PISTON RING
46 F UPRK0002 1 PISTON RING
47 F UPRK0002 1 PISTON RING
48 2721332 1 CIRCLIP

Page 13
Short Engine Plate A

ACED9167

Page 14
Short Engine Plate A

ACED9167

Item Part No. References Qty. Description Notes

49 2721332 1 CIRCLIP
50 P 3 CONROD KIT
51 F SERVICE OPTION 1 CON ROD
52 F SERVICE OPTION 1 CAP
53 3112A005 1 SMALL END BUSH
54 3212V003 2 CON ROD BOLT (A)
55 3627P041 1 BRIDGE PIECE
56 2311D039 2 SCREW
57 3623A009 2 BLANKING PLATE
58 3688A039 2 GASKET - OIL FILTER HEAD
59 2314H033 8 SCREW
60 2314C049 1 SCREW
61 2415D053 1 WASHER
62 0650594 1 PLUG
63 2485A108 1 PLUG
64 3212V006 1 PLUG
65 2113A003 3 PISTON COOLING JET
66 2314F001 3 SCREW
Service Options
33 U5MB0019A J (-)0.25MM 1 MAIN BEARING KIT - U/S
33 U5MB0019B J (-) 0.50MM 1 MAIN BEARING KIT - U/S
33 U5MB0019C J (-)0.75MM 1 MAIN BEARING KIT - U/S
38 31137312 J (+)0.007" 2 THRUST WASHER
39 31137322 J (+)0.007" 2 THRUST WASHER
40 4115P026 J (+)0.50MM 3 PISTON AND RING KIT (B)
40 4115P027 J (+)1.00MM 3 PISTON AND RING KIT (B)
44 UPRK0002D J (+)1.00MM 1 PISTON RING KIT - OVERSIZE (C)
44 UPRK0002B J (+)0.50MM 1 PISTON RING KIT - OVERSIZE (D)
50 4115C311 3 CON ROD ASSEMBLY GRADE F
50 4115C312 3 CON ROD ASSEMBLY GRADE G
50 4115C313 3 CON ROD ASSEMBLY GRADE H
50 4115C314 3 CON ROD ASSEMBLY GRADE J
50 4115C315 3 CON ROD ASSEMBLY GRADE K
50 4115C316 3 CON ROD ASSEMBLY GRADE L

Footnotes

(A) DO NOT RE-USE ONCE REMOVED


(B) USE IN ENGINE SETS ONLY
(C) USED ONLY WITH 4115P017 OR 4115P027
(D) USED ONLY WITH 4115P016 OR 4115P026

Page 15
Cylinder Block & Liners Plate A

ACHD0842

12

14
11
13

17
16

10
18

15

9 2

26
25

24 22
21 19
23
20
7

4
8

Page 16
Cylinder Block & Liners Plate A

ACHD0842

Item Part No. References Qty. Description Notes

1 4181V016 R a. 1 CYLINDER BLOCK ASSEMBLY


R b.
2 F 4181V016 1 CYLINDER BLOCK
3 F 4181V016 1 BEARING CAP
4 F 4181V016 1 BEARING CAP
5 F 4181V016 1 BEARING CAP
6 F 4181V016 1 BEARING CAP
7 33142111 8 THIMBLE
8 32166329 8 SCREW
9 3112D071 1 CAMSHAFT BUSH
10 3241A012 1 PLUG
11 0650588 1 PLUG
12 0650710 R c. 1 PLUG
13 3241A011 2 PLUG
14 3212P008 1 PLUG
15 32141316 2 PLUG
16 3313A022 1 WATER PIPE
17 2485A108 1 PLUG
18 3212V006 3 PLUG
19 2113A003 R b. 3 PISTON COOLING JET
20 2314F001 2 SCREW
21 3623A009 2 BLANKING PLATE
22 3688A039 8 GASKET - OIL FILTER HEAD
23 2314H033 1 SCREW
24 0650594 1 PLUG
25 2314C049 1 SCREW
26 2415D053 1 WASHER

History
a.
1 4181V016 1 CYLINDER BLOCK ASSEMBLY
33142111 8 THIMBLE
32166329 8 SCREW
3112D071 1 CAMSHAFT BUSH
3241A012 1 PLUG
0650588 1 PLUG
0650710 1 PLUG
3241A011 2 PLUG
3212P008 1 PLUG
32141316 2 PLUG
3313A022 1 WATER PIPE
b.
1 4181V016 1 CYLINDER BLOCK ASSEMBLY
19 2113A001 3 PISTON COOLING JET
c. General History Section
12 32141316 1 PLUG

Page 17
Rear End Oil Seal Plate A

ACHD0842

Page 18
Rear End Oil Seal Plate A

ACHD0842

Item Part No. References Qty. Description Notes

1 2418F704 1 SEAL - REOS HOUSING


2 3211C002 10 METRIC BOLT

Page 19
Crankshaft, Main & Big End Bearings Plate A

ACHD0842

4
6

Page 20
Crankshaft, Main & Big End Bearings Plate A

ACHD0842

Item Part No. References Qty. Description Notes

1 4181V017 1 CRANKSHAFT KIT


2 F 4181V017 1 CRANKSHAFT
3 U5MB0019 P 1 MAIN BEARING KIT
4 U5ME0027 1 BIG END BEARING KIT
5 31137551 P 2 THRUST WASHER
6 31137561 P 2 THRUST WASHER
Service Options
3 U5MB0019A J (-)0.25MM 1 MAIN BEARING KIT - U/S
3 U5MB0019B J (-) 0.50MM 1 MAIN BEARING KIT - U/S
3 U5MB0019C J (-)0.75MM 1 MAIN BEARING KIT - U/S
5 31137312 J (+)0.007" 2 THRUST WASHER
6 31137322 J (+)0.007" 2 THRUST WASHER

Page 21
Crankshaft, Main & Big End Bearings Plate B

ACHD0842

Page 22
Crankshaft, Main & Big End Bearings Plate B

ACHD0842

Item Part No. References Qty. Description Notes

1 3117C221 1 CRANKSHAFT GEAR

History
a.
0500012 1 WOODRUFF KEY

Page 23
Cylinder Head Assembly Plate A

ACHD0842

21

16
20

15
18

13

19
14 10
11
6
7
4

24

8
22
23

5 25
3

17
12

Page 24
Cylinder Head Assembly Plate A

ACHD0842

Item Part No. References Qty. Description Notes

1 4181V041. R a. 1 CYLINDER HEAD ASSEMBLY


R b.
R c.
2 F 4181V041 1 CYLINDER HEAD
3 3314A241 3 VALVE SEAT INSERT
4 3313A012 3 VALVE GUIDE
5 3314A231 3 VALVE SEAT INSERT
6 3313A012 3 VALVE GUIDE
7 0650588 R d. 3 PLUG
R d.
8 32416117 3 PLUG
9 3244A009 2 DOWEL
10 3218A011 5 CYLINDER HEAD BOLT
11 3218A012 3 CYLINDER HEAD BOLT
12 3142H071 3 INTAKE VALVE
13 2418M519 3 SEAL - VALVE STEM (A)
14 3174A016 3 VALVE SPRING
15 3342A011 3 CAP
16 3142W004 6 VALVE COLLET
17 3142A151 3 EXHAUST VALVE
18 2418M517 3 SEAL - VALVE STEM (B)
19 3174A016 3 VALVE SPRING
20 3342A011 3 CAP
21 3142W004 6 VALVE COLLET
22 3278A006 1 PLUG
23 2415H003 1 SEAL - O RING
24 2431154 R b. 2 PLUG
25 2431131 1 PLUG

History
a.
1 4181V041. 1 CYLINDER HEAD ASSEMBLY
3314A151 3 VALVE SEAT INSERT
3313A012 3 VALVE GUIDE
3314A161 3 VALVE SEAT INSERT
3313A012 3 VALVE GUIDE
0650588 3 PLUG
32416117 3 PLUG
b.
1 4181V041. 1 CYLINDER HEAD ASSEMBLY
24 2431154 3 PLUG
c.
1 4181V015 1 CYLINDER HEAD ASSEMBLY
d. General History Section
7 3313E021 3 VALVE GUIDE
7 3313E021 3 VALVE GUIDE

Page 25
Cylinder Head Assembly Plate A

ACHD0842

21

16
20

15
18

13

19
14 10
11
6
7
4

24

8
22
23

5 25
3

17
12

Page 26
Cylinder Head Assembly Plate A

ACHD0842

Footnotes

(A) GREEN
(B) BROWN

Page 27
Cylinder Head Assembly Plate B

ACHD0842

Page 28
Cylinder Head Assembly Plate B

ACHD0842

Item Part No. References Qty. Description Notes

1 3681E049 1 GASKET - CYLINDER HEAD

Page 29
Pistons & Rings Plate A

ACHD0842

2
3

Page 30
Pistons & Rings Plate A

ACHD0842

Item Part No. References Qty. Description Notes

1 4115P025 3 PISTON AND RING KIT


2 F 4115P025 1 PISTON
3 F 4115P025 1 GUDGEON PIN
4 2721332 2 CIRCLIP
5 UPRK0002 1 PISTON RING KIT
Service Options
1 4115P026 J (+)0.50MM 3 PISTON AND RING KIT (A)
1 4115P027 J (+)1.00MM 3 PISTON AND RING KIT (A)
5 UPRK0002D J (+)1.00MM 1 PISTON RING KIT - OVERSIZE (B)
5 UPRK0002B J (+)0.50MM 1 PISTON RING KIT - OVERSIZE (C)

Footnotes

(A) USE IN ENGINE SETS ONLY


(B) USED ONLY WITH 4115P017 OR 4115P027
(C) USED ONLY WITH 4115P016 OR 4115P026

Page 31
Rocker Shaft Assembly Plate A

ACHD0842

15

11

14
12

10 13
9

5
8
6

19

18

17
16

2
4

Page 32
Rocker Shaft Assembly Plate A

ACHD0842

Item Part No. References Qty. Description Notes

1 4115R611 1 ROCKER SHAFT ASSEMBLY


2 4115R702 1 ROCKER SHAFT ASSY - MINOR
3 F 4115R702 1 ROCKER SHAFT
4 2485A104 2 PLUG
5 4115R314 3 ROCKER ARM ASSEMBLY
6 F 4115R314 1 ROCKER ARM
7 F 4115R314 1 PAD
8 0576052 1 NUT
9 32114145 1 SCREW
10 3174A015 2 ROCKER SHAFT SPRING
11 4115R315 3 ROCKER ARM ASSEMBLY
12 F 4115R315 1 ROCKER ARM
13 F 4115R315 1 PAD
14 0576052 1 NUT
15 32114145 1 SCREW
16 2722A022 2 CIRCLIP
17 2134A502 2 WASHER
18 2316A901 1 SCREW
19 2316A902 2 SCREW

Page 33
Timing Gear & Camshaft Plate A

ACHD0842

Page 34
Timing Gear & Camshaft Plate A

ACHD0842

Item Part No. References Qty. Description Notes

1 4112K046 A U031800M 1 CAMSHAFT


R a.
R b.
2 F 4112K046 1 CAMSHAFT
3 0500012 1 WOODRUFF KEY

History
a.
1 3141A001 A U031800M 1 CAMSHAFT
b. B U031799M
1 3141A002 1 CAMSHAFT

Page 35
Push Rods & Tappets Plate A

ACHD0842

Page 36
Push Rods & Tappets Plate A

ACHD0842

Item Part No. References Qty. Description Notes

1 31434307 6 PUSHROD
2 3142U991 R a. 6 TAPPET

History
a.
2 3142U031 6 TAPPET

Page 37
Connecting Rods Plate A

ACHD0842

Page 38
Connecting Rods Plate A

ACHD0842

Item Part No. References Qty. Description Notes

1 P 3 CONROD KIT
2 F SERVICE OPTION 1 CON ROD
3 F SERVICE OPTION 1 CAP
4 3112A005 1 SMALL END BUSH
5 3212V003 2 CON ROD BOLT (A)
Service Options
1 4115C311 3 CON ROD ASSEMBLY GRADE F
1 4115C312 3 CON ROD ASSEMBLY GRADE G
1 4115C313 3 CON ROD ASSEMBLY GRADE H
1 4115C314 3 CON ROD ASSEMBLY GRADE J
1 4115C315 3 CON ROD ASSEMBLY GRADE K
1 4115C316 3 CON ROD ASSEMBLY GRADE L

Footnotes

(A) DO NOT RE-USE ONCE REMOVED

Page 39
High Pressure Fuel Pipes Plate A

B 31/07/2005 AFHD4414

Page 40
High Pressure Fuel Pipes Plate A

B 31/07/2005 AFHD4414

Item Part No. References Qty. Description Notes

1 3525A114 1 PIPE - FUEL INJ NO 1 CYL


2 3525A115 1 PIPE - FUEL INJ NO 2 CYL
3 3525A116 1 PIPE - FUEL INJ NO 3 CYL
4 2646E018 2 CLIP

Page 41
High Pressure Fuel Pipes Plate A

A 01/08/2005 AFHD4414

Page 42
High Pressure Fuel Pipes Plate A

A 01/08/2005 AFHD4414

Item Part No. References Qty. Description Notes

1 3525A134 1 PIPE - FUEL INJ NO 1 CYL


2 3525A135 1 PIPE - FUEL INJ NO 2 CYL
3 3525A136 1 PIPE - FUEL INJ NO 3 CYL
4 2646E018 2 CLIP

Page 43
Fuel Injection Pump Plate A

B 31/07/2005 AFHD4414

1 3

4
11

10 9

7
6

Page 44
Fuel Injection Pump Plate A

B 31/07/2005 AFHD4414

Item Part No. References Qty. Description Notes

1 2643B323 1 FUEL INJECTION PUMP


2 F 2643B323 1 FUEL INJECTION PUMP
3 26420472 1 SOLENOID (A)
4 26420318 1 SEAL - O RING
5 3117L261 1 FUEL INJECTION PUMP GEAR
6 2314H004 3 SCREW
7 2411D008 3 WASHER
8 3641A007 1 BRACKET
9 2314H003 1 SCREW
10 2318A603 1 NUT
11 2314J002 1 SCREW

Footnotes

(A) 12V SOLENOID

Page 45
Fuel Injection Pump Plate A

A 01/08/2005 AFHD4414

Page 46
Fuel Injection Pump Plate A

A 01/08/2005 AFHD4414

Item Part No. References Qty. Description Notes

1 2643B315 1 FUEL INJECTION PUMP


2 F 2643B315 1 FUEL INJECTION PUMP
3 26420472 1 SOLENOID (A)
4 26420478 1 SEAL - O RING
5 3117L261 1 FUEL INJECTION PUMP GEAR
6 2314H004 3 SCREW
7 2411D008 3 WASHER

History
a.
3641A007 1 BRACKET
2314H003 1 SCREW
2318A603 1 NUT
2314J002 1 SCREW

Footnotes

(A) 12V SOLENOID

Page 47
Atomisers Plate A

AFHD4414

2
7

4 6
1

Page 48
Atomisers Plate A

AFHD4414

Item Part No. References Qty. Description Notes

1 2645K022 R a. 3 INJECTOR
2 F 2645K022 1 INJECTOR NOZZLE HOLDER
3 2645K616 1 INJECTOR NOZZLE
4 26460064 1 SEAL - INJECTOR
5 L311FF02 1 INJECTOR WASHER
6 3751A241 3 INJECTOR CLAMP
7 2314W009 3 SCREW

History
a.
1 2645K023 3 INJECTOR

Page 49
Fuel Leak-Off Pipe Plate A

AFHD4414

1
2

Page 50
Fuel Leak-Off Pipe Plate A

AFHD4414

Item Part No. References Qty. Description Notes

1 2646F501 2 HOSE
2 2646E501 1 CAP

Page 51
Fuel Leak-Off Pipe Plate B

AFHD4414

3
2

Page 52
Fuel Leak-Off Pipe Plate B

AFHD4414

Item Part No. References Qty. Description Notes

1 3821A028 1 BRACKET
2 2314H002 1 SCREW
3 2481D456 1 CLIP

Page 53
Pick-Up Sensor Plate A

AFHD4414

Page 54
Pick-Up Sensor Plate A

AFHD4414

Item Part No. References Qty. Description Notes

1 0650586 1 PLUG

Page 55
Boost Control Pipe Plate A

AFHD4414

Page 56
Boost Control Pipe Plate A

AFHD4414

Item Part No. References Qty. Description Notes

1 2431131 1 PLUG

Page 57
Flywheel Housing Plate A

B U072058N CDHD1091

4 10

Page 58
Flywheel Housing Plate A

B U072058N CDHD1091

Item Part No. References Qty. Description Notes

1 3713M049 1 FLYWHEEL HOUSING


2 36212132 1 PLATE
3 2314H102 2 SCREW
4 36843154 1 SEAL
5 2487A452 1 PLUG
6 2487204 3 PLUG
7 3245A011 R a. 2 DOWEL
8 2314J204 6 SCREW
9 2314J603 2 SCREW
10 2487Y005 2 PLUG

History
a.
7 0350025 2 DOWEL

Page 59
Flywheel Housing Plate A

A U072059N CDHD1124

5
6

Page 60
Flywheel Housing Plate A

A U072059N CDHD1124

Item Part No. References Qty. Description Notes

1 3713A081 1 FLYWHEEL HOUSING


2 2314J204 6 SCREW
3 3245A011 2 DOWEL
4 2314J603 2 SCREW
5 2487Y005 2 PLUG
6 36843154 1 SEAL

Page 61
Flywheel & Starter Ring Plate A

DDHD2088

4
5

6 1

Page 62
Flywheel & Starter Ring Plate A

DDHD2088

Item Part No. References Qty. Description Notes

1 4111D292 1 FLYWHEEL ASSEMBLY


2 F 4111D292 1 FLYWHEEL
3 31162121 1 STARTER RING GEAR
4 0096803 6 SCREW
5 33117127 6 WASHER
6 2116A672 1 DOWEL

Page 63
Starter Motor Plate A

C EDHD0847 EDHD0965

Page 64
Starter Motor Plate A

C EDHD0847 EDHD0965

Item Part No. References Qty. Description Notes

1 2873K632 R a. 1 STARTER MOTOR


2 2313C077 3 STUD
3 2318A604 3 NUT

History
a.
1 2873K621 1 STARTER MOTOR

Page 65
Fan Drive Plate A

FBHD0898

Page 66
Fan Drive Plate A

FBHD0898

Item Part No. References Qty. Description Notes

1 4113K005 1 FAN DRIVE HOUSING


2 2314J005 4 SCREW
3 3115C113 1 FAN DRIVE PULLEY
4 2614B655 1 BELT (A)

Footnotes

(A) SERVICED IN PAIRS

Page 67
Sump Plate A

GBHD2895

11 10

2
1
3
5

4
8

Page 68
Sump Plate A

GBHD2895

Item Part No. References Qty. Description Notes

1 4145H109 1 SUMP
2 F 4145H109 1 SUMP
3 2137435 1 INSERT
4 32186405 1 PLUG
5 2415715 1 SEAL - O RING
6 3681K038 1 GASKET - SUMP
7 2314H003 12 SCREW
8 2314H012 4 SCREW
9 2314H033 2 SCREW
10 3627P041 1 BRIDGE PIECE
11 2311D039 2 SCREW

Page 69
Dipstick & Filler Tube Plate A

GBHD2895

Page 70
Dipstick & Filler Tube Plate A

GBHD2895

Item Part No. References Qty. Description Notes

1 3577A125 1 TUBE ASSEMBLY


2 F 3577A125 1 TUBE
3 3353D005 1 NUT
4 33812116 1 OLIVE
5 3178C182 1 DIPSTICK

Page 71
Oil Strainer Plate A

GBHD2895

Page 72
Oil Strainer Plate A

GBHD2895

Item Part No. References Qty. Description Notes

1 3575A059 1 PIPE - OIL SUCTION


2 36832137 1 GASKET
3 2314H004 2 SCREW

Page 73
Cylinder Head Cover Plate A

B U031774M HBHD3180

6 9

8
5

10

Page 74
Cylinder Head Cover Plate A

B U031774M HBHD3180

Item Part No. References Qty. Description Notes

1 4142X395 R a. 1 CYL HEAD COVER ASSY


R b.
2 F 4142X395 1 CYLINDER HEAD COVER
3 3681A057 1 GASKET - CYL. HEAD COVER
4 2161A013 R b. 8 SCREW
5 3615A034 R a. 1 PLATE
R a.
6 2152A034 4 SCREW
7 3789A004 1 SEAL - O RING
8 4142X099 1 OIL FILLER CAP
9 F 4142X099 1 OIL FILLER CAP
10 2415A131 1 SEAL - O RING

History
a.
1 4142X395 1 CYL HEAD COVER ASSY
5 3615A017 1 COVER
5 3788A003 1 CAP
b.
1 4142X306 1 CYL HEAD COVER ASSY
4 2161A011 8 SCREW (A,B)

Footnotes

(A) WAS 2161A011 USE 2161A013 IN ENGINE SETS ONLY.


(B) REFER TO SERVICE BULLETIN NO.84 (1100 SERIES)

Page 75
Breather Plate A

B U031774M HBHD3180

8
1

6
3 2

9
10

11

Page 76
Breather Plate A

B U031774M HBHD3180

Item Part No. References Qty. Description Notes

1 4134K022 R b. 1 PIPE - BREATHER


2 F 4134K022 1 PIPE - BREATHER
3 2415A068 1 SEAL - O RING
4 2415H701 R b. 1 SEAL - O RING
5 2314F005 2 SCREW
6 2481877 1 HOSE CLIP
7 36241123 1 SUPPORT BRACKET
8 33872632 A U031775M 1 HOSE
R a.
9 3175P003 A U031775M 1 SPRING
10 2481D156 A U031775M 1 CLIP
11 2314H002 A U031775M 1 SCREW

History
a. B U031774M
8 3482V103 1 HOSE
b.
1 4134K015 1 PIPE - BREATHER
4 3688A038 1 GASKET - BREATHER
2161A011 2 SCREW (A,B)

Footnotes

(A) WAS 2161A011 USE 2161A013 IN ENGINE SETS ONLY.


(B) REFER TO SERVICE BULLETIN NO.84 (1100 SERIES)

Page 77
Blanking Plates Plate A

B U031774M HBHD3180

1 2

Page 78
Blanking Plates Plate A

B U031774M HBHD3180

Item Part No. References Qty. Description Notes

1 2485A124 1 PLUG
2 2485A118 1 PLUG

Page 79
Cylinder Head Cover Plate A

A U031775M B U039275M HBHD3384

6 9

8
5

10

Page 80
Cylinder Head Cover Plate A

A U031775M B U039275M HBHD3384

Item Part No. References Qty. Description Notes

1 4142X395 R a. 1 CYL HEAD COVER ASSY


R b.
2 F 4142X395 1 CYLINDER HEAD COVER
3 3681A057 1 GASKET - CYL. HEAD COVER
4 2161A013 R b. 8 SCREW
5 3615A034 R a. 1 PLATE
R a.
6 2152A034 4 SCREW
7 3789A004 1 SEAL - O RING
8 4142X099 1 OIL FILLER CAP
9 F 4142X099 1 OIL FILLER CAP
10 2415A131 1 SEAL - O RING

History
a.
1 4142X395 1 CYL HEAD COVER ASSY
5 3615A017 1 COVER
5 3788A003 1 CAP
b.
1 4142X306 1 CYL HEAD COVER ASSY
4 2161A011 8 SCREW (A,B)

Footnotes

(A) WAS 2161A011 USE 2161A013 IN ENGINE SETS ONLY.


(B) REFER TO SERVICE BULLETIN NO.84 (1100 SERIES)

Page 81
Breather Plate A

A U031775M B U039275M HBHD3384

8
1

6
3 2

9
10

11

Page 82
Breather Plate A

A U031775M B U039275M HBHD3384

Item Part No. References Qty. Description Notes

1 4134K022 1 PIPE - BREATHER


2 F 4134K022 1 PIPE - BREATHER
3 2415A068 1 SEAL - O RING
4 2415H701 1 SEAL - O RING
5 2314F005 2 SCREW
6 2481863 1 CLIP
7 36241123 1 SUPPORT BRACKET
8 33872632 1 HOSE
9 3175P003 1 SPRING
10 2481D156 1 CLIP
11 2314H002 1 SCREW

Page 83
Blanking Plates Plate A

A U031775M B U039275M HBHD3384

1 2

Page 84
Blanking Plates Plate A

A U031775M B U039275M HBHD3384

Item Part No. References Qty. Description Notes

1 2485A124 1 PLUG
2 2485A118 1 PLUG

Page 85
Cylinder Head Cover Plate A

A U039276M HBHD3178

Page 86
Cylinder Head Cover Plate A

A U039276M HBHD3178

Item Part No. References Qty. Description Notes

1 4142X394 R a. 1 CYL HEAD COVER ASSY


2 F 4142X394 1 CYLINDER HEAD COVER
3 3681A057 1 GASKET - CYL. HEAD COVER
4 2161A013 8 SCREW
5 3615A034 R a. 1 PLATE
R a.
6 2152A034 4 SCREW
7 3789A004 1 SEAL - O RING

History
a.
1 4142X394 1 CYL HEAD COVER ASSY
5 3615A017 1 COVER
5 3788A003 1 CAP

Page 87
Filler Plate A

A U039276M HBHD3178

4
5

Page 88
Filler Plate A

A U039276M HBHD3178

Item Part No. References Qty. Description Notes

1 4134C072 R a. 1 OIL FILLER


2 F 4134C072 1 OIL FILLER
3 2415H540 1 SEAL - O RING
4 4142X098 1 OIL FILLER CAP
5 F 4142X098 1 OIL FILLER CAP
6 2415633 1 SEALING RING
7 2314K161 1 SCREW
8 2314H005 1 SCREW

History
a.
1 4134C043 1 OIL FILLER

Page 89
Breather Plate A

A U039276M HBHD3178

8
1

6
3 2

9
10

11

Page 90
Breather Plate A

A U039276M HBHD3178

Item Part No. References Qty. Description Notes

1 4134K022 1 PIPE - BREATHER


2 F 4134K022 1 PIPE - BREATHER
3 2415A068 1 SEAL - O RING
4 2415H701 1 SEAL - O RING
5 2314F005 2 SCREW
6 2481877 1 HOSE CLIP
7 36241123 1 SUPPORT BRACKET
8 33872632 A U031775M 1 HOSE
9 3175P003 A U031775M 1 SPRING
10 2481D156 A U031775M 1 CLIP
11 2314H002 A U031775M 1 SCREW

Page 91
Blanking Plates Plate A

A U039276M HBHD3178

Page 92
Blanking Plates Plate A

A U039276M HBHD3178

Item Part No. References Qty. Description Notes

1 2485A118 1 PLUG

Page 93
Oil Cooler Plate A

B U021551M JBHD2604

Page 94
Oil Cooler Plate A

B U021551M JBHD2604

Item Part No. References Qty. Description Notes

1 2486A221 1 OIL COOLER


2 F 2486A221 1 OIL COOLER
3 2486A224 1 ADAPTOR
4 2411A524 1 GASKET
5 2486A223 1 SEAL - O RING
6 3311A042 R a. 1 SEAL

History
a.
6 33813131 1 SEAL

Page 95
Oil Cooler Connections Plate A

B U021551M JBHD2604

2
1

Page 96
Oil Cooler Connections Plate A

B U021551M JBHD2604

Item Part No. References Qty. Description Notes

1 3766A171 1 ADAPTOR
2 3687M037 1 GASKET
3 2314H010 2 SCREW
4 2314H004 4 SCREW

Page 97
Oil Cooler Connections Plate B

B U021551M JBHD2604

6
4
5

Page 98
Oil Cooler Connections Plate B

B U021551M JBHD2604

Item Part No. References Qty. Description Notes

1 3482V098 1 HOSE
2 2481877 2 HOSE CLIP
3 2481D156 1 CLIP
4 2314H002 1 SCREW
5 3482H023 1 HOSE
6 2481877 2 HOSE CLIP

Page 99
Oil Filter Plate A

B U021551M JBHD2604

Page 100
Oil Filter Plate A

B U021551M JBHD2604

Item Part No. References Qty. Description Notes

1 3773A061 1 OIL FILTER HEAD


2 F 3773A061 1 CONNECTION
3 3688A039 1 GASKET - OIL FILTER HEAD
4 3278A007 1 PLUG
5 2415H009 1 SEAL - O RING
6 2314H034 4 SCREW

Page 101
Blanking Plates Plate A

B U021551M JBHD2604

3
1

Page 102
Blanking Plates Plate A

B U021551M JBHD2604

Item Part No. References Qty. Description Notes

1 3623A009 1 BLANKING PLATE


2 3688A039 1 GASKET - OIL FILTER HEAD
3 2314H033 4 SCREW

Page 103
Oil Filter Plate A

A U021552M JBHD2606

Page 104
Oil Filter Plate A

A U021552M JBHD2606

Item Part No. References Qty. Description Notes

1 3773A061 1 OIL FILTER HEAD


2 F 3773A061 1 CONNECTION
3 3688A039 1 GASKET - OIL FILTER HEAD
4 3278A007 1 PLUG
5 2415H009 1 SEAL - O RING
6 2314H034 4 SCREW

Page 105
Oil Cooler Plate A

A U021552M JBHD2606

Page 106
Oil Cooler Plate A

A U021552M JBHD2606

Item Part No. References Qty. Description Notes

1 2486A221 1 OIL COOLER


2 F 2486A221 1 OIL COOLER
3 2486A224 1 ADAPTOR
4 2411A524 1 GASKET
5 2486A223 1 SEAL - O RING
6 3311A042 R a. 1 SEAL

History
a.
6 33813131 1 SEAL

Page 107
Oil Cooler Connections Plate A

A U021552M JBHD2606

2
1

Page 108
Oil Cooler Connections Plate A

A U021552M JBHD2606

Item Part No. References Qty. Description Notes

1 3766A171 1 ADAPTOR
2 3687M037 1 GASKET
3 2314H010 2 SCREW
4 2314H004 4 SCREW

Page 109
Oil Cooler Connections Plate B

A U021552M JBHD2606

3
6

5
2
8

Page 110
Oil Cooler Connections Plate B

A U021552M JBHD2606

Item Part No. References Qty. Description Notes

1 3482V101 1 HOSE - COOLANT


2 2481877 1 HOSE CLIP
3 2481877 1 HOSE CLIP
4 3482V102 1 HOSE - COOLANT
5 2481877 1 HOSE CLIP
6 2481877 1 HOSE CLIP
7 2481D156 1 CLIP
8 2314H002 1 SCREW

History
a.
2481D316 1 HOSE CLIP
2481D315 1 HOSE CLIP

Page 111
Blanking Plates Plate A

A U021552M JBHD2606

Page 112
Blanking Plates Plate A

A U021552M JBHD2606

Item Part No. References Qty. Description Notes

1 3623A009 1 BLANKING PLATE


2 3688A039 1 GASKET - OIL FILTER HEAD
3 2314H033 4 SCREW

Page 113
Oil Filter Plate A

JDHD0027

Page 114
Oil Filter Plate A

JDHD0027

Item Part No. References Qty. Description Notes

1 2654403 1 OIL FILTER

Page 115
Front End Drive Input Plate A

KBHD0106

1
2

Page 116
Front End Drive Input Plate A

KBHD0106

Item Part No. References Qty. Description Notes

1 3114V061 1 CRANKSHAFT PULLEY


2 3241N001 1 BLOCK
3 32186137 3 BOLT

Page 117
Water Pump Plate A

B U021551M LBHD2285

5
9

Page 118
Water Pump Plate A

B U021551M LBHD2285

Item Part No. References Qty. Description Notes

1 U5MW0208 R a. 1 WATER PUMP KIT


R b.
2 F U5MW0208 1 WATER PUMP
3 F U5MW0208 1 WATER PUMP COVER
4 24880234 1 GASKET - WATER PUMP
5 2314H743 3 SCREW
6 3682A011 1 GASKET - WATER PUMP
7 2314K164 2 SCREW
8 2314H005 2 SCREW
9 2314H012 5 SCREW

History
a.
1 U5MW0201 1 WATER PUMP KIT
b.
1 U5MW0197 1 WATER PUMP KIT

Page 119
Pipes Plate A

B U021551M LBHD2285

Page 120
Pipes Plate A

B U021551M LBHD2285

Item Part No. References Qty. Description Notes

1 4133L048 1 CONNECTION
2 F 4133L048 1 CONNECTION
3 2418F002 1 SEAL - O RING
4 2418F001 1 SEAL - O RING
5 2314H003 2 SCREW

Page 121
Water Pump Plate A

A U021552M C LBHD2272 LBHD2286

5
9

Page 122
Water Pump Plate A

A U021552M C LBHD2272 LBHD2286

Item Part No. References Qty. Description Notes

1 U5MW0208 R a. 1 WATER PUMP KIT


2 F U5MW0208 1 WATER PUMP
3 F U5MW0208 1 WATER PUMP COVER
4 24880234 1 GASKET - WATER PUMP
5 2314H743 3 SCREW
6 3682A011 1 GASKET - WATER PUMP
7 2314H005 2 SCREW
8 2314K164 2 SCREW
9 2314H012 5 SCREW

History
a.
1 U5MW0201 1 WATER PUMP KIT

Page 123
Pipes Plate A

A U021552M C LBHD2272 LBHD2286

Page 124
Pipes Plate A

A U021552M C LBHD2272 LBHD2286

Item Part No. References Qty. Description Notes

1 4133L049 1 CONNECTION
2 F 4133L049 1 CONNECTION
3 2418F001 1 SEAL - O RING
4 2418F002 1 SEAL - O RING
5 2314H003 2 SCREW

Page 125
Water Outlet Housing Plate A

B U001358L LDHD0702

Page 126
Water Outlet Housing Plate A

B U001358L LDHD0702

Item Part No. References Qty. Description Notes

1 4133L501 1 CONNECTION
2 F 4133L501 1 CONNECTION
3 2485C041 1 THERMOSTAT
4 2415H008 1 SEAL - WATER OUTLET
5 2314H004 2 SCREW

Page 127
Water Outlet Housing Plate A

A U001359L LDHD0702

Page 128
Water Outlet Housing Plate A

A U001359L LDHD0702

Item Part No. References Qty. Description Notes

1 4133L507 1 THERMOSTAT ASSEMBLY


2 F 4133L507 1 CONNECTION
3 F 4133L507 1 THERMOSTAT
4 2415H219 1 SEAL - THERMOSTAT HOUSING
5 2314H004 2 SCREW

Page 129
Fan Plate A

MDHD1369

Page 130
Fan Plate A

MDHD1369

Item Part No. References Qty. Description Notes

1 2485C546 1 FAN
2 3748W243 1 EXTENSION
3 2313H238 4 STUD
4 2318D208 4 NUT

Page 131
Alternator Plate A

NDHD2711

Page 132
Alternator Plate A

NDHD2711

Item Part No. References Qty. Description Notes

1 2871A306 R a. 1 ALTERNATOR (A)

History
a.
1 2871A301 1 ALTERNATOR (A)

Footnotes

(A) BREAKDOWN OF 2871A301 NOT AVAILABLE.

Page 133
Alternator Bracket & Fixings Plate A

NDHD2711

10
11

Page 134
Alternator Bracket & Fixings Plate A

NDHD2711

Item Part No. References Qty. Description Notes

1 3824A071 1 ALTERNATOR BRACKET


2 0920497 1 WASHER
3 2314J007 2 SCREW
4 2314H022 1 SCREW
5 2318D208 1 NUT
6 36155429 1 LEVER
7 2314H004 1 SCREW
8 0920497 1 WASHER
9 2314J012 1 SCREW
10 2318A604 1 NUT
11 0920465 1 SPACER

History
a.
2131A008 1 WASHER

Page 135
Pulleys Plate A

NDHD2711

Page 136
Pulleys Plate A

NDHD2711

Item Part No. References Qty. Description Notes

1 3115H003 1 ALTERNATOR PULLEY

Page 137
Timing Case Plate A

QCHD0022

Page 138
Timing Case Plate A

QCHD0022

Item Part No. References Qty. Description Notes

1 3716C561 R a. 1 TIMING CASE


2 2418F437 R c. 1 SEAL - FRONT END OIL
3 2314H003 8 SCREW
4 2314H034 4 SCREW
5 3681P053 R b. 1 GASKET - TIMING CASE
R b.

History
a.
1 3716C461 1 TIMING GEAR CASE
b.
5 3617V015 1 GASKET - TIMING CASE
5 3617V016 1 GASKET - TIMING CASE
c.
2 2418F436 1 SEAL - FRONT END OIL

Page 139
Timing Cover Plate A

QCHD0022

8
5 6
7

10

1
3
4

Page 140
Timing Cover Plate A

QCHD0022

Item Part No. References Qty. Description Notes

1 3117N061 A U200943S 1 IDLER GEAR (A)


R a.
2 3311A054 R b. 1 HUB
R d.
3 3272A033 A U200943S 1 PLATE (B)
R a.
R c.
R e.
4 2314J011 R e. 3 SCREW
5 3117N001 1 CAMSHAFT GEAR
6 0500012 1 WOODRUFF KEY
7 3321A003 1 WASHER
8 2116053 1 DOWEL
9 3112X011 1 THRUST WASHER
10 2314J606 1 SCREW

History
a. B U200942S
1 4111A034 1 IDLER GEAR (C)
3 3241A025 1 PLATE (D)
b.
2 3272A041 1 HUB
c.
3 3241A021 1 PLATE
d.
2 3272A026 1 HUB
e.
3 3241H009 1 PLATE
4 2314J010 3 SCREW

Footnotes

(A) USED ONLY WITH 3272A033 3311A054


(B) USED ONLY WITH 3117N061
(C) USED ONLY WITH 3241A025
(D) USED ONLY WITH 4111A034

Page 141
Timing Cover Plate B

QCHD0022

3
1

Page 142
Timing Cover Plate B

QCHD0022

Item Part No. References Qty. Description Notes

1 4142A503 1 FRONT COVER KIT


2 F 4142A503 1 TIMINGGEAR COVER
3 3681P046 1 GASKET - TIMING CASE COVER
4 2314H002 9 SCREW
5 2314H012 5 SCREW

Page 143
Blanking Plugs Plate A

QDHD1368

2
1

Page 144
Blanking Plugs Plate A

QDHD1368

Item Part No. References Qty. Description Notes

1 2314C049 1 SCREW
2 2415D053 1 WASHER

Page 145
Lubricating Oil Pump & Delivery Housing Plate A

RBHD0031

Page 146
Lubricating Oil Pump & Delivery Housing Plate A

RBHD0031

Item Part No. References Qty. Description Notes

1 4132F072 1 OIL PUMP


2 2314J008 5 SCREW

Page 147
Turbocharger Plate A

SBHD1609

2
6

Page 148
Turbocharger Plate A

SBHD1609

Item Part No. References Qty. Description Notes

1 2674A423 R a. 1 TURBOCHARGER
2 3688A029 1 GASKET - TURBOCHARGER
3 2313M377 4 STUD
4 2318A634 4 NUT
5 3681V514 1 GASKET - EXHAUST OUTLET
6 2313M377 3 STUD
7 2318A634 3 NUT

History
a.
1 2674A422 1 TURBOCHARGER

Page 149
Feed Pipes Plate A

SBHD1609

Page 150
Feed Pipes Plate A

SBHD1609

Item Part No. References Qty. Description Notes

1 4128A033 1 PIPE - TURBO OIL FEED


2 F 4128A033 1 TURBO FEED PIPE
3 3218R036 1 BANJO BOLT
4 2131A506 1 WASHER
5 2131A506 1 WASHER
6 3218R036 1 BANJO BOLT
7 2131A506 1 WASHER
8 2131A506 1 WASHER

Page 151
Leak-Off Pipes Plate A

SBHD1609

Page 152
Leak-Off Pipes Plate A

SBHD1609

Item Part No. References Qty. Description Notes

1 3584A011 1 PIPE - TURBO OIL DRAIN


2 3688A035 1 GASKET
3 3688A036 1 GASKET
4 2314F004 2 SCREW
5 2314H003 2 SCREW

Page 153
Exhaust Manifold Plate A

SBHD1609

Page 154
Exhaust Manifold Plate A

SBHD1609

Item Part No. References Qty. Description Notes

1 3778C111 1 EXHAUST MANIFOLD


2 3681V513 1 GASKET - EXHAUST MANIFOLD
3 3218J013 6 SCREW
4 3767A051 1 ELBOW
5 3684N027 1 GASKET - EXHAUST
6 2313M377 4 STUD
7 2318A634 4 NUT

Page 155
Pipework & Connections Plate A

SBHD1609

5
3

4 6

Page 156
Pipework & Connections Plate A

SBHD1609

Item Part No. References Qty. Description Notes

1 3571C082 1 PIPE - AIR


2 2481D062 1 HOSE CLIP
3 3383A027 1 HOSE
4 2481D062 1 HOSE CLIP
5 2314H034 4 SCREW
6 3688A037 1 GASKET - IND MANIFOLD

Page 157
Pipework & Connections Plate B

SBHD1609

Page 158
Pipework & Connections Plate B

SBHD1609

Item Part No. References Qty. Description Notes

1 3783R022 1 HOSE
2 0180072 R b. 1 CLIP
3 2481D073 R a. 1 HOSE CLIP

History
a.
3 2481D075 1 HOSE CLIP
b.
2 2481D076 1 HOSE CLIP

Page 159
Pipework & Connections Plate C

SBHD1609

11

10

2
1

5
4

Page 160
Pipework & Connections Plate C

SBHD1609

Item Part No. References Qty. Description Notes

1 3766A191 1 EXHAUST OUTLET ELBOW


2 3823A071 R b. 1 SUPPORT BRACKET
3 3347A051 1 ADAPTOR
4 2314J003 3 SCREW
5 3653A046 A U052862N 1 HEATSHIELD
6 2313C078 A U052862N 2 STUD
R a.
7 2318A604 A U052862N 2 NUT
8 3623A012 1 EXHAUST FLANGE
9 3681V514 1 GASKET - EXHAUST OUTLET
10 2313C077 3 STUD
11 2318A634 3 NUT

History
a. B U052681N
6 2314J003 2 SCREW
b.
2 3823A064 1 SUPPORT BRACKET

Page 161
Air Filters Plate A

SBHD1609

10

7
1

11 12

6
5

Page 162
Air Filters Plate A

SBHD1609

Item Part No. References Qty. Description Notes

1 2652C120 R a. 1 AIR FILTER ASSEMBLY


2 F 2652C120 1 BODY
3 26510337 1 MAIN AIR FILTER
4 26510339 1 COVER
5 26510335 1 VALVE
6 2652C826 1 BRACKET
7 2652C814 1 INDICATOR
8 2652C808 1 CAP
9 F 2652C808 1 CAP
10 0180073 1 CLIP
11 2652C828 1 CLIP
12 26510338 1 SAFETY AIR FILTER (A)

History
a.
1 2652C206 1 AIR FILTER ASSEMBLY

Footnotes

(A) SERVICE PART ONLY

Page 163
Air Filters Plate B

SBHD1609

Page 164
Air Filters Plate B

SBHD1609

Item Part No. References Qty. Description Notes

1 3831A018 1 SUPPORT BRACKET


2 2314J002 2 SCREW
3 2318A603 2 NUT
4 2314H004 2 SCREW

Page 165
Induction Manifold Plate A

C TBHD0907 TBHD1126

Page 166
Induction Manifold Plate A

C TBHD0907 TBHD1126

Item Part No. References Qty. Description Notes

1 3611M006 1 PLATE
2 3684N503 1 GASKET
3 2314H033 4 SCREW

Page 167
Lift Pump Plate A

B U021551M VBHD2178

14 2

15
3

10
13
9
12

11

Page 168
Lift Pump Plate A

B U021551M VBHD2178

Item Part No. References Qty. Description Notes

1 ULPK0039 1 LIFT PUMP KIT


2 4132A016 1 LIFT PUMP
3 F 4132A016 1 LIFT PUMP
4 26560163 1 FUEL FILTER ASSEMBLY
5 F 26560163 1 FUEL FILTER ELEMENT
6 F 26560163 1 O RING
7 2656F835 1 BOWL
8 2656F836 1 DRAIN PLUG
9 6 MOUNTING (A)
10 3 SPACER (A)
11 U5MK1021 1 MOUNTING KIT
12 F U5MK1021 6 MOUNTING
13 F U5MK1021 3 SPACER
14 2314F008 3 SCREW
15 2131A507 3 WASHER

Footnotes

(A) ORDER LIFT PUMP MOUNTING KIT

Page 169
Lift Pump Plate B

B U021551M VBHD2178

Page 170
Lift Pump Plate B

B U021551M VBHD2178

Item Part No. References Qty. Description Notes

1 3763A046 1 CONNECTION
2 3736A021 1 SPACER
3 2314H003 3 SCREW

Page 171
Filter to Injection Pump Pipe Plate A

B U021551M VBHD2178

Page 172
Filter to Injection Pump Pipe Plate A

B U021551M VBHD2178

Item Part No. References Qty. Description Notes

1 2646F011 1 PIPE - LOW PRESSURE FUEL

Page 173
Injection Pump to Filter Pipe Plate A

B U021551M VBHD2178

3
2

Page 174
Injection Pump to Filter Pipe Plate A

B U021551M VBHD2178

Item Part No. References Qty. Description Notes

1 2646F012 1 PIPE - LOW PRESSURE FUEL


2 3763A045 1 CONNECTION
3 3644A022 1 BRACKET

Page 175
Lift Pump Plate A

A U021552M B U242949U VBHD2355

14 2

15
3

10
13
9
12

11

Page 176
Lift Pump Plate A

A U021552M B U242949U VBHD2355

Item Part No. References Qty. Description Notes

1 ULPK0039 1 LIFT PUMP KIT


2 4132A016 1 LIFT PUMP
3 F 4132A016 1 LIFT PUMP
4 26560163 1 FUEL FILTER ASSEMBLY
5 F 26560163 1 FUEL FILTER ELEMENT
6 F 26560163 1 O RING
7 2656F835 1 BOWL
8 2656F836 1 DRAIN PLUG
9 6 MOUNTING (A)
10 3 SPACER (A)
11 U5MK1021 1 MOUNTING KIT
12 F U5MK1021 6 MOUNTING
13 F U5MK1021 3 SPACER
14 2314F008 3 SCREW
15 2131A507 3 WASHER

Footnotes

(A) ORDER LIFT PUMP MOUNTING KIT

Page 177
Lift Pump Plate B

A U021552M B U242949U VBHD2355

Page 178
Lift Pump Plate B

A U021552M B U242949U VBHD2355

Item Part No. References Qty. Description Notes

1 3763A046 1 CONNECTION
2 3812A141 1 SUPPORT BRACKET
3 2314H003 3 SCREW
4 3644A022 1 BRACKET

Page 179
Filter to Injection Pump Pipe Plate A

A U021552M B U242949U VBHD2355

2 6

Page 180
Filter to Injection Pump Pipe Plate A

A U021552M B U242949U VBHD2355

Item Part No. References Qty. Description Notes

1 4127A098 1 PIPE - LOW PRESSURE FUEL


2 F 4127A098 1 PIPE - FILTER TO PUMP
3 33532129 1 NUT
4 33811114 1 OLIVE
5 3656P005 1 CLIP
6 2314H004 1 SCREW
7 33134427 1 SPACER

Page 181
Injection Pump to Filter Pipe Plate A

A U021552M B U242949U VBHD2355

8
3

2 9

Page 182
Injection Pump to Filter Pipe Plate A

A U021552M B U242949U VBHD2355

Item Part No. References Qty. Description Notes

1 4127A101 1 FUEL INJ PUMP RETURN PIPE


2 4127A102 1 FUEL INJ PUMP RETURN PIPE
3 F 4127A102 1 FUEL INJ PUMP RETURN PIPE
4 33532129 1 NUT
5 33811114 1 OLIVE
6 3763A045 1 CONNECTION
7 3218R042 1 BANJO BOLT
8 2411D007 1 WASHER
9 2411D007 1 WASHER

Page 183
Lift Pump Plate A

A U242950U VBHD2534

12 7

14

8
13

10

11

Page 184
Lift Pump Plate A

A U242950U VBHD2534

Item Part No. References Qty. Description Notes

1 3583A053 1 LIFT PUMP


2 2641A203 1 LIFT PUMP
3 2481C006 9 PIPE CLIP
4 3583A055 1 PIPE - LOW PRESSURE FUEL
5 2442A128 1 CONNECTION
6 3583A054 1 PIPE - LOW PRESSURE FUEL
7 3583A056 1 PIPE - LOW PRESSURE FUEL
8 3583A055 1 PIPE - LOW PRESSURE FUEL
9 2872A006 1 REGULATOR
10 3583A059 1 PIPE - LOW PRESSURE FUEL
11 3763A046 1 CONNECTION
12 3161C102 1 ELECTRICAL CONNECTOR
13 2318A205 1 NUT
14 2318A206 1 NUT

Page 185
Lift Pump Plate B

A U242950U VBHD2534

Page 186
Lift Pump Plate B

A U242950U VBHD2534

Item Part No. References Qty. Description Notes

1 3812A141 1 SUPPORT BRACKET


2 2314H003 3 SCREW
3 3644A022 1 BRACKET

Page 187
Lift Pump Plate C

A U242950U VBHD2534

Page 188
Lift Pump Plate C

A U242950U VBHD2534

Item Part No. References Qty. Description Notes

1 2481D162 1 PIPE CLIP


2 2481D162 1 PIPE CLIP

Page 189
Fuel Filter Plate A

A U242950U VBHD2534

13
2

14

12
8
11
9

10 4

Page 190
Fuel Filter Plate A

A U242950U VBHD2534

Item Part No. References Qty. Description Notes

1 4132A022 1 FUEL FILTER ASSEMBLY


2 F 4132A022 1 FUEL FILTER ASSEMBLY
3 26560163 1 FUEL FILTER ASSEMBLY
4 F 26560163 1 FUEL FILTER ELEMENT
5 F 26560163 1 O RING
6 2656F835 1 BOWL
7 2656F836 1 DRAIN PLUG
8 3 SPACER (A)
9 6 MOUNTING (A)
10 U5MK1021 1 MOUNTING KIT
11 F U5MK1021 6 MOUNTING
12 F U5MK1021 3 SPACER
13 2314F008 3 SCREW
14 2131A507 3 WASHER

Footnotes

(A) ORDER LIFT PUMP MOUNTING KIT

Page 191
Filter to Injection Pump Pipe Plate A

A U242950U VBHD2534

2 6

Page 192
Filter to Injection Pump Pipe Plate A

A U242950U VBHD2534

Item Part No. References Qty. Description Notes

1 4127A098 1 PIPE - LOW PRESSURE FUEL


2 F 4127A098 1 PIPE - FILTER TO PUMP
3 33532129 1 NUT
4 33811114 1 OLIVE
5 3656P005 1 CLIP
6 2314H004 1 SCREW
7 33134427 1 SPACER

Page 193
Injection Pump to Filter Pipe Plate A

A U242950U VBHD2534

8
3

2 9

Page 194
Injection Pump to Filter Pipe Plate A

A U242950U VBHD2534

Item Part No. References Qty. Description Notes

1 4127A101 1 FUEL INJ PUMP RETURN PIPE


2 4127A102 1 FUEL INJ PUMP RETURN PIPE
3 F 4127A102 1 FUEL INJ PUMP RETURN PIPE
4 33532129 1 NUT
5 33811114 1 OLIVE
6 3763A045 1 CONNECTION
7 3218R042 1 BANJO BOLT
8 2411D007 1 WASHER
9 2411D007 1 WASHER

Page 195
Cold Start System Plate A

WDHD0377

Page 196
Cold Start System Plate A

WDHD0377

Item Part No. References Qty. Description Notes

1 3278A101 R a. 3 PLUG
R b.

History
a.
1 3278A016 3 PLUG
b.
1 3278A014 3 BLANKING PLUG

Page 197
Engine Lifting Eyes Plate A

XBHD0458

3
4

Page 198
Engine Lifting Eyes Plate A

XBHD0458

Item Part No. References Qty. Description Notes

1 3617A015 1 LIFTING BRACKET


2 2314J002 2 SCREW
3 3624A016 1 LIFTING BRACKET
4 2314J002 2 SCREW

Page 199
Engine Mounts Plate A

ZCHD1199

3 1

Page 200
Engine Mounts Plate A

ZCHD1199

Item Part No. References Qty. Description Notes

1 3823A057 1 BRACKET
2 3823A058 1 BRACKET
3 2314K202 2 SCREW
4 2314K208 2 SCREW
5 2318A607 2 NUT

Page 201
Lubricating Oil Pressure Switch/Gauge Plate A

ZJHD0533

Page 202
Lubricating Oil Pressure Switch/Gauge Plate A

ZJHD0533

Item Part No. References Qty. Description Notes

1 2848062 1 OIL PRESSURE SWITCH

Page 203
Lubricating Oil Pressure Switch/Gauge Plate B

ZJHD0533

Page 204
Lubricating Oil Pressure Switch/Gauge Plate B

ZJHD0533

Item Part No. References Qty. Description Notes

1 3278A004 1 PLUG
2 2415H002 1 SEAL - O RING

Page 205
Temperature Gauge & Sender Plate A

ZLHD0382

Page 206
Temperature Gauge & Sender Plate A

ZLHD0382

Item Part No. References Qty. Description Notes

1 2848A129 1 WATER TEMPERATURE SWITCH


2 2415H003 1 SEAL - O RING

Page 207
Temperature Gauge & Sender Plate B

ZLHD0382

Page 208
Temperature Gauge & Sender Plate B

ZLHD0382

Item Part No. References Qty. Description Notes

1 3278A006 1 PLUG
2 2415H003 1 SEAL - O RING

Page 209
Radiator & Cowling Plate A

ZMHD1372

Page 210
Radiator & Cowling Plate A

ZMHD1372

Item Part No. References Qty. Description Notes

1 2485B280 1 RADIATOR
2 F 2485B280 1 RADIATOR
3 24850078 1 RADIATOR CAP
4 24850079 1 DRAIN PLUG
5 24850081 1 WASHER

Page 211
Radiator Bracket & Fixings Plate A

ZMHD1372

Page 212
Radiator Bracket & Fixings Plate A

ZMHD1372

Item Part No. References Qty. Description Notes

1 3823A065 1 SUPPORT BRACKET


2 2635A052 R a. 2 MOUNTING (A)
3 3353A022 2 ADAPTOR (A)
4 2311F055 4 SCREW
5 2314J004 6 SCREW

History
a.
2 2634C208 2 VIBRATION MOUNT

Footnotes

(A) SERVICED IN PAIRS

Page 213
Radiator Bracket & Fixings Plate B

ZMHD1372

6
4

5
3

Page 214
Radiator Bracket & Fixings Plate B

ZMHD1372

Item Part No. References Qty. Description Notes

1 3641A013 R b. 1 SUPPORT BRACKET


2 2314J002 2 SCREW
3 3641A012 R b. 1 STAY
4 2314H002 1 SCREW
5 2634A115 1 MOUNTING
6 2318A604 2 NUT

History
a. B 31/03/2005
2134A010 2 WASHER
b.
1 3653A021 1 SUPPORT BRACKET
3 3641A011 1 STAY

Page 215
Radiator & Hoses Plate A

ZMHD1372

2
3

Page 216
Radiator & Hoses Plate A

ZMHD1372

Item Part No. References Qty. Description Notes

1 3482T046 1 HOSE - COOLANT


2 21825199 R a. 1 CLIP
R b.
3 21825199 R a. 1 CLIP
R b.
4 3482T045 1 HOSE - COOLANT
5 21825199 R a. 1 CLIP
R b.
6 21825199 R a. 1 CLIP

History
a.
2 0180070 1 CLIP
3 0180070 1 CLIP
5 0180070 1 CLIP
6 2481D074 1 HOSE CLIP
b.
2 2481D074 1 HOSE CLIP
3 2481D074 1 HOSE CLIP
5 2481D074 1 HOSE CLIP
c. General History Section
7 2481D074 1 HOSE CLIP

Page 217
Guards Plate A

ZMHD1372

2
3
4

Page 218
Guards Plate A

ZMHD1372

Item Part No. References Qty. Description Notes

1 3756V115 R a. 1 FAN GUARD


2 4113A202 R a. 1 FAN GUARD
3 F 4113A202 1 FAN GUARD
4 2314H005 4 SCREW
5 2318A401 4 NUT
6 3756V155 R a. 1 FAN GUARD
7 2314H001 R b. 4 SCREW
8 2314H001 R b. 4 SCREW

History
a.
1 3756V093 1 FAN GUARD
2 3756V094 1 FAN GUARD
6 3756V095 1 FAN GUARD
b.
7 2314H002 1 SCREW
8 2314H002 1 SCREW
2314H002 1 SCREW

Page 219
Fuel Pre-Lift Pump Plate A

B U242949U ZVHD1025

3
4

6 8

2
1

Page 220
Fuel Pre-Lift Pump Plate A

B U242949U ZVHD1025

Item Part No. References Qty. Description Notes

1 0650204 1 PLUG
2 2411D013 1 WASHER
3 0650204 1 PLUG
4 2411D013 1 WASHER
5 33532129 1 NUT
6 0566004 1 OLIVE
7 33532129 1 NUT
8 0566004 1 OLIVE

Page 221
Water Trap Plate A

B U242949U ZVHD1025

12
10
11

Page 222
Water Trap Plate A

B U242949U ZVHD1025

Item Part No. References Qty. Description Notes

1 2656F823 1 PRE-FUEL FILTER ASSY


2 F 2656F823 1 FUEL FILTER HEAD
3 26550005 1 PRE-FUEL FILTER KIT
4 F 26550005 1 ELEMENT
5 F 26550005 2 O RING
6 F 26550005 1 O RING
7 F 26550005 1 O RING
8 F 26550005 1 O RING
9 26560181 1 FUEL FILTER BOWL
10 26560614 1 PLUG
11 F 26560614 1 PLUG
12 26431192 1 WASHER

Page 223
Fuel Pre-Lift Pump Plate A

A U242950U ZVHD1119

Page 224
Fuel Pre-Lift Pump Plate A

A U242950U ZVHD1119

Item Part No. References Qty. Description Notes

1 130306380 1 PRE-FUEL FILTER ASSY


2 F 130306380 1 FUEL FILTER HEAD
3 26560182 1 FUEL FILTER BOWL
5 26560183 3 DRAIN PLUG
4 130306360 1 FUEL FILTER
6 26560184 1 SEAL - O RING

Page 225
Miscellaneous & Auxiliaries Plate A

ZZHD1012

Page 226
Miscellaneous & Auxiliaries Plate A

ZZHD1012

Item Part No. References Qty. Description Notes

1 2431154 1 PLUG
2 2431154 1 PLUG
3 2431154 1 PLUG

Page 227
Top Service Kit Plate A

SACD0355

GASKET KIT - TOP

KIT JOINTS - PARTIE SUP

DICHTUNGSSATZ - OBEN

KIT GUARNIZ- PARTE SUP MOT

KIT EMPAQ - SUPERIOR

Page 228
Top Service Kit Plate A

SACD0355

Item Part No. References Qty. Description Notes

1 U5LT0355 R a. 1 GASKET KIT - TOP


2 3681E049 1 GASKET - CYLINDER HEAD
3 3681A057 1 GASKET - CYL. HEAD COVER
4 2415H219 1 SEAL - THERMOSTAT HOUSING
5 3681V513 1 GASKET - EXHAUST MANIFOLD
6 3684N503 3 GASKET
7 L311FF02 3 INJECTOR WASHER
8 3688A029 1 GASKET - TURBOCHARGER
9 3688A035 1 GASKET
10 3688A036 1 GASKET
11 3688A037 1 GASKET - IND MANIFOLD
12 U5MK1027 1 SEAL KIT
13 2418M517 4 SEAL - VALVE STEM (A)
14 2418M519 4 SEAL - VALVE STEM (B)

History
a.
1 U5LT0355 1 GASKET KIT - TOP
2415H008 1 SEAL - WATER OUTLET

Footnotes

(A) BROWN
(B) GREEN

Page 229
Bottom Service Kit Plate A

SGBD0379

Bottom Joints & Gasket Kit

Kit d'Entretien Bas du Moteur

Wartungssatz für Motorunterteil

Kit per la manutenzione della parte inferiore del motore

Juego de Servicio de la Parte Inferior

Page 230
Bottom Service Kit Plate A

SGBD0379

Item Part No. References Qty. Description Notes

1 U5LB0379 1 BOTTOM JOINT AND GASKET


2 3681K038 1 GASKET - SUMP
3 2415715 1 SEAL - O RING
4 36832137 1 GASKET
5 3617V015 1 GASKET - TIMING CASE
6 3617V016 1 GASKET - TIMING CASE
7 3681P046 1 GASKET - TIMING CASE COVER
8 26420318 1 SEAL - O RING
9 3688A039 2 GASKET - OIL FILTER HEAD
10 3688A041 1 GASKET - OIL FILTER HEAD
11 3682A011 1 GASKET - WATER PUMP
12 3688A035 1 GASKET
13 3688A036 1 GASKET

Page 231
Parts Index

Page 232
Parts Index

Description Part No. Page Description Part No. Page

ADAPTOR 2486A224 95, 107 3644A022 175, 179,


187
3347A051 161
3821A028 53
3353A022 213
3823A057 201
3766A171 97, 109
3823A058 201
AIR FILTER 2652C120 163
ASSEMBLY BRIDGE PIECE 3627P041 15, 69

2652C206 163 CAMSHAFT 3141A001 35

ALTERNATOR 2871A301 133 3141A002 35

2871A306 133 4112K046 35

ALTERNATOR 3824A071 135 CAMSHAFT BUSH 3112D071 13, 17, 17


BRACKET
CAMSHAFT GEAR 3117N001 141
ALTERNATOR 3115H003 137
PULLEY CAP 2646E501 51

BANJO BOLT 3218R036 151, 151 2652C808 163

3218R042 183, 195 3342A011 25, 25

BELT 2614B655 67 3788A003 75, 81, 87

BIG END BEARING U5ME0027 13, 21 CIRCLIP 2721332 13, 15, 31


KIT
2722A022 33
BLANKING PLATE 3623A009 13, 15,
CLIP 0180070 217, 217,
17, 103,
217
113
0180072 159
BLANKING PLUG 3278A014 197
0180073 163
BLOCK 3241N001 117
21825199 217, 217,
BOLT 32186137 117
217, 217
BOTTOM JOINT U5LB0379 231
2481863 83
AND GASKET KIT
2481D156 77, 83,
BOWL 2656F835 169, 177,
91, 99,
191
111
BRACKET 2652C826 163
2481D456 53
3641A007 45, 47
2646E018 41, 43

2652C828 163

Page 233
Parts Index

Description Part No. Page Description Part No. Page

3656P005 181, 193 CYLINDER HEAD 4181V015 25


ASSEMBLY
CON ROD 4115C311 15, 39
ASSEMBLY 4181V041. 25, 25, 25

4115C312 15, 39 CYLINDER HEAD 3218A011 25


BOLT
4115C313 15, 39
3218A012 25
4115C314 15, 39
DIPSTICK 3178C182 71
4115C315 15, 39
DOWEL 0350025 59
4115C316 15, 39
2116053 141
CON ROD BOLT 3212V003 15, 39
2116A672 63
CONNECTION 2442A128 185
3244A009 25
3763A045 175, 183,
195 3245A011 59, 61

3763A046 171, 179, DRAIN PLUG 24850079 211


185
26560183 225
4133L048 121
2656F836 169, 177,
4133L049 125 191

4133L501 127 ELBOW 3767A051 155

COVER 26510339 163 ELECTRICAL 3161C102 185


CONNECTOR
3615A017 75, 81, 87
EXHAUST FLANGE 3623A012 161
CRANKSHAFT 3117C221 23
GEAR EXHAUST 3778C111 155
MANIFOLD
CRANKSHAFT KIT 4181V017 13, 21
EXHAUST OUTLET 3766A191 161
CRANKSHAFT 3114V061 117 ELBOW
PULLEY
EXHAUST VALVE 3142A151 25
CYL HEAD COVER 4142X306 75, 81
ASSY EXTENSION 3748W243 131

4142X394 87, 87 FAN 2485C546 131

4142X395 75, 75, FAN DRIVE 4113K005 67


81, 81 HOUSING

CYLINDER BLOCK 4181V016 13, 17, FAN DRIVE 3115C113 67


ASSEMBLY 17, 17 PULLEY

Page 234
Parts Index

Description Part No. Page Description Part No. Page

FAN GUARD 3756V093 219 3688A035 153, 229,


231
3756V094 219
3688A036 153, 229,
3756V095 219 231
3756V115 219 GASKET - 3688A038 77
BREATHER
3756V155 219
GASKET - CYL. 3681A057 75, 81,
4113A202 219
HEAD COVER 87, 229
FLYWHEEL 4111D292 63
GASKET - 3681E049 29, 229
ASSEMBLY
CYLINDER HEAD
FLYWHEEL 3713A081 61
GASKET - 3684N027 155
HOUSING
EXHAUST
3713M049 59
GASKET - 3681V513 155, 229
FRONT COVER KIT 4142A503 143 EXHAUST
MANIFOLD
FUEL FILTER 130306360 225
GASKET - 3681V514 149, 161
FUEL FILTER 26560163 169, 177, EXHAUST OUTLET
ASSEMBLY 191
GASKET - IND 3688A037 157, 229
4132A022 191 MANIFOLD

FUEL FILTER BOWL 26560181 223 GASKET - OIL 3688A039 13, 15,
FILTER HEAD 17, 101,
26560182 225 103, 105,
113, 231
FUEL INJ PUMP 4127A101 183, 195
RETURN PIPE 3688A041 231
4127A102 183, 195 GASKET - SUMP 3681K038 69, 231
FUEL INJECTION 2643B315 47 GASKET - TIMING 3617V015 139, 231
PUMP CASE
2643B323 45 3617V016 139, 231
FUEL INJECTION 3117L261 45, 47 3681P053 139
PUMP GEAR
GASKET - TIMING 3681P046 143, 231
GASKET 2411A524 95, 107 CASE COVER
36832137 73, 231 GASKET - 3688A029 149, 229
TURBOCHARGER
3684N503 167, 229
GASKET - WATER 24880234 119, 123
3687M037 97, 109 PUMP

Page 235
Parts Index

Description Part No. Page Description Part No. Page

3682A011 119, 123, 3311A054 141


231
IDLER GEAR 3117N061 141
GASKET KIT - TOP U5LT0355 229, 229
4111A034 141
HEATSHIELD 3653A046 161
INDICATOR 2652C814 163
HOSE 2646F501 51
INJECTOR 2645K022 49
3383A027 157
2645K023 49
33872632 77, 83, 91
INJECTOR CLAMP 3751A241 49
3482H023 99
INJECTOR NOZZLE 2645K616 49
3482V098 99
INJECTOR WASHER L311FF02 49, 229
3482V103 77
INSERT 2137435 69
3783R022 159
INTAKE VALVE 3142H071 25
HOSE - COOLANT 3482T045 217
LEVER 36155429 135
3482T046 217
LIFT PUMP 2641A203 185
3482V101 111
3583A053 185
3482V102 111
4132A016 169, 177
HOSE CLIP 2481877 77, 91,
99, 99, LIFT PUMP KIT ULPK0039 169, 177
111, 111,
LIFTING BRACKET 3617A015 199
111, 111
3624A016 199
2481D062 157, 157
MAIN AIR FILTER 26510337 163
2481D073 159
MAIN BEARING KIT U5MB0019 13, 21
2481D074 217, 217,
217, 217, MAIN BEARING KIT U5MB0019A 15, 21
217 - U/S
2481D075 159 U5MB0019B 15, 21
2481D076 159 U5MB0019C 15, 21
2481D315 111 METRIC BOLT 3211C002 13, 19
2481D316 111 MOUNTING 2634A115 215
HUB 3272A026 141 2635A052 213
3272A041 141

Page 236
Parts Index

Description Part No. Page Description Part No. Page

MOUNTING KIT U5MK1021 169, 177, 33812116 71


191
PIPE - AIR 3571C082 157
NUT 0576052 33, 33
PIPE - BREATHER 4134K015 77
2318A205 185
4134K022 77, 83, 91
2318A206 185
PIPE - FUEL INJ NO 3525A114 41
2318A401 219 1 CYL

2318A603 45, 47, 3525A134 43


165
PIPE - FUEL INJ NO 3525A115 41
2318A604 65, 135, 2 CYL
161, 215
3525A135 43
2318A607 201
PIPE - FUEL INJ NO 3525A116 41
2318A634 149, 149, 3 CYL
155, 161
3525A136 43
2318D208 131, 135
PIPE - LOW 2646F011 173
33532129 181, 183, PRESSURE FUEL
193, 195,
221, 221 2646F012 175

3353D005 71 3583A054 185

OIL COOLER 2486A221 95, 107 3583A055 185, 185

OIL FILLER 4134C043 89 3583A056 185

4134C072 89 3583A059 185

OIL FILLER CAP 4142X098 89 4127A098 181, 193

4142X099 75, 81 PIPE - OIL SUCTION 3575A059 73

OIL FILTER 2654403 115 PIPE - TURBO OIL 3584A011 153


DRAIN
OIL FILTER HEAD 3773A061 101, 105
PIPE - TURBO OIL 4128A033 151
OIL PRESSURE 2848062 203 FEED
SWITCH
PIPE CLIP 2481C006 185
OIL PUMP 4132F072 147
2481D162 189, 189
OLIVE 0566004 221, 221
PISTON AND RING 4115P025 13, 31
33811114 181, 183, KIT
193, 195

Page 237
Parts Index

Description Part No. Page Description Part No. Page

4115P026 15, 31 2487204 59

4115P027 15, 31 2487A452 59

PISTON COOLING 2113A001 17 2487Y005 59, 61


JET
26560614 223
2113A003 13, 15, 17
3212P008 13, 17, 17
PISTON RING KIT UPRK0002 13, 31
3212V006 13, 15, 17
PISTON RING KIT - UPRK0002B 15, 31
OVERSIZE 32141316 13, 17,
17, 17
UPRK0002D 15, 31
32186405 69
PLATE 3241A021 141
32416117 25, 25
3241A025 141
3241A011 13, 17, 17
3241H009 141
3241A012 13, 17, 17
3272A033 141
3278A004 205
3611M006 167
3278A006 25, 209
3615A034 75, 81, 87
3278A007 101, 105
36212132 59
3278A016 197
PLUG 0650204 221, 221
3278A101 197
0650586 55
PRE-FUEL FILTER 130306380 225
0650588 13, 17, ASSY
17, 25, 25
2656F823 223
0650594 13, 15, 17
PRE-FUEL FILTER 26550005 223
0650710 13, 17, 17 KIT

2431131 25, 57 PUSHROD 31434307 37

2431154 25, 25, RADIATOR 2485B280 211


227, 227,
227 RADIATOR CAP 24850078 211

2485A104 33 REGULATOR 2872A006 185

2485A108 13, 15, 17 ROCKER ARM 4115R314 33


ASSEMBLY
2485A118 79, 85, 93
4115R315 33
2485A124 79, 85

Page 238
Parts Index

Description Part No. Page Description Part No. Page

ROCKER SHAFT 4115R611 33 2314H004 45, 47,


ASSEMBLY 73, 97,
109, 127,
ROCKER SHAFT 4115R702 33 129, 135,
ASSY - MINOR 165, 181,
193
ROCKER SHAFT 3174A015 33
SPRING 2314H005 89, 119,
123, 219
SAFETY AIR 26510338 163
FILTER 2314H010 97, 109
SCREW 0096803 63 2314H012 69, 119,
123, 143
2152A034 75, 81, 87
2314H022 135
2161A011 75, 77, 81
2314H033 13, 15,
2161A013 75, 81, 87
17, 69,
2311D039 15, 69 103, 113,
167
2311F055 213
2314H034 101, 105,
2314C049 13, 15, 139, 157
17, 145
2314H102 59
2314F001 13, 15, 17
2314H743 119, 123
2314F004 153
2314J002 45, 47,
2314F005 77, 83, 91 165, 199,
199, 215
2314F008 169, 177,
191 2314J003 161, 161

2314H001 219, 219 2314J004 213

2314H002 53, 77, 2314J005 67


83, 91,
99, 111, 2314J007 135
143, 215,
2314J008 147
219, 219,
219 2314J010 141
2314H003 45, 47, 2314J011 141
69, 121,
125, 139, 2314J012 135
153, 171,
179, 187 2314J204 59, 61

2314J603 59, 61

Page 239
Parts Index

Description Part No. Page Description Part No. Page

2314J606 141 2418F002 121, 125

2314K161 89 2486A223 95, 107

2314K164 119, 123 26420318 45, 231

2314K202 201 26420478 47

2314K208 201 26560184 225

2314W009 49 3789A004 75, 81, 87

2316A901 33 SEAL - REOS 2418F704 13, 19


HOUSING
2316A902 33
SEAL - 2415H219 129, 229
32114145 33, 33 THERMOSTAT
HOUSING
32166329 13, 17, 17
SEAL - VALVE 2418M517 25, 229
3218J013 155
STEM
SEAL 3311A042 95, 107
2418M519 25, 229
33813131 95, 107
SEAL - WATER 2415H008 127, 229
36843154 59, 61 OUTLET

SEAL - FRONT END 2418F436 139 SEAL KIT U5MK1027 229


OIL
SEALING RING 2415633 89
2418F437 139
SHORT ENGINE - DK39167 13
SEAL - INJECTOR 26460064 49 ASSEMBLY

SEAL - O RING 2415715 69, 231 SMALL END BUSH 3112A005 15, 39

2415A068 77, 83, 91 SOLENOID 26420472 45, 47

2415A131 75, 81 SPACER 0920465 135

2415H002 205 33134427 181, 193

2415H003 25, 207, 3736A021 171


209
SPRING 3175P003 77, 83, 91
2415H009 101, 105
STARTER MOTOR 2873K621 65
2415H540 89
2873K632 65
2415H701 77, 83, 91
STARTER RING 31162121 63
2418F001 121, 125 GEAR

STAY 3641A011 215

Page 240
Parts Index

Description Part No. Page Description Part No. Page

3641A012 215 TUBE ASSEMBLY 3577A125 71

STUD 2313C077 65, 161 TURBOCHARGER 2674A422 149

2313C078 161 2674A423 149

2313H238 131 VALVE 26510335 163

2313M377 149, 149, VALVE COLLET 3142W004 25, 25


155
VALVE GUIDE 3313A012 25, 25,
SUMP 4145H109 69 25, 25

SUPPORT BRACKET 36241123 77, 83, 91 3313E021 25, 25

3641A013 215 VALVE SEAT 3314A151 25


INSERT
3653A021 215
3314A161 25
3812A141 179, 187
3314A231 25
3823A064 161
3314A241 25
3823A065 213
VALVE SPRING 3174A016 25, 25
3823A071 161
VIBRATION 2634C208 213
3831A018 165 MOUNT
TAPPET 3142U031 37 WASHER 0920497 135, 135
3142U991 37 2131A008 135
THERMOSTAT 2485C041 127 2131A506 151, 151,
151, 151
THERMOSTAT 4133L507 129
ASSEMBLY 2131A507 169, 177,
191
THIMBLE 33142111 13, 17, 17
2134A010 215
THRUST WASHER 3112X011 141
2134A502 33
31137312 15, 21
2411D007 183, 183,
31137322 15, 21
195, 195
31137551 13, 21
2411D008 45, 47
31137561 13, 21
2411D013 221, 221
TIMING CASE 3716C561 139
2415D053 13, 15,
TIMING GEAR 3716C461 139 17, 145
CASE

Page 241
Parts Index

Description Part No. Page

24850081 211

26431192 223

33117127 63

3321A003 141

WATER PIPE 3313A022 13, 17, 17

WATER PUMP KIT U5MW0197 119

U5MW0201 119, 123

U5MW0208 119, 123

WATER 2848A129 207


TEMPERATURE
SWITCH

WOODRUFF KEY 0500012 23, 35,


141

Page 242

Anda mungkin juga menyukai