Technical Requirements For The Supply of Components in 6mo Austenitic, 22Cr Duplex and 25Cr Super Duplex Stainless Steel

TECHNICAL REQUIREMENTS FOR THE SUPPLY OF
COMPONENTS IN 6Mo AUSTENITIC, 22Cr DUPLEX AND

25Cr SUPER DUPLEX STAINLESS STEEL
Copyright Shell Group of Companies. No reproduction or networking permitted without license from Shell. Not for resale
DESIGN AND ENGINEERING PRACTICE
DEM1
This document has been supplied under license by Shell to:

Tebodin & Partners LLC salsharieh@tebodin.co.om 30/08/2016 08:42:57
PREFACE

TABLE OF CONTENTS
1. INTRODUCTION ........................................................................................................ 4
2. MANUFACTURE ........................................................................................................ 8
3. HEAT TREATMENT ................................................................................................. 11

4. MATERIALS .............................................................................................................13
5. MECHANICAL PROPERTIES..................................................................................16
6. METALLURGICAL EXAMINATION (22Cr DUPLEX AND 25Cr SUPER

DUPLEX ONLY) .......................................................................................................18
7. CORROSION TESTING ...........................................................................................19
8. SPECIMEN RETENTION .........................................................................................20

9. INSPECTION ............................................................................................................21
10. DOCUMENTATION AND CERTIFICATION ............................................................26

11. REFERENCES .........................................................................................................27
APPENDICES
APPENDIX A ADDITIONAL REQUIREMENTS FOR FLANGES .........................................29
APPENDIX B ADDITIONAL REQUIREMENTS FOR BENDS (MANUFACTURED BY
INDUCTION BENDING PROCESS) ...............................................................36
APPENDIX C ADDITIONAL REQUIREMENTS FOR TEES .................................................40
APPENDIX D MANUFACTURING PROCESS QUALIFICATION REQUIREMENTS ..........43

1. INTRODUCTION

1.3.1 General definitions
Contractor
Manufacturer/Supplier
Principal
shall
SHALL [PS]
should
1.3.2 Abbreviations
Term Definition
API
ASME
ASTM
Cr
DAC
DNV
EEMUA
EFA
FBH
HAZ
HIP
HISC
ID
ISO
L
LPE
MESC
MPQ

Term Definition
Mo
N
NDT
OD
PCN
PMI
PRE(N)
RT
RTJ
SNT
T
TA
UNS
UT
W
Shell DEPs Online
DEP Feedback System
DEP Standard Form

2. MANUFACTURE

2.3.1 Repair welding

3. HEAT TREATMENT

4. MATERIALS
Table 4.1 PRE(N) and nitrogen requirements

2 1
Alloy Nitrogen Content % PRE(N) or PRE(W) (min)

4.3.1 Stock components

5. MECHANICAL PROPERTIES

6. METALLURGICAL EXAMINATION (22Cr DUPLEX AND 25Cr SUPER DUPLEX ONLY)

7. CORROSION TESTING

8. SPECIMEN RETENTION

9. INSPECTION
9.3.1 Visual Inspection

Defect Limit
9.3.2 Liquid penetrant inspection
9.3.3 Radiography

Technique Nominal wall Nominal wall Sensitivity (%)
thickness (mm) thickness (in)
9.3.4 Ultrasonic inspection

Table 9.1 Inspection requirements for process and utility piping components
Extent For Service
Component Method Specifications Utility/Firewater 150lb All low temperature and all services > 150 lb

Extent For Service
Component Method Specifications Utility/Firewater 150lb All low temperature and all services > 150 lb

10. DOCUMENTATION AND CERTIFICATION

11. REFERENCES
SHELL STANDARDS
AMERICAN STANDARDS
EUROPEAN STANDARDS

NORWEGIAN STANDARDS
INTERNATIONAL STANDARDS
GUIDELINES

APPENDIX A ADDITIONAL REQUIREMENTS FOR FLANGES

Table A.1 MPQ testing requirements for weld neck flanges and swivel ring flange hubs
Flange Size Test Locations Test Requirements

(Nominal
diameter)
All
All
12 in
(304.8 mm)
and larger

Table A.2 MPQ testing requirements for rings of swivel ring flanges

(Nominal
diameter)
Table A.3 Manufacture testing requirements for all weld neck flanges and swivel ring
flange hubs and rings

(Nominal
diameter)
All

Figure A.1 Schematic view of mechanical test specimen locations for both the
Manufacturing Procedure Qualification and production testing from the
weld neck of a weld neck flange

Figure A.2 Schematic view of mechanical test specimen locations for
Manufacturing Procedure Qualification testing of a weld neck
flange body

Figure A.3 Schematic view of mechanical test specimen locations for
Manufacturing Procedure Qualification test samples for a swivel ring
flange body and ring

Figure A.4 Schematic view of mechanical test specimen locations for production
test samples from a swivel ring flange body and ring

APPENDIX B ADDITIONAL REQUIREMENTS FOR BENDS (MANUFACTURED BY
INDUCTION BENDING PROCESS)

Table B.1 MPQ Testing requirements for duplex and super duplex stainless steel
induction bends
Seamless Mother Pipe and Seam Welded Mother Pipe

Seamless Mother Pipe and Seam Welded Mother Pipe
Figure B.1 Locations and identification of test specimens

APPENDIX C ADDITIONAL REQUIREMENTS FOR TEES
Table C.1 MPQ testing requirements for duplex and super duplex stainless steel tees
Mother pipe and test locations Test requirements

Table C.2 Manufacture testing requirements for duplex and super duplex stainless steel
tees
Test Locations Frequency Testing requirements

Figure C.1 Locations and identification of test specimens

APPENDIX D MANUFACTURING PROCESS QUALIFICATION REQUIREMENTS

Technical Requirements For The Supply of Components in 6mo Austenitic, 22Cr Duplex and 25Cr Super Duplex Stainless Steel

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Technical Requirements For The Supply of Components in 6mo Austenitic, 22Cr Duplex and 25Cr Super Duplex Stainless Steel

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TECHNICAL REQUIREMENTS FOR THE SUPPLY OF

COMPONENTS IN 6Mo AUSTENITIC, 22Cr DUPLEX AND

DESIGN AND ENGINEERING PRACTICE

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

3. HEAT TREATMENT ................................................................................................. 11

6. METALLURGICAL EXAMINATION (22Cr DUPLEX AND 25Cr SUPER

7. CORROSION TESTING ...........................................................................................19

8. SPECIMEN RETENTION .........................................................................................20

10. DOCUMENTATION AND CERTIFICATION ............................................................26

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

Shell DEPs Online

DEP Feedback System

DEP Standard Form

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

Table 4.1 PRE(N) and nitrogen requirements

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

9.3.1 Visual Inspection

This document has been supplied under license by Shell to:

9.3.2 Liquid penetrant inspection

This document has been supplied under license by Shell to:

9.3.4 Ultrasonic inspection

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

Flange Size Test Locations Test Requirements

This document has been supplied under license by Shell to:

Flange Size Test Locations Test Requirements

Flange Size Test Locations Test Requirements

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

Seamless Mother Pipe and Seam Welded Mother Pipe

This document has been supplied under license by Shell to:

Mother pipe and test locations Test requirements

This document has been supplied under license by Shell to:

Test Locations Frequency Testing requirements

This document has been supplied under license by Shell to:

This document has been supplied under license by Shell to:

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