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SERVICE BULLETIN Kobelco Construction Machinery Co., Ltd. Technical Service Group, C.S. Departmen t. CLASSIFICATION : IMPROVEMENT

SERVICE BULLETIN

Kobelco Construction Machinery Co., Ltd. Technical Service Group, C.S. Department.

CLASSIFICATION : IMPROVEMENT

Issue Date

:

May. 27, 2009

Bulletin No.

:

S030-30-K015

Subject

: Breakage and water leakage of SK200-8.

Applicable Area

:

All

Applicable Model

: SK200-8, SK210D-8, SK210(D)LC-8, SK330-8, SK350-8

Applicable S/No.

: LQ11-H5880

Authorized by; Issued by; CS Dept. CS Dept. Feb.16,2010 Feb.16,2010 Sakutani Inoue
Authorized by;
Issued by;
CS Dept.
CS Dept.
Feb.16,2010
Feb.16,2010
Sakutani
Inoue

Subject: Attention: Heat an empty EGR cooler of Hino engine.

1. Background of Information

HINO engine of (SK200-8,SK250-8,SK330-8) have EGR system for reducing Nox. EGR system returns exhaust gas partly to intake point with cooling.

Turbocharger

SERVICE BULLETIN Kobelco Construction Machinery Co., Ltd. Technical Service Group, C.S. Departmen t. CLASSIFICATION : IMPROVEMENT
Turbocharger (1)EGR Cooler
Turbocharger
(1)EGR
Cooler
Suction side Inter cooler (2) EGR Valve
Suction side
Inter cooler
(2) EGR
Valve

Coolant water of radiator is passing through EGR cooler. When air got into of EGR cooler, it will be pilled up in EGR cooler, When you start the engine in that condition, don't running the engine with high idle ,loading. Because there are possibility of breakage and water leakage due to high temperature caused by heating without cooling water in EGR. When you supply water to radiator please follow strictly the procedue.(P.2/2)

SERVICE BULLETIN Kobelco Construction Machinery Co., Ltd. Technical Service Group, C.S. Departmen t. CLASSIFICATION : IMPROVEMENT

Exhaust side

Sub-Piping Coolant outlet the EGR cooler . Exhaust entrance Suction entrance (High temperature) (low Cooling water
Sub-Piping
Coolant outlet
the EGR cooler .
Exhaust entrance
Suction
entrance
(High temperature)
(low
Cooling water entrance
Spiral

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Attention:

Engine outward appearance
Engine outward
appearance
Attention: Engine outward appearance In case of exchanging coolant, water leakage, supply coolant when the water

In case of exchanging coolant, water leakage, supply coolant when the water level dropped by repair,:

Don't run the engine with loading driving in high

idle until air bled completely.

(Strictly prohibition: high idle,

continuous operation with loading.)

Tube broken by heating.

Sub-piping Inside of EGR E Entxrhaance ust ogfa se xenhaturasnce t gas
Sub-piping
Inside of EGR
E Entxrhaance
ust ogfa se xenhaturasnce
t gas
Attention: Engine outward appearance In case of exchanging coolant, water leakage, supply coolant when the water

The air will be pilled up inside.

This bulletin is issued for information only and is not

an authorization for warranty claim submission.

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Water supply basic work procedure at radiator

 
     

Supply coolant water up to Hi level of reserve tank. Supply water from radiator cap port. Speed to pour water:56L/min Engine start without the radiator cap. (at low idle) Don't run the engine with loading in high idle until air bled completely.

Water supply from radiator cap port when liquid level has dropped.

The liquid level drop

The liquid level drop

The liquid level drop

after air bled

Please water supply.

Run engine 20 minutes or more, then tighten the cap. Leave to cool down the radiator. Inspect the level of radiator and sub tank after enough cooling. If the level dropped, you have to supply coolant water and check leaking of coolant water.

Wait until the temperature goes down, when you remove a radiator cap.

 
Exhaust outlet Coolant entrance of EGR cooler Coolant sub entrance of EGR cooler
Exhaust outlet
Coolant entrance
of
EGR cooler
Coolant sub entrance
of
EGR cooler

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