IPC2016
September 26-30, 2016, Calgary, Alberta, Canada
IPC2016-64460
For each pressure cycle ΔP, the peak hoop stress, axial stress,
and equivalent alternating stress in the defect are calculated
based on the previously determined SCFs. I desired, the
Poisson effect mentioned earlier can be incorporated by
multiplying the SCF11 and SCF12 terms by the Poisson ratio.
In order to estimate a remaining life based on the damage Depth, d d/OD Length, L d/L
rate, two more items must be identified. The duration of Dent
(in) (%) (in) (%)
operation of the pipeline since the dent was created must be
1 0.152 3.38 2.8 5.43
estimated so that the amount of prior damage accumulated
2 0.348 7.73 3.5 9.94
during this period can be calculated. Additionally, the amount
3 0.353 7.84 5.2 6.79
of damage accumulated during formation of the dent needs to
be estimated. A typical assumption for the formation of a dent
TABLE 1. DEPTH AND SHARPNESS FOR EACH DENT
in a pipeline is that 50% of the fatigue life was consumed. This
assumption is made based on the performance of several
Based on the initial depth-based assessment, Dent 3 is the
elastic-plastic FEAs of various scenarios which simulated the
most severe. However, when sharpness is considered, Dent 2 is
formation and shakedown of a pipeline dent. This assumption
more severe as it has a significantly higher d/L ratio. Dents 2
typically provides a conservative estimate for the amount of
and 3 would not pass a typical depth based assessment.
fatigue damage that is accumulated during dent formation.
Strain-Based Assessment
The remaining life is calculated as the amount of time it
The strain-based assessment methodology was applied to
takes to reach the critical damage point. The critical damage
the three dents. In order to use ILI data for an advanced
point is 100% minus the amount of damage accumulated during
assessment, initial processing is necessary in order to remove
dent formation minus the amount of damage accumulated
excess noise from the data. For strain-based calculations, the
during prior operation.
noise in the data will result in very small local curvatures to
exist throughout the entire data set. These small curvatures will
By considering the pressure cycle behavior of the pipeline
result in very high strains that dominate the overall result. In
in addition to stress intensification effects, a more accurate
actuality, these high strains do not exist; they are merely a
ranking of dents can be achieved, and the dents with highest
product of the excess noise.
probability of immediate failure can be identified. Calculation
of remaining life based on fatigue can be sensitive to many
In order to obtain meaningful results, the excess noise in
factors. A small change in the stress can result in larger changes
the data needs to be smoothed out. One approach to data
in the remaining life (in some cases a full order of magnitude).
smoothing is the use of a Fourier transform. A Fourier
The conservative estimate for initial damage consumed during
transform breaks down a particular axial or circumferential
dent formation and the possible addition of a factor of safety
profile of ILI data into many different frequencies of various
are two ways to ensure conservative results.
magnitudes. The higher frequencies (which contribute to the
noise, whereas lower frequencies capture the general shape) are
Advanced assessment methodologies including methods to
eliminated based on a smoothing factor. This is demonstrated in
predict remaining life in dents based on fatigue have been
Figure 5.
described in previous literature. Examples of this are papers
written by Lockey et al. [7, 8] and a strategy outlined by the
United Kingdom Onshore Pipeline Operators’ Association
Life-Cycle Analysis
The life-cycle assessment methodology was applied to the
three dents. The first step was to generate an FEA mesh for
each smoothed ILI data set. The mesh was composed of
quadratic shell elements (S8R5). The FEA was performed
assuming linear-elastic material properties; the Young’s
Modulus was assumed to be 29,000 ksi. The FEA analysis was
run using the Abaqus finite element solver [10].
FIGURE 10. DENT 2: HOOP STRESS FOR HOOP LOADING FIGURE 13. PRESSURE CYCLE EXCEEDANCE DIAGRAM
COMPONENT (S22) – STRESS SCALE IN PSI AT EACH DENT LOCATION
Dents 2 and 3 could be flagged for further investigation [5] Fitness-for-Service, API 579/ASME FFS-1, June 5,
and repair. Since the remaining life of Dents 2 and 3 were both 2007, API 579 Second Edition, The American Society of
approximately 26 years, this would allow for a future repair to Mechanical Engineers, 1220 L Street, NW, Washington,
be planned as there was a low probability of immediate failure DC 29996-4070, USA.
of these two dents.
[6] “Evaluating Damage to On and Offshore Pipelines
If only a strain-based assessment were performed, the Using Data Acquired in ILI Efforts”, Alexander, Dr. Chris,
operator would have limited information on the probability of Pipeline Pigging and Integrity Management Conference,
failure, and an immediate repair of all three dents would have February 2009.
been the likely course of action.
[7] IPC2014-33600 “Modelling Shallow Dents Using
DENT ASSESSMENT BEST PRACTICES Local Regression Methods and Finite Element Analysis”,
Dent assessments should be performed with the proper Aaron Lockey, Wilson Santamaria and Gustavo Gonzalez,
damage mechanisms in mind. Simple assessment methods can International Pipeline Conference, September 29 –
be used for screening purposes but advanced assessments will October 3, 2014.