INTRODUCTION
Definition
1
1.1.1 Conductance
For general scientific use, thermal conductance is the quantity of heat that
passes in unit time through a plate of particular area and thickness when its
opposite faces differ in temperature by one kelvin. For a plate of thermal
conductivity k, area A and thickness L, the conductance calculated is kA/L,
measured in W⋅K−1 (equivalent to: W/°C). ASTM C168-15, however, defines
thermal conductance as "time rate of steady state heat flow through a unit area of a
material or construction induced by a unit temperature difference between the body
surfaces" and defines the units as W/(m2⋅K) (Btu/(h⋅ft2⋅°F)) The thermal
conductance of that particular construction is the inverse of the thermal resistance.
Thermal conductivity and conductance are analogous to electrical conductivity
(A⋅m−1⋅V−1). There is also a measure known as heat transfer coefficient: the
quantity of heat that passes in unit time through a unit area of a plate of particular
thickness when its opposite faces differ in temperature by one kelvin. The
reciprocal is thermal insulance. Thermal conductance = kA/L, measured in
W⋅K−1 or in ASTM C16W/(m2⋅K
2
1.2.1 Steady-state methods
For good conductors of heat, Searle's bar method can be used. For poor
conductors of heat, Lees' disc method can be used.
3
1.3 Transient methods
4
thermal conductivity range of at least 0.01-500 W/m/K (in accordance with ISO
22007-2) and can be used for measuring various kinds of materials, such as solids,
liquid, paste and thin films etc. In 2008 it was approved as an ISO-standard for
measuring thermal transport properties of polymers (November 2008). This TPS
standard also covers the use of this method to test both isotropic and anisotropic
materials.
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1.3.2 Modified transient plane source (MTPS) method
6
1.3.3 Transient line source method
FIG 1.3 Series of needle probes used for transient line source measurements.
The physical model behind this method is the infinite line source with constant
power per unit length. The temperature profile at a distance at time is as follows
T (t,r) = Q / 4k * Ei * (r^2/4at)
where
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a is the thermal diffusivity, in [m2·s−1]
t is the amount of time that has passed since heating has started.
A variation on the Transient Line Source method is used for measuring the
thermal conductivity of a large mass of the earth for Geothermal Heat
Pump (GHP/GSHP) system design. This is generally called Ground Thermal
Response Testing (TRT) by the GHP industry. Understanding the ground
conductivity and thermal capacity is essential to proper GHP design, and using
TRT to measure these properties was first presented in 1983 (Mogensen). The now
commonly used procedure, introduced by Eklöf and Gehlin in 1996 and now
approved by ASHRAE involves inserting a pipe loop deep into the ground (in a
well bore, filling the anulus of the bore with a grout substance of known thermal
properties, heating the fluid in the pipe loop, and measuring the temperature drop
in the loop from the inlet and return pipes in the bore. The ground thermal
conductivity is estimated using the line source approximation method—plotting a
straight line on the log of the thermal response measured. A very stable thermal
source and pumping circuit are required for this procedure.
More advanced Ground TRT methods are currently under development. The DOE
is now validating a new Advanced Thermal Conductivity test said to require half
the time as the existing approach, while also eliminating the requirement for a
stable thermal source. This new technique is based on multi-dimensional model-
based TRT data analysis.
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1.4 Laser flash method
The laser flash method is used to measure thermal diffusivity of a thin disc
in the thickness direction. This method is based upon the measurement of the
temperature rise at the rear face of the thin-disc specimen produced by a short
energy pulse on the front face. With a reference sample specific heat can be
achieved and with known density the thermal conductivity results as follows
where
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1.5 TECHNIQUES USED
1.5.1 GUARDED HOT PLATE
10
1.5.3 DIRECT HEATING METHOD
1.6.1 APPLICATIONS
13
use networked thermostats to more accurately and efficiently control temperature
that can change by time of day and season. Home automation uses wired- and
wireless-networking that can be used to control lights, climate, security,
audio/visual, surveillance, etc., all of which use embedded devices for sensing and
controlling. Transportation systems from flight to automobiles increasingly use
embedded systems. New airplanes contain advanced avionics such as inertial
guidance systems and GPS receivers that also have considerable safety
requirements. Various electric motors — brushless DC motors, induction
motors and DC motors — use electric/electronic motor
controllers. Automobiles, electric vehicles, and hybrid vehicles increasingly use
embedded systems to maximize efficiency and reduce pollution. Other automotive
safety systems include anti-lock braking system (ABS), Electronic Stability
Control (ESC/ESP), traction control (TCS) and automatic four-wheel drive.
Medical equipment uses embedded systems for vital signs monitoring, electronic
stethoscopes for amplifying sounds, and various medical
imaging (PET, SPECT, CT, and MRI) for non-invasive internal inspections.
Embedded systems within medical equipment are often powered by industrial
computers.
1.6.2 CHARACTERISTICS
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larger device that serves a more general purpose. For example, the Gibson Robot
Guitar features an embedded system for tuning the strings, but the overall purpose
of the Robot Guitar is, of course, to play music. Similarly, an embedded system in
an automobile provides a specific function as a subsystem of the car itself. The
program instructions written for embedded systems are referred to as firmware,
and are stored in read-only memory or flash memory chips. They run with limited
computer hardware resources: little memory, small or non-existent keyboard or
screen.
More sophisticated devices that use a graphical screen with touch sensing or
screen-edge buttons provide flexibility while minimizing space used: the meaning
of the buttons can change with the screen, and selection involves the natural
behavior of pointing at what is desired. Handheld systems often have a screen with
a "joystick button" for a pointing device.
Some systems provide user interface remotely with the help of a serial
(e.g. RS-232, USB, I²C, etc.) or network (e.g. Ethernet) connection. This approach
gives several advantages: extends the capabilities of embedded system, avoids the
cost of a display, simplifies BSP and allows one to build a rich user interface on
the PC. A good example of this is the combination of an embedded web
server running on an embedded device (such as an IP camera) or a network router.
15
The user interface is displayed in a web browser on a PC connected to the device,
therefore needing no software to be installed.
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programming language designed for beginners, and it enables the rapid application
development (RAD) of graphical user interface (GUI) applications, access
to databases using Data Access Objects, Remote Data Objects, or ActiveX Data
Objects, and creation of ActiveX controls and objects.
The final release was version 6 in 1998 (now known simply as Visual
Basic). On April 8, 2008, Microsoft stopped supporting Visual Basic 6.0 IDE. The
Microsoft Visual Basic team still maintains compatibility for Visual Basic 6.0
applications on Windows Vista, Windows Server 2008 including R2, Windows
7, Windows 8, Windows 8.1, Windows Server 2012 and Windows 10 through its
"It Just Works" program. In 2014, some software developers still preferred Visual
Basic 6.0 over its successor, Visual Basic .NET. In 2014 some developers lobbied
for a new version of Visual Basic 6.0. In 2016, Visual Basic 6.0 won the technical
impact award at The 19th Annual D.I.C.E. Awards. A dialect of Visual
Basic, Visual Basic for Applications (VBA), is used as a macro or scripting
language within several Microsoft applications, including Microsoft Office.
1.7.1 CHARACTERISTICS of VB
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Code Statements have no terminating character other than a line ending
(carriage return/line feed). Versions since at least VB 3.0 allowed that
statements can be implicitly multi-line with concatenation of strings or
explicitly using the underscore character (_) at the end of lines.
Code comments are done with a single apostrophe (') character. ' This is a
comment
Looping statement blocks begin and end with keywords: Do...Loop,
While...End While, For...Next .
Multiple variable assignment is not possible. A = B = C does not imply that
the values of A, B and C are equal. The Boolean result of "Is B = C?" is stored
in A. The result stored in A would therefore be either false or true.
Boolean constant True has numeric value −1. This is because the Boolean
data type is stored as a two's complement signed integer. In this construct −1
evaluates to all-1s in binary (the Boolean value True ), and 0 as all-0s (the
(bitwise) Not operation on the two's complement value 0, which returns the
two's complement value −1, in other words True = Not False . This inherent
functionality becomes especially useful when performing logical operations on
the individual bits of an integer such as And , Or , Xor and Not . This
definition of True is also consistent with BASIC since the early 1970s
Microsoft BASIC implementation and is also related to the characteristics of
CPU instructions at the time.
Logical and bitwise operators are unified. This is unlike some C-derived
languages (such as Perl), which have separate logical and bitwise operators.
This again is a traditional feature of BASIC.
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Variable array base. Arrays are declared by specifying the upper and lower
bounds in a way similar to Pascal and Fortran. It is also possible to use the
Option Base statement to set the default lower bound. Use of the Option Base
statement can lead to confusion when reading Visual Basic code and is best
avoided by always explicitly specifying the lower bound of the array. This
lower bound is not limited to 0 or 1, because it can also be set by declaration. In
this way, both the lower and upper bounds are programmable. In more
subscript-limited languages, the lower bound of the array is not variable. This
uncommon trait does exist in Visual Basic .NET but not in VBScript.
OPTION BASE was introduced by ANSI, with the standard for ANSI
Minimal BASIC in the late 1970s.
0) gives 4.
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VB can interface with code written in C language for efficiency
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CHAPTER 2
LITRATURE SURVEY
To summarize, hollow sphere structures and the open cell structures were
investigated with two instrument based on the TPS and PT techniques at
temperatures up to 250°C and 800°C, respectively. Results from both methods
show good agreement. The keff increases with increasing temperature and
decreasing porosity for all investigated materials. Up to 250°C, there is no pore
diameter influence on the keff. At temperatures up to 250°C, the cellular metals
with large pore diameters show high keff due to the substantial radiation effect.
Furthermore, it is important to know the radiation properties of cellular metals for
analysis and modeling in the high temperature range. This will be subject for
further investigations.
INFERENCE
Source:
https://www.researchgate.net/publication/275536201_Temperature_Influence_on_the
_Effective_Thermal_Conductivity_of_Cellular_Metals_Measured_in_Stagnant_Air
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(LTCE) was proposed to physically explain the mechanisms underlying the effects
of ligament configuration on effective thermal conductivity (ETC).Based upon the
proposed theory, a construct strategy was developed for designing the ETC by
altering the equivalent interaction angle with the direction of heat flow: relatively
small average interaction angle for thermal conduction and relatively large one for
thermal insulation.
INFERENCE
Based on the arrangement of the unit cell the thermal transport analysis were
selected to conduct the effective thermal conductivity.
For effective thermal conductivity the lattice points of the material places an
important role.
The heat conduction is very good when there is a good metallic bonds.
The thermal conductivity is also depends upon on area of which the heat is
flowing the heat conduction will be more if it is in the core part of the
material
SOURCE
https://www.researchgate.net/publication/291523603_Analytical_design_of_effective_thermal_c
onductivity_for_fluid-saturated_prismatic_cellular_metal_honeycombs
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2.3) REVIEW OF METAL MATRIX COMPOSITES WITH HIGH
THERMAL CONDUCTIVITY FOR THERMAL MANAGEMENT
APPLICATIONS
State Key Laboratory for Advanced Metals and Materials, Beijing Key
Laboratory for Powder Metallurgy and Particulate Materials, University of
Science and Technology Beijing, China.
INFERENCE
Metal matrix composites are the one which has the high amount of thermal
conductivity and flexibility to adjust the coefficient of thermal expansion.
Al, Cu were used as the metal matrix due to high thermal conductivity where
SiC , diamond, carbon were used as reinforcements.
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Of the above all things based on the specific thermal conductivity Al based
metal were more desirable and light weighted.
Sic/Al have greater thermal conductivity and its composite is not very
attractive to machinability.
SOURCE:
https://www.researchgate.net/publication/257442330_Review_of_metal_matrix_composites_with_hig
h_thermal_conductivity_for_thermal_management_applications
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CHAPTER 3
OBJECTIVES
To design and fabricate thermal conductivity analyzing kit of lower cost and
better efficiency.
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CHAPTER 4
METHODOLOGY
THERMOCOUPLE
SIGNAL CONDITIONING
EMBEDDED SYSTEM
MICROPROCESSOR
LAPTOP
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4.2 BLOCK DIAGRAM
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4.3 MACHINING PROCESSES
4.3.1 DRILLING
In rock drilling, the hole is usually not made through a circular cutting motion,
though the bit is usually rotated. Instead, the hole is usually made by hammering a
drill bit into the hole with quickly repeated short movements. The hammering
action can be performed from outside the hole (top-hammer drill) or within the
hole (down-the-hole drill, DTH). Drills used for horizontal drilling are
called drifter drills.
In rare cases, specially-shaped bits are used to cut holes of non-circular cross-
section; a square cross-section is possible
4.3.2 SOLDERING
Soldering is a process in which two or more metal items are joined together
by melting and then flowing a filler metal into the joint—the filler metal having a
relatively low melting point. Soldering is used to form a permanent connection
between electronic components.The metal to be soldered is heated with a soldering
iron and then solder is melted into the connection. Only the solder melts, not the
parts that are being soldered. Solder is a metallic "glue" that holds the parts
together and forms a connection that allows electrical current to flow. You can use
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a solderless breadboard to make test circuits, but if you want your circuit to last for
more than a few days, you will want to solder the components together.
4.3.3 WIRING
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4.4 BASIC WORKING PRINCIPLE
The materials for which the thermal conductivities are to be measured and
analysed are machined to the required dimensions to be fixed in the analyser box
setup. Separate cavities are made on the top of the samples to fix the thermocouple
through which the temperature and thermal conductivity are measured. These
thermocouples are connected to the thermisters which are temperature sensors
which are then connected to the PIC microcontroller where the signals from the
thermocouple are received. The microcontroller is given power supply of 230 volts
AC current which is then converted into DC current to power the microcontroller
by the help of transformer and the rectifier diodes. The filtering units and signal
conditioners are used to reduce the noise and alter the signals to required
frequency.
From this microcontroller the signals are sent to the embedded system
where the conversion of analog to digital and digital to serial signals are performed
using the components of the embedded system. The converted serial signals can be
transmitted to the display devices through RS232 converter and RS232 cable
which is connected from the embedded system to the personal computer or laptop.
The Visual Basic software installed in the laptop or PC is used to display the
thermal conductivity values of different sample materials through both analog and
graphical representation methods where the thermal conductivities of samples are
measured simultaneously and the analysed datas are compared through the graph at
various temperatures to analyse the thermal conductivity property of samples at
different temperatures. Thus the thermal conductivities of different materials are
analysed and compared through our project.
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4.5 COMPONENTS
THERMOCOUPLE
SIGNAL CONDITIONERS
EMBEDDED CIRCUITS
PIC MICROCONTROLLER
RS 232 CONVERTER
TRANSFORMER
POWER SUPPLY
HEATER
SAMPLE MATERIALS
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4.5.1 THERMOCOUPLE
PRINCIPLE:
The joining of two dissimilar metals and are kept at two different temperatures an
e.m.f. is generated. A thermocouple produces a temperature dependent voltage as
a result of thermoelectric effect and this voltage can be used to measured the
temperature.
Two strips of dissimilar metals joined to form junction called thermocouple.
If the junction is heated and a milli-voltmeter is connected across the free ends
away from the junction, there will be found a voltage present. This voltage is
caused by the different work -function of the metals forming the junction and is
dependent upon both the temperature and the types of metals used.
Certain standard metals and pairs have been adopted for thermocouple
construction.
These are :
1. Chrome – Alumel
2. Iron - Constantan
3. Copper _ Constantan
4. Platinum – Platinum-Rhodium
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5. There are other combinations, but the ones listed are the most widely used.
These metals are all alloys, that is mixture of metals. The manufacture of
these alloys is carefully controlled so that a specific EMF will be developed
for each temperature.
The desirable properties for thermocouple materials are that the metals be
relatively inexpensive and developed substantial EMF for small temperature
changes. In addition, the alloys should be stable over long periods of time,
resistant to chemical attack and easily manufactured to specifications. No
thermocouple materials are perfect or even particularly good on all requirements.
In general, the ones mentioned are adequate in the practical plant situation.
ADDITIONAL PROPERTIES
1. Chromel Alumel
2. Iron Constantan
3. Copper Constantan
4. Platinum Platinum-Rhodium
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permanent magnet. Alumel is slightly magnetic, iron is strongly magnetic,
constantan not at all. Copper can be identified by its color.
Temperature Range:
Temperature Range:
Thermocouple grade wire, -346 to 1,400F (-210 to 760C)
Extension wire, 32 to 392F (0 to 200C)
Temperature Range:
Thermocouple grade wire, -454 to 700F (-270 to 370C)
Extension wire, 32 to 392F (0 to 200C)
Temperature Range:
Thermocouple grade wire, -454 to 1600F (-270 to 870C)
Extension wire, 32 to 392F (0 to 200C)
Type N Thermocouple (Nicrosil / Nisil): The Type N shares the same accuracy
and temperature limits as the Type K. The type N is slightly more expensive.
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Temperature Range:
Temperature Range:
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Accuracy (whichever is greater):
Temperature Range:
Temperature Range:
Thermocouple grade wire, 32 to 3100F (0 to 1700C)
38
Extension wire, 32 to 212F (0 to 100C)
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Objectives of signal conditioner:
OPAMPS.
protection.
CIRCUIT EXPLAINATION:
40
is connected to negative voltage through 56k.Both R3,R4 joins opposite ends of
PR1 and centre pin of PR1(slider) is connected to the OPAMP input through 1000k
resistor(R14).
By using the above circuit we can set zero value irrespective of offset. PR1 will
be treated as zero adjustment. Resistor R6, R7 is to compensate offset and null.R15
is connected to the inverting input to remove ground noises. Capacitor C1 acts as
integrative filter to remove high frequency noises because of amplification.C2 is a
low pass filter, -ve pin is connected to output of OPAMP because IC1 is a
inverting amplifier whose output will be
-ve.R8 and R12 are fixed 10k resistors. Where R8 is the input resistor for inverting
and R12 is feed back resistor. When input resistors and feed back resistors are of
same value then gain will be unity. So the output of IC2 at pin no.6 will be 5v in
case of 100% smoke.
R10 and R11 are offset and null resistors. R9 is similar purpose of R15.C3 is a
integrative filter and C4 is low pass filter.R13 is to prevent overloading of signal
conditioner. The resistor used is 1k.Beyond 5mA is not allowed to consume from
signal conditioner.D5 is a zener diode whose breakdown voltage is 5v.
If in case of any mal functions at the smoke chamber or from power supply and
from signal conditioner may create a output voltage equal to supply voltage of
signal conditioner(12v).If 12v goes to PIC which may get failed because it needs
zero to 5v.So this zener diode will do all functions and assure all 5v to PIC.
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4.5.4 EMBEDDED CIRCUITS
42
4.5.6 STEP DOWN TRANSFORMER:
Filter circuits which are usually capacitors acting as a surge arrester always
follow the rectifier unit. This capacitor is also called as a decoupling capacitor or a
bypassing capacitor, is used not only to ‘short’ the ripple with frequency of 120Hz
to ground but also to leave the frequency of the DC to appear at the output. A load
resistor R1 is connected so that a reference to the ground is maintained. C1R1 is
for bypassing ripples. C2R2 is used as a low pass filter, i.e. it passes only low
frequency signals and bypasses high frequency signals. The load resistor should be
1% to 2.5% of the load
The voltage regulators play an important role in any power supply unit. The
primary purpose of a regulator is to aid the rectifier and filter circuit in providing a
constant DC voltage to the device. Power supplies without regulators have an
inherent problem of changing DC voltage values due to variations in the load or
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due to fluctuations in the AC liner voltage. With a regulator connected to the DC
output, the voltage can be maintained within a close tolerant region of the desired
output. IC7805 is used in this project for providing +5V DC supply.
4.5.10 SPECIFICATIONS:
45
Without capacitor:
Frequency = 100Hz
With capacitor:
Frequency = 0Hz
V0= +5v
From the circuit it can be seen that the reference analog supply after being
regulated by the 9v regulator enters the zener diode through the resistance R4
where it is again regulated to 5v since the zener diode used here has a cut off of 5v
R6 is a potential divider used for setting the dynamic response range of the
reference supply. This means that the reference 5v can be used as it is or it can be
made into a fraction of the 5v for example 1v so that readings in this range can be
read with more precision. This is because the ADC has 10-bit resolution, which
can be totally used for representing the 1v rather than 5v.
The pins 2-5, 7-10, 35 and 36 are used as the 10 channels of the ADC. To
these pins the analog inputs to be processed by the ADC are given. Y1 is the
crystal oscillator used. It is of 10 MHz and gives a baud rate of 9600 bits/s. The
46
capacitors C2 and C3 are used as decoupling capacitors to remove the high
frequency noise signals.
The capacitor C1 is in the off condition when power is switched off. When the
power is switched on or reset then this capacitor gets charged through the resistor
R2 and then through R1 this appears at the MCLR pin of the PIC. This is the
memory clear pin and thus the memory is cleared and is ready for use as soon as
power is switched on. S1 is the synchronous switch, which is also used for the
same operation and for PC and PIC synchronous operation.
Architecture:
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1. Memory
a. Program Memory (Eg. PROM, Flash memory)
b. Data Memory (Eg. RAM, EEROM)
2. I/O Ports
3. ADC
4. Timers
5. USART
6. Interrupt Controllers
7. PWM / Capture
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Analog Power Digital Power
Supply Supply
External C
Crystal
Oscillator USART pu
PIC16F877A
Logic I/O
Synchronous
Connector
Switch
8 channel
Analog Ref
Analog Input
Voltage 5V
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4.5.14 PERSONEL COMPUTER
The sample materials for which the thermal conductivity analysis has to be
performed are machined to fit the analyser box setup. Any material can used to
conduct the analysis. In this project the sample materials are bolt of different
materials like brass, aluminium, stainless steel and the core metal mild steel itself.
Drilling operation is carried on the top of the head of the bolts to provide a
cavity to fix the thermocouple. Any type of solid material can be used to analyse
the thermal conductivity property. The sample materials used in our project are
Brass
Aluminium
Stainless steel
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Mild steel
4.5.16 HEATER
Alternatively, a heat pump uses an electric motor to drive a refrigeration cycle, that
draws heat energy from a source such as the ground or outside air and directs that
heat into the space to be warmed. Some systems can be reversed so that the interior
space is cooled and the warm air is discharged outside or into the ground.
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52
The pin detail is given below.
CONTAINER:
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Fig 2.2container front view fig 2.2 container side view
BUBBLER :
TUBES:
54
Fig 2.4 tubes
ELECTRODES :
55
Fig 2.7assembled setup in container
INJECTION SETUP:
CHAPTER 6
56
FUTURE SCOPE
Our future idea is to implement this on c.i engines and also to generate power
using this and make use of the hydrogen from this to generate power and use this
onelectrcbikes
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CHAPTER 7
CONCLUSION
The HHO gas is successfully combined with the fuel in the gasoline engine which
results in the increase in the performance of the vehicle and the emission is
reduced. Eventhough when the HHO gas is alone used as a fuel it produces less
performace when compared to the blends of HHO gas with the fuel.
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REFERENCES
59
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