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Fall BIMForum

Orlando, FL
Precast and BIM Disney's Yacht Club Resort
October 20-21, 2015
Jason P. Lien, PE, FPCI
jlien@enconunited.com

#BIMForumED
Precast Outline
• Precast BIM History
– Importance to nearly every other trade
• IFC as a standardized method of exchange
• PCI Exchange Models
• AGC LOD Spec and Precast
• BIM Case Study
Where is Precast in BIM
Precast Structural
Architectural

Accessories HVAC

Plumbing Electrical

3
Precast Model Hardware
Erection Production
Reporting
Drawings Drawings Drawings

Scheduling

Reinforcing

Accounting

September, 2013 4
Brief History 2001 - 2002
• 23 Precast companies formed the Precast Concrete Software Consortium
• Hired Georgia Tech to facilitate the development of an RFP for the creation
of an industry specific BIM authoring tool
• RFP Details
– Contained design and analysis linking
– 3D Modeling
– Drawing automation
– Fabrication level detail and data
• RFP Did not cover data passing between applications

5
RFP Results
• About 12 vendors responded, single vendor selected, Tekla to
enhance xSteel
• A second group was formed, not supported by the
consortiums efforts, StructureWorks
• After multiple years of development, testing, and
implementation, the technology was still “young” and not
fully adopted
Fast Forward 7 years, (2009-2010)
• Autodesk Purchased Revit (2002) Added 7 yrs of Development
• PCI Created the BIM Advisory Committee (morphed into their
BIM Committee)
• Utilized Georgia Tech for Research with primary funding from the
Charles Pankow Foundation
• Focus on Data Exchange
• Extend IFC to include Precast (at the time IFC vs 2x3 current version
IFC4 released March 2013)

7
Why IFC
Precast Structural

Architectural

8
Importance of Advisory Committee and Research
• Established a method to determine the required data
exchanges and synthesized it to the smallest amount of data
necessary for exchange
• Performed gap analysis of existing IFC 2x3 exchange methods
and implemented required modifications in IFC4
• Initiated the development of IFC Data Translation Testing,
“If I export data, is it accurate, and does it need to be certified?”

9
Information Delivery Manual Development
• Standardization the exchange of information
• Reviewed Multiple Delivery Models
– Architectural Lead Project (Owner Driven)
– Precast Lead Project (Design Build)
– Precast as Subcontractor (Bid Build)
• Focused on Design · Fabrication · Delivery · Installation

10
Process Map
Construction
Phases

Team Players
and
Exchanges

11
Process Map

12
13
Level of Detail

14
Level of Detail

Level of Detail

15
Level of Detail
Level of Detail
Original Intent

As Cast

Batter

Length before tensioning, batter ends, no camber

As Erected

Batter Camber

Length after tensioning, ≈ plumb ends, cambered


Level of Detail
ISO-10303-21;
HEADER;
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FILE_NAME('PCI IFC test file 5.ifc','2009-12-24T09:51:53',('Rafael Sacks'),('Structural Designer'),'EXPRESS Data Manager version:20070116','Tekla
Structures 16.0 Build:563554/27.10.2009, IFC Export Version:119/Oct 23 2009','');
FILE_SCHEMA(('IFC2X3'));
ENDSEC;

DATA; /* Hollowcore Profile */


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IFC Export Testing
Exchanges reduced to 12 data sets or Exchange Models (EM)
EMPC-1: Building Concept (BC)
EMPC-2: Precast Concept (PC)
EMPC-3: Precast Contract Development (PCD)
EMPC-4: Engineering Design Development (EDD)
EMPC-5: Architectural Contract (AC)
EMPC-6: Engineering Contract (EC)
IFC Export Testing
Exchanges reduced to 12 data sets or Exchange Models (EM)
EMPC-7: Precast Detailed Coordination (PDC)
EMPC-8: Structural Review & Coordination (SRC)
EMPC-9: Engineering Analysis Results (EAR)
EMPC-10: Final Precast Detailing & Coordination (FPCD)
EMPC-11A: Production and Erection Data (PED)
EMPC-11B: Architectural Review and Coordination (ARC)
Current Status
• All 12 models have been validated and
documented with ifcDoc
• Final report forthcoming
• PCI’s next step is to “encourage” software
vendors to implement
• Multiple Sections pertain to
Precast/Prestressed Concrete
components and Structures
• Primary Sections To Include Precast As
An Option:
• Foundation
• Structural Faming
• Exterior Enclosure

22
LOD300 Element modeling valid for:
• All 200 attributes
• Specific sizes and locations of main members
• Concrete defined per spec - Metadata
• Drainage path and floor slopes
• Surface Finish Requirements - Metadata
• Required non-graphic information:
• Penetrations for MEP, etc. • Live loads
• Finishes, camber, chamfers, etc. • Dead Loads
• Typical details • Seismic, Wind
• Embeds and anchor rods • Diaphragm Loads
• Aggregate, clear clover
• Reinforcing spacing

23
LOD350/400 Element modeling valid for:
• Possible Sections – Spandrels, Column Covers, Wall Panels
• Concrete Color(s) – Face Mix, Backup
• Concrete Finish – Acid Etc., Sand Blast, Pains, Stain
• Inlay Details – Brick, Split Face CMU, Metal pan etc.
• Form Liner Details
• Architectural Feature Detail – Reveals, Slopes, Drafts,
• Joint / Corner Feature Detail - Quirk, Square / Butt
• Insulation Details for Sandwich Wall Panel System
• Interior and Exterior Wythe definitions
• Design Requirements – Loading, Inter-story Drift,
Displacements
• Wall designation – Shear Wall vs Cladding

24
Precast LOD Models
Beam Girder Double Tee Stair Section

100

LOD Specification 200

300

350

400
Precast LOD Models
LOD Specification
100 200 300 350 400

Wall

Column
Case Study: Hyatt House, Naples FL
This is a total precast structure
Pre-Sales (Revit for conceptual)
No model for estimating
Post Sale
• Architecture – Revit
• Mechanical – Revit
• Electrical – AutoCAD
• Fire Protection – Revit
• Plumbing – Custom plumbing Software
• Structure(Precast) – StructureWorks Hotel
Parking Structure
StructureWorks
• Structure Completely modeled and all drawings
(Individual, Erection, XceleRAYtor) developed from
model.
• Sub-Trades Incorporated into Products via IFC Import
The blue plumbing was converted from an IFC File).
• Traditional Piece Drawings
• Laser Projection File Generation
• Light drawing versions still needed for post pour QC
checks
• Erection Drawings
• Visual Erection Load List
Simulation
Laser
Traditional Production Ticket

Simulation
QC

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