TTF3 Coupler Metrology Report

Inspection of Cold Part 3964328/A.000

Serial
Inspector: Date:
Number:

DESY Print LAL Print

Item Inspection Criteria Findings Pass Fail Comments
Number Number
1 Nicks, scratches, proper edge chamfers 3964328/A.003 I65-3D-1250

2 Weld form, size, and porosity 3964328/A.000 I65-2E-1200

Brazing: irregularities, centering of groove , buildup
3 Ceramic: metallization borderline,coverage, chamfer 3964328/A.200 I65-3S-1260

& 3964328/A.201

4 Ceramic: discoloring, lines, sheen 3964328/A.200 I65-3S-1260

& 3964328/A.201
Brazing: irregularities, centering of groove ceramic: metallization
5 borderline, chamfer, lines 3964328/A.200 I65-3S-1260

& 3964328/A.201

6 Copper sleeves: screw mark orientation 3964328/A.000 I65-2E-1200

7 Weldment: form, irregularities, mating part concentricity 3964328/A.000 I65-2E-1200

8 Brazing: irregularities, braze buildup 3964328/A.300 I65-2S-1220

9 Scratches, damaged flange knife edge, smooth chamfer 3964328/A.301 I65-2D-1221

10 DN25: scratches, damaged knife edge, proper chamfer 3964328/A.000 I65-2E-1200

11 Bellows: uniformity, black lines, weldments 3964328/A.400 I65-3D-1241

12 2 split-rings: brazing, threaded helicoils 4964328/A.501 I65-4D-1234

13 Joint surface: scratches, round off, adequate copper plating 3964328/A.001 I65-3D-1233

14 16 threaded holes on the large flange perimeter 3964328/A.301 I65-2D-1221

15 Edge ceramic: irregularities, lines, sheen 3964328/A.200 I65-3S-1260

16 Weldment: internal form, irregularities, penetration 3964328/A.000 I65-2E-1200

17 Ridge chamfer of DN16 3964328/A.000 I65-2E-1200

18 Form of external conductor copper, lines, scratches, discoloration 3964328/A.500 I65-2S-1230

& 3964328/A.401

19 Form of internal conductor copper, lines, scratches, color 3964328/A.003 I65-3D-1250

20 Toroid end of antenna, scratches, front surface finish 3964328/A.003 I65-3D-1250

Page 1 of 4 Rev. 10/11/07

 Angular Alignment of Cold Part Large Flange to Small Flange

Serial
Inspector: Date:
Number:

Circumferential Shift (mm) on Radius

Item az (degrees) 76mm of Large Flange Findings Comments

Page 2 of 4 Rev. 10/11/07

 Inspection of Warm Part 2988356/A.000
Serial
Inspector: Date:
Number:

DESY Print LAL Print

Item Inspection Criteria Findings Pass Fail Comments
Number Number

1 Scratches, flange knife edge damage, chamfer 2988356/B.001 I65-2D-1131

2 Edge profiles broken/smooth 2988356/B.001 I65-2D-1131

& 2988356/B.000 & I65-0S-1130

3 Copper Sleeves:screw mark locations 3988356/D.002 I65-4D-1122

& 2988356/B.000 & I65-0S-1130

4 Weldment: form, irregularities, concentricity of mating shoulders 3988356/D.002 I65-4D-1122

& 2988356/B.000 & I65-0S-1130

5 Brazing: traces ceramic: metallization borderline, chamfer, lines 3988356/D.000 I65-3S-1120

& 3988356/D.000 & I65-3D-1121

6 Traces ceramic: discoloring, lines, sheen 3988356/D.000 I65-3S-1120

Brazing: irregularities, centering of groove , Braze buildup & 3988356/D.000 & I65-3D-1121
Traces ceramic: metallization borderline, chamfer,
7 lines 4988356/C.003 I65-4D-1122

& 2988356/B.000 & I65-0S-1130

8 Weldment: form, irregularities, concentricity of mating shoulders 4988356/C.003 I65-4D-1122

& 2988356/B.000 & I65-0S-1130

9 Form of the angles 2988356/A.000 I65-1E-1100

3988356/C.002 & I65-3D-1112

10 Scratches, knife edge damage, chamfer 1988356/C.000 I65-1S-1110

& 2988356/C.100 & I65-2D-1111

11 Scratches, knife edge damage, chamfer 1988356/C.000 I65-1S-1110

& 2988356/C.100 & I65-2D-1111

12 Brazed tips of main body rounded off 2988356/B.000 I65-0S-1130

& 3988356/B.002 & I65-3D-1132

13 Condition of the mating surface 3964328/C.005 I65-3D-1115

14 Bellow: shocks, black lines, welding residues 3964328/C.100 I65-3S-1116

& 3964328/C.101 & I65-3D-1119

15 Scratches, ridge damaged, chamfer 2988356/A.000 I65-1E-1100

16 Surface of joint: scratches, ridge damaged, chamfer 3964328/C.002 I65-2D-1114

17 Control of ridge 3964328/B.100 I65-3D-1138

& 2988356/B.000 & I65-0S-1130

18 Other 2988356/A.000 I65-1E-1100

19 Internal surface of ceramic: irregularity, lines, sheen 3988356/D.000 I65-3S-1120

& 3988356/D.000 & I65-3D-1121

20 Weldment: internal form, irregularities, penetration 4988356/C.003 I65-4D-1122

& 2988356/B.000 & I65-0S-1130

21 Round off of the internal ridge DN25 2988356/C.100 I65-2D-1111

22 Round off of the internal ridge DN35 2988356/C.100 I65-2D-1111

23 Round off ridges of the internal conductor cavities 3988356/B.002 I65-3D-1132

Page 3 of 4 Rev. 10/11/07

 24 Internal bellows: uniformity, black lines, welding residues 3964328/B.003 I65-3D-1134

25 Round off of the internal ridge DN25 2988356/C.100 I65-2D-1111

26 Round off ridges of the internal conductor cavities 3964328/B.100 I65-3D-1138

& 2988356/B.000 & I65-0S-1130

27 Form of the external conductor copper, lines, scratches, color 2964328/C.001 I65-3D-1113

28 Form of the internal conductor copper, lines, scratches, color 3964328/B.100 I65-3D-1138

& 2988356/B.000 & I65-0S-1130

Angular Alignment of Pumping Port in Warm Part

Serial
Inspector: Date:
Number:

Measured Angle
Item Warm part a * (degrees): Findings Comments
j

*angle of the pumping port axis with respect to the big flange's axis

Page 4 of 4 Rev. 10/11/07